CALIBRATORS

INSTRUCTIONS USE

OPTIMIZER H6 SEVCON

Calibrators instructions use

1
 OPTIMIZER: description

Decrease the parameter Increase the parameter

Previous Menu

On these 4 pads , pressing Following Menu

on left , right or in the center
have the same result Menu input or value recording

Back to main menu

Calibrators instructions use

2
OPTIMIZER: connection on lower control box

n° 6 on main printed circuit

terminal n°

For diesel booms

Calibrators instructions use

3
 OPTIMIZER: external connection

Different connections depends on the models*

For diesel machines

* For MEWP’s , external connection in lower box

* For telehandlers connection inside the cabin ( plug « ACTIA »)
(the plug « SAUER » must be only connected to a laptop with the specific sofware)
* ff

Calibrators instructions use

4
OPTIMIZER: access menu

Parameters setting access

Input/output state access

Trouble shooting guide per function

Machines status

Failures list

Calibrators instructions use

5
OPTIMIZER: access to restrictive parameters

Speed movement parameters adjustment

Ramp parameters adjustment

Options setting

Access to calibration mode

Navigation pad for entering the password numbers

Key pad for entering the different numbers for the password
Back to main menu

Calibrators instructions use

6
OPTIMIZER: access to menus version 2

Technician code access

Parameters setting access

Input/output state access

Trouble shooting guide per function

Machines status

Failures list

Calibrators instructions use

7
 OPTIMIZER: access to restrictive parameters

Access to specific functions *

Navigation pad for entering the password numbers

Key pad for entering the different numbers for the password
Back to main menu

* The level of access code might vary depends on the model of the machine and give acces to specific functions

Calibrators instructions use

8
 ZAPI: description

Confirmation of Exit or function

selection execution

Option selection or go Parameter increase or

back to previous menu access to special
functions

Option selection or Parameter decrease or

access to next menu access to special
functions

Calibrators instructions use

9
ZAPI : connection in the chassis

On hourmeter connector

Compact and Optimum range

Calibrators instructions use

10
 ZAPI: connection on lower control box

Connector on hourmeter Connector CNB

Star range

Calibrators instructions use

11
 ZAPI: standard fonctions

TRIPLAT CO 2.00 ALARM

24V 300A 0000 alarms list

Restore
Parameters PARAMETERS RESTORE parameters
setting CHANGE PARAMETER and settings
inside the the
variator

Save parameters
No used by SAVE and settings
Haulotte MOTOR DATA PARAMETER inside the
calibrator

No used by TEST Functions

PROGRAM VACC test
Haulotte

Calibrators instructions use

12
ZAPI: special functions level 1

TRIPLAT CO 2.00
24V 300A 0000

Configuration menu:
CONFIG MENU model choice
SET MODEL
(only Compact and Optimum )

CONFIG MENU Configuration menu :

SET OPTION Options to be set

Steering adjustment ( for Star 8/10 only)

ADJUSTMENT
and battery voltage ( all models)

Calibrators instructions use

13
 ZAPI: special functions level 2

Alarms list ALARM

Variator
CLEAR EEPROM memory reset

Access to SPECIAL
special ADJUSTMENT
adjustment
RAM
parameters
READ RAM reading ( no
use by
Haulotte)
Access to HARDWARE
special setting SETTINGS
EEPROM
parameters
READ EEPROM reading ( no
use by
Haulotte)
Calibrator CLEAR CONSOLE
memory reset

Calibrators instructions use

14
 SEVCON: description

Navigation in menus Navigation in menus

1 and 2 1 and 2

Navigation in submenus Navigation in submenus

Increase and validate Decrease and validate

the parameter the parameter

Calibrators instructions use

15
 SEVCON: connection

On A connector ( logic board on variator)

HA12IP(HA33JE) STAR 6/6P (13J)

HA15 IP (HA43JE)

Calibrators instructions use

16
 SEVCON : connection

HA12IP(HA33JE) HA15IP
(HA43JE)
Calibrators instructions use
17
 SEVCON : menu for drive

Initialising…

1 Traction
OK

1.1Traction 1.2Traction 1.3Traction

Personal… Status Test
Parameters for Status Test
variator

1.4Traction 1.5Traction 1.6Traction

BDI FaultLog Setup

Battery settings Faults report Variator

configuration

1.7Traction 1.8Traction
MotorSetup Display

Calibrators instructions use

18
 SEVCON : menu for movements

Initialising…

1 Traction 2 Pump
OK OK

2.1Pump 2.2Pump
Personal… Status
Parameters for status
pump

2.3Pump 2.4Pump 2.5Pump

UpperBox UpperBoxTest LowerBoxPers
Parameter for Test for upper Parameters for
upper control box control box lower control box

2.6Pump
LowerBoxTest
Tests for lower
control box
Calibrators instructions use
19
 Overload console (Star 8-
8-10, Compact and Optimum)

Connector
J14

Calibrators instructions use

20
 Overload console (Star 8-
8-10, Compact and Optimum)

Transducer Calibration process

validation lowest validation
position(0)

Connector
J14 Initialisation of
calibration process

Calibrators instructions use

21