API 1104 Class Study Questions Seetion(s) 1-4 What topics does API 1104 cover? A) Gas welding of batt welds B) Are welding of fillet and socket welds C) Welding carbo anal byw alloy steel D) Welding petroleum pipelines Ty All of ihe shown poy Whigh nondestructive testing method is specified in API 11042 A) Mick-Ireak test 1B) Bend test for bun welds only €) Radiographic exuminaion D) Metallurgical evaluation F) All ofthe shove Whieh welding, process is specifically mentioned for use with this code? A) Flash bute B) Submerged Arc Which organization publishes most of the inspection lest methods cited in API 1104? A) APL B) ASNT C) ASTM by AWS E) NACE Which organization publishes most of the [ller metal specifications for his Ca : A} AWS By ASNT C1 ASTM By OSI £) NACE Which organization publishes a document on personnel certification used by this Code? A) APL By ASNT“, Cc) AWS b) Bs! 8) NACEAPI 1104 Class Study Questions Seetion(s) 1-4 L What topies does API 1104 cover? A) Gas welding of burt welds B) Arc welding of fillet and seckes welds ‘bon and fowealloy steele etroleum pipelines Hy Allofiheabowe? yy Which nondestructive tes lrewah test B) Bend tast tor bun welds only C) Radiographic examination D) Metallurgical evaluation E) All of the above ing method is specified in API 11047 Which weldi A) Flash burt 1B) Submerged Arc ©) Oxyacerylene me wal Are Ly Allard above: process i specifically mentioned for use with this code? Which API 1104? A) APL B) ASNT Cy ASTAY & LD) AWS E) NACE anizailivn publishes most of the inspection test methuds cited in Which organization publishes most of the filler anetal specifications for this Code? . A) AWSE= © B) ASNT C) ASTM b) BSI E) NACE Which organization publishes a document on personnel certification used by this Code? Ay APL B) ASNT!“5, c) AWS b) BSI E] NACE1 Ad Visual inspection of a welder qualification pine reveuls 3/64" deep undercut on at 8" digmeter, 06" wall pipe. The maximum amount allowable for this pips is A) 132" in dep B) 64" indepth CY VA2* in deptle or 1-1/4 of pipe wall thickness D) None of the above An §-5/8) be te i A) No repair ig allowed un this pipe diameter B) If the crack is less than 89% of weld length C) Iris authorized by the company D) All of the above hee jameler pipe has a-crack in the weld 2-1/4" long. This weld may “The procedure was established using SI. line pipe with a yield of 42,000 psi Which of the following materials may be welded with this procedure? ‘A) 42,001 psi thru 64,999 psi minimum yield strength material By 41.500 psi yield strength material C) All materials cezardless of yield strength D) None of the above Inadequate penetration of the rovt is located on a production weld 3-7/8" diameter schedule 80 pipe, which has'a wall thickness of .276" The length may bet . A) o-1" By 2 C) Not nore than 8% of weld length D) Both A and C depending in diameter « jled procedure for the production of radiographs shall be established and sh’ll include: A) Radiation Source B) Radiographer's name €) None of the ahowe D) & and C above In che testing of a fillet weld, the arcas of all gas pockets shal! not exceed: A) 1/32" in diameter : B) 1/8" in depth C) 1/16" per (pocket) D) 2% of exposed surface area (combined) £) Cand D above43, E7018 electrodes are in which filler group? ADL By? Feed O33 plan D4 &) None of the above 44, The number of butt weld test specimens for welder qualifiestion in pipe over 19" diameter and wall thieknesss af Wis tor A)? Rs Cy 12 D) 16 E) 18 45. The cadies of the,die fara gwid bend west jig as A) 134 B)2 Cy iva D)3 E) 2-5/16" 46. Visual inspection acceptability standards for production welds may be ‘A) The same as destructive tests By Not spesified by the Code C) Defined by the company D) The same as the radiographic methad F) None of the shove 47. ‘The company has the zight to inspect A) Welding during the welding B) Welding afler the job is completed C)Ata specified frequency D) All of the abuve E) None of the above 48. The masinyum distribution of gas packets in pipe of" wall is found in A) Page 25 B) 95.9.2 C) Table 106 D) Figure 19 ure 1816 Ina pipe having an outside diameter of 1.90", we have two un-repaired burn- thrus 1/8" in length. This condition is A) Defect B) Acceptable imperfection C) Should be passed, and the welder should be made aware 1D) Showld pass, for burn-thry is not harmful to a weld A single “V" groove is changed to sin procedure qualification requirements? Ai No B) Depends on the depth of penetration ry Ven Lb) Depends upon the required elfeotive throat E} Band Dabove rove. Does this change the Power Tools shall he used when calluds for in the welding proce specification. A) True” B) False C) Power Tools re not allowed to be used b) Only perwer touts should be used E) Both A and D Radiographs should be precessed 10 allow storage withow discoloration for at least wears. when requester A)t my? oe D) Indefinitely + Which pf the following ig not an acceptable mhetbod of testing welds? AY Trepanning B) Raciogesphy C) Ultrasonic D) All of the above In a procedure qualification test for pipe having outside diameter of 4-1/2" thickness of 14”, there shall be Le hick, break tests and _ & svat bend tests. AY dnick breaks -l side bende 1B} 2 nick breaks ~2 face bends C) 2 nick breaks ~2 root bends 1) None of the above19. tn production welding the width of the completed pipe weld face should be the: (A) Thickness of the pipe wall — Lg" B) Width of the original groove C) Width of the total groove + 1/8" D) Dime wide E) None of the above 20. When qualifying a procedure, specimens for nick break testing may be macro- clched befire being mehed, \> A} For any welding process ct nye 18) Automatic and sxemieuutomalic processes Uuly [err ry C) For submerged are welding only D) This statement is incorrec £) For shielded nictal arc welding only 2), When testing a nick breaks teal, the width of fracture mast be at least: A) US D) 19 mn £) Band D abowe 22, When using internal line-up clamps, the completed part of the root bead, before releasing clamp shall be when pipe is likely to move. A) 1U0% . B) 50% —<~ C) 4 equally spaced segmems D) Approximately spaced seements E) Cand D above 23. The temp"“company” a5 used in API | 104 means 4Phe owner company. oF Hie cheicermgs mgeney in cheage at construction B) Any authorized representative acting on owner's behalf ©) The prime contractor * D) Any person officiatlf employed AandB 24, API 1104 cowers A) Gas welding» B) Socket welds c C) Semi-automatic welding’ D) None of the above: FE) A. BandC th35, Which welding process isnot listed under autonsatie welding? A) Submerged Seay. : B) Gas welding ©) Gas tungsten are welding. D) Gas metal are welding E) Flux cored are weiding 26. For welder qualification tests, which starement/statements are ue? Sy One bend vest failure is acceptable under certain condivions 5) Destructive testing is required i TC) Raddivigraphy is requieed Dp) B&C E) None of the above e 97. For a 3/K" wall pipe, the mowimum dimension ane! distines permitted between two gas pockets are _ ‘For the permitted distance use 47. A) BT=1 wa B) wie a) He 7 E) None of the above ag. The spiel length of elongated linear porosity ovourring 'n the root pass in 2 weld 12" in length shall not exceed ae : B) 2" . . eee pai OO Dee piper Hw 29.-For automatic ‘welding, which of the following (¢st results are not required vaen qualifying a welding procedure? ‘ny Sirength +) ( B) Ductility (ape 9 C) Empact properties x D)B+C wt hee E) None of the above 30, For automatic welding, the welding procesure specifications must be adhered to, except ‘Ay Whew w clange is pecdbically satweizel Tay the copay ged in Section 2.8 A : B) The welder has a better way 7 C) The inapector feels tis not oevessar Dy Tae weiding to be done is not necessary E) None of the above“31, To qualify a batt welding procedure, the nick hresk tests may A) Be broken by pulling in a tensile machine w B) Be broken by supporting the ends and striking the center () Be broken by supporting one end and striking the ether end with a hammer D) Allof the above ~~ E) None of the above 32. Welding procedures shall always be qualified by A) Destructive testing B) Ulirasonies C) Radiossaphy B) Non-destrastive testing is optional, E) Alloftheabove ~~ For automatic welding, which item(s) is not required when establishing a welding specification? Ap Preheat methods B) Post-heat methods ©) Operator’ ee D) Join design « E) Type of lineup clemp used» 34. Welding shall not be done when the quality.of the completed weld would be impaired by weather conditions: Who makes this determination? 3 A) The company B) The welding inspector C) The welder D) The code: % r ) Both A and D above 33.4, welder qualified for SMAW using E8036 electrode is also qualified to weld with 4) Enis B) E7010 C) E7024 D) None of the above u~ 36, Which of the following materials may be weltied using API 1104? A) APIsid. SLY B) API sid. SLX C} Any material with chemistry and mechanical properties: complying with aA D) Aand B E) AandC37, Kor automatic welding, when establishing u welding procedure, the quality of the weld shall be determined by A) The inspector B) Destructive and non-destructive testing,“ C) Visual cxamination D) Using a qualified welder 38, The crown reinforcement of @ pipe weld should not exceed A) 1/8" incenter of erown B) 1.6mmy~ Mi) tte" D) 1/8" £) Band € above x 39 In welding procedue qualification for manual welding. the procecwe specifications should consider; A) Cleaning B) Removal of line-up clamp . ©) Position Dy All of the above E) None of the above anf 40. In <¥eld) procedure: qualification f ‘will require re-qualification A) Welding amperage and voltage 8) Heat reaiment temperature and time C} Filler metal number D) All of tae above E) None of the above manual welding a change in 4), Radiographie inspection of welding procedure qualificetion test for aviomatic weldingsshall be used for A) Areas containing discontinuities. B) Examination of the test pipe ripples C) Laminations ole ‘D) Aand B above F) None of the abowe yee 49, For non-destructive tasting, the only type of ciack acceptable, providing it doesn't exceed 4.9 ram, i ‘Ay Shallow crater erect B) Transverse cracks C) Surface crater cracks D) All of the above Py None of the abavea, 46. a7. 48. E7018 electrodes are in which filler group? A} ro a B) 2 wel ©) 3 py Ba ak &) None of the above ‘The number of bus weld test specimens for weldér qualification in pipe aver 19° diaryeter and wall thiek mess of Ys wate AyD BB oy D) 16 E) 18 ‘The radius of the AY 13/4 B)2 QO D3 Ey 2-3/6" 2 die For w guiche boned test ji is ua ‘Visual inspection aceeptahility standards for preduetion welds may be ‘A) The same ag destructive tests 8) Not specified by the Code C) Defined by the company ‘ : D) The same as the radiographic method F) None af the ahave ‘The company has the right 10 ingpect A) Welding during the welding 3) Welding afier the job is completed C)fAta specified frequency D) Allof the abuve EB) None of the above The maximum distribution af gas porkets ia pipe OF 1s" wall Is found in & Table 106 D) Figure 19 E) Figure 1849, The non-destructive and destructive methods of testing welders qualification welds shall meet requirements of for visual examinuinn prior to testing A) 260r6.1 A) al or hs Ly 3S er 3.0 D) 63.1 erd4 E) None ofthe above 50 In welding procedure qualification. the location of fest specimens in 41 13 teh diameter butt weld are found int Aj Table 1 B) Figure 6 ©} Figure 12 D) All of the above E) None of the above 5). Exposed surface (nat edges) of root bends are considered acceplable if ne erieks ar ather defects excced A) 3 mamer ¥4 thenaminal thickness whichever is smaller B) 116mm C) “inch D) 25mm E) 79mm 52. Hand or manual cut bevels are permitted by the Code ‘AY Far shop use only 8) For normal ficld use C) In the field with company authorizatiqn D) Only when normal welding is done" E} None of the above “Wagon tacks" are also known as A) Porosity B) Bum through C) Elongated slag inclusion -~ D) Isolated inclusions 7 E) None of the above : 34, Who may authorize crack repair ina jine? A) Welder B) Inspector ©) Company D) All of the above E) None of the above .45. In 12.00 mm wal! pipe the maximum siandard penetameter thickness is: A) 0.005 in. B) 0.0123 in. C) 0.0173 in. D) All of the above F) Nome af the above 56, Butt welds bend test cpecimens fail if A) They break into B) Have cracks over 1/8* long in the center ©) Have cracks over '4" long a the e: Dy All of the above E) Nome of the above 57. The butt weld reinforcement should not exceed: A) a" B) flush oy 6" D) None af the above E) All of the ebove 58. The non-destructive testing acceptability standards may be used for: A) Radiography . B) Other non-destructive test methods €) Visual inspection D) All of the above . E) None of the above 59, What is required wher using electrodes from filler metal groups 5, 7, and 8 A) Re-qualification ° B) Inspection C) Aield srength Dy’ Shielding exs F) None of 60, Automatic Welding procedures are 'A) Used in shop fabrication only B) Qualified by the X-Ray of the first production joint ©) Tu be qualified prior t the start uf production welding D) Not cavered by the code E) Watten with coverage of 18 essential variables 61, Radiographic procedures for automatic welding sre: 'A) The same as for other welding BY Specially qualified C) Not useful D) Allowed for shop use only E} Modified to find gas poskets62. The acceptable automatic processes do not jnelude: A) Submerged are welding B) Gas metal are welding C) Electrosiag are welding 1D} Gas cangsien are welding E} Flux cored are welding 63. The radiographer is responsible Zor ‘A) Film storage B) Protection and personnel monitoring of every man with or near radiation soureas C) Weld join fit-up approval Dj Removal of defects E) None of the above 64 For the optional nicl break test specimen (automatic), the transverse notch shal] not exceed 9 depth. A) 1/64" B) 13) c) 16 by Ps" 63, The base moterials used for welded pipe and fining shall: ‘A) Conform to API sid 5L. 8) Conforn to API std SLX C} Conform to API si D) Conform to ATS] E) Any of the above 66. Radiography of welder qualification test specimens is: 'A) Not discussed in API 1104 B)-"The method to be vised to focate good artas to cut for bend rests C) Allowed at the option of the Company D} The method 10 be used to locate bad areas to cut for bend test to help disqualify welders £) Acceptable if jt meets the standard of sceeptabiliry in Section 1.0 67. Heavy glass deposits on the surface of automatic weld beads shall: ‘A) Ie turned oul by Mme gouging B) Be removed between beads when reqi be Company’, ©) Require RE-QUALIFICATION of the welding Operator D) Be a cause for rejecting the heat of filler metal E} None of the above because heavy glass is not a Weld term used is the API STD ted,