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Step 2: Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Step 8: Assemble it . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
http://www.instructables.com/id/wooden-gear-clock-1/
Intro: Wooden gear clock
I have always loved wooden gear clocks. So for my birthday my wife gave me a Dremel and a copy of Scroll Saw Magazine that had a pattern for a wooden gear clock.
This is my entry for the clock contest and 4th Epilog Challenge, it is also my first Instructable. So fair warned. I have had thoughts on making gear clocks to sell. If I had
a Zing then cutting out the gears would be much more precise and need much less sanding and fine tuning.
http://www.instructables.com/id/wooden-gear-clock-1/
Step 2: Materials
The Materials needed:
Spray Adhesive
3/4" plywood
1/2" plywood
1/4" plywood
1/8" plywood (hard to find for me)
1/8" hardwood (I did not use this but probably should have)
1/4" washer
2 #8 2" wood screws
2 #8 washers
14' 50lb fishing line
1 1/2" 13 1/2 "copper pipe, end caps,
Safety gear (ear, eye, hands, body... ect) If you want it protected then protect it
Tools
Dremel with router and wood bit (or scroll saw)
Dremel sand paper or sanding wheel (or belt sander)
cut off disks
hand drill (or drill press is better but did not have)
drill bits (3/8, 17/64, 1/4, 9/64, 1/8, 1/16)
Dremel engraving tool
http://www.instructables.com/id/wooden-gear-clock-1/
Step 3: Cut and glue
First make copy of the pattern, then make additional copies of parts that you must cut more then one of (such as wind pulley parts) the pattern only has one of each
Second cut out the pattern, if using the Dremel make sure there is a lot of extra wide border around each piece, the router guide will push up the paper destroying the
pattern, which is bad.
Third, spray adhesive on the back of the pattern and attach them to the blanks.
http://www.instructables.com/id/wooden-gear-clock-1/
Step 5: Cut out parts
Cut out the parts.
I recommend start with the non gear parts first to get used to the Dremel and get the speed setting right.
Also using the engraving tool, engrave the numbers on the gears, I also did not drill out all of the holes on the minute wheel I used the engraving tool to mark them
instead.
Step 8: Assemble it
Finally put it together.
Make the weights.
All that is left is to run the clock and adjust the pendulum and mounting to make sure it keeps even time.
Note: As you add each wheel, make sure the wheel and pinion mesh by running the wheel by turning the pinion, If it doesn't run smooth, make the gears that are binding
and sand a little off. Make sure the wheels run smoothly.
I did not take off the paper to make it easier to see in the picture but I will.
http://www.instructables.com/id/wooden-gear-clock-1/
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http://www.instructables.com/id/wooden-gear-clock-1/