Service Guide for Electric

Powered Truck

Doosan Industrial Vehicle

Contents

• Sales Models of Doosan’s ElectricType Truck

• Electric System (Controller/Motor/Instrument Panel)
• Diagnostic & Calibration by Instrument Panel
• PC interface for maintenance (EYEPLUS)
• Troubleshooting

-3-
Sales Models – 3 Wheels
• 1.3 ~ 2.0 Ton Series

Load Electric System

Rated Capacity
Sales Models Center Drive / Pump Control Brakes
(Kg) Voltage
(mm) motor (kW) Type
B13/15/16R-5 1250/1500/1600 500 24 V 5.0 / 7.0 Inverter ODB
B15/18/20T-5 1500/1750/2000 500 36 / 48 V 5.0 x 2 / 12.0 Inverter ODB

-4-
Sales Models – 4 Wheels (Pneumatic Tire)

• 1.5 ~ 5.0 Ton Series

Load Electric System

Rated Capacity
Sales Models Center Drive / Pump Control Brakes
(Kg) Voltage
(mm) Motor (kW) Type
B15/18S-5 1500 /1750 500 48V 10.0 / 12.0 Inverter ODB
B16/18/20X-5 1600/1750/2000 500 48V 5.0 x 2 / 12.0 Inverter ODB
B20/25/30/32S-5 2000/2500/3000/3200 500 48V 16.0 / 21.0 Inverter ODB
B22/25/30/35X-5 2200/2500/3000/3500 500 80V 10.0 x 2 / 21.0 Inverter ODB
B40/45/50X-5 4000/4500/5000 500 80V 11.0 x 2 / 26.0 Inverter ODB

-5-
Sales Models – 4 Wheels (Cushion Tire)
• 1.5 ~ 3.0 Ton Series

Load Electric System

Rated Capacity
Sales Models Center Drive/Pump Brakes
(Kg) Voltage Control Type
(mm) Motor (kW)
BC15/18S-5 &
1500/1750/2000 500 36/48 V 10.0 / 12.0 Inverter ODB
BC20SC-5
BC20/25/30S-5 &
2000/2500/3000 500 36/48/80 V 16.0 / 21.0 Inverter ODB
BC25SE-5

-6-
Sales Models – 4 Wheels (Reach Type)
• 1.3 ~ 2.5 Ton Series

Load Electric System

Rated Capacity
Sales Models Center Drive/Pump Control Type
(Kg) Voltage
(mm) Motor (kW) Type
1250/1500/1800/
BR13/15/18/20/25S-7 500 48 V 6.5 / 15.0 Inverter Stand-on
2000/2500
BR13/15/18J-5 & 1250/1500/1800/
500 48 V 6.5 / 15.0 Inverter Rider seated
BR14/16JW-5 1400/1600
-7-
New Sales Model
ƒ Model: BR14JW-7, BR16JW-7 for Europe
ƒ Capacity: 1.4T, 1.6T
ƒ Maximum Height: 9,500mm
Human friendly GUI (Graphical User Interface)
ƒ Load center: 600mm

Adjustable console

grip
Fingerti
p

adjustable steering console Personal

performance
setting

Non-slip floorboard

Adjustable
driver position
Pin code start / button start

-8-
Controller & Motor

-9-
Controller - B15/18/20T-5 & B16/18/20X-5 Dual Drive System

Pump power module

Drive power module

Line
Contactor

Drive power module

Logic

- 10 -
Controller – B22/25/30/35X-5 Dual Drive System

Logic

Line
Contactor

Power Module(Inverter)
- 11 -
Controller – B40/45/50X-5 Dual Drive System
Logic Line Contactor

Cooling Fan

Pump Power Module

Drive Power Module

- 12 -
Controller – B(C)20/25/30/32S-5 Single Drive System
Logic Line Contactor

Fuse

- 13 -
Drive Power Module Pump Power Module
Controller – B15/18S-5 & BC15/18/20SC-5 Single Drive System

Pump Power Module

Drive Power Module

Logic

Line Contactor

- 14 -
Controller – BR13/15/18/20/25R-7 & BRJ(W)-5 Single Drive System

Line Contactor
Pump Power Module

Drive Power Module

Logic
- 15 -
Controller – NEW BR13/15/18/20/25R-7 Single Drive System (TBA)

Pump Controller (Logic + Inverter)

Line Contactor
Drive Controller (Logic + Inverter)

Fuse
- 16 -
Controller – B13/15/16R-5 Single Drive System

Line Contactor
Pump Power Module

Drive Power Module

Logic
- 17 -
Appendix 1. Check Product Date

Product Date : October 2011 Product Date : December 2011

Serial Number : 941831-0051 Serial(Batch) Number : 9422290009

Product Date : Knows only SME

Serial Number : 933685-0028

Month JAN(1) FEB(2) MAR(3) APR(4) MAY(5) JUN(6) JUL(7) AUG(8) SEP(9) OCT(10) NOV(11) DEC(12)
LOT Symbol A B C D E F G H K L M N

- 18 -
Controller
Structure of power module
< Inside of Power module > MosFET Modules

- 19 -
Controller
Check Line Contactor & Main Fuse

Line Contactor Main Fuse

- BT(X), BR : 90 Ohms(70 ~ 110 Ohms)
- B(C)25S-5 : 40 Ohms(30 ~ 50 Ohms)

36V or 48V
From Battery
Power

- 20 -
Motor
Check Motor

1. Disconnect Power Cable

2. Between the pole and motor

frame : 4~5 ㏁

3. Resistance : 0~0.5Ω
U–V·W
V–U·W
W–U·V

4. Same to Drive and Pump motor

- 21 -
Instrument Panel

1. Display information about system analogue and digital parameters.

- Truck Speed - Park brake - Steering angle
- Seat Switch - Maintenance period - Low speed
- BDI - Energetic operating mode
- Alarm
2. Diagnostic & Parameter setting

- 22 -
Instrument Panel
LCD Part

The LCD display gives information about the operating status of the system.

- 23 -
Instrument Panel

Warning lamp ; turn on for some seconds at Key-on

and Key-off. In case of no communication between
the logic and instrument, turn on after 3 seconds

1. Decrease Parameter No.

Head Lamp “ON” in CAL. & DIAG. Mode
2. Change display of hour
meter or odometer by
Turn Signal “ON”
pushed 3 seconds

Seat Belt “ON”

Select Power Mode

E ; Economic
S ; Standard
H ; High

1. Increase Parameter No.

in CAL. & DIAG. Mode 1. Start DIAG. or CAL. with Key “ON”
2. Select Turtle mode 2. Fix Parameter Value in CAL. Mode

- 24 -
Diagnostic by Instrument Panel

1. Diagnostic Mode
2. List of Diagnostic
3. Accessing Stored Error Codes
4. List of Error Codes

- 25 -
Diagnostic Mode – Access at Key-ON
1) Turn on the key switch 2) Press ENTER key for 3 seconds

3) Accessed

C0 : 4 wheels (BX)
C1 : 3 wheels (BT, BR)

48 : 48V
20 : 2.0 ton

- 26 -
Diagnostic Mode – Access at Key-Off

1. Push ENTER and Key-On 2. Push ENTER until the display

shows below
Soft ware

18 ID No.

70223
UP(C) / DOWN(D)

3. Push DOWN then, accessed 70223 : Software version (23. Feb. 2007)

- 27 -
Software List Classified by model
Software ID No. Model Battery Voltage(V) Manufacture of Motor
0 B15/18/20T-5, B16/18/20X-5 48 SME MOTOR
1 B15/18/20T-5 36 SME MOTOR
2 B22/25/30/35X-5 80 SME MOTOR
3 B40/45/50X-5 80 SME MOTOR
9 B15/18S-5 48 PAL MOTOR
10 BC15/18S & BC20SC-5 36 PAL MOTOR
11 BC15/18S & BC20SC-5 48 PAL MOTOR
12 BC20/25/30S-5 36 SME MOTOR
13 BC20/25/30S-5 48 SME MOTOR
14 BC20/25/30S-5 80 SME MOTOR
15 B13/15/16R-5 24 SME MOTOR
18 B20/25/30/32S-5 48 PAL MOTOR
19 B20/25/30/32S-5 48 SME MOTOR
21 BR13/15/18S-5 48 SME MOTOR
22 BR20/25S-5 48 SME MOTOR
23 BRJ13/15/18S-5, BRJW16/16S-5 48 SME MOTOR
30 BR13/15/18S-7 48 SME -> PAL MOTOR
31 BR20/25S-7 48 SME -> PAL MOTOR
42 BRJ13/15/18S-5, BRJW16/16S-5 48 SME MOTOR

- 28 -
Updated Firmware of BRJ(W)-5
Applied EPS Fault Controller for Upgraded EU Safety Certification

Torque
Sensor
Torque Vehicle
Sensor Controller
EPS
Controller

EPS Vehicle
Controller Controller

EPS Fault
Controller

EPS
EPS Motor
Motor

- 29 -
Diagnostic Mode – Enter, UP and DOWN key
1) ENTER key 2) UP key

3) DOWN key

- Operation Mode -> Diagnostic Mode

: Press ENTER key for 3 seconds.
- Diagnostic Mode -> Operation Mode
: Press ENTER key.

- UP key : Increase parameter number

- DOWN key : decrease parameter number

- 30 -
List of Diagnostic Parameter (1/3 )
Parameter
Description Unit
No.
1 Right traction motor speed [rpm]
2 Right traction motor speed reference [rpm]
3 Left traction motor speed [rpm]
4 Left traction motor speed reference [rpm]
5 Lift voltage [mV]
6 Battery voltage [V·10]
7 Right traction motor power module temperature [ºC / °F]
8 Pump motor power module temperature [ºC / °F]
9 Pump motor speed [rpm]
10 Pump motor speed reference [rpm]
11 Accelerator potentiometer voltage [mV]
12 Accelerator second potentiometer voltage [mV]
13 Steering sensor voltage [mV]
14 Left traction motor power module temperature [ºC / °F]
15 Right traction motor phase current U [A rms]
16 Right traction motor phase current V [A rms]
17 Right traction motor phase current W [A rms]
- 31 -
List of Diagnostic Parameter (2/3)
Parameter
Description Unit
No.
18 Left traction motor phase current U [A rms]
19 Left traction motor phase current V [A rms]
20 Left traction motor phase current W [A rms]
21 Pump motor phase current U [A rms]
22 Pump motor phase current V [A rms]
23 Pump motor phase current W [A rms]
24 Right traction motor temperature [ºC / °F]
25 Left traction motor temperature [ºC / °F]
27 Seat switch hour meter [h]
28 Drive motor hour meter [h]
29 Pump motor hour meter [h]
30 Seat switch [digit]
31 Park brake switch [digit]
32 Start switch [digit]
33 Reverse traction direction switch [digit]
34 Forward traction direction switch [digit]

32
List of Diagnostic Parameter (3/3)
Parameter
Description Unit
No.
35 Pedal brake switch [digit]
36 3 / 4 wheels selection switch [digit]
37 Auxiliary 1 function switch [digit]
38 Auxiliary 2 function switch [digit]
39 Auxiliary 3 function switch [digit]
40 High lift switch 1 [digit]
41 Tilt switch [digit]
42 High lift switch 2 [digit]
43 Main breaker command [digit]
44 5V out [mV]
45 12V out [digit]
46 24V out [digit]
47 Buzzer command [digit]
48 Fans command [digit]
49 Lift pressure (option for weight mesurement) [bar • 10]
50 Pressure sensor voltage (option for weight mesurement) [mV]
51 Weight of the load on the forks (option for weight mesurement) [kg]
- 33 -
Accessing Stored Error Codes
1) Access the diagnostic mode. 2) Press E-S-H key to see the error code

3) Press UP or DOWN key 4) Press again E-S-H key to finish

Error
code Time

- 34 -
83 – 60 – F – E3 – F8 – Fc (Total 10 error codes)
List of Error Codes (1/8)
EYE Error
Description Level Cause
Code Code

Battery voltage, measured by a circuit inside

Maximum
logic, exceeds following levels:
1 F0 Battery 1
63 V, in case of systems working at 36 V
voltage
63 V, in case of systems working at 48 V

Minimum Battery voltage, measured by an internal

2 F1 battery 1 circuit, is lower than following levels : 24 V ,
voltage in case of systems working at 36 V
Voltage measured on accelerator circuit
exceeds the value calculated averaging
3 F2 Pedal trimmer fault 2
calibration and reachable voltages;
moreover, start switch seems to be open.
Eeprom does not work properly, or one of
5 F Eeprom alarm 1
memorised values is out of correct limits.
Voltage level of pre -charge capacitors is
Pre -charge
less then 70 % of nominal battery level.
capacitors low
It could happen, in example, if the inverter is
6 A voltage alarm 6
working with main breaker open.
(Capacitors not
Capacitors voltage decreases cause energy
charged)
spent to keep motors in motion.

- 35 -
List of Error Codes (2/8)
EYE Error
Description Level Cause
Code Code
right drive motor
8 F3 1
power module
left drive motor
24 F4 1 Actual current exceeds limits 929 A
power module
pump motor power
25 F5 1
module

Inverter capacitors Pre -charge capacitors voltage increases too

9 A 1
pre -charge too fast fast when you turn the system on.

The inverter temperature (measured with a

Pump motor inverter
10 E3 6 temperature connector), exceeds 100 º C, or
overtemperature
is inside [95 ºC, 100 ºC] range at least 30 s.

When you turn on the system, capacitors are

not completely discharged by pump motor.
In fact, if you turn suddenly on the lift truck,
Capacitors too
11 A 1 after a turning off, capacitors voltage level is
charged on start
too high. You have to discharge them before
checking the presence of any fault (both of
capacitors and of logic)

- 36 -
List of Error Codes (3/8)
EYE Error
Description Level Cause
Code Code

Battery voltage level is lower than minimum

charge value expected, referred to table 2
12 EL Low battery alarm 3
(for 36V system) and table 3(for 48V system)
in Instrument panel technical documentation.

Drive motor over The measure of drive motor temperature

13 E4 5
temperature exceeds 155 ºC.

Pump motor over The measure of pump motor temperature

14 E6 6
temperature exceeds 155 ºC .

Motor current offset Non-zero phase currents when you turn lift
15 F6 1
alarm truck on.

Motor current offset Non-zero phase currents when you turn lift
16 F7 1
alarm truck on.

17 17 Main breaker fault 1 Overcurrent on main breaker coil.

Watchdog timer Improper communication between DSPs

18 F 1
alarm present on logic, or/and defective logic.

- 37 -
List of Error Codes (4/8)
EYE Error
Description Level Cause
Code Code

Drive motor over The measure of drive motor temperature

19 E5 5
temperature exceeds 155 ºC..

Right drive motor Inverter temperature, measured with a

20 E1 inverter 5 connector, exceed 100 ºC , or is inside [100
overtemperature ºC] range at least 30 s.

Error in serial communication between the

Serial communication two DSP; DSP present on logic make a
21 F 1
alarm mutual software control, to insure fast
diagnosis of such a fault.

Left drive motor Inverter temperature, measured with a

22 E2 inverter 5 connector, exceed 100 ºC , or is inside [100
overtemperature ºC] range at least 30 s.

- 38 -
List of Error Codes (5/8)
EYE Error
Description Level Cause
Code Code

Motor current offset Non-zero phase currents when you turn lift
36 F8 1
alarm truck on.

Alarm on 5 V encoder logic K1-14 terminal (5 V output) voltage is

37 FH 1
voltage lower than 4.3 V.

Alarm on 12 V output logic K1-12 terminal (12 V output) voltage is

38 FA 1
voltage lower than 10.5 V.

Pump motor
You find a pump motor command active
50 FL commands active on 1
when you turn your system on.
start

Right drive motor The measure of right drive motor

61 61 1
overtemperature temperature exceeds 165 ºC.

- 39 -
List of Error Codes (6/8)
EYE Error
Description Level Cause
Code Code

Left drive motor The measure of left drive motor temperature

62 62 1
overtemperature exceeds 165 ºC.

Pump motor
63 63 1 The measure of pump
Overtemperature

When you start working, you find seat

EE Seat switch open on switch open, or, after the main breaker is
63 1
(flash) start closed, the seat switch remains opened for
at least “seat switch delay” s.

When you start working, you find

64 EE Wrong start 1 accelerator pedal pressed or a forward/
reverse switch active.

- 40 -
List of Error Codes (7/8)
EYE Error
Description Level Cause
Code Code

Pump motor The measure of pump motor temperature

65 65 1
overtemperature exceeds 165 ºC .

Encoder alarm An encoder channel is disconnected, and

74 Fc 1
-Right Drive Motor motor is working.

Encoder alarm An encoder channel is disconnected, and

75 Fd 1
-Left Drive Motor motor is working.

Encoder alarm An encoder channel is disconnected, and

76 76 1
-Pump Motor motor is working.

Alarm of right drive

77 77 motor thermal
connector

Alarm of left drive

Temperature difference between any two of
78 78 motor thermal 7
the 3 motors results greater than 70 ºC.
connector

Alarm of pump motor

79 79
thermal connector

- 41 -
List of Error Codes (8/8)
EYE Error
Description Level Cause
Code Code
Alarm of right drive
80 80 motor module 7
connector
Alarm of left drive Temperature difference between any two of
81 81 motor module 7 the 3 inverters results greater than 70 ºC.
connector

Alarm of pump motor

82 82 7
module connector

Faulty eeprom or mismatching software

83 83 CRC fault alarm 1
release.
There was an eeprom restore, caused by a
84 84 Bank CRC restored 1
CRC alarm.
Steering sensor
91 F9 5 Steer circuit voltage is out of nominal range.
alarm
Capacitors pre - Pre -charge capacitor voltage grows too
98 A 1
charge too slow slowly, when you turn on the system.

Pre-charge capacitors voltage does not

Capacitors pre-
99 A 1 reach the rated battery voltage within a limit
charge too slow
time, when you turn on the system.

- 42 -
List of Error Codes

List of Eye alarm level

If an alarm condition is detected by main board, software control inhibits some lift
truck functions, to guarantee operator safety.
Anomalous working conditions are indicated by different alarm levels, classified
as follows, depending on their effects on the system:

Level 1. Main breaker is opened and both pump and drive motors are stopped;
buzzer and red led on the upper right corner of COMPACT display, signal the
presence of such an alarm.
Level 2. Pump and drive motors are stopped.
Level 3. Drive motor’s speed is limited to 2000 rpm. Moreover, in presence of such
an alarm, first command given to pump motor is inhibited 3 seconds after
activation, together with all pump motor functions (except hydro functions).
Level 4. Drive and pump motors speed is limited to 800 rpm; buzzer signals the
presence of such an alarm.
Level 5. Drive motors speed is limited to 800 rpm; over temperature alarms are
signalled by Buzzer activation.
Level 6. Pump motor speed is limited to 800 rpm ; buzzer signals the presence of
such an alarm.
Level 7. No effects on system performance.
- 43 -
Calibration by Instrument Panel

1. Calibration Mode
2. List of Parameter
3. Default Setting
4. Initial Setting

- 44 -
Calibration Mode - Access

1) Push ENTER and key ON 2) Initial display

3) Press UP key

- 45 -
Calibration Mode - Password
1) Access Calibration Mode 2) 1st Password : Parameter 10

Press ENTER key until display “00” and then Parameter 10 – 4

Press UP button until display “C”

3) 2nd Password : Parameter 17

< Step >

ENTER + key ON Î 00 + UP/DWN

ÎUP key ÎC(Calibration) Î UP Key 10 times
ÎENTER key ÎUP key 4 times Î ENTER key
ÎUP key 17 times Î ENTER key Î UP key 6
Times ÎENTER Î Select and change the
parameter number Î KENTER Î Key Off

Parameter 17 – 6 - 46 -
Calibration Mode – ESH button
1) Enter Calibration mode 2) Input Password

3) Change a parameter value

ESH button : Change unit

- 47 -
1 Î 10 Î 100
List of Calibration Parameter – 48V (1/4) : B20T(X)-5
No Parameter Unit Minimum Default Maximum Remark
5 Deceleration steering ramp 1 rpm/s 0 800 5000
6 Deceleration steering ramp 2 rpm/s 0 6 10
9 Battery reset value V*10 464 470 501
10 First parameter for calibration enable
11 Seat switch delay s 1 3 9
12 Chat time s 3 6 9
13 Hydro time s 10 10 20
Disable = 0 (Default)
14 Maintenance time inserting enable digit
Enable = 1
17 Second parameter for calibration enable
18 Steering anticlockwise mV 500 10300 11500
19 Steering clockwise mV 500 1200 11500
20 Steering middle mV 500 6300 11500
23 Minimum accelerator mV 200 1000 4500
24 Maximum accelerator mV 3000 5000 12000
26 Stop on slop timer s 1 5 10
OFF = 0 (Default)
27 Lift priority for speed reference digit
ON = 1
32 Maximum lift mV 3000 11500 12000
33 Minimum lift mV 0 1000 12000
- 48 -
List of Calibration Parameter – 48V (2/4) : B20T(X)-5
No Parameter Unit Minimum Default Maximum Remark
34 Middle lift mV 1000 2750 12000
36 Weight of the load on the forks kg 0 0
37 No load pressure bar·10 0 0 2200 N.A.
38 Load pressure bar·10 0 0 2200
39 Limitation temperature ℃ 100
41 Drive maximum current % 20 100 100
42 Forward maximum speed rpm 1000 4500 4500
43 Reverse maximum speed rpm 1000 4500 4500
44 Drive limitation maximum speed rpm 500 2000 2500
46 High lift switch 1 drive max speed rpm 0 1000 4500 N.A.
47 Steer limitation drive maximum speed rpm 400 1000 2000
48 Acceleration ramp rpm/s 400 1100 2000
49 Inversion ramp rpm/s 400 1300 2000
50 Release ramp rpm/s 400 900 2000
51 Pedal brake ramp rpm/s 400 1200 2000
52 Creep speed rpm/s 100 300 2000
53 Diameter of drive tyres mm 300 451 600
54 High lift switch 2 drive max speed rpm 0 1000 4500 N.A.
59 Partial release ramp rpm/s 10 50 500
- 49 -
List of Calibration Parameter – 48V (3/4) : B20T(X)-5
No Parameter Unit Minimum Default Maximum Remark
61 Lift maximum current % 20 100 100
62 Auxiliary maximum current % 10 65 100
63 Lift maximum speed rpm 1500 2950 4500
64 Tilt speed rpm 500 900 2000
65 Auxiliary 1 function speed rpm 500 900 2800
66 Auxiliary 2 function speed rpm 500 900 2800
67 Auxiliary 3 function speed rpm 500 900 2800
68 Lift minimum speed rpm 500 700 1500
69 High lift 1 switch lift max speed rpm 0 1500 3500 N.A.
70 Hydro speed rpm 400 500 800
71 Hydro idle speed rpm 200 300 500
72 Pump acceleration ramp rpm/s 1000 7000 10000
73 Pump deceleration ramp rpm/s 1000 7000 10000
74 High lift 2 switch lift max speed rpm 0 1500 3500 N.A.
75 High lift 1 switch tilt max speed rpm 0 500 2000 N.A.
76 High lift 2 switch tilt max speed rpm 0 500 2000 N.A.
77 High lift 1 switch side shift max speed rpm 0 500 2800 N.A.
78 High lift 2 switch side shift max speed rpm 0 500 2800 N.A.
79 High lift 1 switch auxiliary 2 function max speed rpm 0 500 2800 N.A.

- 50 -
List of Calibration Parameter – 48V (4/4) : B20T(X)-5
No Parameter Unit Minimum Default Maximum Remark
80 High lift 2 switch auxiliary 2 function max speed rpm 0 500 2800 N.A.
83 High lift 1 switch auxiliary 3 function max speed rpm 0 500 2800 N.A.
84 High lift 2 switch auxiliary 3 function max speed rpm 0 500 2800 N.A.
Disable = 0 (Default)
94 Slow speed digit
Enable = 1
Normal = 0 (Default)
95 British unit digit
British unit = 1
96 Display brightness digit 0 5 8
Disable = 0
97 E-S-H enable digit
Enable = 1 (Default)
Timer meter = 0 (Default)
98 Time meter / Odometer on display digit
Odometer = 1
99 Maintenance time h 0 0 10000

- 51 -
Default Setting
1) Enter Calibration mode 2) Set parameter 10 value to 5

3) Set parameter 17 value to 2 4) Press ENTER

< Step >

ENTER button + key ON ÎUP button ÎC(Calibration) Î UP button 10 times ÎENTER Î
UP button 5 times ÎENTER ÎUP button 17 times ÎENTER ÎUP button 2 times ÎENTER Î
ds ÎKey Off
- 52 -
Initial Setting - Outline
1) When ? 2) What ?

1. Replace Logic
2. Updating flash memory (EEPROM) 1. Steering Sensor (except B16R-5 Series)
3. Replace Sensors – Speed sensor, 2. Accelerator Sensor
Accelerator or Lift sensor 3. Lift lever Sensor
4. Default Setting

3) Why ? 4) How ?

1. Enter diagnostic mode.

2. Read the values of all sensor.
1. If the initial settings of sensors are not
3. Enter Calibration mode.
adjusted properly, the machine can not
4. Set the parameter values of all sensors
work correctly.
to the values which were read at
diagnostic mode.

- 53 -
Initial Setting – Diagnostic Mode (Accelerator)
1) Enter Diagnostic Mode 2) Read the minimum value

Accelerator sensor voltage with pedal

released

3) Read the maximum value 4) Turn off the key switch

Accelerator sensor voltage with padal - 54 -

pressed completely
Initial Setting – Calibration Mode (Accelerator)
1) Enter Calibration Mode 2) Set parameter 23

Input password (10-4, 17-6) Parameter 23 : Minimum accelerator

3) Set parameter 24 4) Turn off the key switch

- 55 -
Parameter 24 : Maximum accelerator
EyePlus software

1. General Information
2. Install EyePlus Software through VIPSNET
3. Connection
4. Outline
5. Test
6. Calibration
7. Data Logging
8. Flash

- 56 -
General Information – Requirements
1) Communication Cable 2) PC (Notebook)

1. 1Ghz pentium class or higher

microprocessor
2. 512Mb of RAM
3. Serial port(RS232) or USB port
4. Graphic card 2Mb
5. Windows XP/VISTA/7/8
6. 1024X768 resolution video adapter

“RS232 & USB” or “RS232 & RS232”

3) EYE Software

- 57 -
Install Eye Plus through VIPSNET
1) Access VIPSNET 2) Login

http://vipsnet.doosaninfracore.co.kr

3) Main page of VIPSNET 4) Click the “SUPPORT” button

- 58 -
Install Eye Plus through VIPSNET (2/6)
5) Download/Program 6) Click No. 151 contents

EyePlus (ver 4.2.46) upgrade

- 59 -
< Installation of Eyeplus_4.2.46 >
Download Installer_EyePlus_4.2.46zip to the temporary folder in your PC.
Unzip Installer_EyePlus_4.2.46.zip and double click setup.exe to begin installation procedure.

1) Run the “Volume/setup.exe” file

- 60 -
2) Click “Next”

- 61 -
3) Select “ I accept the License Agressment “ and then click “Next”

- 62 -
4) Select “ I accept the License Agressment “ and then click “Next”

- 63 -
5) Click “Next”

- 64 -
6) Click “Finish”

- 65 -
7) Run the “Doosan_setup.exe” and then click “Install”

- 66 -
8)Click “Close”

- 67 -
9) Run the “ EyePlus” icon and the Check the release ver(4.2.46)

- 68 -
3. Connection

1) Connect cable to the PC 2) Connect cable to the lift truck

3) Start Eye software

- 69 -
3. Connection

4) Engage the parking brake and turn on the key switch.

5) Try the connection.

Click

Image file format ↑

used by print function
← Status of connection

Click “Setup” and select the proper port from

In case that the communication port is not
COM1 to COM8.
applicable, there is no picture of forklift
If it is done successfully, the picture of
like above.
forklift will be shown up.
- 70 -
3. Connection

6) Input Password

Click

Password : dbgby141

- 71 -
3. Connection

7) Main page

- 72 -
4. Outline

1) Setup

You can select communication serial port

and image file format used by Print
function.

- 73 -
4. Outline

2) Test

You can see Drive, Pump, Battery and

timers system information.

- 74 -
4. Outline

3) Calibration

You can access all calibration menus and

set a value of parameter.

- 75 -
4. Outline

4) Data Log

You can save the values of a certain

number of variables with a certain
frequency.

- 76 -
4. Outline

5) Flash

You can upgrade the main controller

software by using this.

- 77 -
4. Outline

6) About : EyePlus Ver.

You can see the EyePlus version information by

clicking “About”.

- 78 -
5. Test

- 79 -
5. Test
1) Drive : B20T(X-5)

(Not used)

Accel Condition of Switch

Angle sensor
Actual
Input by Logic - 80 -
5. Test
2) Pump

Both Green on A and B

indicate that the speed
sensor is normal

- 81 -
5. Test
3) Battery : B20T(X)-5

Delete the stored

error codes.

(First) Error code

(Latest) - 82 -
5. Test
4) Timer

Seat Switch Drive Motor Pump Motor

- 83 -
6. Calibration

- 84 -
6. Calibration
1) Battery

Description

Actual New value

value
- 85 -
6. Calibration
3) Drive Motor

1. Slow speed : Speed limitation is active. Time Meter/Odometer

2. British unit : Values are expressed in
British unit. Turtle mode
3. Display brightness : Display’s
brightness adjustment

Able to limit the

driving speed

- 86 -
6. Calibration
4) E_S_H (1/5)

If you click ESH section as “DISABLED”,

the function of ESH is not available.

- 87 -
6. Calibration
4) E_S_H (3/5)

If you select “PROGRAMMABLE WORKING” as

“ENABLED”, you can modify persent values for
L1, L2 and L3.
Every parameter’s percent value is referred to
High mode data.

- 88 -
6. Calibration
4) E_S_H (4/5)

Pressing “MODIFY LIMITS” button after you

enter “PROGRAMMABLE WORKING”.
You can modify percent values.

- 89 -
6. Calibration
5) Lift

Lift

1. Select MIN LIFT parameter.

2. Release lift command lever.
3. Press SAVE button and confirm.
4. Select MAX LIFT parameter.
5. Pull completely lift command lever.
6. Press SAVE button and confirm.

* You don’t need to set MIDDLE LIFT

parameter.

- 90 -
6. Calibration
8) Pedal Calibration

1. Select MIN ACCELERATOR parameter.

2. Release accelerator pedal.
3. Press SAVE button and confirm.
4. Select MAX ACCELERATOR parameter.
5. Press completely accelerator pedal.
6. Press SAVE button and confirm.

- 91 -
6. Calibration
8) STEERING Calibration

1. Select ANTICLOCK parameter

2. Turn the handle Anticlock to the end point
3. Press SAVE button and confirm
4. Select CLOCK parameter
5. Turn the handle Clock to the end point
6. Press SAVE button and confirm
7. Select MIDDLE parameter
8. Adjust the dirve wheel straightly
9. Press SAVE button and confirm

- 92 -
6. Calibration
10) Pump Motor Calibration

- 93 -
6. Calibration
12) Steering Parameters (use only R&D)

- 94 -
6. Calibration
13) Timers Calibration

EE
PP

Save the battery while not

operating the truck.

- 95 -
6. Calibration
14) Truck Setup for B15S/B25S

Disable the function intentionally.

- 96 -
7. Data Logging

The number of variables you want

to save (from the top)

The resulting file is “logging.out”, saved in

C:\Program Files\EyePlus\out.

- 97 -
You can modify sampling period.
8. Flash procedure : Software upgrade

1) Execute EyePlus

- 98 -
8. Flash procedure

2) Execute new firmware (example : BC25S_36V(16-04-09).exe)

- 99 -
8. Flash procedure

3) Flash Programming : Flash Æ Confirm Æ YES Æ RESET

- 100 -
8. Flash procedure

4) Flash Programming

- 101 -
8. Flash procedure

5) Default Setting : Load eeprom default Æ TOTAL LOAD EEPROMÆ YES

- 102 -
E.O.D