Professional Documents
Culture Documents
YOUR DEALER
ACCESS PLATFORM
120 AETJ L
150 AETJ C
150 AETJ L
170 AETJ L
OPERATOR’S MANUAL
THIS INSTRUCTION LEAFLET MUST BE KEPT PERMANENTLY ON THE ACCESS PLATFORM AND BE READ AND
UNDERSTOOD BY THE OPERATORS.
PREAMBLE
2 - DESCRIPTION
3 - MAINTENANCE
4 - MAINTENANCE HANDBOOK
THE TEXTS AND ILLUSTRATIONS IN THIS DOCUMENT MUST NOT BE REPRODUCED EITHER WHOLLY OR IN PART.
FRONT
REAR
1 - OPERATING
AND SAFETY
INSTRUCTIONS
1-1
1-2
TABLE OF CONTENTS
SAFETY DECALS 1 - 18
1-3
INSTRUCTIONS TO THE COMPANY MANAGER
PREAMBLE
THE OPERATOR
- Only qualified, authorized personnel can use the platform. This authorization is given in writing by the appropriate per-
son in the establishment with respect to the use of platform and must be carried permanently by the operator.
On the basis of experience, there are a number of possible situations in which operating the platform is contra-indicated. Such
foreseeable abnormal uses, the main ones being listed below, are strictly forbidden.
- The foreseeable abnormal behaviour resulting from ordinary neglect, but does not result from any wish to put the
machinery to any improper use.
- The reflex reactions of a person in the event of a malfunction, incident, fault, etc. during operation of the platform.
- Behaviour resulting from application of the "principle of least action" when performing a task.
- For certain machines, the foreseeable behaviour of such persons as : apprentices, teenagers, handicapped persons,
trainees tempted to drive a platform, operator tempted to operate a truck to win a bet, in competition or for their own
personal experience.
The person in charge of the equipment must take these criteria into account when assessing whether or not a person will make a
suitable driver.
OBTAIN INFORMATION ON :
- How to behave when there is a fire.
- The location of the nearest first aid kit and fire extinguisher.
- The emergency telephone numbers for calling (the doctors, ambulance, hospital and fire brigade).
THE PLATFORM
1-4
For operation under average climatic conditions, i.e. : between -15 °C and + 35 °C, correct levels of lubricants in all the circuits are checked
in production. For operation under more severe climatic conditions, before starting up, it is necessary to drain all the circuits, then ensure
correct levels of lubricants using lubricants properly suited to the relevant ambient temperatures. It is the same for the cooling liquid.
- A platform operating in an area without fire extinguishing equipment must be equipped with an individual extinguisher.
There are solutions, consult your dealer.
Your platform is designed for outdoor use under normal atmospheric conditions and indoor use in suitably aerated and ventilated
premises. It is prohibited to use the platform in areas where there is a risk of fire or which are potentially explosive (e.g. Refineries,
fuel or gas depots, stores of inflammable products…). For use in these areas, specific equipment is available (ask your dealer for
information).
THE INSTRUCTIONS
- The operator's manual must always be in good condition and kept in the place provided on the platform and in the lan-
guage used by the operator.
- You must necessarily replace the instructions manual, as well as any plates or stickers, if they are no longer legible or
are missing or damaged.
THE MAINTENANCE
- Maintenance or repairs other than those detailed in part : 3 - MAINTENANCE must be carried out by qualified person-
nel (consult your dealer) and under the necessary safety conditions to maintain the health of the operator and any third
party.
Your patform must be inspected periodically to ensure that it remains in compliance. The frequency of this inspection is
defined by current legislation in the country in which the platform is used.
1-5
INSTRUCTIONS FOR THE OPERATOR
PREAMBLE
The risk of accident while using, servicing or repairing your platform can be restricted if you follow the safety instructions and safety
measures detailed in these instruction.
- Only the operations and manœuvres described in these operator's manual must be performed. The manufacturer can-
not predict all possible risky situations. Consequently, the safety instructions given in the operator's manual and on the
platform itself are not exhaustive.
- At any time, as an operator, you must envisage, within reason, the possible risk to yourself, to others or to the platform
itself when you use it.
Failure to respect the safety and operating instructions, or the instructions for repairing or servicing your platform may lead to serious,
even fatal accident.
GENERAL INSTRUCTIONS
A - OPERATOR’S MANUAL
- Only qualified, authorized personnel may use the platform. This authorization is given in writing by the appropriate
person in the company, in charge of using the platform, and must be permanently carried by the operator.
- The operator is not competent to authorise the driving of the platform by another person.
1-6
C - MAINTENANCE
- The operator must immediately advise his superior if his platform is not in good working order or does not comply with
the safety notice.
- The operator is prohibited from carrying out any repairs or adjustments himself, unless he has been trained for this
purpose. He must keep the platform properly cleaned if this is among his responsibilities.
- The operator must carry out daily maintenance (see : 3 - MAINTENANCE : A - DAILY OR EVERY 10 HOURS
SERVICE).
- The operator must ensure tyres are adapted to the nature of the ground (see area of the contact surface of the tyres in
the chapter : 2 - DESCRIPTION : CHARACTERISTICS). There are optional solutions, consult your dealer.
Do not use the platform if the tyres are damaged or excessively worn, because this could put your own safety or that of
others at risk, or cause damage to the platformk itself.
- For your safety and that of others, you must not change the structure and settings of the various components used in
your platform yourself:
• hydraulic pressure,
• calibrating limiters,
• I.C. engine speed,
• addition of extra equipment,
• addition of counterweight,,
• unapproved attachments,
• alarm systems, etc...
In this event, the manufacturer cannot be held responsible.
E - PLATFORM AXLES
- Standard axles:
The chassis is rigid, so the platform can have a ground reach on only three wheels.
An oscillating axle enables the platform, when in transport position, to have a ground reach on four wheels.
When moving in working position over uneven terrain, the oscillating axle is locked (the chassis is rigid) so the platform
can have a ground reach on only three wheels.
1-7
DRIVING INSTRUCTIONS
- Ensure that the intermediate rail is fully in the locked position before operating the platform from the basket.
- If the platform is new, see the Chapter : BEFORE STARTING THE PLATFORM FOR THE FIRST TIME in Section :
1 - SAFETY ADVICE AND INSTRUCTIONS.
- Carry out daily maintenance (see : 3 - MAINTENANCE : A - DAILY OR EVERY 10 HOURS SERVICE).
- Before starting the platform, check the levels :
• IC PLATFORMS : I • ELECTRIC PLATFORMS :
• IC engine oil I • Hydraulic reservoir oil.
• Hydraulic reservoir oil. I • Battery charge level.
• Fuel. I
• Coolant. I
- Whatever his experience, the operator is advised to familiarize himself with the position and operation of all the controls
and instruments before operating the platform.
- The platform must be in transport position (arms fully folded or scissors in the low position) before you climb onto the
platform.
- Make sure the horn works.
- Wear suitable clothing for driving the platform, do not wear baggy clothes.
- Make sure you have the appropriate protective equipment for the job to be done.
- Prolonged exposure to high noise levels may cause hearing problems. It is recommended to wear ear muffs to protect
against excessive noise.
- Always pay attention when using the platform. Do not listen to the radio or music using headphones or earphones
- For increased comfort, adopt the correct position in the driver’s cab.
- The operator must always be in his normal position in the driver’s seat : extending arms or legs (or, in general, any part
of the body), outside the basket is forbidden.
- Safety helmets must be worn.
- MANITOU recommends a safety harness in the operator’s size be provided when the platform is in use (for the harness
attachement in the basket , see 2 - DESCRIPTION : INSTRUMENTS AND CONTROLS).
- The control units must never in any event be used for any other than their intended purposes (e.g. climbing onto or
down from the platform, portmanteau, etc.).
- In the case of scissors-type platforms, it is forbidden to use the platform without the guardrails in place.
- Suspending a load under the basket or on any part of the lifting apparatus is strictly forbidden.
- The operator must not climb into or get down from the basket unless it is at ground level (with the lifting system folded).
- The platform must not be fitted with any accessory increasing the machine’s wind profile.
- Do not use a ladder or any improvised constructions in the basket to reach greater heights.
- Do not climb on the sides of the basket to reach greater heights.
C - ENVIRONMENT
1-8
- Do not allow anybody to come near the working area of the platform or pass beneath an elevated load. To do this,
mark your operating area with warning signs.
- Travelling on a longitudinal slope :
• Ensure that you adapt the platform’s travelling speed by controlling the speed with the travelling manipulator.
- Take into account the platform’s dimensions and its load before trying to negotiate a narrow or low passageway.
- Never move onto a loading platform without having first checked :
• That it is suitably positioned and made fast.
• That the unit to which it is connected (wagon, lorry, etc.) will not shift.
• That this platform is prescribed for the size and the total weight of the platform.
• That the slope is not greater than the platform’s maximum authorised slope.
- Never move onto a foot bridge, floor or freight lift, without being certain that they are prescribed for the weight and size
of the platform to be loaded and without having checked that they are in sound working order.
- Be careful in the area of loading bays, trenches, scaffolding, soft land and manholes.
- Ensure that the ground or floor under the wheels and/or the stabilizers is stable and firm before raising the basket. If
necessary, add sufficient wedging under the stabilizers.
- Do not attempt any operations outside the plarform’s capabilities.
- Ensure that the materials on the platform (pipes, cables, containers, etc ...) cannot slip off and fall. Do not heap up
these materials to the pint where you have to step over them.
If the basket must remain stationary over a structure for a long period, there is a risk that the basket will rest on this
structure because of the oil cooling in the cylinders or a minor leak in the cylinder locking system.
To eliminate this risk :
- Regularly check the distance between the basket and the structure and re-adjust if necessary.
- If possible use the platform at an oil temperature as close as possible to ambient temperature.
- In the case of work near aerial lines, ensure that the safety distance is sufficient between the working area of the
platform and the aerial line.
You must consult your local electrical agency. You could be electrocuted or seriously injured if you operate or park the platform too
close to power cables.
If the platform comes into contact with electric wires, press the Emergency Stop button.
If you can, jump from the basket without simultaneously being in contact with the basket and the ground.
If not, call for help, wam people not to touch the basket and to switch off the power supply to the wires or have it
switched off.
If the wind is in excess of 45Km/h, do not make any movements putting the platform’s stability at risk.
D - VISIBILITY
- Maintain permanently good visibility throughout the route. To increase your visibility, you can move forwards with the
pendular arm slightly raised (pay attention to the risk of falls in the basket from knocking into a low doorway, overhead
electric wires, travelling cranes, highway bridges, tracks or any obstacle in the area in front of the platform). In reverse,
look directly behind you. In any case, avoid reversing over long distances.
- If visibility of your road is inadequate, ask someone to help, standing outside the area in which the platform will be
moving, and make sure you always have a good view of this person.
1-9
E - STARTING THE PLATFORM
SAFETY NOTICE
- Never try to start the platform by pushing or towing it. Such operation may cause severe damage to the transmission.
In case of necessity, towing requires the platform to be set for free-wheeling (see : 3 - MAINTENANCE).
- If using an emergency battery for start-up, use a battery with the same characteristics and respect battery polarity
when connecting it. Connect at first the positive terminals before the negative terminals.
Failure to respect polarity between batteries can cause serious damage to the electrical circuit. The electrolyte in the battery may
produce an explosive gas. Avoid flames and generation of sparks close to the batteries.
Never disconnect a battery while it is charging.
INSTRUCTIONS
ELECTRIC PLATFORMS
SAFETY NOTICE
- Do not use the platform if the battery is discharged to the point that movements are slowed down. In certain cases, the
platform may stop (see : 3 - MAINTENANCE : EVERY DAY OR EVERY 5 HOURS FOR OPERATION, for the
minimum permissible charge level).
INSTRUCTIONS
NB: For machines not fitted with a display or a maintenance warning light, faults can be identified from the light directly
on the variable speed drive unit (to access: open the cowl on the control size, remove the casing from the variable
speed drive and see whether the light is flashing).
1 - 10
- If any error messages are constantly displayed or the machine maintenance light is flashing, return the key to the
neutral position.
- Set the battery cut-off to the OFFposition.
- Immediately take the necessary measures.
SAFETY NOTICE
Operators should be aware of the risks connected with using the platform, notably:
- Risk of losing control.
- Risk of losing lateral and frontal stability of the platform.
The operator must remain in control of the platform.
- Do not carry out operations which exceed the capacities of your platform.
- Familiarise yourself with the platform on the terrain where it will be used.
- Ensure that the brakes work efficiently when stopping a travelling movement, taking into account the braking distances.
- Drive smoothly at an appropriate speed for the operating conditions (land configuration, load in the basket).
- take extreme care if manoeuvring the platform with the basket in the high position. Ensure you have adequate visibility.
- Take bends slowly.
- In all circumstances make sure you are in control of your speed.
- Travel slowly on damp, slippery or uneven terrain or on truck ramps.
- Always remember that the hydraulic form of steering is very sensitive to movements.
- Never leave the I.C. engine on when the platform is unattended.
- Look where you are going and always make sure you have good visibility along the route.
- Drive round obstacles.
- Never drive on the edge of a ditch or steep slope.
- Whatever your travelling speed, you must reduce the speed as much as possible before stopping.
INSTRUCTIONS
- When moving the platform a long distance, always travel with the arms folded or the scissors in the low position.
- Engage the appropriate gear (see : 2 - DESCRIPTION : INSTRUMENTS AND CONTROLS).
1 - 11
G - STOPPING THE PLATFORM
SAFETY NOTICE
- Never leave the ignition key in the platform during the operator's absence.
- Make sure that the platform is not stopped in any position that will interfere with the traffic flow and at less than one
meter from the track of a railway.
- In the event of prolonged parking on a site, protect the platform from bad weather, particularly from frost (check the
level of antifreeze), close and lock all the platform accesses (cowls…).
INSTRUCTIONS
- Before stopping the platform after a long working period, leave the I.C. engine idling for a few moments, to allow the
coolant liquid and oil to lower the temperature of the I.C. engine and transmission
Do not forget this precaution, in the event of frequent stops or warm stalling of the I.C. engine,
or else the temperature of certain parts will rise significantly due to the stopping of the cooling system, with the risk of
badly damaging such parts.
ELECTRIC PLATFORMS
1 - 12
INSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON THE EXTERNAL STRUCTURE
Any welding and cutting (blow torch) work from the basket on a building’s metallic structures requires the following
precautions to be taken:
- It is essential that the machine has a discharge braid connecting the platform’s chassis to the ground.
- It is also essential that the external structure to be welded is connected to the earth. If the above conditions are
observed, the platform can, in this case, be in contact with the structure or the elements to be welded without
damaging the electronic components.
- The power supply to the welding equipment must be via an earthed socked and any extension required just also be
earthed.
- In all cases, ensure that there are no electrical arcs in the basket or on the platform (contact between the brazing rod or
the torch and the welding equipment’s earth). To ensure this, at any time the welding equipment’s earth must not be
positioned on the platform’s basket but instead only as close as possible to the element to be welded.
- Switch off the welding equipment before disconnecting the earth clamp from the element or elements to be welded.
1 - 13
PLATFORM MAINTENANCE INSTRUCTIONS
GENERAL INSTRUCTIONS
MAINTENANCE
- Perform the periodic service (see : 3 - MAINTENANCE) to keep your platform in good working conditions. Failure to
perform the periodic service may cancel the contractual guarantee.
When doing this, ensure you take all the safety precautions (See: 3 - MAINTENANCE).
HYDRAULIC
- Make any repairs and fix any leaks, including minor ones, immediately.
- Do not attempt to loosen unions, hoses or any hydraulic component with the circuit under pressure.
BALANCING VALVE : It is dangerous to change the setting and remove the balancing valves or safety valves which
may be fitted to your platform cylinders. These operations must only be performed by
approved personnel (consult your dealer).
1 - 14
Ensure that all consumables and replacement parts are disposed of safety, in an
environmentally friendly manner.
ELECTRICITY
- Do not drop metallic items on the battery (between the “Plus” and “Minus terminals”).
- Disconnect the battery or batteries before working on the electrical circuit.
- The electrical box must only be opened by authorized personnel.
- Clean the platform or at least the area concerned before any intervention.
- Remember to close and lock all accesses to the platform (cowls…).
- When cleaning with a pressure washer, avoid the articulation joints, and the electrical components and connections.
- If necessary, protect components likely to be damaged, and in particular the electrical components (variable speed
drive, charger) and connections and the injection pump from penetration by water, steam or cleaning products.
- Dry the electrical components.
- Clean the platform of any fuel, oil or grease trace.
- Grease the shafts.
FOR ANY INTERVENTION OTHER THAN REGULAR MAINTENANCE, CONSULT YOUR DEALER.
1 - 15
IF THE PLATFORM IS NOT TO BE USED FOR A LONG TIME
INTRODUCTION
The following recommendations are intended to prevent the platform from being damaged when it is withdrawn from
service for an extended period.
For these operations, we recommend the use of a MANITOU protective product, reference 603726.
Instructions for using the product are given on the packaging.
Procedures to follow if the platform is not to be used for a long time and for starting it up again afterwards must be
performed by your dealership.
1 - 16
CHARGING THE BATTERIES
- In the case of electric platforms, in order to preserve the batteries’life and their capacity, check them periodically and
keep the charge level constant (see : 3 - MAINTENANCE).
Make sure the area is adequately ventilated before starting up the platform.
- Start up the platform, following the safety instructions and regulations (see : OPERATING INSTRUCTIONS).
- Carry out all the lifting system’s hydraulic movements right up to the limit switches for each cilinder.
1 - 17
SAFETY DECALS
6
7
14 2
14 12 3
14 7
8
11 10
15 9
12
13 13
10 14
12 14
14 3 8 1 3
3
1 - 18
DESCRIPTION
1 - WHITE ARROW
2 - BLACK ARROW
7 - WASHING RECOMMENDATIONS
8 - ANCHORING HOOK
13 - RISK OF SHEARING
14 - RISK OF CRUSHING
1 - 19
MEANING
1. WHITE ARROW
When the turret assembly, the arms assembly and the basket make a 180°
rotation with respect to the chassis, the travelling controls are reversed.
Identify the forward direction by looking at the arrows on the chassis and on
the basket control console.
2. BLACK ARROW
NB: As on the basket console and the chassis, the white arrows indicate
forward travelling and the black arrows reverse travelling.
This indicates the maximum load on one wheel and the load the wheel will
exert on the ground (see 2 - DESCRIPTION: CHARACTERISTICS for the
piercing value).
Before using the platform, identify the type of ground and find out its ability to
resist being pierced. XXXX Kg
XXXX Lbs XXXXXX
NB: The weight must be visible on the platform.
1 2 3
This describes the procedure for: lowering or turning the basket, turning the
turret and directing the wheels using the pump and the manual controls.
PROCEDURE :
Thumbnail 1 : Unscrew and remove the protective cover over the indexed 3
1
controls.
Thumbnail 2 : Pick up the lever. 4
1 - 20
Association of the two operations 2 + 1 :
This describes the procedure for turning the pendular arm / basket assembly.
Thumbnail 1 : Unscrew and remove the protective cover over the indexed
controls.
Thumbnail 2 : Pick up the lever.
Thumbnail 3 : Position the lever on the manual pump.
1 - 21
6. BLADE SAFETY INSTRUCTIONS
Take note of the safety and operating instructions before you start the !
platform.
679311
7. WASHING RECOMMENDATIONS
598892 A
8. ANCHORING HOOK
This sticker indicates the anchoring points for tying down the platform on the
flatbed of a truck.
598895
400 N
(40 Kg - 90 Lbs)
This describes three points:
- The platform’s capabilities for use indoors and out of doors. 230 Kg = 70
XXX XX Kg +
508 Lbs = 155
XXX Lbs +
2
- The risk of electric shock. XXX
- An invitation to read the instructions for more detailed information on the 12,5 m/s (45 km/h) 3°
safety instructions.
NB: Each platform has its own capabilities: please refer to this sticker for your
particular platform.
679309
1 - 22
10. REPLACING THE BATTERIES
This indicates that the weight of the new batteries must be greater than or
equal to those you are replacing. If this instruction is not observed, the
platform’s stability will be compromised.
677856
B
11 B. DANGER BATTERY CHARGE
Do not smoke near the access platform when the batteries are being C
charged.
1 - 23
12. DANGER : KEEP AWAY
679450
It is strictly forbidden to place your fingers, or any other part of the body, in
the parts of the lifting system (arms, scissors, pendular arm, etc.): risk of
being cut or crushed.
679451
679452
The spare keys for the access platform (ignition key, control selector key, key
for locking casings...) are stored in the place provided for the purpose.
1 - 24
2 - DESCRIPTION
2-1
2-2
CONTENTS
CHARACTERISTICS 2-5
PLATFORM OPERATION 2 - 19
CONTROL INSTRUMENTATION 2 - 22
RESCUE PROCEDURE 2 - 41
2-3
PLATFORM IDENTIFICATION
On any order for replacement parts or for any technical information, please
always specify:
NB: To be able to provide all these numbers more easily, we recommend that
you write them down in the locations provided for this on receipt of the
platform.
- Type
- Serial No.
- Year of manufacture
B
LOCATION OF THE MANUFACTURER ’ S PLATE ( FIG. B )
The manufacturer’s plate is fastened to the rear of the chassis on the left-
hand side.
2-4
CHARACTERISTICS
ELECTRIC PUMP
- Power supply 48 V
- Power 3,6 KW
- Cubic capacity 4,8 cm3
- Pressure 200 bar
- Type T 17 - 2 KW
ELECTRICAL CIRCUIT
FUSES
- Main card (Base control box ): 5 A (1 Fig A) and 15 A (2 Fig A)
- Power (Contactor plate): 325 A (3 Fig B)
- Electric pump (Variable speed drive plate): 100 A (4 Fig C)
A B C
1
2
3
4
2-5
120 AETJ L
SPECIFICATIONS
- Number of speed 2
TYRES
2-6
150 AETJ C
SPECIFICATIONS
- Number of speed 2
TYRES
2-7
150 AETJ L
SPECIFICATIONS
- Number of speed 2
TYRES
2-8
170 AETJ L
SPECIFICATIONS
- Number of speed 2
TYRES
2-9
DIMENSIONS 120AETJ L
A 5520
A1 3930
B 2000
C 1995
C1 2210
D 1500 F
H
E 153
F 2640
G 1870
H 3960
I 4520
G
I
C1
C
B D
A1
A
2 - 10
G1 2350 H1 9950
G2 3105 H2 8795
G3 6370 H3 4775
G4 5640 H4 545
3 2 1 0 1 2 3 4 5 6 7
13
12
G1
11
10
H1
9
H2
G2
8
5
H3
G3
4
G4 2
1
H4
3 2 2 3 4 5 6 7
2 - 11
DIMENSIONS 150AETJ C
A 6050
A1 4400
B 2000
C 1965
C1 2080
D 1500 F
E 143 H
F 2640
G 1870
H 3960
I 4820
G
I
C1
C
B D
A1
A
2 - 12
G1 2665 H1 12985
G2 3425 H2 11835
G3 7105 H3 7165
G4 6300 H4 235
3 2 1 0 1 2 3 4 5 6 7 8 9
16
15
G1
14
13
H1
12
H2
G2
11
10
7
H3
G3
2
G4
1
H4
3 2 2 3 7 8 9
2 - 13
DIMENSIONS 150AETJ L
A 5960
A1 4400
B 2000
C 1970
C1 2080
D 1750
F H
E 143
F 2880
G 1970
H 4270
I 4890
G
I
C1
C
B D
A1
A
2 - 14
G1 2660 H1 13275
G2 3420 H2 12120
G3 7310 H3 7165
G4 6500 H4 205
3 2 1 0 1 2 3 4 5 6 7 8 9
16
15
G1
14
13
H1
12
H2
G2
11
10
7
H3
G3
2
G4
1
H4
3 2 2 3 5 8 9
2 - 15
DIMENSIONS 170AETJ L
A 6840
A1 5120
B 2000
C 1970
C1 2040
D 1750
F H
E 143
F 2890
G 2005
H 4300
I 5600
I
C1
C
B D
A1
A
2 - 16
G1 2840 H1 14910
G2 3600 H2 13750
G3 8930 H3 7160
G4 8130 H4 270
3 2 1 0 1 2 3 4 5 6 7 8 9 10
17
G1
16
15
H1
14
H2
G2 13
12
11
10
7
H3
G3
2
G4
1
H4
3 2 2 3 4 6 9 10
2 - 17
2 - 18
PLATFORM OPERATION
DESCRIPTION
- This machine is a mobile platform for lifting people. It consists of a work platform fastened to the end of a pendular arm,
itself fastened to the end of a telescopic arm and the whole assembly is fastened to an articulated arm structure.
- MANITOU lifting platforms are solely for use for bringing people, and their tools and supplies (within the authorised
weight limit, please refer to the paragraph “SPECIFICATIONS”), to a desired working height, to reach hard-to-access
locations over installations and buildings.
- The lifting platform is equipped with a control station in the basket. From this, the operator can drive or move the
machine forwards or backwards. He can raise or lower all the arms, extend or retract the telescopic arm and turn the
turret or the basket right or left. The basket, arms and turret assembly can rotate within an angle of 355 degrees, non-
continuously, to the right and the left of its folded position.
- The lifting platform is also equipped with a ground backup and maintenance station which can control all lifting
functions except travelling The base controls are only to be used in an emergency to bring the operator back to ground
level if he is incapable of doing this himself.
- The ground backup and maintenance station and the basket control station must be checked by the operator every day
to ensure that they work properly.
The characteristics, safety instructions and rescue procedure stickers are affixed to the machine.
The operator must take note of these and understand their contents. To avoid any risk of misinterpreting
the pictograms, please refer to the Paragraph “SAFETY STICKERS” in Chapter 1 – SAFETY ADVICE AND
INSTRUCTIONS.
- The lifting platform’s movements are powered by a hydraulic pump, operated by a battery-powered electric motor. The
hydraulic components are controlled by electro-valves actuated by contactors and the manipulator.
- The base or basket console’s controls are via changeover contactors and are either in “Run” or “Stop” mode.
- The base console is equipped with a so-called “Dead Man’s” push button. This must be pressed in at the same
time a contactor is switched over. Releasing it stops the movement.
- The lifting platform is a two-wheel drive machine driven by an electric motor on each wheel. The drive wheels have
spring-operated, hydraulically released brakes. These brakes tighten automatically as soon as the travelling
manipulator is returned to the neutral position.
- The lifting platform can lift up to the limit of its capacities (seer “SPECIFICATIONS” in this Chapter). Having a maximum
capacity load or less in the basket will still enable you to move in any position, provided that the machine on ground
with a slope of no more than 3°.
GENERAL
- In the following pages, you will find all the information required for using the machine, including the platform’s
operating, driving, parking, loading and transport instructions.
2 - 19
SAFETY
23
SLOPE
OVERLOAD 33
When the access platform has reached the maximum authorised weight (see
chapter : CHARACTERISTICS) in the basket. The overload LED at the
ground backup and maintenance station 3* and the basket console 22* flash
regularly. The beeper 33* in the basket sounds constantly. All movements are
prohibited for safety reasons.
* : the above references are the same as those used in the description
of these components in the following pages.
22
2 - 20
NB : INCOHERENCE of OVERLOAD SENSORS,
LOW ARM position and TELESCOPE extension
/ retraction.
This memo is to inform you that the slope and overload LEDs
may, in certain situations, be activated intermittently and the
beeper may sound constantly, for reasons other than excessi-
ve slope position or overloaded basket. 4
For your safety, the access platform is equipped with two overload
sensors. If only one sensor is activated, the access platform is bloc-
ked, the display (see Ref. 7 on the following pages) displays fault
code "F02004". At the same time :
For your safety, the access platform is equipped with two sensors for the low arm position and two for telesco-
pe extension / retraction. If only one sensor is activated in either of these functions, the display (see Ref. 7
on the next page) displays fault code "F02005". At the same time :
If the fault continues to be displayed, immobilise the platform and make the necessary repairs.
Consult your dealer.
* : the above references are the same as those used in the description of these components in the following
pages.
2 - 21
CONTROL INSTRUMENTATION
10
8
12
11
9
7
13
6
5
3 4
15
14
2
1
17
18
16
20
19
2 - 22
A - GROUND BACKUP AND MAINTENANCE STATION
1 - EMERGENCY STOP
3 - OVERLOAD LAMP
16 - BATTERY SWITCH
18 - SLOPE SENSOR
2 - 23
CONTROL INSTRUMENTATION
25
35
23
22
31
30
29
28
32
27
26
21
24
34
33
34
2 - 24
B - BASKET COMMAND AND CONTROL STATION
21 - EMERGENCY STOP
23 - SLOPE LAMP
25 - CONTROL SWITCH
32 - TRAVELLING CONTACTOR
33 - ALARM BUZZER
NB: The terms RIGHT-LEFT-FRONT-REAR apply to a user on the nacelle platform in the transportation position
and looking straight ahead.
2 - 25
GROUND BACKUP AND MAINTENANCE STATION
1 - EMERGENY STOP
1
This red mushroom-head switch cuts off all the machine’s movements in the
event of any anomalies or danger.
This command takes priority in all circumstances, even when control is swit-
ched to the access platform.
3 - OVERLOAD LAMP
2 - 26
4 - “MAINTENANCE MACHINE ” LAMP
2 In the event of a fault, the number of flashes indicates the type of fault
detected by the variator:
- 1 flash : Variator parameter defect
- 2 flashes : Command activated before the use
- 3 flashes : Variator in short-circuit
- 4 flashes : Defect contactors of power
- 5 flashes : Sensor synchronisation fault
- 6 flashes : Accelerator, control switch, potentiometer or wire of speed
sensor
- 7 flashes : Battery discharged
- 8 flashes : Variator temperature over high
- 9 flashes : Bobbin contactor in short-circuit
-12 flashes : Defect bus connection.
The lamp changes of colors according to the state of the battery charge:
The red led:
- The charger is on the initial phase of charge.
The yellow led: 5
- The battery is charged at 80% of charge.
The green led:
- The battery is charged.
BATTERY AUTONOMY
- The following functions will be switched off when you reach 20% of
load, in working or transport speed position, at the ground backup and
maintenance control station or basket command and control station :
• Raise intermediate arms
• Raise upper arm 6
• Extend telescope
As a safety measure, this button must be held down constantly to activate the
various lifting and rotation functions.
2 - 27
7 - BATTERY CHARGE INDICATOR AND THE
HORAMETER
A
A - BATTERY CHARGE INDICATOR
· BATTERY CHARGED
- All the bars are displayed (dark).
· BBATTERY DISCHARGED
- Only two bars are still displayed, meaning that you must proceed to
recharge the batteries (See the Chapter "MAINTENANCE INTERVALS").
NB: You must not drop below a battery charge level of 20%; otherwise the
batteries can deteriorate rapidly.
The following 2 timers are displayed on startup, but only the counter
with the "T" symbol is on during normal operation :
D - FAULT DISPLAY
If the machine breaks down, a fault number is displayed (it will be stored in
memory and can be analysed) and the “machine maintenance” light 4 comes
on (flashing after faults have occurred).
If the fault continues to be displayed, immobilise the platform and make the
necessary repairs.
NB: For the descriptions and frequencies of the faults detected, see this
machine’s REPAIRS MANUAL. C
2 - 28
RESETTING THE DAILY HORAMETRE TIMER TO ZERO
6
Proceed as follows:
2
- The platform must be in "Ground backup and maintenance station"
position, using selector 2 "key-operated control selector at ground level
or in the basket " and wait for the initialisation "Beep".
- Press 6, the "dead man button" and at the same time the two contactors
: 9 "contactor for raising and lowing the pendular arm" and 15 "basket
9
tilt contactor", until the counter is reset to zero.
NB: This operation should be done during the few seconds following
restoration of power to the electrical circuit.
15
RESET THE TIMER TO ZERO EVERY 50 HOURS OF OPERATION
Proceed as follows:
NB: This operation should be done during the few seconds following
restoration of power to the electrical circuit.
2 - 29
8 - PLATFORM ROTATION CONTACTOR
RIGHT ROTATION
- Place the base/basket switch in the base position, keep the "dead man"
button pushed and push the switch 8 to the right.
LEFT ROTATION
- Place the base/basket switch in the base position, keep the "dead man" 9
RIGHT ROTATION
- Place the base/basket switch in the base position, keep the "dead man"
button pushed and push the switch 10 to the right.
LEFT ROTATION
- Place the base/basket switch in the base position, keep the "dead man"
button pushed and push the switch 10 to the left.
12
11
TELESCOPE EXTENSION
- Place the base/basket switch in the base position, keep the "dead man"
button pushed and push the switch 11 to the left.
TELESCOPE RETRACTION
- Place the base/basket switch in the base position, keep the "dead man" button
pushed and push the switch 11 to the right.
2 - 30
13 - R A I S E A N D L O W E R C O N TA C T O R O F T H E
INFERIOR ARM
- Place the base/basket switch in the base position, keep the "dead man"
button pushed and push the switch 13 downwards.
RIGHT ROTATION
- Place the base/basket switch in the base position, keep the "dead man"
button pushed and push the switch 14 to the right.
LEFT ROTATION
- Place the base/basket switch in the base position, keep the "dead man"
button pushed and push the switch 14 to the left.
- This contactor is used for the correction of the horizontality of the platform or
the complete re-folding of the platform in the transportation position.
16 - BATTERY SWITCH
The battery cut-out switch is located on the chassis on the ground backup
and maintenance station side.
IN THE ON POSITION
Turn the handle a quarter of a turn: current flows.
16
Always set the battery cut-out to the OFF position when you are not using the
platform.
The sound alarm (see 19 - SOUND ALARM HORN) will come on if the
battery cut-out is left ON when the batteries are being charged.
2 - 31
17 - FLASHING LIGHT (OPTION)
18 - SLOPE SENSOR
If the buzzer does not sound and the LED does not light, immobilise the
platform and make the necessary repairs.
This sound alarm horn (fixed to the turret above the ground backup and
maintenance station box) is activated by pressing button 24.
19
The alarm will be activated if the BATTERY CUT-OUT is left on the ON
position when charging the batteries (see 16 – BATTERY CUT-OUT).
Do not forget to remove its during the use of the access platform.
NB: Releasing the pin; you may have to rotate the turret right or left to
free the pin to extract it from its location.
2 - 32
BASKET COMMAND AND CONTROL STATION
21 - EMERGENCY STOP
This red mushroom-head switch cuts off all the machine’s movements in the
event of any anomalies or danger.
In any case, this control has priority, unless movements are controlled by the
ground backup and maintenance station.
2 In case of fault, the number of flashes indicates the type of fault detected
by the variator (See: 4 - Lamp“MAINTENANCE MACHINE” p 2-17).
23 - SLOPE LAMP
23
When the access platform has reached the maximum authorised slope
the LED flashes intermittently See : ACCESS PLATFORM OPERATION
– SAFETY INSTRUCTIONS).
2 - 33
25 - CONTROL SWITCH
NB: This control switch is progressive control, and gives a very high approa-
ch accurancy. Its use should be smooth and free of jerkes. A
25
SAFETY TRIGGER
- This trigger (item A) of control control switch 25 must be continually
pushed in to perform movements from the operating of the access
platform.
I III
PLATFORM ROTATION
- Switch the contactor 26 to the left (position I).
- Incline to the right or to the left the control switch 25 to orientate on the right
or on the left respectively.
26
TURRET ROTATION
- Switch the contactor 26 to vertical (position II).
- Incline to the right or to teh left the control switch 25 to orientate on the right
or on the left respectively.
II
ROTATION OF ROTATED JIB (3D PLATFORMS)
- Switch the contactor 26 to the right (position III).
- Incline to the right or to the left the contactor 25 in order to rotate on the right
or on the left respectively. I III
Before you make any rotation manoeuvres, check that there is enough space
between the platform or the turret and the various walls and installations. 26
II
I III
26
2 - 34
27 - 28 - 29 - 30 - 31 - 32 - MOVEMENT SELECTION
CONTACTOR
NB : The basket can only be tilted when the machine is in transport position.
(see USING THE ACCESS PLATFORM).
32 TRAVELLING CONTACTOR
- Select the movement by pressing button 32 briefly (See NB for button B) ;
the movement stays selected as long as the LED is on (8 seconds).
- Push (forward) or pull (backward) the switch control 25 to advance or
retract.
DIRECTION:
2 - 35
33 - ALARM BUZZER
34
Once opened, this retractable casing protects the control panel from bad
weather and flying particles from various types of work.
35
After each day of platform use or during work where there is a risk of flying
particles, close the protective casing.
2 - 36
USE OF THE PLATFORM
A C
TRANSPORT POSITION
FRONT
TRAVELLING
1
A
REAR
TRAVELLING
No movement over terrain with a slope greater than the authorised inclination
(see the Chapter: CHARACTERISTICS) or with deformations likely to make the
platform overturn or with the jib higher than horizontal when the machine
is on an unstable surface.
Before driving the platform, ensure that the basket control station is correctly
over the drive wheels; if it is over the steering wheels, the controls will be
reversed compared to the machine’s direction of travel.
2 - 37
TRANSPORT / WORK SPEED MODE LIMITATION
The platform has been designed to work on a flat, horizontal surface: it is important to clear the area where the platform
will operate.
Make sure you are familiar with the instrumentation at the ground backup and maintenance station and the
basket control station, described in the pages above, particularly the warnings indicating the risks linked to
performing certain movements.
During maneuvres of the access platform (raise, rotate, etc, ...), keep looking above and about you. Watch out in parti-
cular for electric cables and any other objects that may be located in the volume in which the access platform moving.
LOWERING
When the work has been completed : lower the telescope and the arm, returning the machine to the transportation
position.
Watch out carefully for people on the ground when lowering the access platform
When the platform is not being used, switch off the power supply by setting the key-operated contactor to the
Neutral position (see 2 – KEY-OPERATED CONTACTOR).
At the end of the day: recharge the batteries if necessary (see the Chapter "MAINTENANCE INTERVALS").
Always set the battery cut-out to the OFF position when you are not using the platform.
2 - 38
LOADING AND UNLOADING OF THE ACCESS PLATFORM
Check that the safety instructions associated with the flatbed are being obser-
ved before loading the access platform, and make sure that the truck driver is
informed about the dimensional characteristics and the weight of the access
platform. (see chapter: CHARACTERISTICS).
Make sure that the dimensions and load capacity of the flatbed are adequate
for transprorting the access platform. Also check the permissible ground
contact pressure of the flatbed in relation to the access platform.
A
LOADING
- Chock the wheels of the flatbed item 1 (Fig A). 2 4
- Secure the loading ramps to the flatbed so as to make the smallest possible
angle for loading the access platform.
Never drive down from a truck in forward gear (counterweight to the front
above the steerable wheels), the low adhesion of the rear wheels would
reduce braking power.
2 - 40
RESCUE PROCEDURE
- To execute one of the platform’s movements, you must index the knob by
pulling or pushing it (Fig. B) OR push or pull on the pusher (Fig. C) for one
of the distributor’s elements (Diagram E Page 2 - 26) and pump
simultaneously (Fig. D).
2 - 41
Diagram of the functions of the distributor:
1
2
1
3
679307
2 - 42
PROCEDURE OF FREE WHEELING F
The platform may only be towed a short distance and only by a machine with
1
significant braking performance, in order to hold it: the two machines must be
connected by a tow bar.
2 daNm
Warning : do not loosen screws more than 22 mm ; risk of rupture and major
damage to the reducer.
22 mm
If in doubt, contact your dealer.
Unlocking
RE-INSTALLATION
- Turn the wheel gently from left to right to reset the gear while
retightening the screws (1) (Fig. F). Pay attention to the torque
when tightening (15 daNm).
2 - 43
2 - 44
3 - MAINTENANCE
3-1
3-2
TABLE OF CONTENTS
LUBRICANTS 3-7
D - O CCASIONAL MAINTENANCE 3 - 20
3-3
3-4
MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT
YOU BENEFIT THROUGH ITS NETWORK, MANITOU PROVIDES THE USER WITH,
EXPERTISE
- know-how and competence.
- operator training.
- Only the MANITOU network is familiar with the details of the platform design and is therefore
technically the best qualified to provide maintenance services.
3-5
3-6
FILTER ELEMENT
LUBRICANTS
GENERAL GREASING
MANITOU grease 400 g
479 330
GREASING OF TURRET CROWN WHEEL High Performance cartridge
BEARING TRACKS
3-7
3-8
MAINTENANCE SCHEDULE
TRANSMISSION PAGE
Rear wheel reducer oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . V/R 3-16
TYRES
Tightening wheelnuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 3-14
Condition of wheels and tyres . . . . . . . . . . . . . . . . . . . . . . C**
HYDRAULICS
Hydraulic return oil filter cartridge . . . . . . . . . . . . . . . . . . . . R R 3-17
Auxiliary hydraulic oil filter cartridge . . . . . . . . . . . . . . . . . .
Hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 3-11
Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V/R 3-17
Hydraulic circuit strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . N 3-17
Backup pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 3-14
Turret motor brake reducer . . . . . . . . . . . . . . . . . . . . . . . . V/R 3-18
ELECTRICITY
Battery charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 3-10
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ch 3-10
Density of battery electrolyte . . . . . . . . . . . . . . . . . . . . . . . C 3-11
Battery electrolyte level . . . . . . . . . . . . . . . . . . . . . . . . . . . C 3-11
Tightening electric power cables . . . . . . . . . . . . . . . . . . . . C 3-14
Replace the batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Battery boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V 3-12
State of manipulator boots . . . . . . . . . . . . . . . . . . . . . C 3-12
FRAME
Access platform slew ring . . . . . . . . . . . . . . . . . . . . . . . . . . G 3-15
Tightening screws on the turret slew ring . . . . . . . . . . . . . . C C 3-15
Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G 3-13
Steering pivots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scissor system slide rails . . . . . . . . . . . . . . . . . . . . . . . . . .
LIFTING FRAME
Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G 3-13
Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Locking the telescope . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basket overload and rotation . . . . . . . . . . . . . . . . . . . . . . .
Tightening turret rotation motor bolts . . . . . . . . . . . . . . . . . C 3-18
SAFETY COMPONENTS
Arm position sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C** 3-12
Slope sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C** 3-12
Overload sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C** 3-18
Machine stickers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C** 3-12
3-9
A - EVERY DAY OR EVERY 5 HOURS OF OPERATION
A1 - BATTERY CHARGE 1
A1/1
CHECK
The platform has 5 hours of effective autonomy, with batteries fully charged.
When all the sections of the dial 1 (Fig. A1/1) are black, this indicates that the
batteries are fully charged.
- When using the access platform, the number of sections shows the battery
charge status.
- Where there are two sections 2 (Fig. A1/1) still black, this means that the
2
batteries are 80 % discharged and it is time to recharge them.
NB: You must not drop below a battery charge level of 20%, otherwise the
batteries will rapidly deteriorate irreversibly.
A2 - BATTERIES
LOAD
- The access platform is fitted with an electric charger, located under the
cowling of the wheels motors.
- Remove the batteries covers 1 (Fig. A2/1) and leave it open all the time while
loading. A2/1
- Switch off the power to the access platform using the battery switch 2 (Fig.
1
A2/2).
- Do not place any metal objects on the batteries (risk of short circuit).
- Do not remove the cell caps.
- Do not re-charge the batteries if the temperature of the electrolyte is over
40°C. Allow it to cool first.
- Connect extension 3 to the mains (Fig. A2/1).
NB : 10 hours of charge are required for a battery which is 70% to 80% A2/2
discharged.
3 - 10
A3 - HYDRAULIC OIL LEVEL A3
CHECK
A
- Open the left hand cowling.
- Set the platform in transport position
- The oil level should reach the middle of signal light 1 (Fig. A3).
- If necessary, add oil (see chapter “LUBRICANTS”) via the fill orifice A (Fig.
A3).
D-EL-439
The specific gravity of the electrolyte with temperature, but a minimum of 1270 2
- Check the electrolyte specific gravity in each element of the batteries with a
acetometer.
- Never check after filling with distilled water.
- Re-charge the batteries, and wait for 1 hour before checking the specific
gravity.
A5
1.240
in the eyes, rinse thoroughly with cold water for 15 minutes and
°C -18 -10 0 10 20 30 40
call a doctor. °F 0 14 32 50 68 86 104
3 - 11
A6 - BATTERY BOXES A6/1
EMPTY
Water in the boxes will lead to deterioration of the batteries, causing a short-
circuit at positive and negative terminals.
Dispose of dirty water (electrolyte + water) by ecological means.
A6/2
A7 - STATE OF MANIPULATOR BOOTS
CHECK
The boots must not be cracked or fissured, with the risk of infiltration of water
which would prevent the machine from working properly.
A9 - SLOPE SENSOR
CHECK
B1 - SHAFTS
GREASE
- Clean, then grease the following points with grease, (See chapter: “LUBRICANTS”) and remove the excess.
2 points of
greasing
1 point of 2 points of
greasing greasing
1 point of 4 points of
greasing greasing
1 point of 1 point of
greasing greasing
1 point of 4 points of
greasing greasing
1 point of
greasing
3 points of
greasing
2 points of
greasing
4 points of
greasing
2 points of
greasing
3 points of 1 point of
greasing greasing
2 points of
greasing (1 per
wheel)
2 points of
greasing (1 per
wheel)
1 point of
greasing
(steering cylinder)
3 - 13
B2 - TIGHTENING WHEELNUTS B2
CHECK
TIGHTENING TORQUE OF THE
- Check the wheel nuts are tight (Fig. B2). WHEEL NUTS
Not applying this recommendation can lead to the deterioration and breaking
34 daN/m
of the wheel bolts, as well as the deformation of the wheels. FRONT WHEELS
± 15%
B3 - BACKUP PUMP
REAR WHEELS
22 daN/m
CHECK ± 10%
- Make sure the backup pump is working properly (See : 2 - DESCRIPTION : RESCUE PROCEDURE)
- Perform an arm lowering movement (e.g....)
You must not use the platform under any circumstances if the pump is not working.
Make sure that the circuit connectors and various components of the power bundle are tight (Fig. B4/1).
B4/1 D1
A1
-
F2
+
F1
B+ A
E1 E2 B- S
A2
A1
A1
A2
E1
E2
3 - 14
C - EVERY 100 HOURS OF OPERATION
- The greasing of the bearing tracks and lubrication of the teeth shoul be
carried out every 100 hours of operation, and also before and after a long 1
period of non use.
- Reach to the 2 grease points (Fig. C1/2) and grease with abundance the
crown by orienting the turret (access to the represented grease points Fig.
C1/2).
C1/2
- Spray the lubricant on the crown wheels 3 and pinion 4 (Fig. C1/3). C1/3
- 1 daN = 1 Kg.
3 - 15
C3 - REAR WHEEL REDUCER OIL C3/1
EMPTY - REPLACE
Slide a wooden wedge between the chassis and the ground to ensure
operational safety.
C3/2
- Remove the rear wheels (Fig. C3/2)
- Put the orifice 2 in the position like in the (Fig. C3/4). C3/4
- Fill up with oil (see chapter : LUBRICANTS) by the orifice 3 (Fig. C3/4).
- The level is good when the oil reaches the orifice 2 (Fig. C3/4).
- Replace and screw the caps 2 and 3 (Fig. C3/4). 3
3 - 16
C4 - HYDRAULIC OIL C4/1
EMPTY - REPLACE
1
DRAIN OF THE OIL
- Place a tray underneath the drain orifice 1 (Fig. C4/1) and unscrew this.
- Remove the fill cap 3 (Fig. C4/3) in order to facilitate the drainage process..
C4/2
CLEANING THE STRAINER
- Unscrew the strainer 2 (Fig. C4/2) into the tray, clean its with a compresse
air.
- Screw the strainer into position. 2
C4/3
Dispose of the waste oil ecologically. Use a very clean funnel and tray and
clean the underside of the oil can before filling. 3
3 - 17
C7 - TIGHTENING TURRET ROTATION MOTOR BOLTS C7/1
CHECK
2
Set the platform on a horizontal surface.
- Mark the drain plug 3 located on the bottom of the reducer unit
(Fig. C7/1).
- Use a syringe to fill the reducer via the filling-breather cap 2 (Fig. C7/1). The
oil capacity is 1.3 litres and the level is correct when the breather is full of oil.
C9 - OVERLOAD SENSOR
CHECK
3 - 18
D - OCCASIONAL MAINTENANCE
D1 - BATTERIES
REPLACE
When it is necessary to replace the battery, it is important to use the batteries with same capacity and weight to guarantee
the stability of the machine.
A traction battery is heavy (265 Kg), so a mechanical lifting system must be used.
In the event of the introduction of new batteries, re-charge after 3 to 4 hours of using and that 3 to 5 times.
3 - 19
3 - 20
4 - MAINTENANCE
HANDBOOK
4-1
MAINTENANCE HANDBOOK
- The maintenance handbook is provided by MANITOU’s dealer when the machine is put into service.
- It accompanies the machine throughout the guarantee period and subsequently enables regular monitoring of the
maintenance conducted on the machine in accordance with MANITOU’s recommendations.
- Maintaining the equipment ensures that it is available for use and its profitability.
- The MANITOU dealer can also propose maintenance programmes specially adapted to a variety of needs,
ensuring (through his own expertise and the use of MANITOU original replacement parts the equipment’s
maximum efficiency.
- We recommend that the maintenance handbook be carefully kept throughout the machine operating life and, in
particular, that it be handed over to the future owner it the machine is sold.
50 HOURS
DEALER’S STAMP
REMARKS:
100 HOURS
DEALER’S STAMP
REMARKS:
150 HOURS
DEALER’S STAMP
REMARKS:
200 HOURS
DEALER’S STAMP
REMARKS:
4-3
DATE ACTUAL HOURS ENGINEER’S SIGNATURE
250 HOURS
DEALER’S STAMP
REMARKS:
300 HOURS
DEALER’S STAMP
REMARKS:
350 HOURS
DEALER’S STAMP
REMARKS:
400 HOURS
DEALER’S STAMP
REMARKS:
450 HOURS
DEALER’S STAMP
REMARKS:
500 HOURS
DEALER’S STAMP
REMARKS:
4-4
DATE ACTUAL HOURS ENGINEER’S SIGNATURE
550 HOURS
DEALER’S STAMP
REMARKS:
600 HOURS
DEALER’S STAMP
REMARKS:
650 HOURS
DEALER’S STAMP
REMARKS:
700 HOURS
DEALER’S STAMP
REMARKS:
750 HOURS
DEALER’S STAMP
REMARKS:
800 HOURS
DEALER’S STAMP
REMARKS:
4-5
DATE ACTUAL HOURS ENGINEER’S SIGNATURE
850 HOURS
DEALER’S STAMP
REMARKS:
900 HOURS
DEALER’S STAMP
REMARKS:
950 HOURS
DEALER’S STAMP
REMARKS:
1000 HOURS
DEALER’S STAMP
REMARKS:
1050 HOURS
DEALER’S STAMP
REMARKS:
1100 HOURS
DEALER’S STAMP
REMARKS:
4-6
DATE ACTUAL HOURS ENGINEER’S SIGNATURE
HOURS
DEALER’S STAMP
REMARKS:
HOURS
DEALER’S STAMP
REMARKS:
HOURS
DEALER’S STAMP
REMARKS:
HOURS
DEALER’S STAMP
REMARKS:
HOURS
DEALER’S STAMP
REMARKS:
HOURS
DEALER’S STAMP
REMARKS:
4-7
DATE ACTUAL HOURS ENGINEER’S SIGNATURE
HOURS
DEALER’S STAMP
REMARKS:
HOURS
DEALER’S STAMP
REMARKS:
HOURS
DEALER’S STAMP
REMARKS:
HOURS
DEALER’S STAMP
REMARKS:
HOURS
DEALER’S STAMP
REMARKS:
HOURS
DEALER’S STAMP
REMARKS:
4-8
DATE ACTUAL HOURS ENGINEER’S SIGNATURE
HOURS
DEALER’S STAMP
REMARKS:
HOURS
DEALER’S STAMP
REMARKS:
HOURS
DEALER’S STAMP
REMARKS:
HOURS
DEALER’S STAMP
REMARKS:
HOURS
DEALER’S STAMP
REMARKS:
HOURS
DEALER’S STAMP
REMARKS:
4-9
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