Batch Furnace Tin bath Annealing lehr Cutting line
Preparing and Melting process Forming process Cooling process Cutting
mixing raw material >1560oC
Utilities Further processing
Energy distribution, Bending, grinding, ….
Air separation: Oxygen, nitrogen...
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Linde Gas Glass Basics Typical Recuperatice or Oxy-Fuel Melter
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Linde Gas Glass Basics Typical Side-Port Regenerative Melter
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Linde Gas
Key parameters for different glass lines
Parameter Float line Pattern line
400 to 800 tpd 240 tpd (2 x 120 tpd) Typical capacity ~40.000 to 80.000 m², 3.2 mm Land requirements 200 x 600 m 100 x 150 m CAPEX 80 to 150 Mill. € 30 to 45 Mill. € 1500 kcal/kg of glass 1000 kcal/kg of glass 1125 kcal/kg of glass - oxygen melting 900 kcal/kg of glass - oxygen melting Energy requirements 70.000 to 140.000 Nm³/d of natural 28.000 Nm³/d of natural gas gas 52.000 to 100.000 Nm³/d - oxygen 25.000 Nm³/d - oxygen 365 days a year, continous Operation 10 to 18 years 8 to 12 years Time from order to start-up 20 to 24 months 15 to 18 months Manpower ~ 250 persons Market share ~ 20% of PV glass ~ 80% of PV glass Expected demand high good Major applications BIPV, TF substrate and cover transparent protective cover