L1 L1

L2 L2
L3 L3

QM1 QM2 QM3 QM4

2F5-MDP2-MCC3

QM

R21 S21 T21 R21 S21 T21

L1 L2 L3 L1 L2 L3

Variable Frequency Drive SOFT STARTER

(VSD1) (SS1) KM5 KM6
U V W U V W

KM1 KM2
FR1 FR2

QM0
KM3 KM4
XT1-12 XT1-13 XT1-14 XT1-15 XT1-12 XT1-13 XT1-14 XT1-15

XT1-16 XT1-17 XT1-18 XT1-19 XT1-16 XT1-17 XT1-18 XT1-19

PE U2 V2 W2 PE U2 V2 W2 PE
U1 V1 W1 PE U1 V1 W1 PE

U V W PE U V W PE U1 V1 W1 PE U1 V1 W1 PE

M1 M1a M7 M8
R S T PE 3Ø 3Ø 3Ø 3Ø

Booster Pump 1 Booster Pump 1a Booster Pump 7 Booster Pump 8

Incoming Power Supply
55kW / 89A 45kW / 71.5A 15kW / 24.9A 15kW / 24.9A
3Ø,440VAC, 60Hz
HARD WATER STATION BOOSTER PUMPS

Note: All devices enclosed in a dash line is outside the panel

Unilever RFM
Ice Cream Inc.
L1 L1
L2 L2
L3 L3

QM5 QM6 QM7 QM8 QM9 QM10

L1 L2 L3

Variable Frequency Drive

(VSD2)

U V W KM9 KM10 KM11

QM11 QM12
KM7 KM8 FR3

XT1-1 XT1-2 XT1-3 XT1-4 XT1-5 XT1-6 XT1-7 XT1-4 XT1-5 XT1-6 XT1-7 XT1-4 XT1-5 XT1-6 XT1-7 XT1-4 XT1-5 XT1-6 XT1-7

U1a V1a W1a U1a V1a W1a PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE

U1 V1 W1 U2 V2 W2
M2
3Ø
01 02 03 04

Booster Pump 2 Outgoing Supply Outgoing Supply Outgoing Supply Hard Water Station Soft Water-Booster Pump 2
going to 2F5-MDP2-MCC1 going to 2F5-MDP2-MCC5 going to 2F5-MDP2-MCC6
18.5kW / 32.5A 3Ø,440VAC, 60Hz 3Ø,440VAC, 60Hz 1Ø,220VAC, 60Hz 1Ø,220VAC, 60Hz
3Ø,440VAC, 60Hz
SOFT WATER STATION BOOSTER PUMPS Rain Water Recovery Pump Sump Pit Pump Control Circuit Supply

Note: All devices enclosed in a dash line is outside the panel

Unilever RFM
Ice Cream Inc.
 01 101 101

STOP M1 / 1a
SB1
SB0 VFD1 SS1
VSD1 SS1

KM1 KM2

ACKNOWLEDGE

OFF
MOTOR

1A
STARTER KM1 SB4

1
SA2
VSD
OFF
SS

SA1
KM2

START M1 START M1a

SB2 KM3 SB3 KM4 KM3

KM4 KM3 KA1 KM4 KA2

KM2 KM1 KM4 KM3

SB2 SB3 SB1

KM1 KM2 KM3 -HL KM4 -HL -HL KA1 HL1 KA2 HL2
GN GN RED YL YL

02 02

idle
E-Stop VSD1 ready SS1 ready M1 run M1a run M1 fault M1a fault
M1 & M1a
Hard Water Pump Station : Booster Pump M1 and M1a

Note: All devices enclosed in a dash line is outside the panel

Unilever RFM
Ice Cream Inc.
 101 L1

FR1 FR1 FR1 FR2

STOP M7 KM5 STOP M8 KM6

SB5 SB7

START M7 START M8
SB6 KM5 SB8 KM6

SB6 SB5 SB8 SB7

KM5 -HL -HL HL3 KM6 -HL -HL HL4
GN RD YL GN RD YL

02 L3

run idle fault run idle fault

Booster Pump M7 Booster Pump M8
Hard Water Booster Pump Station

Note: All devices enclosed in a dash line is outside the panel

Unilever RFM
Ice Cream Inc.
 03 103 103

STARTER

VSD
SB00

OFF
KA5

Y-Δ
SA3 FR3 VSD2

KA3 KA4

KM7

VSD2 FR3
STOP M2
SB9
KA3 KA4

START M2
SB10 KA5
KM9

KA4 KA3
KT1 KT1

KM11 KM10
SB9
KA3 KA4 KA5 KM7 KM8 HL5 KM9 HL6 KT1 KM10 KM11 -HL HL7
GN GN RD YL

04 04

VSD2 run main run timer: 3sec delta wye idle fault
E-Stop VSD ready Y-Δ ready M2 start / stop signal
Booster Pump M2 : VSD Booster Pump M2 : Y-Δ M2
Soft Water Pump Station

Note: All devices enclosed in a dash line is outside the panel

Unilever RFM
Ice Cream Inc.
 WIRE DUCT 75X100mm

WIRE DUCT 75X100mm

QM0 QM1 QM2 QM7
CONTROL
TRANSFORMER BUSBAR

HARD WATER BOOSTER PUMPS SOFT WATER BOOSTER PUMP

WIRE DUCT 75X100mm

M1 M1a M7 M8 M2
FAULT FAULT FAULT FAULT FAULT

QM10 QM11 QM12

KA1 KA2 KA3 KA4 KA5 KT1
QM3 QM4 QM5 QM6 QM8 QM9
START START START START START

STOP STOP STOP STOP STOP

WIRE DUCT 75X100mm

WIRE DUCT 75X100mm

OFF OFF OFF

WIRE DUCT 75X100mm

VSD SS M1 M1a VSD Y-Δ

KM1 KM2 KM3 KM5 KM6 KM7 KM8 KM9 KM10KM11

KM4

E-STOP E-STOP

FR1 FR2 FR3

WIRE DUCT 75X100mm

SS1 VFD2

WIRE DUCT 75X100mm

TERMINAL BLOCKS

DOOR PANEL LAYOUT BACK PANEL LAYOUT

Unilever RFM
Ice Cream Inc.
 2F5-MDP2-MCC1
(SOFT WATER MCC)

2F5-MDP2-MCC3
(BOOSTER PUMP 1
VFD1 MCC)

NEW
2F5-MDP2
BOOSTER PUMP MCC
(WATER GEN. MDP)

2F5-MDP2-MCC5
(RAIN WATER REC. MCC)

2F5-MDP2-MCC6
(SUMP PIT PUMP MCC)

Unilever RFM
Ice Cream Inc.
Designation: NEW WATER GENERATION CONTROL PANEL Mounting: Floor Standing
System: 3Ø, 440V, 60Hz, 3 Wire (Line) + 1 Wire (G) Enclosure: NEMA 3, STAINLESS
Minimum I.C.: Feed From: 2F5-MDP2
Location: New Boiler Control Room
Name Plate Rating Computed Ratings Circuit Breaker / OCP Overload Conductors
No. Load Desription FLA/VFD Starter Controller Setting
kW HP Voltage 3Ø Current CB(AT) OL(A) Type Poles AT AF (A) x3 (L) +1 (G)
(kW)
1 VFD 162.5 55 n/a MCCB 3 175 250 n/a 80 8.0
Booster Pump Motor 1 or 1a 55 75 440 89 130 Soft
2 162.5 55 n/a MCCB 3 175 250.0 n/a 80 8.0
Starter
3 Booster Pump Motor 7 15 20 440 24.9 27 DOL 67.5 15 29 MCCB 3 70 100 29 5.5 5.5
4 Booster Pump Motor 8 15 20 440 24.9 27 DOL 67.5 15 29 MCCB 3 70 100 29 5.5 5.5
VFD 46.9 18.5 n/a MCCB 3 75 100 n/a 14 5.5
5 Booster Pump Motor 2 18.5 25 440 32.5 49.6
Y-Δ 70.7 18.5 22 MCCB 3 75 100 22 14 5.5
6 2F5-MDP2-MCC1 (SOFT WATER) 41 57 440 71 80 n/a n/a n/a n/a MCCB 3 200 250 0 80 8
2F5-MDP2-MCC5 (Rain Water
7 n/a n/a n/a n/a MCCB 3 50 100 n/a 8 5.5
Recovery Pump) 10 440 18 18
2F5-MDP2-MCC6 (Sump Pit
8 3.0 440 6 6 n/a n/a n/a n/a MCCB 3 40 100 n/a 3.5 3.5
Pump)
Total 158 197 440 266 338

Demand Factor Computation DF

Critical Motors kW Iwire = It x DF x 125%
Booster Pump 1 or 1a 55.0 = 338 x 66% x 125%
Booster Pump 2 18.5 = 279
Booster Pump 3 15.0 FEEDER WIRE Use 3 x 125 mm2 + 1 x 22 mm2 THHN
Chlorine Circulation Pump 1 1.8 BUSBAR Use 3 x 20x10 mm Cu
Transformer for Metering Pump 0.5
Control Transformers 0.5 Icb = Largest CB + All Other FLA
Rain Water Recovery
10.0 = 175 + 49.6 + 24.9 + 4.8 + 1.5 + 18 + 6
Pump
Sump Pit Pump 3.0 = 280
FEEDER
Total 104 Use 250AT MCCB
BREAKER
Total Load 158
DF 66%
 LIST OF MATERIALS

No. Devices/Materials Description Brand Model QTY Unit Remarks

1 Molded Case Circuit Breaker 250AT, 3Poles, 440V SCHNEIDER EZC 250F 1 PC Main/QM0
2 Molded Case Circuit Breaker 200AT, 3Poles, 440V SCHNEIDER EZC 250F 1 PC Soft Water Pump MCC/QM7
3 Molded Case Circuit Breaker 175AT, 3Poles, 440V SCHNEIDER EZC 250F 2 PC QM1,2
4 Molded Case Circuit Breaker 75AT, 3Poles, 440V SCHNEIDER EZC 100F 4 PC QM3,4,6,7
4 Molded Case Circuit Breaker 50AT, 3Poles, 440V SCHNEIDER EZC 100F 2 PC Rain Water Recovery/QM8
4 Molded Case Circuit Breaker 40AT, 3Poles, 440V SCHNEIDER EZC 100F 1 PC Sump Pit Pumps/QM9
5 Miniature Circuit Breaker 6AT, 2Poles, 220V SCHNEIDER K60N 3 PC QM10,11,12
6 Magnetic Contactor 55kW, 440V, AC3, 220V Coil SCHNEIDER LC1D115 3 PC KM1,2,3
7 Magnetic Contactor 45kW, 440V, AC3, 220V Coil SCHNEIDER LC1D95 1 PC KM4
8 Magnetic Contactor 15kW, 440V, AC3, 220V Coil SCHNEIDER LC1D32 2 PC KM6,7
9 Magnetic Contactor 11kW, 440V, AC3, 220V Coil SCHNEIDER LC1D25 5 PC KM7,8,9,10,11,12,
10 Thermal Overload Relay 29A Setting, Trip Class 10 SCHNEIDER LRD32 2 PC FR1,2
11 Thermal Overload Relay 22A Setting, Trip Class 10 SCHNEIDER LRD22 1 PC FR3
12 Control Transformer 500VA, 480V/240V, Single Phase YOKOYAMA 1 PC
13 Emergency Stop Button 1NC, Ø30mm., Red, Turn to release SCHNEIDER XA2ES442 2 PC
14 Illuminated Push Button 1NC, Ø22mm., Red, 220V SCHNEIDER XA2EW34M1 5 PC
15 Illuminated Push Button 1NO, Ø22mm., Green, 220V SCHNEIDER XA2EW33M1 5 PC
16 Selector Switch 3 position, 2NO, Ø22mm., Black SCHNEIDER XA2ED33 3 PC
17 Pilot Lamp Ø22mm., Green, 220V SCHNEIDER XB7EVM3LC 2 PC
17 Pilot Lamp Ø22mm., Yellow, 220V SCHNEIDER XB7EVM5LC 5 PC
18 Control Relay 14 Pins, 220V coil SCHNEIDER 5 PC
19 Time Relay 8 Pins, 10sec, 220V coil SCHNEIDER 2 PC
20 Wire 125mm2, THHN/THWN-2 600V black 65 meters main feeder
21 Wire 14mm2, THHN/THWN-2 600V green 22 meters main (ground)
22 Wire 80mm2, THHN/THWN-2 600V black 116 meters Soft water MCC
23 Wire 80mm2, THHN/THWN-2 600V black 100 meters BP1
24 Wire 80mm2, THHN/THWN-2 600V black 100 meters BP1a
25 Wire 80mm2, THHN/THWN-2 600V black 75 meters BP1 and BP1a common VFD
26 Wire 8.0mm2, THHN/THWN-2 600V green 100 meters Soft Water MCC, BP1 and BP1a (ground)
27 Wire 5.5mm2, THHN/THWN-2 600V black 210 meters BP7 and BP8
28 Wire 5.5mm2, THHN/THWN-2 600V green 110 meters BP2, BP7 and BP8 (ground)
29 Wire 8.0mm2, THHN/THWN-2 600V black 120 meters BP2 from VFD,
30 Wire 14mm2, THHN/THWN-2 600V black 120 meters BP2 from Y-Δ
31 Wire 2.0mm2, TF/TW Blue 300 meters Control Wire
32 Busbar 20x10mm, Cu, 1 meters
33 Ventilation Fan 220V, 2 PC
34 Wire Duct 75x100mm, Slotted 2 length
35 Din Rail 35x75mm, Corrugated, aluminium 3 length
36 Ferrule 2.0mm2, 500 pcs
37 Cable Tie 3x150mm, Nylon 200 Pcs
38 Cable Tie 3x100mm, Nylon 300 Pcs
39 Tie Mount 1"x1", w/adhessive 50 pcs
40 Terminal Blocks 30A, 4 terminals 4 pcs
41 Terminal Blocks 50A, 4 terminals 1 pc
42 Terminal Blocks 100A, 4 Terminals 1 pc
43 Lugs flat lugs, for 125mm2 wire 12 pc
44 Lugs flat lugs, for 80mm2 wire 70 pc
45 Lugs flat lugs, for 14mm2 wire 20 pc
46 Lugs wye lugs, for 8mm2 wire 100 pc
47 Lugs wye lugs, for 5.5mm2 wire 150 pc
49 Lugs wye lugs, for 3.5mm2 wire 20 pc