Professional Documents
Culture Documents
02
Learning Objectives:
Introduction
The lathe is perhaps the most versatile of all machines in a modern workshop. It is capable of
performing a great variety of operations. They are extensively used in general engineering
workshops and tool rooms.
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Work Produced on a Centre Lathe
Specifications of a Lathe
A lathe is generally specified by its
Swing (S)
Distance Between Centres (C)
The swing is the largest diameter of a workpiece that can be swung over the lathe bed and the
distance between centres is the distance between the headstock and tailstock centres.
However, some manufacturers specify lathes by their bed length.
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Parts of a Lathe
Headstock
The headstock is located at the left end of the lathe bed. It contains the main spindle
mechanism for obtaining various spindle speeds. The main spindle revolves on two bearings
on each end of the headstock. The right end is made to fit a chuck or face plate.
Machine Bed
The lathe bed is a strong bridge like members, made from high grade cast iron and is heavily
ribbed to give it rigidity, It has four ways out of which three are inverted and one flat way. The
bed supports all the mountings of the lathe. The accuracy of the lathe depends largely on how
straight and parallel the bed ways are. It is precisely hand scraped to high dimensional and
geometrical tolerances.
On the machine bed, there are slideways, it is usually a flat and an inverted-vee slideway.
The outer V-way and flat-way support and guide the carriage.
The inner V-way and flat-way align the tailstock with the headstock.
It is located at the right end of the lathe, it can be adjusted along the bedway to suit the
length of work. It is made from cast iron which locates the barrel. The barrel is hollow and is
bored with a Morse-taper. This taper locates the taper shank of a dead centre and also taper
shank drills, drill chucks, etc. The bore is co-axial with the spindle that is they have a
common axis and this is a basic alignment of the lathe.
The tailstock’s primary functions are:
To support long workpieces.
Holds tools such as drills or reamers for drilling and reaming operation.
For setting centre height of tool bits.
Figure - Tailstock
Carriage
The carriage provides various movements to the cutting tool to perform various operations on
the lathe. The three movements are:
Longitudinal Feed
Cross Feed
Angular Feed
Figure - Carriage
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The carriage consists of the following parts:
Apron
The apron is bolted to the front of the
saddle. It contains the mechanism for
moving and controlling the carriage.
Power is transmitted to the carriage
through a gear and clutch
arrangement.
Figure
Saddle
The saddle is part of the carriage that
fits across the bed slideways and moves
along the bed, between the headstock
and tailstock. It provides parallel
movement of the tool to the axis of the
bed.
Cross Slide
The cross slide is mounted on top of the saddle and provides a cross movement for the cutting
tool (towards or away from the operator).
The compound slide is mounted on top of the cross slide. As it can be swiveled to any angle, it
allows for taper turning
Toolpost
The toolpost holds the tool holder or the tool directly. There are a few types of toolposts :
Feed Mechanisms
The feed mechanisms consist of:
Quick Change Gear Box
The quick change gearbox provides easy change of the spindle speed and the speed for
the feedshaft and leadscrew. The reason for driving the gearbox from the spindle is that
the tool movement per revolution of the spindle must remain constant even if the spindle
speed is changed.
The gearbox has three functions:
To control the speed at which the saddle is driven along the bed when power
traversing (parallel operations).
To control the speed at which the cross slide moves across the saddle when power
cross-traversing (facing operations).
To control the speed of the leadscrew when cutting screw threads and thus
controlling the lead of the screw being cut (thread cutting operations).
Feedshaft
The feedshaft provides automatic power feed to the carriage.
Leadscrew
The leadscrew provides thread cutting movement to the carriage for thread cutting.