8 7 6 5 4 3 2 1

OUTRIGGER CYLINDERS SLAVE

CYLINDER

LF RF LR RR BOOM EXTEND
CYLINDER
D D

C1 C2 C3 C4
25 PSI
CRACK
PRESSURE
4.5:1

MASTER
CYLINDER
4.5:1
C ORA ORB SMA SMBK SMB ECA ECB PRA PRB BCA BCB
C

C6A

4:1
2000 PSI C11
3:1

C12
C6 C7
C9 C10

.5 GPM C13 C14

B TP1 B

3000 PSI

C8

TP2

P1 MP1 T

A
UNLESS OTHERWISE SPECIFIED CAD GENERATED DRAWING, ARCHBOLD,
A M DIMENSIONS ARE IN INCHES
TOLERANCES ARE:
DO NOT MANUALLY UPDATE
DO NOT SCALE DRAWING OHIO 43502
COPYRIGHT c 2004
DATE
5 GAL RESERVOIR FRACTIONS DECIMALS
X . 030
ANGLES
.0 2
APPROVALS
DRAWN
.00 .5 JJB 06/26/06 HYDRAULIC SCHEMATIC
2 GPM .5 IN^3 XX .015
XXX .005 CHECKED
@ 2500 PSI PER STROKE MATERIAL 45-27A
THE INFORMATION CONTAINED IN THIS DRAWING SIZE DWG. NO. REV.
IS THE SOLE PROPERTY OF BIL-JAX ANY REPRODUCTION
IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION B HS45A 1
ECN # REV REVISION DESCRIPTION BY DATE FROM OF BIL-JAX IS PROHIBITED SCALE WEIGHT 1 OF 2
8 7 6 5 4 3 2 1 HS45-1
 8 7 6 5 4 3 2 1

JIB ROTATE OPTION

LOWER BOOM UPPER BOOM JIB D

D
CYLINDER CYLINDER CYLINDER

M1A M1B

C C

C17
C5 C16 C35 C36

.25 GPM

B B

BCA

BCB

A
UNLESS OTHERWISE SPECIFIED CAD GENERATED DRAWING,
DO NOT MANUALLY UPDATE
ARCHBOLD,
A DIMENSIONS ARE IN INCHES
DO NOT SCALE DRAWING OHIO 43502
TOLERANCES ARE: COPYRIGHT c 2004
APPROVALS DATE
FRACTIONS DECIMALS ANGLES
X . 030 .0 2 DRAWN
XX .015 .00 .5 JJB 06/26/06 HYDRAULIC SCHEMATIC
XXX .005 CHECKED
MATERIAL 45-27A
THE INFORMATION CONTAINED IN THIS DRAWING SIZE DWG. NO. REV.
IS THE SOLE PROPERTY OF BIL-JAX ANY REPRODUCTION
IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION B HS45A 1
ECN # REV REVISION DESCRIPTION BY DATE FROM OF BIL-JAX IS PROHIBITED SCALE WEIGHT 2 OF 2
8 7 6 5 4 3 2 1 HS45-1
4527 DC Hose Layout 12
13
0237
Slave RET
Basket Level EXT
0237

Jib
10 Master 11
Basket Level 0259
EXT 0259

RET
Telescopic
025 23 21
9

EXT
RET
0260
17 22

16 0258 20
19 0259
9 0259
0258 15 RET RET
5 6
EXT
Lower Lift EXT
Upper Lift
0258 14 18
0258
EXT 0259 0259

7 8

3 4

0242
0196
0262
TP1 Top Port
PRA
45 Bottom
SMA 2 Port

PRB 0259
45 0262
SMB
1
ECA
45
Rotation
BCB BCA
Kinematics
45 45 Slew Drive
ECB
45

24
Outrigger Ret 0241

ORB 45
ORA
45
Outrigger EXT
DWG # B# Description Fitting Label Fitting Label Tape Color

1 B02-01-0281 #4 x 36" 4-6 FFORX SMB 4-6 FFORX Rotation Bottom None
Label & Tape:
2 B02-01-0280 #4 x 36" 4-6 FFORX SMA 4-6 FFORX Rotation Top None -Tape should be next to Crimp of Fitting
-Tape should on both ends
3 B02-01-0313 #4 x 204" 4-6 FFORX PRB 4-6 FFORX Master RET Tee Yellow -Label should be next to Tape
-Both need to be within 2" of Crimp
4 B02-01-0314 #4 x 204" 4-6 FFORX PRA 4-6 FFORX Master EXT Tee Green

5 B02-01-0315 #6 x 228" 6-6 FFORX ECA 6-6 FFORX Tele EXT Orange
6 B02-01-0316 #6 x 228" 6-6 FFORX ECB 6-6 FFORX Tele RET White
7 B02-01-0289 #6 x 20" 6-6 FFORX BCA 6-6 FFORX Lift EXT Tee Red

8 B02-01-0290 #4 x 20" 4-6 FFORX BCB 4-6 FFORX Lift RET Tee Blue
9 B02-01-0291 #4 x 15" 4-6 FFORX Master RET Tee 4-6 FFORX Master Cyl RET Yellow

10 B02-01-0320 #4 x 310" 4-6 FFORX Master RET Tee 4-4 FFORX Slave RET Yellow

11 B02-01-0321 #4 x 310" 4-6 FFORX Master EXT Tee 4-4 FFORX Slave EXT Green
12 B02-01-0234 #4 x 16" 4-4 MFFOR RET 4-4 FFORX RET Yellow

13 B02-01-0235 #4 x 16" 4-4 MFFOR EXT 4-4 FFORX EXT Green

14 B02-01-0294 #6 x 20" 6-6 FFORX EXT Tee 6-6 FFORX Lower Lift EXT Red
Pieces of Pro-Tech Wrap
15 B02-01-0295 #4 x 20" 4-6 FFORX RET Tee 4-6 FFORX Lower Lift RET Blue
Qty Size Length
16 B02-01-0322 #6 x 183" 6-6 FFORX Lift EXT Tee 6-6 FFORX Lift EXT Tee Red Hoses 12&13 1 1.25 16" Put Male fittings together
Hoses 14&15 1 1.50 16" Put EXT Tee & RET Tee Together
17 B02-01-0323 #4 x 183" 4-6 FFORX Lift RET Tee 4-6 FFORX Lift RET Tee Blue Hoses 18&19 1 1.50 16" Put Upper Lift Together

18 B02-01-0298 #6 x 20" 6-6 FFORX Lift EXT Tee 6-6 FFORX Upper Lift EXT Red Loose 2 3.66" 24"
Loose 1 3.66" 30"
19 B02-01-0299 #4 x 20" 4-6 FFORX Lift RET Tee 4-6 FFORX Upper Lift RET Blue
20 B02-01-0324 #6 x 316" 6-6 FFORX EXT Tee 6-6 MFFOR Jib EXT Red

21 B02-01-0301 #6 x 60" 6-6 FFORX Jib EXT 6-6 FFORX Jib EXT Red Have all pieces heat cut to prevent Frayed ends
22 B02-01-0346 #4 x 316" 4-6 FFORX RET Tee 4-6 MFFOR Jib RET Blue
23 B02-01-0343 #4 x 60" 4-6 FFORX Jib RET 4-6 FFORX Jib RET Blue
24 B02-01-0282 #3 x 20" 2 MNPT Grease 2 MNPT 90 SW Grease None All Hoses to be Wad
Cleaned & Cap Both Ends

10376(F) 11003(K)
10228(E) 10735(J)
9915(D) 10538(H)
K 9781(C) 10403(G)
Hose Kit-Upper 4527A DC

3/17/08 A-03269 1/4/06 KRB

KRB
 3632 DC Hose Layout
W/700 Deg Rot 12
13
0237

Slave RET
Basket Level EXT
10 Master 11 0237
0259
Basket Level EXT
Telescopic
RET
0259
RET
0229 0259
EXT
Lift
RET
0259
9

0263
EXT
0229 0229

3 4 5 6
1 2

0242
0196
0264 TP1
45 PRA 0259
Top Port
0264 SMA 7
Bottom
45 PRB Port
SMB
8
0264 0262
45 ECA

0264
0264
BCB 45 BCA Rotation
Kinematics
45
ECB
Slew Drive
0264 45

0264
45
45 0264
ORB RET
ORA 14
EXT 0241
 3632 DC Hose Layout 14
15
0237

Slave RET
Basket Level EXT
12 Master 13 0237
0259
Basket Level EXT
Telescopic
RET
0259
RET
0229 0259
EXT
Lift
RET
0259
11
DWG
B# Desc Fitting Label Fitting Label
#
0263 1 B02-01-0272 #6 x 18" 6-6 FFORX ORA 6-6 FFORX Swivel #2
EXT
2 B02-01-0273 #6 x 18" 6-6 FFORX ORB 6-6 FFORX Swivel #1
0229 0229
3 B02-01-0274 #4 x 42" 4-6 FFORX PRB 4-4 FFORX Master Tee
0259
0264 4 B02-01-0275 #4 x 42" 4-6 FFORX PRA 4-4 FFORX Master EXT

1 5 B02-01-0276 #6 x 66" 6-6 FFORX ECA 6-6 FFORX Tele EXT

4
5 6 7 8 Outrigger
3
2 Swivel
6 B02-01-0277 #6 X 66" 6-6 FFORX ECB 6-6 FFORX Tele RET

0242 7 B02-01-0278 #4 x 48" 4-6 FFORX BCA 4-6 FFORX45 Lift EXT
0196 0259
0259
8 B02-01-0279 #4 x 48" 4-6 FFORX BCB 4-6 FFORX45 Lift RET
0264 TP1
45 PRA 0259 9 B02-01-0280 #4 x 36" 4-6 FFORX SMA 4-6 FFORX Rot Top
Top Port
0264 SMA 9
Bottom 10 B02-01-0281 #4 x 36" 4-6 FFORX SMB 4-6 FFORX Rot Bottom
45 PRB Port
SMB 11 B02-01-0231 #4 x 10" 4-4 FFORX 90S Master Tee 4-4 FFORX Master Cyl RET
10
0264 0262
45 ECA 12 B02-01-0232 #4 x 420" 4-4 FFORX Master Tee 4-4 FFORX Slave RET
0264 Master
0264 13 B02-01-0233 #4 x 420" 4-4 FFORX
EXT
4-4 FFORX Slave EXT
BCB 45 BCA Rotation
Kinematics 14 B02-01-0234 #4 x 16" 4-4 MFFOR RET 4-4 FFORX RET
45
ECB
Slew Drive 15 B02-01-0235 #4 x 16" 4-4 MFFOR EXT 4-4 FFORX EXT

0264 45 16 B02-01-0204 #3 x 32" 2 MNPT Grease 2 MNPT 90Sw Grease

0264
45 0264
45 32" Wrap is for Hoses 12 & 13 by Master Cylinder
ORB 2 16" Wrap is for Hoses 14 & 15 by Slave Cylinder
ORA 16 60" wrap is for all electrical wires going into carrier track
1 0241
 EX

T
RE
T
RE

T
10
T

10

EX
1 RET 6 4
8 2 1

2
Port 1 Port 2

2
2 9 EXT 9
5 3
7 RE
T

10 1 T
EX

EX
10
T

T
RE

Trailer Hose Layout

 RH
Tailight

G
LH
Tailight
LP
3632T
ML
Y

B
ML
Load Platform
Electric Layout

White
GFI

Hot
W

Line

Load
Base
White
Hot

GFI
Line Upper
Control
Box

B F D

E A C

Motor Motor
Wh Bla Re
Cntl Cntl
B+ B- Blu Or Gr

3 6 8

1 2 4 7 9

A-00714
A-00718
A-00717 A-00715 A-00716
36 24 23 16 Amp Amp
Amp Housing 35 24
776164-1 Housing Housing
Black 770680-1 776164-2
12 1 8 1 Black 12 White
1

24 3 4 26 15 16 23 1 8 22 1 7 13 23 10 17 35 33

1 2 27 13 14 22 16 15 23 11 8 14 9 34 18 32

+ - X Y

R B O Br

+ -
+ -

Prop
Cyl Coil
Coil
Strobe Level PLT
Sensor DN

PLT Chk
UP Valve

Rot Boom OR
CCW RET EXT

Rot Boom OR
CW EXT RET

Pump

Motor
Controller

3 1
Speed Enable

B- M- B+

200
Amp
Fuse 2 D 1E
A 2E 1

W B Y G Pump
LF NO Motor

LF LR RF RR
Coil Coil Coil Coil

ML RF NO

ML
Boom
Down NO
LR NO
Tail
L N
Lights

Boom Boom
Down NC RR NO
Down
IEC Recp. Relay NC
 - + - +
3 3

+ - + -
2

1
10
+ + 4
- - 8

Motor 0-5V Enable

9
5 Controller 3 1

6 M-
B- B+
E2 D1
A2 E1

200 AMP
Fuse
Motor
11

Contactor
24VDC 100AMP
B01-06-0058

Cable-Battery-Kit-Layout
 8 7 6 5 4 3 2 1

LEFT RIGHT
BRAKE RELEASE

D D

B1 M2A M2B M1A M1B

C C

.039 C22 C23 C24 C25

B B

C20 3000 PSI C21 C26

6 GPM

2.1 GPM 2.1 GPM UNLESS OTHERWISE SPECIFIED CAD GENERATED DRAWING, ARCHBOLD,
A
DO NOT MANUALLY UPDATE
A DIMENSIONS ARE IN INCHES
DO NOT SCALE DRAWING OHIO 43502
TOLERANCES ARE: COPYRIGHT c 2004
APPROVALS DATE
FRACTIONS DECIMALS ANGLES
X . 030 .0 2 DRAWN JJB 10/04/04
XX .015 .00 .5
DRIVE & SET HYDRAULIC
P1 P2 TANK MATERIAL
XXX .005 CHECKED
SCHEMATIC
THE INFORMATION CONTAINED IN THIS DRAWING SIZE DWG. NO. REV.

REVISION DESCRIPTION
IS THE SOLE PROPERTY OF BIL-JAX ANY REPRODUCTION
IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION B D & S HS 7
ECN # REV BY DATE FROM OF BIL-JAX IS PROHIBITED SCALE WEIGHT
8 7 6 5 4 3 2 1 D&S HS-7
 RH LH
Tailight Tailight

G LP
ML
Y
ML
B Load Platform

White
Hot
W GFI
Line

Load White
Hot

Line Upper
Control
Box
Base
GFI B F D

E A C

Motor Motor
Wh Bla Re
Cntl Cntl
B+ B- Blu Or Gr

3 6 8
1 2 4 7 9

A-01714
A-01718
A-01717 A-01715 A-01716
36 24
Amp Housing 23 16 Amp 35 24
Amp
776164-1 Housing Housing
Black 770680-1 776164-2
12 1 8 1 Black 12 White
1

24 3 4 26 15 16 23 1 8 22 4 20 5 3 1 7 13 23 10 17 35 33
1 2 27 13 14 22 16 15 23 19 22 12 11 8 14 9 34 18 32

+ - X Y
R B O Br

+ -

Prop
Level - Coil
+
Strobe Sensor PLT
DN
Prim
Cyl PLT Chk
Coil UP Valve

Sec Rot Boom OR

Cyl CCW RET EXT
Coil
Parking Rot Boom OR
Brake Jib CW EXT RET
Switch Cyl
Coil
Pump

Main Motor AUX Motor

Controller Controller
W B Y G
LF NO 3 1 3 1
Speed Enable Speed Enable
LF LR RF RR B- M- B+ B- M- B+
Coil Coil Coil Coil
ML RF NO

ML
Jib
Down NO
LR NO
Tail
L N
Lights
D 2 D1E1
A2E2 1E1 A2E
Boom Jib
Main
Down NC RR NO Aux
Down Pump
200 Pump
IEC Recp. Relay NC Amp Motor Motor
Fuse

Boom
Down NO

Boom
Down NC

6 7 8 9 10 11 33 34 12

C20 C21 C22 C23 C24 C25 C26

Drive & Set Manifold

# Part # Qty Size Len End Label End Label
1 B02-01-0353 1 #8 28" 12S90BJ8 Tank 8FFORX Aux Pump T
2 B02-01-0347 1 #6 80" 6FFORX Pump P 6FFORX 90 Man. P2 C
3 B02-01-0348 1 #6 90" 6FFORX TP3 6FFORX 90 Man. P1 26
4 B02-01-0370 1 #6 90" 6FFORX TP 2 6FFORX Man. T
5 B02-01-0355 1 #6 69" 6FFORX #5 6FFORX #5 6-14
Metric 90 C
6 B02-01-0356 1 #6 69" 6FFORX #6 6FFORX #6
2 20 C C
7 B02-01-0357 1 #6 26" 6FFORX #7 6FFORX #7
8 B02-01-0358 1 #6 26" 6FFORX #8 6FFORX #8
P Aux 22 21
C
9 B02-01-0377 3 #4 32" 4FFORX #9 4FFORX 90 #9 1 T Pump 24 C
23
10 B02-01-0373 1 #4 30" 4FFORX B1 4FFORX Brake Cyl 4 C
8-18
25
Metric 90
6-6 STR
P1
M2A M1A T 6-6 STR

6-6 STR
4-4 STR
6-6 STR
M2B M1B LR B1
P2 Coil Wiring
6-6 STR
8
4-4 90
7 10
6
3 5
Put hoses2,3 ,4 & outrigger Wire
TP3 Brake Harness 17" in 3" hose sleeve
TP2

T T
SMA
Pass Driver
SMB
9
Side Side
B B
6-10 90 6-10 90

9 4-4 90
4-4 90 9
4-4-4 Tee
Driver Pass

ORB

Banjo
Bolt

Hose Kit Art Drive & Set

Layout
 3.1

3.2

1 1 B02-15-0515 Pressure Relief

12
2 1 B02-15-0516 Valve-Cart NC (C20)
11
3.1,3.2 2 B02-15-0517 Valve-Check
4 1 B02-15-0518 Valve-Cart NO (C21)
5 1 B02-15-0519 Valve-Flow Control
6.1,6.2 2 B02-15-0520 Valve-Check
12
7 1 B02-15-0521 Orfice
9.1,9.2 2 B02-15-0522 Valve-Directional
12 10 1 B02-15-0523 Valve-Prop (NO) (C26)
11 1 B02-15-0524 Coil-20V Deutsch Conn(Prop)
12 6 B02-15-0525 Coil-20V Deutsch Conn
12
12

Manifold-Drive & Set

A-00928 11/20/06 KRB

 - + - +
3 3

+ - + -
2

1
10
+ + 4
- - D4

Motor 0-5V Enable

D5
5 Controller 3 1

6 M-
B- B+
E2 D1
A2 E1
D6 D2
200 AMP Drive
Fuse
D1 Motor
D3
Pump
Contactor
24VDC 100AMP 8
B01-06-0058
200 AMP
Fuse 9

B+ M- B-
1 3
11
Enable 0-5V
7

E2 D1
A2 E1

Main
Pump
Motor
Contactor
24VDC 100AMP
B01-06-0058

Cable-Battery-Kit-D&S Layout
3632/4527/5533
 -
Control
+ - +
Pump
Side Side
Battery Battery
Tray - Tray
+
- +

Choke B B
Solenoid A A

Key
Switch
Oil Throttle B B
Sensor Solenoid A A
Yellow
G
Y
R
White
Gray

Starter Bl/R
Bl/W
B

Blu
Engine Run

Blu
A-00425

C
B
A
R S Label
Relay
B C
Engine Start B
A
Engine Stop
G K
Label
Relay

IC Wire Layout
ART.
3/9/07 KRB
 -
AC Switcher Control
+ - +
Pump
Box Side Side
Battery Battery
Tray - Tray
+
- +

Choke B B
Solenoid A A

Key
Switch
Oil Throttle B B
Sensor Solenoid A A
Yellow
B B
G Throttle
Y A A
R
White
Gray

Starter Bl/R
Bl/W Engine Run
B

Blu

Blue
A-00425

C
N0
B
A
R S Label
Relay
B
C
Engine Start B
Engine Stop A
NC
G K
Label
Relay

IC Wire Layout
3632T
3/9/07 KRB
 Delphi
Weather Pack
Delphi
12020827
Weather Pack
3 Pin Male Housing 2 Pin Male Housing
12089040
12010973
Male terminal Green Wire Seal
12015323
12015323
Green Wire Seal Male terminal
12089040
7"
C Engine Run GND B
18ga

B GND Choke A
Splice & Seal
2" 3" 7" B
GND
A Choke 18ga 18ga
Label
Throttle A
A-01441 144" 18-6 SO
Rev- Or equivalent
¼”Female Spade
C Throttle
Full Insulated
B Engine Start Label Each 10" 3"
Wire with Function GND GND
18ga 18ga
A Engine Stop Both Ends

Delphi ¼” Female Spade

Engine Start
Weather Pack Full Insulated
12020829 Engine Stop
3 Pin Female Housing
¼”Female Spade
12089188 Engine Run
2" Drop out Full Insulated
Tape on
Female terminal
both sides 12015323
of drop out Green Wire Seal Stripe all wires to 12"
Engine Start
Engine Stop
GND
Engine
6" Split Run
Loom
9" Split Loom
Tape each end of split loom

Throttle
Label Wires on Both Ends
Choke

Harness-IC Wire 45 & 55

A-01441 5/4/06 KRB

First Time Set up (Calibration)
1. Secure tilt module to base plate
2. Level machine using T-Level
3. Verify that unit is powered (red or green LED illuminated \ blinking)
4. Press & release Set Zero button 3 Times
Red & Green Leds should come on solid for 2 seconds Indicating the position is learn

Re-Calibration
1. Press & hold Set Zero button for 5 seconds (Both Led’s will be off)
Both Led’s will begin to flicker
2. Press the Set Zero button 3 times in 5 seconds (while both Led’s are flashing)
3. Both Led’s turn on solid for 2 seconds indicating the position is learned
4. After 2 seconds the green Led will remain on & the red Led will turn off

After Machine is leveled & Sensor has learned it position The control box needs to
learn the position also.
1. Press Outrigger Extend, 7 Both Rotate buttons & hold for 5 seconds
2. This gets you into the Maintenance Mode of the Control box
3. Scroll through the menu til you reach the Calibrate level sensor.
4. Press the 2 Mid speed buttons
5. Scroll out of the maintenance and the machine is ready to go.

Gluing on the Bubble Level

1. After Calibrating the machine
2. Place bubble level on unit and verify bubble is in the center circle
3. If so remove bubble level & apply super glue and locate bubble as shown
in photo

Level Sensor Calibration

10/24/06 KRB
 1 –Rotation Pressure Relief
2 –1.0 Rotation Flow control

Rotation Force Settings Rotation Force Settings

Lbs of Force Motor Size
35--------70lbs-----100cc
26--------160lbs-----100cc 2 45--------70lbs-----80cc
36--------180lbs-----80cc 55--------80lbs-----80cc

1) Attach strap around side rail of cage

1) Attach strap around Front Knuckle
2) Leave Telescopic boom Retracted completed
2) Raise All Booms out of Stowed Cradle
3) Raise Boom out of Stowed Cradle
3) Rotate Boom & Pull against Scales
4) Rotate Boom & Pull against Scales
4) Adjust Pressure Relief (1) to obtain Force rating
5) Adjust Pressure Relief (1) to obtain Force rating
5) Unhook strap from Scales
6) Unhook strap from Scales
6) Make sure Voltage value for High is 3.5V or higher
7) Make sure Voltage value for High is 3.5V or higher
7) Time Rotation speed (High) for ¼ rotation
8) Time Rotation speed (High) for ¼ rotation
8) Adjust Flow Control valve (2) to adjust High speed Time
9) Adjust Flow Control valve (2) to adjust High speed Time
Turn out –Slower, Turn in Faster
Turn out –Slower turn in Faster
9) Readjust High speed voltage so Running pressure is
10) Readjust High speed voltage so Running pressure is
between 1000 - 1500 psi
between 1000 - 1500 psi
10) Adjust other speeds through the control box voltage
11) Adjust other speeds through the control box voltage

Rotation Force Settings

7/30/07 KRB
 8 7 6 5 4 3 2 1

ALL PORTS SAE # 6

EXCEPT: REAR FRONT
B1 SAE # 4 MANUAL
TANK A SAE # 8 BREAK RELEASE
TANK B SAE # 4 MANIFOLD
D D

STEERING

1 GPM

S1A S1B B1 M2A M3A M2B M3B M4A M1A M1B M4B

C C

C22 C23

C24 C25 C27 C28

600 PSI

B B
C31 C29 C30

C20
3000 PSI C26 C21

10 GPM

A
UNLESS OTHERWISE SPECIFIED CAD GENERATED DRAWING, ARCHBOLD,
A P1A P1B P2A P2B TANK A TANK B DIMENSIONS ARE IN INCHES
TOLERANCES ARE:
DO NOT MANUALLY UPDATE
DO NOT SCALE DRAWING OHIO 43502
COPYRIGHT c 2004
2.5 GPM 5 GPM 2.5 GPM 5 GPM FRACTIONS DECIMALS
X . 030
ANGLES
.0 2
APPROVALS
DRAWN
DATE

JJB 10/14/04
AUX DC XX .015
XXX .005
.00 .5
CHECKED
4W DRIVE HYDRAULIC
PUMP MATERIAL SCHEMATIC

DHS-4WD
THE INFORMATION CONTAINED IN THIS DRAWING SIZE DWG. NO. REV.
IS THE SOLE PROPERTY OF BIL-JAX ANY REPRODUCTION
IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION B 11
ECN # REV REVISION DESCRIPTION BY DATE FROM OF BIL-JAX IS PROHIBITED SCALE WEIGHT
8 7 6 5 4 3 2 1 DHS-4WD-11
 26

30
31

Oil Filter 27
21

5 5 29
22 24
28
#8MORFS-#12MORB STR
FF6400-8-12
13 25
12 23
OIL #4MORFS-#4MORB 90
COOLER FF6801-4-4
FF6400-4-4 B1
#4MORFS-#4MORB 90
FF6801-6-6
1A

FF6801-4-4 S1A M2A M3A M1A M4A 20

P1A TB
Driver FF6400-4-4
90 FF6400-4-6
FF6400-6-6 FF6400-6-6 FF6400-6-6
#12ORBM-#10ORBFM STR FF6400-6-6 FF6400-6-6
6410-12-10
2A

TA
#10MORFS-#10MOBR-#10MORFS Tee P2B
FF6804-10-10-10 STR FF6400-6-6 FF6400-6-6 FF6400-6-6 FF6400-6-6
#10MORFS-#10FMORFS 90 FF6801-L-6-6 FF6400-8-8
FF6500-10-10 S1B M2B M3B M1B M4B
7
P2A
FF6400-4-6
90L

P1B
6 90
1
FF6801-6-6

6-14 Metric
2 90
9
8 P Aux
#8MORFS Tee
FF2603-8-8-8 T Pump
22
2B 4A
8-18 Metric
3B

16 90
4 14 18 20
4B (2) #4MORFS-#4MORB 45
(2)#10MORB-#6FMORB 15 17 (2)#10MORB-#6FMORB FF6802-4-4
19 21
6410-L-10-6 6410-L-10-6
(2)#6MORFS-#6MORB 90 (2)#6MORFS-#6MORB 90 B1
FF6801-6-6 FF6801-6-6
10 Top Top Brake

Control Pump MANUAL

BRAKE
3
Side Side 23
RELEASE

Front Front
Bottom #4MORFS Tee
Bottom
FF2603-4-4-4
24

24
TP3 Front
#6MORFS-#6MORB STR
1B

FF6400-6-6 TP2 Front 15

19
Pump
7

Control
A

Side
SMA
Side
6

14
Rear
A

Dual
#10MORFS-#12ORB 90 SMB Rear 18 Rear
Pump FF6801-10-12 Rear
5GPM (2) #6MORFS-#10MORB STR
(2) #6MORFS-#10MORB STR FF6400-6-10
FF6400-6-10 (2) #4MORFS-#4MORB 90
10MORB Plug (2) #4MORFS-#4MORB 90 FF6801-4-4
(2) #8MORFS-#10MORB 45 6408-H-10 FF6801-4-4
FF6802-8-10
#4MORFS Tee
FF2603-4-4-4
3A

11 11

ORB
Banjo
Bolt
 Upper
Control
Box

Platform Plug B F D

E A C

Motor Motor
Wh Bla Re
Cntl Cntl
B+ B- Blu Or Gr

3 6 8
1 2 4 7 9

P4 & P5 J4
Connector Platform Connector

P3 P1 P2
Turntable Connector Analog Connector Lift/Engine Connector
36 24 23 16 35 24

12 1 8 1 12 1

11 5 1 31 7 13 23 10 17 35 32
24 3 4 26 15 16 23 8 22 1 20 12 3 21 20 8 14 9 34 18 32
1 2 27 13 14 22 15 23 16

+ - X Y + -
Jib
R B O Br Cyl
C17 Prop
Coil
C8
Strobe Sec PLT
Cyl DN
C16 C14

PLT Chk
Level Prim UP Valve
Sensor Cyl C13 C6A
C5 Boom
Rot OR
CCW RET EXT
C9 C12 C6
Rot Boom OR
CW EXT RET
C10 C11 C7

Motor Motor Pump

Controller Controller
Main Aux
LF
3 1 3 1
LF LR RF RR **NO Speed Enable Speed Enable Oil
Press
AC
Switch
C1 C3 C2 C4 B- M- B+ B- M- B+ Switch
LR
NO
**
# # NO # # NO
RF 10 25 27 24 9 26

Front
**NO 2 D1E1
Jib
Boom A 2E
Throttle Fuel
Switches
Switches Aux Sol Switch
RR
Pump
Boom # NC # NC NO
Down
** 200
Amp Motor
Fuses Choke Engine
Relay NC Sol Stop
2 D1E1
A2E
34 33 11 10 9 8 7 6
Main
Engine
Pump Start
Fan
C26 C25 C24 C23 C22 C21 C20
Motor
12 Engine
L N
Run
35

C31 C30 C29 C28 C27

Engine Engine Stop
IEC Recp. Start
21 20 19 18 17

Start Engine Spark

Drive
Manifold
Fuel Start Sol

** Switch is forced Closed

when outrigger is loaded Fan Fuel Sol

#
Switch is forced open
M
AC when Boom is lifted Fan
GFCI Plug AC Switch ##
Plug Switch is forced Closed
when Boom is Stowed

Generator

Revision FINISH NO QTY DESCRIPTION FAB PART NUMBER

Used
On
Wire Schmatic-45X
E.C.O’
s QTY Next Assembly Final Assembly
DR
Rev
Date
Scale
Rev
By
DWG NO DATE 8/8/07 BY KRB
SIZE
This Drawing is the property of BIL-JAX INC, Archbold, Ohio. This equipment was designed
with the understanding that the prints are loaned and will not be reproduced, copied, or Archbold, Ohio 43502
used to assist in making further drawings, apparatus or parts therof, and is to be returned
unless otherwise specified.
Copyright C 2005 B
 A-03041
Black Frame Gnd
Green
A-01098
Fan Blue
White
Yellow C 87 Start Fuel Stop
S 86 F 86 K 86
Or/Bl Black
T 87
C
Orange 87 86 87 87 87 87
T 86
87a 87a 87a 87a
86 85 86 85 86 85 86 85 86 85
87a
30 30 30 30 30
Throttle Choke
Solenoid Solenoid Throttle Choke Start Fuel Switch
12V + 12V + 12V + Engine Stop
T 30 C 30 30 S 12V + F
30
K
Ing
A-01034

Fuel Sw K 87a
Starter F 87
S 87
Gen switch Yel Red Gre
Engine
Red Red Engine Bla
Gen Run
Run
Switch
Box Stator
B01-01-0178 Coil Frame
Oil Pressure Sw
Gnd

Engine Fuel
Stop Switch Voltage
Starter Reg

A-03044A
Oil Press Bla Gr/W
Start
Switch
Sol
20 Amp
ATC Fuse

¼ FM ¼M
Sp Sp
Eng Run Red
Fuel Sw Gre
Ing Coil Bla
A-01044
Starter Yel
12V Orange

Engine Relays Layout

2/16/07 KRB