Professional Documents
Culture Documents
CBD
4.0
4.5
5.0
Cargo Range
CARGO 4.0
Copyright by
CESAB S. p. A.
INDEX
DATA SHEET ...................................................................................................... p. 6
DASHBOARD ..................................................................................................... p. 9
Dashboard indicator .......................................................................................... p. 9
Parking switch ................................................................................................... p. 11
Truck start up ..................................................................................................... p. 11
Set of levers ...................................................................................................... p. 12
Opening engine compartment ............................................................................ p. 12
Capacity plates ................................................................................................. p. 12
BRAKES ............................................................................................................. p. 29
Diagram of the service brake and the parking brake systems ............................ p. 29
Checking the service brake ............................................................................... p. 30
Releasing the brakes for the truck towing ........................................................... p. 30
MASTS ................................................................................................................ p. 61
Lubrication ........................................................................................................ p. 63
Installation checks safety specifications ............................................................. p. 64
Description of the cylinder components .............................................................. p. 65
Cylinder inspection procedures.......................................................................... p. 66
Chains inspection ............................................................................................. p. 67
Forks inspection ................................................................................................ p. 67
TABLES .............................................................................................................. p. 69
Table for oil and grease specifications ................................................................ p. 69
Tyre pressure, tightening torques ....................................................................... p. 69
Table for the truck maintenance during the running-in stage ................................ p. 70
Table for the maintenance schedule ................................................................... p. 70
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SERVICE MANUAL INTERNAL
COMBUSTION
page 6
TECHNICAL DATA
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INTERNAL
COMBUSTION
SERVICE MANUAL
page 7
CAPACITY DIAGRAM
(with SE tyres and duplex H=4000)
4.0 T
4.5 T
5.0 T
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SERVICE MANUAL INTERNAL
COMBUSTION
page 8
E
C
C F
SERVICE BRAKE
Foot service brake (C) controls a hydrostatic braking
in the first part of the stroke by means of the electronic
control unit; if fully pressed, it engages the oil-bath disc
brakes (over the front driving wheels).
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INTERNAL
COMBUSTION
SERVICE MANUAL
page 9
DASHBOARD
During ordinary operation, all warning lights in the dashboard are to be off.
1) Fuel gauge
2) Water temperature indicator
1 2 3 4 5 6 7 8 3) Fuel level warning light
4) Generator warning light
5) Glow plug warning light (Diesel engine)
15 6) Parking brake-on warning light
7) Oil pressure warning light
8) Indicator light (optional)
9 10 11 12 13 14 9) Electronic hour counter
10)Water temperature warning light
11)Transmission oil temperature warning light
12)Hydraulic oil filter clogged warning light
13)Warning light (not used)
14)Warning light (not used)
15)Warning light indicating air filter clogged
A) Parking switch;
B) Electronic failure warning light
C B A If the warning light blinks during ordinary operation, this indicates
a failure in the electronic control unit; the vehicle will stop.
C) Ignition key
D) Emergency push-button; it acts as an emergency brake.
CAUTION
The vehicle could instantaneously stop if buttons (A) and (D)
are pressed; never press those buttons during the truck ordinary
D operation.
DASHBOARD INDICATORS
1) Fuel gauge
A: PARKING SWITCH
B: ELECTRONIC FAILURE WARNING LIGHT
1
A position 1 - Travel enabled
Switch A in position 1 enables the truck to travel. (green
warning light B and warning light 6 on the dashboard are on);
brakes are engaged, but will automatically be released if the control
pedal is pressed (warning lights B and 6 turn off).
B
position 2 - Parking - start up
Switch A in position 2 (green warning light B off) starting of
the engine is possible. Travel blocked to prevent any accidents
2
Brakes are engaged (parking condition).
A
HYDROSTATIC BRAKING
Lift the travel pedals or the accelerator to enable the hydrostatic braking
B (adjustable) until the truck stops.
A proper device engages the brakes if control pedals are not actuated
within a short period. When reoperating the control pedal, brakes
will be automatically released.
TRUCK START UP
If the start up procedure has not been correctly performed, the truck
will not start up. If so, repeat the procedure above.
1 2
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SERVICE MANUAL INTERNAL
COMBUSTION
page 12
LOAD PLATE
It identifies the load capacity with
IDENTIFICATION PLATE
a load center of 500 mm (except for
It identifies the lift truck technical data
different indications)
ATTACHMENT OR SPECIAL CONDITION OF USE
MODEL Type MOTOR RATED CAPACITY
kW kg TYRES SERIAL N°
DERATED CAPACITY Kg
Cooling water
Injection direct
Injection pump rotary
Induction atmospheric
Electrical system 12 V
Lubrication forced
13,3 L
Oil sump (capacity)
including filter
Alternator 12 V - 65 A
Starter motor 2 KW
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SERVICE MANUAL INTERNAL
COMBUSTION
page 14
Every 50 hours
- Make sure the coolant level is up to the radiator cap (B).
The caps of the tank and radiator must be removed only when
the engine is cold.
AIR FILTER
The air suction filter for the fuel supply is composed of two filtering
elements.
Every 250 hours
- Clean the element outside the filter (the element inside is not to be
cleaned).
The filter is to be cleaned also when relevant warning light (15) on
the dashboard turns on.
Every 3 cleaning cycles
- replace the element inside the filter
Every 6 cleaning cycles, or once a year
- replace the element outside the filter.
When reassembling the filter cover, make sure that the dust
emptying opening is turned downwards.
CYLONE PREFILTER
A B
Every 8 hours
- clean the cyclone prefilter.
ENGINE RUNNING-IN
During the running-in period, the engine may consume more oil than
usual. It is recommended that the oil level be checked every 8 working
hours, with engine standstill for at least 10 minutes.
Do not use the engine at its peak RPM until it has reached its working
temperature.
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SERVICE MANUAL INTERNAL
COMBUSTION
page 16
HYDROSTATIC TRANSMISSION
Hydrostatic transmission consists of a variable displacement pump, which is
controlled by the thermal engine and which delivers oil towards two hydraulic
motors that drive the front wheels.
The hydraulic connections of both motors allow a proportional division of the
oil flow generated by the hydrostatic transmission, so as to support the outer
wheel while turning; that kind of transmission acts as the differential transmission.
Control unit
Portable
terminal
Accelerator
Solenoid valve for pedal
displacement shifting
of hydraulic motors
Potentiometer on
mast lever
Running direction
selector
Thermal engine
speed sensor
Failure warning
light
Solenoid valve for parking
Hydrostatic brake release
pump Thermal engine actuator
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INTERNAL
COMBUSTION
SERVICE MANUAL
page 17
The system is equipped with two max. pressure valves, one on each side of the high pressure circuit.
There function is to protect the hydrostatic transmission (pump and motor) from overloads.
On the hydraulic motor, and on the pump there are some internal oil leakage (for lubrication and cooling).
This oil is brought back to the tank.
circuit.tif
An integrated auxiliary pump is used for restoring of the lost oil. The system is completed
by an pressure reducing valve, to control the charge pressure.
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SERVICE MANUAL INTERNAL
COMBUSTION
page 18
Tilt 0°
On tilt 0°, it corresponds to 0 mm
of stroke, therefore 0 capacity.
(machine stopped)
ê
18 1 3
ê ê
5 15 13
2 17
14 10
16
9
8
11
3
12
6
7
1 Thermal engine
2 Hydrostatic pump
3 Hydraulic motors (dual-displacement motors) with built-in parking brake
4 Boost pump (charge pump)
5 Solenoid valves adjusting the pump displacement (proportionella > 0-5V)
6 TCS control unit
7 Accelerator pedal (0-5V)
8 Direction selector (steering-wheel operated reverse gear with simple pedals or acting directly on the
double/swaying pedal system)
9 Actuator of the thermal engine
10 Sensor for the motor speed of rotation
11 Sensor for the hydrostatic pump displacement (magnet potentiometer)
12 Brake pedal (0-5V, 0-95% av rörelsen=hydrostatbroms. 95-100% = parkeringsbroms)
13 Solenoid valve to release the brakes on the motors
14 Parking brake switch
15 Solenoid valve for the displacement shifting of the hydraulic motors (second speed)
16 Fault warning light
17 Service pump
18 potentiometer/microswitches on the mast lever, the tilt system, the sideshift and any auxiliary
devices. (lyftpotentiometer > 0-5V)
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SERVICE MANUAL INTERNAL
COMBUSTION
page 20
TRUCK TRAVEL The thermal engine may only be started if the parking brake is on.
The system allows the pump to increase the displacement (truck motion) only if:
- the motor is running
- the parking brake is off
- the running selector is not in neutral position.
Should one of those conditions not be true, the actuation of the accelerator pedal will only
result in thermal engine speeding up.
The position of the accelerator pedal - through the thermal engine and the hydrostatic pump -
affects the truck speed, i.e. each position of the pedal potentiometer corresponds to the
following preset values, according to the setting values programmed in the control unit:
- speed of the thermal engine
- pump displacement.
BRAKING / INCHING The brake pedal has two functions: 1) hydrostatic braking (the
pump displacement cancels itself out) with a strength depending on the pedal stroke; 2) “inching”
function, that can be obtained by simultaneously pressing the brake pedal and the accelerator
pedal.
PUMP DISPLACEMENT The displacement of the hydrostatic pump depends on the stroke
of the accelerator pedal (and on the stroke of the brake pedal in the “inching” function). The
accelerator pedal also determines the rate of rotation of the thermal engine (by means of the
actuator).
ANTISTALL FUNCTION During the truck ordinary operation, if the power required by
the hydrostatic transmission exceeds the power that may be supplied to the thermal engine,
the pump displacement will be automatically reduced to avoid the engine to stall.
PARKING BRAKE The parking brake is engaged by pressing a switch located next to the
distributor levers. When the parking brake is on, the accelerator pedal is disabled (the thermal
engine accelerates, but the truck cannot run). If the parking brake is engaged while the truck
is running, the driving wheels will be automatically locked. Therefore, avoid engaging the
parking brake while the truck is running, unless you are in an emergency condition.
CONSTANT SPEED When using the mast levers, tilt system and sideshift, the thermal
engine automatically accelerates to meet the request for additional power; the pump
displacement will be simultaneously reduced to ensure that the truck speed is kept constant.
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INTERNAL
COMBUSTION
SERVICE MANUAL
page 21
PARAMETER SETTING Most part of the transmission operation parameters may be set
via portable terminal.
CALIBRATION The system sensors and actuators (pedals, motor actuator, etc.) are to be
calibrated using the portable terminal.
FAULT DETECTION A warning light located beside the distributor lever indicates the
system faults (the warning light starts blinking). If the failure concerns the hydrostatic pump,
the truck will immediately stop.
DIAGNOSTICS The portable terminal, which is connected to the control unit, allows to
detect and to store any system fault.
DISPLAY The display of the portable terminal allows to view the information about the
transmission operation (thermal engine speed, pump displacement, and so on).
SPEED DECREASE (OPTIONAL) The truck speed may be decreased for example in
case of transmission oil overtemperature.
OIL RADIATOR
HYDRAULIC DIAGRAM
S
EXCHANGE VALVE
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INTERNAL
COMBUSTION
SERVICE MANUAL
page 23
HYDROSTATIC PUMP
PUMP Mod. POCLAIN PV75 SA
Displacement 75.5 cc/rev
Boost pump displacement 13.9 cc/rev
Max. pressure measured in M1 or M2 (stall) 450 Bar
Boost pressure measured in M3 24-30 Bar
Drain pressure measured in T1 or T2 max. 5 Bar
(cold pump) or after temperature stabilization max. 2.8 Bar
Vacuum pressure (absolute pr., measured in S) 0.8 Bar
EXCHANGE UNIT
Valve setting 22 Bar
Boost pump
Solenoid valves
Displacement adjusting
plate
Actuator
To motors
Pump displacement
potentiometer
Hydrostatic
pump
The pump displacement is controlled by two proportional solenoid valves which are fed by
the boost pressure and controlled by the control unit through an electric signal. The spool shift
of the solenoid valves controls the pressure over the two chambers of a piston servocontrol
that is mechanically coupled to the pump plate; the difference in pressure between the two
chambers determines the piston shift, i.e. the displacement shifting.
The pump displacement is then detected by a rotary potentiometer sending a signal proportional
to the plate shift.
The electric control through the solenoid valves and the potentiometer represents a feedbacked
circuit for the adjustment of the pump displacement.
A sensor detecting the speed of rotation is to be found as well.
DRAIN INLET POTENTIOMETER MECHANICAL ZERO
page 24
POTENTIOMETER
CONNECTOR
A
HIGH PRESSURE
B (to motors)
HIGH PRESSURE
MOTOR
SIDE
SERVICE MANUAL
SERVOVALVES FOR
THE DISPLACEMENT
ADJUSTMENT S
CHARGE PUMP INLET PORT
(FROM THE OIL FILTER)
SENSOR FOR THE SPEED OF 1 5/16 - 12 UN - 2B
DRAIN OUTLET ROTATION SERVOVALVE CONNECTOR
T2 (to the radiator)
1 1/16 - 12 UN - 2B
BOOST VALVE
HIGH PRESSURE DETECTION SOCKET
M2 9/16 - 18 UNF - 2B
COMBUSTION
INTERNAL
SERVOVALVE PRESSURE SOCKET 2
M5 7/16 - 20 UNF - 2B
HYDRAULIC MOTOR
Motors Poclain MS 082 (dual-displacement; radial pistons)
The engine is also equipped with an oil-bath multidisc brake that is normally engaged
(wheel locked) by the pre-load of a Belleville washer (negative brake); the brake is
hydraulically released by means of a solenoid valve controlled by the control unit: when
the solenoid is fed, the valve opens and the fuel boost pressure on the brake piston
releases the brake.
The multidisc brake on the motor is used only for the truck parking and emergency
braking; on the other hand, service breaking is a hydrostatic one.
The motor-brake unit is fully lubricated by the transmission oil (oil dripping from the
hydraulic motor).
Gearshifting.
The vehicle is equipped with a dual-displacement engine. The second speed is obtained
by an internal selector that disables half cylinders, thus halving the effective displacement.
This selector is hydraulically actuated - through a 24 bar boost pressure - by the gearshift
solenoid valve, which in turn is controlled by the electronic control unit.
When the engine is started, it is at its max. displacement (934 cc), so that it can generate
the max. possible torque. Pump displacement gradually increases, speeding up the truck
itself. When the pump reaches its max. displacement (75 cc) the control unit controls
the gearshifting by decreasing engine displacement from 934 cc to 467 cc and simultaneously
reducing pump displacement from 75 cc to 35 cc. Truck speed may be then increased
by gradually upshifting the hydrostatic pump displacement (up to 75 cc).
COMBUSTION
INTERNAL
A.R.
HIGH PRESSURE INLETS X
Y NEGATIVE BRAKE DRIVING
DISPLACEMENT SHIFTING DRIVING M16 X 1.5
M14 X 1.5
SERVICE MANUAL
1 Y X
DRAIN HOLE
M18 X 1. 5
To change the oil in the tank for the transmission and hoisting systems, do the following:
- change the oil while the engine is still hot;
- remove plugs (A) and (T) and let the fluid flow out;
- carefully clean the oil tank;
- fill the tank with clean oil up to the max. level marked on dipstick (A) after fastening drain plug (T).
- only use the oil types mentioned in the specifications section in this manual;
- do not use oil that deteriorated due to a long storage.
BRAKES
The brake pedal has two different functions:
- braking (if it is used alone)
- “inching” function if it is used simultaneously with the accelerator pedal.
During ordinary operation, if the truck is slowed down and stopped, the mechanical brakes
act automatically (after approx. 0.5 secs) on motors. Press the accelerator pedal again to
release the brake and to speed up.
When the mechanical brake is engaged, the relevant warning light on the dashboard turns on.
The braking effect may also be obtained by releasing the accelerator pedal (hydrostatic braking)
or by reversing the running direction (hydrostatic reverse braking, more efficient than the mere
hydrostatic braking).
B A
S S
The disc brakes are in oil-bath; they make use of the same oil as the traction hydraulic
motors.
The disc brake unit is composed of 11 discs and 11 counterdiscs. The total disc
thickness is: min. 31.5 mm, max. 34 mm.
In case of breakdown, previously release the brake discs inside the two traction units
to tow the truck.
Brake release
Position appropriate tool (M), code 1996086, one for each brake unit; tighten screw
(N) into hole (L) on the brake unit; keep tool (M) locked and tighten nut (O) until
the brakes unlock.
L
N O
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INTERNAL
COMBUSTION
SERVICE MANUAL
page 31
ELECTRIC SYSTEM
Every 500 hours
- check the push-buttons wiring and operation;
- check the operation of the microswitches located on the pedals;
P WARNING:
DISCONNECT THE TRUCK BATTERY BEFORE SERVICING
THE ELECTRIC SYSTEM AND THE ELECTRONIC EQUIPMENT.
Q BATTERY
Battery (P) is located under the engine bonnet; before servicing, always
disconnect safety connector (Q).
Every 500 hours
- clean the battery poles and terminals;
- grease and tighten the terminals;
Every 1,000 hours
- check the earth connections.
Every 4,000 hours
- replace the battery.
Every 50 hours
- check the electrolyte level and density; top up with distilled water,
if necessary.
The battery is to be recharged when its voltage has decreased by
1.7V or the electrolyte thickness is under 1.16 kg/dm3.
ELECTRIC COMPONENTS
B
C
Fuse specifications
1- F1 -alternator, starter 40A
2- F2 -horn 5 A
5- F5 -system protection 7.5 A
6- F6 -injection pump 5 A
11-F11-glow plug switch 7.5 A
15-F15-rear lights - reverse light 5 A
16-F16-rear lights - brake/stop light 5 A
the other fuses are intended for optional systems
Before replacing a fuse, make sure that the problem generating fuse burning has been solved.
Relays
E1 - start up
E2 - brake validation
E3 - speed increase
E4 - reverse speed validation
E5 - forward speed validation E3-E4-E5-E6-E8-E9 E1-E2
E6 - brake/stop light
RELAIS TYPE RELAIS TYPE
E8 - rear light
CODE CODE
E9 - glow plug warning light
ENGINE ACTUATOR
The engine actuator is controlled by TCS control unit; it adjusts the Diesel engine injection
pump.
The engine actuator is composed of an electric motor controlling the control shaft of the
pump tie rod and of a potentiometer detecting the shaft rotation and generating a feedback
electric signal (voltage).
When calibrating, the control unit correlates the actuator stroke (rotation) measured by
the potentiometer with the thermal engine speed of rotation, measured by the sensor
located on the hydrostatic pump. The unit composed of the actuator and the rev sensor
is a feedback system intended for adjusting the engine speed.
injection pump
tie rod actuator support
BLUE
RED
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SERVICE MANUAL INTERNAL
COMBUSTION
page 34
ROTARY POTENTIOMETER
(on the accelerator and brake pedals) resistance: 2.5 kohm
electric stroke: 54°
mechanical stroke: 60°
LINEAR POTENTIOMETER
(on the mast lever) resistance: 5 kohm
electric stroke: 10 mm
mechanical stroke: 12.5 mm
yellow
red red
green
yellow
green
35b
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SERVICE MANUAL INTERNAL
COMBUSTION
page 36
LEGEND
The [ENTER] key is used for selecting a menu or submenu and for the confirmation of a
parameter numeric value.
The [ESC] key is used for quitting a menu or submenu or for deleting the last character
entered.
The [+] and [-] keys are used for moving through the menu list or increasing and decreasing
the numeric value of a parameter.
Use the numeric keypad to enter the parameter values; use the [.] key for decimal places.
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SERVICE MANUAL INTERNAL
COMBUSTION
page 38
N. Menu Functions
1) CALIBRATION
· when the parking brake is locked and the “calibration status” parameter is “not locked” , it allows the
calibration and configuration of the system elements (calibrating mode);
· when the parking brake is not locked or the “calibration status” parameter is “locked”, that menu
allows to view the output voltages of the system sensors and the state of some components (display mode).
After any calibration, release and engage the parking brake again to exit from the “calibration status” mode and
return to the standard operating mode.
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INTERNAL
COMBUSTION
SERVICE MANUAL
page 39
CALIBRATION MENU
For the TCS correct operation, the voltage values read by the potentiometers in the pedals, the mast
system and the motor actuator must not exceed the limits set. If the mechanical limit stops of the
potentiometer are not properly adjusted, the voltage supplied by the potentiometers and exceeding
the range of values allowed by the control unit disables the calibration procedure.
That trouble may also occur after a correct calibration if, for whatever reason, the limit stop is
modified.
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SERVICE MANUAL INTERNAL
COMBUSTION
page 40
The system calibration is to be performed when the thermal engine is stopped. The following are to be calibrated:
Calibration also includes the actuator setting while the thermal engine is running (ENGINE CALIBRATION). For
the engine calibration, do the following:
Once the calibration procedure is over, check the transmission operation (wheels must be up):
· Release the parking brake
· Position the steering-wheel operated reverse gear to forward gear
· Gradually press the forward pedal: wheels should slowly rotate forwards.
CAUTION: the hydraulic motors must not rotate quickly when wheels are up.
When wheels rotate forwards, check that the voltage of the pump feedback potentiometer increases from 2.5 to
5 volts (for the voltage detection, use “pump neutral” parameter in the “calibration” menu).
Check the correct operation under the following conditions:
- mast lifting, sideshift and tilt operation, etc.: if the relevant levers are adjusted, the thermal engine
will accelerate.
- forward/reverse speed and braking
- parking brake: if engaged, the travel pedal will be disabled (the engine RPM will increase, but the truck
wheels will be locked)
- emergency button.
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INTERNAL
COMBUSTION
SERVICE MANUAL
page 41
For calibrating, voltages are not to exceed the following ranges (voltages may be detected in display mode):
pedal in its min. position 0,35 - 2,4 volts (7 - 48 % of the supply voltage)
pedal in its max. position 2,6 - 4,65 volts (52 - 93 % of the supply voltage)
(the supply voltage of all sensors is of 5 Volts)
B) BRAKE/INCHING CALIBRATION
Allows to define the voltage values corresponding to the min. and max. positions of the brake pedal (and the
“inching” function).
pedal in its min. position 0,35 - 2,4 volts (7 - 48 % of the supply voltage)
pedal in its max. position 2,6 - 4,65 volts (52 - 93 % of the supply voltage)
Allows to define the voltage values corresponding to the maximum and minimum positions of the mast lever.
D) ENGINE CALIBRATION
Allows to match the actuator angular position (voltage of the actuator feedback potentiometer) with the engine
speed of rotation values.
actuator in its min. position 0.35 - 2,4 volts (7 - 40 % of the supply voltage)
actuator in its max. position 2.60 - 4.65 volts (52 - 93 % of the supply voltage)
Such values may be viewed if the parking brake is engaged.
The control unit automatically controls the actuator by bringing it to its minimum and maximum positions (that are
determined by the mechanical limit stops located on the actuator support). With respect to the min. and max.
positions, TCS reads the min. and max. RPM as well as some intermediate values.
The limit stops are to be obtained on the actuator, not on the injection pump.
Allows to define the voltage corresponding to the neutral displacement position of the hydrostatic pump (feedback
potentiometer).
The voltage value must not exceed the following range: 2.48 to 2.52 volts.
(In display mode and when the truck is running, the voltage value must vary. When the wheels rotate forwards, the
potentiometer voltage must tend to 5 Volts and remain constant).
H) REDUCED SPEED
This parameter expressed if the truck reduced speed is activated (enable / disable). This parameter may be
modified (in calibration mode).
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INTERNAL
COMBUSTION
SERVICE MANUAL
page 43
I) NUMBER OF TEETH
This parameter defines the number of pulses (per rev of the thermal engine) sent by the speed sensor to the control
unit.
L) POWER SUPPLY
Displays the supply voltage of the control unit: battery voltage (12 Volts).
M) SENSOR EXCITATION
This parameter displays the voltage supplied by the control unit to the sensors. Correct value: 5 Volts.
Q) CALIBRATION STATUS
This parameter enables or disables the calibration mode.
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SERVICE MANUAL INTERNAL
COMBUSTION
page 44
2) DISPLAY
ENGINE SPEED
Real speed of the thermal engine (expressed in RPM).
PUMP DISPLACEMENT
Pump displacement required by TCS (expressed in cc). Warning: this is the displacement control sent by the
control unit to the pump, so the value displayed may be different from the real displacement.
ENGINE COMMAND
Speed of the thermal engine required by TCS (in RPM).
ANTISTALL
Indicates whether the antistall function is enabled or not (enable/disable).
PARKING BRAKE
Displays whether the negative brakes are set or not (set/not set).
BRAKE SWITCH
Displays whether the parking brake switch is set or not (set/not set).
PUMP FEED-BACK
Actual displacement of the pump (expressed in cc). This is the displacement measured by the potentiometer
located on the pump.
DIRECTION SWITCH
Displays the running direction controlled by the pedal microswitches or the steering-wheel operated reverse
gear (neutral/forward/reverse).
MAST SWITCH
Displays the state of the distributor microswitches 1 = tilt/sideshift (set/not set).
CONSTANT SPEED
Displays the constant speed function enabling when the mast is actuated while the truck is running (set/not set).
REDUCED SPEED
Displays the reduced speed function enabled (the travel speed is limited to a preset percentage value of the
max. speed). Optional.
NEUTRAL DRIFT
Displays the value difference between the theorical and real pump potentiometer value (in mV).
This parameter is present with the Hall potentiometer software only.
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INTERNAL
COMBUSTION
SERVICE MANUAL
page 45
3) PUMP CUSTOMIZED
Allows to set the parameters for the control of the hydrostatic pump.
This parameter is to be used to modify the acceleration and deceleration of the truck.
Enable the program to modify such values (calibration status - not locked).
SENSITIVITY
This parameter defines the sensitivity of the pump control when varying the pedal stroke (this value is expressed
as a percentage of the pump max. displacement control).
3) PUMP CUSTOMIZED
4) ENGINE CUSTOMIZED
Allows setting of the parameters who controls the thermal engine . Do not modify the standard values.
MAST INC.
This parameter defines the time it takes for the actuator to achieve its stroke when the lifting lever is pulled
(higher value of this parameter = longer time for the thermal engine to range from its min. RPM to its
max. RPM).
MAST DEC.
This parameter is similar to the previous one (time it takes for the engine to range from its max. RPM to its
min. RPM when the lifting lever is released).
Ex: engine min. speed: 700 rpm; engine max. speed: 2500 rpm
usable range: 700 - 2500 = 1800 rpm
parameter (mast fixed cmd): 25 %
If the engine operates at a speed higher than 1100 rpm and the hydraulic lever is activated, the actuator will
bring the engine rpm to: 1100 + (2500 - 700)x0.25 = 1550 rpm.
5) FAULT DETECTED
“Excitation Sensor” The exitation voltage of the sensor is < 2V or > 5.5V.
“Power Supply” The supply voltage of TCS control unit is < 9.5V or > 32V for more than
2 sec. long.
“Travel Pedal Sensor” The signal (voltage) of the travel pedal potentiometer has exceeded the
limits set while calibrating.
“Break/Inching Pedal Sensor” The signal (voltage) of the brake pedal potentiometer has exceeded the
limits set while calibrating.
“Mast Lever Sensor” The signal (voltage) of the mast lever has exceeded the limits set while
calibrating.
“Actuator Sensor” The signal (voltage) of the feedback potentiometer has exceeded the limits
set while calibrating.
“Error on Actuator control loop” >20% error, for more than 0.5 secs, between the actuator setpoint and the
potentiometer feedback
“Error on pump control loop” >20% error, for more than 0.5 secs, between the pump control signal and
the potentiometer feedback signal in the pump.
“Feed bak error” Pump feed back is < 0.25V or > 4.75V.
“Neutral out of range” During the calibration the pump neutral is out the limits fixed.
“Pump neutral drift too high” The difference between the pump in neutral calibration function and the
pump in neutral while the values are not fed is >341 mV
“Feedback moves too fast” The pump feedback changes too fast in comparison with the real change of
the pump displacement.
“Eeprom error at address” One parameter at least is outside the field of acceptable values.
4,0 - 4,5 - 5,0 t
SERVICE MANUAL INTERNAL
COMBUSTION
page 47B
“Direction switches error” The TCS control unit takes contemporarily the forward and reverse gear
(running mode) started..
6) INFORMATION
7) PH PARAMETERS
- PASSWORD
Enter the password (4 numbers) with the digital key and then valid (enter).
Press the key / esc then [+] and [-] in order to haves access to the rest of the menu.
- INVERSION BRAKING
This function is made to have a braking action if direction switch is set in the reverse position during the translation
of the machine.
The brake action will be proportionnal to the position of the travel pedal.
- INVERSION DESPLACEMENT
This parameter set the inversion time range from: 0 - 10 cc
- REGULATOR OFFSET
This is the acceptable difference between the ordered engine speed and the measured engine speed.
If this value is exceeded, the antistall function is active.
4,0 - 4,5 - 5,0 t
INTERNAL
COMBUSTION
SERVICE MANUAL
page 47C
- ANTISTALL COEF
Coefficient apply to the action of antistall function.
The parameter change from 3 to 8.
Bigger is the values more is the desplacement decrease.
- DERIVEE ANTISTALL
Definition of the derived gain for the antistall action. The parameter is a variable number from 10 to 30.
Bigger is the number, bigger is the sensibility at the RPM variation on antistall.
8) EPROM RESET
- PASSWORD
Enter the password (4 numbers) with the digital key and then valid (enter).
Press the key / esc then [+] and [-] in order to haves access to the rest of the menu.
The voltage values read by the transmission potentiometers (pedals, hoisting, etc.) must not exceed the limits set.
If there is some wiring failure or the mechanical limit stops of the potentiometers are not properly adjusted, the
voltage they supply will exceed the allowable range for the control unit, thus preventing the calibration procedure.
In that case, the terminal will display one of the following messages (while calibrating or in the “fault detected”
alarm menu):
1) TRAVEL PEDAL
ê
release the parking brake (the terminal will range from
the CALIBRATION MODE to the
DISPLAY MODE)
ê
select the (the terminal will display the
TRAVEL PEDAL submenu voltage - expressed in volts - that
is supplied from the otentiometer
in the travel pedal)
ê
yes voltage = 0 volt? no
ê ê
check the hold down the [ENTER] key and
potentiometer wiring check if voltage changes when
the pedal is pressed
ê
does voltage change?
yes no
ê ê
press the [ENTER] key to check the potentiometer wiring
measure the min. and max. voltage
supplied by the potentiometer
ê
adjust the mechanical limit stop of
the pedal so that the voltage does
not exceed the ranges set
(see “travel calibration”)
2) BRAKE/INCHING PEDAL
ê
release the parking brake (the terminal will range from
the CALIBRATION MODE to the
DISPLAY MODE)
ê
select the BRAKE/ (the terminal will display the voltage in
INCHING PEDAL submenu volts, that is supplied by the brake
pedal potentiometer)
ê
yes voltage = 0 volt? no
ê ê
check the hold down the [ENTER] key and
potentiometer wiring check if voltage changes when
the pedal is pressed
ê
does voltage change?
yes no
ê ê
press the [ENTER] key to check the potentiometer wiring
measure the min. and max. voltage
supplied by the potentiometer
ê
adjust the mechanical limit stops of
the pedal so that the voltage does
not exceed the ranges set
(see “travel calibration”)
3) MAST LEVER
ê
release the parking brake (the terminal will range from
the CALIBRATION MODE to the
DISPLAY MODE)
ê
select the (the terminal will display the
MAST LEVER submenu voltage in volts, that is supplied
by the mast lever)
ê
yes voltage = 0 volt ? no
ê ê
check the potentiometer Hold down the [ENTER] key and
wiring check whether voltage changes
when the lever is pulled
ê
does voltage change?
yes no
ê ê
press [ENTER] to measure the check the electrical connections
min. and max. voltage supplied by of the potentiometer
the potentiometer
ê
Adjust the shims of the
potentiometer support bracket so
that the voltage does not exceed
the ranges set (see “mast lever
calibration”).
If the lever is shifted
forward from its middle position
(for the forks lowering) voltage is
not to decrease.
ê
release the parking brake (the terminal will switch from the
CALIBRATION MODE to the DISPLAY
MODE)
ê
select the ENGINE (the terminal will display the voltage,
CALIBRATION submenu in volts, supplied by the potentiometer of
of the actuator)
ê (engage the
yes voltage = 0 volts? no parking brake and
press the
accelerator pedal)
ê ê
check the electrical con- hold down the [ENTER] key and
nections of the actuator check if voltage changes while the
actuator rotates
ê
does voltage change?
yes no
ê ê
press the [ENTER] key to measure check the actuator electrical connections
the min. and max. voltage supplied
by the actuator potentiometer
ê
adjust the length of the tie rod so
that voltage does not exceed
the ranges set
(see “engine calibration”)
ê
release the parking brake (the terminal will range from the
CALIBRATION MODE to the
DISPLAY MODE)
ê
select the
PUMP NEUTRAL submenu (the terminal will display the
voltage, in volts, that is supplied
by the potentiometer in the
ê hydrostatic pump)
yes voltage = 0 volts or 5 volts ? no
ê ê
check the potentiometer voltage = 2.48 ¸ 2.52 volts ?
electrical connections
yes no
ê ê
engage the parking brake, - check the potentiometer wiring
switch to CALIBRATION mode - lift the truck on the shim blocks,
and calibrate the pump electrically disconnect the pump
potentiometer to zero solenoid valves and start up the
engine: if the pump supplies some
oil, the trouble is a hydraulic or
mechanical type (mechanical
maladjustment of the pump plate
positioning in neutral
displacement)
- after disconnecting the valves, if the
pump supplies some oil, switch off
the engine and hold down the
[ENTER] key in order to read the
voltage, until a 2.5 volt value is
obtained.
ê
engage the parking brake, switch
to CALIBRATION mode and
calibrate the pump potentiometer
zero.
4,0 - 4,5 - 5,0 t
INTERNAL
COMBUSTION
SERVICE MANUAL
page 53
Any system failure is signalled by the blinking warning light located beside the distributor levers.
The blinking intermittence indicates the failure importance.
The kind of fault is displayed in the FAULT DETECTED menu (“FAULT OCCURRING NOW”
submenu).
If the warning light blinks slowly (0.5 Hz) the fault is not very important; the machine is able
to work.
- >20% error, for more than 0.5 secs, - check the actuator wiring
error on actuator
between the actuator setpoint and the - check theactuator potentiometer
control loop
potentiometer feedback output signal (if you press the
- connector disconnected or wrong wiring. accelerator pedal, the actuator
This message may be
shall rotate forward and the
displayed if the
voltage - measured in “engine
accelerator is pressed
calibration” when the brake is
(green light on) when
released - shall increase)
the engine is off and the
brake is unlocked
power supply out of - the supply voltage of TCS control unit - check the supply voltage value
range is not included in the 9.5 - 48 volts range
4,0 - 4,5 - 5,0 t
SERVICE MANUAL INTERNAL
COMBUSTION
page 54
If the warning light blinks quickly (1 Hz) the fault is serious; the machine stops.
- >20% error, for more than 0.5 - check the pump wiring
error on pump secs, between the pump control (potentiometer and solenoid valves)
control loop signal and the potentiometer - check that the feedback potentiometer
feedback signal in the pump voltage properly changes while
controlling the solenoid valves
- measure the min. and max. voltage of
the pump potentiometer and check that
the control max. value is kept constant
during the forward and reverse running
mode (when the wheels turn forwards,
the potentiometer voltage has to tend
to 5 volts) (when the machine is running
in the pump neutral calibration function)
4,0 - 4,5 - 5,0 t
INTERNAL
COMBUSTION
SERVICE MANUAL
page 55
TROUBLESHOOTING
WHEELS / TYRES
C B
STEERING CONTROL
A
The hydraulic steering unit uses the same oil as the hoisting unit.
Orbitrol (A), located on the steering column, sends the control from
pump (G) to the steering cylinder.
F
CHECKING THE SYSTEM SEALING AND CLEANING
THE POWER STEERING SYSTEM
Every 250 hours
- Check the whole system for any possible leakage; before servicing,
release the system pressure.
G
POWER STEERING
DIAGRAM
4,0 - 4,5 - 5,0 t
SERVICE MANUAL INTERNAL
COMBUSTION
page 58
STEERING AXLE
If any abnormal consumption of the wheel tread is observed, the following controls
should be made:
- check the parallelism of the steered wheels;
- check that the steering angle of the wheels is the same in both directions.
B = 78°
D ANGLE MEASURED BY THE AXLE FRAME TO THE
INTERNAL WHEEL THROUGH A SPECIAL DEVICE
E
F
D
END STROKE
SETTING SCREW
STEERING AXLE
4,0 - 4,5 - 5,0 t
INTERNAL
COMBUSTION
SERVICE MANUAL
page 59
BEARING ADJUSTMENT
Steering wheels
- lift the steering wheels
- remove cap (1);
- remove check pin (4);
- fasten the nut with a torque setting of 6 dNm;
- turn the hub of 2-3 turns in both senses;
- unfasten nut (3) and retighten with a 2-1 daNm torque;
- check that the wheels slide correctly (max. rolling final torque: 0.2 dNm)
and that there is no side play (maximum axial play of 0.05 mm);
- reassemble the check pin;
- reassemble the cap (1);
- lower the wheels again and check that all nuts fixing the wheel disk (5) to
hub (2) are well tightened.
3
4,0 - 4,5 - 5,0 t
SERVICE MANUAL INTERNAL
COMBUSTION
page 60
HYDRAULIC DISTRIBUTOR
MAST GROUPS
The mast profile - CESAB design - with double stiffening flange is characterised by a high
flexural and torsional strength.
It allows wide visibility thanks to the reduced dimensions of the profile itself.
Cylinders are single-acting type.
The sideshift system has been housed inside the profiles.
The mast group is a roller type with a variable centre distance (i.e. a fixed roller is fitted on the
outer mast and a mobile one on the inner mast, instead of a number of mobile rollers only on
the inner mast). This solution ensures better grip and stability on operation.
Other features: side plays adjustable from outside. Plastic guide shoes. Roller bearings with
grease nipples, ball joints on axle couplings and tilt cylinders.
Lifting cylinders:
Duplex mast: VT 2 side cylinders
FFL 2 central cylinders
(two small FFL side cylinders, and a central lifting one, old version)
(two small FFL side cylinders, and two side lifting cylinder
diplacement type, old version)
Triplex mast VT 2 side cylinders
FFL 2 side cylinders
2 central cylinders
Fork carriage
Internal
section bar
Intermediate
section bar
External
section bar
4,0 - 4,5 - 5,0 t
INTERNAL
COMBUSTION
SERVICE MANUAL
page 63
LUBRICATION
D
Masts
A) tilt cylinders
2+2 grease nipples
B) mast coupling
1+1 grease nipples
B
Fork mounting carriage and sideshift
F Every 50 hours
G - lubricate the sideshift guides through the grease nipples.
C
Every 2,000 hours
- check the conditions of the guide rollers; they
have to rotate freely and not to be too worn
out.
C) Sideshift
(upper part) 2 grease nipples
(lower part) no grease nipple
INSTALLATION CHECKS
C
SAFETY SPECIFICATIONS
Tightening torques
- Nuts of the stop collars: 0.8 to 1.2 daNm
2
5
Fig. A Fig. B
4,0 - 4,5 - 5,0 t
SERVICE MANUAL INTERNAL
COMBUSTION
page 66
1ST CHECK
Remove the drain pipe from the cylinder (fig. C)
2nd CHECK
(To be carried out if the 1st inspection has been
successful and after seal replacement).
CHAIN INSPECTION
Every 500 hours (anyway, chains are to be checked every 3 months)
- chains are not to be faulty or worn out.
To check if the chain links are worn out, use the appropriate ruler; remember that
chains must be replaced when, in a portion corresponding to 34 pitches, only
33 pitches are found.
Use of original CESAB chains will guarantee that the safety requirements
stated by the regulations in force are complied with.
FORK INSPECTION
(to be performed every 1,000 hours)
X = 203 mm
4,0 - 4,5 - 5,0 t
SERVICE MANUAL INTERNAL
COMBUSTION
page 68
3$576,192/9('
86('7<3( 63(&,),&$7,216 47<
:+((/72548(
'5,9(81,772548(
9$5,28672548(6
RUNNING IN MAINTENANCE
DWKRXUVIRU0(',80,17(16(
86(
DWGD\VPRQWKV)25
2&&$6,21$/86(
(1*,1(6
&+$66,6$1'&21752/6
/,)7,1*81,70$676
oil filter
+<'5267$7,&75$160,66,21
transmission oil
LEGEND
'
In the maintenance table showing a visual The servicing periods are divided into hours, considering
control and cleaning of the parts indicated. an average working day of 8 hours of effective operation.
If the truck is used on average for less than 8 hours per
& I n the maintenance table showing the day, refer to the schedules expressed in days/months
replacement of the parts indicated.
MAINTENANCE TIMES
DWKRXUVIRU0(',80,17(16(
8 50 250 500 1 000 2 000 4 000 10 000
86(
DWGD\VPRQWKV
1/- 7/- -/1 -/3 -/6 -/12 -/24 -/60
)252&&$6,21$/86(
forks
mast tilting
lifting chains
MAINTENANCE TIMES
DIWHULKRXUV)25
0(',80,17(16(86(
DIWHUGD\VPRQWKV)25
1/- 7/- -/1 -/3 -/6 -/12 -/24 -/60
2&&$6,21$/86(
&+$66,6$1'&200$1'6
chassis - cleaning
bolts in general
driver’s seat
tyre pressures
steering lock
MAINTENANCE TIMES
DWKRXUVIRU0(',80,17(16(
86(
DWGD\VPRQWKV)252&&$6,21
1/- 7/- -/1 -/3 -/6 -/12 -/24 -/60 #
86(
(1*,1(
cooling liquid
air filter
cyclone prefilter
engine supports
MAINTENANCE TIMES
DWKRXUVIRU0(',80,17(16(
86(
DWLGD\VPRQWKVIRU
2&&$6,21$/86(
(/(&75,&6<67(0
+<'5267$7,&75$160,66,21
system seal
transmissin oil
complete unit
Totaldokument
BT Cargo CBD 40-50
Var 250:e timme
0:0 Grupp 0 Hel maskin 2:0 Grupp 2 Hydrostatik 5:6 Batteri, fastsättning
0:1 Dörrar/luckor 2:1 Läckage 5:7 Säkringar
0:2 Motviktsinfästning 2:2 Funktion 5:8 Batterivätskenivå
0:3 Förarskydd/hytt
0:4 Skyltar/dekaler 3:0 Grupp 3 Bromsar/hjul 6:0 Grupp 6 Hydraulik
0:5 Förarmiljö 3:1 Däck/hjul 6:1 Slangar/rör
0:6 Stol/mattor 3:2 Lufttryck däck 6:2 Ventilreglage/länkage
0:7 Pedalgummin 3:3 Hjulbultar/hjullager 6:3 Oljenivå
0:8 Torkare/spolare 3:4 Färdbroms, funktion/läckage
0:9 Provkörning test av 3:5 Parkeringsbroms, funktion 7:0 Grupp 7 Arbetsfunktion
samtliga funktioner 3:6 Pedallänkage 7:1 Lyftstativ, infästning
0:10 Smörjning enligt schema 7:2 Gafflar
0:11 Tvätt/rengöring 4:0 Grupp 4 Styrning 7:3 Lyftkedjor
4:1 Styrleder/Styrspindlar 7:4 Laststöd
1:0 Grupp 1 Motor 4:2 Styrcylinder, fastsättning 7:5 Lyft-/tiltcylindrar
1:1 Missljud/läckage 4:3 Styrlagring/upphängning
1:2 Gaspedal/reglage
1:3 Luftfilter, kontroll 5:0 Grupp 5 Elsystem
1:4 Kylvätska, nivå/fryspunkt 5:1 Belysning/körriktningsvisare
1:5 Remmar, kontroll 5:2 Instrument/kontrollampor
1:6 Motorolja, byte 5:3 Signalhorn
1:7 Motoroljefilter, byte 5:4 P-broms-/Backalarm
1:8 Bränslesystem, läckage 5:5 Timmätare, avläsning
1:9 Glödning
Var 500:e timme tillkommer: Var 1000:e timme tillkommer: Var 2000:e timme tillkommer:
0:0 Grupp 0 Hel maskin 0:0 Grupp 0 Hel maskin 0:0 Grupp 0 Hel maskin
0:12 Bultar/Muttrar, fastsättning 0:13 Bränsletank, rengöring 0:14 Ram, kontroll av sprickor
CBD/CBG 15-50
Chassie/hel maskin Sida 5
© BT Svenska AB 01/06
Cargo Range
CESAB S.p.A
via Persicetana Vecchia, 10 40132 Bologna - Italy
Tel. (0039) 051.20 54 11
Fax (0039) 051.72 80 07
E-mail: cesab@cesab.it
press+
press+
acquisition of the
ê neutral pump Calibration
Calibration position, ENTER Pump Neutral
Pump neutral è Completed ended acquisition of
the neutral pump
press+ é position, ESC
ê
Calibration
Max. forward speed NOT MODIFY
press+
ê FUNCTION TO BE CARRIED OUT WITH THE ENGINE ON
Calibration NOT MODIFY
Max. reverse speed acquisition of the
Calibration min. and max.
RPM of the Engine Calibration Engine Calibration
Engine Calibration Actuator Presence Press 1
press+ engine, ENTER Clutch Presence
ê è Yes (1) No (0) Yes (1) No (0)
Calibration é
Reduce speed NOT MODIFY Press 0
then the engine starts
press+ to accelerate by itself
ê
Calibration
NOT MODIFY Engine Calibration
Number of teeth ended acquisition Slowest engine speed
of the min. and Reading......
press+ max. RPM of the
ê engine, ENTER
Calibration NOT MODIFY
Power supply
Engine Calibration Calibration Engine Calibration
press+ End of engine Engine Calibration Highest engine speed
ê calibration Reading...(7 mesures) Reading.........
NOT
Calibration MODIFY Calibration
Pump pot. inverted Sensor excitation NOT MODIFY
ê
press+ press+
NOT ê
Calibration MODIFY Calibration NOT MODIFY
Parkingbrakeset Multi-disk brake
APRIL 2000
CBD 4,0 - 4,5 -5,0
DIAGRAM FOR USING CONSOLE (ANALYSER)
-Connect the console and turn the key DISPLAY SECTION
"DISPLAY"
ê
Display ENTER
Display the real engine RPM
Engine speed
ê
ESC
DISPLAY
CONSOLE press+
ê
ENTER Display the pump displacement
ê
PRESS Display
ENTER requested by the Logic Unit (cc)
ê
Pumpdisplacement ESC
Calibration press+
ê
ê
Display ENTER
Display the engine RPM
Enginecommand
ê
PRESS+ ESC requested by the Logic Unit
press+
Display ê
ê
Display ENTER Display the status of the
Antistall function (enable / disable)
ê
press ENTER,, ESC
to display the information of
the engine / hydrostatic pump press+
ê
Display ENTER
ê
Dispaly the status of the negative
Parkingbrake brakes (enable / disable)
ê
ESC
press+
ê
Display Display the status of the parking
ê
ENTER
Brakeswitch brake switch (set / not set)
ê
ESC
N.B.: TO READ THE
press+
VALUES ON SEQUENCE ê
KEEP ENTER PUSH
ê
press+
ê
Display the real pump
ê
Display ENTER
displacement (cc) by the
Pump feed-back
ê
ESC potentiometer
press+
ê
Display the status of the direction switches
ê
Display ENTER
Directionswitch (neutral / forward / backward)
ê
ESC
press+
ê
Display the status of the control valve switches
ê
Display ENTER
1=tilting/sideshift (set / not set)
Mastswitch
ê
ESC
press+
ê
Display the constant driving speed function
ê
Display ENTER
Constantspeed status with the lifting activated (set / not set)
ê
ESC
press+
ê
Display the reduced speed
ê
Display ENTER
function status (enable / disable)
Reduced speed
ê
ESC
press+
ê
Display the different of the pump potentiometer
ê
Display ENTER
signal from the theoretic value (in mV)
ê
Neutraldrift ESC
APRIL 2000
CBD 4,0 - 4,5 -5,0
DIAGRAM FOR USING CONSOLE (ANALYSER)
-Connect the console and turn the key "ENGINE CUSTOMIZED"
SECTION
DISPLAY
CONSOLE
ENTER
ê
Calibration
è è Calibration
Travel Pedal
ESC
press +
Display
press +
Engine Customized not modified
Pump Customized Travel pedal Inc.
press+
press +
Engine Customized
press ENTER,, Travel pedal Dec. not modified
Engine Customized engine setting
è press+
engine RPM
with sideshift set the requested value
ESC Engine Customized Engine Customized
ENTER, typing it directly by the
Mast fixed Cmd 2 è Mast fixed Cmd 2 keybord numbers or
é 45 Percent pressing + o -, ENTER
(N.B. more RPM,
higher value
less RPM,
lower value)
ESC Engine Customized
Mast fixed Cmd 2
45 Percent
APRIL 2000
CBD 4,0 - 4,5 -5,0
DIAGRAM FOR USING CONSOLE (ANALYSER)
-Connect the console and turn the key
ALARMS SECTION
DISPLAY "FAULT DETECTED"
CONSOLLE
PRESS
ENTER
Calibration
press+
Dispaly
press+
Pump Customized
press+
Engine Customized
ê ENTER, to display the
ESC
Fault detected faults in real time Fault detected
press+
Fault occuring now è Fault occuring now è
press ENTER,
to display the faults ê No default
Fault detected
è press+
no alarms
press+
é
Fault detected ESC
Fault occuring now è
Actuator sensor
alarm present
ENTER, to display the
stored alarms (faults)
Fault detected (max 5) Fault detected
Fault since startup è Fault since startup
é Start of the list
press+
to read the
alarms Fault detected
Fault since startup
Neutral out of range
press+
Fault detected
ESC
Fault since startup
End of the list
APRIL 2000
CBD 4,0 - 4,5 -5,0
DIAGRAM FOR USING CONSOLE (ANALYSER)
-Connect the console and turn the key without starting MAIN MENU
DISPLAY
CONSOLE
Press ENTER to
select the main menu
Calibration Calibration of the potentiometers and the transmission actuators (pedals, control
valve, engine actuator, etc.)
Press +
Press +
Pump Customized
Personalization of the transmission behavior
Press +
Press +
Press +
Press +
Press +
Press+
Motor Shifting
Not accessible (PASSWORD)
Press+
Actuator Pid
Not accessible (PASSWORD)
Press +
APRIL 2000
CBD 4,0 - 4,5 -5,0
DIAGRAM FOR USING CONSOLE (ANALYSER)
-Connect the console and turn the key
"PUMP CUSTOMIZED"
DISPLAY SECTION
CONSOLE
ENTER
ê
Calibration
è è Calibration
Travel Pedal
ESC
press +
Display
press +
press ENTER, pump acceleration
pump setting time, ENTER,
Pump Customized Pump Customized Pump Customized
è Travel pedal Inc. è Travel pedal Inc.
é ê é 5.0 Seconds
set the requested value typing it directly by the
press+ keybord numbers or pressing + o -, ENTER
(N.B. quicker acceleration,lower value
slower acceleration,higher value)
ESC
Pump Customized
Travel pedal Inc.
5.0 Seconds
pump deceleration
time, ENTER
Pump Customized (braking) Pump Customized
Travel pedal Dec. è Travel pedal Dec.
ê é 5.0 Seconds
set the requested value typing it directly by the
keybord numbers or pressing + o -, ENTER
press+ (N.B. stronger brake ,lower value
softer brake, higher value)
Pump Customized
ESC Travel pedal Dec.
5.0 Seconds
indicatore temperatura ac water temperature indicator Wassertemperaturanzeiger indicateur temperature de l’eau indicador temperatura del agua
intas.filtro aria air filter clogging Luftfilterverstopfung encrassement filtre à air obstrucción filtro aire
intas.filtro olio oil filter clogging Ölfilterverstopfung encrassement filtre huile obstrucció filtro aceite
intas.filtro olio idraul. hydraulic oil filter clogging Hydraulikölfilterverstopfung encrassement filtre huile hydr. obstrucción filtro aceite hidr.
inversore inversor lever Umschaltung inverseur de direction palanca de inversión
inversore manuale drive direction lever Handumschaltung inverseur de direction palanca de inversión
livello carburante fuel level Treibstoffstand niveau carburant nivel carburante
liv.liquido freni brake fluid level Bremsflüssigkeitsstand jauge d’huile de freins nivel aceite frenos
luci posteriori back lights Rücklichte lumières arrières luces traseras
luci retromarcia reversing lamps Rückfahrlampen ampoule marche arrière lampara de marcha atrás
marcia avanti forward speed Vorwärtsgang marche avant marcha adelante
marcia indietro backward speed Rückwärtsgang marche arrière marcha atrás
marcia lenta slow speed langsamer Gang marche lente marcha lenta
mot.trazione traction motor Fahrmotor moteur de traction motor de tracción
motore avviamento starter motor Anlaßmotor démarreur motor de arranque
motore idroguida power steering motor Hydrolenkungsmotor moteur direction assistée motor servodirección
motore pompa pump motor Pumpenmotor moteur pompe motor bomba
pedale freno brake pedal Bremsepedal pédale du frein pedal del freno
pedaliera pedals Pedale jeu de pédales juego de pedales
pedaliera doppia double pedals Doppelpedal pédales double pedales doble
pompa pump Pumpe pompe bomba
pompa iniezione injection pump Einspritzungspumpe pompe d’injection bomba inyección
post combustione afterburning Nachverbrennung postcombustion postcombustión
potenziometro sollev. lifting potentiometer Hubpotentiometer potentiomètre d’élévation potenciómetro levantamiento
pressione olio motore motor oil pressure Ölmotordruck pression d’huile moteur presión aceite motor
pressostato freni brakes press.switch Bremsdruckschalter pressostat freins presóstato frenos
pulsante clacson horn push button Hupeknopf poussoir klaxon pulsador de claxon
pulsante emergenza emergency.pushbutton Notdruckknopf poussoir d’urgence pulsador de emergencia
relè avviamento starter relay Anlaßrelais relais démarreur relé arranque
riserva gas LPG reserve GPL Reserve réserve GPL reserva GPL
scatola acc. speed box Fahrschalter boitier du vitesse caja aceleradores
sensore velocita’ speed sensor Geschwindigkeitsensor senseur de vitesse sensor de velocidad
sollevamento lifting Hub élévation levantamiento
spia candelette glow plugs warning light Glühkerzenwarnlampe voyant bougies de chauffage luz testigo bujías incandescen.
LEGEND
DESCRIPTION ENGLISH DEUTSCH FRANCAIS ESPAÑOL
Programmering av TCS-systemet
BT Cargo CBD/CBG 2.5-5.0
F1 F2 F3 F4
A B C D E
/ ( 1 2 3
F G H I J
* ) 4 5 6
K L M N O
- # 7 8 9
P Q R S T
, .
+ = 0
U V W X Y
CTRL ESC
SHIFT SPACE ENTER
Z BKSP
Connect the
console and turn the
key without starting
Press ENTER
to select the
main menu
ENTER
+
Display Display information on the transmission (engine RPM, transmission
displacement, micro switches status, etc.)
+
Pump Personalization of the transmission behavior
Customised
+
Engine Personalization of the engine setting
Customised
+
Fault
Detected System fault display
+
Information Software version
+
Ph Parameters Not accessible (Password only)
+
Eeprom reset Not accessible (Password only)
+ End of list 2.5 - 3.5t
+
Actuator Pid Not accessible (Password only)
ENTER
the program
- +
press
+ ESC
Configuration
accelerator pedal Calibration
ENTER potentiometer Calibration
Calibration Travel pedal Travel Pedal
Calibration Travel Pedal If Forward switch
ENTER Don’t touch the ENTER
travel pedal (’ENT’) select it (’ENT’)
ENTER
Operate the forward
switch lever or depress
the twin forward. Pedal
N.B. With the program to close switch
locked it is possible to Calibration Calibration Travel Calibration
read the sensor Travel Pedal Press a key Pedal ENTER Travel Pedal
Forward complete Full depression in Forward complete
values.. (ENT) Forward (Press a key) (ENT)
ENTER
ENTER
Operate the reverse
switch lever or depress
the twin reverse. Pedal
to close switch
To page 3
Calibration Mast Lever
Sida 2
BT Cargo Teknikutbildning Programmering av TCS-systemet
BT Cargo CBD/CBG 2.5-5.0
Calibration
From page 2
Calibration Mast Lever
+
Acquisition of
the neutral Calibration
pump position Pump neutral Ended acquisition
Calibration Completed of the neutral
Pump Neutral ENTER pump position
+
Calibration May be Modified
max.forward speed
+
Calibration
Max.reverse speed May be Modified FUNCTION TO BE CARRIED
OUT WITH THE ENGINE ON
+ Standard
value
850 RPM
+ NOT
MODIFY
Ended acquisition
of the min. and max
Reading.......
Calibration Calibration
Maxi engine speed Power supply
Calibration
+ NOT
+ NOT
Engine Calibration
Reading...
Engine Calibration
Highest engine speed
Reading.....
MODIFY MODIFY (8 values)
Calibration Calibration
Pump pot.inverted Sensor excitation
+ + NOT
NOT MODIFY
Back to calibration
Calibration
MODIFY
+ Calibration +
NOT MODIFY
Calibration
Pump pot.inverted
+ Back to calibration
Multi disc brake Parking brake set
Sida 3
BT Cargo Teknikutbildning Programmering av TCS-systemet
Display BT Cargo CBD/CBG 2.5-5.0
Menu Display ENTER
Engine Speed Display the real engine RPM
ESC
+ Display
ENTER Display the pump displacement
pump displacement requested by the logic unit (cc)
ESC
ENTER + ENTER
Display Display the engine RPM
Engine command requested by the logic unit
Calibration ESC
+ ENTER
+ Display
Antistall
ESC
Display the status of the
function (enable / disable)
Display
Reduced speed
ENTER
+ Display the reduced speed function
ESC status (enable / disable)
+ ENTER Display the difference of the pump potentiometer
Display List for
Neutral drift signal from the theoretical value (in mV)
ESC 2.5 - 3.5t
ESCAPE ENTER Display the signal of the engine
Display
Actuator feed back actuator in volts
ESC
+ Display
ENTER
Display the voltage of the logic
Power supply unit (enable / disable)
ESC
+ Display
ENTER
Display the sensor voltage supplied by the
Sensor excitation logic unit
ESC
ESCAPE
+ Display
ENTER Display the difference of the pump potentiometer
Neutral drift signal from the theoretic value (in mV)
ESC
Sida 4
BT Cargo Teknikutbildning Programmering av TCS-systemet
Pump Customised BT Cargo CBD/CBG 2.5-5.0
Section
ENTER
Calibration Calibration
travel Pedal
ESCAPE
+ ESC
Pump acceleration
Display time
Pump Customised ENTER Pump Customised
+ Travel pedal Inc. Travel pedal Inc.
5.0 Seconds
Pump
ESC
ENTER + Set the requested value by typing it directly
Customised with the keyboard numbers or pressing + 0 -
ENTER ( N.B. Quicker acceleration, lower
value, slower acceleration, higher value)
ESCAPE Pump Customised
Travel pedal Inc.
5.0 Seconds
Pump deceleration
time (Braking) Pump Customised
Pump Customised Travel pedal Dec.
Travel pedal Dec. ENTER 5.0 Seconds
Sida 5
BT Cargo Teknikutbildning Programmering av TCS-systemet
Engine Customised BT Cargo CBD/CBG 2.5-5.0
Section
ENTER - + ESC
ENTER
Calibration Calibration
travel Pedal
ESCAPE
+
Display
+ Engine Customised
Travel pedal Inc.
Pump
Customised +
+ Engine Customised
Travel pedal Dec.
Engine
Customised
ENTER +
Engine Customised Set the requested value by typing it
Mast Inc. directly, or by the +0- ENTER
ENTER
Engine Customised
ESCAPE Mast fixed Cmd. 2
45%
Sida 6
BT Cargo Teknikutbildning Programmering av TCS-systemet
Alarms Section BT Cargo CBD/CBG 2.5-5.0
“Fault Detected”
DISPLAY CONSOLE
ENTER
Calibration
+
Display
+
Pump
Customised
ESC
ENTER To display the
Engine faults in real time Fault detected
Fault Detected Fault occuring now
Customised Fault occuring now No default
+ Press ENTER
+ No alarms
+
To read
the alarms
Fault detected
Example:- Fault since startup
Neutral out of range
+
ESC Fault detected
Fault since startup
End of the list
Sida 7
BT Cargo Teknikutbildning Programmering av TCS-systemet
Här är huvudmenyerna:
N Meny Funktion
3 PUMP CUSTOMIZED to customize the transmission (more or less prompt braking and
acceleration)
4 ENGINE CUSTOMIZED to customize the thermal engine control (higher or lower acceleration
of the thermal engine, engine speed when the tilt system and the
sideshift are on,...)
1 CALIBRATION
Calibrating mode
when the parking brake is locked and the “calibration status” parameter is “not locked”, it allows the
calibration and configuration of the system.
Display mode
when the parking brake is not locked or the “calibration status” parameter is “locked” this menu
views the output voltages of the system sensors and the state of some components.
After calibration, release and engage the parking brake again to exit from the “calibration status” mode and
return to the standard operating mode.
Sida 8
BT Cargo Teknikutbildning Programmering av TCS-systemet
CALIBRATION MENU
A Travel pedal calibration of the travel pedal display of the voltage supplied by the
potentiometer for the travel pedal
B brake / inching pedal calibration of the brake pedal display of the voltage supplied by the
potentiometer for the brake pedal
C mast lever calibration of the mast lever display of the voltage supplied by the
potentiometer for the mast lever
D engine calibration calibration of the actuator-thermal display of the voltage supplied by the
potentiometer for the actuator
E pump neutral calibration of the pump in neutral display of the voltage supplied by the
position potentiometer for the hydrostatic pump
F max forward speed limiting of the truck max display of truck forward speed
forward speed (as a percentage of the max speed)
G max reverse speed limiting of the truck max display of the truck reverse speed
reverse speed (as a percentage of the max speed)
H parking brake set definition of the brake pedal displays the brake pedal position in
position in which the mechanical which the mechanical brake is locked
pedal is engaged
I min engine speed definition of the minimum engine displays the minimum engine RPM
RPM
L max engine speed definition of the maximum engine displays the maximum engine RPM
RPM
M pump pot. Inverted definition of the connections type displays the connections type
of the pump potentiometer of the pump potentiometer
N calibration status validations and invalidation of the status of the calibration menu
calibration menu
O reduced speed limiting of the truck max. Speed displays if the truck reduced speed is
(Enable / disable)
P number of teeth definition of the number of teeth display of the number of teeth/rev
Per engine rev (speed sensor in
The thermal engine
R power supply measures the supply voltage of measures the supply voltage of
Control unit the control unit
S sensor excitation measures the supply voltage of measures the supply voltage of the
Sensors sensors
T multi disc brake definition of the type of brake type of brake used
Used
For the TCS to operate correctly, the voltage values read by the potentiometers in the pedals, the mast
system and the motor actuator must not exceed the limits set. If the mechanical limit stops of the
potentiometer are not properly adjusted, the voltage supplied by the potentiometer is exceeded. The range
of values allowed by the control unit disables the calibration procedure.
Trouble may also occur after a correct calibration if, for whatever reason, the limit stop is modified.
Sida 9
BT Cargo Teknikutbildning Programmering av TCS-systemet
Calibration also includes the actuator setting while the thermal engine is running (ENGINE CALIBRATION).
For the engine calibration do the following:
fill the hydraulic circuit and bleed the air from the system
select the neutral position (through the steering-wheel operated reverse gear)
start up the engine and wait for the stabilization of the boost pressure
adjust the engine min and max RPM through the actuator limit stop screws (the limit stops are to be
obtained on the actuator support, not on the injection pump). The engine RPM is to be measured
through the “engine speed”parameter in the “DISPLAY” menu.
Press the accelerator pedal; the actuator has to rotate clockwise and the voltage of the
feedback potentiometer in the actuator has to increase (such voltage may be measured in the
“engine calibration” parameter in the “calibration” menu after engaging the parking brake).
Once the calibration procedure is over, check the transmission operation (wheels must be jacked up):
CAUTION: the hydraulic motors must not rotate quickly when wheels are jacked up
When wheels rotate forward, check that the voltage of the pump feedback potentiometer increases from
2.5 to 5 volts (for the voltage reading use “pump neutral” parameter in the “calibration” menu).
Check the correct operation under the following conditions:
- mast lifting, sideshift and tilt operation, etc., : if the relevant levers are adjusted, the thermal engine
will accelerate
- forward / reverse speed and braking
- parking brake: if engaged, the travel pedal will be disabled (the engine RPM will increase, but the
truck wheels will be locked)
- emergency button.
Sida 10
BT Cargo Teknikutbildning Programmering av TCS-systemet
For calibrating, voltages are not to exceed the following ranges (voltages may be read in display mode).
Pedal in its min. position 0,35 - 2,4 volts (7 - 48% of the supply voltage)
Pedal in its max.position 2,6 - 4,65 volts (52 - 93% of the supply voltage)
(the supply voltage of all sensors is of 5 volts)
Defines the voltage values corresponding to the min. and max. positions of the brake pedal ( and the
“ inching” function.
Pedal in its min. position 0,35 - 2,4 volts (7 - 48 % of the supply voltage)
Pedal in its max. position 2,6 - 4,65 volts (52 - 93% of the supply voltage)
Defines the voltage values corresponding to the maximum and minimum positions of the mast lever.
D) ENGINE CALIBRATION
Matches the actuator position angle (voltage of the actuator feedback potentiometer) with the engine
speed value.
Actuator in its min. position 0,35 - 2,4 volts (7 - 48 % of the supply voltage)
Actuator in its max. position 2,6 - 4,65 volts (52 - 93% of the supply voltage)
Such values may be viewed if the parking brake is engaged.
The control unit automatically controls the actuator by bringing it to its minimum and maximum positions
(that are determined by the mechanical limit stops located on the actuator support). With respect to the
min.and max. Positions, TCS reads the min.and max RPM as well as some intermediate values.
The limit stops are to be obtained on the actuator, not on the injection pump.
The voltage value must not exceed the following range 2.48 to 2.52 volts.
(In display mode and when the truck is running, the voltage value must vary. When the wheels rotate
forward, the potentiometer voltage must rise to 5 volts and remain constant).
Sida 11
BT Cargo Teknikutbildning Programmering av TCS-systemet
N) CALIBRATION STATUS
This parameter enables or disables the calibration mode.
O) REDUCED SPEED
This parameter expressed if the truck reduced speed is activated (enable / disable). This parameter may
be modified (in calibration mode).
P) NUMBER OF TEETH
This parameter defines the number of pulse per revolution of the thermal engine sent by the speed sensor
to the control unit.
R) POWER SUPPLY
Displays the supply voltage of the control unit: battery voltage (12 volts)
S) SENSOR EXCITATION
This parameter displays the voltage supplied by the control unit to the sensors. Correct value: 5 volts.
Sida 12
BT Cargo Teknikutbildning Programmering av TCS-systemet
2) DISPLAY
ENGINE SPEED
Real speed of the thermal engine (expressed in RPM)
PUMP DISPLACEMENT
Pump displacement required by TCS (expressed in cc). Warning: this is the displacement control sent
by the control unit to the pump, so the value displayed may be different from the real displacement.
ENGINE COMMAND
Speed of the thermal engine required by TCS (in RPM).
ANTISTALL
Indicates whether the anitstall function is enabled or not (enable / disable).
PARKING BRAKE
Displays whether the negative brakes are set or not (set / not set).
BRAKE SWITCH
Displays whether the parking brake switch is set or not (set / not set)
PUMP FEED-BACK
Actual displacement of the pump (expressed in cc). This is the displacement measured by the
potentiometer located on the pump.
DIRECTION SWITCH
Displays the running direction controlled by the pedal micro-switches or the steering-wheel operated
reverse gear (neutral / forward / reverse).
MAST SWITCH
Displays the state of the valve bank microswitches 1 = tilt / sideshift (set / not set)
CONSTANT SPEED.
Displays the constant speed function enabling when the mast is actuated while the truck is running
(set / not set).
REDUCED SPEED
Displays if the reduced speed function is enabled (the trvel speed is limited to a preset percentage
value of the max. speed). optional
POWER SUPPLY
Displays the voltage supply to the control unit: battery voltage (12V)
Must be between 9,5 and 48,5 Volt.
SENSOR EXCITATION
Displays the voltage supply to the sensors. Correct value 5 Volt.
NEUTRAL DRIFT
Displays the difference in value between the theoretical and real pump potentiometer value (in mV)
This parameter is present with the Hall potentiometer software only.
Sida 13
BT Cargo Teknikutbildning Programmering av TCS-systemet
3) PUMP CUSTOMIZED
0 2 5 7 10
83 - 2.3 - -
SENSITIVITY
This parameter defines the sensitivity of the pump control when varying the pedal stroke (this value is
expressed as a percentage of the pump max. displacement control).
Sida 14
BT Cargo Teknikutbildning Programmering av TCS-systemet
4) ENGINE CUSTOMIZED
Sets the parameters for the thermal engine control. Do not modify the standard values.
MAST INC.
This parameter defines the time the actuator takes to achieve its stroke when the mast lever is fully
pulled back. (The higher the value of this parameter, the longer the time the thermal engine takes to
range from its min RPM to its max RPM)
MAST DEC.
This parameter is similar to the previous one (time the engine takes to range from its max RPM to its
min. RPM when the mast lever is released).
Sida 15
BT Cargo Teknikutbildning Programmering av TCS-systemet
5) FAULT DETECTED
Displays the system faults.
“Power Supply” The supply voltage of TCS control unit is <9.5V or >32V for more
than 2 secs long
“Travel Pedal Sensor” The signal (voltage) of the travel pedal potentiometer has
exceeded the limits set while calibrating
“Brake / Inching pedal Sensor“ The signal (voltage) of the brake pedal potentiometer has
exceeded the limits set while calibrating
“Mast lever Sensor” The signal (voltage) of the mast lever has exceeded the limits
set while calibrating
“Actuator Sensor” The signal (voltage) of the feedback potentiometer has exceed
the limits set while calibrating
“Error on Actuator control loop” >20% error, for more than 0.5secs, between the actuator setpoint
and the potentiometer feedback
“Error on pump control loop” >20% error, for more than 0.5 secs, between the pump control
signal and the potentiometer feedback signal in the pump.
“Neutral out of range” During calibration the pump neutral is outside of the fixed limits
“Pump neutral drift too high” The difference between the pump in neutral calibration function
and the pump in neutral while the values are fed is >341 mV
“Feedback moves too fast” The pump feedback changes too fast in comparison with the real
change of the pump displacement.
“Eeprom error at address” One parameter at least is outside of the field of acceptable values
“Direction switches error” The TCS control unit takes contemporarily the forward and reverse gear
(running mode) started
6) INFORMATION
Sida 16
BT Cargo Teknikutbildning Programmering av TCS-systemet
7) PH PARAMETERS
- PASSWORD
Enter the password (4 numbers) with the digital key and then valid (enter).
Press the key / esc then (+) or (-) in order to have access to the rest of the menu
- INVERSION BRAKING
This function is used to have a braking action if the direction switch is set to the reverse position during the
operation of the machine (plug braking)
The braking action will be proportional to the position of the travel pedal.
- INVERSION DISPLACEMENT
This parameter sets the inversion time range from 0 - 10 seconds
- REGULATOR OFFSET
This is the acceptable difference between the requested engine speed and the measured engine speed.
If this value is exceeded, the antistall function is active
- ANTISTALL COEF
coefficient applied to the action of the anitstall function.
The parameter change from 3 to 8
The higher the value the more the displacement will decrease
- DERIVE ANTISTALL
Definition of the derived gain for the antistall action. The parameter is a variable number from 10 - 30
The higher the number the more sensitive antistall is to RPM variations
Sida 17
BT Cargo Teknikutbildning Programmering av TCS-systemet
8) EPROM RESET
This menu is used to reset the data of the EEPROM
- PASSWORD
Enter the password (4 numbers) with the digital key and then press enter.
Press the key / esc then (+) or (-) in order to have access to the rest of the menu
Sida 18
BT Cargo Teknikutbildning Programmering av TCS-systemet
1) TRAVEL PEDAL
Travel pedal position out of range (Error message)
No
Sida 19
BT Cargo Teknikutbildning Programmering av TCS-systemet
No
Sida 20
BT Cargo Teknikutbildning Programmering av TCS-systemet
No
Sida 21
BT Cargo Teknikutbildning Programmering av TCS-systemet
Engage the
parking brake
Yes Voltage = 0 volts? No and press the
accelerator
pedal
Hold down the [ENTER] key and
Check the electrical connections check if voltage changes while the
of the actuator actuator rotates
No
Sida 22
BT Cargo Teknikutbildning Programmering av TCS-systemet
No
Sida 23
BT Cargo Teknikutbildning Programmering av TCS-systemet
Any system failure is signalled by the flashing warning light located beside the valve bank levers.
The frequency indicated the failure importance.
The kind of fault is displayed in the FAULT DETECTED menu (FAULT OCCURRING NOW SUBMENU).
If the warning light blinks slowly (0.5Hz) the fault is not very important; the machine is able to drive.
Error on actuator control .20% error, for more than 0.5 secretary.. Check the actuator wiring.
loop Between the actuator set point and the Check the actuator
This message may be potentiometer feed back. potentiometer output signal. If
displayed if the accelerator Connector disconnected or wrong wiring. you press the accelerator
is pressed(green light on) pedal, the actuator will rotate
when the engine is off and forward and the voltage -
the brake is unlocked. measured in engine calibration
when the brake is released -
will increase.
Power supply out of range The supply voltage of TCS control unit is Check the supply voltage value.
not within the 9.5 - 48 volt range.
Sida 24
BT Cargo Teknikutbildning Programmering av TCS-systemet
Sida 25
BT Cargo Teknikutbildning Programmering av TCS-systemet
FELSÖKNING
Motorn går men ingen drivning. Kontrollera p-broms brytarens funktion i menyn: "DISPLAY /
Pumpen vinklar inte ut, varken BRAKE SWITCH" (set / not set).
framåt eller bakåt.
Kontrollera fram&back brytarnas funktion i menyn: "DISPLAY /
DIRECTION SWITCH" (neutral / forward / reverse).
Sida 26