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Rocking Elephant
by JMesman on February 21, 2016
Table of Contents
Rocking Elephant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
File Downloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Step 5: Finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Step 6: Painting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Step 7: Assembling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 8: Tail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Advertisements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
http://www.instructables.com/id/Rocking-Elephant/
Intro: Rocking Elephant
This baby Elephant rocker was made as a present for my nephew.
I didn't think about making an instructable of this at first. But in the end there was quite a lot of interest so I decided to give it a go. I hope this instructable will deliver
some fun.
wood glue
sanding paper
To be fair in the end I have taken a good look at the instruction found at the following website.
Source; www.blackanddecker.nl/jigsaw/tutorial4
I combined it with the some other models that I liked and made my own version.
Most of them gave me some good references when I was in doubt of the height of the seat or some other ergonomic points.
http://www.instructables.com/id/Rocking-Elephant/
Step 2: Small steps
Before making things big and risk making big mistakes I scaled things down.
By scaling it down I was able to make a prototype of the model with a laser cutter.
Keep this trick in mind before just copying a design. (if you have the option)
It gave me some insights and opened some fun discussions on the design of toy's.
Print the elephant on smaller paper and glue or tape the sheets together.
Cut this mould and copy it on the wood. You can also use carbon paper.
Print the elephant on squared paper and scale it to any size you want on the wood.
Project the pieces with a projector on your plywood.
(in the pdf you can find a scale bar for reference)
File Downloads
http://www.instructables.com/id/Rocking-Elephant/
Toy elephant rocker.dwg (85 KB)
[NOTE: When saving, if you see .tmp as the file ext, rename it to 'Toy elephant rocker.dwg']
Step 4: Machining the wood
Once you have drawn the parts on the wood you can start cutting the pieces. I've used a band-saw but you could also think of a jigsaw power tool. If you stay clear of the
lines you can refine your work afterwards by hand with a file & sanding paper/machine.
Part A;
There's also a risk of chipping once you're drilling the eye. To prevent this just make a small hole to guide the large drill. And drill the eye halfway through form both sides.
If any material will break out it will happen at a place where you don't notice it.
Measure your dowel and rope and decide what type of drill you need.
I've drilled the holes in the next step.
Parts B&;
Parts D;
To make sure your elephant rock's smoothly connect the material for the two rockers with some screws.
Process these two elements connected to each other as long as possible.
Part E;
Give the saddle a bit more rounding's. I didn't keep it flat on the top side so it was a bit more comfortable.
I can imagine that you even want to coat the seat with some nice fabric but that's for the next person to try.
Part F;
The ears have some handles. You can predrill the corners and make a center hole so your jigsaw doesn't have to do all the corner stuff.
To keep in mind;
I learned that you need to know at this stage what finishing technique you're going to use.
If you are just oiling the elephant you can keep the slits at a close fit but if you're going to paint it keep every slit a bit wider.
Tips;
To prevent chipping of the wood you can put masking tape all around the edges.
Or you can round all the edges with a minimal radius of 2 mm for this you could use a router.
Finally you unscrew the two rockers and cut away the slits for the elephant to fit in.
If you have the options available you could even think of cutting a big mould out of of thin plywood or pmma which you can follow with a router for a perfect finish.
http://www.instructables.com/id/Rocking-Elephant/
Step 5: Finishing
Sand all the pieces and take a look if everything fits nicely.
You can now easily mark the place for hole to put the dowel.
(be careful not to cut through the seat)
As one of the last steps give all the edges a smooth round finish.
So playing with it doesn't cause any chipping of the plywood.
Mounting the rockers isn't the best plan at this stage because there's quite a bit of force involved.
Step 6: Painting
Now start painting and let everything dry long enough before mounting everything.
If your paint is to soft you can scratch it easily in the process of assembling.
That's why you need to take your time and wait at least 2 days.
Personally I was in doubt at this stage. I wanted to oil the elephant but thinking about child toys...
So I used a colourful indoor wood finish. I'm happy about the green but the gray was not my favourite. It didn't cover the wood good enough.
http://www.instructables.com/id/Rocking-Elephant/
Step 7: Assembling
Assembling the elephant will take some force at some points.
If you're going to use a hammer put a block of (soft) wood between your hammer and the elephant to spread the pressure.
Mount the elephant and carefully put some wood glue in all the slits.
In principle only the ears need some glue to stay in place.
(Clean all the residue with some water.)
To mount the elephant on the rockers, put the front legs in the slits and put (a lot of) gentle force on the hind legs to make it all fit. You may use some ugly words but if
everything fits together you don't need to be afraid that it will fall apart.
Step 8: Tail
The last part missing; the tail.
(I can imagine the tail is the weakest point once the elephant is carried around the room. Let's call this a learning point for my nephew.)
http://www.instructables.com/id/Rocking-Elephant/
Step 9: Keep on rocking.
So this elephant is made for my nephew.
He's still too young to rock this beast so I gave it a try myself.
By now I can guarantee rocking fun for persons up to 80kg (at least).
;)
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http://www.instructables.com/id/Rocking-Elephant/
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Comments
1 comments Add Comment
I'm sure your nephew will love his elephant rocker. Very nicely done all around! :)
http://www.instructables.com/id/Rocking-Elephant/