Service Parts Topics ‘January, 2000 oro a Ege Fay oo ane sepa Index For All 1899 Service Parts Topics T&A Manu ‘Shop Maal ‘OFM Manaal WA Wancat ‘Specs anual Service Parts Topics are Issued to supplement the Filmcard System, Operations and Maintenance Manuals, Parts Catalogs, and all other Parts and Service Publications. Accordingly, the file system follows the group number system used by the Cummins Filmcard System. ‘The group number system used by the index tabs for Service Parts Topics are broken down as follows: No. Tite 0 Engine Disassembly (Index) 1 ‘Oylinder Block 2 Cylinder Head 3 Rocker Levers, 4 Cam Followers 5 Fuel System 8 Fuel Lines/Injectors 7 Lubricating System, 8 Cooling System 9 Drive Units 10 Air Intake System 1" Exhaust System 2 Air Equipment 13 Electrical Equipment 14 Engine Assembly 18 Instruments/Controt 16 ‘Mounting Adaptations 7 Balts/Gaskets Sets 18 Specifications/Wear Control 19 Electronic Engine Control 20 Vehicle Braking 2 Main Power Generator 22 Service Tools and Hardware 23 Information Products Use the index tabs to file your Service Parts Topies. You can also reference the Parts Catalog, Filmcard System, or the ‘Service Data Binder in determining where to file a particular Service Parts Topic, Page 3 contains a index of the 1999, Service Parts Topics. History files of Service Parts Topics are a part of the Cummins Filmcard System and are available for reference use at any location that has a Cummins Filmcard System. The 1999 Service Parts Topics will be flmac and distributed during the first quarter of 2000. Thereafter, issues of printed Service Parts Topics prior to 1999 will not be available. Sammias Engine Company, Ine, Columbus, Tadlana 7205-3008 Cummins Engina Company Lid, D jorthants, England N11 SUOT 0-1 yster arts Topic serial numbering baagin with number one (1), For example: Heleasa Year 38 “apie Fie Group t i 1 The system allows recognition of the year a Service Parts Topic was released without looking at the date. Ths first number following the letter “T" of the ystem indicates the group number and the index tab for fling So that you can file and organize your Service Parts Topics better, the index tab set for use in a three-ring binder, is available, Bulletin No. 33780092. A three-ring Service Data Binder, with index tabs, Bulletin No. 3379094 is also available. These can be ordered through our Cummins Distributor in the same manner as othar service or parts manuals and/or parts,eaTo2 9970-3 99T0-4 9970-5 9970-6 9970-7 s9T0-8 ssTo-s e9T0-10 e9T0-ti 99T0-12 9970-13, 9970-14 9970-15 99T0-16 9970-17 gaTo-18 e9TO-19 g9To-22 9971-1 goTt-2 ports sorts 99Tt-5 soTt8 oor? 99T1-8 gort-9 99ri-19 eort-tt goTt-12 9971-128 9971-13, 9oTi-14 9071-15 9971-16 99Tt-17 99T 1-18 99T-19 N14-M Introduction Mit industrial CELECT™ Plus Engine Introduction Introduction of KTA18-Mé Keal-Cooled Engine ISB Field Fixes 242 and 250, ‘QSK45/60 Introduction ISB Parts Compatibility 1999 ISM Engine Introduction 83.3 Engine Introduction QSM11 Introduction N14 Industrial Engine Introduction Revision ISL Engine Introduction ISC Product Improvement Introduction of New Medium-Duty ISB Ratings White Smoke Troubleshooting European Product Update OSK19G Introduction 1989 ISX Introduction Marine Upfit Options. ‘QST30 Industral Tiar 1 Introduction Cylinder Block Changes Torque Procedure Change Common Gylindar Liners far C Radesigned Crankshaft Ti Signature Troubleshoot C Series Chilled Duct 1SC Front Cover Cay Balancer Uptit Option New Front Covar Space:-Piato-to-Bioc! Grankshaft and Accessory D> Bearing Repalr Manual Cor iron Camshaft Introduction w Torque Speciic Instrument Panals for CENTR 10 TeTech® Piston Kits Lt0 Titec L30, M11, and ISM Main 1g Materia! Ch, Mit Industvial/Generator Camshaft Chang: 5 Series Marino Pistons Camshaft Welch Plug O-Ring Introd New Bearing Spacer Naw Cylinder Head vianv2sivsoaNvts Kelk9/OSKTBIKV'12 RYSBIKV/19?KV01 Ciomnt Tt /4BV6B/9C) ISULIogIK19GreBer soaieace.aca) O8T30IOSKA8) O8K60/0801731 829010821217 OSz136/8tL, Nia Mi K19 IsB askasiaskeo 4B /6B,ISBISBG sm 48 Mi Nia isl Isc is8 vearvaosikisi OSKIS/VS0/K VSO! QST3OIOSKAS! QSK60 4B/68/6C oskis isx BICnOrK astro miso fa8N38 sense mito sx 86 isc 4B Ki9 vearveogvTa’k 1. OSKISIKVSBNeVS0N ‘agtaoaskes a8ke0 NIAIKIGIKVaBIKV0 ie tio nitsr-torism Mi aaa ag/eB/ec ISX sx sk 43/68o0To-1 Page 4 Topic No. Title - Series Bar -22 Common Gam Bushings SCIST g9Tt-23 New Gear Cover Breather sx 9971-24 Front Crankshaft Seal with Dust Shield 48/88/1SBIEC g9T2-t Cylinder Head Gasket Changes fork, QSK19, K38, and KSO Engines K1GIOSKI9IKVSE kvs0 sor22 6C Series Engina Revised Oylinder Head Gasket 8c s9T2-3 Cylinder Head Changes for M11 and L10 Engines MiIL10 goT24 Cylinder Head Torque For New Block and Capscrews 6c 9972-5 Improved Head Gasket IsB 99726 Cylinder Head Torque Procedure and Capscrews 6c 9972-7 B Cylinder Head Capscrew - Torque Plus Angle 48/68 9972-8 Rear Cam Covers sx 9972-8 Not Issued 9972-10 Gear Train Lash Setting Procedure Isx goTa-1 Complex Crown Injector Rollers Mit 9974-2 N14 STC Injector Cam Follower Roller Pin Nia 9974-3 Camshaft and Follower Rollers Nia 99Ts-1 CAPS Fuel Pump Modular Repair Procedures Isc. 9975-2 New L10/M11 Front Gear Cover MHt/L10 9975-3 Fuel Shutoff Solenaid Coll Consolidation MIV/LIOINTAN14nV 121 ‘yealVaoaivTa/K6! KiS/OSKI9IKV12/ KV38/KV16/KV50 99T5-4 RSV Stop Screw and Bracket 4B/6B 9975-5 4BNA In-Line to VE Rotary Fuel Pump Conversion Kit 4B 9975-6 Removal and Replacement of Horseshoe Lever Fuel Shutdown System 68. 99T5-7 Fuel Shutdown Solenoid Troubleshooting and Repair ABI6B/6C. 99T5-7A Fuel Shutdown Solenoid Troubleshooting and Repair 4BI6B/6C 9975-8 Electronic Fuel Control (EFC) Actuator - System Mi/LAOINTIN 14rv2—r V903/K6/K1S/KV 12) KVSa/KV16/KV5O 9975-9 New QSK19 Compact Fue! Pump and Increased Capacity Injector aski9 9975-10 Tamper-Resistant Pump MATL tOMNTIN4rv 127 VaeivsosiKerk 197 KVIZIKVSSIKV16) Kv50 99TS-11 Injection Pump-Mounted Lift Pump 48/88/80. 9975-12 QSK19 P10 Fusl-Pump Calibration ask19 9975-13, Rapic-Restart Valve Filter Housing Blocks for Pump MU/L IOMNTINTANV 121 ‘v2a/Vsoa/ka)k 19) KV12/KV38/KV 16) kvs0 9975-14 Tampor-Resistant Torx® Fasteners for PT® Fual Pump Mi/LioINTINt4yv 127 Ve2ane0s/KB/K19/ QSK19 P10 Fuel-Pump Calibration Air Fual Mixers Throttle Plate Repair Kit Difficult to Start or Will Not Start Darivative Fuel Pump Data Tag Fuel Pump Oil-Latchout Spring Bosch* P7100 In-Line Fuel Pump Prelubrication ISC CAPS Fuel Pump Sensors Bosch* In-Line Fuel Pump and Governor Prelubrication Corrosion Protection for Lift Pumps Marine In-Line Pump Fue! Shutoff Valve Closed until Engine Ci KVI2IKVS8IKV16) KVvs0 askie L0G. L0G 1sx 48/68/60 6B/8C 4BIBBI6C Isc. 4B/6BI6C ISB asKigIAsK: asKso0To-1 New Throttle Gable Brackst d Topic No. Title ee Sees 9975-28 Horizontal Fuel Shutdown Solenaid Kit 5/68 9975-29 ROVK Governor Stop Bracket 4B/8B/EC 9976-1 Fuel Fitting Changes MawISM s9T6.2 QSK19 Slow Shutdown/Fun-on Troubleshooting Additions aski9 99763 Fuel Line Changes MiviLt0 sot es Fuel Supply Line 6B sores ISB Fuel Line Improvements ISB. 9976-6 New Hot Start Knock kit askig saT67 QSK4S and QSK60 Injector Troubleshooting QskasiasKeo Q9TE-7A ——_QSKAS and GSKEN Injector Troubleshooting QSK45/OSK60 s9Te-8 Fuel Drain Banjo Connector Capscrew Torque Change asTa0 saTe9 Now QSK19 Compact Fuel Pump and Increased Capacity Injactor skis 9976-10 N14 STC Hot/Hard Start Kit Nia Q9T6-10A N14 STC Hot/Hard Start Kit Nid gaTe-11 New Injector askis 9977-1 N14, M11, L10, and C8.3 Lubricating Oil Filter Specifications Revision M1T/L10/N14/8.306. 99T7-2 Heavy-Duty Diesel Engine Oil Drain Intervals MT/NT4/ISXISM 9977-28 Heavy-Duty Diesel Engine Oil Drain Intervals MTINI4/ISX/ISM 99T7-3 New L1Q/M11/ISM Lubricating Oil Pump MTV/LIO/L10G/ISM 99T7-4 N14 Lubricating Oil System Improvements Nid 9977-5 Introduction of the Flestguard” LF9009 Gil Filter for C and ISC eciisc 9977-6 il Temperature Sensor Port Plugs ast30 9977-7 Midrange Oil Volumes for Engines with Bedplates eB/ec 9977-8 LIOIMT1 Sooting MiW/L10 9977-9 Silicone Bead Oil Pan Gasket Mat/LI0/1SM 9977-10 Bedplate Replace or Install 4B/68/6C s9T7-11 ISC Oil Pressure Regulator and Block Change Isc 9977-12 New QSK19 Lubricating Oil Filter Head ask19 9977-13 New K19 and QSK1 Oil Pan Adapter Gaskets, Kig/askis 9977-14 Updated Manual Information QsKas/ask6o 98T7-18 Gil Change Intervals Kigiaskigikvaay KVS0/OSTSO/OSK45/ Osk60 99T7-15A Oil Change Intervals K1g/QSK19/KV3e) KYS0/OST30/OSK5) askeo 9917-16 Maintenance Schedules with Centine!™ MUINI4/ISXISM aot7-17, L10, Mit, and ISM Oil Pan Improvements MIv/L107ISM 99T7-18 ——_OikCatch Kits Is 99T8-1 N14 Increased Cooling Capacity Nia 9978-2 Idlar Shaft Changes MTL10 9978-3 Thermostat Rivet Change u10 g9TB-4 Idler Pulley Change 4B/6BI6CIBBGISCG 99785 Ford Thermostat 6B 99786 ISC Belt Tensioner Iso. soTe-7 New Heat Shield Blankst for Rear LTA Aftercooler Connection Kvaaikvso s9T88 68T Dodge Coolant Gauge Temperature Cycling 6B soTe.9 Active Cooling Pressurization Kv3e/kvs0 9978-10 Fan Belt Tensioner Spring KVI2/KV3B/KV16/ Kvs0/G8T30 soTe-1t QSK19 Fan Hub Locknut Torque skis seTe-12 Marine Heat Exchanger Nigikisiaskig g9Te-13 New Thermostat Mitt 4/iSX/ISM eoTB-14 Improved Belt Tensioner 4B/SB/ISB/ECIISC! eBGIECG soTs-15 Cooling System Fill Modific 48/68 ‘ SB/6B/6C 42/68/Page 6 Topic No, oo Series wares Sit g9Ti0- Temperature Altercoolad En- —KVS0/QSKAs/OSKé goT10-2 Naw Air Connection Crossover and Hass for 2000 kvs0 geT10-3 Holset! Moda! T48 Turbocharger NT SOTI0-4 QSTS0.G3 HX60 Wastegate Turbochargers ast30 sori Introduction af Baliows Style Exhaust System Kvs0 S9TM-2 Closed-Crankcase Vontilation System Li0G/eBqie.s06 goTt-3 L10, Mit, and ISM Exhaust Manifold End Section Change Mit/Ltonsm goTt24 Pressure Relief Valve for Compressors NTINI4INH-LBIISX! Vianv2aivsoavTa) K6IK19/OSK19/KV 12 KVS@/KV 16/KV50/ LIOM11/4B/68/601 ISULIOGIKISG/6BG) 60G/8.30G/8.3G/ astsd/askas! QSKeoIOSW73) aszso/aszi21/ QSZ196/ALL 997122 $8191 Air-Comprassor Kit - Bottom Plate 6B 997123 Air Compressor Maintenance - 68 and 6C Series Engines B/C 997124 Compressor Intake Valve on Holset” HD and Compressors NTN 4INH-LB/SX! Vi2ivasive0aivT8! KB/K19IOSK19/KV 12) KVSB/KVT6/KV5O! Lio 11/4B/68/6C) ISULIOG/KI9S/6BG/ 60G/8.30G/8,30G) asraciasKss) QsKsaIQsw7a! QSz90/082121 QSZ136/ALL 997125 Cummins Single-Cylinder Air Compressors ALL 997126 D850 Air Compressor Bracket installa ec 99T12-7 —_-MII/ISM Freon Compressor Belt Movement MivisM 9971-1 15S! Alternator Discontinued °BIBBIEG 99T13-2 Delco Startar and Alter: ines ALL 99T13-3 Alternator Changs: NT/N1 INH-LBMSXY viarvea/vaoaivTsi K@/K19/OSK19/KV 12) KVS/KV 16)kV501 LOM 1/45/6760) ISULIOG/K1 9/680) sca/a.sc@/a.sC4: asTso/askss/ OsKeoaSW73! QSZ90/08Z121/ 082136 99T13-4 New Spark Plug for L10G-Transit Applications - Field Fix 267 L108 99T15-1 Not Issued 997152 Racalibrated Tachometers NH-LEUNT/N 4/v28) K19/KVSO/6B/6C 997159 Coolant Level Switch and Wiring Hamass, Kig 99T18-1 (8730 Flywhoe! Installation Procedure and Torque Specification ast30 99T17-1 ISB Freon Compressor Adjusting Link Used on Freightliner Trucks 1sB 90T19-1 ICON" Introduction NeansxaisM 99T19-2 Troubleshooting Procedure for Fault Code 462 Isx 997193, Introduction of ISB and ISC Phase 7 Software far Autamotive Applica. ISBISC 99 ts Warrar Mumtansxisanse) ISMISLPage 7 Topie No, Series ST i9S Tana ooT19-64, NT/NI4INH-LBVISXT Vs2/V28NN903/VT8) KB/K19/OSK1S/KV 12) KV3SIKV16/KVS0 LIOIMI1/4B/6B/6C) ISULI0G/K19G/68G) 6CGi8.3CG/8. SCG! asTadiosKasy QsKs0/asw7a) QSZ90/0821241 82136 99719-7 __CELECT™ Plus 1999 Software Releases Nig 99T19-8 New CENSE™ Exhaust Gas Temperature Sensor Kvsarkvs0 99T19-8 Low NOx Engine Rebuild Program NyrM-toniraisxIs) 99T19-10 New Fault Code Troubleshooting Trees, ISB/ISO/ISL 99T19-21 ICON" Support Information MTVINIa/ISXISM 99719-22 Phase 9.0 Software IsxisM 99T19-22A Phase 9.0 Software IsxisM 9720-1 _ Introduction of E-Brake for 1998.5 and 1999 Model Year Dodge Trucks ISB 99T23-1 _ Information Products Group 23 Miv/Lto/Lioginui4y ISKISBISCIEBG! BC@rOSTIOSK/SM