Conbextra GPXtra GeEerd ws aS, constructive solutions i, I: comentitious grout High strength non-shi Uses Conbextra GPxtra is high strength cemenilious grout to he used for special grouling applications ‘here ncn-shrink and Figh strength properties are required, The applications include the grouting of @ stanchion base plato, anchoring and ether grouting appicallons wivere high strengih Is important Advantages | Gaseous expansion syetem compensates for shrinkage and galtlement in the plastic stato High eerly and ultimate strength, suiteble to be used tor heavy duty grouting Low permeabilly lo ensure durability of the hardened grout 1B Plegacked mate, ready to use co overcome on-site batching variations Description Conbextra GPXtra ie high strength non shrink cementitious grou! specially formulated from Porland cement, graded filer and special chemical additives. Conbextra GPXira is supplied as ready to Use dry powder. Itis only required additonal of clean water to produce a flowing non-shrink grout for grouting of gap thickness up to 190 mm, The present of special chemical adeitives wil canto plastic expansion and minimising water demend to ‘ensure high 2erly and ultimate sirenatn, Technical Supports Fosrce offers a comprehensive range a! high ‘ually, high performance construction products. In addition, Fosrec oifers a world-wide technical support end on-site service to spocifere, ond users and contractor. Properties The following results were obtained al 2 water ponder ratio of 0.16 and lemperature 30 *C Tost ‘Typical Rosult Compressive strength BS 1881 : part 115.83 60.Nimm? @ 1 dey 65 Ninim2 @ 7 days 80 Nimm2 © 26 days Flexural airengt BS 4561 1980 2.8Nimm? @ 1 day 9.3 Nim: @ 7 days 40.5 Nimm? @ 28 daye Time to expansion stent 15 mnutes Finish hour Fresh wot density ‘Approximately 2200 gin? Young Modulus ASTIN 469-83 28 kNImm? Expansion Characteristics ‘An expansion of up to 1 % overcomes plestic, setliemant in the unset matatial All grouting must be carried out with « pre-packed ‘cement based praduct which is chloride free. Itshall he rixed wilh clean water to the required ‘consisiency. The mixed grout must nol be bleed ot secreaate A posilive volumetric expansion shall occur while the grou! in plastic stage by mzans of 2 gaseous system. The compressive sirength of the grout must exceed 50 Nimm? ai 7 day and £0 N/mm? at 28 caye, ‘The storage, handling ard placement of the grout ‘must be in strict eccorcance with the manufacturer's ineirucions.Conbextra GPXtra Application Instruction Preparation Foundation Surface “The substrate surface must be tree trom oll, grease or ary loosely adherent material. ifthe concrete surface Is defective or hs lelance, il must be cut hack to a sound hase. Balt holes and fixing pockets ‘must be blown clean of any dirt or debris. Pre-seaking ‘Several hours prior ta grouting the ares of cleaned foundation should be flooded with fresh weter Immediately before arauting takes place any free waler should be removed with particular care being taken to blow oul all boll Noles and pockets, Base plate IRis essential that this is cleen and free from ol, ‘grease or scale. Air pressure rellef noles shculd be Provided to aliow verting of any isolated high ‘spots. Levelling Shims Ifthose ara to be removed after the grout has hardened, they should be ireated wilh a thin layer of grease Formwork ‘The formwork shauld be constructed to be leak- proof, This ean be achiaved by using foam rubber sep oF masiic sealant, benealh the consiructed grout ing ‘The quantity of water required to achieve the cesred consistancy le precise, and the volume used should be in accordance wath the iolewing Dasired Mix Water in liter per Consistoncy 25 ks bag Flowable ao mer Use a high shoar mechanical mivar or dil (400, rpm) and mixing paride (also avallabie from Fosrac). Ensure thal machine canacity ang the umber of operatives ie adequate to enable wet constiustve solutions iouting (o be cariied out as a continuous ‘neration. The need to observe ihe accurate ‘gauging of water ackltion end the stated mixing lime should de stressed to all operatives. When 1g @ mechanical min to propare pump and flow consistency grouts, acd approximately 80% (ulw) cf tha recormended water requirement (see above) to the mixer before adcing the dry powder. ‘Mix until lumps are broken up ‘approximately 2 minutes), botore adjusting iho consistancy with the adaition ofthe gauge water. Mix unt homogeneous for at leasi another 3 minutes. Placing ‘At 20°C place the grout witin 20 minutes of mixing {to gain fll benelit of the espansion process, Conbextre GPXtra can be placed in thicknass up to +100 mmm ina sinale our then used as an uncorplate greul. For thicker sections, iis necessary 10 fil out Conbextra GPXtra with well graded sil frae aggregate to mirimize heat build Up. Typically a 10 mm aggregate is suitable, ‘Any ball pockets shauld be grouted pricr 10 grouting between the subtrats and the base plate. Continuous grout flow is essential, Sumicient grout must be prepared bafore starting, The time taken to poura balch must be regulated to the time to prepare the nex! ana curing ‘On completion or the grouting operation, exposed area should be thorougaly cured. This should be dono by iho use of concure curing membrane, Cconiinuous application of waler andior wel nessian. Cleaning Conkextra GPXtra should be removed rom teols and equipment with clean waler immediatey after use. (Cured material can be removed mechanically, or wih Fostoc Acid Etch, Limitations Low temperature werking When the air or contact surface lemaeralures are § °C ar below on falling thermomeler. warm walerConbextra GPXtra (30-40 °C) is recommended to accelerate strengt development For ambient temperatures below 10°C the formwork should be kept in piace for at least 36 hours Normal preceutions for winter working with cementitious materials should then be adopted. High temperature working Atambient temperature above 39 °C cool water (below 20 °C) should be used for mixing the grout ror to placement Estimating Supply Conbextra GPXtra is supplied in 25 kg matslure resistant bags, Storage Gonboxtia GPxtra has a shelf ite of 12 months if eptin a dry store in sealed bays. Ifstored in high temperature and high humidity locations the shelf life may be reduced. aes wT eee ner Precautions Health and safety Cenbextra GPKira is alkaline and should not come Into contact with skin and eyes. Avoid Inhalation of ‘dust during mixing. Gloves, goggles and dust mask should be worn Hi contact with skin occurs, wash with waiter, Spiashes to oyos should ko washed immodiataly with plenty of clean weter and medical advice should be sought Fire Gondextra GPXira Is non-flammable Additional information For further detels about the use and selection of, ‘routs refer to the Festoc Information Modula entille "Pracision Grouting in tha Construction Incusty’Conbextra GPXtra cl by PT. Fosroc Indonesia LL Akasa I Bloke AB No. 4 Datta Sticon Industrial Park Lippe Cikarang Bekasi 17550, Indonesi www.fosroc.com Important note Fetoe predict ae guard agnets cefetne mete an aru ane ar sod suet te stndas ems a conatiens ate cols ow nyo clandon rq Wit Foss enoavus enue tat ary abs, econmondatin,seetatonov ifort, {nay gv acu ard coral cana, bacae he net coninsovcenl ua uhar or howe pet ppd, pt 7 at eter dea or not orig ram he ww a is pric neat © reli arson wih en eve peta, rezanmandaten or nrnaen gan telephone: fax: ‘emai +6221 897 2104-06 +6221 897 2107 Inconesla@tosroc.com +62 31 854 9704 +62 31 654 9845 ee ei BAABNG On Ste Po, Chae BS page 4 of 4