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4 authors, including:
P.K. Singh
Lal Bahadur Shastri, ,National Academy of Administration, Mussoorie
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CSIR-Central Institute of Mining and Fuel Research, Dhanbad
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This paper deals with controlled blasting techniques used for flattening of Ulwe hill by blasting for
construction of International airport at Navi Mumbai, India which was surrounded by the populated
area and subsequently to determine optimum blast design parameters for blasting at the land devel-
opment site to achieve desired fragmentation level i.e. 300 mm to 700 mm for preparation of stable
runway foundation with minimum vibration level. Altogether, eighty-five blasts were conducted at
different locations/packages of the Navi Mumbai International Airport (NMIA) construction site in
order to flatten the Ulwe hill height from 92 mRL to 8 mRL. In total, 194 blast induced ground
vibration data were recorded and analysed, from 85 blasts conducted at different locations/packages
within the periphery of NMIA land development site. The blast de-signs were optimized through
experimental trials and all the adverse outcomes were controlled within safe limit. The highest mag-
nitude of ground vibration recorded in all the trial blasts was 12.4 mm/s with associated dominant
peak frequency of 55.4 Hz. The concentration of dominant frequencies varied between 20 and 80 Hz.
The delay interval between holes in a row i.e. 17ms / 25ms whereas between the rows 42 ms to 84
ms de-pending upon the number of rows and effective burden gave optimum results. The charge
factor value of 0.55 to 0.70 kg/m3 was found to be optimum to achieve desired fragmentation for the
land filling purpose. The land development work is being done smoothly and safely for construction
of Navi Mumbai International Airport (NMIA) as per the recommendation of CSIR-CIMFR and will
help in enhancing the aviation facilities for Mumbai to meet the demand for the Mumbai Metropolitan
Region (MMR).
,1752'8&7,21 field” international airports, currently being de-
veloped, offering world-class facilities for pas-
Enhancement in aviation facilities for Mumbai sengers, cargo, aircrafts and airlines. The pro-
is critical as the air travel demand forecast for posed second airport for MMR is located at Navi
the Mumbai Metropolitan Region (MMR) re- Mumbai as the area is expected to cater to the
veals that traffic will grow over 100 million pas- future growth in population, business and com-
sengers per annum (MPPA) by 2030-31. The ex- mercial activities of MMR. The availability of
isting Mumbai airport alone will not be able to excellent physical and social infrastructure cou-
handle such an increase in the air traffic. The ex- pled with an environment-friendly site makes
isting airport at Mumbai, is fast reaching satura- the Navi Mumbai Airport project both techni-
tion. Therefore a second airport in the Mumbai cally feasible and financially viable (Environ-
Region has become imperative. To meet the mental Compliance Monitoring Report for
growing demands of air travel, City and Indus- NMIA, 2017).
trial Development Corporation of Maharashtra
Ltd. (CIDCO) has proposed the development of The growth in resident population in Navi Mum-
a new airport at Navi Mumbai. bai, rapid development of its Central Business
District, coupled with major economic genera-
Navi Mumbai International Airport (NMIA) is tors such as Special Economic Zone, Jawaharlal
going to be one of the world’s largest “Green- Nehru Port, Thane-Belapur and Taloja industrial
areas and the huge catchment area ranging from
695
12th International Symposium on Rock Fragmentation by Blasting, Luleå Sweden 11-13 June 2018
Pune to South Mumbai would ensure a steady construction of Navi Mumbai International Air-
growth rate in traffic at the new airport, thus as- port (NMIA).
suring steady revenues to the investors. In addi-
tion the project opens-up the state’s vast hinter- The Rock Excavation Engineering Group of
land rich in agriculture, floriculture, hi-tech high CSIR-CIMFR has been assigned to accomplish
value industries to the world market. Thus the the work and in doing so 85 trial blasts were con-
airport will act as a focal point for the emergence ducted to optimize the blast design. As the pro-
of a transshipment Centre in the South Asian re- ject site is being surrounded by villages, con-
gion. One of the outlay of the proposed NMIA is trolled blasting has to be implemented at the site.
presented in Figure 1. Blast induced ground vibrations were recorded
in and around the periphery of the project site to
optimize the blast design parameters. The blasts
were optimized not just to reduce the ground vi-
bration level but as the blasted muck has to be
used for filling the site it was desired to have
fragment size of 300 mm to 700 mm for prepa-
ration of stable runway foundation.
1.1 Vibration standards and criteria to prevent
damage
696
12th International Symposium on Rock Fragmentation by Blasting, Luleå Sweden 11-13 June 2018
7DEOH '*06 WHFKQLFDO FLUFXODU RI the explosive charge per hole varied between 23
FRQFHUQLQJ WR EODVW YLEUD and 63 kg. The maximum explosive charge per
WLRQVWDQGDUGLQPPV delay also varied between 23 and 63 kg. Total
explosive charge detonated in a blasting round
Dominant excitation varied between 617 and 2331 kg.
Type of structure
frequency, Hz
8-25 Similarly, 30 blasts were carried out at Package
< 8 Hz !25 Hz III. The number of holes in the blasts varied from
Hz
10 to 60. The depth of holes varied from 3.5 to
(A) Buildings/structures not belong to the 12 m and the explosive charge per hole varied
owner between 8 and 64 kg. The maximum explosive
1.Domestic houses charge per delay also varied between 9 and 100
/structures kg. The total explosive charge detonated in a
5 10 15
(Kuchcha, brick and blasting round varied between 156 and 3,000 kg.
cement)
2. Industrial buildings 10 20 25 The similar blasts were conducted at Package IV
3. Objects of historical also. In total, 32 blasts were conducted with var-
importance and sensi- 2 5 10 ying blast design parameters. The total number
tive structures of holes in a blasting round varied between 12
(B) Buildings belonging to owner with limited and 66 whereas the depth of the holes varied
span of life from 3 to 11 m. The average explosive charge in
1. Domestic houses/ a hole varied between 7 and 58 kg. Total explo-
10 15 25 sive charge detonated in a blasting round varied
structures
between 250 and 3,283 kg whereas maximum
2. Industrial buildings 15 25 50
charge per delay ranged between 14 and 88 kg.
Nonel initiation system was used in all the blasts
for in-hole initiation of explosive charge as well
as surface hole-to-hole initiation. The down-the-
hole delay timing used in the blasts was 450 ms
whereas for Trunk line delays, 17, 25 and 42 ms
were used. Primer cartridges (booster charge)
were used in all the blasts conducted at different
package areas. Some of the blast design patterns
)LJXUH 6DWHOOLWH YLHZ RI WKH 8OZH KLOO performed at NMIA project is presented in Fig-
KLJKOLJKWLQJ WKH DUHD WKDW KDV WR ure 3 and Figure 4.
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12th International Symposium on Rock Fragmentation by Blasting, Luleå Sweden 11-13 June 2018
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12th International Symposium on Rock Fragmentation by Blasting, Luleå Sweden 11-13 June 2018
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DWHWKHEODVWZDYHFKDUDFWHULVWLFV 10,$SURMHFW
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12th International Symposium on Rock Fragmentation by Blasting, Luleå Sweden 11-13 June 2018
to 135.8 dB(L). The recorded levels of air over- recorded velocity of detonation (VOD) of slurry
pressure varied between 94 dB(L) and 131.8 cartridges were varied in between 3803.5 m/s
dB(L) for Package IV. The plot of recorded blast and 4124 m/s. Figure 12 depicts the in-the-hole
induced air overpressure data with varying dis- VOD recorded at Package III of NMIA project.
tance is depicted in Figure 10.
700
12th International Symposium on Rock Fragmentation by Blasting, Luleå Sweden 11-13 June 2018
equation used by Cunningham (1983) for blast- the blasts conducted on all the Packages. The
ing analysis is: Photographs of muck piles were taken just after
blast to the last date of mucking to get the overall
n
§ x · fragment size of a particular blast. Fragmented
¨¨ ¸¸ (4)
© xc ¹ view of some of the blasts conducted at Ulwe
R e
Hill Package I and II is shown in Figure 13. Fig-
Where R is the fraction of material retained on ure 14 depicts the process involved in fragmen-
screen tation analysis i.e. netting and contouring of rock
fragments whereas the fragmentation results in
x is the screen size the form of cumulative and histogram curve is
xc is a constant called characteristic size and depicted in Figure 15. The summary of the frag-
n is a constant called uniformity index. ment size distribution is given in Table 2.
The uniformity index typically has values be-
tween 0.6 and 2.2 (Cunningham 1983). A value
of 0.6 means that the muckpile is non-uniform
(dust and boulders) while a value of 2.2 means a
uniform muckpile with majority of fragments
close to the mean size. The importance of the
uniformity index is size distribution curves hav-
ing the same characteristic size but different val-
ues of uniformity index.
Noy (2012) suggested that fitting of the frag-
mentation measurement tool to digging equip-
)LJXUH 9LHZ RI WKH )UDJPHQWHG URFNV
ment by means of positioning the camera system
IURPWKHEODVWVFRQGXFWHGDWGLI
on digger, will optimise the viewing parameters
IHUHQWEHQFKHVRI8OZH+LOOXQGHU
that improve the exposure of the fragmentation
3DFNDJH,DQG,,
for segmentation algorithms. Onderra et al.
(2015) also suggested the mounting of fragmen-
tation imaging system on digging equipment. In
this study rock fragmentation analyses were car-
ried out for each blast using photoanalysis sys-
tem. Photoanalysis system was adopted.
701
12th International Symposium on Rock Fragmentation by Blasting, Luleå Sweden 11-13 June 2018
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10,$SURMHFW
Top stemming
Hole diameter
Fragment size
Charge factor
Bench height
3$5$0(7(56
B × S [m]
[kg/m3]
[mm]
[mm]
[m]
In the trial blasts, depth of holes varied widely
from 4 to 12 m depending on the availably of
blasting benches. Burden and spacing varied
from 2.0 to 2.75 m and 2.5 to 3.5 m respectively.
300 - 0.55-
Decked charges were used for blasthole depth 100 6 2 × 2.5 2.2
400 0.65
more than 8 m. The charge factors used varied
from 0.55 to 0.67 kg/m3 depending on the rock 400 - 2.4 × 0.55-
115 6–8 2.5
formation encountered in the blasting area. 500 2.8 0.65
Good fragmentations were obtained in most of 500 - 2.5 × 0.55-
115 8 – 10 2.7
the blasts. However, in a few blasts oversize 600 3.0 0.65
boulders were obtained due to the presence of 600 - 10 – 2.8 ×
inherent joint planes in the blasted rock mass. 150 3.0 0.6-0.7
700 12 3.2
Therefore, the charge factor value of 0.55 to 0.70
kg/m3 was found to be optimum to achieve good
fragmentation. Table 3 represents the optimized &21&/86,216
blast design parameters for different benches of
The major challenge at the site is to control the
Package I and II, Package III and Package IV of
blast induced ground vibration, air overpressure
NMIA.
and flyrock as the project area is surrounded by
The prediction of blasted rock size were done dwellers of small villages. The blast designs
with different combination of burden, spacing, were optimized through experimental trials and
bench height, hole diameter, top stemming and all the adverse outcomes were controlled within
charge factor with the help of blast design simu- safe limit. The highest magnitude of ground vi-
lation software. The simulation curve for frag- bration recorded in all the trial blasts was 12.4
mentation size using Kuz-Ram model is pre- mm/s with associated dominant peak frequency
sented in Figure 16. The analysed blast design as of 55.4 Hz. The dominant peak frequencies of
per the requirement of fragment size of the blast ground vibration waves were in the range of
is given in Table 3. 10.10 to 121.80 Hz. The FFT analyses of blast
vibration data confirmed that the concentration
of dominant frequencies vary between 20 and 80
702
12th International Symposium on Rock Fragmentation by Blasting, Luleå Sweden 11-13 June 2018
703
12th International Symposium on Rock Fragmentation by Blasting, Luleå Sweden 11-13 June 2018
704