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COMPANY PROFILE

Gammatec NDT Supplies SOC Ltd was established in 1981 as Gammatec Engineering (Pty) Ltd, a company specialising
in the manufacturing, marketing, sales and support for and to the Non-Destructive Testing industry.
In 2009 the founding shareholders retired from the company with the sale of shares to NTP Radioisotopes SOC Ltd,
a state-owned company and subsidiary of the South African Nuclear Energy Corporation SOC Limited (NECSA).

From establishment to 1994 the company focused on the South African market. After 1994 the company quickly
expanded into Africa, Middle East and South-East Asia and today has a customer base in over 70 countries.

Gammatec Head Office is situated in Vereeniging, South Africa, from where it directly services its customers.
Additional support is provided by dedicated distributors in Dubai and Kuala Lumpur. There are numerous
appointed non-exclusive distributors in territories to provide personal interface support and service.

Gammatec is an equity shareholder in a Belgian company, Oserix, a leading supplier of Projectors and industrial
isotopes for territories including Europe and North Africa and the principle distributors of the Exertus range of
Projectors.

The Gammatec range of Non-Destructive Testing equipment, accessories and consumables includes the following:

• Acoustic Emission Testing (AE)


• Liquid Penetrant Testing (PT)
• Electromagnetic Testing (ET)
• Radiographic Testing (RT)
• Ultrasonic Testing (UT)
• Hardness Testing
• Coating Inspection
• Visual Inspection
• Infrared & Thermal Testing
• Leak Testing (LT)

Gammatec is the authorised distributor for global leading companies including Carestream (Carestream Industrex Film
and Digital CR Systems), Dakota (UT Thickness Gauges), JME (Pipeline Crawlers), NTP (Isotopes), Oserix (Gammaray
Projectors and Sources), Phoenix (UT Scanners and Transducers), Physical Acoustics Limited (Acoustics), Sonatest
(UT and PA Equipment and Accessories) Teledyne ICM (X-ray) and Zetec (PA and EC Equipment and Accessories).

Gammatec Head office and our dedicated distributors have electronic and mechanical maintenance departments
with qualified technicians capable of repairing, maintaining and calibrating the wide range of products sold.

Gammatec’s highly trained national and international sales and administrative staff will quickly and efficiently facilitate
customer enquiries and purchases. Sensitive products such as Radioisotopes and Ultrasonic Flaw Detection equipment
are handled with competence and ease.

Gammatec prides itself on being an NDT industry product, service and support leader.

Gammatec staff are responsible for ensuring complete satisfaction of customer needs by meeting and exceeding
their expectations. The Group goal is 100% customer satisfaction 100% of the time. The Turnkey One-Stop policy
that Gammatec offers customers makes Gammatec an exciting and interesting organisation and is backed up by
the Group's Motto “CUSTOMER IS KING”.

Gammatec supports the industry in achieving a safe work environment, providing a suitable return on investment for
shareholders, a positive environment for staff to work in and a commitment with action to ensure the wellbeing and
protection of the environment.

July '18 1
CONTACT DETAILS

NIGERIA
Africa South Asia United Arab Emirates Africa West Europe

Vision 21 Industrial Park, Steel Lot 36, Ground Floor, Jalan PJS Umm Sequim Road, Kanoo KM17 PH/Aba Express, By B - 7134 Leval - Trahegnies,
Road, Peacehaven, Vereeniging. 11/14, Bandar Sunway, Warehouse #2, Al Quoz Ind 3 Fougerolle Belgium
P.O. Box 264786, Petaling Jaya, Selangor,
Three Rivers, 1939. Malaysia
Mr Stanley Asiegbu
Mr Shaun Nelson Sakinah Sallehuddin Mr Gareth Venter +2348034128000 Mr Nicolas Noel
+27 16 423 7731 +603 5635 9947 +971 (0) 4 341 3667 +2348024090058 +32 487 367 301
general@gammatecsa.com gm@gtecndt.com.my gm@gndtme.com accounts@gammatecng.com nicolas.noel@oserix.com

GREENLAND SVALBARD
(NORWAY)
(DENMARK)

A)

ICELAND
SWEDEN RUSSIA
FINLAND
CANADA FAROE
ISLANDS NORWAY

ESTONIA
LATVIA
DENMARK LITHUANIA

IRELAND
UNITED BELARUS
KINGDOM NETHERLANDS POLAND

MONGOLIA
GERMANY

KAZKAHSTAN
BELGIUM
LUXEMBOURG CZECH
REPUBLIC UKRAINE
SLOVAKIA

LIECHTENSTEIN MOLDOVA
FRANCE SWITZERLAND
AUSTRIA
HUNGARY

SLOVENIA
CROATIA ROMANIA
BOSNIA
AND
HERZEGOVINA
SERBIA
UZBEKISTAN NORTH
BULGARIA KOREA
JAPAN
MONTENEGRO
GEORGIA
MACEDONIA

UNITED STATES OF AMERICA SPAIN ITALY ARMENIA


ALBANIA
AZERBAIJAN
TURKMENISTAN SOUTH
PORTUGAL
TURKEY
CHINA
AZORES KOREA
GREECE
(PORTUGAL)
MALTA
SYRIA KASHMIR
CYPRUS AFGHANISTAN

MADEIRA ISLANDS TUNISIA


LEBANON

IRAQ IRAN
(PORTUGAL) MOROCCO
ISRAEL

JORDAN PAKISTAN
KUWAIT
CANARY ISLANDS NEPAL
(PORTUGAL) ALGERIA LIBYA
BHUTAN

EGYPT SAUDI
QATAR

MEXICO
BANGLADESH
THE BAHAMAS WESTERN UNITED

INDIA
SHARAH ARABIA
ARAB
EMIRATES TAIWAN
MYANMAR
CUBA OMAN (BURMA)
LAOS
HAITI DOMINICAN
MAURITANIA
MALI
REPUBLIC PUERTO
JAMAICA RICO (USA)
SAINT KITTS AND NEVIS
BELIZE MONSERRAT
GUADELOUPE CAPE NIGER
GUATEMALA
HONDURAS
DOMINICA
VERDE SENEGAL
CHAD ERITREA YEMEN THAILAND
EL SALVADOR
MARTINIQUE
SUDAN VIETNAM
GUAM
NICARAGUA
SAINT VICENT BARBADOS THE GAMBIA BURKINA CAMBODIA

TRINIDAD AND TOBAGO


GUINEA-BISSAU
GUINEA
FASO DJIBOUTI ADAM
AND NICOBAR
ISLANDS (INDIA)
PHILIPPINES
TOGO
COSTA RICA
BENIN NIGERIA
PANAMA
VENEZUELA SIERRA LEONE
CÔTE GHANA CENTRAL ETHIOPIA SRI
LIBERIA SOUT SUDAN LANKA
GUYANA D’IVOIRE AFRICAN
SURINAME CAMEROON REPUBLIC
COLOMBIA FRENCH
GUIANA
BIOKO (EQUATORIAL
GUINEA) SOMALIA MALAYSIA
EQUATORIAL
GUINEA
UGANDA
SAO
TOME
GABON DEMOCRATIC
KENYA
ECUADOR REPUBLIC
RWANDA

INDONESIA
CONGO OF THE CONGO BURUNDI

BRAZIL CABINDA SEYCHELLES PAPU


TANZANIA
(ANGOLA) NEW
PERU GUIN

COMOROS
MAYOTTE

ANGOLA ZAMBIA
MALAWI (FRANCE)

BOLIVIA MOZAMBIQUE
ZIMBAWE
MADAGASCAR
NAMIBIA MAURITUS
REUNION
BOTSWANA (FRANCE)

PARAGUAY

AUSTRALIA
SWAZILAND

CHILE SOUTH
LESOTHO

AFRICA
URUGUAY

ARGENTINA

FRENCH SOUTHERN AND ANTARTIC LANDS (FRANCE)

FALKLAND
ISLANDS (UK)

HEARD ISLAND
SOUTH (AUSTRALIA)
GEORGIA (UK)

July '18 2
GAMMATEC PARTNERS

AFP Manufacturing Corporation was founded in 1978 as the Automated Film Processor
Imaging Corporation. The company has been a dependable and trustworthy partner with
medical, dental, veterinary practitioners and industrial customers for over 38 years.

Offering world-class industrial imaging products, backed by a global sales force and the
Carestream brand, means our industrial customers can find the products they need, when
they need them. Carestream Industrial Imaging products enable the industrial community to
capture the best images for printed circuit boards, engineering and aerial reproduction,
non-destructive testing, range photography, data recording, astronomy, surveillance and
geophysical imaging applications.

Chemetall is BASF’s global brand for innovative surface treatment technologies and
operates as the global business unit Surface Treatment of BASF’s Coatings division. The
company is headquartered in Frankfurt am Main, Germany, and comprises of 40 companies,
21 production sites worldwide and a strategic network of technology centers.

Dakota Ultrasonics is a manufacturer of high-quality industrial ultrasonic testing equipment


for the petrochemical, aerospace, power generation, automotive, and other related indus-
tries. If you have any questions, need technical support or have a request for custom items,
the Dakota Ultrasonics team is available and eager to assist.

After 12 years in business and a combined 85 years of Nondestructive Testing know how,
Danatronics has emerged as a leading innovator of ultrasonic testing equipment. Our
offerings include both video testing equipment as well as our ultrasonic inspection products.
Our corrosion thickness gages, precision thickness gauges and flaw detectors are all proudly
made in the USA.

Flyability is a Swiss company building safe drones for operating indoors, in complex and
confined spaces, and in contact with people.

JME is regarded across the globe as the market leader for the development and manufacture
of high quality inspection systems. JME are very proud to have supplied the industry over
the past 30 years, with a client base that is growing by the day.

NTP is a state-owned public company, and is a subsidiary of the South African Nuclear
Energy Corporation (Necsa). Originally conceived in the early 1970s to supply the local
South African market with commercial radiopharmaceuticals, NTP is now among the
world’s top producers and distributors of the key medical radioisotope molybdenum-99
(Mo-99), and radioisotope-based diagnostic imaging and therapy products including
iodine-131 and lutetium-177

Oceanscan has been providing professional personnel to the offshore oil and gas industry,
worldwide since 1989. Our highly experienced co-ordinators work fast at sourcing suitable
candidates from our sizable custom designed database with access to over 7000 freelance
contractors based all over the world.

July '18 3
GAMMATEC PARTNERS

Focusing our activities on Non Destructive Testing (NDT) field, OSERIX S.A. is already
present in Europe, Maghreb, South Africa, Middle East, South East Asia and Latin America.
Moreover, OSERIX S.A. continues to grow by exploring other regions and opportunities,
allowing us to offer the service to which any customer is entitled. OSERIX S.A. has a quick
reaction time, providing customers with good quality products and services at
competitive prices.

PACSESS NDT develops, delivers and integrates digital solutions for the optimized
visualization of Non Destructive Testing images, which helps to analyze, archive and
communicate these with others. F.e.: PACSESS NDT delivers systems for the digitization of
analog NDT X-ray films. With hardware systems for digitizing NDT films, we provide our
customers solutions for low-cost long-term archiving and offer special tools to generate
efficient collection, analysis and communication of data and material images.

Specialists in design and manufacture of ultrasonic non-destructive testing solutions serving


sectors such as energy, aerospace, process industries and rail.

Phoenix offer a dynamic range of standard NDT products, from manual and automated
scanners, transducers and instrumentation to sophisticated nuclear inspection and turbine
and generator systems all using the latest techniques, including TOFD and phased array.

Physical Acoustics' line of Acoustic Emission (AE) products spans the full range of AE
inspection sectors, from large turnkey and multichannel systems for permanent installation,
to compact and handheld systems for use in the field, as well as the software, sensors and
accessories to support these systems.

Sonatest Limited has one over-riding and driving motivation – to design, manufacture and
market the world’s best ‘Non Destructive Evaluation’ (NDE or NDT) products. From our UK
based HQ, we design and produce a wide range of high performance ultrasonic equipment
and NDT accessories, employing cutting edge technology in our range of non-destructive
testing equipment.

ICM has been developing ultra-light and intuitive portable x-ray generators and x-ray
scanners for NDT purposes and industrial radiography testing for more than 20 years.
Indeed, innovation and high tech development have always been at the forefront of ICM’s
values and mission statement. With product lines such as the portable x-ray solutions,
CPSERIES and SITEX ranges, ICM is, more than ever, meeting all the requirements of NDT
users around the globe.

Tracerco, part of Johnson Matthey Plc, is a world leading industrial technology company
providing unique and specialised detection, diagnostic and measurement solutions. Our
goal is to drive technical innovation to bring significant benefits to our customers in the
petroleum industry and in the security tagging niches we serve.

Zetec serves as the leading source for advanced NDT products in ECT and UT technologies.
We also provide innovative mechanical systems for integration with our customers’ needs .
For nearly 50 years the high quality and performance of Zetec products have earned the
confidence of leading companies from around the world. From nuclear power generation
and oil & gas fields, to aerospace, rail systems and manufacturing lines, our customers
choose Zetec for the comprehensive product range and reliability we bring to their critical
inspection needs.

July '18 4
TABLE OF CONTENTS

Section Inspection Method Equipment Accessories Consumables


1 6-17
1.1 LEAK DETECTION 7-9
1.2 TECHNOLOGY PACKAGES 10-
1.3 GENERAL AE EQUIPMENT -17
2 18
2.1 ACCESSORIES 19 19
2.2 CONSUMABLES 19 19
3 20-33
3.1 EDDY CURRENT 21-22
3.1.1 21-22
3.2 2 -29
3.2.1 ELECTROMAGNETIC EQUIPMENT -26 25
3.2.2 ULTRAVIOLET EQUIPMENT 27-29 26
4 -85
4.1 GAMMA RADIOGRAPHY 31-
4.1.1 -
4.1.2 CLOSE PROXIMITY SYSTEMS -
4.1.3 WINDING MECHANISM
4.1.4 ISOTOPE CONSUMABLES
4.2 -55
4.2.1
4.2.2 POWERBOX & CONTROL PANELS
4.2.3 55
4.3 DIGITAL RADIOGRAPHY 56-60
4.3.1 56
4.3.2 57-59 59
4.3.3 FILM DIGITIZING 60
4.4 RADIATION SAFETY 61-75 69-72 69-72
4.5 DARKROOM 77-79
4.6 RADIOGRAPHIC CONSUMABLES 80-85
5 86-118
5.1 PHASED ARRAY 86-
5.2 PORTABLE FLAW DETECTORS 96
5.3 THICKNESS GAUGES 97-102 102
5.4 ULTRASONIC TRANSDUCERS AND ACCESSORIES
5.5 BOLT TENSION MONITORING 111
5.6 ULTRASONIC SCANNER 112-116
5.7 ULTRASONIC ACCESSORIES 117-118 117-118
6 HARDNESS TESTING 119-121
6.1 EQUIPMENT 120
6.2 GENERAL ACCESSORIES 121 121
7 COATING INSPECTION
7.1 HOLIDAY & PINHOLE DETECTORS
7.2 COATING THICKNESS GAUGES
8 VISUAL INSPECTION 125-129
8.1 VISUAL EQUIPMENT 126-129 126-129
8.2 129 129
9 INFRARED & THERMAL TESTING 1
10 132
11 REPAIRS, SERVICE & CALIBRATION 134
12 GLOSSARY 138

July '18 5
1. ACOUSTIC EMISSION TESTING (AE)
Leak Detection
Technology Packages
General AE Equipment

Did You Know?


Physical Acoustics VPAC™II is
an acoustic emission instrument that
is capable of detecting product losses in
valves, the instrument is able to
quantify the rate of leakage through the
valve and this can be converted into
monetary loss with the aid of the
accompanying proprietary software.
When used on gas systems, the VPAC™II
system is capable of detecting leaks as
small as 1-liter per minute.

6
SECTION 1: ACOUSTIC EMISSION TESTING (AE)

1.1 Leak Detection


VPAC TM II IS
Intrinsically Safe Through-Valve Loss Control
Stock Code: Detector-NCD0056

MISTRAS Group has taken the VPAC™ through valve loss control instrument to the next
level. The VPAC™II IS significantly simplifies asset maintenance and increases operation
safety. Created for use in hazardous environments such as oil, gas and petrochemical
plants, power generating plants and offshore platforms, the VPAC™II IS is a dedicated
intrinsically safe acoustic leak instrument for through valve loss control. Using the same
technology and sensors as our successful VPAC™, the VPAC™II IS, for example, can
determine the loss of hydrocarbons to flare in hazardous areas and save millions of
dollars for the plants.

Starting with basic process information and type of valve, along with the measured
Average Signal Level (ASL) from the instrument, VPAC™II IS uses a proprietary
algorithm to identify through-valve gas losses and estimates leak rate.
The user interface is simple and intuitive. The instrument is powered by a high capacity
rechargeable battery lasting several weeks with typical use. The battery replacement on
this handheld power device is quick and easy, and the unit retains all settings even
when powered off, so downtime is minimal

Technical Specifications
Size: 4.75” x 1.4” x 7”
Weight: 1 lb.
Power Source: Nickel Metal Hydride Battery Pack
Battery Life: 100 Hours
LCD: Transflective LCD on Glass
Backlight: Blue LEDs with diffuser
Wireless Interface Type: Bluetooth Class B
Wireless Interface Range: 50ft
Operating Temperature: -15o -158oF (-20o - 55oC)
Storage Temperature: 40o -185oF (-40o - 85oC)

Features
Surface Array in a Handheld
Increase Uptime, Wherever You Go
Universal Symbol Buttons & Multi-Language Software
Ergonomic Design
Intuitive Touchscreen
Flexible Connectivity
Field Ready

Full List of Technical Information On Data Sheet

July '18 7
SECTION 1: ACOUSTIC EMISSION TESTING (AE)

1278 VPAC Subsystem


Intrinsically Safe On-Line Valve Leak Monitoring System
Stock Code: Detecto-NCD0107

The 1278 Subsystem, configured for valve leak detection, provides an on-line alterna-
tive to the portable 5131-VPAC, which is used worldwide for loss control in refineries,
gas plants and offshore platforms. The 5131-VPAC saves >$1m per annum per unit in
losses. Based on >15 years experience with VPAC technology, the most cost-effective
strategy for installing VPAC On-line is to target the Emergency Blow-Down Valves
(EBDV), hydrogen valves, and C2/C3 control valves leading to flare that are responsible
for the majority of losses.

ESDV’s may be monitored automatically when closed. Difficult to reach valves, for
example those on top of towers that may never be surveyed, are another ideal use. The
system works with any loop-powered 24 volt 4-20 ma system, (power is derived from
the current loop), and is supplied with an intrinsically safe VPAC sensor, ready for direct
connection to the plant DCS via any galvanic or zener barrier. When valves do not close
properly, or leak for other reasons, the operator knows immediately.

Technical Specifications
Size (L x W x H): 150 mm x 65 mm x 35 mm
Weight: 0.35 kg
Power Consumption: <20 ma from loop power
Noise: <1.8 μV rms RTl with sensor
Operating Temperature: -40° to 70°C
Storage Temperature: -40°to 85°C
Power Requirements: Loop powered, 4-20ma, 11.5-30 volt
4-20ma Output Drive: Corresponds to 0 - 100 dB AE 1-5 volts with 250 ohm termination
Dynamic Range: >87 dBAE (-0.4 - 3240 litres/min gas for 3" (76.2mm) ball valve at 10 bar D.P.)
Sensor: 23 mm diameter x 20.5 mm high, sealed, integral 2m cable,

Features
Instant response when a valve sticks or leaks, saving the losses that occur between manual surveys.
Often a repeat valve operation or adjustment of the limits is all that is needed to re-seat a valve properly.
This provides an essential safety function.
Reduced need for personnel to conduct manual surveys on critical valves.
Critical information on isolation & bypass system effectiveness

Full List of Technical Information On Data Sheet

July '18 8
SECTION 1: ACOUSTIC EMISSION TESTING (AE)

Mistras Triple 5 AMS For HRSG


Stock Code: Detecto-NCD0108

MISTRAS-Triple 5’s AMS has a specific application for HRSG Heat Recovery Steam
Generator (HRSG) tube leak detection. HRSG Online Monitoring with the AMS
provides 24-7 real-time data that offers first detection, as well as leak location and
trending capabilities, at least two weeks earlier than traditional methods, which fall
short because of a HRSG’s unique operational challenges, and with hundreds of
thousands of dollars in potential savings.

By detecting an acoustic change in normal background noise and providing first


notification, HRSG Online Monitoring can: reduce secondary damage; manage
power market risk; trend leak progression and severity; schedule maintenance vs.
forced outage; preplan jobs to maximize efficiency and optimize outage.

Technical Specifications
1 Data logger and process interface hardware
4 Amplifiers
8 Sensors
8 Cables
8 Waveguides to mount to inner liner
2 NEMA and 8 protective sensor boxes
HRSG AMSTM software
Plant specific software and high signal alarm outputs
1 year of Weekly Surveillance, a remote monitoring service
Installation, Maintenance & Operation Manuals

Features
Early indication of a tube leak, before traditional plant methods
Reduce secondary damage
Manage power market exposure/risk
Locate leak(s) before unit comes offline
Trend severity & progression of leak with real time data
Schedule maintenance vs. forced outage
Preplan jobs with correct assets

Full List of Technical Information On Data Sheet

July '18 9
SECTION 1: ACOUSTIC EMISSION TESTING (AE)

1.2 Technology Packages


Pocket Corpac
Portable Non-Intrusive Localized Corrosion Testing System
Stock Code: Detecto-NCD0109

The Pocket CORPAC™ combines an industry staple in non-intrusive corrosion testing


with the portable convenience made possible by the latest in Acoustic Emission (AE)
technology.

The Pocket CORPAC™ detects active localized corrosion in a variety of industrial struc-
tures and materials before costly and dangerous effects can be seen or felt. Pocket
CORPAC™ can tell customers when corrosion is active, what to do to decrease or stop it,
and if those solutions are ultimately working. In addition to detecting a variety of
localized corrosion mechanisms, Pocket CORPAC™ offers the unique ability to detect
micro-cracks, pitting and micro-delaminations before any other NDT application,
providing early localized corrosion detection.

Technical Specifications
Dimensions: 9.5” H x 3.5” W x 1.4” D (241 mm x 89 mm x 36 mm)
Weight (with batteries): 2.5 lbs. (1.13 kg)
Display: 3.52” Color LCD, QVGA portrait mode, 240 pixels W x 320 H
transflective with LED backlight
Display Touchpad: Built-in touchpad on screen, for use with stylus and on-screen processing
Storage Memory: 128 Mbytes Flash for OS and data storage
External Interfaces: Compact Flash port, USB 2.0 Port
Power Consumption: Approximately 4 Watts
Power Requirements: External DC adapter (12 V @ 1A) OR Internal 7.2V NiMH battery pack,
rechargeable in-situ or with optional charger

Features
One-of-a-kind early-detection capability
Portability
In-service use
Simplicity
Versatility

Full List of Technical Information On Data Sheet

July '18 10
SECTION 1: ACOUSTIC EMISSION TESTING (AE)

PowerPAC
Acoustic Emission Testing Technology Package
Stock Code: Detecto-NCD0110

PowerPAC™ is an Acoustic Emission (AE) technology package for testing power trans-
formers. An on-line monitoring procedure was developed under an EPRI (Electric Power
Research Institute) sponsored and tailored collaboration with Physical Acoustics Corp.
(Project I.D. No. 051481). This collaboration refined the package with three phases of
program development resulting in on-line monitoring of power transformers to detect,
locate and assess electrical and thermal faults.

AE sensors are installed on the transformer covering both the tank and the LTC
compartment (if one is present) along with sensors to monitor pump current,
fan current, load current, tank wall temperature and LTC compartment wall
temperature collecting data for comparison with the AE data during post test
data analysis.

In order to observe the effects of a complete load cycle, data is collected over a period
of 24 hours. Results are presented showing the location (in 3-D) and types of faults. A
grading system is used for each fault and provides an overall evaluation of the trans-
former for maintenance or operation planning.

Technical Specifications
DiSP-24: 24 Channel, Digital AE instrument which includes PAC R15I integral preamp sensors with built-in
self diagnostics capability (Auto Sensor Testing) and 30 meter cables. The system comes with a built-in high
performance PC controller, RW-CD, keyboard, mouse and video monitor and is shipped in a rugged transport
case. This system can be used from the smallest of transformers (typically around 13.8 kV) to the largest
GSU transformers (typically around 500 kV). Three current transducers (CT) and 2 resistance theorem
devices (RTD) needed for recording parametric signals are also included.

PowerPAC™: This is real time AE data acquisition and feature extraction software. It is used in real time test
as well as post analysis to remove unwanted data due to such extraneous noise sources as pump operation,
fan operation, wind and rain. This is accomplished with the AE-WIN- POST utility that is included with this
package. Other utilities include the TBFH software that is used to identify whether the AE source is due to
either an electrical or thermal fault.

This software also includes the 3-dimensional location software to provide real time test as well as post
analysis for three dimensional source location of faults detected in either the main tank or the LTC
compartment PowerPAC™

PowerPAC™ Database: A system created to facilitate the management of data generated by testing
power transformers with Acoustic Emission. The main components are: transformer nameplate and test data.

A design number can be assigned to a transformer of same characteristics. This allows comparing
acoustic activity obtained in identical transformers.

Full List of Technical Information On Data Sheet

July '18 11
SECTION 1: ACOUSTIC EMISSION TESTING (AE)

Sensor Highway II
Outdoor AE & Sensor Fusion System

The Sensor Highway II System™ is an Acoustic Emission (AE) monitoring system with up
to 16 high-speed channels and 16 standard parametric input channels (expandable to
over 100).

The system is designed for unattended and remote monitoring use in Structural Health
Monitoring management and condition monitoring applications. It is rated for outdoor
use and comes equipped in a rugged weather proof NEMA 4 enclosure.

Key Features
Scalable for large channel deployment, allowing for multiple units to be placed strategically on asset
being monitored
Designed for outdoor environments with a minimum power dissipation and a temperature range of
(-35o to 70o Celsius) without the need for heaters or air conditioners
Direct On-Board Terminal Block connections and DIN rail mounts for external sensor inputs
Various communication interfaces available for data communication & remote control including
Ethernet, Wireless, Cellular Modem and Satellite
Scalable system connecting additional units in the field and time synchronization options between
remote units
RS-232/485 , 4-20mA, Voltage inputs for sensors

Designed To
Monitor effectiveness of repairs/retrofits.
Monitor pre-existing/known active defects
Monitor “hidden areas” where visual inspection is difficult or impossible
Monitor high stressed areas showing flawlike activity
Wire break monitoring on suspension cable and cable stay bridges

Full List of Technical Information On Data Sheet

July '18 12
SECTION 1: ACOUSTIC EMISSION TESTING (AE)

Loose Parts Monitoring Equipment (LPME)

The Loose Parts Monitoring System (LPMS™) employs seven layers of alarm
discrimination and decision tree logic to identify metal-to-metal impact while
minimizing costly false alarms to the control room. LPMS™ monitors, detects and
evaluates metallic loose parts in reactor systems by using transient acoustic signal
analysis.

Acoustic sensors/accelerometers are permanently located at strategic positions on the


system being monitored (in direct contact with pipes and vessels), where loose parts
are most likely to impact. The sensors detect the impact of any loose parts as they
come in contact with the pipe or vessel wall and subsequently alert plant operators
and/or control room personal with alarm discretion and logic.

Features
Digital design gives real time results
Latest digital technology
Seismically tested to NRC standards
Four discrete signal filters prevent false alarms
Multiple alarms and alarm level settings
User-friendly Windows based software
Accurate software location algorithms
Graphical displays of reactors, piping, heat exchangers, etc.
Meets ASME Standard, NRC 1.133
Full documentation for easy OEM integration

Full List of Technical Information On Data Sheet

July '18 13
SECTION 1: ACOUSTIC EMISSION TESTING (AE)

1.3 General Acoustic Emission Equipment


Pocket AE-2
Portable 2-Channel Acoustic Emission System
Stock Code: TESTER-CT0015

The Pocket AE-2 is a high performance, computerized, dual channel Acoustic Emission
(AE) system that is packaged in a rugged, portable hand held unit.

The Pocket AE-2 offers all the performance features of larger, more expensive AE
systems, including wide bandwidth, speed, AE features, sampling rates, waveform
processing capabilities and audible AE all in a compact, battery-operated package.
The system can perform any AE inspection application that our larger AE systems can
and is an excellent field survey tool, especially in situations where power is not
readily available.

Equally useful in the laboratory, the system carries out lab tests by utilizing its 2 channel
AE capability and 1 channel parametric input for correlating load or stress with AE
activity.

Technical Specifications
Size: 9.5" H x 3.5" W x 1.4" D(241 mm x 89 mm x 36 mm)
Weight: 2.5 lbs. (1.13 kg) - with batteries
Display: 3.52” Color LCD, QVGA portrait mode, 240 pixels wide x 320 high transflective with
LED backlight
Display Input: Built-in touchpad for use with stylus and on-screen processing
Memory: 128 MB Flash for OS and data storage
External Ports: Compact Flash port, USB 2.0 Port
Power Use: Approximately 4 Watts
Power: External DC adapter (12 V @ 1A) OR Internal 7.2V NiMH battery pack, rechargeable
in-situ or optional external charger
Battery Life: Battery Life: 4 – 6 hours intermittent use
Operating Temp: Operating Temp: 23° to 115° F (-5° to 45° C)

Features
All the standard performance features as in PAC’s PCI based multi-channel AE instruments.
Hand-held portability for quick, efficient testing in the field or laboratory.
PDA type computer using Microsoft™ Windows-CE™ compact operating system, familiar and
easy to use.
Utilizes PAC standard low cost passive AE low power sensors with an internal AE preamplifier.
Two AE channels with one high performance 18 bit A/D for each channel, allowing AE data
processing at up to 10 MSPS.

Full List of Technical Information On Data Sheet

July '18 14
SECTION 1: ACOUSTIC EMISSION TESTING (AE)

USB Acoustic Emission (AE) Node


Stock Code: TESTER-NCT0681

The 1283 USB AE Node is a full-featured, low-cost Acoustic Emission system that plugs
conveniently into and is powered by the USB port of a user’s PC or laptop to maximize
portability and versatility.

While the system possesses all the features, capabilities and performance of a larger,
standalone chassis, users also get the benefits of a USB connection – which means
portability and connectivity whether you’re in the field or the lab.

A single channel system in its base model can be expanded to four channels while
accepting various sensors (single ended or differential) amplified by an internal
low-noise preamplifier. This easily interfaces to a notebook or PC running Windows and
MISTRAS’ renowned AEwin™.

Technical Specifications
AE Input: 1 Channel/USB node (4 nodes/system)
Sampling Frequency: 20 MHz
AE Digitizing: 18 bits
Parametric Inputs: CH 1, +/- 10V, 16 bits, CH 2-4, 0-10V, 16 bits
Digital I/O: 2
Preamplifier: Built-in
OS: Win XP, VISTA, Win 7, and Win 8
Case Size: L 5.25”x W 3.25”x H 1.25” 1 3 3 x( 83 x 32mm)
Weight: 0.5 lbs. (0.23kg)
Power Requirements: USB Powered (5V) < 100 mA/running

Features
Rugged surface mount (SMT) construction
Built-in internal preamplifier and power for external preamplifiers
18 bit resolution, 20MHz sampling frequency
With analog and programmable digital filters
Waveform and Location Options
Free LabView/C++ driver available for customer program development

Full List of Technical Information On Data Sheet

July '18 15
SECTION 1: ACOUSTIC EMISSION TESTING (AE)

SAMOS
Multi-Channel Acoustic Emission System

SAMOS™ 32
The SAMOS™ 32 AE system is geared for laboratory or industrial use, holding up to 4 PCI-8 cards for up to 32 AE channels of
operation. Based on a heavy-duty industrial PC computer chassis, the SAMOS™ 32 has added features for reliable
day-to-day operation, including extra cooling, ventilation and the latest powerful PC computer. The most economical, high
performance AE system available today, the SAMOS™ 32 is ideal for users with tight system budgets.
Retaining all the features of a full size AE system, including activity Hit LED’s on the front panel, the system is also designed
to utilize our digitally controlled, full-featured, high fidelity audio monitor (optional). It measures 17”W (43cm), 17”D
(43cm) and 6”H (15.2cm), and weighs 26 lbs.

SAMOS™ 48
SAMOS™ 48 is a portable AE system, equipped with a handle for carrying and an integral keyboard built within the hinged
front protective cover. Weighing less than 38 pounds with all 48 channels, the SAMOS™ 48 is 21” long x 14” wide x 7.6” tall.
Inside this portable enclosure is a powerful PC computer, large hard disk, floppy drive, R/W CD/DVD drive and the standard
complement of parallel printer port, serial port, USB and mouse port. Built-in AE features include a digitally controlled
audio monitor, up to 8 parametrics and AE Hit indicator LED’s. Expansion and communication options include Ethernet
LAN option and optional modem for remote control and communications purposes. Both Internet and Intranet software
and interfaces are available.

SAMOS™ 112
SAMOS™ 112 is a large capacity 112-channel system and represents the industry’s largest number of AE channels in a
single enclosure.

Technical Specifications
Front Panel activity lights provide status on AE data as well as giving you a system diagnostic
All digital, full-featured Audio Monitor built in and ready for “high fidelity” listening (optional).
Auto Sensor testing (AST) standard with all PAC systems for easy system/ sensor self calibration and
interface coupling efficiency.
Software available for the SAMOS™ includes the state-of the-art PACwin™ Software with 25 years of
Acoustic Emission application experience behind it, this Suite comprises three individual software
packages (purchased separately).

Features
Compact 32 or 48 or 112 channels of simultaneous DSP based AE waveforms and features in real time
Operate under advanced AEwin™ Windows software
Individual 16-bit A/D's on each channel
PCI Bus for high speed processing
LAN interface included with optional network and Internet monitoring capabilities available
400 kHz bandwidth
Low power consumption, runs cool
Acousto/Ultrasonic systems applications
ISO-9001 certified and CE marked with low noise
LED AE activity and “Super Audio”
Full List of Technical Information On Data Sheet

July '18 16
SECTION 1: ACOUSTIC EMISSION TESTING (AE)

AEwin
Comprehensive, Versatile & Friendly AE Software
Stock Code: Softwar-NCS0275

AEwin™ is a Windows®-based program for real-time “simultaneous” Acoustic Emission (AE) feature and waveform process-
ing, display, fast storage, and replay.
It is used for true, real-time operation and control with your MISTRAS AE Systems (Express-8, PCI2, SAMOS, SH II, SH III, AE
USB Node, and Wireless AE Node).

AEwin™ is easy to learn, operate and use. The software has all the acquisition, graphing and analysis capabilities that
customers have come to expect in an AE system, plus many more features to ease your data analysis and visualization
tasks.

July '18 17
2. LIQUID PENETRANT TESTING (PT)
Accessories
Consumables

Did You Know?

The Ardrox® brand is a well-established


products range, famously associated with
materials for non-destructive testing,
particularly its range of dye penetrants
and magnetic inks, for finding surface
defects.
We know and have been solving the
challenges in non-destructive material
testing for more than 60 years. The first
Ardrox® technology was approved as early
as in the year 1948.

18
SECTION 2: LIQUID PENETRANT TESTING (PT)

Accessories

Test Blocks

Product Code Description


NCB0059 Aluminium Penetrant Sensitivity Test Block
NCB0060 Sherwin PSM-5 Penetrant System Monitor Panel (Polished or Grit)

Consumables

ARDROX Consumables
Product Code Description
Cleaner
NCC0031 10 x 400mlArdrox 5319
NCC0053 10 x 400ml Ardrox HF-R / 9RP5 Halogen Fee
NCC0054 4 x 5 litres Ardrox HF-R / 9RP5 Halogen Free
Developer
NCD0015 10 x 400ml Ardrox HF-D / 9D1B Halogen Fee
NCD0016 4 x 5 litres Ardrox HF-D / 9D1B Halogen Fee
Penetrant
NCP0027 10 x 400ml Ardrox 907P Red Water Washable
NCP0019 4 x 5 litres Ardrox 907P Red Water Washable
NCP0032 10 x 400ml Ardrox 970P24 Water Washable Fluorescent
NCP0020 1 x 25 litre Drum Ardrox 970P24 Water Washable Fluorescent
NCP0033 10 x 400ml Ardrox HF-P / 996PA Halogen Fee
NCP0034 4 x 5 litres Ardrox HF-P / 996PA Halogen Fee
NCP0051 1 x 25 litre Drum Ardrox 985P13 Post Emulsifiable Fluorescent

July '18 19
3. ELECTROMAGNETIC TESTING (ET)
Eddy Current
Magnetic Particle Testing (MT)

Did You Know?


Zetec’s MIZ®-21C
The most advanced handheld instrument
with surface array capabilities.
The truly affordable MIZ-21C is ideal for
aerospace, oil & gas, manufacturing and
power generation applications.
Its ergonomic design, long battery life
and intuitive touchscreen mean you can
inspect more areas faster than ever
without fatigue.

20
SECTION 3: ELECTROMAGNETIC TESTING (ET)

3.1 Eddy Current


3.1.1 Portable Eddy Current Inspection

Zetec MIZ-21C

Introducing MIZ®-21C, the most advanced handheld instrument with surface array
capabilities. The truly affordable MIZ-21C is ideal for aerospace, oil & gas, manufacturing
and power generation applications. Its ergonomic design, long battery life and intuitive
touchscreen mean you can inspect more areas faster than ever without fatigue.

MIZ-21C is a fast, highly portable and cost-effective replacement for Liquid Penetrant
Testing (PT) and Magnetic Particle Testing (MT) inspections. The surface array option
can reduce inspection time by up to 95% versus pencil probes.

MIZ-21C’s intuitive touchscreen and simple, yet powerful embedded software gets
users inspecting in no time, offering quick set-up and hassle-free operation.

Technical Specifications
Size (H × W × D) 267 × 122 × 38 mm (10.5 × 4.8 × 1.5 in)
Weight (including batteries and cover) 1.22 kg (2.7 lb)
Multi-Touch Display 5.7 in (480 x 640 pixels)
Battery Life 8 hr. per charge
Eddy Current Connector 18-Pin Lemo
Eddy Current Array Connector 26-Pin Lemo
Connectivity USB 2.0, Wi-Fi, Bluetooth
Encoders 2 axes, quadrature
Probe Recognition and Setup Automatic, Zetec Coil ID Chip
Coil Inputs MIZ-21C-SF: 1, MIZ-21C: 1, MIZ-21C-ARRAY: 3
Frequencies Per Timeslot MIZ-21C-SF: 1, MIZ-21C: 2, MIZ-21C-ARRAY: 2
Data Channels MIZ-21C-SF: 32, MIZ-21C: 64, MIZ-21C-ARRAY: 192
Maximum Probe Coils MIZ-21C-SF: 2, MIZ-21C: 2, MIZ-21C-ARRAY: 32

Features
Surface Array in a Handheld
Increase Uptime, Wherever You Go
Universal Symbol Buttons & Multi-Language Software
Ergonomic Design
Intuitive Touchscreen
Flexible Connectivity
Field Ready

Full List of Technical Information On Data Sheet

July '18 21
SECTION 3: ELECTROMAGNETIC TESTING (ET)

Zetec MIZ-200

The MIZ-200 eddy current instrument can handle the most demanding environments
with ease. Offered in both tubing and surface array configurations, MIZ-200 is ideal for
applications within Balance-of-Plant/Power Generation, Transportation and Oil and Gas
markets.

Features include a rugged cast aluminum case designed to withstand the bumps and
drops that inevitably happen in inspection environments. The sealed and fanless unit
will withstand dust and water resulting in improved reliability and reduced replacement
costs.

Technical Specifications
Dimensions (H x L x W) 4.2 in x 11.7 in x 12.8 in
Weight 14.7 lbs (6.7 kg) with batteries
Battery 8 hrs (typical), hot swappable
Battery Type Lithium-ion rechargeable
Power 115/230 VAC and self switching
Computer Interface LAN 10/1000 Base T
Operating Temperature 23ºF to 113ºF (-5ºC to 45ºC)
Storage Temperature -4ºF to 140ºF (-20ºC to 60ºC)
Probe Inputs 8
Number of Frequencies Up to 160
Encoder Inputs 3
Frequency Range 5Hz to 4MHz (8 channels)
Sampling Rate up to 40,000 Hz

Features
Rubber Corner Bumpers
Cast Aluminum Case
Multi-Status Display
ECT Connector Interface
RFT Connector Interface
Probe Pusher Interface
Surface Array Interface

Full List of Technical Information On Data Sheet

July '18 22
SECTION 3: ELECTROMAGNETIC TESTING (ET)

3.2 Magnetic Particle Inspection


3.2.1 Electromagnetic Equipment

Yokes
The new MY-2 is the smallest, lightest hand-held yoke on the market –
encapsulation in a rugged rubber housing makes it the most durable too.
The MY-2 electromagnetic yoke is a rugged, high performance instrument
featuring a powerful AC magnetising field.

Product Code Description


NCY0002 220V - Gammatec MY-2 Articulating Legs
NCY0011 110V - Gammatec MY-2 Articulating Legs
NCY0012 240V - Gammatec MY-2 Articulating Legs

Yoke Accessories
Product Code Description

NCC0012 Electromagnetic Yoke 12V AC / DC Converter


NCT0249 Electromagnetic Yoke 42V AC Transformer
NCI0216 Portable battery powered inverter 12V DC –
220V / AC for MY-2 Yoke
NCA0014 Rubber Magnetic Particle Powder Applicator
NCB0022 Polyethylene Spray Bottle

July '18 23
SECTION 3: ELECTROMAGNETIC TESTING (ET)

Cases
Product Code Description
NCC0013 Carry Case for PM2000 Permanent Magnet Yoke
NCC0038 Carry Case for Gammatec MY-2 Electromagnetic Yoke

Permanent Magnet Yokes


The Gammatec permanent magnet yokes are light weight, ergonomically designed and
very powerful.

Product Code Description


NCY0008 Gammatec PM2000 Articulating Leg Permanent
Magnet Yoke
NCY0003 Gammatec PM2004 Permanent Magnet Yoke with
Cable

Spare Parts
Product Code Description
NCK0010 PM2000/PM2004 Permanent Magnet Keeper c/w with spare Magnets
and Feet
NCC0167 MY-2 Yoke Power Cable
NCE0008 MY-2 Yoke Articulating Leg Extension Piece
SF0051 MY-2 Articulating Foot Piece

Centrifuge Stand and Tube


Product Code Description
NCS0027 Gammatec MPI Centrifuge Stand
NCT0028 Magnetic Particle Centrifuge - ASTM 100ml, pear shaped

Indicators & Calibration Blocks


Product Code Description
NCI0002 Castrol Magnetic Flux Type I (Brass)
NCI0003 Castrol Magnetic Flux Type II (Silver)
NCI0014 ASME Magnetic Particle Field Indicator (Pie Gauge)
NCI0016 Berthold Spoon Magnetic Field Indicator
NCB0033 MTU No. 3 MPI Test Block
NCB0061 Ketos Ring Steel Test Block

July '18 24
SECTION 3: ELECTROMAGNETIC TESTING (ET)

Gaussmeters
Product Code Description
NCM0003 FW BELL including Probe
NCM0045 Gaussmeter CYHT201
including Transverse Probe CYPT-T15A
NCP0142 Probe for use with Gaussmeter
NCI0019 Magnetometer Mod 25 Residual Field Indicator

Yoke Test Weights


Product Code Description
NCW0023 18kg MPI Test Weight (with carry case)
NCW0024 4.5kg MPI Test Weight (with carry case)

Consumables

ARDROX Consumables

Product Code Description


Background
NCB0012 10 x 400ml Ardrox 8903W - White
NCB0013 4 x 5 litres Ardrox 8903W - White
NCB0054 1 x 5 litres Ardrox 8903W - White
Ink
NCI0010 10 x 400ml Ardrox 800/3 Black Magnetic
NCI0011 4 x 5 litre Ardrox 800/3 Black Magnetic
NCI0018 1 x 5 litre Ardrox 800/3 Black Magnetic
NCI0012 10 x 400ml Ardrox 8530 Fluorescent Magnetic
NCI0013 6 x 500ml Ardrox 8540 Fluorescent Magnetic
Powder Available on request
NCP0023 1 x 500g Ardrox 8510 Fluorescent Powder to be mixed with
Kerosene

July '18 25
SECTION 3: ELECTROMAGNETIC TESTING (ET)

3.2.2 Ultraviolet Equipment


Labino MidBeam 2.0
Stock Code: LIGHT-NCL0187

MidBeam 2.0 is an extremely robust hand held lamp especially designed for use by
heavy industries with very difficult operating environments. The light is compact in size,
with four LEDs in a housing diameter of just 3.15 inches (8 cm)

Technical Specifications
LIGHT SOURCE AND LIGHT OUTPUT
4 UV LEDs peaking at 365 nm, 1 White Light LED (Optional)
Intensity Zeus Version: ≈ 5 000 μW/cm2 at 38 cm (15‘’)
Intensity Hermes Version: ≈ 4 000 μW/cm2 at 38 cm (15‘’)
White light output from UV source: ≈1 Lux / 0.09 Foot Candle (380-780 nm)
No UVB

BATTERY (Supplied with four batteries)


3400 mAh Lithium-Ion, 3.6 V
Running time: Approximately 2.15 hours
Charging time: Approximately 4 hours
Requires two batteries to operate – Supplied with 2 extras
Equipped with a current regulator to keep the intensity stable when the battery fades

Features
IP68 Waterproof classification
Battery indicator
Operates while charging batteries
Aerosol Spray Accessory Athena

Full List of Technical Information On Data Sheet

July '18 26
SECTION 3: ELECTROMAGNETIC TESTING (ET)

Labino Torch Light UVG3


Stock Code: LIGHT-NCL0033

The Labino® Torch Light UVG3 is a small-sized, lightweight, UV-A LED flashlight
designed for quick inspections in “hard-to-reach” spots and where the amount of visible
light from the LED is critical. A high quality white light filter reduces the transmission of
white light from the LED and also minimizes the reflection from the surface which is
illuminated with UV.

Technical Specifications
i. Spotlight ≈ > 20 000 μW/cm2 at 38 cm (15 inches)
Ø 30 mm (total area with a minimum intensity of 1200 μW/cm2 at 38 cm)
Visible light: < 1 Lux / 0.09 fc

ii. Midlight ≈ > 8 000 μW/cm2 at 38 cm (15 inches)


Ø 100 mm (total area with a minimum intensity of 1200 μW/cm2 at 38 cm)
Visible light: < 1 Lux / 0.09 fc

iii. Floodlight ≈ > 2 000 μW/cm2 at 38 cm (15 inches)


Ø 130 mm (total area with a mini-mum intensity of 1200 μW/cm2 at 38 cm)
Visible light: < 1 Lux / 0.09 fc

Features
Full power is reached instantly.
The Labino® Torch Light UVG3 contains one (1) ultraviolet light emitting diode (LED).
The Labino® Torch Light UVG3 produces a variety of ultraviolet beams ranging from
20 000 μW/cm² to 2 000 μW/cm² at a distance of 38 cm (15 inches), depending on
your choice of Spotlight, Midlight or Floodlight beam.
Full List of Technical Information On Data Sheet

July '18 27
SECTION 3: ELECTROMAGNETIC TESTING (ET)

Labino UVG4-HEAD
Stock Code: LIGHT-NCL0021

The Labino® UVG4-HEAD Spotlight is a small-sized, lightweight, UV-A LED Head Lamp
designed to release the user’s hands during inspection.

The lamp can be adjusted in three different angles, the operator can switch angle of
the light during inspection. The rubber bands are adjustable and designed to fit
helmets, or to be attached directly on the head. The battery is located in the back of the
structure and therefore there are no loose cables hanging from the lamp.

Technical Specifications
UV LED
UV source: UV A LED (1)
Intensity:
- Spotlight: >35 000 μw/cm² at 15 cm
>25 000 μw/cm² at 38 cm
>14 000 μw/cm² at 60 cm
>8 000 μw/cm² at 100 cm
- Midlight: >32 000 μw/cm² at 15 cm
>10 000 μw/cm² at 38 cm
>4 500 μw/cm² at 60 cm
>1 800 μw/cm² at 100 cm
Visible light:
- Spotlight: < 7 Lux (<0.65 fc)
- Midlight: < 5 Lux (< 0.46 fc)

Features
The lamp can be adjusted in three different angles
The Labino® UVG4-HEAD contains one (1) ultraviolet light emitting diode (LED).
Full power is reached instantly
The Labino® UVG4-HEAD Spotlight is a small-sized, lightweight, UV-A LED
Head Lamp designed to release the user’s hands during inspection.
Full List of Technical Information On Data Sheet

July '18 28
SECTION 3: ELECTROMAGNETIC TESTING (ET)

Spare Parts
Product Code Description
NSB0047 Spare Bulb for UV 100 light
SL0011 Spare filter lens for UV 100 light

Spectacles
Product Code Description
NCS0037 UV Absorbing Spectacles

Ultraviolet Light Meters


Product Code Description
NCM0023 Goldilux Mod GUVA-1L UV Light Meter with built-in
detector

July '18 29
4. RADIOGRAPHIC TESTING (RT)
Gamma Radiography
X-Ray Radiography
Digital Radiography (DR)
Computed Radiography (CR)
Radiation Safety
Darkroom
Radiographic Consumables

Did You Know?

Deploying the GammaSafe


"Close Proximity Radiography System"
on your site will significantly reduce
Radiation Levels, Increase productivity &
Safety to both radiographic teams &
your workforce

30
SECTION 4: RADIOGRAPHIC TESTING (RT)

4.1 Gamma Radiography


4.1.1 Projector Equipment

Exertus Dual 120 Isotope Projector

The Exertus Dual 120 Projector has the ability to accept Iridium 192 or Selenium 75 sources.
This projector incorporates design and safety features that make it flexible, compact and
lightweight.

Safety is an integral part of the design of the Projector – a three colour signal indicator
provides the user with a clear visual guide as to the position of the source at all times. The
Projector also has a unique safety feature not found in competitive products.

The source assembly locking mechanism is triggered by the source holder capsule at the front
of the source assembly, thereby always assuring the operator that the source has returned to
the safe position.

Source assembly is secured and the Projector is unlocked and source assembly Source assembly locking mechanism is
Projector is locked. locking mechanism is ready to be released. released and ready to expose.

Technical Specifications
Basic Construction Standard: ISO 3999:2004 Compliant
Isotopes: Ir-192 or Se-75 under special form
Ir-192 half-life: 73.8 days
Se-75 half-life: 119.8 days
Activity: Ir-192: 4.44TBq (120Ci)
Se-75: 4.44TBq (120Ci)
Surface Dose Rate: Max 2mSv/h
Total Weight: 22kg (48.5 lb)
DU Weight: 14kg (30.8 lb)
Type: RUS / 5786 / B(U)-96T

Features Optional Accessories


Accepts Ir-192 or Se-75 Reel type or pistol grip remote controls -
Helicoidal source channel lengths: 7.62m, 10m, 15m
Lighter than most of its competitors - just 22 kg Guide tubes - lengths: 2.1m, 3m
Compact design Source terminals
User friendly operation Collimators - Various Directional and Panoramic
3 Colour signal safety indicator Standard and Industrial packages available
Unique Source Assembly Locking Mechanism
Full List of Technical Information On Data Sheet

31
SECTION 4: RADIOGRAPHIC TESTING (RT)

Exertus Selen Circa 40, 80, 120 Tungsten Shielded Isotope Projectors
The EXERTUS CIRCA Projector range is a new generation of ‘close proximity’ Tungsten shielded
gamma radiography Projectors - for use with Selenium 75 sources. The Projector incorporates
design and safety features that make it flexible, compact and lightweight.

These Projectors can be used for either normal radiography methods or for radiography where
close proximity work is needed. The design incorporates a Directional Tungsten Collimator
which connects directly to the Projector. This reduces the radiation controlled area
significantly and allows operations in the close vicinity to continue during exposure.

Safety is an integral part of the EXERTUS CIRCA Projector range - a three colour signal indicator
provides the user with a clear visual guide to the position of the source at all times.
Once the source is safe inside the Projector and the Projector is locked (Safe mode), a Green
signal will indicate that. When the source is inside the Projector, but the Projector is unlocked
and the source assembly locking mechanism is ready to be released (Standby mode), a Yellow
signal will indicate that. When the source is ready for exposure or outside the Projector
(Exposure mode), a Red signal will indicate that.

Source assembly is secured and the Projector is unlocked and source assembly Source assembly locking mechanism is
Projector is locked. locking mechanism is ready to be released. released and ready to expose.

Technical Specifications
Basic Construction Standard: ISO 3999:2004 Compliant
Isotopes: Se-75 under special form
Se-75 half-life: 119.8 days
Activity Se-75: CIRCA 40 1.5TBq (40Ci), CIRCA 80 2.96TBq (80Ci), CIRCA 120 3.7TBq (100Ci)
Surface Dose Rate: Max 2mSv/h
Total Weight: CIRCA 40 8.4Kg (18.5lb), CIRCA 80 8.8Kg (19.4lb), CIRCA 120 9.0Kg (19.84lb)
Removable Collimator Weight: 4.3Kg (9.4lb)
Type: RUS / 5789 / B(U)-96T

Features Optional Accessories


Snap-On Guide Tube Connector Reel Type or Pistol Grip Remote Controls:
Snap-On Directional Collimator Lengths: 7.62m, 10m, 15m
User friendly operation Guide Tubes: Lengths: 2.1m, 3m
Three Colour Signal Safety Indicator System Source Terminals
Locking Mechanism triggered by front link of Collimators: Various Directional and Panoramic
the Source Assembly Standard and Industrial packages available

Full List of Technical Information On Data Sheet

July '18 32
SECTION 4: RADIOGRAPHIC TESTING (RT)

Exertus RID-Se4P Isotope Projector


The RID-Se4P Projector has the ability to accept Selenium 75 sources. This projector incorpo-
rates design and safety features that make it flexible, compact and lightweight.

This Projector can be used for either normal radiography methods or for radiography where
close proximity work is needed. The design incorporates a Directional Tungsten Collimator
which connects directly to the Projector. This reduces the radiation controlled area significantly
and allows operations in the close vicinity to continue during exposure.

Safety is an integral part of the RID-Se4P Projector – a two colour signal indicator provides the
user with a clear visual guide as to the position of the source at all times. Once the source is
safe inside the Projector and the Projector is locked (Safe Mode) a green signal will indicate
that. When the source is ready for exposure or outside the projector (Exposure Mode) a red
signal will indicate that.

Source assembly is secured and the Source assembly locking mechanism is


Projector is locked. released and ready to expose.

Technical Specifications
Basic Construction Standard: ISO 3999:2000 Compliant
Isotopes: Se-75 under special form
Se-75 half-life: 119.8 days
Activity Se-75: 4.44TBq (120Ci)
Surface Dose Rate: Max 2mSv/h
Total Weight: 7kg (15.43 lb)
DU Weight: 2.7 kg (5.95 lb)
Type: B(U) RUS / 5373 / B(U)-96T

Features Optional Accessories


User Friendly Operation Reel Type or Pistol Grip Remote Controls:
Two Colour Signal Safety Indicator System Lengths: 7.62m, 10m, 15m
Automatic Source Assembly Locking Mechanism Guide Tubes: Lengths: 2.1m, 3m
Locking Mechanism Triggered By Front Link Of Source Terminals
The Source Assembly Collimators: Snap-On Directional Collimator
Various Directional and Panoramic

Full List of Technical Information On Data Sheet

July '18 33
SECTION 4: RADIOGRAPHIC TESTING (RT)

Exertus VOX 100 Projector


In order to provide quality control of industrial products, Cobalt 60 is the preferred isotope for
the radiography of thick steel sections. The Exertus Vox 100 Projector is an integration of all the
Exertus Projector lines and has the ability to accept Co-60 sources.

The Projector incorporates an improved source channel based on a new helicoidal design,
which makes maintenance easier. It also allows smoother movement of the source assembly
inside the device, making it easier for the operator and improving safety.

Safety is an integral part of the design of the Exertus Vox 100 Projector. A three colour signal
indicator provides the user with a clear visual guide as to the position of the source at all times.
The Projector also has a unique safety feature not found in competitive products. The source
assembly locking mechanism is triggered by the source holder capsule at the front of the
source assembly, thereby always assuring the operator that the source has returned to the
safe position.

Source assembly is secured and the Projector is unlocked and source assembly Source assembly locking mechanism is
Projector is locked. locking mechanism is ready to be released. released and ready to expose.

Technical Specifications
Basic Construction Standard: ISO 3999 compliant
Isotopes: Co-60 under special form, Co-60 Half life 5.27 years
Activity Se-75: C0-60: 3.7 TBq (100 Ci)
Surface Dose Rate: Max 2mSv/h
Total Weight: 185kg (407.8 lb)
DU Weight: 125kg (275,6 lb)
Type: B(U) RUS / 5373 / B(U)-96T

Features Optional Accessories


Helicoidal Source Channel Reel type or Pistol Grip Remote Controls:
User Friendly Operation Lengths: 15m or longer as required
Three Colour Signal Safety Indicator System Guide tubes: Lengths: 2.1m, 3m
Automatic Source Assembly Locking Mechanism Source terminals: As required
Projector Can Be Locked And Disconnected Only Collimators - Various Directional and Panoramic
With Source In Safe Position

Full List of Technical Information On Data Sheet

July '18 34
SECTION 4: RADIOGRAPHIC TESTING (RT)

Dual 120 Codes & Packages


Dual 120/1 Exertus Dual 120 Standard Package (Incl) Exertus Dual 120 Industrial Package (Incl)
CP0009 Exertus Dual 120 Isotope Projector Exertus Dual 120 Standard Package
NCP0166 Dual 120 Pigtail Reel Type 10m - Exertus & Gammamat
NCC0180 Quick Coupling series Winding Mechanism
NCG0061 Exertus Projector Series GO/NO-GO Gauge 2.1m Yellow Guide Tube - Exertus & Gam-
NCP0150 Emergency Shipping Plug mamat Series
NCP0151 Exertus Series Projector Transport Overpack Source Terminal 65 Ir/Co M18 x 1.5
Operating Manual GAM798 Tungsten Directional Collimator
Exertus Series 17mm Spanner
Operating Manual

Circa 80 Codes & Packages


Exertus Selen Circa 80 Standard Package (Incl) Exertus Selen Circa 80 Industrial Package (Incl)
Exertus Selen Circa 80 Isotope Projector Exertus Selen Circa 80 Standard Package
with Snap-On Collimator and Guide Tube Reel Type 10m - Exertus & Gammamat
Connector. series Winding Mechanism
Emergency Shipping Plug 2.1m Yellow Guide Tube - Exertus & Gamma-
SR 17 Pigtail mat Series
Exertus Series Projector Transport overpack Source Terminal 65 Ir/Co M18 x 1.5
Exertus Projector Series GO/NO-GO Gauge GAM800 Tungsten Directional Collimator 600
Operating Manual Operating Manual

Circa 120 Codes & Packages


Exertus Selen Circa 120 standard package Exertus Selen Circa 120 Industrial package
Exertus Selen Circa 120 Isotope Projector Exertus Selen Circa 120 standard package
Close proximity Collimator Reel Type 10m - Exertus & Gammamat
Emergency Shipping Plug series Winding Mechanism
SR 17 Pigtail 2.1m Yellow Guide Tube - Exertus and
Exertus series Projector Transport Overpack Gammamat Series
Exertus Projector Series GO/NO-GO Gauge Source Terminal SE M18 x 1.5
Operations Manual GAM800 Tungsten Directional Collimator 600
Operations Manual

RID Se4P Codes & Packages


RID Se4P/1 Rid Se 4P Isotope Projector Package (including)
CP0012 Rid Se 4P Isotope Projector
NCP0155 SR 17 Pigtail
NCC0180 Exertus and RID Guide Tube Quick Coupling
NCP0151 Exertus Series Projector Transport Overpack
NCP0157 Emergency Shipping Plug
Operations Manual

July '18 35
SECTION 4: RADIOGRAPHIC TESTING (RT)

July '18 36
SECTION 4: RADIOGRAPHIC TESTING (RT)

4.1.2 Close Proximity Systems


GammaSafe Close Proximity Se-75 Radiographic System

The GammaSafe Radiographic Sysem, when used in conjunction with a Selenium-75 Source is
designed to reduce ‘Safe Working Distance’ thus reducing production losses as well as down
time.

The Basic Package consists of: Circa 80 or RID Se4P Projector, Close Proximity Collimator,
Clamps and Stands and Shielding Materials.

Stand-Off Shot Stand-Off Shot Stand-Off Shot


Projector With Cone Collimator With Mats Projector With Mats

Stand-Off Shot Contact Shot Contact Shot


Collimator With Cone Projector Collimator

July '18 37
SECTION 4: RADIOGRAPHIC TESTING (RT)

GammaSafe Codes & Packages


Can be made up to suit customer requirements with any combination of the following

Item No. Stock Code Item Description

PROJ-CP0011 Exertus Selen Circa Projector


COLLIM-NCC0472 Gammasafe Circa Snap-On STD Collimator
COLLIM-NCC0473 Gammasafe Circa Extended Snap-On Collimator
COLLIM-NCC0458 Gammasafe Circa Snap-On CP Collimator 120Ci
COLLIM-NCC0482 Gammasafe Circa Snap-On CP80 Collimator 80Ci
COLLIM-NCC0202 GAM828 Tungsten Directional Collimator 60° - Engraved

CLAMP-NCC0178 Gammasafe Projector and Ellipse Stand Clamp (Incl. Spanner & 3xChains)
GsafeSpare-SC0228 Gammasafe Ellipse Stand Rev1 Cradle
GsafeSpare-SL0059 Gammasafe Ellipse Stand Rev1 Cassette Support Leg
GsafeSpare-SL0060 Gammasafe Ellipse Stand Rev1 Mat Support Leg
GsafeSpare-SC0229 Gammasafe Ellipse Stand Rev1 Primary Beam Shielding Cassette
GsafeSpare-SS0285 GammaSafe Primary Beam Shielding Lead Sheet (295 x 215 x 4mm)
GsafeSpare-SA0038 Gammasafe Ellipse Guide Tube Attachment
GsafeSpare-SB0272 Gammasafe Ellipse Clamping Base (Incl. Angle Plate)
GsafeSpare-SB0273 Gammasafe Ellipse Stand-Off Bar
GsafeSpare-SC0230 Gammasafe Standard Shielding Cone
GsafeSpare-SE0015 Gammasafe Shielding Cone Extension
ENVELOP-NCE0001 Gammasafe Protective Envelope For Large Mat (915x305mm)
ENVELOP-NCE0002 Gammasafe Protective Envelope For Primary Beam Mat (305x305mm)
ENVELOP-NCE0006 Gammasafe Protective Envelope For Triangle Mat - 1 hole
ENVELOP-NCE0023 Gammasafe Protective Envelope For Triangle Mat - 2 holes
MAT-NCM0037 GammaSafe Lead - Large Mat - Silicone (915x305x9.5mm)
MAT-NCM0036 GammaSafe Lead - Primary Beam Mat - Silicone (305x305x9.5mm)
MAT-NCM0043 GammaSafe Lead - Triangle Mat - Silicone (1 Hole)
MAT-NCM0101 GammaSafe Lead - Triangle Mat - Silicone (2 Holes)
TUBE-NCT0169 Gammasafe 750mm Exertus Flexible Tungsten Shielded Guide Tube
GsafeSpare-SI0049 Long Source Channel (For Extended Collimator)

GsafeSpare-SI0050 Tungsten Extension (For Extended Collimator)


INSERT-SI0041 30º Tungsten Insert (For Extended Collimator)
GsafeSpare-SN0028 Extended Nut (For Extended Collimator)

July '18 38
SECTION 4: RADIOGRAPHIC TESTING (RT)

GammaSafe Picture Reference

The Following Is A List Of All The Items In The GammaSafe System:

1 2 3 4 5 6

7 8 9 10 11 12

13 14 15 16 17 18

19 20 21 22 23 24

25 26 27 28 29 30

July '18 39
SECTION 4: RADIOGRAPHIC TESTING (RT)

4.1.3 Winding Mechanism Equipment


GammaTec Push/Pull Remote Control Winding Mechanism

Gammatec's Push/Pull Winding Mechanism is designed for winding out radioactive sources
from all recognised Industrial Gamma Projectors used in Gamma Radiography inspection.

The units are available in Reel or Pistol Grip versions. These are of robust construction and
standard accessories include drive cable, drive hoses, gearbox and connector fittings.

To ensure a smooth push/pull operation, the robust and lightweight aluminium gearbox
housing incorporates two low maintenance, dust-proof ball races as well as a large diameter
steel gear.

These items, in conjunction with a spring steel liner, provide maximum contact between gear
and cable at all times, ensuring fast exposure and retraction.

The winding mechanisms conform to all relevant international standards.

Technical Specifications
Winding Mechanism:
Weight:
(7,62m Reel Type Winding Mechanism) 9kg
(10m Reel Type Winding Mechanism) 10kg
(15m Reel Type Winding Mechanism) 12.5kg
Dimensions: (l x w x h) 580mm x 390mm x 280mm
Reel: Powder Coated Mild Steel
Pistol Grip: Moulded Rubber

Gearbox:
Gear: Designed for Series 40 cable
Gear Material: Steel
Cable Wrap: 2700
Cable Travel: 350mm Per Revolution
Gearbox Material: Aluminium
Bearings: Sealed Ball Bearings
Liner: Tempered Spring Steel
Drive Hoses: Nylon Inner, Steel Armoured Wire Mesh, PVC Outer
Drive Cable: “A” Special 3/16” Series 40
Fittings: Stainless Steel
Features & Optional Accessories on next page

July '18 40
SECTION 4: RADIOGRAPHIC TESTING (RT)

Features Optional Accessories


Stainless Steel Fittings Reel Or Pistol Grip
Durable Drive hoses Customised Lengths Of Drive Hose
2700 Cable Wrap Optimising Gear Contact Customised Lengths Of Drive Cable
Large Diameter Gear For Fast Exposure Fittings For All Recognised Industrial
And Retraction Gamma Projectors
Smooth Push/Pull Operation
Compatible With All Recognised Industrial
Gamma Projectors

Pistol Grips & Reels


Product Code Description

NCG0059 Pistol Grip For GammaTec Gearbox

NCR0003 GammaTec Winding Mechanism Reel

Winding Mechanism Codes & Packages


Reel Type
Product Code Length:
NCW0029 5.0m
NCW0003 7.62m
NCW0001 10.0m
NCW0036 15.0m
NCW0002 7.62m
NCW0004 10.0m
NCW0007 15.0m
NCW0005 7.62m
NCW0006 10.0m
NCW0018 7.62m
NCW0025 10.0m
NCW0026 15.0m
NCW0033 7.62m
NCW0034 10.0m

Pistol Grip
Product Code Length:
NCW0178 5.0m
NCW0011 7.62m
NCW0012 10.0m
NCW0037 15.0m
NCW0009 7.62m
NCW0010 10.0m
NCW0013 7.62m
NCW0014 10.0m

July '18 41
SECTION 4: RADIOGRAPHIC TESTING (RT)

Drive Cables With Ballpoint


Product Code Length:
NCC0173 10.0m
NCC0017 15.2m
NCC0030 20.0m
NCC0119 30.0m
NCC0011 20.0m
NCC0049 15.2m
NCC0118 30.0m
NCC0008 15.2m
NCC0007 20.0m
NCC0060 20.0m
NCC0061 30.0m
NCC0081 15.2m
NCC0082 20.0m

GO-NO-GO Gauges
Product Code Description

NCG0004 Sentinel 880 & Industrial Nuclear GO/NO-GO Gauge

NCG0006 Gammamat Mod Ti Series GO/NO-GO Gauge

NCG0010 Teletron / Gammavolt / Kowolux GO/NO-GO Gauge

NCG0061 Exertus & Gammamat Mod Tsi/Se Series GO/NO-GO Gauge

Gearbox
Product Code Description

NCG0029 GammaTec MKIV Gearbox for use with Sentinel &


Industrial Nuclear Drive Hoses - Stel Gear

NCG0063 Exertus Gearbox GammaTec MKIV Gearbox for use with


Exertus Drive Hose

Drive Hoses
Product Code Length: For Use With Projector Series
NCH0023 5.0m
NCH0024 7.62m Exertus Series Projectors &
NCH0025 10.0m Gammamat Mod Ti/TSI/Se Series Projectors
NCH0049 15.0m
NCH0009 7.62m
NCH0021 10.0m Sentinel 880 & Industrial Nuclear Projectors
NCH0054 15.0m
NCH0026 7.62m Drive Teletron / Gammavolt / Kowolux Projectors
NCH0010 10.0m Drive with Male Connector
NCH0004 7.62m Return Teletron / Gammavolt / Kowolux Projectors
NCH0027 10.0m Return with Stop Fitting

July '18 42
SECTION 4: RADIOGRAPHIC TESTING (RT)

Drive Hose Quick Couplings


Product Code Description
NCC0009 Exertus Series & Gammamat Mod Ti/TSI/Se Series Projectors

NCC0025 Sentinel Mod 880 Projectors

NCC0091 Spec 150, Industrial Nuclear Projectors

NCC0147 GAM80 Projectors

Guide Tubes

Product Code Length:


NCT0039 2.1m Yellow
NCT0035 3m Yellow
NCT0017 3m x 3/8” Black
NCT0068 7’ (2.1m) x 3/8” Black
NCT0051 5m x 3/8” Black
NCT0032 7’ (2.1m) Yellow
NCT0034 3m Yellow
NCT0045 3m x 3/8” Black
NCT0018 3m x 1/2” Black

NCT0210 7’ (2.1m) Yellow

Extension Tubes
Product Code Length: For Use With Projector Series
NCT0003 7’ (2.1m) x 3/8” Black
NCT0013 3m x 3/8” Black Sentinel 880 and Industrial Nuclear Projectors
NCT0030 7’ (Yellow)
NCT0017 3m x 3/8” Black
NCT0039 2.1m Yellow Exertus Series and Gammamat TI/TSI/Se Series Projectors
NCT0035 3m Yellow
NCT0041 7’ (Yellow) Spec 150 Projectors

July '18 43
SECTION 4: RADIOGRAPHIC TESTING (RT)

Guide Tube Quick Couplings


Product Code Description

NCC0005 Gammamat Mod Ti/Tsi Series Projectors

NCC0006 Teletron / Gammavolt / Kowolux Projectors

NCC0092 Spec 150 Projectors

NCC0148 GAM80 Projectors

NCC0180 Exertus & RID SE Series Projectors

Guide Tube Tips


Product Code Description

NCT0266 Source Terminal 65 Ir/Co M18 x 1.5


Exertus Dual & Gammamat Ti/Tsi Series Projectors
NCT0305 Source Terminal 45 Se M18 x 1.5 EXERTUS Selen Circa,
RID SE 4P, Gammamat SE Series Projectors
NCT0001 80mm Teletron / Gammavolt / Kowolux
Guide Tube Tip (Aluminium)
NCT0040 5/8” Spec 150 Guide Tube Tip (Brass)

Adaptors
Product Code Description

NCA0013 Adaptor for use with Sentinel Mod 880 Projectors on


Sentinel Guide Tubes

NCA0025 Adaptor for use with RID Tip to Standard


Gammamat Guide Tube - M14x1 Female / M18x1 Male

NCS0007 Spanner for use with Gammamat Mod Ti/Tsi Series Drive Hose
and Guide Tube Quick Couplings

NCS0119 EXERTUS Series 17mm Spanner

SN0007 A nipple to connect EXERTUS and Gammamat Guide &


Extension Tubes

SN0008 A nipple to connect Gammavolt / Teletron / Kowolux Guide &


Extension Tubes

July '18 44
SECTION 4: RADIOGRAPHIC TESTING (RT)

Source Transfer Tubes


Product Code Description

NCT0033 Yellow Source Transfer Tube - Sentinel to 6 Chnl RIA

NCT0362 Yellow Source Transfer Tube - Dual to UKI

NCT0634 Yellow Source Transfer Tube - Sentinel to P500

NCT0769 Yellow Source Transfer Tube - TSI/TI to UKI

NCT0770 Yellow Source Transfer Tube - Rid/SE to SE4P

NCT0771 Yellow Source Transfer Tube - Rid/SE to SE2K

NCT0772 500mm Yellow Source Transfer Tube (2 x SF0091 swivel fittings)

NCT0785 Yellow Source Transfer Tube - Exertus/Gmat to Storage pot

NCT0813 Yellow Source Transfer Tube - ZKI Transport container to Sentinel Projector

NCT0827 Yellow Source Transfer Tube - Circa to SE4P

NCT0828 Yellow Source Transfer Tube - Circa to SE2K

NCT0890 Yellow Source Transfer Tube - Spec 10 Channel to Sentinel

July '18 45
SECTION 4: RADIOGRAPHIC TESTING (RT)

Projector Accessories

Centering Devices
Product Code Description

NCC0014 100 to 750mm Source Centering Device (Pipespider)

NCC0102 350 to 1200mm Source Centering Device (Pipespider)

NCC0109 200 to 900mm Source Centering Device (Pipespider)

Collimators
Product Code Description

COLLIM-NCC0059 GAM798 Tungsten Directional Collimator 60° - Engraved


COLLIM-NCC0175 GAM798 Tungsten Directional Collimator 90° - Engraved
COLLIM-NCC0066 GAM799 Tungsten Directional Collimator 60° - Engraved
COLLIM-NCC0174 GAM799 Tungsten Directional Collimator 90° - Engraved
COLLIM-NCC0170 GAM800 Tungsten Directional Collimator 60° - Engraved
COLLIM-NCC0179 GAM800 Tungsten Directional Collimator 90° - Engraved
COLLIM-NCC0065 GAM827 Tungsten Directional Collimator 60° - Engraved
COLLIM-NCC0202 GAM828 Tungsten Directional Collimator 60° - Engraved
COLLIM-NCC0072 GAM836 Tungsten Panoramic Collimator - Engraved
COLLIM-NCC0260 GAM836 SE Tungsten Panoramic Collimator (SR17 Pigtail) - Engraved
COLLIM-NCC0142 GAM846 Tungsten Panoramic Collimator (Sentinel) - Engraved
COLLIM-NCC0145 GAM846 SE Tungsten Panoramic Collimator (SR17 Pigtail) - Engraved
COLLIM-NCC0384 GAM846 Tungsten Panoramic Collimator Gammamat - Engraved
COLLIM-NCC0165 Gammasafe RIDSe4P CP Collimator 120Ci Se.75 - Engraved
COLLIM-NCC0356 Exertus Vox 100 Co-60 Collimator
COLLIM-NCC0472 Gammasafe Exertus Circa Snap-On STD Collimator
COLLIM-NCC0458 Gammasafe Exertus Circa Snap-On CP Collimator 120Ci
COLLIM-NCC0482 Gammasafe Exertus Circa Snap-On CP80 Collimator 80Ci
COLLIM-NCC0485 GammaSafe Dual 120 Snap-on CP Collimator 120Ci
COLLIM-NCC0473 Gammasafe Exertus Circa Extended Snap-On STD Collimator
COLLIM-NCC0489 GammaSafe Sentinel CP120 Collimator for Se-75
COLLIM-NCC0459 Combination Collimator - 88mm

July '18 46
SECTION 4: RADIOGRAPHIC TESTING (RT)

4.1.4 Isotope Consumables


Iridium-192 Radiography Sources

The primary use of Ir.192 sealed sources is in gamma radiography. In comparison to other
sealed sources used in similar applications, the film resolution produced with the use of Ir.192
provides exceptional quality which is of critical importance in the field of non-destructive
testing.

Sources manufactured by NTP Radioisotopes SOC Ltd are suitable for most types of Gamma
projectors. These Ir.192 capsules, made of stainless steel and containing high purity activated
iridium, are manufactured according to strict IAEA standards and each source is welded and
tested to comply with Special Form certification, also fully accredited by the IAEA in compli-
ance with the requirements of NTP's ISO 9001:2008 certification.

Irradiation of Iridium seeds takes place at various facilities around the world including the
Safari 1 Reactor situated at Pelindaba, South Africa. NTP Radioisotopes SOC Ltd assembles
Ir.192 Sealed Sources in Special Form capsules in their Hotcell facilities.

Hot Cells at Isotope Centre The Sources are loaded onto pigtails for all recognised and approved Projector brands and
shipped to the customer in the Projector or in specially manufactured transfer containers.

Technical Specifications
Specifications: Ir-192
Sources: High Purity Iridium > 99.9%
Capsule: Stainless Steel 316 L
Half-life: 73.8 Days
Special Fleet Of Type B (U) Transport Containers
Type A & B Transport Containers Meet The IAEA Transport Regulations

Activity & Dimensionsns


Nominal Activity: Max Active Dimensions:
120 Ci Ø3 mm x 3.0mm
100 Ci Ø3 mm x 2.5mm
80 Ci Ø3 mm x 2.0mm
70 Ci Ø3 mm x 2.0mm
60 Ci Ø3 mm x 2.0mm
50 Ci Ø3 mm x 2.0mm
40 Ci Ø2 mm x 1.5mm
30 Ci Ø2 mm x 1.0mm

July '18 47
SECTION 4: RADIOGRAPHIC TESTING (RT)

Radioactive Isotopes In Double


Encapsulated For Use As Pilot Sources For Crawlers Radioactive Selenium Isotopes In Double Encapsulated Form

Description Dimensions Capsule Capsule


Capsule
Type Type
Type
Used in Used in
Activity Type Dimensions Used in
20mCi Cs-137 4.5 x 6mm x7 Capsule Projector Projector
Projector
Exertus Circa Sentinel
Dual 120
30mCi Cs-137 4.5 x 6mm x7 Capsule RidSe4P 880

50mCi Cs-137 4.5 x 6mm x7 Capsule 5Ci Se 75


10Ci Se 75
80mCi Cs-137 4.5 x 6mm x7 Capsule
15Ci Se 75
100mCi Cs-137 4.5 x 6mm x7 Capsule 20Ci Se 75
25Ci Se 75
10mCi Co-60 4.5 x 6mm Capsule
30Ci Se 75
20mCi Co-60 4.5 x 6 mm Capsule 35Ci Se 75
40Ci Se 75
45Ci Se 75
50Ci Se 75
55Ci Se 75
60Ci Se 75 3.0 x 3.0 Sentinel / Exertus 17 18 GS
65Ci Se 75
70Ci Se 75
Radioactive Radioactive 75Ci Se 75
Isotopes In Single Isotopes In Single
Encapsulated Form Encapsulated Form
80Ci Se 75
On Disposable On Re-Usable 85Ci Se 75
Pigtail Pigtail
90Ci Se 75
Description Dimensions Dimensions 95Ci Se 75
200Ci I r-192 3mm x 4mm 3mm x 4mm 100Ci Se 75
140Ci I r-192 3mm x 3mm 3mm x 3mm 105Ci Se 75
130Ci I r-192 3mm x 3mm 3mm x 3mm 110Ci Se 75
120Ci I r-192 3mm x 3mm 3mm x 3mm 115Ci Se 75
110Ci I r-192 3mm x 2.5mm 3mm x 2.5mm
100Ci I r-192 3mm x 2.5mm 3mm x 2.5mm
95Ci Ir-192 3mm x 2.5mm 3mm x 2.5mm
90Ci Ir-192 3mm x 2.5mm 3mm x 2.5mm
85Ci Ir-192 3mm x 2mm 3mm x 2mm
80Ci Ir-192 3mm x 2mm 3mm x 2mm
75Ci Ir-192 3mm x 2mm 3mm x 2mm
70Ci Ir-192 3mm x 2mm 3mm x 2mm
65Ci Ir-192 3mm x 2mm 3mm x 2mm
60Ci Ir-192 3mm x 2mm 3mm x 2mm
55Ci Ir-192 3mm x 2mm 3mm x 2mm
50Ci Ir-192 3mm x 2mm 3mm x 2mm
45Ci Ir-192 3mm x 2mm 3mm x 2mm
40Ci Ir-192 2mm x 1.5mm 2mm x 1.5mm
35Ci Ir-192 2mm x 1.5mm 2mm x 1.5mm
30Ci Ir-192 2mm x 1mm 2mm x 1mm
25Ci Ir-192 2mm x 1mm 2mm x 1mm
20Ci Ir-192 2mm x 1mm 2mm x 1mm

July '18 48
SECTION 4: RADIOGRAPHIC TESTING (RT)

4.2 X-Ray Radiography All SITE X and SITE XS units contain a rod anode. This is the focal spot that is outside the
SF6-insulated high-voltage generator. As maximum advantages are derived from this ideal
configuration, for one and the same thickness, the volume of lead required for standard
4.2.1 Portable X-Ray Generator radiation protection is considerably reduced.

Consequently, the reduced weight that is achieved makes it possible for further investments
Directional Units to be made in the quality and general improvement of the level of performance (robustness,
SITE X & SITE XS cooling, accessories etc).

We can confirm that SITE X and SITE XS are among the lightest portable X-ray generators
available to the market.
Technical Specifications :
SITE X& XS DIRECTIONAL UNITS D1802 D2008 D2258 D2506 D3006 D3206 D3605 XS-D2004 XS-D2254 XS-D2504

Output voltage range kV 60 to 180 70 to 200 70 to 225 70 to 250 90 to 300 90 to 320 120 to 360 70 to 200 70 to 225 70 to 250
Output voltage selection step kV 1 1 1 1 1 1 1 1 1 1
Tube current range mA 1 to 3 1 to 8 1 to 8 1 to 6 1 to 6 1 to 6 1 to 5 1 to 4 1 to 4 1 to 4
Tube current range at full output mA 2 8 8 6 6 6 5 4 4 4
Tube current selection step mA 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Radiation geometry - Directional Directional Directional Directional Directional Directional Directional Directional Directional Directional
Maximum useful angle of X-ray beam (°) 60 x 40 60 x 40 60 x 40 60 x 40 60 x 40 60 x 40 60 x 40 60 x 40 60 x 40 60 x 40
Dimension of optical focal spot mm 0.8 x 0.8 2.5 x 2.5 2.5 x 2.5 2.5 x 2.5 2.5 x 2.5 2.5 x 2.5 2.6 x 2.6 2.5 x 2.5 2.5 x 2.5 2.5 x 2.5
Inherent filtration mm Equiv. 3.5 (Al) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 0.4 (Ni) 0.4 (Ni) 0.4 (Ni)
Carrousel of internal diaphragms with lead cap - no yes (4 + 1) yes (4 + 1) yes (4 + 1) yes (4 + 1) yes (4 + 1) yes (4 + 1) yes yes yes
Working cycle at 40°C ambient temp. % 50 * 100 100 100 100 100 60 100 100 100
Operating temperature range °C -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70
Storage temperature range °C -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80
SF6 insulation pressure at 20°C kg/cm 2 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0
Cooling fan supply voltage VDC 24 24 24 24 24 24 24 24 24 24
Weatherproof level - IP65 IP65 IP65 IP65 IP65 IP65 IP65 IP65 IP65 IP65
Penetration into steel at max power mm Fe 24 41 49 54 70 76 82 37 44 51
(FFD=700mm/Film D7pb/D=1.5/T=20 min)
Guard rings - yes yes yes yes yes yes yes yes yes yes
Position of interconnection socket choice Radial Axial/Radial Axial/Radial Axial/Radial Axial/Radial Axial/Radial Axial/Radial Axial/Radial Axial/Radial Axial/Radial
Number of telescopic centring device (FFD=700mm) - - 1 1 1 1 1 1 1 (laser) 1 (laser) 1 (laser)
Max. leakage dose at 1m according to DIN at full output mSv/h 2.5 2.5 10 10 10 10 10 2.5 10 10
Microcontroller HT measurement circuit (kV and mA) - yes yes yes yes yes yes yes yes yes yes
Overall dimensions mm Ø250 x 573 Ø346 x 771 Ø346 x 771 Ø346 x 771 Ø346 x 831 Ø346 x 831 Ø400 x 930 Ø305 x 718 Ø305 x 718 Ø305 x 718
Total weight without guard rings kg 9.5 28 28 28 31 31 46 19 19 19

* : Maximum continuous exposure time: 5 min.

July '18 49
SECTION 4: RADIOGRAPHIC TESTING (RT)

Panoramic Units All SITE X and SITE XS units contain a rod anode. This is the focal spot that is outside the SF6-insulated
SITE X & SITE XS high-voltage generator. As maximum advantages are derived from this ideal configuration, for one and
the same thickness, the volume of lead required for standard radiation protection is considerably reduced.

Consequently, the reduced weight that is achieved makes it possible for further investments to be made in
the quality and general improvement of the level of performance (robustness, cooling, accessories etc).

We can confirm that SITE X and SITE XS are among the lightest portable X-ray generators available to the
market.

Technical Specifications :
SITE X & XS PANORAMIC UNITS C1802S C2007 C2257 C2505 C3005 C3205 C3605 XS-C2004 XS-C2254 XS-C2504

Output voltage range kV 50 to 180 70 to 200 70 to 225 70 to 250 90 to 300 90 to 320 120 to 360 70 to 200 70 to 225 70 to 250
Output voltage selection step kV 1 1 1 1 1 1 1 1 1 1
Tube current range mA 1 to 3 1 to 7 1 to 7 1 to 5 1 to 5 1 to 5 1 to 5 1 to 4 1 to 4 1 to 4
Tube current range at full output mA 2 7 7 5 5 5 5 4 4 4
Tube current selection step mA 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Radiation geometry - Pan. Orthog. Pan. Orthog. Pan. Orthog. Pan. Orthog. Pan. Orthog. Pan. Orthog. Pan. Orthog. Pan. Orthog. Pan. Orthog. Pan. Orthog.
Maximum useful angle of X-ray beam (°) 360 x (2x20) 360 x (2x20) 360 x (2x20) 360 x (2x20) 360 x (2x20) 360 x (2x20) 360 x (2x20) 360 x (2x20) 360 x (2x20) 360 x (2x20)
Dimension of optical focal spot mm Ø4x0.5 Ø5x 0.8 Ø5x 0.8 Ø5x 0.8 Ø5 x 0.8 Ø5 x 0.8 Ø6 x 1.0 Ø5 x 0.8 Ø5 x 0.8 Ø5 x 0.8
Inherent filtration mm Equiv. 3.5 (Al) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni)
Carrousel of internal diaphragms with lead cap - no no no no no no no no no
Working cycle at 40°C ambient temp. % 50 * 100 100 100 100 100 60 100 100 100
Operating temperature range °C -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70
Storage temperature range °C -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80
SF6 insulation pressure at 20°C kg/cm 2 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0
Cooling fan supply voltage VDC 24 24 24 24 24 24 24 24 24 24
Weatherproof level - IP65 IP65 IP65 IP65 IP65 IP65 IP65 IP65 IP65 IP65
Penetration into steel at max power mm Fe 18 36 44 48 62 66 74 32 39 45
(FFD=700mm/Film D7pb/D=1.5/T=20 min)
Guard rings - yes yes yes yes yes yes yes yes yes yes
Position of interconnection socket choice Radial Axial/Radial Axial/Radial Axial/Radial Axial/Radial Axial/Radial Axial/Radial Axial/Radial Axial/Radial Axial/Radial
Number of telescopic centring device (FFD=700mm) - - 3 3 3 3 3 3 - - -
Max. leakage dose at 1m according to DIN at full output mSv/h 2.5 2.5 10 10 10 10 10 2.5 10 10
Microcontroller HT measurement circuit (kV and mA) - yes yes yes yes yes yes yes yes yes yes
Overall dimensions mm Ø250 x 653 Ø346 x 771 Ø346 x 771 Ø346 x 771 Ø346 x 831 Ø346 x 831 Ø400 x 930 Ø305 x 718 Ø305 x 718 Ø305 x 718
Total weight without guard rings kg 9.5 28 28 28 32 32 48 19 19 19

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SECTION 4: RADIOGRAPHIC TESTING (RT)

SITEX CP Series

ICM’s CPSERIES has been designed to revolutionize the handling and the performance of
portable x-ray sets.

Despite having halved the weight of similar portable X-ray generators available on the
market (with the same power output), the generators of the SITEX CPSERIES contain a
shutter, a laser pointer, a beryllium window, an aluminium filter and two integrated
diaphragms (customized sizes available on request).

Without compromising ICM’s robustness and reliability, the small size and light weight of
the SITEX CPSERIES will radically change the way that you perform your RT inspections,
impacting positively in terms of both quality and return on investment (ROI).

DIRECTIONAL UNITS CP 160D CP 200D CP 225D CP 300D CP 320D

Output voltage range kV 10 to 160 10 to 200 10 to 225 20 to 300 20 to 320


Output voltage selection step kV 1 1 1 1 1
Tube current range mA 1 to 10 1 to 10 1 to 10 1 to 10 1 to 10
Tube current at full output mA 5.6 4.5 4 3.2 3
Tube current selection step mA 0.1 0.1 0.1 0.1 0.1
Max. power at the anode W 900 900 900 960 960
kV and mA stability % ± < 0.5 ± < 0.5 ± < 0.5 ± < 0.5 ± < 0.5
Working cycle at 30°C ambient temperature (*) % 100 100 100 100 100
Steel penetration at maximum kV and mA mm Fe 29 42 47 66 70
(700mmFFD, 10 min, AA400, D=2)
Total weight (excluding hand rings) kg 11.9 12 12.1 23 23
Overall dimensions mm 140 x 695 140 x 715 140 x 725 180 x 839 180 x 839
Leakage dose at 1m at full output mSv/h < 2.0 < 2.0 < 5.0 < 5.0 < 5.0
Dimensions of optical focal spot according to EN12543 mm 3.0 ( 1.5 IEC 336) 3.0 ( 1.5 IEC 336) 3.0 ( 1.5 IEC 336) 3.0 ( 1.5 IEC 336) 3.0 ( 1.5 IEC 336)
Radiation geometry - directionnal directionnal directionnal directionnal directionnal
Maximum useful angle ° 60 x 40 elliptical 60 x 40 elliptical 60 x 40 elliptical 60 x 40 elliptical 60 x 40 elliptical
Inherent filtration mm Be 0.8 0.8 0.8 0.8 0.8
Weatherproof level - IP65 IP65 IP65 IP65 IP65
Operating temperature range °C -30 to +60 -30 to +60 -30 to +60 -30 to +60 -30 to +60
Storage temperature range °C -40 to +70 -40 to +70 -40 to +70 -40 to +70 -40 to +70
Standard length of connecting cable m 20 20 20 20 20
Maximum interconnecting cables extension m 100 (5x20m) 100 (5x20m) 100 (5x20m) 100 (5x20m) 100 (5x20m)
Type of connector - MIL-DTL 26482 MIL-DTL 26482 MIL-DTL 26482 MIL-DTL 26482 MIL-DTL 26482
Metallic circular Metallic circular Metallic circular Metallic circular Metallic circular
Constant power mode - Yes Yes Yes Yes Yes
Axial or radial positions switchable socket - Yes Yes Yes Yes Yes
SF6 insulation pressure at 20°C bar 5.5 5.5 5.5 5.5 5.5
Cooling fan supply voltage VDC 48 48 48 48 48
Line consumption @ 230VAC A 6 6 6 6 6
Guard rings - 2 2 2 2 2
Microcontroller HT measurement circuit - Yes Yes Yes Yes Yes
(kV and mA)
Fail-safe warning red light - Yes Yes Yes Yes Yes
Real time clock for full automatic warm-up - Yes Yes Yes Yes Yes
Built-in carrousel featuring 2 diaphragms, - Pb shutter, laser pointer, 0.8 mm Be window, 3 mm Alu filter, 10x48 cm diaphragm
shutter and laser pointer

* Open air - airstream 5m/s

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SECTION 4: RADIOGRAPHIC TESTING (RT)

Constant Potential VS Pulsed X-Ray Generator

In both systems, the X-ray generation is based on the “Bremsstrahlung” emission. Electrons are emitted from the cathode and accelerated
by the electrical field existing between the anode and the cathode. When they strike the anode, they are suddenly decelerated.
This induces the X-ray emission called “Bremsstrahlung”.

The main differences are the way to supply the X-ray tube and to emit electrons. In the case of pulsed sources, repetitive high voltage
pulses are applied to the tube. The very high flow of electrons is emitted from a pin by field effect. As the instantaneous current is very
high, the pin is progressively degraded.

During the lifetime of the generator, as the pin shape is modified, the dose rate is evolving.

The repeatability of the dose is limited during the lifetime. Moreover, the cumulated X-ray emission time is very limited: only few seconds
(each pulse is around 50 ns long). In this case the voltage applied on the tube is not selectable.

Specifications
Constant Potential Output: 120kV - 1 mA / 160 kV - 0.5mA

600 x 600 Directional Beam

Focal Spot Of 0.8mm / 0.8mm x 0.7mm

7kg / 9.2kg Including battery pack and handling feature

Extended operation external power supply options

Optimized for new digital and radiographic imaging media

CP120B & CP160B portable X-Ray Generator

Over recent years, there have been major advances in imaging technology: CMOS silicon active pixel sensors, CCD capture devices and
high speed film-based systems (such as F8 + RCF screens). Combine these with the ultra lightweight, mains power-independent CP120B
and CP160B as the source of X-rays and the result is a totally new concept for NDT and SECURITY applications.

Greater penetrating power and almost incredibly low and compact size are achieved by the advanced 100 kHz resonant mode high
voltage transformer. This delivers a constant DC output that easily outperforms contemporary 150 kV and 200 kV cold cathode pulsed
X-ray generators.

Depending on the detector used, CP120B and CP160B will image through steel plates up to 10 mm and 21 mm thick with a very short
exposure time.The CP120B and CP160B can also be run continuously for several minutes without cooling interruptions, a major
improvement on the “few seconds” possible with pulsed, cold cathode X-ray units.

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SECTION 4: RADIOGRAPHIC TESTING (RT)

4.2.2 Power Box & Control Panels

ICM has designed the first ever ‘Plug & Play’ control unit for X-ray
portables. This outstanding innovation features two graphic Vacuum
Fluorescent Displays and CANNON MIL connectors.
It is supplied with 90 to 264 VAC mains voltage, which is selector
free. Light yet robust, it offers a multi-working positions handle and
a highly intuitive multilingual menu. Furthermore, it is shockproof,
safe and reliable, even in harsh cold, warm and dusty environments.
We are certain that the ‘PowerBox’ will change the way you perform
RT inspections.

Technical Specifications
UNITS PowerBox
kV, mA and time settings steps kV, mA, sec 1, 0.1, 1
Exposure time range min, sec 1 sec to 99 min 59 sec
Constant power mode - Yes
Adjustable pre-warning time sec 3 to 99
Pilot light indicators (Power ON, X-ray ON, Securities) - 3
Independent ‘START’ and ‘STOP’ push buttons - Yes
Two position safety key rotary switch - X-ray ON / STANDBY
Two position main rotary switch - Main ON / OFF
Dual high brightness graphic Vacuum Fluorescent Displays (VFD) - 2 (off) 64 pixels x 128 pixels each
Total number of languages, including Chinese, Japanese & Russian - 19
Polyester alphanumeric keypad with sensory touch and sound effect - Yes
Preheating is function of selected kVs (kV max by default) - Fully automatic
Exposure time calculator (material, FFD, film, density, kV, mA, time) - Standard
User-defined data enabling exposure time calculation - Standard
Programmable safety interlocks - 3
Side panel USB port to enable monitoring and software update - 1
Clear indication of the precise carrousel system position - Lead cap, laser, be window, etc..
Type of power supply - Mains, generator, battery (option)
Supply voltage range – SELECTOR FREE – Auto resettable fuses VAC From 90 to 264
Supply frequency range – SELECTOR FREE Hz From 45 to 66
Input power factor when at full output % 99
Input current at full power, 230 VAC A 6.0
Storage ambient temperature range °C -40 to +80
Working ambient temperature range °C -30 to +55
Protection Class - IP65
Weight Kg 7.9
Dimensions mm 351 (W) x 151 (H) x 344 (D)

Full List of Technical Information On Data Sheet

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SECTION 4: RADIOGRAPHIC TESTING (RT)

SITEX SCU286 STANDARD CONTROL UNIT

To guarantee the accuracy of the radiological parameters the


SCU286 has a system for direct measurement of the high voltage
delivered by the X-ray generator. Based on this data the control
system maintains the stability of milliamperes and kilovolts to within
± 0.5% in any selection range.

Because they are virtually exempt from fluctuations in the power


supply, SITE-X units offer a totally constant quality of exposures.

Technical Specifications

GENERAL UNITS SCU 286


Industrial PC processor/operating system - INTEL 80486 - 40 MHz / DOS 6
RAM/FLASH memories - 4048 kb - 720 kb
Internal connectors for graphics card, keypad, HD and FD - yes
Resident maintenance softwares - 2 levels
POWER SUPPLY
Type of power supply Selection mains or power generating set
Supply voltage and frequency ranges VAC / Hz 198 to 264 / 45 to 66 (automatic)
Max. RMS mains current (300 kV / 6mA - SITE-X D3006) A 12 at 220 VAC (2600 VA)
Minimum power factor - >0.7
MEASUREMENT AND CONTROL
Direct kV / mA measurements / Control accuracy % yes / +0.5 / -0.5
Simultaneous display of measurements and settings - yes
kV, mA setting steps and exposure times kV/mA/s 1/0.1/1
Useful range of the timer min / s 1 s to 99 min 59 s
Accuracy of mains control % +/- 0.2
Measurements and display of mains voltages and frequency V / Hz VRMS, VPEAK, frequency
CONTROLS AND DISPLAY
High brightness green Vacuum Fluorescent Display line x char. 2 x 20 with anti-reflection screen
Polyester alphanumeric keypad with sensory touch and sound keys 16
effect
Pilot light indicators (on/Xon/fuses) - 3
Main rotary switch and security interlock switch - yes
Independant “START” and “STOP” push buttons - yes
Selection of date, time zone and language (Fr,G,D,Nl,I,E) - yes
3-level optional access codes - non-active by default - yes
Automatic preheating time and function of the selected kVs - yes
WEIGHT, DIMENSIONS, ENVIRONNEMENT
Total weight kg 14
Overall dimensions without handle (W x H x D) mm 355 x 157 x 520
Operating temperature range °C -25 to +55
Storage temperature range °C -40 to +80
Weatherproof level - IP65
Carrier handle/support foot/rubber shock absorber - yes

Full List of Technical Information On Data Sheet

July '18 54
SECTION 4: RADIOGRAPHIC TESTING (RT)

4.2.3 Portable Crawler X-Ray Units All SITEX and SITEXS units contain a rod anode. This is the focal spot that is outside the SF6-insulat-
ed high-voltage generator. As maximum advantages are derived from this ideal configuration, for
one and the same thickness, the volume of lead required for standard radiation protection is
Crawler Units considerably reduced.
Portable X-Ray Generator SITEX & STEXS
Consequently, the reduced weight that is achieved makes it possible for further investments to be
made in the quality and general improvement of the level of performance (robustness, cooling,
accessories etc).We can confirm that SITEX and SITEXS are among the lightest portable X-ray
generators available to the market.
Technical Specifications :
S ITE X & XS CRAWLER UNITS C1802 C2004 C2254 C2504 C3003 C3203 C3603 XS-C2003 XS-C2253 XS-C2503

Output voltage range kV 50 to 180 70 to 200 70 to 225 70 to 250 90 to 300 90 to 320 120 to 360 70 to 200 70 to 225 70 to 250
Output voltage selection step kV 1 1 1 1 1 1 1 1 1 1
Tube current range mA 1 to 3 1 to 7 1 to 7 1 to 5 1 to 5 1 to 5 1 to 5 1 to 4 1 to 4 1 to 4
Tube current range at full output mA 2 4.5 4 3.6 3 2.8 2.5 4 4 3.6
Tube current selection step mA 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Radiation geometry - Pan. Orthog. Pan. Orthog. Pan. Orthog. Pan. Orthog. Pan. Orthog. Pan. Orthog. Pan. Orthog. Pan. Orthog. Pan. Orthog. Pan. Orthog.
Maximum useful angle of X-ray beam (°) 360 x (2x20) 360 x (2x20) 360 x (2x20) 360 x (2x20) 360 x (2x20) 360 x (2x20) 360 x (2x20) 360 x (2x20) 360 x (2x20) 360 x (2x20)
Dimension of optical focal spot mm Ø4x0.5 Ø5x 0.8 Ø5x 0.8 Ø5x 0.8 Ø5 x 0.8 Ø5 x 0.8 Ø6 x 1.0 Ø5 x 0.8 Ø5 x 0.8 Ø5 x 0.8
Inherent filtration mm Equiv. 3.5 (Al) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni) 2.5 (Al) + 0.4 (Ni)
Carrousel of internal diaphragms with lead cap - no no no no no no no no no no
Working cycle at 40°C ambient temp. % 50 100 100 100 100 100 60 100 100 100
Operating temperature range °C -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70 -25 to +70
Storage temperature range °C -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to +80
SF6 insulation pressure at 20°C kg/cm 2 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0
Cooling fan supply voltage VDC 48 24 24 24 24 24 24 24 24 24
Weatherproof level - IP65 IP65 IP65 IP65 IP65 IP65 IP65 IP65 IP65 IP65
Penetration into steel at max power mm Fe - 32 39 46 54 58 69 30 37 43
(FFD=700mm/Film D7pb/D=1.5/T=20 min)
Penetration into steel at max power mm Fe 11 - - - - - - - - -
(Dia=6“/ D7 / D=2.0 / T=10s)
Penetration into steel at max power mm Fe 11 - - - - - - - - -
(Dia=18“/ D7 / D=2.0 / T=1min)
Guard rings - no no no no no no no no no no
Position of interconnection socket choice Free Axial Axial/Radial Axial/Radial Axial/Radial Axial/Radial Axial/Radial Axial/Radial Axial Axial Axial
Number of telescopic centring device (FFD=700mm) - - - - - - - - - - -
Max. leakage dose at 1m according to DIN at full output mSv/h 2.5 2.5 10 10 10 10 10 2.5 10 10
Microcontroller HT measurement circuit (kV and mA) - yes yes yes yes yes yes yes yes yes yes
Overall dimensions mm Ø124 x 580 Ø248 x 697 Ø248 x 697 Ø248 x 697 Ø248 x 757 Ø248 x 757 Ø280 x 875 Ø180 x 844 Ø180 x 844 Ø180 x 844
Total weight without guard rings kg 9.5 28 28 28 32 32 48 19 19 19

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4.3 Digital Radiography (DR)


4.3.1 Direct Radiography (DR)
GO-SCAN
GET THE BEST OF BOTH WORLDS!

Merge the highest resolution x-ray detector with the most state-of-the-art
portable generator.

Featuring Teledyne DALSA’s high-resolution CMOS detector together with


Teledyne ICM’s CPSERIES – the lightest x-ray generator on the market – the
Go-Scan system is, without doubt, the all-around digital NDT solution when it
comes to image quality, ease of use, handiness, and reliability.

Technical Specifications
GENERAL UNIT GO-SCAN 1510 HR

TECHNOLOGY [-] CMOS ACTIVE PIXEL

PIXEL PITCH [µm] 99

PIXEL CAPACITY MODE [#] 2

ACTIVE AREA [mm] 102 x 153 / 4 x 6

ACTIVE RESOLUTION [pxl] 1032 x 1548

BANDWITH

DATA INTERFACE [-] GigE & Wi-Fi

ADC CONVERSION [bits] 14

FRAME RATE – 1x1 (GigE) [fps] 30

POWER CONSUMPTION

POWER SUPPLY [-] BATTERY

POWER CONSUMPTION [W] 15

BATTERY PERFORMANCE [-] APPROX. 7 HOURS OF CONTINUOUS OPERATION

ACTIVE COOLING [y/n] NO

INTEGRATION

DIMENSION DETECTOR HEAD [mm] / [inch] 238 x 154 x 25 / 9.4 x 6.0 x 1.0

OVERALL DIMENSION [mm] / [inch] 238 x 154 x 80 / 9.4 x 6.0 x 3.1


(CONTROL BOX INCLUDED)

DETECTOR HEAD WEIGHT [kg] / [lb] 1.6 / 3.5

OVERALL WEIGHT [kg] / [lb] 3.5 / 7.7


(CONTROL BOX INCLUDED)

ENVIRONMENTAL

OPERATING TEMPERATURE [°C] / [°F] -20, +50°C / -4, +122°F

STORAGE TEMPERATURE [°C] / [°F] -20, +60°C / -4, +140°F

HUMIDITY [% R.H.] 20 to 80

X-RAY ENERGY RANGE [kV] 10..225

IP RANGE / IP65

Full List of Technical Information On Data Sheet

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4.3.2 Computed Radiography (CR)


Industrex HPX-1 Plus Digital CR System
Stock Code: PROCESS-CP0008

faster throughput on long saturated plates (very high exposure), an improved imaging plate
transport system to protect imaging plates, higher mechanical reliability and a more
user-friendly DICONDE compliant software for the best experience in digital imaging.

The HPX-1 Plus is a full width CR reader capable of running extra long imaging plates. The
system has a wide dynamic range with high sensitivity, making it ideal for almost any type
of imaging application. Whether you’re using a gamma or X-ray source, the HPX-1 Plus’ high
sensitivity can help reduce shot time. It shows exceptional performance in weld applications,
delivering weld-quality images consistently and dependably.

Technical Specifications
System Type Computed Radiography (CR)
Scanning Capture 16 bit linear
Throughput: 66 plates /hour for qty (1) - 14 x 17in @ 100 µm
Single Plate 33 plates /hour for qty (1) - 14 x 17in @ 50 µm
Throughput: 274 plates /hour for qty (3) - 4.5 x 10in @ 100 µm
Multi-Plate Scan 151 plates /hour for qty (3) - 4.5 x 10in @ 50 µm
Imaging Media Accepts both rigid cassettes and flexible plates
Rigid Cassette Sizes 10 x 8 inch 10 x 12 inch 14 x 17 inch
Flexible Plate Sizes 10 x 8 inch 4.5 x 17 inch 10cm x 24cm
3.5 x 10 inch 7 x 17 inch 30cm x 40cm
4.5 x 10 inch 14 x 17 inch 10cm x 40cm
10 x 12 inch 14 x 36 inch 70mm x 10 inch
3.5 x 17 inch 14 x 51 inch 70mm x 17 inch
14 x 60 inch
Multi Plate Scanning Can scan multiple plates simultaneously
Laser Spot Size 50 µm measured at full width, half max.
30 µm measured at 85% of peak
Laser Intensity User selectable laser intensity
Pixel Pitch 25µm, 35µm, 50 µm, 100µm
Laser spot is filtered not adjusted by varying power for a consistent spot
Spacial Resolution 50 microns or better (10 to 12lp/mm)
Operating Modes Scan only | Scan and Erase | Erase only | Scan and hold for preview before deciding to erase
Erase Smart Erase Halogen System: applies only the erase needed based on dose
Erase Speed Automatically varies from 0.2 to 2.2 seconds per inch travel
Feed Mechanism Internal horizontal roller pairs. Protected from dirt ingress to prolong plate life.
Connectivity Ethernet connection standard (1Gbps)
Network DICOM and DICONDE compliant
Air Flow Filtered, positive air pressure in scanner keeps damaging particulates out
Mirror Surfaces Face downwards eliminating gravity driven particulates
Maintenance User serviceable wear parts
Technical Specifications Continue on Next Page

57
SECTION 4: RADIOGRAPHIC TESTING (RT)

Technical Specifications
Calibration Fully factory calibrated and ready to operate
Software INDUSTREX (installed & tested prior to delivery, Windows 7 Ultimate (64 bit)
Filter EDGE uses a unique display filter without modifying the original source file. Image is adjustable for
sharpening, edge enhancement and gray scale equalization
Monitor 3MP (color) or 5MP (monochrome), high contrast, stable calibration
Chassis Rigid aluminum construction with vibration damping feet
Power 100-240 VAC (Automatic Level Sensing)
Warranty One Year Parts and Labor
Installation Ships complete and can be easily and quickly installed on-site by the customer
Dimensions 26 in (66cm) x 23 in (54.8cm) x 17.5 in (44.5cm)
Weight 120 lbs (54.4 kg)

Full List of Technical Information On Data Sheet

Industrex HPX - Pro Digital CR System


Stock Code: PROCESS-CP0016

The HPX-PRO CR system is built for high image quality, improved


productivity and extreme portability. This next-generation system is
a lightweight, portable CR imaging solution that is quick to deploy
and rapidly produces high-quality images utilizing a new single pass
scan/erase protocol.

The HPX-PRO’s software incorporates a new user interface designed


to get you set up and imaging fast, with batch mode capability to
keep pace with extreme process conditions like pipeline imaging.
The new software tools also provide quick image analysis and
customized reporting for generating unique customer reports in
seconds. From hardware to software, to deep in the field and instant
image sharing, the HPX-PRO is a complete system, designed to
improve productivity.

Technical Specifications
Feed Mechanism Internal horizontal roller pairs
Connectivity Ethernet
Network DICOM and DICONDE compliant
Air Flow: Filtered, positive air flow in scanner for temperature control
Scanning Optics Located above imaging area eliminating gravity driven particulates
Erase
Maintenance User serviceable wear parts
Calibration Fully factory calibrated and ready to operate
Special Resolution 25 micron, 50 micron & 100 micron
Software INDUSTREX (installed and tested prior to shipping) Windows 7 Ultimate 64 bit
Filter
original source image. Image can be sharpened or enhanced with gray scale equalization.
Monitor Laptop, 3MP (color) or 5MP (monochrome)

Full List of Technical Information On Data Sheet

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CR Accessories
Product Code Description
Systems
1008986 HPX-1 System with 5MP Monochrome Monitor
1008911 HPX-1 System with 3MP Colour Monitor
1008952 HPX-1 System with Laptopt

Monitors
1008762 5MP Monochrome Monitor
1816933 3MP Colour Monitor

View Stations
1009075 PC, Industrex Software, 5MP Monochrome Monitor
1009026 PC, Industrex Software, 3MP Monochrome Monitor
1009042 Laptop

Accessories
Cassettes
8582619 14x17 inch, with copper filter
1889344 14x17 inch, without copper filter
1914316 10x12 inch, with copper filter
1735083 10x12 inch, without copper filter
1543826 8x10 inch, with copper filter
1779461 8x10 inch, without copper filter
8423600 Cassette tool

Digital Plates
GP HR XL Cm Inch
1880723 8491615 1012681 13x18 5x7
1017524 1178565 1012582 10x24 4x9.5
1885979 1597921 1012616 10x40 4x16
8520454 1775576 1012632 20x25 8x10
1355478 1848688 1012640 18x43 7x17
8640344 1774424 1012574 25x30 10x12
1744390 8425159 1012673 30x40 12x16
1008564 8360521 1012665 35x43 14x17
8908204 1434257 1012590 35x91 14x36
1432772 35x130 14x51
1124460 8082596 1012657 35x152 14x60

Product Code Description


1012293 INDEX HPX-1 Reader Transport Case
1012277 INDEX HPX-1 View station Transport Case
1008796 Carrier for small or irregular shaped plates
1008804 HPX-1 Diagnostic tool kit
1014265 Carestream Industrex HPX-1 Feed Tray
8454977 Carestream Screen Cleaner

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4.3.3 Film Digitizing


Vidar NDT Pro Film Digitizer
Stock Code: DIGI-NCD0044

VIDAR Systems Corporation (a 3D Systems Company) is introducing a cost-effective


scanner to digitize/scan radiographic films with its NDT PRO Industrial Film Digitizer
specifically designed to meet the most stringent demands of the Nondestructive
Testing (NDT) market. It addresses the unique needs of aerospace,
petrochemical and other industrial testing applications as a lower-cost alternative to
expensive laser scanners currently used throughout the industry.

The NDT PRO offers the NDT industry a product that not only carries a smaller price
tag, but also is much lighter and has a smaller footprint. It can handle films as narrow
as 2.36” wide and up to 51” long.

Additionally, it features VIDAR’s renowned High-Definition CCD (HD-CCD™) solid state


technology, as well as its unique ADC (Automatic Digitizer Calibration) mechanism.
The latter makes certain there is virtually no variation in image quality and ensures
excellent grayscale reproduction in every image

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TRACERCO PED+ SURVEY METER

Tracerco has designed the PED+ Survey Meters to be easy to use.


Everything on the device has been designed with the user in mind.
The design includes a weather, shock and drop proof housing with a
smooth clean design and simple to use software .

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4.4 Radiation Safety


PED+ Radiation Survey Meter
Stock Code: DOSIMET-NCD0091

Tracerco has designed the PED+ Survey Meters to be easy to use.


Everything on the device has been designed with the user in mind.
The design includes a weather, shock and drop proof housing with a smooth clean
design and simple to use software .

Technical Specifications
Detector: Single energy compensated Geiger Muller tube
Dose Rate Range: Bar graph 0-100mSv/h & digital numeric display 0-100mSv/h
Peak Radiation Dose Rate: 0-100mSv/h
Battery: Rechargable Lithium Ion, 300 hours run time typical, Recharge via PC
Dimensions: 104mm x 64mm x 24mm
Weight: 190g - Including belt clip
Units: Sieverts or Rem (may be selected in DoseVision software) which is supplied FOC
Operating Temperature: -20°C To 50°C
Ingress Protection Rating: IP67 (dust tight & can withstand immersion in water at depth of 1 meter)
Low Battery Indicator: On 8 hours available life left
Case Material: Shock, vibration & drop resistant polymers
Alarms: LED, vibration & audio alerts
On-screen Messages: Customisable on-screen messages for alarms

Features
Sv or Rem display units
Alarm - vibration, LED, audible
Low battery warning
Rechargable battery
Simple to navigate menu
Customisable on-screen messages for alarms
FOC DoseVision Software

Full List of Technical Information On Data Sheet

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PED-ER Personal Electronic Dosimeter


Stock Code: DOSIMET-NCD0111

The Tracerco PED-ER, suitable for personnel working in radiography and NDT, as well
as those working as first responders, is a rugged and
robust, lightweight and easy to use, personal electronic dosimeter, for effectively
monitoring, measuring and managing radiation exposure.

With an extended dose rate range of up to 1 Sv/h and the ability to record and
provide accumulated dose via the large, clear display and intuitive graphical user
interface (GUI), the PED-ER provides a reliable dosimetry management solution for
the most challenging radiation monitoring situations.

Technical Specifications
Detector: Single energy compensated Geiger Muller tube
Dose Rate Range: Bar graph 0-100mSv/h & digital numeric display 0-100mSv/h
Peak Radiation Dose Rate: 0-1Sv/h
Battery: Rechargable Lithium Ion, 300 hours run time typical, Recharge via PC
Dimensions: 104mm x 64mm x 24mm
Weight: 190g - Including belt clip
Units: Sieverts or Rem (may be selected in DoseVision software) which is supplied FOC
Operating Temperature: -20°C To 50°C
Ingress Protection Rating: IP67 (dust tight & can withstand immersion in water at depth of 1 meter)
Low Battery Indicator: On 8 hours available life left
Case Material: Shock, vibration & drop resistant polymers
Alarms: LED, vibration & audio alerts

Features
Sv or Rem display units
Alarm - vibration, LED, audible
Low battery warning
Rechargable battery
Simple to navigate menu
FOC DoseVision Software

Full List of Technical Information On Data Sheet

July '18 63
SECTION 4: RADIOGRAPHIC TESTING (RT)

Equipment

Personal Monitoring
Dosimeters
Product Code Description
NCD0003 Arrow-Tech Mod W138 Quartz Fibre Pocket Dosimeter Range 0 - 200mR
NCD0040 Rados RAD60 Electronic Personal Dosimeter
NCD0111 Tracerco PED-ER T414-3 EPD (EPD Only)

Dosimeter Chargers
Product Code Description
NCC0149 Model DCA 909 Pocket Dosimeter Charger

July '18 64
SECTION 4: RADIOGRAPHIC TESTING (RT)

Radiation Activated Audiovisual Alarms


Product Code Description
NCA0012 Gamma ERA99-A Environmental Radiation Alarm
The ERA99-A is a robust, portable unit designed to give
a visible and audible indication of environmental radiation.
In the event of radiation, the unit will automatically switch
to a red flashing beacon and give an audible tone in
excess of 100 db. Various flashing beacon and audible
tone versions are available. Provision is also made for
driving up to 5 slave units

NCS0045 Gamma ERA99-A Environmental Radiation Alarm –


Slave Unit. Similar in appearance to the ERA99-A the
Slave Unit has only a single Red beacon. The Slave
Unit is connected to the ERA99-A by a 10m long cable.

Portable Warning Equipment


Product Code Description
NCL0007 Hazard YELLOW Flashing Light - Battery operated
NCL0013 Hazard RED Flashing Light - Battery Operated
NCL0016 Radiographers Personal Flashing Warning Light - Battery Operated
NCL0018 Amber Warning Light with Stand

July '18 65
SECTION 4: RADIOGRAPHIC TESTING (RT)

Isotope Emergency Storage Pots


Product Code Description
NCP0084 Lead Shielding – Two Channel Emergency Storage Pot
Capacity 2 x 100Ci Ir.192 isotopes (Weight 93kg)
NCP0086 Lead Shielding – One Channel Emergency Storage Pot
Capacity 1 x 30Ci Ir.192 isotope (Weight 28kg)
NCP0083 Lead Shielding – Single Cavity Emergency Storage Pot (Weight 93kg)
Used for emergency storage of severed Guide Tube with isotope inside
NCP0134 Lead Shielding – Capacity total 300Ci Ir.192 (weight 93kg)
Six Channel Storage Pot
NCF0032 Funnel attachment to fit One and Two Channel
Emergency Storage Pots for fast pigtail insertion

Lead Shot
Product Code Description
NCS0060 Lead Shot (2mm) - 2kg bags
NCS0028 Lead Shot (2mm) - 5kg bags

Lead Sheet
Product Code Description
NCS0031 Lead sheet to suit customer requirements

Radiation Warning Signs


Flags
Product Code Description
NCF0018 195 x 280mm Triangular PVC Black on Yellow with
rope channel. (English)

July '18 66
SECTION 4: RADIOGRAPHIC TESTING (RT)

Signs
Product Code Description
NCS0016 Metal - 400 x 500mm “DANGER RADIATION” - “In case of
Emergency…” - Black on Yellow (English)

NCS0114 Metal - 400 x 500mm “DANGER RADIATION” - “KEEP OUT”


Black on Yellow (English)

NCS0058 Metal - 320 x 400mm “DANGER RADIATION” - “In case of

RA
Emergency…” - Black on Yellow (English)

D IO
AC
TIV
NCS0080 Magnetic - 250 x 250mm “RADIOACTIVE 7”

E
7
PVC Black on White and Yellow (English)

Barrier Tape
Product Code Description
NCT0015 Barrier Tape - 90mm x 75m Roll Heavy duty PVC Black on
Yellow - Anti twist (English)

Isotope Handling Tongs


Product Code Description
NCT0057 1.0m Long (Special request)
NCT0004 1.5m Long
NCT0029 2.0m Long
NCT0117 3.0m Long (Special request)

Protective Wear
Product Code Description
NCA0010 Single Sided X-Ray Protective Lead Apron - .25mm Pb
NCA0011 Double Sided X-Ray Protective Lead Apron - .25mm Pb
NCA0016 Single Sided X-Ray Protective Lead Apron - .35mm Pb
NCA0017 Double Sided X-Ray Protective Lead Apron - .35mm Pb
NCA0018 Single Sided X-Ray Protective Lead Apron -.50mm Pb
NCA0019 Double Sided X-Ray Protective Lead Apron - .50mm Pb

July '18 67
SECTION 4: RADIOGRAPHIC TESTING (RT)

Collars
Product Code Description
NCC0077 Lead Lined (Thyroid) .50mm Pb

Gloves
Product Code Description
NCG0028 Lead Lined Protective Gloves

Shield
Product Code Description
NCS0104 X-ray Protective Gonad Shield (Set of 3) - .50mm Pb

Spectacles
Product Code Description
NCS0098 Lead Lined Glasses

July '18 68
SECTION 4: RADIOGRAPHIC TESTING (RT)

General Radiography Accessories

Lead Marker Boxes


Product Code Description
NCB0004 32 Compartment PVC

Technicians Toolboxes
Product Code Description
NCB0003 48cm High Impact Plastic

Exposure Calculators
Product Code Description
NCC0476 GammaTec (Slide Rule Type)

Magnets
Product Code Description
NCM0001 Eclipse 815 Horseshoe – Pull 37kg (max)
NCM0002 Eclipse 816 Horseshoe – Pull 47kg (max)
NCM0010 Eclipse 813 Horseshoe – Pull 12kg (max)
NCM0022 Eclipse 812 Horseshoe – Pull 9.0kg (max)

Lead Markers
Arrows (Sharp)
Product Code Description
NCA0003 6mm
NCA0004 9mm
NCA0005 12mm

Letters A - Z (Sharp)
Product Code Description
NCL0002 6mm
NCL0003 9mm
NCL0004 12mm

Numbers 0 - 9 (Sharp)
Product Code Description
NCN0001 6mm
NCN0002 9mm
NCN0003 12mm

Marker Gun
Product Code Description
NCG0013 Film Marker Gun
NCT0137 White Lead Foil Tape for use
with Film Marker Gun

July '18 69
SECTION 4: RADIOGRAPHIC TESTING (RT)

Penetrameters

EN 462-1 Wire Penetrameters


Product Code Description (50mm) Product Code Description (25mm)
NCP0008 1 Fe EN NCP0106 6 Fe EN
NCP0012 6 Fe EN NCP0107 10 Fe EN
NCP0015 10 Fe EN
NCP0076 13 Fe EN
Product Code Description (10mm)
NCP0007 1 Cu EN NCP0136 13 Al EN
NCP0010 6 Cu EN
NCP0014 10 Cu EN Material Thickness Range
NCP0077 13 Cu EN 1 = 40.0 - 160.0mm
6 = 12.5 - 50.00mm
NCP0009 1 AL EN 10 = 5.00 - 20.00mm
NCP0011 6 AL EN 13 = 2.50 - 10.00mm
NCP0013 10 AL EN
NCP0078 13 AL EN

NCP0139 6 Ti EN
NCP0140 10 Ti EN
NCP0141 13 Ti EN

ASTM E 747 Wire Penetrameters


Material Thickness Range
A = 6.40 - 12.7mm
B = 9.50 - 63.5mm Material Group
C = 50.8 - 254.0mm 01 = Titanium
D = 203.2 - 508.0mm 02 = Aluminium
03 = Magnesium
Product Code Description (50mm) 1 = Steel
NCP0068 Set 1A 2 = Aluminium Bronze
NCP0069 Set 1B 3 = Inconel
NCP0070 Set 1C 4 = Copper
NCP0071 Set 1D
Product Code Description (50mm)
NCP0122 Set 2A NCP0114 Set 01A
NCP0123 Set 2B NCP0115 Set 01B
NCP0124 Set 2C NCP0116 Set 01C
NCP0125 Set 2D NCP0117 Set 01D

NCP0126 Set 3A NCP0099 Set 02A


NCP0127 Set 3B NCP0100 Set 02B
NCP0128 Set 3C NCP0101 Set 02C
NCP0129 Set 3D NCP0113 Set 02D

NCP0130 Set 4A NCP0118 Set 03A


NCP0131 Set 4B NCP0119 Set 03B
NCP0132 Set 4C NCP0120 Set 03C
NCP0133 Set 4D NCP0121 Set 03D

July '18 70
SECTION 4: RADIOGRAPHIC TESTING (RT)

ASTM E 1025 Plate Penetrameters


Product Code Description
NCP0035 ID 5 (6.35mm)
NCP0036 ID 7 (8.84mm) This table shows the most popular sizes.
NCP0037 ID 10 (12.70mm) Other sizes are available on request.
NCP0038 ID 12 (15.87mm)
NCP0039 ID 15 (19.05mm) The “ID” number is the actual thickness of
NCP0040 ID 17 (21.59mm) the penetrameter in thousands of an inch
NCP0041 ID 20 (25.40mm) (thou). To establish the correct “ID” for the
item being tested divide the item thickness
NCP0042 ID 25 (31.75mm) (in inches) by 50 (for 2T Level), e.g.
NCP0043 ID 30 (38.10mm) 10mm/25.4 = 0.3937”/50 = 0.00787” (7.8
NCP0044 ID 35 (44.45mm) thou). So an ID 7 penetrameter is suitable
NCP0045 ID 40 (50.80mm) for this application.
NCP0046 ID 45 (57.15mm)
NCP0047 ID 50 (63.50mm)

Tapes
Adhesive Tape
Product Code Description
NCT0019 24mm x 40m Roll Masking Tape (36 per box)
NCT0200 Black Light Proof Tape

Lead Marker Tape


5cm SPACING 10cm SPACING
Product Code Description Product Code Description
NCT0168 0.5m NCT0113 1.0m
NCT0007 1.0m NCT0008 2.0m
NCT0176 1.5m NCT0009 3.0m
NCT0056 2.0m NCT0212 4.0m
NCT0103 3.0m NCT0010 5.0m
NCT0012 4.0m NCT0011 10.0m
NCT0104 5.0m NCT0005 12.0m
NCT0025 6.0m NCT0167 15.0m
NCT0111 10.0m NCT0201 20.0m
NCT0112 15.0m NCT0202 25.0m
NCT0185 20.0m

July '18 71
SECTION 4: RADIOGRAPHIC TESTING (RT)

Measuring Tape
Product Code Description
NCT0026 3m Stanley Measuring Tape

Stands
Product Code Description
NCS0057 Gammatec Magnet Stand for Tank Radiography
NCS0097 Magnet Stand

Stopwatches
Product Code Description
NCW0019 Radiographer s Stop Watch

Radiography Consumables
Product Code Description
NCM0013 Pentel 100W - White Broad Tip Permanent - Sulphur Free
NCC0085 Wax Crayons

July '18 72
SECTION 4: RADIOGRAPHIC TESTING (RT)

Carestream Industrex M37 Processor


Stock Code: PROCESS-CP0020

The tabletop INDUSTREX M37 is ideal for automatic processing in


mid-volume facilities. While compact, it offers the output you need and
the excellent image quality and reliability you demand.

The new INDUSTREX M37 film processor incorporates all the experience and
features you’ve come to expect from the INDUSTREX line of products
for NDT applications. The processor ensures totally automatic film handling
and supports nine programmable-controlled processing channels that allow
for flexibility in your day-to-day NDT film production.

Technical Specifications
Application Application Table-top, medium capacity general NDT radiography

Specialty application N/A

Developer Developer 6.2L (including Developer filter system)


Developer tank recirculation pump Yes
Dryer Dryer range Adjustable in a range 18°C -60°C
Dryer type Warm air
Integral warm air exhaust port Yes
Electrical Power requirements 200-240VAC 50-60hz Single Phase, 13A, 2.0kW
Automatic standby
Environmental Yes
(power and wash water savings)
Film Film format types Rolls / Cut sheets of NDT x-ray films
27 sheets/hour @ 110 seconds recommended
Film Sheets Per Hour [35x43cm]
development time [22cm/min]
Film thickness 0.10 mm - 0.18 mm
Material length [minimum] 10 cm minimum
Material width 7.5 cm - 37.0 cm
Fixer Fixer 5.7 L
Fixer tank recirculation pump Yes

Features
• Up to nine programmable-controlled processing channels for maintaining preferred settings such as processing speed, developer
temperature, fixer temperature, dryer temperature and replenishment rate
• High processing capacity of up to 58 sheets/hour (35cmX43cm) in the recommended processing cycle for improved productivity
• An intermediate fix rinse bath rack system that enhance process uniformity to both sides of the film
• Feed-tray cover that allows for room light operation
• Filtered developer solutions that reduce film artifacts
• Integrated chiller unit that maintains developer temperature uniformity in hot environments
• Two 50-liter replenishment storage tanks

Full List of Technical Information On Data Sheet

July '18 73
SECTION 4: RADIOGRAPHIC TESTING (RT)

COMPACT 2 NDT
Stock Code: PROCESS-NCP0159
The COMPACT™ 2 NDT is an x-ray film processor especially optimized for the
development of industrial films. By applying appropriate films and chemicals
designated for industrial applications, it ensures size independent optimum
image quality.

As a high end processor, COMPACT™ 2 NDT features highly advanced infrared film
detection by using four sensors for exact conformance of the replenishment, large
tank capacity and the individual controllability of all processing parameters. High
product reliability is given due to the fact that only excellent quality components
are installed in the machines combined with the one-piece base. All of the x-ray
processors are supplied with a complete set of accessories.

Technical Specifications
Film format: Min 10 x 10 cm (4” x 4”), max 45 x ∞ cm (173/4” x ∞ )
Film type: Sheet Films
Process time: 2 - 10 min (120 - 600 sec)
Developer temperature: 26 - 40˚C (79 - 104˚F)
Dryer Temperature: 35 - 70˚C (95 - 158˚F)
Film Detection: 4 Sensors (Infrared)
Replenishment Rates: 150 - 3000 ml/m2 (ml per 10 square feet)
Programme Memory: 5 programmes
Dimensions: (L/F.W) 97 x 68 x 127 cm (38 x 263/4 x 50”)
Weight: 91/129 kg (200/284lb) with closed base
(Empty/Filled) 77/115 kg (170/254lb) with open base
Electrical Connections: 208 - 240 V, 10 - 14A, 50/60HZ

Features
Highly advanced infrared film detection
4 sensors for exact conformance for tank replenishment
Large tank capacity
All processing parameters can be individually controlled
Economic
High product reliability
Complete set of accessories

Full List of Technical Information On Data Sheet

July '18 74
SECTION 4: RADIOGRAPHIC TESTING (RT)

AFP Mini NDT Film Processor


Stock Code: NCP0079

The AFP MINI – NDT Processor is a full feature compact industrial X-ray Processor
which meets all the needs of the modern NDT Department. The unit features a 14”
feed width.

Technical Specifications
Dimensions: 33” L x 22” W x 24 ½” H (83.8 cm x 55.9 cm x 62.2 cm)
Height of Base: 29 (74 cm)
Weight: Net 100 lbs (45.5 kg), w/solutions 150 lbs (68.2 kg)
Materials accommodated: 26 - 40˚C (79 - 104˚F)
Film Sizes minimum 4” x 4” (10 x 10 cm), maximum 14” x 36” (36 x 92 cm)
Film types Standard X-ray film suitable for 90 sec. processing (RP) (only for Mini-Med-90™)
Chemistry types Chemistry suitable for rapid processing (RP)
Tank capacities 1.9 gal (7.2 liters)
Power requirements 115 V. 60 Hz, 1PH, 15 Amp
220 V, 50 Hz, 1 PH, 7.5 Amp
220 V, 60 Hz, 1 PH, 7.5 Amp
Water consumption ¼ gal/min (0.9 liters/min)*

Full List of Technical Information On Data Sheet

July '18 75
SECTION 4: RADIOGRAPHIC TESTING (RT)

4.5 Darkrooms
GammaTec Mobile Darkrooms

Gammatec supplies completely self-contained mobile


darkrooms with office and viewing facilities.

Mobile darkrooms are fitted into weather-tight refurbished


shipping containers which are branded to customer
requirements.

The darkrooms are supplied ready to use requiring only


electrical and water connection. The containers fully comply
with shipping regulations.

Darkrooms and viewing / office facilities are built to a standard


floor plan which can be adjusted to suit customer
requirements.

Features

• 4 Compartment stainless steel processing tank


• Gammatec automatic film dryer
• Gammatec cabinet dryer
• Safelights
• Table-top timer
• Thermometer
• Hanger drying brackets
• Gammatec film viewer
• Densitometer
• Density step wedge
• Worktops, cabinets, desk, chair and storage facilities
• Air conditioner
• Extractor fans
• External power coupling point, interior power points and lighting

Full List of Technical Information On Data Sheet

July '18 76
SECTION 4: RADIOGRAPHIC TESTING (RT)

Densitometers

Product Code Description

NCD0030 Gammatec Mod GD-1A Pencil Type Digital Film


Densitometer
Programmable State-of-the-Art electronics
Zero Button
Backlit display for easy reading
“Hold” feature for density readings

NCD0021 Gammatec Mod GD-2 Digital Film Densitometer


Programmable State-of-the-Art electronics
Zero Button
Backlit display for easy reading
“Hold” feature for density readings

Film Dryers

Product Code Description

NCD0035 Colenta INDX 37 NDT Dryer


Automatic NDT Industrial X-Ray Film Dryer

Technical Specifications
Max Film Width: 36cm/14inch
Min Film Length: 10cm/4inch
Tankbody PA: Wash 3,4 Litre
Dryer Temperature: approx 50°C
Water Replenishment: automatic bottle feed
Capacity at cycle from: 212 sec. 15 cm/min
time in-feed speed to: 70 sec. 45 cm/min
Power Supply: 230V, 50/60 Hz, 1200W
Water Supply: by supplied water bottle

Features
Low noise, Warm air drying with over-temp protection
Low Maintenance precision gear drive - no worm drive used
Staggered “minimum contact“ roller system ensures safe, clean and dry x-ray film production.
Lightweight and compact for easy handling
Low power requirements, low operating costs.

Full List of Technical Information On Data Sheet

July '18 77
SECTION 4: RADIOGRAPHIC TESTING (RT)

Film Dryers (Continued)


Product Code Description
NCC0105 Manual Film Drying Cabinet Size 100cm x 60cm x
60cm including Heater Fan, Thermostat and Timer
(capacity ±25 hangers)
NCC0141 Manual Film Drying Cabinet Size 100cm x 100cm x 60cm including
Heater Fan, Thermostat and Timer (capacity ±50 hangers)

Flash Identification
Product Code Description
NCF0020 Film Identification Flasher Unit – 25 x 75mm aperture
NCF0021 Film Identification Flasher Unit – 25 x 150mm aperture

White Light Meters


Product Code Description
NCM0031 Goldilux Mod GAL-2L White Light Meter

July '18 78
SECTION 4: RADIOGRAPHIC TESTING (RT)

Accessories
Safelights
Product Code Description
NCL0009 8” x 10” Pyramid Type including 15W Bayonet Bulb and Filter lens – 220V

Film Developing Tanks


Product Code Description

NCT0020 PVC – 4 compartment Tank with Lid and Stand


NCT0052 PVC – 5 compartment Tank with Lid and Stand
NCT0154 PVC - 25 litre Single Compartment Tank with Lid
NCT0155 PVC - 50 litre Single Compartment Tank with Lid
NCT0088 Stainless Steel - 4 compartment Tank with Lid and Stand
NCT0089 Stainless Steel - 5 compartment Tank with Lid and Stand
NCT0138 Stainless Steel - 25 litre Single Compartment Tank with Lid
NCT0139 Stainless Steel - 50 litre Single Compartment Tank with Lid

Thermometers
Product Code Description
NCT0119 Floating Plastic Spirit Type

Timers
Product Code Description
TIMER-NCT0768 Darkroom Timer Digital - 220V

July '18 79
SECTION 4: RADIOGRAPHIC TESTING (RT)

Viewers
Gammatec’s New Industrial LED Film Viewer is designed to meet the requirements of all industrial
radiographers, encompassing high luminancerequirement with light weight, portability and
ruggedness. This, together with its self-sensing power module which accommodates voltages from
90 VAC - 260 VAC makes it a very practical and eective viewing solution.

Product Code Description

NCV0016 Gammatec LED 3.8 Viewer


• Screen Size: 100 x 400mm
• Viewing Density: 3.8D
• Dimmer Module: Yes
• Foot Switch: Yes
• Fan: Yes
• Body: Aluminium
• Power : 90VAC - 260VAC

Other Equipment

Product Code Description


NCP0052 Film Chemical Mixing paddle
NCS0019 Film squeegee
NCH0019 1kW x 300mm Long – Poker Type Chemical Tank Immersion Heater
c/w Thermostat, Thermostat Pocket and Pilot Light
NCB0024 25 Compartment Cardboard Rollpack Film Storage
(410 x 410 x 100mm Deep)
NCR0005 750mm long S/Steel Film Processing Spiral Rod

July '18 80
SECTION 4: RADIOGRAPHIC TESTING (RT)

Silver Recovery

Product Code Description

NCR0004 Silver Recovery Unit - 10 litre tank - 600 litre plating capacity -
complete with replacement cell.

Accessories

Product Code Description


NCS0036 Carestream Calibrated Film Density strip
NCG0012 Film Cutting Guillotine
NCP0080 China graph Pencils
NCS0036 Calibrated Density Step Tablet

Film Archiving

Product Code Description

NCK0015 Carestream Thiosulfate Test Kit

July '18 81
SECTION 4: RADIOGRAPHIC TESTING (RT)

Film Cassettes
DOUBLE PVC SINGLE PVC

Product code Description Product Code Description


NCC0063 50 x 400mm (25 pair / pack) NCC0018 70 x 150mm (25 per / pack)
NCC0140 60 x 400mm (25 pair / pack) NCC0022 70 x 200mm (25 per / pack)
NCC0133 70 x 200mm (25 pair / pack) NCC0023 70 x 240mm (25 per / pack)
NCC0132 70 x 400mm (25 pair / pack) NCC0024 70 x 300mm (25 per / pack)
NCC0046 75 x 400mm (25 pair / pack) NCC0125 70 x 400mm (25 per / pack)
NCC0058 100 x 100mm (25 pair / pack) NCC0026 70 x 480mm (25 per / pack)
NCC0057 100 x 200mm (25 pair / pack) NCC0003 100 x 140mm (25 per / pack)
NCC0075 100 x 240mm (25 pair / pack) NCC0004 100 x 150mm (25 per / pack)
NCC0029 100 x 400mm (25 pair / pack) NCC0124 100 x 160mm (25 per / pack)
NCC0074 100 x 480mm (25 pair / pack) NCC0015 100 x 200mm (25 per / pack)
NCC0078 150 x 400mm (25 pair / pack) NCC0107 100 x 240mm (25 per / pack)
NCC0036 165 x 345mm (25 pair / pack) NCC0016 100 x 300mm (25 per / pack)
NCC0028 180 x 430mm (10 pair / pack) NCC0067 100 x 400mm (25 per / pack)
NCC0062 300 x 400mm (10 pair / pack) NCC0113 100 x 480mm (25 per / pack)
NCC0027 350 x 430mm ( 5 pair / pack) NCC0120 150 x 200mm (25 per / pack)
NCC0121 150 x 400mm (25 per / pack)
NCC0137 175 x 430mm (25 per / pack)
RIGID CASSETTES NCC0143 180 x 430mm (10 per / pack)
NCC0122 200 x 300mm (25 per / pack)
Product Code Description NCC0123 300 x 400mm (10 per / pack)
NCC0150 18 x 24cm Aluminium NCC0115 350 x 430mm ( 5 per / pack)
NCC0151 24 x 30cm Aluminium
NCC0152 30 x 40cm Aluminium
NCC0153 35 x 35cm Aluminium
NCC0154 35 x 43cm Aluminium

OTHER SINGLE PVC

Product Code Description


NCC0068 100 x 200mm (Yellow) (25 p/pk)
NCC0106 100 x 240mm (Yellow) (25 p/pk)
NCC0108 100 x 480mm (Yellow) (25 p/pk)
NCC0131 70 x 25m Roll (Yellow)
Rollpack Film Spirals

Product code Description


NCS0001 Stainless Steel - 70mm x3m
NCS0002 Stainless Steel - 70mm x 5m
NCS0064 Stainless Steel - 100mm x 3m
NCS0011 Stainless Steel - 100mm x 5m

NCR0005 750mm S/S Rollpack Spiral


Processing Rod

July '18 82
SECTION 4: RADIOGRAPHIC TESTING (RT)

Film Hangers - Stainless Steel


Product code Description
NCH0012 60 x 240mm Triple Channel
NCH0013 60 x 400mm Triple Channel Hanger Clips
NCH0034 70 x 400mm Triple Channel
NCH0016 100 x 200mm Triple Channel
Product code Description
NCH0022 100 x 240mm Triple Channel
NCC0037 Bar Film Hanger Clip
NCH0029 100 x 400mm Triple Channel
NCC0089 Bottom Weight Clip for Bar
NCH0031 100 x 480mm Triple Channel
Hanger
NCH0033 150 x 400mm Double Channel
NCH0035 180 x 430mm Double Channel
NCH0037 300 x 400mm Single Channel
NCH0008 350 x 430mm Single Channel

Lead Intensifying Screens

Standard 0.10mm Standard 0.125mm


Description
Description 70 x 200 (25 pair / pack)
50 x 400 (25 pair / pack) 70 x 400 (25 pair / pack)
100 x 100 (25 pair / pack) 100 x 100 (25 pair / pack)
100 x 200 (25 pair / pack) 100 x 160 (25 pair / pack)
100 x 240 (25 pair / pack) 100 x 200 (25 pair / pack
100 x 400 (25 pair / pack) 100 x 240 (25 pair / pack)
100 x 480 (25 pair / pack) 100 x 400 (25 pair / pack)
114 x 127 (25 pair / pack) 100 x 360 (25 pair / pack)
130 x 180 (25 pair / pack) 100 x 480 (25 pair / pack)
180 x 240 (10 pair / pack) 130 x 180 (25 pair / pack)
180 x 400 (10 pair / pack) 150 x 400 (25 pair / pack)
180 x 430 (10 pair / pack) 180 x 240 (10 pair / pack)
203 x 254 (25 pair / pack) 180 x 430 (10 pair / pack)
300 x 400 ( 5 pair / pack) 300 x 400 ( 5 pair / pack)
350 x 430 ( 5 pair / pack) 350 x 430 ( 5 pair / pack)

Standard 0.20mm Standard 0.30mm


Description Description
100 x 200 (25 pair / pack) 100 x 240 (5 pair / pack)
100 x 400 (25 pair / pack) 100 x 400 (5 pair / pack)
180 x 430 (5 pair / pack)
350 x 430 (5 pair / pack)

July '18 83
SECTION 4: RADIOGRAPHIC TESTING (RT)

Consumables – Film (Packaging)


NIF – Non Interleaved Film (all sizes in centimetres)
Film-6043178 HS800 10 x 20 (100 Sheets per Box)
Film-6095558 HS800 35 x 43 Nif (100 Sheets per Box)

Film-6095954 AA400 9 x 12 Nif (100 Sheets per Box)


Film-6095616 AA400 10 x 20 Nif (100 Sheets per Box)
Film-5269618 AA400 10 x 24 Nif (100 Sheets per Box)
Film-5229760 AA400 10 x 40 Nif (100 Sheets per Box)
Film-6095715 AA400 10 x 48 Nif (100 Sheets per Box)
Film-5229786 AA400 15 x 40 Nif (100 Sheets per Box)
Film-1447655 AA400 18 x 43 Nif (100 Sheets per Box)
Film-6095707 AA400 30 x 40 Nif (100 Sheets per box)
Film-6549471 AA400 35 x 43 Nif (100 Sheets per Box)

Film-6041289 T200 10 x 20 Nif (100 Sheets per Box)


Film-5244454 T200 10 x 40 Nif (100 Sheets per Box)
Film-6095756 T200 10 x 48 Nif (100 Sheets per Box)

Film-6095632 MX125 10 x 20 Nif (100 Sheets per Box)


Film-5269592 MX125 10 x 24 Nif (100 Sheets per Box)
Film-5235874 MX125 10 x 40 Nif (100 Sheets per Box)
Film-6095640 MX125 10 x 48 Nif (100 Sheets per Box)
Film-5240148 MX125 15 x 40 Nif (100 Sheets per Box)
Film-5235890 MX125 18 x 43 Nif (100 Sheets per Box)
Film-6549455 MX125 35 x 43 Nif (100 Sheets per Box)

Film-6095806 M100 10 x 20 Nif (100 Sheets per Box)


Film-5251996 M100 10 x 40 Nif (100 Sheets per Box)

PB Contactpak - Vacuum packed Film


Film-5230099 AA400 10 x 20 PB Contactpak (50 Sheets per Box)
Film-5230115 AA400 10 x 24 PB Contactpak (50 Sheets per Box)
Film-5230123 AA400 10 x 40 PB Contactpak (50 Sheets per Box)
Film-5230149 AA400 10 x 48 PB Contactpak (50 Sheets per Box)
Film-5230180 AA400 30 x 40 PB Contactpak (50 Sheets per Box)
Film-5057740 AA400 35 x 43 PB Contactpak (50 Sheets per Box)

Film-5256870 T200 10 x 20 PB Contactpak (50 Sheets per Box)


Film-5244140 T200 10 x 24 PB Contactpak (50 Sheets per Box)
Film-5244157 T200 10 x 40 PB Contactpak (50 Sheets per Box)

Film-5241112 MX125 10 x 20 PB Contactpak (50 Sheets per Box)


Film-5241138 MX125 10 x 24 PB Contactpak (50 Sheets per Box)
Film-5238142 MX125 10 x 40 PB Contactpak (50 Sheets per Box)
Film-5241153 MX125 10 x 48 PB Contactpak (50 Sheets per Box)
Film-5238159 MX125 30 x 40 PB Contactpak (50 Sheets per Box)
Film-5053749 MX125 35 x 43 PB Contactpak (50 Sheets per Box)

Film-5259072 M100 10 x 20 PB Contactpak (50 Sheets per Box)


Film-5259080 M100 10 x 40 PB Contactpak (50 Sheets per Box)
Film-5259098 M100 10 x 48 PB Contactpak (50 Sheets per Box)

July '18 84
SECTION 4: RADIOGRAPHIC TESTING (RT)

Lead Pack Rolls


Film-5230206 AA400 60mm x 100M LPKRL
Film-5230214 AA400 70mm x 100M LPKRL
Film-5230222 AA400 100mm x 100M LPKRL

Film-5054788 T200 70mm x 100M LPKRL


Film-5244629 T200 100mm x 100M LPKRL

Film-5240957 MX125 60mm x 100M LPKRL


Film-5235924 MX125 70mm x 100M LPKRL
Film-5240965 MX125 100mm x 100M LPKRL

Nif Bulk Rolls


Film-5230263 AA400 70 x 150 NIF RL
Film-5234398 AA400 100 x 150 NIF RL

Film-5058961 MX125 70 x 150 Nif Bulk Roll


Film-5278270 MX125 100 x 150 NIF RL

Wipes-5280094 Carestream Wipes


Strip-5261326 Pre-Exposed Control Strips 6 x 24
Film-8823155 Personal Monitoring Film Type II (150 per packet)

Carestream Processing Chemicals


Develop-5155924 INDX Manual/ Auto Developer
Fixer-5159082 Carestream Industrex Lo Fixer

Carestream Digital Imaging Plates


GP - General Purpose
Plate-1017524 GP Imaging Plate 10 x 24cm
Plate-1885979 GP Imaging Plate 10 x 40cm
Plate-1008564 GP Imaging Plate 35 x 43cm

HR - High Resolution
Plate-1178565 HR Imaging Plate 10 x 24cm
Plate-1597921 HR Imaging Plate 10 x 40cm
Plate-1174424 HR Imaging Plate 25 x 30cm
Plate-8425159 HR Imaging Plate 30 x 40cm
Plate-8360521 HR Imaging Plate 35 x 43cm

July '18 85
5. ULTRASONIC TESTING (UT)
Phased Array
Portable Flaw Detectors
Thickness Gauges
Ultrasonic Transducers & Accessories
Bolt Tension Monitoring
Ultrasonic Tube Inspection
Ultrasonic Scanner
Ultrasonic Accessories

Did You Know?


That Gammatec can offer you Sonatest
and Zetec brands of Phased Array
Equipment , it all depends on your
application

86
SECTION 5: ULTRASONIC TESTING (UT)

5.1 Phased Array


Sonatest VEO+

Retaining the best features of the established VEO line, the new VEO+ is designed to
meet the needs of today and tomorrow, making the VEO+ a smart and future proof
asset for your business. Key design elements considered in the development
of the VEO+ are user and performance focused.

Based on a superior and innovative digital technology, four available PA configurations


(16:64PR, 32:64PR, 16:128PR or 32:128PR). are offered as software options.
Upgradeability in the field when needed!

Superior Digital Technology


The VEO+ electronic & software is powered by a new architecture offering superior
data throughput and unsurpassed computational capacity to deliver fast and
accurate results in the most demanding conditions. It allows inspectors to easily
create high resolution volumetric scans and record very precise data sets with
exceptional measurement precision.

These performances come from an impressive 32 channel PA beamformer


providing exceptional SNR, enhanced digital signal processing and the legendary
Sonatest ActiveEdge® pulser technology. Thanks to its Linux® 64-bit operating
system and its fast 128GB SSD memory capacity, data file size is not a concern
for VEO+. Data compression is yet another feature allowing one to record huge
amounts of information in more manageable data file sizes.

July '18 87
SECTION 5: ULTRASONIC TESTING (UT)

Sonatest VEO+ Specifications

Technical Specifications
General Phased Array (32:128PR) UT-TOFD(2P
Multiscan Quantity Up to 6 scans Up to 2 scans (UT & TOFD)
Pulsers / Receivers 32:128PR 2PR (4 connectors)
Gain Range 80dB 100dB
Sampling Frequency 125MHz @ 12 bits 50/100/200MHz @ 10 bits
(processing 16 Bits) (processing 16 Bits)
System Bandwidth 0.2 to 23 MHz 0.2 to 18 MHz
Max Pulse Rate Frequency 50 000 Hz 20 000 Hz
Pulse Voltage 100-50V ActiveEdge© 400-100V ActiveEdge©
Focussing Mode Constant : Depth, Path na
or Offset
S-Scan Resolution up to 0.1° na
L-Scan Resolution 1 element or double
resolution na
Max PA Beams (focal laws) Up to 1024 beams na
Measurement tools EXTRACTION BOX, 4 gates/ 4 gates/A-Scan, TCG, DGS/
A-Scan,TCG, DAC, Split-DAC Split-DGS, DAC/Split-DAC

Max Points per A-Scan Up to 8192 points per A-Scan (sub-sampling available)
Data Storage & File Size 128 Gb SSD & no file size limit
Operating System 64 bits Linux® OS / Powered by Intel® CPU Core
Analysis Software (PC) UTStudio® for Windows® 7-8-10 & Linux® OS
Remote Control Software (PC) UTLink® for Windows® 7-8-10 OS
Onboard Scan Plan Tools Onboard 3D live rendering
Onboard Reporting Tools PDF auto-report, Export data to CSV file, Save screen capture
Onboard PDF Reader Ability to load and read any PDF documents
Integrated Online Help ACTIVE help genius for parameter optimization procedures, reports
Calibration Standards ISO18563 (EN16392) & EN12668

User Interface & Ports


PA & UT Connectors 1 IPEX 128 channels 4 LEMO 1 or 4 BNC
Instrument Display 10.4” wide LED-backlit LCD, enhanced sunlight readable 1024 x 600
Encoder Ports 2 axes : Scan, Index or Clicker (LEMO 1)
GPIO Port (TTL) Start, Stop, Index, Reset, Alarm (s), Trig… (LEMO 1)
Communication Ports WiFi 802.11n, Ethernet Gigabits & 3 master USB2
Remote Display Ports WiFi, Ethernet or VGA
Data Transfer Ports WiFi, Ethernet or USB

Operating time, Enclosure & Environmental


Operating Temperature -10°C to 40°C (14°F to 104°F) storage -20°C to 60°C (-13°F to 140°F)
Operating Time 6.6h (hot swapable batteries)
Power Input AC 110V/240V @ 50Hz/60Hz
Unit Dimensions 115 x 220 x 335 mm (4.52 x 8.66 x 13.19 in)
Weight 4.54 kg (10 lb) no battery, 460 g (1 lb)/battery)
Environmental Rating Designed for : IP66, MIL-STD-810G
Technical Specifications Continue on Next Page

July '18 88
SECTION 5: ULTRASONIC TESTING (UT)

Sonatest Prisma Ultrasonic PA, TOFD + UT Flaw Detector

The prisma is the latest product from Sonatest’s technician focussed


product development and research.

An advanced ultrasonic flaw detector offering the technician an extremely


comprehensive tool for test and measurement, which can be upgraded to
include TOFD and Phased Array capability. An upgrade can be carried out
wherever you are, there is no need to return the instrument, eliminating
any downtime.

Simple controls, superior performance, advanced features and a rugged


enclosure deliver simplicity, capability and reliability to the technician’s
finger tips.

Technical Specifications
Conifuration: 2 UT Channels
Test Mode: Pulse-Echo, Transmit/Receive and TOFD
Transducer: Socket LEMO 1 or BNC
Pulse Voltage: -100 V to -450 V (in steps of 10 V)
Pulser: Pulse width adjustable from Spike to 2000ns (2.5ns resolution)
PRF: 3 Hz to 5 kHz
Pulse Shape: Negative Square Wave (with ActiveEdge)
Pulse Width: Adjustable: 25ns to 2000ns (2.5 ns resolution)
Edge Time: 15 ns in 50 Ω load @200 V
Output Impendance: 5Ω
Synchronisation: Encoder or free-running (time based)
Focus Delay Range: n/a
Damping Resistor: Selectable: 50 Ω or 400 Ω

Full List of Technical Information On Data Sheet

July '18 89
SECTION 5: ULTRASONIC TESTING (UT)

ULTRASOUND

Best in Class Features


Code Compliant Phased Array UT
High Resolution Full Matrix Capture (FMC)
Total Focusing Method (TFM) Up To 1M Data Points Per Frame
Time of Flight Diffraction (TOFD)
Industrially Proven UltraVision Touch Software
12” High Resolution Multi-Touch Display

July '18 90
SECTION 5: ULTRASONIC TESTING (UT)

TOPAZ 16 - Fully Integrated Portable Phased Array System

ZETEC’s TOPAZ is the first fully-integrated high-performance phased array


UT device with multi-touch screen. This integrated system is a rugged
32/128PR instrument pulsing at 75V (into 50W) equipped with 2
conventional UT channels pulsing at 200V (into 50W) for pulse-echo,
pitch-catch or TOFD inspections.

The TOPAZ offers automatic probe detection, self-diagnostic, a high data


throughput, up to 512 focal laws (1024 when connected to UltraVision)
and robust casing with no air intake. You can save data files up to 700MB
on a solid state hard-drive with 16-bit amplitude resolution (up to 800%
FSH or efficiently use soft-gain).

The 10.4-inch multi-touch screen provides a true user experience


revolution with UltraVision Touch™ embedded.

Technical Specifications
Phased Array Channels 32/128PR
UT Channels 2 PE or 2 P&C
Amplitude Resolution 16-bit
Automated Probe Detection Yes
Dynamic Depth Focusing (DDF) No
Time Reversal Option Available for all TOPAZ Models
Embedded Hard Drive 128 GB SSD

Features
16-bit amplitude resolution
UltraVision® touch software embedded
Remote Data Analysis
Rugged with No Air Intake
Multi-touch Screen
Portability and Connectivity

Full List of Technical Information On Data Sheet

July '18 91
SECTION 5: ULTRASONIC TESTING (UT)

TOPAZ 32 - Fully Integrated Portable Phased Array System

Since it’s launch, TOPAZ has set a new standard for portable Phased Array
unit performance. The new TOPAZ 32 redefines productivity, making it a
smart investment.

TOPAZ 32 delivers speed and onboard processing power to allow for larger
oboard data files, faster analysis and special new tools. Plus, TOPAZ now
supports 2D Dual Matrix Probes.

Technical Specifications
Phased Array Channels 32/128 P or 32/128 PR
UT Channels 2 P/E or 2 P&C
Amplitude Resolution 16 bits
Automated Probe Detection Yes
Dynamic Depth Focusing (DDF) Yes
Time Reversal Option Available for all TOPAZ Models
Embedded Hard Drive 120 GB SSD

Features
Onboard focal law calculator
High performance in acquisition and processing
16-bit amplitude resolution
UltraVision® touch software embedded
2D matrix arrays
Time reversal support
Seamless integration

Full List of Technical Information On Data Sheet

July '18 92
SECTION 5: ULTRASONIC TESTING (UT)

TOPAZ 64 - Fully Integrated Portable Phased Array System

Introducing TOPAZ®64, a fully integrated, portable 64 channel Phased Array


UT instrument delivering faster, more accurate inspections. It combines the
power of 64 active channels for Phased Array UT applications, with the
industry’s most advanced FULL MATRIX CAPTURE (FMC) and TOTAL
FOCUSING METHOD (TFM) capabilities.

TOPAZ®64 can intelligently handle all your challenging UT inspections


using the latest technologies including:

• Code Compliant 64/128PR Phased Array UT


• High Resolution Full Matrix Capture (FMC)
• Total Focusing Method (TFM) up to 1M Data Points per Frame
• Time of Flight Diffraction (TOFD)

Technical Specifications
Phased Array Channels 64/64P or 64/128PR
UT Channels 2 P/E or 2 P/C
Amplitude Resolution 16-bits
Automated Probe Detection Yes (with Zetec probe ID chip)
Multi-Touch Display 12.1 in. - 1024 x 728 pixels
Time Reversal Option Available for all TOPAZ Models
Embedded Hard Drive 256 GB SSD

Features
Onboard focal law calculator
High performance in acquisition and processing
16-bit amplitude resolution
UltraVision® touch software embedded
2D matrix arrays
Time reversal support
Seamless integration

Full List of Technical Information On Data Sheet

Splitter Box Accessory *


Connect two PA probes at the same time for dual probe weld inspection

* Only available with 64/128PR version

July '18 93
SECTION 5: ULTRASONIC TESTING (UT)

5.2 Portable Flaw Detectors


MASTERSCAN Series D-70 & 700M

The Sonatest heritage in product design and Masterscan name has always
assured the technician of robust instrument construction combined with
exceptional performance.

The Masterscan series carries the baton of all these desirable features, but
now, thanks to innovative internal redesign, new features can be added
and upgrades performed in the working environment, reducing downtime
and increasing working flexibility.

High levels of near surface resolution, penetrating power (450V pulser -


square and spike) and excellent signal to noise ratio are key functions in
the Masterscan range. Typical applications are Weld Fabrication, Corrosion
Detection, Composite Inspection, Bond Testing, Forgings & Castings, Power
Generation (including EMATS) and general UT inspection.

Technical Specifications

Test Range 0-1mm(0.05in) up to 0-20,000 mm(800 in.) in steel at 5930m/s (19455f/s)


Velocity 256 - 16000 m/s continuously variable.
Probe Zero 0 to 999.999 µs.
Delay 0-20,000m (800in) in steel at 5930m/s.

Gain 0 to 110dB adjustable in 0.1, 0.5, 1, 2, 6,14 and 20dB steps.

Test Modes Pulse echo and transmit/receive.


Single Crystal, Double Crystal and Pitch-Catch.

Damping 50 and 400 Ohm damping selectable.

Pulser 100-450V -ve spike and square wave. Pulse Width from 30nS to 2500nS.
Rise/Fall times <5nS into 50R load. Tunable.
Active Edge Unique Active Edge Mode for improved near-surface resolution.
TM

P.R.F Adjustable 5Hz to 5kHz. External sync also available.

Screen Update Rate 60Hz

Rectification RF, Full wave, +ve half-wave and -ve half-wave.


Frequency Range 8 selectable filter bands.
i)100kHz - 500kHz ii)200kHz - 800kHz
iii)0.4MHz - 1.6MHz iv)1.4MHz - 3MHz
v)3MHz - 8MHz vi)7MHz - 15MHz
vii)9MHz - 21MHz viii) 1.6 MHz - 22 MHz (Wideband)
Additional tuned low frequency pre-amp with Dryscan option.

Full List of Technical Information On Data Sheet

July '18 94
SECTION 5: ULTRASONIC TESTING (UT)

SITESCAN Series 500S & D-50

The Sonatest heritage in product design and Sitescan name has always
assured the technician of robust instrument construction combined with
exceptional performance.

The Sitescan series carries the baton of all these desirable features, but
now, thanks to innovative internal redesign, new features can be added
and upgrades performed in the working environment, reducing downtime
and increasing working flexibility.

High levels of near surface resolution, penetrating power and excellent


signal to noise ratio are key functions in the Sitescan range. Typical
applications are Weld Fabrication, Corrosion Detection, Forgings & Castings
and general UT inspection.

Technical Specifications
Test Range 0-5mm(0.25in)up to 0-10,000mm (400 in.)
in steel at 5930m/s (19455f/s)
Velocity 1000 - 10,000 m/s continuously variable.
Probe Zero 0 to 999.999 µs.
Delay 0-10,000m (400in) in steel at 5930m/s (19455f/s)
Gain 0 to 110dB adjustable in 0.5, 1, 2, 6,10, 14 and 20dB steps.
Test Modes Pulse echo and transmit/receive.
Pulser 200V fixed. 50nS square wave.
Rise/Fall times <5nS into 50R load.
Damping 50 and 400 Ohm damping selectable.
Active Edge Unique Active Edge Mode for improved near-surface resolution.
TM

P.R.F Adjustable 5Hz to 1kHz. External sync also available.


Screen Update Rate 60Hz
Rectification RF, Full wave, +ve half-wave and -ve half-wave.
Frequency Range 1.0MHz to 14MHz
System Linearity Vertical = 0.5% Full Screen Height (FSH).
Horizontal +-0.2% Trace Full Screen Width (FSW).
Reject (Selectable) Up to 80% Linear reject
(removes baseline noise without affecting indication amplitude)
Or Up to 50% Suppressive reject
(increase zero offset and reduces amplitude of all echoes)
LED Warning when active.
Units Metric (mm), Imperial (in).
Display Color Transflective VGA (640 x 480) TFT
Display area: 116.16 x 87.2 mm (4.57 x 3.43 in).
A-Scan Area: 400 x 510 pixels (normal), 460 x 620 (FS).
Colors: 9 color options with variable brightness.
Full List of Technical Information On Data Sheet

July '18 95
SECTION 4: RADIOGRAPHIC TESTING (RT)

Sonatest Range Of Flaw Detectors


Sonatest Range Of Flaw Detectors

Model D-50 D500 MasterScan D-70 MasterScan 700


Features
Display: VGA VGA VGA Display:
Update Rate: 60 Hz 60 Hz 60 Hz Update Rate:
Colours: 8 8 8 Colours:
Gain: 110dB 110dB 110dB Gain:
Gain Resolution: 0.5dB 0.5dB 0.5dB Gain Resolution:
Range: 5mm - 10m 5mm - 10m 5mm - 10m Range:
Velocity: 1000 - 9999m/s 1000 - 9999m/s 256 - 16000m/s 256 - 16000m/s
Delay: 5m 5m 20m 20m
Units Of Measure: mm/inch mm/inch mm/inch mm/inch
TX Modes: Single/Double Single/Double Single/Double/TxRx Single/Double/TxRx
PRF (Hz) 35-1000 35-1000 5-5000 5-5000
Pulser Voltage 200 200 100-450 100-450
Pulse Width Fixed (50ns) Fixed (50ns) 30-2500ns 30-2500ns
Damping: 50/400 50/400 50/400 50/400
Active Edge: Fixed Fixed Yes Yes
Rectification: “+/-/Full/RF” “+/-/Full/RF” “+/-/Full/RF” “+/-/Full/RF”
Filter Bands: 1-15MHz 1-15MHz 0.25/0.5/1/2/5/10/15/Wide 0.25/0.5/1/2/5/10/15/Wide
Reject: 50% Suppressive 50% Suppressive Selectable Selectable
Contouring: Fixed Fixed Manual Manual
Display Trace: Smooth/Fill Smooth/Fill Smooth/Fill Smooth/Fill
Update Mode: Freeze/Peak Trail Freeze/Peak Trail Freeze/Peak Trail Freeze/Peak Trail
Keylock: Yes Yes Yes Yes
Gate 1 Zoom: Yes Yes Yes Yes
Gate 2 Delay: No No No No
Angle Meas. Mode: Yes Yes Yes Yes
DAC: Yes (Standard) Yes (Standard) Yes (Standard) Yes (Standard)
TCG: Option Option Option Option
BWE: Option Option Option Option
AWS/API Option Option Option Option
AVG/DGS: Option Option Option Option
IFT: Option Option Option Option
Corrosion Mapping: Option Option Option Option
Split DAC & DGS/AVG: Option Option Option Option
Dryscan Function: No No Option Option

July '18 96
SECTION 5: ULTRASONIC TESTING (UT)

5.3 Thickness Gauges


Danatronics ECHO Series Hand-Held Ultrasonic Thickness Gauges

Our new ECHO series represents a totally new platform of ultrasonic thickness gages
combining corrosion and precision gaging into one tough, small package... The
perfect size of fit and function! Hold the ECHO in your hand and you will agree no
detail has been overlooked and the ergonomics are unmatched by any thickness
gage in the industry!

The new ECHO series comes in 3 configurations; ECHO 9, ECHO 8 and ECHO 7. ECHO
9 is our corrosion gage using dual transducers, ECHO 7 is our precision gage with 1
micron resolution using single element transducers and ECHO 8 is the ultimate unit
combining both dual and single element transducers.

ECHO 9 ECHO 7 ECHO 8


Corrosion Gage Precision Gage Corrosion and Precision Gage
Item on ECH O 9 9W 9 DL 9 DLW ECH O 7 7W 7 DL 7 DLW ECH O 8 8W 8 DL 8 DLW

4 or 25 Hz. displays actual and


Scan Mode
min or max at same time
           
2 Gb micro SD included,
Memory
expandable to 32 Gb
O O   O O   O O  
Display color changes and can
Alarms
vibrate on alarm
           
Transluscent F keys, red,
Illuminating
Keypad
yellow, green for alarm, blue            
for charging
Displays material sound speed
Velocity Mode
after entered known thickness
           
Echo To Echo Ignores coatings     * * * *    
Can adjust range from zoom,
Range
0.5, 1, 2,5, 10, 23”
O  O  O  O  O  O 
Half +, half –, full rf O O O  O O O  O O O 
Live Waveform Displays live waveform
(A-Scan)
O  O  O  O  O  O 
Alpha numeric 20 character ID,
Datalogger O O   O O   O O  
and boiler
Displays time based cross
B-Scan
section of material under test
O O   O O   O O  
Displays endcoded cross
B-Scan Encoder
section of material under test
O O O O * * * * O O O O

Wide variety of dual


Dual Probe Use
transducers from 1 to 10 Mhz.
    * * * *    
Single Element Wide variety of single element
Probe transducers from 1 to 20 Mhz
LTD LTD LTD LTD        
Store up to 2,700 custom
Stored Setups            
Coating Displays substrate and coating
Thickness thickness simulaneously
O  O  O  O  O  O 
Corrects for sound speed
Temperature
Correction
O    O    O   
temperatures
Alkaline Abilty to swap in
O O O O O O O O O O O O
Battery Tray 3 AA batteries
Custom rubber boot with
Rubber Boot built-in bail and 4 point O O O  O O O  O O O 
chest harness
*available with software upgrade to ECHO 8

LTD = Limited, see transducer chart

July '18 97
SECTION 5: ULTRASONIC TESTING (UT)

Dakota Thickness Gauge - DFX-7 Series

The DFX-7 Series has the best of both worlds: Flaw detector and
Thickness gauge.

The Flaw detector mode includes DAC, AWS, TCG and DGS modes .
The Thickness mode includes large data storage, temperature
compensation and probe recognition.

Technical Specifications
Size (W x H x D): 63.5 x 165 x 31.5 mm (2.5 x 6.5 x 1.24”)
Weight: 14 ounces (0.397 kgs), with batteries
Operating temperature: -10° to 60°C (14 to 140F)
Case: Extruded aluminium body with nickel plated aluminium end caps
Data output: Bi-directional RS232 serial port. Windows ® PC interface software
Display: 1/4in VGA AMOLED Colour display ( 320 x 240 pixels).

Full List of Technical Information On Data Sheet

July '18 98
SECTION 5: ULTRASONIC TESTING (UT)

Dakota Thickness Gauge - CMX Series

Material & Coating thickness gauges all in one , including time based
B-Scan feature for cross section material scans

The CMX Series is powered by a 100MHz DSP platform using FPGA technol-
ogy. There are two channels, Dual pulsers and receivers, with a pulse
repetition rate of up to 140Hz.

With a display update rate of 25 times per second and adjustable gain
settings – vlow, low, med, hi, vhi. It also has automatic gain control (AGC),
time corrected gain (TCG) and massive data storage (32 Megabit of
non-volatile RAM).

Technical Specifications
Size (W x H x D): 63.5 x 165 x 31.5 mm (2.5 x 6.5 x 1.24”)
Weight: 13.5 ounces (with batteries)
Keyboard: membrane switch pad with 2 tactile keys
Operating temperature: -10° to 60°C (14 to 140F)
Case: Extruded aluminium body with nickel-plated aluminium end caps
Data output: Bi-directional RS232 serial port. Windows ® PC interface software
Display: 1/8in VGA grayscale display ( 240 x 160 pixels).
Full List of Technical Information On Data Sheet

July '18 99
SECTION 5: ULTRASONIC TESTING (UT)

Dakota Thickness Gauge

Product Gauge Range Reso- Velocity Diffe- Alarm Scan Data Data Display
Code lution Range Measuring rential Mode Views
Mode
Mode Output Log-
Mode ging

0.63 - 1250- Digital


NCG0060 MX-1 0.01mm 10 000 Interface to NO NO NO NO YES
500mm Echo
read out
m/s

0.63 - 1250-
NCG0026 MX-3 0.01mm 10 000 Interface to Digital
500mm Echo NO NO YES NO NO
m/s read out

NCG0042 MX-5 - - - Digital


- YES YES - YES - read out

NCG0037 MX-5DL - - - Digital


- - - - - YES read out

0.63 -
500mm Interface to
- Echo & Digital
NCG0039 MMX-6 2.54 - - - - read out
Echo to Echo - - -
25.4mm

0.63 -
1250- Interface to Digital
500mm
NCG0040 MMX-6DL 2.54 - 0.01mm 10 000 Echo & YES YES read out
m/s Echo to Echo YES YES YES
25.4mm

1250- Interface to Digital


0.15 - 0.01mm Echo & read out
NCG0035 Px7 25.4mm 10 000 YES YES YES YES NO
Echo to Echo
m/s

1250- Interface to
0.15 - Digital
NCG0038 PX7-DL 0.01mm 10 000 Echo & YES YES YES YES YES
25.4mm read out
m/s Echo to Echo

Pulse to Echo Digital


0.63 - 1250- & Echo to
NCP0089 MVX 254mm 0.01mm - YES YES YES YES read out
9 999m/s Echo A & B-
Scan
Pulse to Echo Digital
1250- & Echo to Echo read out
NCG0048 CMX 0.63 - 0.01mm 13 995 -
508mm & Echo to Echo YES YES YES NO & B-Scan &
m/s & Coating only Digital coatings
mode thickness

Pulse to Echo Digital read out


0.63 - 1250- & Echo to Echo & B-Scan &
NCG0049 CMX-DL 0.01mm 13 995 & Echo to Echo - YES YES YES YES
508mm Digital coatings
m/s & Coating only thickness
mode

July '18 100


SECTION 5: ULTRASONIC TESTING (UT)

Huatec Thickness Gauge TT3300

This Thickness Gauge is capable of performing measurements on a wide


range of material, including plastic, ceramics, composites, epoxies, glass
and other ultrasonic wave conductive materials.

Transducer models are available for special applications , including for


coarse grain material and high temperature applications.

Technical Specifications
Display: 128 x 64 LCD with LED Backlight
Measuring Range: 0.75mm ~ 300.0mm (0.03inch ~ 11.8inch)
Sound Velocity: 1000m/s ~ 9999m/s (0.039 ~ 0.394in/μs)
Display Resolution: TG3300: 0.01mm or 0.1mm (Lower Than 100.0mm);
0.1mm (More Than 99.99mm) TG3000: 0.1mm
Accuracy: ±0.5% Thickness +0.02mm, Depends On Materials And Conditions
Units: Metric/Imperial Unit Selectable
Lower Limit For Steel Pipes: 5Mhz probe: 20mm 3.0mm ( 0.8 0.12inch)
7Mhz probe: 15mm 2.0mm ( 0.6 0.08inch)
Power Source: 2pcs 1.5V AA Size, Batteries, 100 Hours Typical Operating Time (LED Backlight Off )
Communication: RS232 Serial Port
Outline Dimensions: 150mm x 74mm x 32mm
Weight: 238g

Full List of Technical Information On Data Sheet

Optional Probes
Freq Diam Measuring Range Description
Model Mhz Mm Lower limit
For thick, highly attenuating or
N02 2 22 3.0 - 300.0mm (in steel) 20 highly scattering materials

N05 5 10 1.2 - 230.0mm (in steel) ¢ 20 x 3.0mm Normal measurement

N05/90° 5 10 1.2 - 230.0mm (in steel) ¢ 20 x 3.0mm Normal measurement


For thin pipe or small curvature
N07 7 6 0.75 - 80.0mm (in steel) ¢ 15 x 2mm pipe wall thickness measurement
For high temperature
T5 5 14 3.0 - 200.0mm (in steel) 30 measurement (up to 300°C)

July '18 101


SECTION 5: ULTRASONIC TESTING (UT)

Thickness Gauge Transducers

Product Code Description


NCT0021 Dakota 15mHz x ¼” Single Element for PX series gauges
NCT0038 Dakota 2.25mHz x ¼” Dual Element for MX series gauges – Potted side
NCT0042 Dakota 5mHz x 3/16” Dual Element for MX series gauges – Potted side
NCT0043 Dakota 5mHz x ¼” Dual Element for MX series gauges – Potted side
NCT0022 Dakota 7.5mHz x 3/16” Dual Element for MX series gauges – Potted side
NCT0027 Dakota 7.5mHz x ¼” Dual Element for MX series gauges – Potted side
NCT0031 Dakota 10mHz x 3/16” Dual Element for MX series gauges – Potted side
NCT0037 Dakota 10mHz x ¼” Dual Element for MX series gauges – Potted side
NCT0050 Dakota 2.25mHz x ¼” Dual Element for MX series gauges – Microdot side Dual
NCT0253 Dakota 5mHz x 3/16” Element for MX series gauges – Microdot side Dual
NCT0254 Dakota 5mHz x ¼” Element for MX series gauges – Microdot side Dual
NCT0255 Dakota 7.5mHz x ¼” Element for MX series gauges – Microdot side Dual
NCT0256 Dakota 10mHz x ¼” Element for MX series gauges – Microdot side

NCT0250 Dakota 5mHz x ¼” Dual Element High Damped for MX series gauges – Potted
NCT0257 Dakota 5mHz x ¼” Dual Element High Damped for MX series gauges – Microdot Dual
NCT0232 Dakota 5mHz x ¼” Element High Temp (190ºC) for MX series gauges – Potted Dual
NCT0233 Dakota 5mHz x ¼ Element High Temp (190ºC) for MX series gauges – Microdot Single
NCT0251 Dakota 10mHz x 3/16” Element Delay Line Pencil for CMX series gauges
NCT0298 Huatec No2 2mHz 10mm Dual Element Transducer
NCT0301 Huatec No5 5mHz 10mm Dual Element Transducer
NCT0303 Huatec No7 7mHz 6mm Dual Element Transducer
NCT0302 Huatec No5/90° 5mHz 10mm Single Element Transducer
NCT0304 Huatec T5 5mHz 12mm Dual Element Transducer – High Temperature

Consumables
Couplants
Product Code Description
NCC0021 1 x 5 litre (Low Temp)
NCC0079 High Temp (200ml Tube)
NCC0111 0.5 litre (Low Temp)
NCC0162 Wallpaper Paste (Polycell / Alcolin)

July '18 102


SECTION 5: ULTRASONIC TESTING (UT)

5.4 ULTRASONIC TRANSDUCERS & ACCESSORIES


Sonatest Transducers

Longitudinal Beam Single Crystal (Ceramic Face)


Single Crystal (Low Damped) Product Code Description
NCT0053 SLM 2-10 (2mHz 10mm Dia)
Product Code Description NCT0188 SLM 2-25 (2mHz 25mm Dia)
NCT0063 SLC 2-10 (2mHz 10mm Dia) NCT0152 SLM 4-10 (4mhz 10mm Dia)
NCT0070 SLC 2-20 (2mHz 20mm Dia) NCT0087
NCT0064 SLM 5-20 (5mHz 20mm Dia)
SLC 4-10 (4mHz 10mm Dia) NCT0189
NCT0071 SLM 5-25 (5mHz 25mm Dia)
SLC 4-20 (4mHz 20mm Dia)
NCT0149 SLM 10-10 (10mHz 10mm Dia)

Single Crystal (Protective Membrane) Twin Crystal (Medium Damped)


Product Code Description Product Code Description
NCT0093 SLF 1-25 (1mHz 25mm Dia) NCC0058 D 5-5 Twin Compression
with integral cable
NCT0102 SLF 2-10 (2mHz 10mm Dia)
NCT0069 SLF 2-20 (2mHz 20mm Dia) NCT0086 CD 2-10 (2mHz 10mm Dia)
NCT0094 SLF 2-25 (2mHz 25mm Dia) NCT0313 CD 4-10 (4mHz 10mm Dia)
NCT0079 SLF 4-10 (4mHz 10mm Dia) NCT0065 CD 5-10 (5mHz 10mm Dia)
NCT0146 SLF 4-15 (4mHz 15mm Dia) NCT0153 CD 5-20 (5mHz 20mm Dia)
NCT0055 SLF 4-20 (4mHz 20mm Dia)
NCT0096 SLF 4-25 (4mHz 25mm Dia) Twin Crystal (Protective Membrane)
NCT0073 SLF 5-10 (5mHz 10mm Dia) Product Code Description
NCT0109 SLF 5-20 (5mHz 20mm Dia) NCT0099 CDF 1-25 (1mHz 25mm Dia)
NCT0100 CDF 2-10 (2mHz 10mm Dia)
Single Crystal (High Damped) NCT0084 CDF 4-20 (4mHz 20mm Dia)
Product Code Description NCT0101 CDF 5-10 (5mHz 10mm Dia)
NCT0131 SLG 2-10 (2mHz 10mm Dia) NCT0110 CDF 5-20 (5mHz 20mm Dia)
NCT0148 SLG 4-10 (4mHz 10mm Dia) NCT0092 CDF 5-25 (5mHz 25mm Dia)
NCT0218 SLG 5-10 (5mHz 10mm Dia)
NCT0090 SLH 2-10 (2mHz 10mm Dia) Twin Crystal (Gemini Series)
NCT0130 SLH 2-15 (2mHz 15mm Dia) Product Code Description
NCT0161 SLH 4-10 (4mHz 10mm Dia) NCT0147 GEM 2-10 (2mHz 10mm Dia)
NCT0091 SLH 5-10 (5mHz 10mm Dia) NCT0151 GEM 5-10 (5mHz 10mm Dia)
NCT0191 SLH 5-25 (5mHz 25mm Dia)

July '18 103


SECTION 5: ULTRASONIC TESTING (UT)

Angle Beam
Single Crystal (Miniature) Single Crystal (Large)
Product Code Description Product Code Description
NCT0046 SA 2-45 (2mHz 45 Deg) NCT0160 LSA 2-45 (2mHz 45 Deg)
NCT0048 SA 2-60 (2mHz 60 Deg) NCT0159 LSA 4-45 (4mHz 45 Deg)
NCT0049 SA 2-70 (2mHz 70 Deg) NCT0145 LSA 4-60 (4mHz 60 Deg)
NCT0106 SA 5-45 (5mHz 45 Deg) NCT0314 LSA 4-70 (4mHz 70 Deg)
NCT0107 SA 5-60 (5mHz 60 Deg)
NCT0108 SA 5-70 (5mHz 70 Deg)
Single Crystal (High Temperature)
Product CodeDescription
Single Crystal (Medium Damped) NCT0162 HSA 4-45 (4mHz 45 Deg)
Product Code Description NCT0158 HSA 4-60 (4mHz 60 Deg)
NCT0164 SAO 2-45 (2mHz 45 Deg) NCT0163 HSA 4-70 (4mHz 70 Deg)
NCT0165 SAO 2-60 (2mHz 60 Deg)
NCT0166 SAO 2-70 (2mHz 70 Deg)
NCT0132 SAO 4-45 (4mHz 45 Deg) Twin Crystal (Medium Damped)
NCT0133 SAO 4-60 (4mHz 60 Deg) Product Code Description
NCT0134 SAO 4-70 (4mHz 70 Deg) NCT0126 CDA 2-45 (2mHz 45 Deg)
NCT0127 CDA 2-60 (2mHz 60 Deg)
NCT0066 CDA 2-70 (2mHz 70 Deg)
Single Crystal (Orion Series) NCT0085 CDA 5-45 (5MHz 45 Deg)
Product Code Description NCT0157 CDA 5-60 (5mHz 60 Deg)
NCT0097 Orion 2-35 (2mHz 35 Deg) NCT0156 CDA 5-70 (5mhz 70 Deg)
NCT0081 Orion 2-45 (2mHz 45 Deg)
NCT0082 Orion 2-60 (2mHz 60 Deg)
NCT0083 Orion 2-70 (2mHz 70 Deg)
NCT0144 Orion 4-45 (4mHz 45 Deg)
NCT0143 Orion 4-60 (4mHz 60 Deg)
NCT0142 Orion 4-70 (4mHz 70 Deg)

Sirius Range
Small Single Angle Hard Faced Single Compression
Product Code Description Product Code Description
NCT0267 SMA 2-45 (2mHz 45 Deg) NCT0286 SHM 2-10 (2mHz 10mm)
NCT0268 SMA 2-60 (2mHz 60 D-eg) NCT0288 SHM 4-10 (4mHz 10mm)
NCT0269 SMA 2-70 (2mHz 70 Deg) NCT0287 LHM 2-24 (2mHz 24mm)
NCT0318 SMA 4-38 (4mHz 38 Deg) NCT0289 LHM 4-24 (4mHz 24mm)
NCT0270 SMA 4-45 (4mHz 45 Deg)
NCT0271 SMA 4-60 (4mHz 60 Deg) Large Single Angle
NCT0272 SMA 4-70 (4mHz 70 Deg) Product Code Description
NCT0280 LMA 2-45 (2mHz 45deg)
Medium Single Angle NCT0281 LMA 2-60 (2mHz 60deg)
Product Code Description NCT0282 LMA 2-70 (2mHz 70deg)
NCT0273 MMA 2-45 (2mHz 45deg) NCT0283 LMA 4-45 (4mHz 45deg)
NCT0274 MMA 2-60 (2mHz 60deg) NCT0284 LMA 4-60 (4mHz 60deg)
NCT0275 MMA 2-70 (2mHz 70deg) NCT0285 LMA 4-70 (4mHz 70deg)
NCT0276 MMA 4-45 (4mHz 45deg)
NCT0278 MMA 4-60 (4mHz 60deg)
NCT0279 MMA 4-70 (4mHz 70deg)

Twin Compression
Product Code Description
NCT0295 THM 2-10 (2mHz 10mm Dia)
NCT0296 THM 4-10 (4mHz 10mm Dia)
NCT0299 THM 2-24 (2mHz 24mm Dia)
NCT0300 THM 4-24 (4mHz 24mm Dia)

July '18 104


SECTION 5: ULTRASONIC TESTING (UT)

Phoenix Transduers
Angle Beam Longitudinal Beam

SINGLE CRYSTAL SINGLE CRYSTAL


Product Code Description Product Code Description
NCT0180 SC 1-20 (1mHz 20mm Dia)
NCT0225 LSW 2-45 (2mHz 45 Deg)
NCT0195 SC 2-20 (2mHz 20mm Dia)
NCT0226 LSW 2-60 (2mHz 60 Deg)
NCT0179 SC 2.5-10 (2.5mHz 10mm Dia)
NCT0227 LSW 2-70 (2mHz 70 Deg) NCT0177 SC 4-10 (4mHz 10mm Dia)
NCT0262 LSW 4-38 (4mHz 38 Deg) NCT0178 SC 4-20 (4mHz 20mm Dia)
NCT0263 LSW 4-45 (4mHz 45 Deg) NCT0222 SC 5-10 (5mHz 10mm Dia)
NCT0264 LSW 4-60 (4mHz 60 Deg)
NCT0265 LSW 4-70 (4mHz 70 Deg) TWIN CRYSTAL
Product Code Description
NCT0170 SSW 2-38 (2mHz 38 Deg) NCT0323 TC 1-20 C1mHz 20mm Dia)
NCT0196 SSW 2-45 (2mHz 45 Deg) NCT0181 TC 2.5-10 (2.5mHz 10mmDia)
NCT0197 SSW 2-60 (2mHz 60 Deg) NCT0182 TC 2.5-20 (2.5mHz 20mm Dia)
NCT0198 SSW 2-70 (2mHz 70 Deg) NCT0208 TC 4-10 (4mHz 10mm Dia)
NCT0209 TC 4-20 (4mHz 20mm Dia)
NCT0205 SSW 4-45 (4mHz 45 Deg)
NCT0322 TC 5-5 (5mHz 5mm Dia)
NCT0206 SSW 4-60 (4mHz 60 Deg)
NCT0223 TC 5-10 (5mHz 10mm Dia)
NCT0207 SSW 4-70 (4mHz 70 Deg) TWIN CRYSTAL – HIGH TEMPERATURE
Product Code Description
NCT0172 GSW 2-38 (2mHz 38 Deg) NCT0306 HTC 5-10 (5mHz 10mm Dia)
NCT0173 GSW 2-45 (2mHz 45 Deg)
NCT0174 GSW 2-60 (2mHz 60 Deg)
NCT0175 GSW 2-70 (2mHz 70 Deg)
NCT0171 GSW 4-39 (4mHz 38 Deg)
NCT0192 GSW 4-45 (4mHz 45 Deg)
NCT0193 GSW 4-60 (4mHz 60 Deg)
NCT0194 GSW 4-70 (4mHz 70 Deg)

TWIN CRYSTAL
Product Code Description
NCT0235 TSW 2-45 (2mHz 45 Deg)
NCT0236 TSW 2-60 (2mHz 60 Deg)
NCT0237 TSW 2-70 (2mHz 70 Deg)
NCT0183 TSW 4-45 (4mHz 45 Deg)
NCT0184 TSW 4-60 (4mHz 60 Deg)
NCT0186 TSW 4-70 (4mHz 70 Deg)

TWIN CRYSTAL – HIGH TEMP ERATURE


Product Code Description
NCT0309 HSSW 4-38 (4mHz 38 Deg)
NCT0310 HSSW 4-45 (4mHz 45 Deg)
NCT0311 HSSW 4-60 (4mHz 60 Deg)
NCT0312 HSSW 4-70 (4mHz 70 Deg)

July '18 105


SECTION 5: ULTRASONIC TESTING (UT)

Shear Wave Transducers


Single Angle High Temp Transducers
Product code Description

TRANSDU-NCT0170 Phoenix SSW 2-38 (8-9) Single Angle


TRANSDU-NCT0171 Phoenix GSW 4-38 (8-9) Single Angle
TRANSDU-NCT0172 Phoenix GSW 2-38 (8-9) Single Angle Phoenix
TRANSDU-NCT0173 GSW 2 - 45 (8 x 9) Single Angle Phoenix
TRANSDU-NCT0174 GSW 2 - 60 (8 x 9) Single Angle Phoenix
TRANSDU-NCT0175 GSW 2 - 70 (8 x 9) Single Angle Phoenix
TRANSDU-NCT0192 GSW 4 - 45 (8 x 9) Single Angle Phoenix
TRANSDU-NCT0193 GSW 4 - 60 (8 x 9) Single Angle Phoenix
TRANSDU-NCT0194 GSW 4 - 70 (8 x 9) Single Angle Phoenix
TRANSDU-NCT0196 SSW 2 - 45 Single Angle
TRANSDU-NCT0197 Phoenix SSW 2 - 60 Single Angle
TRANSDU-NCT0198 Phoenix SSW 2 - 70 Single Angle
TRANSDU-NCT0205 Phoenix SSW 4 - 45 Single Angle
TRANSDU-NCT0206 Phoenix SSW 4 - 60 Single Angle
TRANSDU-NCT0207 Phoenix SSW 4 - 70 Single Angle
TRANSDU-NCT0225 Phoenix LSW 2 - 45 Single Angle
TRANSDU-NCT0226 Phoenix LSW 2 - 60 Single Angle
TRANSDU-NCT0227 Phoenix LSW 2 - 70 Single Angle

TRANSDU-NCT0263 Phoenix LSW 4 - 45 Single Angle


TRANSDU-NCT0264 Phoenix LSW 4 - 60 Single Angle
TRANSDU-NCT0265 Phoenix LSW 4 - 70 Single Angle
TRANSDU-NCT0337 Phoenix SSW 5 - 45 Single Angle
TRANSDU-NCT0338 Phoenix SSW 5 - 60 Single Angle
TRANSDU-NCT0339 Phoenix SSW 5 - 70 Single Angle
TRANSDU-NCT0399 Phoenix SAC 4-45 - 10mm Single Angle
TRANSDU-NCT0400 Phoenix SAC 4-60 - 10mm Single Angle
TRANSDU-NCT0401 Phoenix SAC 4-70 - 10mm Single Angle
TRANSDU-NCT0402 Phoenix SAC 2-45 - 10mm Single Angle
TRANSDU-NCT0403 Phoenix SAC 2-60 - 10mm Single Angle
TRANSDU-NCT0404 Phoenix SAC 2-70 - 10mm Single Angle
TRANSDU-NCT0515 Phoenix LSW 2 - 38 Single Angle
TRANSDU-NCT0569 Phoenix SSW 4-38 (8-9) Single Angle

Single Angle High Temp Transducers

Product code Description

TRANSDU-NCT0309 Phoenix HSSW 4-38 High Temp Single Angle


TRANSDU-NCT0310 Phoenix HSSW 4-45 High Temp Single Angle
TRANSDU-NCT0311 Phoenix HSSW 4-60 High Temp Single Angle
TRANSDU-NCT0312 Phoenix HSSW 4-70 High Temp Single Angle
TRANSDU-NCT0516 Phoenix HSSW 2 - 70 Single Angle High Temp
TRANSDU-NCT0517 Phoenix HSSW 2 - 60 Single Angle High Temp
TRANSDU-NCT0518 Phoenix HSSW 2 - 45 Single Angle High Temp

July '18 106


SECTION 5: ULTRASONIC TESTING (UT)

Single Compression Transducers


Product code Description

TRANSDU-NCT0177 Phoenix SC 4 - 10 Single Compression


TRANSDU-NCT0178 Phoenix SC 4 - 20 Single Compression
TRANSDU-NCT0179 Phoenix SC 2.5 - 10 Single Compression
TRANSDU-NCT0180 Phoenix SC 1 - 20 Single Compression
TRANSDU-NCT0195 Phoenix SC 2 - 20 Single Compression
TRANSDU-NCT0222 Phoenix SC 5 - 10 Single Compression
TRANSDU-NCT0224 Phoenix SC 5 - 20 Single Compression
TRANSDU-NCT0371 Phoenix SC5-5 Single Compression (Subvis Connector Only)

Twin Compression Transducers


Product code Description

TRANSDU-NCT0181 Phoenix TC 2.5 - 10 Twin Compression


TRANSDU-NCT0182 Phoenix TC 2 - 20 Twin Compression
TRANSDU-NCT0208 PhoenixTC 4 - 10 Twin Compression
TRANSDU-NCT0209 Phoenix TC 4 - 20 Twin Compression
TRANSDU-NCT0223 Phoenix TC 5 -10 Twin Compression
TRANSDU-NCT0322 Phoenix TC 5 - 5 Twin Compression
TRANSDU-NCT0323 Phoenix TC 1 - 20 Twin Compression

Twin Angle Transducers


Product code Description

TRANSDU-NCT0183 Phoenix TSW 4 - 45 Twin Angle


TRANSDU-NCT0184 Phoenix TSW 4 - 60 Twin Angle
TRANSDU-NCT0186 Phoenix TSW 4 - 70 Twin Angle
TRANSDU-NCT0235 Phoenix TSW 2 - 45 Twin Angle
TRANSDU-NCT0236 Phoenix TSW 2 - 60 Twin Angle
TRANSDU-NCT0237 Phoenix TSW 2 - 70 Twin Angle

High Temp Twin Compression Transducers

Product code Description

TRANSDU-NCT0306 Phoenix HTC 5-10 High Temp Twin Comp


TRANSDU-NCT0372 Phoenix HTC 4-10 High Temp Twin Comp
TRANSDU-NCT0499 Phoenix SSHTC 5/10 High Temp Twin Comp
TRANSDU-NCT0504 Phoenix SSHTC 4/20 High Temp Twin Comp
TRANSDU-NCT0505 Phoenix SSHTC 4/10 High Temp Twin Comp
TRANSDU-NCT0520 Phoenix HTC 2.5-10 High Temp Twin Comp

July '18 107


SECTION 5: ULTRASONIC TESTING (UT)

Phased Array Transducers


Product code Description
TRANSDU-NCT0350 Phoenix UT 4MHz 45 Degree 25mm
TRANSDU-NCT0351 Phoenix UT 4MHz 45 Degree 19mm
TRANSDU-NCT0352 Phoenix UT 4MHz 45 Degree 17.5 - 18mm
TRANSDU-NCT0353 Phoenix UT 4MHz 45 Degree 20-21mm
TRANSDU-NCT0354 Phoenix UT 4MHz 45 Degree 27.5mm
TRANSDU-NCT0355 Phoenix UT 4MHz 45 Degree 25mm Twin
TRANSDU-NCT0356 Phoenix UT 4MHz 45 Degree 19mm Twin
TRANSDU-NCT0357 Phoenix UT 4MHz 45 Degree 17.5-18mm Twin
TRANSDU-NCT0358 Phoenix UT 4MHz 45 Degree 20-21mm Twin
TRANSDU-NCT0359 Phoenix UT 4MHz 45 Degree 27.5mm Twin

Special Transducers

Product code Description

TRANSDU-NCT0260 Phoenix Phased Array Transducer


TRANSDU-NCT0261 Phoenix de-mountable TOFD Transducer
TRANSDU-NCT0315 Phoenix CW 4-13 Creep Wave
TRANSDU-NCT0316 Phoenix CW 2-13 Creep Wave
TRANSDU-NCT0342 Phoenix 100-500khZ ET 17mm Transducer
TRANSDU-NCT0343 Phoenix 100-500khZ ET 18mm Transducer
TRANSDU-NCT0344 Phoenix 100-500khZ ET 20mm Transducer
TRANSDU-NCT0345 Phoenix 100-500khZ ET 24mm Transducer
TRANSDU-NCT0346 Phoenix 100-1khZ ET 17mm Transducer
TRANSDU-NCT0347 Phoenix 100-1khZ ET 18mm Transducer
TRANSDU-NCT0348 Phoenix 100-1khZ ET 20mm Transducer
TRANSDU-NCT0349 Phoenix 100-1khZ ET 24mm Transducer
TRANSDU-NCT0373 Phoenix SMS 5-45 SM SC SW
TRANSDU-NCT0374 Phoenix SMS 5-60 SM SC SW
TRANSDU-NCT0375 Phoenix SMS 5-70 SM SC SW
TRANSDU-NCT0376 Phoenix SMS 7.5-45 SM SC SW
TRANSDU-NCT0377 Phoenix SMS 7.5-60 SM SC SW
TRANSDU-NCT0378 Phoenix SMS 7.5-70 SM SC SW
TRANSDU-NCT0507 Phoenix 4mHz 20mm Flat Faced transducer
TRANSDU-NCT0559 Phoenix Twin Crystal SSTC 4MHz 6mm - Subvis
TRANSDU-NCT0560 Phoenix Twin Crystal SSTC 5MHz 10mm - Lemo

July '18 108


SECTION 5: ULTRASONIC TESTING (UT)

WrapIt

WrapIt is a conformable ultrasonic phased array probe that can be wrapped


around a curved geometry to quickly inspect along a component.

The flexible array transducer is housed in a rubber enclosure that both


protects and pre-forms the array whilst allowing the adaptability to scan parts
with changing curvature.

Technical Specifications
Flexible array transducer for use on concave or convex radii
Rubber housing set to nominal geometry, limits the variation for protection against accidental damage
Waterproof encoder (33 steps/mm)
Frequency 1-10MHz
Number of elements 8, 16, 32, 64, 128
Element pitch 0.3-2mm
Minimum bend radius is dependent upon the frequency and size (e.g. 5MHz,1mm pitch achieves ±R15mm;
10MHz,0.3mm pitch achieves ±R3mm)

Features
Conforms to the shape of the component or inspection surface
Simple inspection setup as probe is always normal to the surface
No adjustment needed when scanning a changing radius
Cost effective for multiple geometries as a single transducer can be used in several housings
Compatible with standard phased array instruments

Full List of Technical Information On Data Sheet

July '18 109


SECTION 5: ULTRASONIC TESTING (UT)

Flex Transducers

Flex transducers are thin, compliant ultrasonic probes that can conform to
curved surfaces using fingertip pressure. This enables them to be used on
non-flat components to provide improved ultrasound transmission compared
to standard hard faced transducers.

Made of a thin but durable piezo-electric material that is soft enough to bend,
Flex transducers can be shaped to suit curved geometry. By using a soft
backing layer, the flexibility of the crystal is retained.

The Flex series are available as single element (FFSC), dual element (FFTC),
composite single element (CFFSC), and composite dual element (CFFTC)
formats. Standard Flex transducers are 5MHz or 10MHz at sizes of Ø6mm,
Ø10mm or Ø20mm diameter.

Flex transducers are ideal for inspecting radius areas of composites and
accessing complex geometries in metals, such as weld cap areas or castings.
They can be used with any standard ultrasonic instrument.

Technical Specifications
Manufactured from flexible piezoelectric material
Bandwidth: >70%
Available in single element and dual element formats
Frequencies from 1MHz – 10MHz
Diameters from Ø3mm – Ø20mm
Height: 3mm (approximately)
Microdot connection

Features
Conformable to curved and rough surfaces
Ideal for inspecting complex geometry
Low profile; can perform inspections in difficult to access areas
Broadband response provides exceptional signal quality, especially at low frequencies
Particularly suited for use on composite materials within Aerospace sector
Compatible with any conventional ultrasonic instrument

Full List of Technical Information On Data Sheet

July '18 110


SECTION 5: ULTRASONIC TESTING (UT)

5.5 Bolt Tension Monitoring


Product Code Description

NCG0047 Dakota Mini-Max Bolt Tension Gauge


NCT0228 Dakota 2.25mHz x .5” Magnetic Single Element Transducer
NCT0229 Dakota 5mHz x .5” Magnetic Single Element Transducer
NCP0108 Dakota Mini-Max Temperature Sensor

Dakota Bolt Tension Monitor - MINI-MAX

The MINI-MAX Ultrasonic Bolt Tension Monitor defines the state of the art in the measurement of
the actual elongation produced by tightening a threaded fastener. MINI-MAX can measure the
elongation very accurately in fasteners of virtually any material from 1/2 inch to 8 feet in length.

Technical Specifications
Effectively monitors bolts during periodic shutdowns over the service life of the fastener
Visually compare the unloaded to the loaded waveform
Measurement quantities: Time (nanoseconds), Elongation, Load, Stress and Percent Strain
Display options: RF, Rectified, Large Digits with Limits Bar
Display Resolution: 1/8” VGA 240 x 160 pixels
Stores 8000 readings and waveforms in multiple groups
Built-in linear regression or vector for optimizing load measurements
Hi / Lo alarm tolerance limits work in conjunction with the data port and external pump shut-off device
Operating Temperatures: 14”F to 140”F (-10C to 60C)

Features
Three 1.5V alkaline or 1.2V NiCad AA cells
Weight: 13.5 ounces (with batteries)
Memory: 16 megabit non-volatile ram. Transducer
Resolution: ± .00001 inches (0.0001 mm)
Velocity range: .0492 to .3936 in/ms (1250 to 9999 meters/sec)
Fixed, Single and two point zero calibration options
Full List of Technical Information On Data Sheet

July '18 111


SECTION 5: ULTRASONIC TESTING (UT)

5.7 Ultrasonic Scanners


Phoenix MagScan Dual Axis Motorised Scanner

MagScan is a compact magnetic dual axis motorised scanner and the ideal
tool for corrosion mapping. It can be used on flat plate and pipes as small as
4" O/D. MagScan can hold up to six ultrasonic probes and is also suitable
for phased array and TOFD inspections.

Technical Specifications
Phased Array, Corrosion Mapping and TOFD assessment
Simultaneous phased array and TOFD inspection
High speed weld inspection (up to 40mm/sec)
Inspects pipe diameters from 4”O/D up to flat plate
Two axes for raster scan inspection
Operates in any orientation
Servo constant speed control

Full List of Technical Information On Data Sheet

C-Clamp Encoder - Portable C-Scan Mapping System

The C-Clamp Encoder is a universal accessory for single axis inspections


requiring no tools for setup and operation. The two clamping arms adjust
up to 55mm separation to fit around a broad range of ultrasonic transducers
and phased array wedges.

Technical Specifications
Clamp width: Max opening 55mm
Encoder wheel diameter: 39mm
Encoder Resolution: 33 steps/mm
Waterproof: IP68 rated (immersion up to 1m)
Adjustable encoder spring-loaded
Can be positioned at 0° & 90° (for B & D scans)
Termination options available for any manufacturers instrumentation

Full List of Technical Information On Data Sheet

July '18 112


SECTION 5: ULTRASONIC TESTING (UT)

Tracer - Portable C-Scan Mapping System

Tracer is a versatile freehand scanning system that calculates and outputs


accurate X-Y positional data for C-scan inspections without the constraints of
a scanning frame. Tracer is ideally suited to operate with linear array
probes to provide a fast, simple and flexible portable C-scan inspection kit.

Technical Specifications
Inspection resolution: 5 steps / mm
Inspection area: 2m x 2m
Inspection Speed: Up to 500mm/s in any direction
Probe width: Up to 55mm
Mounting separation: 0.2m to 2m
Inspection Orientation: Any, user defined during calibration

Full List of Technical Information On Data Sheet

Magman - Circumferential & Longitudinal Weld Scanner

MagMan allows for inspections of both circumferential and longitudinal pipe


welds with a simple adjustment. It is ideal for inspections using phased array,
TOFD and pulse-echo separately or combined.

Technical Specifications
Holds up to a maximum of 12 probes
Probes independently sprung and gimballed
Independent suspension on all 4 magnetic wheels for uneven surfaces
Compact (350mm x 325mm) and lightweight aluminium frame (3kg)
Accurate tracking via guide chain and laser guide
Operates in any orientation and from 1.5” OD through to flat plate
Waterproof, spring-loaded wheel encoder
Frame incorporates two measurement rules for accurate probe separation

Full List of Technical Information On Data Sheet

July '18 113


SECTION 5: ULTRASONIC TESTING (UT)

MultiMag - Compact Magnetic Wheeled Manual Scanner

A highly versatile weld inspection manual scanner, ideal for use on pipes
from 3" OD up to flat plate. MultiMag has magnetic wheels and is ideal for
use with phased array, TOFD and pulse-echo techniques.

Technical Specifications
Operates in any orientation from 3" OD up to flat plate
Pivoting arms to optimize probe contact
Can support up to 4 probes
Wheel brackets tilt to assist with misaligned welds
Tool-posts are independently sprung and gimballed
Quick release handles allow easy movement of wheels, tool-post and encoder positions
Angular adjustable frame for use on small diameter pipes

Full List of Technical Information On Data Sheet

Swipe - Manual X-Y Scanner

Swipe from Phoenix ISL is a two axis manually operated X-Y scanner. It
enables quick C-Scan inspection of flat or curved components with
unlimited travel in one direction. It is suitable for inspection with ultrasonic
phased array, conventional pulse-echo or eddy current techniques.

Technical Specifications
Interchangeable swipe arms available from 400mm up to 800mm
Dual axis encoding
Unlimited scan length (rolling axis)
Quick release brake locks rolling axis to maintain position during swipe scan
Three button junction box to start, pause and save scans
Quick release handles
For use on ferritic and non-ferritic material

Full List of Technical Information On Data Sheet

July '18 114


SECTION 5: ULTRASONIC TESTING (UT)

Phoenix Mini Magman Magnetic Scanner

A smaller version of the MagMan, one of Phoenix’s best selling scanners; the
Mini MagMan can be used on everything from flat plate to pipes as small as
3” outside diameter. It is ideal tool for testing pipe to elbow welds and for
inspection where TOFD, Pulse Echo or Phased Array is being used to replace
radiography.

Technical Specifications
Holds up to 4 Probes
Accurate tracking
Easy probe adjustment
Compact & lightweight
Probes independently sprung & gimballed
Positional encoder output

Full List of Technical Information On Data Sheet

TOFD Caliper - Compact Single Axis Scanner

This pocket-sized, manually-operated scanner allows for quick and easy


TOFD inspection of welds of any material. The TOFD Caliper is ideal
for inspecting small or difficult to access areas and can be used for welds of
any orientation on 3" pipes up to flat plate.

Technical Specifications
Waterproof wheel encoder
Fully adjustable probe centre separation (PCS) from 28mm to 160mm
Quick release tandem probe attachment via gimbaled holders
Operates in any orientation and on surfaces from flat down to 75mm O/D
‘Plug in and go’ design
Accurate tracking by virtue of ‘easy steer’ motion
For use with any manufacturers instrumentation

Full List of Technical Information On Data Sheet

July '18 115


SECTION 5: ULTRASONIC TESTING (UT)

MapMan - OH - Manual Corrosion Mapping Scanner

The MapMan - OH scanner is a two axis manual X-Y scanner designed for use
with the Olympus HydroFORM probe. MapMan is fully encoded on both axis
and has the ability to inspect pipes from 4” OD through to flat on any material.

Technical Specifications
Weight: 3kg - 5kg (dependent on configuration)
Encoder resolution: X = 8 steps/mm Y = 1000 steps/mm
Encoder connector: Any

Full List of Technical Information On Data Sheet

WREN - Weld Root Erosion Scanner

This hand held, single axis scanner is ideal for TOFD inspection of welds of
any material. The WREN can be operated using one hand so is particularly
operator-friendly for site use, especially in areas with limited access.

Technical Specifications
TOFD scanner for weld root erosion or general TOFD inspection
135mm or 235mm long TOFD scanning frame
Can be operated using one hand
Ideal for site use in areas with minimum access
Spring loaded waterproof wheel encoder. IP68 rated (immersion up to 1m)
WREN 4 PCS: minimum 18mm and maximum 122mm
WREN 8 PCS: minimum 18mm and maximum 218mm

Full List of Technical Information On Data Sheet

July '18 116


SECTION 5: ULTRASONIC TESTING (UT)

5.8 Ultrasonic Accessories


WheelProbe 2 (WP2)

WP2 allows you to build the most efficient solutions for scanning large areas
of composite. As the best alternative to immersion inspection the WP2 offers
an impressive 1mm near surface resolution in the latest composite materials
using 5MHz array. Available also with 10MHz, 3.5MHz and a 2MHz version,
the WP2 closely matches the acoustic impedance of water and like its prede-
cessor, generates UT signals of exceptional quality.

The configurable handles, adjustable laser guidance, unique LED’s for alarm
feedback, remote control with start/stop indexing and reset buttons as well as
the remote display makes this package unique, superior and still unequaled.

Technical Specifications
Weight 1.06Kg (2.34 lb)
Dimensions H x L x W 125 x 150 x 155 mm (4.9 x 5.9 x 6.1 in)
Operating temperature 10 to 50° C
Centre frequency options 2 MHz, 3.5MHz, 5MHz and 10 MHz ±10%
Number of elements 64
Total active length 51.1 mm
Sensitivity homogeneity ± 3 db

Full List of Technical Information On Data Sheet

PaintBrush
Stock Code: Scanner-NCS0233

NDT PaintBrush, by Zetec. An Evolution in the field of inspecion solutions for


the detection of all thickness reductions due to corrosion, abrasion or
erosion. Thanks to NDT PaintBrush, you can make the right decisions and
leave uncertainty behind.

Features
Seeing the location of the probe and data in real time during inspection ensures that the inspection
process is performed well covering all of the target area. Seeing the indications in real time allows you
to properly assess the inspection process.
Detects small wall-thickness losses comparable to 1.6 mm (0.06 in.) round bottom holes with coverage
from 2 mm (0.07 in.) up to 25 mm (1 in.), giving a higher detection probability.

Full List of Technical Information On Data Sheet

July '18 117


SECTION 5: ULTRASONIC TESTING (UT)

Calibration and Test Blocks


Product Code Description
NCB0006 A2 (V1) 25mm Steel
NCB0066 A2 (V1) 25mm Stainless Steel
NCB0007 A4 (V2) 12.5mm Steel
NCB0067 A4 (V2) 12.5mm Stainless Steel
NCB0008 A4 (V2) 20mm Steel
NCB0068 A4 (V2) 20mm Stainless Steel
NCB0009 A5 - 50 x 75 x 305mm “Beam” Calibration
NCB0010 A6 - 25 x 50 x 150mm
NCB0011 A7 - 74 Radius x 75mm
NCB0037 Steel Step wedge - 10 Steps (1-10mm)
NCB0064 Stainless Steel Step wedge - 10 Steps (1-10mm)
NCB0055 Steel Step wedge - 10 Steps (2-20mm)
NCB0065 Stainless Steel Step wedge - 10 Steps (2-20mm)
NCB0056 ASME (19mm) Basic
NCB0057 IOW DAC Block - 50mm (1.5mm Hole)
NCB0063 AWS Resolution Calibration (RC)

(All blocks supplied with protective carry cases)

Ultrasonic Probe Cables


1.5m long Single Cables 1.5m long Twin Cables
Product Code Description Product Code Description
NCC0033 Lemo 1 / Lemo 1 NCC0094 Lemo 1 / Lemo 1
NCC0041 Lemo 1 / Lemo 00 NCC0045 Lemo 1 / Lemo 00
NCC0042 Lemo 1 / Subvis NCC0032 Lemo 1 / Subvis
NCC0035 Lemo 1 / Microdot NCC0095 Lemo 1 / Microdot
NCC0093 Lemo 00 / Lemo 00 NCC0039 Lemo 00 / Subvis
NCC0043 BNC / Lemo 00 NCC0097 BNC / Lemo 00
NCC0044 BNC / Subvis NCC0048 BNC / Subvis
NCC0069 BNC / Microdot NCC0099 BNC / Microdot
NCC0101 BNC / Lemo 1 NCC0047 BNC / Lemo 1
NCC0098 BNC / BNC
NCC0096 Microdot / Lemo 00 NCC0040 Microdot / Lemo 00

(Other cable / connector combinations made to order)

July '18 118


6. HARDNESS TESTING
Equipment
General Accessories

Did You Know?


The Novotest T-UD3
Works with both ultrasonic contact
impedance (UCI) and Dynamic (Leab)
probes, giving users the benefit of
two methods of measurement

119
SECTION 6: HARDNESS TESTING

6.1 Equipment
Product Code Description

NCT0023 POLDI Impact Hardness Tester.


HBC Poldi type Impact Hardness Tester complete with 2 x Test Bars
and JC10 Microscope
Additional test bars and material hardness available.

NCT0213 Huatec RHL50 portable digital hardness tester


The RHL50 is a state of the art hand held Leeb
hardness tester. Hardness is measured as the
quotient of the tungsten carbide impact body's
rebound velocity over its impact velocity. Hardness
values are automatically converted to Brinell,
Rockwell, Vickers and Shore.

Includes
Probe (impact device D) and cable
Hardness test block
Carry case
Battery
Operators manual
Calibration certificate

NCT0786 Combined Hardness Tester NOVOTEST T-UD3


The device operates both UCI (Ultrasonic Contact Impedance) and
the Leeb (dynamic) probes. Getting benefit from two types of
measurements is the ultimate advantage that a portable device
can provide.

Different Options:

Additional UCI and Leeb probes


Different colours of rubber bumper protected case
Wireless printer
Batteries
Chargers
Hardness tests blocks
Set of support rings for D, DC type Leeb probes
Impact bodies for Leeb probes
Portable grinding machine
Case for hardness tester
Can be equipped with two types of UCI probes

July '18 120


SECTION 6: HARDNESS TESTING

6.2 General Accessories


Product Code Description

NCB0049 Hardness Test Calibration Block (Leeb value)

NCB0074 Hardness Tester Impact Device Probe ‘C’


NCP0072 Hardness Tester Impact Device Probe ‘D’
NCB0019 Ball for Hardness Tester Impact Device ‘D’

NCB0021 Impact Body for Hardness Tester

NCB0001 HBC Poldi type Hardness Tester Bar (12.5 x 12.5mm)

NCB0002 Telebrineller Hardness Tester Bar (14.2 x 14.2mm)


NCB0039 Telebrineller Hardness Tester Ball
NCC0168 Hardness Tester Probe Cable

July '18 121


7. COATING INSPECTION
Holiday & Pinhole Detectors
Coating Thickness Gauges

Did You Know?


Huatec Coating Thickness Gauges
1. TG-8825F can measure the thickness of
non-magnetic coating layers (aluminium,
chrome, copper, enamel, rubber, paint) on
magnetic substrates (steel, iron, alloy
and magnetic stainless steel)
2. TG-8825N can measure the thickness of
non-conductive coating layers (enamel,
rubber, paint, varnish, plastic anodic oxide
layer) covered on non-ferrous substrate
(aluminium, brass, zinc, tin and non-mag-
netic stainless steel)

122
SECTION 7: COATING INSPECTION

Holiday Detectors

Product Code Description

NCD0006 Gatronic Holiday Detector


SPECIFICATION:
Test voltages – 5, 10, 15, 20, 25 kV standard,
variations on request
Pulse frequency - 30 Hz nominal
Power supply - 12 V 3.8AH. Lead Acid Battery
for 12 hours continuous operation
Dimensions - 260 x 230 x 90mm
Weight - 3.0kg (Instrument) 0.9kg (Probe handle)

COMPOSITION:
Standard package comprises of:
Base instrument
Probe handle and 1500mm lead
300mm Brush probe
10m Earth lead
Battery

Pinhole Detectors
Product Code Description

NCD0004 Gatronic Pinhole Detector


SPECIFICATION:
Output voltage – Variable 0 – 100VDC – 5%
Sensitivity – 150,000 ohms/volt
Power supply – 12V 3.6 AH. Lead Acid
battery for 12 hours continuous operation
Dimensions – 260 x 230 x 90mm
Weight – 3.0kg (Instrument)

COMPOSITION:
Standard package comprises of:
Base instrument
Probe handle and 1500mm lead
10m Earth lead
Charger unit and Earphones

July '18 123


SECTION 7: COATING INSPECTION

Coating Thickness Gauges

Ferrous and Non–Ferrous modes

Product Code Description


NCG0054 Huatec Coating Thickness Gauge TG8825FN

NCG0056 Huatec Coating Thickness Gauge TG8826FN With separate probe(s)

NCG0002 Elcometer Model 456

Gammatec carries the full range of Elcometer inspection and measurement instruments.

Coating Inspection Equipment

Surface preparation Adhesion


Surface Profile Comparators Mechanical Adhesion Testers
Keane-Tator Surface Profile Comparators Hydraulic Adhesion Testers
Thickness Gauges Cross Hatch Cutters
Testex Tape Cross Hatch Templates
Pipe Pit Gauges Universal Paint Inspection Gauges
Surface Pit Gauges

Climate Monitoring Gloss


Digital Thermometers “Novo Gloss” Gloss Meters
Hygrometers “Micro-Gloss” Gloss Meters
Magnetic Thermometers “Novo Curve” Gloss Meters
Dew-point Calculators
Dew Meters Inspectors Accessories
Inspection Mirrors Publications
Safety Torches

Wet Film and Power


Wet Film Combs Abrasion
Powder Film Combs Taber Abrasers
Paint Inspection Gauges Taber Shear / Scratch Testers

Product Code Description


NCK0018 Elcometer Coating Inspection Kit

Site inspection requires a range of portable testing equipment. In order to make these products easily
available and transportable, Elcometer have developed a range of Coating Inspection Kits.
All gauges are conveniently stored in a hard plastic protective carrying case and are supplied with
full operating instructions.

July '18 124


8. VISUAL INSPECTION
Visual Equipment

Did You Know?


The Flyability Elios Drone,
is the first collision tolerant drone,
allowing inspection of indoor &
confined spaces.
Operate Easily without risk to workers
Reduce Downtime & Cut inspection
Costs
THE UAV DESIGNED FOR INDUSTRIAL
INSPECTION PROFESSIONALS

125
SECTION 8: VISUAL INSPECTION

8.1 Visual Equipment


GammaTec Borescope

A professional borescope designed for professionals. Photograph and


record rapidly and accurately, even with gloves on.

All tasks can be finished quickly and efficiently. In addition, the skidproof,
antishock, ergonomic design allows greater mobility and best enhanced
images.

Technical Specifications
CMOS Image Sensor
Tip (insertion tube) diameter: 5.5mm
Insertion tube length: 1M ~ 30M
Frame rate: ~ 30 fps
S/N ratio: 42dB
Exposure: Automatic
White balance: Fix
Field of view (FOV): 67°
Depth of Field (DOF): 1.5 ~ 10cm
Light source: 4 white LED
Power: DC5V
Display: 3.5”TFT LCD monitor 320° 240 pixels
Interface: Mini USB 1.1 / AV out / AV in /
Battery: rechargeable Li-Polymer (3.7V)
Full List of Technical Information On Data Sheet

July '18 Page # of # 126


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SECTION 8: VISUAL INSPECTION

July '18 Page # of # 127


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SECTION 8: VISUAL INSPECTION

Elios By Fliability
Stock Code: Drone-NCD0104

Discover The First Collision-Tolerant Drone, designed for inspection and


exploration of the most inaccessible places. Allowing for the first time to fly in
complex, cluttered or indoor spaces, Elios unleashes the potential of UAV’s in
numerous applications where their use was previously too dangerous or
simply impossible

Technical Specifications
Flight System
Types: Quadcopter Configuration
Dimensions: Fits in <400mm sphere
Motors: 4 Electric Brushless Motors
Propellers: 4 Propellers, 5 Inches long
Take-Off Weight: 700 g Including Battery, Payload & Protection
Flight Time: Up To 10min
Max. Climb Rate: 1.5 m/s (In Normal Mode) 2.5 m/s (In Pro Mode)
Max. Airspeed 3 m/s (In Normal Mode) 7 m/s (In Pro Mode)
Wind Resistance: Max 5 m/s (In Pro Mode)
Flight Sensors: IMU, Magnometer, Barometer
Materials: Carbon Fibre Composites, Magnesium Alloy, Aeronautical Grade Aluminium
Operating Temp: 0 - 500C
Flight Modes
Types: Manual Thrust, Altitude Hold, Pro Mode (High Speed)
Availability: Switch Between Modes At Any Time
Fail Safes: Auto-Landing On low-Battery or Signal Lost
On-Board Electronics
Avionic-Board: Autopilot, Thermal Video & System Management
Power-Board: Motors Control

Features
Improved Safety
Reduced Downtime
Lower Cost

Full List of Technical Information On Data Sheet

July '18 Page # of # 128


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SECTION 8: VISUAL INSPECTION

Accessories
Product Code Description
NCM0005 Illuminated M80 magnifier

Mirrors
Product Code Description
NCM0006 Elcometer Mod 131-2A Illuminated Inspection
Mirror with Flexible Stem
NCM0015 Telescopic Inspection Mirror
NCM0016 Flexible Inspection Mirror with light
NCT0115 Maglite Waterproof Torch

Industrial Fibrescopes
Product Code Description
NCM0047 Scope Mirror for use with MIGS
NCM0048 Scope Magnet for use with MIGS

8.2. Welding Inspection


Welding Gauges
Product Code Description
NCG0023 Misalignment Hi-Lo Gauge
NCG0022 Weld Profile Gauge (Steel Pin)
NCG0021 Cambridge Weld Gauge
NCG0015 Pipe Pit Gauge
NCK0017 GAL Briefcase Welding Inspectors Tool Kit

GAL Briefcase Welding Inspectors Tool Kit including:

V-WAC Gauge
Fillet Weld
WTPS Gauge
Bridge Cam
Single Purpose
6" Starrett Scale
Telescoping Mirror
Micrometer w/ Ball
Hi-Lo Gauge
Skew-T Fillet Weld w/ Calc
AWS Type Gauge
ADJ Fillet Weld
Magnifier

A full range of welding and visual inspection aids available from Gammatec

July '18 129


9. INFRARED & THERMAL TESTING

Did You Know?

The Elcometer 113 Magnetic


Thermometers are based on a bimetallic
strip and therefore do not require
batteries but do require time to adjust to
the temperature.

130
SECTION 9: INFRARED & THERMAL TESTING

Equipment

Thermometers

Product Code Description


NCT0036 Major Tech Digital Thermometer
NCT0059 Elcometer Mod 113 Surface Temperature Magnetic

CONSUMABLES

Tempsticks

Product Code Description


NCC0070 Temp Stick Temperature Indicator

July '18 Page # of # 131


10. LEAK TESTING (LT)

Did You Know?


The Gammatec range of Vacuum Boxes
is rugged yet lightweight and designed
to meet your needs for Flat and Lap
joints as well as Inside and Outside
corner joints.
Our shockproof Vacuum Boxes are built
from lightweight Acrylic which can be
fabricated for special applications.
The tough rubber gasket is designed to
provide a maximum seal.

132
SECTION 10: LEAK TESTING (LT)

VACUUM TESTING
Product Code Description
NCB0025 Flat Vacuum Box
NCB0026 Inside Corner Vacuum Box
NCB0027 Outside Corner Vacuum Box

The Gammatec range of Vacuum Boxes is rugged yet lightweight and designed to meet
your needs for Flat and Lap joints as well as Inside and Outside corner joints.

Our shockproof Vacuum Boxes are built from lightweight Acrylic which can be fabricated
for special applications. The tough rubber gasket is designed to provide a maximum seal.

The Boxes are supplied standard with a quality, calibrated, Stainless Steel Gauge as well
as quality valves and vacuum generators.

Standard box sizes are:

Flat and Lap Joint Boxes


L750 x W250mm

Corner Boxes
L450 x W100mm

Other box sizes manufactured on request

July '18 Page # of # 133


SECTION 11: REPAIR, SERVICE & CALIBRATION

Gammatec has fully equipped Mechanical and Electronic Workshops with highly trained
staff for the repair, service and calibration of your equipment.

Our Electronic Workshops provide the following Services:


Service, Repair and Calibration of:
• Ultrasonic Flaw Detectors
• Ultrasonic Thickness Gauges
• X-Ray Units
• Radiation Survey Meters
• Densitometers
• Ultraviolet Lights
• Ultraviolet Light Meters
• Acoustic Emission Equipment
• Automatic Film Dryers
• Automatic Film Processors
• Electromagnetic Yokes
• Magnetic Particle Bench Units
• Paint Thickness Gauges
• Eddy Current Equipment

Our Mechanical Workshops provide the following services:


Refurbishment, Repair, Service and Certification of:
• Gamma Projectors (limited)
• Push / Pull Winding Mechanisms
• Guide Tubes
• Collimators
• Emergency Isotope Storage Pots
• Pipe Centering Devices
• Special Fittings and Adapters.

We manufacture the following:


• Push / Pull Winding Mechanisms
• Guide Tubes
• Collimators
• Emergency Isotope Storage Pots
• Pipe Centering Devices
• Special Fittings and Adapters
• Permanent Magnet Yokes
• Radiographic Film Viewers
• Densitometers
• Environmental Radiation Alarms
• Ultrasonic Couplant.

July '18 134


CODE OF ETHICS

GammaTec NDT Supplies SOC Ltd is committed to the highest ethical standards.
GammaTec NDT Supplies’ belief in the ethical fundamentals of integrity, respect and accountability.
The actions of individuals of the company will be guided by this Code of Ethics, ensuring continuous commitment
to these standards.

to our core business, namely the supply of NDT equipment and accessories. These ethical standards comprise:

Foundation values

These values form the essence of GammaTec NDT Supplies’ Code of Ethics and underpin the moral behaviour within
the organisation:

Integrity – This is the commitment to act honourably and honestly, following moral principles in
business as well as in external and internal relationships including always delivering on promises.
Each of us commits to being truthful, trustworthy, honest and consistent in all our dealings with our
stakeholders.
Respect – Treating all people equally with dignity and respect while harnessing the diversity of

values, rights and dignity of every individual, irrespective of colour or creed.


Accountability – Commitment to world class security, safety, health, environmental sustainability
and quality (SHEQ) practices.

Business values

Excellence – Constantly assessing our performance in the pursuit of excellence.


Innovation – Being open to new ideas and approaches that lead to practical solutions and
products.
Stakeholder orientation – Engaging all stakeholders with appropriate professionalism,
integrity, openness and respect.

People Values

Trust – Promoting trust and building relationships by being transparent and consistently fair to
all and operating from a solid foundation of proven knowledge.
People Orientated – Developing human capital while keeping individual qualities in mind and giving
due consideration to all employees by recognising achievements and value addition by applying
appropriate incentives. Engaging in appropriate change initiatives that constructively build people
engagement and commitment to organisational changes.

Managing Director
R. M Davies

July '18 135


FRAUD PREVENTION POLICY OVERVIEW

What is Fraud?
Fraud is the crime of obtaining money, other assets or benefits for personal gain by deliberate
deception, dishonesty or unethical behaviour. It normally results in the draining of tangible
and/or intangible value from an entity. Tangible examples include cash and other physical
assets, while intangible examples comprise intellectual property, image and brand. This list
is not a comprehensive list as there are many devious means of committing fraud.

GammaTec's Approach to Fraud


The direct responsibility of management at all levels is to implement systems and controls to
prevent and detect fraud and corruption, and this forms the departure point of the plan.

Corporate Culture and Code of Ethics


The King Report refers to a company's code of ethics as the principles, norms and standards
it promotes for guidance and conduct of its activities, internal relations and interactions with
external generally accepted standards of behaviour.

Measures to reduce the probability of fraud


A proactive approach to create an environment that promotes honest and open corporate staff
behaviour must be followed. Management at all levels, with the Audit and Risk as the oversight
function, must ensure that the following measures are in place:

i) effective controls to safeguard the assets and intellectual property of


the Corporation. Responsibilities must be unambiguously assigned to
effect these and other controls, to prevent and manage the incidence of
fraud.
ii) statutory and internal audits focused on likely areas of fraud, to be
performed to test fraud probability reduction measures (internal
controls).
iii) pre-screening of staff.
iv) annual disclosure of interests by staff.
v) encouragement of personnel to speak out when they have concerns.
vi) the training of all employees on fraud awareness and to whom
suspected fraud should be reported. Material for training should include
the contents of this Fraud Prevention Plan.

Reporting
Reporting of fraud can be done to the following hot-line:

GammaTec NDT Supplies SOC Ltd Hot-line: 0800 212 367

Reaction and Investigating


GammaTec will maintain a policy of zero tolerance towards fraud and, without exception, react
quickly to all suspected incidents of fraud. Well established and streamlined investigation
procedures must be followed to minimize exposure to losses and these should be consistent
at all levels of employment in the organization.

July '18 136


OCCUPATIONAL HEALTH,
SAFETY & ENVIRONMENT POLICY

It is the policy of GammaTec NDT Supplies SOC Ltd to establish and maintain a safe working environment in
compliance with the Occupational Health and Safety Act, (85 of 1993) as Amendment Act No. 181 of 1993, using

and to safeguard the environment.

The Occupational Health, Safety and Environmental policy is thus directed towards achieving the following objectives:

Taking full account of health, safety and environmental considerations in all planning,
decision making and execution of processes.

Support research and development on Occupational Safety, Health and Environmental issues,
encourage worker participation in the management and performance of business and
our approach in solving challenges facing our organisation.

Ensure the safe use, handling, storage, disposal and transportation of equipment,
substances and waste generated through Company activities.

Provide the necessary information, instruction, training and supervision in order to enable
all employees to identify hazards and contribute positively towards Occupational Health,
Safety and Environmental risk management at work.

Ensure that appropriate safety instructions, advice and guidance are given to contractors and
visitors to the premises.

We should all strive to maintain a safe and healthy workplace. Every employee is responsible
for carrying out his work in a safe and healthy manner for himself and for his fellow workers.

Copies of this policy shall be made available to all employees and displayed at all main locations.

It shall be brought to the attention of all employees, contractors, and visitors and be made available to any other
interested party.

Managing Director
R. M Davies

July '18 137


GLOSSARY

A Page C (Cont.) Page F (Cont.) Page


Acoustic Emission - AE Converter (AC/DC) 31 Flag (Radiation Warning) 66
Flash Identification 7
Adaptor (Projector) 47 Couplant (Ultrasonic) 100
Adhesion Testing Flasher(Hazard) 62,66
105 Coupling (Drive Hose) 46 Flaw detector (Ultrasonic) 83,84,85,8
Alarm (Personal) 61,62 Coupling (Guide Tube) 47 Fluorescent (MPI) 34
Alarm (Radiation Audiovisual) 66 Crack Detector (MT) Funnel 63
Applicator (Powder) Crank (Winder) 48,49 G
31
Apron (Lead Lined) Crawler (Isotope) 51 Gamma Accessories
Archival Test Kit 78 Crawler (X-ray) 3 ,3 ,36,3 ,3 , ,
Arrow (Lead Marker) Gammaray Projectors
69 Crayon 70 4
Gammasafe (Close
B D
Proximity)
Background (Magnetic Particle) 34 Darkroom (Mobile) Gauge (Coating Thickness) 87,88,104,105
Ballpoint (Drive Cable) Darkroom Accessories 76 Gauge (GO-NO-GO) 45
Darkroom Consumables 78 Gauge (Thickness) 86,87,88,89
Bar (hardness Testing) 101,102 71,72,73,74,7 Gauge (Welding) 107
Darkroom Equipment 5,76,77,78,79 Gauss meter
Barrier Tape 66 ,80 Gearbox 45
Bench Unit (MT) Demagnetizer (Coil) Gel (Ultrasonic Couplant) 96
Block (Hardness) 101, 102 Densitometer Glasses (Spectacles Lead /
Density Strip 78 33,65
Block (MTU, Ketos) 32 UV)
Detector ( EC) 23 Gloss Meters 105
Block (Sensitivity - Penetrant) 18, Glove (Lead Lined)
Detector (Holiday/Pinhole) 103
Block (UT Calibration) 96 Guide Tube 46
7,8,9,10,11,1
Detector (Leak) Guillotine
2
Bolt Tension Monitoring Gun (Marker) 68
24,25,26,27,2
Detector (MPI Crack)
Borescope (Video) 106 8 H
Bottle (Spray) 31 Detector (UT, PA) 83,84,85,86
Hanger (Film)
Box (Lead Marker) 67 Developer (Dye Penetrant) 18
Developer (Film) Hardness Testing 1
Box (Vacuum) 108
Bulb (UV Light) 33 Developing Tank 76 Hazard Light 62
Digital Imaging (X-ray) 57,58,59,60 Heater (Immersion) 78
C Digital Plates Holiday Detector 103
Digital Radiography (Real Time, CR, Hose (Drive) 46
Cabinet (Drying)
DR)
Cable (Drive) 45 Digitizer (Film) 57 I
Cable (Ultrasonic) 96 Dosimeter Image Quality Indicator (IQI) 68,69
Calculator (Exposure) 69 Drive Cable (Projector) Indicator (Magnetic Field /
Calibration (Equipment) 109 Drive Hose (Projector) 46 32
Residual Field)
Calibration Block (Ultrasonic) 96 Dryer (Film) Ink (Magnetic Particle) 34
Inspection Kits 43,105
Camera (Isotope Projector) 35 - 43 Dye Penetrant Testing 18 Inspectors Accessories 105
Case (Yoke Carry) 32 Intrinsically Safe - IS (Leak) 8,9,10,11
Cassette (Film) E IRIS (UT Tube Inspection) 91
Cassette (Flexible/Rigid - CR, DR Isotope (Ir192, Se75, C060,
Eddy Current Testing ( Portable)
Centering Device Cs137)
Eddy Current Testing (Tube, RFET) 1
Centrifuge (Magnetic Particle) 32 Electromagnetic (Yoke) Isotope Projector 38

Cesium 137 (Isotope Pilot Source) 49 K


Electronic Pocket Dosimeter 61
Charger (Dosimeter) Keeper 32
Emergency Storage Pot
Charger (Dosimeter) 6 Ketos / MTU (MPI Test
Extension Guide Tube 47 32
Charger (Portapack) 31 Block)
F Kit (Archival Test)
Chemical (Film) 8
Fiberscope 107 L
Chemical (MPI,DPI) 18,34
Fiberscope Accessories 107 Lead (Apron, Collars, Gloves,
Cleaner (Dye Penetrant) 18 Film (Radiographic) 8 6
Spectacles)
Climate Monitoring 105 Film Archiving Lead Intensifying Screen
Clip (Film Hanger) Lead Marker (Markers, Box) 69
Close Proximity (Radiography) Film Cassette Lead Marker (Tape)
87,88,103, Film Density 78
Coating Inspection Film Digitization 57 Lead Pack Roll Film
Coating Thickness Gauges Film Dryer 71,72,75 Lead Sheet / Mats
Cobalt 60 (Isotope) 38,52 Film Hanger Lead Shot
72,73,74,75,76
Film Processor Leak Detection
Coil (Mag / Demag) 29,30 6
Film Spiral 79 (Monitor/Detector)
Collar (lead lined) Film Storage Box (Rollpack) 78 Lens (Filter Darkroom) 76
Collimator Film Viewer 77 Lens (UV Light Filter) 33
Computed Radiography (CR) Fixer (Film) 82 Letter (Lead Marker) 69

July '18 138


GLOSSARY

L (Cont.) Page P (Cont.) Page T (Cont.) Page


Light (Hazard) 62 Probe Cable (Ultrasonic) 96 Tape (Measuring) 70
Light (Ultraviolet) 33 Processor (Film) 73,74 Tape (Radiation Barrier) 6
Light Proof Tape 69
Light Safelight 79 Projector (Isotope) Temperature Measurement 108
Liquid Penetrant Protective Wear Tempsticks 108
Low Frequency Electromagnetic
21,21 R Tester (Eddy Current) 19,23
Technique - LFET
Radiation Area Survey Meter 6
M Tester (Hardness)
Magnet Radiation Safety
Thermometer (Chemical) 78
Magnet Stand 34 Radiation Warning Alarm
Thermometer (Temperature) 78
Magnetic Particle Testing (MT) 24-34 Radiation Warning Sign 6
Thickness Gauges(Ultrasonic)
Magnetizer - Demagnetizer Coil 29,30 Radiation Warning System 68
Thiosulfate Test Kit 76
Magnifiers 67 Radiography (Close Proximity) 42,43
Timer ( Darkroom) 78
Marker (Lead) 69 Radiography (Consumables) 50,70,81
Tip (Guide Tube) 47
Radiography (CR, DR) 58,59,60
Marker (Paint) 68 Tong (Isotope Handling)
Radiography (Gamma) 3
Marker Gun Toolbox (Technicians)
Mat (Lead Shielding Flexible) 42,43 Radiography (General) 67
Torch (UV) 33
Mats (Radiographic Shielding) 42,43 Radiography (X-Ray) 53
Transducer (Thickness)
Measuring Tape Real Time Radiography 57
Transducer (Ultrasonic)
Reel (Winding Mechanism)
Meter (Gauss) 33 Transformer (AC/DC) 31
Remover (Liquid Penetrant
18
Meter (Gloss, Dew) 105 Cleaner) Tube (MPI Centrifuge) 32
Meter (Radiation Survey) 62 Repairs (Equipment) 109
Tube (Source Extension) 47
RFET (Remote Field Eddy
20
Meter (Ultraviolet Light) 34 Current) Tube (Source Guide Tube) 46
Meter (White Light) Rod (Film Spiral Processing)
Tube (Source Transfer) 47
Mirror 105,107 Rope Magnet 67
Tube Inspection - (Eddy Current)
Mobicalc (Calculator) 67 S
U
Mobile Darkroom 75 Safelight (Darkroom)
SafeRad (Close Proximity) 42,43 Ultrasonic Accessories
Monitor (Bolt Tension) 90
SCAR - (Close Proximity) 42,43 Ultrasonic Cables
Monitor (CR, DR) 58,59,60
Scanners (Ultrasonic) Ultrasonic Scanners
Monitor (Leak Detection) 7,8,9,10,11,12
Ultrasonic Test Blocks, Wedges 96
Monitoring (AE In-service, Screen (Lead Intensifying)
14 Ultrasonic Testing (Flaw
Transformer)
Se75 (Isotope) 52 Detectors)
MTU / Ketos (MPI Test Block) 32
Ultrasonic Testing (Phased Array) 83
N Servicing (Equipment)
Sheet (Lead) 63 Ultrasonic Testing Equipment 83 - 95
Number (Lead Marker)
O Shield (Gonad) Ultrasonic Transducers / Probes 97,98,99
Overpack (OPL) 44 Shield (Lead Flexible) 43 Ultrasonic Tube Inspection (IRIS)
P Shot (Lead) Ultraviolet Light
Paddle (Chemical Mixing) Sign (Radiation Warning) Ultraviolet Light Meter
87,88,103,104,10 Ultraviolet Torch Light 3
Paint / Coating Inspection Silver Recovery 8
5
UV Spectacles 33
Paste (Wallpaper) 69 Source (Isotope) 50,51,52
V
Pencil (Chinagraph) Spanner (Quick coupling) 47
Penetrameter (Plate) Vacuum Testing 1
Spectacles (Lead lined)
Penetrameter (Wire) Viewer (Film) 7
Spectacles (UV Absorbing) 33
Penetrant 18 Spider (Pipe) 44 Visual Inspection
Permanent Magnet Yoke 32 Spiral (Rollpack Film) W
Personal Alarm 61,62 Squeegee Wallpaper Paste 100
Phased Array 85-88 Stand (Centrifuge) 32 Wedge Ultrasonic Step 96
Pinhole Detector 103 Stand (Radiographic, Magnetic) Weight – MPI TestWeight 34
Pipespider 44 Stopwatch Welding Gauges 107
Plates Digital Strip (Castrol) 32 Welding Inspection 107
Portapack Strip (Film Density) 78 Wet Film & Powder 48,49
Pot (Emergency Storage) 63 Surface preparation 105 Winding Mechanism(Crank)
Powder (Magnetic Particle) 34 T X 53
Probe (AC Yoke) 31,32 Tank (Film Developing) 76 X-Ray 5 -5
Probe (Eddy Current) 23 Tank Floor Scanner (LFET) X-ray (Crawler) 58
Probe (Impact Device) 101,102 Tape (Lead Marker) 69 X-Ray Generator 53,54,55,56,57
Probe (Ultrasonic) 97,98,99 Tape (Light Proof, Masking) 69 Y
Yoke – Magnetic particle 31,32

July '18 139

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