Imp Lec EDAG Group Company Presentation 20sep15

EDAG Group
Partner to the International Mobility Industry

EDAG Group – Company Presentation
1 EDAG - Partner to the International Mobility Industry

Business Mission, Company Structure, Key Data
2 Range of EDAG Services

Portfolio and References
3 International Presence of EDAG

Worldwide, Germany, Customers
4 Why Choose EDAG?

Position, Awards, Certification, Innovations
Page 2 of 40 © Copyright 2015 EDAG Engineering GmbH. All rights reserved. Horvath Christoph, Marketing, 07/2015
T_ppt_landscape_edag_gmbh.potx Status: 18.03.2015
Business Missions
The EDAG Group, the world's largest We attach great importance to ensuring that
independent engineering company, develops our results are always in line with current
production-ready solutions to sustain mobility production needs and requirements.
in the future. At EDAG, we call this principle
"production-optimised solutions".
We assist our customers and accept
responsibility for the development of products,
production facilities and processes. To achieve In conjunction with our sister company FFT,
this, working as quality leaders, we assume we can also assemble complete production
responsibility for capacity and flexibility in both plants, working as your turn-key plant
product and production engineering. construction partner.
EDAG – Highway to Success
Division Structure
EDAG Engineering GmbH

Jörg Ohlsen (CEO), Harald Poeschke (COO), Jürgen Vogt (CFO)
EDAG Vehicle Engineering EDAG Production Solutions EDAG Elektric/Elektronic
Vehicle Development Development of Production Equipment Elektrikc/Elektronic Development, Car-IT
Subsidiary: Subsidiary:
EDAG Production Solutions GmbH BFFT Gesellschaft für
Fahrzeugtechnik mbH
Folie 5 von 40 © Copyright 2015 EDAG Engineering GmbH. All rights reserved. Horvath Christoph, Marketing, 07/2015
Selected ATON-Group Companies
Dr. Lutz Helmig, Shareholder

Thomas Eichelmann (CEO) / Jörg Fahrenbach (CFO)
Total turnover: approx. 2.15 billion EUR and approx. 16.581 employees in 2014
AT Engineering AT Tech AT Mining AT Med Tech
100% EDAG Engineering GmbH, 100% J.S. Redpath Holdings, Inc. 100% Haema AG
Wiesbaden with the subsidiaries North Bay Leipzig
100% EDAG Production Solutions 100% Deilmann-Haniel Mining 100% Ziehm Imaging GmbH
GmbH & Co. KG, Fulda Systems GmbH Nürnberg
Dortmund
100% BFFT Ges. für Fahrzeug-
technik mbH, Gaimersheim 100% W.O.M. World of Medicine GmbH
Berlin
49% EDAG Werkzeug + Karosserie
GmbH, Eisenach
100% OrthoScan, Inc.
Scottsdale, USA
100% FFT Produktionssysteme
GmbH & Co. KG, Fulda
51% EDAG Werkzeug + Karosserie

GmbH, Eisenach
100% REFORM Maschinenfabrik

GmbH & Co KG, Fulda
66,7% TSO Industrieanlagen Planung

und Vertrieb GmbH, Uehlfeld
EDAG Customer Mix in 2014
Gesamtleistung
in Prozent
30
25
20
15
10
Facts and figures
Employees Turnover
7,484*
Mio. EUR
7,011*
8.000 800
690
632
7.000 700
6.000 600
4,557*
5.000 500
415
4.000 400
3.000 300
2.000 200
1.000 100
12* 13* 14* 12 13 14
* Average figures
© Copyright 2015 Folie 8 von 40 Horvath Christoph, Marketing, 07/2015

EDAG Engineering T_ppt_landscape_edag_gmbh.potx Status: 18.03.2015



4 Why Choose EDAG?

Product Development Business Models
Cooperation between the Subsidiaries
Business development Complete vehicle

& consulting development
Focus of Fulda
Complexity Engineering services Module development
Focus of the Acceptance of

subsidiaries responsibility
Range of EDAG and FFT Services
PRODUCT DEVELOPMENT PRODUCTION SOLUTIONS PLANT CONSTRUCTION
Control engineering
Project
Design concepts and automation
management
technology
Quality and
Vehicle Production
documentation Turnkey systems, body
development engineering
management in white and assembly
System technologies
Function Production and products
development process
planning
Vehicle Factory and

IT services
validation logistics planning
Electrics / Process consulting Tooling and

electronics vehicle body
systems
Product Development – Design Concept
Design and styling

» Design brand strategy (DNA)
» Design ideas
» Product conception and design
» Visualisation (2D, 3D, VR)
Surfacing
» Class A surfaces (concept to series production)
» Form finding in clay
» Optical scanning & data feedback
» Visualisation (3D, VR)
Model making
» Mobile show and concept cars
» Models for function and tolerance validation
» Design models, cubing and data control models
» Integration of EE functions
Back
EDAG Product Development – Vehicle Development
Concept development and package

» Complete vehicle package
» Ergonomic analysis
» Concept validation vehicle functions
» Platform and modular product concepts
Vehicle body and door systems

» Preliminary, concept and series development
» Development and supplier management
» Lightweight design and hybrid material selection
» Manufacturing-related feasibility (cost)
Interior and exterior

» Lightweight design and hybrid material selection
» Development management and integration
Back
Product Development – Function Development
Chassis and powertrain

» Chassis development and vehicle dynamics
» Vehicle integration, powertrain and chassis
» System simulation and functional testing
Vehicle safety
» Development of passive and integral safety
» Calculation and test management
Thermal system, NVH, operational stability &

aerodynamics
» Development of vehicle attributes
» Calculation and test management
Back
Product Development – Vehicle Validation
Simulation and calculation

» Thermal system, NVH, comfort, operational stability,
passive safety, aerodynamics
» Tolerance simulation
» Geometry optimisation
» Process and software development in CAE
environment
Test, experiment and test stand construction

» Accredited test centre (ATC)
» Material, component and module tests
» Vehicle safety, bumper and sensor crashes
» NVH, squeak & rattle, endurance testing, stiffness
» Test stand development and construction
Complete vehicle assembly und validation

» Test planning and test control
» Prototype management
» Test set-up and vehicle assembly
» Total vehicle testing
» Type approval / homologation
Back
Product Development – Electrics/Electronics
E/E architecture and vehicle electrical system

» Definition of functions and assignment of control
units
» Diagnosis concepts
» Networking of E/E components
» Data bus, topology and wiring harness layout
» Wiring and E/E component package
E/E system development and integration

» Requirements management
» Model creation and simulation
» Implementation
» System validation & vehicle integration
Embedded development
» Topology evaluation and preparation of product
specifications
» ECU development (hard and software)
» Validation and sample testing
» Power electronics
» Prototyping, production of samples
Back
Production Solutions – Tool and Vehicle Body Systems
Tool development & quality management

» Project management
» Quality planning and supplier audits
» Feasibility studies, simultaneous engineering
» Method development and forming simulation
» Tool design and tracking
Tool making: forming technology & services

» Mechanical production
» Tool making
» Tool assembly and try-out
» Press shop for low-volume production
» Quality assurance and measuring technology
Body manufacturing: prototype construction &

low-volume production
» Partial and complete assembly of vehicle bodies
» Parts and assemblies for experimental construction
and series
» Modern, automated and manual joining technology
» Aluminium process for assembly accessories
» Hybrid structures with fibre composites
Back
Production Solutions – Factory and Logistics Planning
Factory planning
» Product, process and operating analysis
» Location analysis and planning
» Value stream analysis, design and optimisation
» Concept planning for product and factory
» Start-up and error management
Logistics planning
» Creation of supplier concepts
» Planning and design of special containers
» Warehouse layout and planning
» Route, process, and plant design
Safety, quality, cost

» Risk assessments and safety concepts
» Supplier quality management
» Preventive quality planning (e.g. APQP, FMEA)
» Calculation of component prices and investments
Back
Production Solutions – Production Process Planning
Digital factory
» Construction feasibility
» 3D layout
» Process and material flow simulation
» Ergonomic studies
» Data models for mechatronic systems
Forming technology
» Concept and design services
» Concept and series methods planning
» Forming simulation
» Tool design
» Supplier management
Body manufacturing and assembly planning

» SE, concept, product specification and detailed
planning
» Line synchronisation, MTM time analysis
» Layout design
» Safety layout / risk analysis
» Plant optimisation
Back
Production Solutions – Production Engineering
Equipment design
» Clamping and fixing concepts
» Equipment design, handling technology
» Provisioning systems (LCA, KOKAT)
» Hemming technology
» Media plans
Robot systems
» Concept, detailing and realisation phases
» Optimisation of simulation processes
» Online/offline programming
» Technologies, e.g roller hemming, laser welding
» Programming
Manual fixtures
» EDAG PS prototype standard
» Reduction of processing time
» Reduced costs due to new clamping and
fixing technology
» Flexible accounting models are possible
Back
Production Solutions – Control and Automation Engineering
Instrumentation and control engineering

» Concept development (shop floor - top floor)
» Benchmark tests
» Bid documents / concept validation
» SCADA, MES (monitoring / control)
» Energy efficiency, building control systems
Automation engineering
» Concept, product specification & detailed planning
» Soft and hardware design
» PLC programming
» Initial start-up
Virtual start-up
» Software-based image of the real plant
engineering including actuating and sensoring
interfaces
» Connection to control systems
» Validation of complete plant functionality
(preliminary start-up)
Back
Project Management
Engineering responsibility (concept to series)

» Complete vehicles / derivatives
» Factory and production solutions
» Management of international projects
Processes and tools

» Risk management
» Change management
» Engineering quality
» Production quality
Focus on product and production process

» Product targets
» Cost and weight of product
» Product quality
» Production process
Back
Quality and documentation management
We can help to standardise your methods to secure results and enhance processes.
Quality management service

From product development to SOP and after sales
» Product quality planning (APQP, VDA design status validation)
» Supplier qualification and management
» Quality planning - technology and series process
» Quality assurance - series
References
Airbus Aerospace Supplier management
Alstom Rail First article inspection - FAI
Daimler Automotive Special quality tasks
GM Opel Automotive FMEA execution
Mühlenberg Aerospace Value stream mapping
VW Automotive Quality support
Quality and Documentation Management
Virtual media & communication

» Editorial consultancy service
» Technical documentation
» Photo-realistic imaging
» Visual simulation
» Interactive media
Serviceability & field monitoring

» Quality, service & repair concepts
» Complaints management
» Field data analysis
» Service qualification
» Dealer & importer support
Customers
» Manufacturers, operators and suppliers
Targets
» Target group-specific communication media
» Efficient, transparent fault management
» Increased product quality & serviceability
Back
IT Services
IT Services
» jEDWIN IT Management Suite
Identity, asset, resource and service management
» Unified collaboration
VoIP telephone solutions, data exchange, captive portal
» IT services
SAP CCoE, software engineering, hosting, IT consulting
References
Herrenknecht Mech. enginerring IT asset management
BMW Automotive PDM jEDWIN ASP data base
DHMS Mech. Engineering SAP, groupware hosting
Bombardier Mech. Engineering Hosting / consulting
EADS Aerospace jEDWIN action/delivery track
VW Automotive Software engineering
Back
Feynsinn / EDAG
Service Pyramid
With its consultancy service, Feynsinn, EDAG has a team of experts capable of spotting potential for
creating value. The team provides all-round customer support until well into the implementation process.
Process / organisation consulting
Method / tooling consulting
Product / production development
Production methods
Planning
Design / simulation
Feynsinn Focal Points:
Consulting, Technical Consulting, Implementation
We help companies to improve or maintain their excellence: combining consulting and technical know how,
we offer software-independent advice on processes, methods and tools, to optimise development and
production sequences.
Value-creation process
CA consulting
Visualisation
management
management
PDM/PLM
consulting
Product cost
Production
Method development
Application development / software

Back
Selected References
Product development
» AUDI A6 Long China Derivative development
» Daimler C Coupé Derivative development
» Opel Meriva GFZG development
» DAF XF & CF Cab development
» BMW Z4 M-Roadster Drive integration
» Daimler B-Class Derivative development
Production solutions
» Daimler C-Class Door assy plant development
» BMW i3 Concept Side panel assy GRP plant developm.
» Audi A3 Chassis assy plant development
» BMW Mini Manual fixtures
» Haema "Blood processing" Planning factory and product
specifications
» BMW NEP China Factory and process planning
Tool and vehicle body systems

» Daimler AMG C Coupé Body for Black series (S)
» Audi A1 Side panel (P)
» BMW X6 Active Hybrid Aluminium engine hood (S)
» Porsche 911, Boxster Aluminium doors, floor (S)
» Lamborgh. Gallardo Aluminium side panel (S)
» VW New Beetle Side panel, wing (P)
(P) prototype (S) series
Production Plants – Turn-Key Plants,
System Technologies and Products
Turn-key plant construction

In conjunction with our sister company FFT Produktionssysteme
GmbH & Co. KG, we also offer a turn-key service for the
provision of complete systems for body in white and assembly
plants. When developing system solutions which integrate our
products, the focus is on improving production processes.
Turn-key plants
» Project management
» Planning, design, simulation
» Plant implementation
» Pilot series and launch support
» Quality assurance
References » After sales service
BMW 1/3 series Turn-key body in white facility
5 factories for VB/BBL/BG/SR/KG
System solutions and products
Opel Insignia Turn-key body in white facility, front end
Airbus A350 Wing equipping » Roller hemming
BMW 1/3 series Best-Fit assembly, add-on parts » Image processing
VW Amarok Turn-key body in white facilities » Laser technology
side/superstructure/add-on parts /finish » Gluing and filling technology
Ford Mondeo Turn-key body in white facilities, framing » LCA systems
DAG S-Class Turn-key body in white facilities, Z2 » Welding and joining technology
BBAC C-/G-Class Turn-key body in white facilities,
complete
DAF Trucks, complete XF/CF, Turn-key body in white facilities
Back



4 Why Choose EDAG?

Wherever You Need Us - Worldwide
Gothenburg
Crewe Kaluga
Warsaw
Hertfordshire
Mladá Boleslav
Troy
Changchun
Belmond Arbon Györ Iasi
Spartanburg Turin Yokohama
Sant´Agata B.
Shanghai Seoul
Barcelona
New Delhi
Puebla
Pune
Kuala Lumpur
São Paulo
Sales- / Project-Office
BFFT Gesellschaft für

Fahrzeugtechnik mbH
Wherever You Need Us – Germany
Hamburg
Cologne Wolfsburg
Osnabrück Berlin
Wolfsburg/
Gifhorn
Recklinghausen
Dortmund Leipzig
Cologne Eisenach
Rüsselsheim Ingolstadt
Aachen
Fulda
WIESBADEN
Rüsselsheim
Wörth Heilbronn/Neckarsulm
Weissach Neuburg Regensburg
Ingolstadt/
Sindelfingen Gaimersheim
Sindelfingen Ulm Landshut Munich
Munich
Friedrichshafen 100/500/1000 Employees

BFFT Gesellschaft für
Fahrzeugtechnik mbH



4 Why choose EDAG?

Position – Key Components in Quality Leadership
Staff qualifications Process optimisation

» Apprentice / trainee quota 10% » KAIZEN
» Apprenticeships in over 20 recognised » Internal/external process
trades and professions, consultation "Feynsinn"
"dual study courses" » Internal/external
» Technical and methodical competence, quality management
social skills (8,700 days' training) » Internal SAP Customer
» Staff surveys Competence Center
» Work-life balance programme
Investments Innovations
» CAx software » Competence Centre for Lightweight
» Project management tools Construction, Materials & Technologies:
» Modernisation of milling centre, fibre composites, multi-material
Eisenach, 2011/2012 concepts, steel lightweight construction,
lightweight metal materials,
» Pilot project "the healthy office",
consulting service
Fulda 2012
» Competence Centre for Electric Mobility:
» Water dispenser / bottle
Light Car technology carrier,
campaign for all employees,
intelligent charging
nationwide
Certification – Quality for Processes and Products
Certification types
» DIN EN ISO 9001
(EDAG, EDAG Production Solutions)
» DIN ISO / IEC 27001 VDA (EDAG)
» ISO / TS 16949 (EDAG)
» DocCert (EDAG documentation)
Assessment
» DIN ISO / IEC 15504 Spice (EDAG)
Accreditations
» DIN EN ISO/IEC 17025
Accredited Test Center, ATC Fulda
Innovations: Competence Centres
CC for Lightweight Construction,

CC for Electric Mobility
Materials & Technology
» Energy-efficient lightweight construction » Electric mobility system concept
» Multi-material systems » Drive train electrification
» Intelligent charging of electric vehicles
Independent lightweight EDcharge
construction experts
» Integration and layout of electric drive systems
» Technology scouting
» Integration and validation of
» Pilot projects
energy storage units (thermal design)
» Research and development
» Power electronics concept and development
» Steel-intensive lightweight » Energy management in electric vehicles
construction
» Consultancy service: seminars, training
» Lightweight metals: Al or Mg courses, workshops on the basics of electric
» Fibre composites mobility
Concept Cars – The EDAG Light Car Story
1 EDAG Light Car: design Concept 5 Truck trailer: lighting concept 9 Innovation network “shared
2 EDAG Light Car: technology carrier 6 EDAG Light Car – Sharing: mobility concept mobility systems
3 EDCharge: on-Board charger 7 EDAG Light Car – Sharing: mock up 10 EDAG Genesis
4 Light Cab: space frame concept 8 Light Cab 2.0: space frame concept 11 Additively manufactured
housing for power electronics
Concept Cars – EDAG Light Car Family
Concept Car 2014 – EDAG GENESIS
Concept Car 2015 – EDAG Light Cocoon

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EDAG Group

Partner to the International Mobility Industry

1 EDAG - Partner to the International Mobility Industry

2 Range of EDAG Services

3 International Presence of EDAG

4 Why Choose EDAG?

EDAG Engineering GmbH

EDAG Vehicle Engineering EDAG Production Solutions EDAG Elektric/Elektronic

Vehicle Development Development of Production Equipment Elektrikc/Elektronic Development, Car-IT

Dr. Lutz Helmig, Shareholder

AT Engineering AT Tech AT Mining AT Med Tech

51% EDAG Werkzeug + Karosserie

100% REFORM Maschinenfabrik

66,7% TSO Industrieanlagen Planung

12* 13* 14* 12 13 14

© Copyright 2015 Folie 8 von 40 Horvath Christoph, Marketing, 07/2015

1 EDAG - Partner to the International Mobility Industry

2 Range of EDAG Services

3 International Presence of EDAG

4 Why Choose EDAG?

Business development Complete vehicle

Complexity Engineering services Module development

Focus of the Acceptance of

PRODUCT DEVELOPMENT PRODUCTION SOLUTIONS PLANT CONSTRUCTION

Vehicle Factory and

Electrics / Process consulting Tooling and

Design and styling

Concept development and package

Vehicle body and door systems

Interior and exterior

Chassis and powertrain

Thermal system, NVH, operational stability &

Simulation and calculation

Test, experiment and test stand construction

Complete vehicle assembly und validation

E/E architecture and vehicle electrical system

E/E system development and integration

Tool development & quality management

Tool making: forming technology & services

Body manufacturing: prototype construction &

Safety, quality, cost

Body manufacturing and assembly planning

Instrumentation and control engineering

Engineering responsibility (concept to series)

Processes and tools

Focus on product and production process

Quality management service

Virtual media & communication

Serviceability & field monitoring

Process / organisation consulting

Method / tooling consulting

Product / production development

Application development / software

Tool and vehicle body systems

Turn-key plant construction

1 EDAG - Partner to the International Mobility Industry

2 Range of EDAG Services

3 International Presence of EDAG

4 Why Choose EDAG?

BFFT Gesellschaft für

Friedrichshafen 100/500/1000 Employees

1 EDAG - Partner to the International Mobility Industry

2 Range of EDAG Services