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TT-3000E mini-C GMDSS System Installation Manual

SAILOR®
by Thrane & Thrane

TT-3000E mini-C GMDSS System


Installation Manual

Copyright© Thrane & Thrane A/S


ALL RIGHTS RESERVED
2006, Thrane & Thrane A/S

Information in this document is subject to change without


notice and does not represent a commitment on the part of
Thrane & Thrane A/S.

Document number: 98-122414 Revision: B

Release Date: 18th of July 2007

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SAFETY SUMMARY
The following general safety precautions must be observed
during all phases of operation, service and repair of this
equipment. Failure to comply with these precautions or with
specific warnings elsewhere in this manual violates safety
standards of design, manufacture and intended use of the
equipment.

Thrane & Thrane A/S assumes no liability for the customer’s


failure to comply with these requirements.

MICROWAVE RADIATION HAZARDS


During transmission this unit radiates microwaves from the
antenna. This radiation may be hazardous if exposed directly
to humans close to the antenna. Make sure that nobody is
closer than the recommended minimum safety distance of 1 ft.
(0.3 meters) during use of the transceiver.

KEEP AWAY FROM LIVE CIRCUITS


Operating personnel must not remove equipment covers.
Only qualified maintenance personal must make component
replacement and internal adjustment. Under certain
conditions, dangerous voltages may exist even with the cable
removed. To avoid injuries, always disconnect power and
discharge circuits before touching them.

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List of Contents:

1 Introduction ...................................... 11
1.1 Initial Inspection ..................................................... 11
1.2 Storage ................................................................... 11
1.3 Repacking for shipment.......................................... 12
1.4 Additional manuals................................................. 12
1.5 Abbreviations......................................................... 13
2 System Description............................. 14
2.1 TT-3026C mini-C Transceiver ................................. 15
2.2 TT-3616C Interconnection Box................................ 16
2.3 AP5042 Inmarsat-C Alarm Panel ............................. 16
2.4 TT-3042C Remote Alarm/Distress Box .................... 17
2.5 AP5065 Alarm Panel ............................................... 19
2.6 TT-3606E Message Terminal................................... 21
2.7 TT-3608A Hard Copy Printer................................... 22
2.8 N163S Power Supply............................................... 23
2.9 TT-3606E Opt. 003 NMEA Adapter.......................... 24
2.10 Accessories......................................................... 25
3 Registration ...................................... 26
4 System Installation ............................. 29
4.1 Power requirements .............................................. 30
4.1.1 Fuses ............................................................... 30
4.2 Compass Safe Distance........................................... 32
4.3 TT-3026C mini-C Transceiver Installation ............... 33
4.3.1 Mounting options............................................. 33
4.3.1.1 Drilled holes on a flat surface.................... 33
4.3.1.2 Pole mount 1” ........................................... 33
4.3.1.3 Adjustable Pole/Railing Mount.................. 34
4.3.2 Antenna Mounting Conditions.......................... 35
4.3.3 Safety Distance for Antenna Units..................... 37
4.3.4 Wiring the TT-3026C Mini-C Transceiver......... 37
4.3.5 Grounding ....................................................... 37
4.3.6 Power Connection ........................................... 37
4.3.7 Power Requirements........................................ 38
4.3.8 General Purpose I/O Ports............................... 38
4.4 TT-3616C GMDSS Interconnection Box ................... 40
4.4.1 Mounting of TT-3616C...................................... 41

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4.4.2 Handling of wire terminals in TT-3616C........... 44


4.4.3 Connecting power to TT-3616C....................... 44
4.4.4 Connecting TT-3026C to TT-3616C.................. 46
4.4.5 Connecting TT-3606E to TT-3616C .................. 50
4.4.6 Connecting TT-3042C to TT-3616C.................. 51
4.4.7 Connecting AP50xx to TT-3616C ..................... 52
4.4.7.1 T-Port wiring ............................................ 53
4.4.7.2 Direct wiring ............................................ 54
4.4.7.3 Direct wiring - AP5042 powered from TT-
3616C 55
4.5 TT-3606E Message Terminal .................................. 57
4.5.1 Connectors...................................................... 57
4.5.1.1 Power connector ...................................... 58
4.5.1.2 Communication port................................. 59
4.5.1.3 Printer port............................................... 59
4.5.2 TT-3601E keyboard ......................................... 59
4.5.3 Mounting......................................................... 60
4.6 TT-3608A Hard Copy Printer .................................. 62
4.6.1 Mounting plate ................................................ 63
4.6.2 Roll Paper Stand .............................................. 63
4.6.3 Mounting......................................................... 64
4.7 AP5042 Inmarsat-C Alarm Panel............................. 65
4.7.1 Mounting......................................................... 65
4.7.1.1 Bracket Mount .......................................... 66
4.7.1.2 Flush mount .............................................. 68
4.7.2 Grounding....................................................... 70
4.7.3 Connecting AP5042 ......................................... 70
4.7.3.1 AP5042 Power Connection........................ 71
4.7.3.2 AP5042 Network Address Configuration... 72
4.7.3.3 AP5042 Service Interface .......................... 72
4.7.4 AP5042 Initial check and configuration............ 73
4.8 TT-3042C Remote Alarm/Distress Box.................... 75
4.8.1 Mounting......................................................... 76
4.8.2 Cable Connection ........................................... 77
5 Test of the system ............................... 78
5.1 Basic system verification ........................................ 78
5.1.1 DC in LED........................................................ 78
5.1.2 3026 on LED .................................................... 79
5.1.3 3616C OK LED................................................. 79

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5.1.4 3026 OK LED.................................................... 79


5.1.5 SSAS OK LED ................................................... 80
5.1.6 GMDSS OK LED ............................................... 80
5.2 Distress Button Test ................................................ 81
5.2.1 TT-3042C Remote Alarm/Distress Box ............. 81
5.2.2 TT-3042CP Remote Alarm/Distress Box ........... 82
5.2.3 AP5042 Inmarsat-C Alarm Panel ...................... 82
5.3 Link test .................................................................. 83
5.4 Test of backup supply............................................. 83
6 Maintenance guidelines ...................... 85
6.1 Handling Precautions ............................................. 85
7 Appendix A........................................ 86
7.1 Mounting stencil ..................................................... 86
8 Appendix B........................................ 87
8.1 TT-3026C Cable Information................................... 87
9 Appendix C ....................................... 88
9.1 TT-3026C Specifications ......................................... 89
9.2 TT-3606E Specifications.......................................... 91
9.3 TT-3042C Specifications ......................................... 92
9.4 TT-3616C Specifications ......................................... 93
9.5 AP5042 Specifications............................................. 94
10 Appendix D ....................................... 95

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List of Figures:
Figure 1 TT-3000E mini-C GMDSS System overview ............ 14
Figure 3 TT-3616C GMDSS Interconnection Box .................. 16
Figure 4 AP5042 Inmarsat-C Alarm Panel............................. 17
Figure 5 TT-3042C Remote Alarm/Distress Box ................... 18
Figure 6 AP4365 Alarm Panel............................................... 19
Figure 7 TT-3606E Message Terminal .................................. 21
Figure 8 TT-3608A Hard Copy Printer.................................. 22
Figure 9 N163S Power Supply .............................................. 23
Figure 10 Page 1 of the Service Activation Registration Form27
Figure 11 1" Pole mounting.................................................. 34
Figure 12 Vertical and Horizontal adjustable pole mount..... 34
Figure 13 Viewing Angle to the Horizon............................... 36
Figure 14 Mounting near pole or funnel (overhead view) .... 36
Figure 15 Outside view of TT-3616C .................................... 40
Figure 16 Inside view of TT-3616C....................................... 40
Figure 17 Recommended free space around TT-3616C........ 41
Figure 18 Drill template. All measures in mm. ..................... 42
Figure 19 Grounding using 4mm2 wire. ............................... 43
Figure 21 Power cable connections. .................................... 45
Figure 22 Transceiver cable preparation. ............................ 46
Figure 23 Preparation for grounding of the cable screen. .... 47
Figure 24 Fixation of the transceiver cable in TT-3616C....... 48
Figure 25 Mounting of transceiver cable wires. ................... 49
Figure 26 RS232 cable connection. ...................................... 50
Figure 28 Preparation of cable for alarm panels .................. 51
Figure 29 Mounting of cables for alarm panels .................... 52
Figure 30 Location of connector J302 ................................... 53
Figure 31 Alarm panels on RS485 bus – T-Port wiring. ......... 53
Figure 32 Alarm panels on RS485 bus – direct wiring........... 54
Figure 33 Powering AP5042 directly from TT-3616C............ 55
Figure 35 TT-3606E Message Terminal. ............................... 57
Figure 36 TT-3606E Rear Connectors................................... 58
Figure 37 Mounting holes for TT-3606E................................ 60
Figure 38 TT-3606E Mounting Bracket ................................. 61
Figure 39 TT-3608A Hard copy printer................................. 62
Figure 40 TT-3608A Paper Roll Stand ................................... 63
Figure 41 Mounting holes for TT-3608A (Unit is mm)............ 64
Figure 42 AP5042 Inmarsat-C Alarm Panel........................... 65

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Figure 43 Outline & dimensions - bracket mount.................. 66


Figure 44 Drilling template - bracket ................................... 67
Figure 45 Outline and dimensions - flush mount................... 68
Figure 46 Drilling template - flush mount ............................. 69
Figure 47 Flush mount assembly .......................................... 69
Figure 48 RS232 Adapter Cable for Service Interface ........... 73
Figure 49 System detected, unit ready. ................................ 74
Figure 50 TT-3042C Remote Alarm/Distress Box .................. 75
Figure 51 TT-3042C Mounting stencil. .................................. 76
Figure 52 TT-3042C connector label .................................... 77
Figure 53 TT-3616C LED's and fuses locations. ..................... 78
Figure 54 Mounting stencil ................................................... 86
Figure 55 DeviceNet cable cross section - Thick .................. 96
Figure 56 Rockwell DeviceNet T-Connector......................... 96
Figure 57 Field installable DeviceNet connector. ................. 97

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List of Tables:

Table 1 Accessories............................................................. 25
Table 2 Answers to selected questions in SARF.................... 28
Table 3 System component power requirements ................. 30
Table 4 TT-3000E mini-C GMDSS System Fuses ................... 31
Table 5 Compass Safe Distance ........................................... 32
Table 6 Antenna Safe Distance ............................................. 35
Table 7 Radiated intensity.................................................... 37
Table 8 Typical cable resistance.......................................... 44
Table 9 Actual wire colour codes ......................................... 52
Table 10 TT-3606E Power Connector ................................... 58
Table 11 TT-3606E Std. power cable coding ........................ 58
Table 12 Pinout of "Inm-C" connector on AP5042 ................. 70
Table 13 Pinout of "Power" connector on AP5042 ................. 71
Table 14 Node ID adressing................................................. 72
Table 15 TT-3026C cable pin assignment............................. 87
Table 16 TT-3026C Technical Spectifications ....................... 90
Table 17 TT-3606E Message Terminal Specifications ........... 91
Table 18 TT-3042C Technical Specifications ........................ 92
Table 19 TT-3616C Technical Specifications ........................ 93
Table 20 AP5042 Technical Specifications............................ 94
Table 21DeviceNet color code definition for TT-3000E. ....... 95
Table 22 DeviceNet cable size definition. ............................ 95

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1 INTRODUCTION
This manual provides instructions for installing a TT-3000E
mini-C GMDSS System.

1.1 INITIAL INSPECTION


Inspect the shipping carton immediately upon receipt for
evidence of damage during the transport. If the shipping
carton is severely damaged or water stained, request the
carrier's agent to be present when opening the carton. Save
the carton packing material for future use.

WARNING
To avoid hazardous electrical shock, do not perform
electrical tests if there is any sign of shipping damage
to any portion of the outer cover. Read the safety
summary at the front of this manual before installing or
operating the TT-3000E mini-C GMDSS System.

Contents of the shipment should be as listed in the enclosed


packing list. If the contents are incomplete, if there is
mechanical damage or defect, or if the system components do
not work properly, notify your dealer.

After you unpack the system please:


• Inspect it thoroughly for hidden damaged, loose
components or loose fittings.
• Inspect the cable harness for stress, loose or broken
wires, or broken cable ties.
• Examine all the components for loose or missing
hardware.
• Tighten all loose hardware.

1.2 STORAGE
The TT-3000E system components may be stored or shipped
in temperatures within the limits -40° C to +80° C. It is

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recommended that the system is unpacked immediately on


delivery.

1.3 REPACKING FOR SHIPMENT


The shipping carton for the TT-3000E mini-C GMDSS System
has been carefully designed to protect the equipment during
shipment. The carton and its associated packing material
should be used when repackaging for shipment. Attach a tag
indicating the type of service required, return address, model
number and full serial number. Mark the carton FRAGILE to
ensure careful handling.
If the original shipping carton is not available, the following
general instructions should be used for repackaging with
commercially available material.

• Wrap the equipment in heavy paper or plastic. Attach a


tag indicating the type of service required, return
address, model number and full serial number.
• Use a strong shipping container, e.g., a double-walled
carton made of 160 kg test material.
• Seal the shipping container FRAGILE to ensure careful
handling.

1.4 ADDITIONAL MANUALS

Ref. T&T number Title


[1] TT 98-122464 TT-3000E mini-C GMDSS System
User Manual
[2] TT 98-116080 TT-3026 Software Interface
Reference Manual.
[3] TT 98-122650 TT-3000E SSAS Installation
Manual.
[4] TT 98-109638 TT-3606E Installation and Service
Manual.
[5] TT 98-124401 TT-3606E Opt. 003 NMEA Adapter
Installation Manual.

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1.5 ABBREVIATIONS
AA Accounting Authority
GMDSS Global Maritime Distress and Safety System
GPS Global Positioning System
HPA High Power Amplifier (radio transmitter)
ISN Inmarsat Serial Number of the mini-C
ISP Inmarsat Service Provider
LED Light Emitting Diode
LES Inmarsat-C Land Earth Station
LESO Inmarsat-C Land Earth Station Operator
LNA Low Noise Amplifier (radio receiver)
MES Mobile Earth Station
NCS Inmarsat-C Network Coordination Station
NMEA National Marine Electronics Association
Opt. Short for option
PSA Point of Service Activation
PVT Performance Verification Test
SARF Service Activation Registration Form
SCADA Supervisory Control And Data Acquisition
SSAS Ship Security Alert System

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2 SYSTEM DESCRIPTION
An overview of the complete GMDSS system is shown in
Figure 1. The individual products are briefly introduced in
this section. For detailed information about installation please
refer to the following sections.

Figure 1 TT-3000E mini-C GMDSS System overview

A general introduction to the Inmarsat C network is given in


the User Manual [1].

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2.1 TT-3026C MINI-C TRANSCEIVER


The TT-3026C mini-C Transceiver is a complete Inmarsat
mini-C transceiver with built-in LNA/HPA electronics and an
omni-directional antenna designed to operate on vessels. The
housing is sealed and contains no user serviceable parts.

The TT-3026C mini-C


Transceiver is very compact and
is designed to operate in a
corrosive environment and in
extreme weather conditions
without any service.

The TT-3026C mini-C


Transceiver is designed to
operate when the satellite is
visible over the horizon and no
signal path blockage is present.
Figure 2 TT-3026C mini-
The TT-3026C mini-C C Transceiver
Transceiver antenna has an
elevation angle of -15° ensuring perfect reception in sea area
A3 (Inmarsat) even when the vessel has pitch and roll
movements due to rough weather.

The TT-3026C mini-C Transceiver has a built-in GPS module,


capable of tracking up to 12 GPS satellites.

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2.2 TT-3616C INTERCONNECTION BOX


The TT-3616C GMDSS Interconnection Box is designed to
facilitate a simple and robust interconnection of the various
system components. It is designed to be mounted anywhere
inside a vessel and to be located up to 50 meters away from
the TT-3026C mini-C Transceiver and up to 20 meters away
from the TT-3606E Message Terminal.

Figure 3 TT-3616C GMDSS Interconnection Box

2.3 AP5042 INMARSAT-C ALARM PANEL


A mandatory part of a TT-3000E mini-C GMDSS System is the
installation of a distress alarm panel. The AP5042 Inmarsat-C
Alarm Panel is intended specifically for this purpose.

AP5042 can be used as a supplement or replacement for TT-


3042C Remote Alarm/Distress Box.

The design line of AP5042 matches the design line of the 5000
series radios from Thrane & Thrane.

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Figure 4 AP5042 Inmarsat-C Alarm Panel

Up to four AP5042 Inmarsat-C Alarm Panels can be connected


to a TT-3000E mini-C GMDSS System.

2.4 TT-3042C REMOTE ALARM/DISTRESS BOX


A mandatory part of a TT-3000E mini-C GMDSS System is the
installation of a distress alarm panel. The TT-3042C Remote
Alarm/Distress Box is designed specifically for this purpose.

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Figure 5 TT-3042C Remote Alarm/Distress Box

Up to three TT-3042C Remote Alarm/Distress Boxes can be


connected to a TT-3000E GMDSS System.

The TT-3042C comes in a special modular version for bridge


systems. It has the exact same functionality, but a different
mechanical design.

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2.5 AP5065 ALARM PANEL


The AP5065 Alarm Panel can be used where a common
interface towards different Thrane & Thrane GMDSS
installations is needed. It can interface towards two Inmarsat-
C GMDSS Systems, two VHF GMDSS Systems and one MF/HF
GMDSS system.

Figure 6 AP4365 Alarm Panel.

AP5065 Alarm Panel is designed to be installed at the cunning


position. For ships with more than one position from where

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the ship is normally navigated, it’s possible to interconnect up


to three AP5065 Alarm Panels.

The AP5065 Alarm Panel has an interface towards 3rd party


monitoring systems. The relevant alarm statuses for all
attached GMDSS systems are constantly transmitted on a
RS422 line. On another RS422 line it is possible for 3rd party
equipment to issue a mute command in order to silence all
GMDSS systems.

For installation of AP5065, please refer to the installation


manual delivered with the unit.

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2.6 TT-3606E MESSAGE TERMINAL


The TT-3606E is a GMDSS approved Message Terminal for the
TT-3000E mini-C GMDSS System. It provides means to send
and receive messages, monitor system status, change the
configuration and test the system.

Figure 7 TT-3606E Message Terminal

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2.7 TT-3608A HARD COPY PRINTER

Figure 8 TT-3608A Hard Copy Printer

The physical installation of the printer is covered by this


manual, section 4.6.

Usage and maintenance of the printer is covered by the


manual provided with the printer.

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2.8 N163S POWER SUPPLY


The N163S is an AC/DC power supply designed to
automatically switch from mains to battery supply in case of
mains dropout.

Figure 9 N163S Power Supply

Use of the N163S is optional, but it is a requirement of IMO


that the GMDSS installation is made such that it is operational
both from the ships main source of energy and from an
alternative source of energy.

Please refer to the installation manual delivered with N163S


for further installation information.

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2.9 TT-3606E OPT. 003 NMEA ADAPTER


In case the position information generated by the build in GPS
receiver in the TT-3026C mini-C Transceiver is needed by
external equipment like VHF radios etc., the TT-3606E Opt.
003 NMEA Adapter is needed to translate the information into
proper NMEA signal levels.

Please refer to the installation manual delivered with the TT-


3606E Opt. 003 NMEA Adapter for further installation
information (TT 98-124401).

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2.10 ACCESSORIES
Product Product description Picture
number:
Opt. 101 Standard 1” pole mount kit

Opt. 103 Adjustable pole/railing


mount kit

Opt. 940 Connection cable, 5


meters, with 90° angular
plug

Opt. 941 Connection cable, 5


meters
Opt. 942 Connection cable, 10
meters
Opt. 943 Connection cable, 20
meters
Opt. 946 Connection cable, 50
meters

Table 1 Accessories

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3 REGISTRATION
Before use of the TT-3026C mini-C transceiver on the
Inmarsat-C system it must be registered to the system, which
involves a little paper work. This is done using the SARF
(Service Activation Registration Form) supplied with the mini-
C MES. Page 1 of the SARF is shown in Figure 6.

The SARF for registration of Maritime MES can also be found


on www.inmarsat.org (CUSTOMER SUPPORT -> SERVICE
ACTIVATION). The site also contains notes on how to
complete the maritime form.

The Service Activation Registration Form contains different


abbreviations that will be explained here.

The mini-C MES must be registered at either a PSA company


or directly to the ISP. A PSA is a company handling the
activation of Inmarsat mobiles and is short for Point of Service
Activation. ISP is the company that provides the Inmarsat
service and is short for Inmarsat Service Provider. In many
cases the PSA and ISP is the same company that also operates
a Land Earth Station (LES). The local PSA or ISP can be
obtained by following the guidelines in the registration form.

The Service Activation Registration Form also includes


information needed to find out how to pay the bill for the
Inmarsat-C service. This payment will be done directly to the
Accounting Authority. In many cases the Accounting Authority
(AA) is also the same company as the Inmarsat Service
Provider (ISP).

In addition to the general information like name, address, etc.


the ISN of the mini-C MES must be specified. The ISN is
located on the Delivery Note and in the bottom of the mini-C
MES.

Refer to Table 1 for answers to selected SARF questions.

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Figure 10 Page 1 of the Service Activation Registration Form

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Question in SARF Answer


Will the MES be used for distress and safety Yes
purposes?
The System? Inmarsat-C/mini C

Mobile Earth Station (MES) manufacturer Thrane & Thrane A/S


Mobile Earth Station (MES) model TT-3026C

Table 2 Answers to selected questions in SARF

When the mini-C MES is registered at the ISP it is ready to be


used on the Inmarsat-C network. The ISP has returned a
Mobile Number for the mini-C MES and prior to operating the
mini-C MES it must be configured with this Mobile Number.

The mobile number can be entered using the TT-3606E


Message Terminal:

1. Choose Options, Configuration, Terminal mode (Alt, O, C,


T) and wait for the blinking cursor to appear. This may
take a while if the transceiver and the Message Handling
program are communicating.

2. Press Enter to see the prompt ' :' on the screen.

3. Type se -u xxxxxxxxx <enter>, where xxxxxxxxx is


the mobile number.

4. Press Esc to leave the Terminal Mode when you're done to


ensure the functionality of your system.

For further information on the terminal interface please refer


to the Software Interface Reference Manual [2].

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4 SYSTEM INSTALLATION
This chapter provides specific information enabling you to
install the TT-3000E mini-C GMDSS System with a minimal
effort. The default, or factory configuration, is described
together with procedures for altering this configuration.

The GMDSS system components covered in this section are:

TT-3026C Mini-C Transceiver


TT-3616C GMDSS Interconnection Box
TT-3606E Message Terminal
TT-3601E Keyboard
TT-3608A Hard Copy Printer
TT-3042C Remote Alarm/Distress Box
AP5042 Inmarsat-C Alarm Panel

Please note that installation of N163S Power Supply and


AP5065 Alarm Panel are covered by separate manuals
provided with the units.

IMPORTANT: DO NEVER TEST THIS INSTLLATION BY


SENDING AN ALERT ON-AIR. ALSO BE CAREFUL NOT TO
SEND FALSE ALERTS DURING INSTALLATION. Any distress
alerts coming through the Inmarsat-C network will be taken
seriously by the receiving authorities.

If a false alert is sent by accident – despite all precautions – it


is important to inform the relevant authorities before a rescue
operation is initiated. See the User’s Manual for more
information about this [1].

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4.1 POWER REQUIREMENTS


A TT-3000E mini-C GMDSS System operates on either 115
VAC, 230 VAC or a 24 V floating DC (nominal value)1. The
N163S provides automatic switch over to the DC supply in
case a drop out occurs on the mains.
The total power consumption varies primarily due to system
activities. As a guide-line, please note the power consumption
of the following equipment:

Power requirements Receive Transmit


mode mode
TT-3026C mini-C Transceiver. 1.8W Max. 32W
Floating DC (10.5-32V).
TT-3616C GMDSS Interconnection Box. 1W 2W
Floating DC (10.5-32V).
TT-3606E Message Terminal, incl. Keyboard. 13W 20W
Floating DC (10.5 - 32V) average peak
TT-3608A Printer 220AC or option 010 DC 33W 33W
supply floating (10.5 - 32V)
AP5042 (8 - 32V) 0.3W 0.8W
AP5065 (21 - 32V) 1W 3W
TT-3042C Remote Alarm/Distress Box 0.2 W 1W
standby
Total: 50W 92W

Table 3 System component power requirements

4.1.1 FUSES
In case you experience that a fuse needs replacement, please
check that the equipment has not been exposed to physical
damage before fuse replacement takes place.

As a guide-line, please note the equipment fuse location given


in Table 4.

1
The system can be operated from a DC supply down to 12V
provided the cable lengths are limited, please refer to section
4.4.3.
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Equipment Location Fuse size


TT-3026C mini-C Internal self reset able NA
Transceiver poly fuse
TT-3606E Message Internal self reset able NA
Terminal poly fuse
TT-3042C Remote No fuse NA
Alarm/Distress box
AP5042 Inmarsat-C Internal self reset able NA
Alarm Panel poly fuse
AP5065 Alarm Panel Internal self reset able NA
poly fuse
TT-3606E Opt. 003 Internal self reset able NA
NMEA Adapter poly fuse
TT-3616C GMDSS Internally accessed, 5 A ATO® type
Interconnection Box remove top cover (As used in cars)
TT-3608A Hard Copy Internally accessed, 1.5A mT.
Printer remove top cover
N163S Power Supply Externally accessed. 1 A mT (230VAC)
- Mains supply 2 A mT (110VAC)
N163S Power Supply Internally accessed, 10 A ATO® type
- Battery input remove top cover (As used in cars)

Table 4 TT-3000E mini-C GMDSS System Fuses


The fuse located in the TT-3616C GMDSS Interconnection Box
serves as fuse for the TT-3616C internal supply as well as fuse
for the power delivered to the TT-3026C mini-C Transceiver,
hence the high value of 5A.

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4.2 COMPASS SAFE DISTANCE


The compass safe distance of the individual devices in the TT-
3000E mini-C GMDSS System has been measured in
accordance with the standards specified in ISO/R 694, Method
B. The safe distances found are:

Model Compass Safe


Distance
TT-3026C, Transceiver 0.3 m
TT-3616C, Interconnection Box 0.8 m
TT-3606E Message Terminal 1.0 m
TT-3601E Keyboard 0.2 m
TT-3601A, Keyboard 0.5 m
TT-3042C, Remote 0.2 m
Alarm/Distress Box
TT-3608A, Hard copy printer 1.3 m
N163S, Power supply 1.0 m
AP4365 Alarm Panel 0.9 m
AP5042 Inmarsat-C Alarm 0.4 m
Panel
AP5065 Alarm Panel 0.4 m
TT-3606E Opt. 003 NMEA 0.7 m
Adapter
Table 5 Compass Safe Distance

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4.3 TT-3026C MINI-C TRANSCEIVER INSTALLATION


The TT-3026C mini-C Transceiver is equipped with an 18-pin
female connector and is meant for flat surface mounting or
pole mounting using an optional adaptor.

4.3.1 MOUNTING OPTIONS


This section describes the different mounting options
applicable for the TT-3026C mini-C transceiver.

4.3.1.1 DRILLED HOLES ON A FLAT SURFACE


1) Drill the 4 holes (3 for the mounting screws, 1 for
cable access) using the mounting stencil in Appendix
A.
2) Place the friction gasket on the surface.
3) Connect the cable and mount the screws.

4.3.1.2 POLE MOUNT 1”


40-3026 Opt. 101 is a standard 1” pole mount, Illustrated in
Figure 11.

1) Pull the cable in the pole and adapter.


2) Connect the cable to the transceiver.
3) Mount the adapter on the transceiver using screws.
4) Tighten the adapter to the pole. Adjustable between
20 - 35 millimetre

NOTE: THE POLE MOUNT DEVICE HAS TO BE DISMOUNTED


FROM THE TRANSCEIVER BEFORE THE CABLE IS CONNECTED
OR DISCONNECTED.

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Figure 11 1" Pole mounting


Important note: When mounting the mini-C transceiver in very
harsh environments i.e. directly exposed to exhaust fumes, it
is recommended that the Adjustable Pole/Railing Mount
described below is used!

4.3.1.3 ADJUSTABLE POLE/RAILING MOUNT


403026 Opt. 103 is an adjustable pole/railing mount shown in
Figure 12.

1) Attach the pole mount to the transceiver using the 3


screws.
2) Mount the device to the pole in one of the 2 directions.
3) Connect the cable.

Figure 12 Vertical and Horizontal adjustable pole mount

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4.3.2 ANTENNA MOUNTING CONDITIONS


When installing the TT-3026C mini-C Transceiver, find a
location that is as free from obstructions as possible. Also
maintain a certain distance to other antennas, especially radar
installations. Normally the best place for the antenna would
be above radar scanning antennas. The following safe
distances should be maintained:

Distance to HF antennas > 5 meter


Distance to VHF antennas > 4 meter
Distance to other Inmarsat-C transceiver. > 0.5 meter
Important: Remember to check the
corresponding requirement of the other
equipment.
Distance to magnetic compass > 0.3 meter
Table 6 Antenna Safe Distance

The antenna is designed to provide satellite coverage even


when the vessel has pitch and roll movements up to 15°. To
maintain this coverage the antenna should be free from
obstructions in the area down to 15° below the horizon (see
Figure 13). Since this may not be possible in the fore and aft
directions of the vessel, the clear area can be reduced to 5°
below the horizon in the fore and aft directions and 15° below
the horizon in the port and starboard directions. Any
compromise in this recommendation could degrade
performance.

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Zenith

Horizon Horizon

15
o 15 o

Obstructions should be below these lines

Figure 13 Viewing Angle to the Horizon

If an obstruction such as a pole or a funnel is unavoidable, the


Transceiver must be positioned in such a location that the
obstruction covers no more than a 2° arc along the horizon. To
calculate the minimum distance, use the following formula:

Safe distance = 29 * Diameter of obstruction

Example:
Obstruction is a 4" pole (Diameter = 0.1 m)
Safe distance is 29 * 0.1 m = 2.9 m
TT-3026C mini-C
4" diameter Transceiver
obstruction

2.9m apart to ensure that obstruction covers no greater than 2° arc

Figure 14 Mounting near pole or funnel (overhead view)

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4.3.3 SAFETY DISTANCE FOR ANTENNA UNITS


When transmitting, the electromagnetic field radiated from
the antenna can be harmful. To avoid danger, keep a distance
of 1 ft. (30 cm.) from the transceiver.
To be sure that this distance is respected, the TT-3026C mini-
C Transceiver is provided with a label declaring a minimum
safety distance of 1 ft. (30 cm.) on the antenna.

The relation between the power intensity and distance is as


follows:

Distance (m) from antenna Radiated intensity (W/m2)


0.20 10
0.13 25
0.07 100
Table 7 Radiated intensity

4.3.4 WIRING THE TT-3026C MINI-C TRANSCEIVER


The TT-3026C must be connected to the TT-3616C GMDSS
Interconnection Box by use of a special cable delivered with
the system. There are 4 lengths of connecting cables available
from T&T: 5m, 10m, 20m and 50m (refer to section 2.10 for
option numbers). Refer to Appendix B to get information
about the individual signals found in the cable.

4.3.5 GROUNDING
Make sure that the shield of the cable is connected to a
proper ground, i.e. the ship’s structure / hull via the cable
relief bracket found in the TT-3616C GMDSS Interconnection
Box. This is very important in order to safely bypass
interference from Radar, VHF/MF/HF radio equipment and
other environmental noise sources (see Figure 23and Figure
24).

4.3.6 POWER CONNECTION


The power connections of the TT-3026C consist of 4 wires (two
red and two black). All 4 wires MUST be used (see Figure 25).
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The power connection input is floating (i.e., there is no


galvanic connection from DC+ and DC- to the connector
housing = GND = cable shield).

4.3.7 POWER REQUIREMENTS


The TT-3026C mini-C transceiver is designed to operate on
floating DC in the nominal range 12V to 24V, which makes an
AC/DC converter needed, in case the system is to work in an
AC environment. In case an AC/DC converter is used,
please make sure to leave the output of the AC/DC
converter floating, i.e. do NOT connect the negative wire
to ships structure.
The transceiver has an actual working voltage range of 10.5V
to 32V to accommodate power supply variations outside the
nominal range.
Note: In case a 50 meter transceiver cable is used (Opt.
946), the minimum supply voltage measured at the TT-
3616C terminals must be 16VDC.

4.3.8 GENERAL PURPOSE I/O PORTS


The TT-3026C mini-C Transceiver also contain two
configurable input/output ports available to the user via the
TT-3616C GMDSS Interconnection Box. They are named I/O 5
and I/O6.

When used as outputs, the ports have the following


characteristics:
• Open collector output.
• Internal 2.2kOhm pull-up resistor to 3.3VDC.
• Voltage allowed between GND and the output pin is
0V to 5V.
• Maximum current into the I/O pin is 25mA.

When used as inputs, the ports have the following


characteristics:
• Internal 2.2kOhm pull-up resistor to 3.3VDC.
• To guarantee a logic low input signal, the input
voltage must be < 0.5V.

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• To guarantee a logic high input signal, the input


voltage must be >3V.
• Voltage allowed between GND and the input pin is 0V
to 5V.

WARNING: When using the I/O ports, it is important not to


apply voltages between GND and the I/O pin higher than 5
VDC as this can cause damage to the transceiver. Negative
voltages are not allowed either.

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4.4 TT-3616C GMDSS INTERCONNECTION BOX


The TT-3616C GMDSS Interconnection Box is designed to
facilitate a simple and robust interconnection of the various
system components.

Figure 15 Outside view of TT-3616C

Figure 16 Inside view of TT-3616C

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4.4.1 MOUNTING OF TT-3616C


The TT-3616C is designed to be mounted on a flat surface
anywhere inside a vessel and to be located up to 50 meters
away from the TT-3026C mini-C Transceiver and up to 20
meters away from the TT-3606E Message Terminal.

In order to ease the installation, please observe the minimum


clearing area as given in Figure 17.

Figure 17 Recommended free space around TT-3616C.

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The unit must be fastened by the used of 4 screws, one in each


corner of the chassis as indicated by Figure 18. The
accessories for TT-3616C include 2 different types of screws
for the purpose, M5x12 and 5.5x25.

Figure 18 Drill template. All measures in mm.

The best grounding is made by screwing the chassis directly


on to the ships structure (provided it’s made of metal). If
proper grounding can not be made this way, then connect the
pre-mounted grounding wire to the ships structure. Find an
appropriate location as close as possible to the TT-3616C and
shorten the grounding wire accordingly. Terminate the
grounding wire with the yellow ring terminal found in the
accessory kit.

The correct (pre-mounted) position of the grounding wire is


shown in Figure 19.

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Figure 19 Grounding using 4mm2 wire.

Please note the use of a washer as shown in Figure 19.

The grounding wire delivered with the TT-3616C has a length


of 1 meter and a wire cross section of 4mm2. Avoid extending
the length of the grounding wire, as the protective effect will
be severely degraded in such a case.

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4.4.2 HANDLING OF WIRE TERMINALS IN TT-3616C


To help inserting wires into the
terminals, a special tool is delivered
as part of the accessory kit. It is used
as shown in Figure 20.

Please be careful not to


apply to much pressure, as
this might damage the top of
the terminal housing.

In case the special tool is lost, a


small screwdriver can be used as
well.
Figure 20 Wire tool.

4.4.3 CONNECTING POWER TO TT-3616C


The power connector is designed to accept wire with a cross
section area up to 2.5mm2. The required wire cross section
depends on the actual supply voltage, the supply cable length
and the transceiver cable length. Typical cable resistance is
given in Table 8.

Cross section [mm2] 0.5 1 1.5 2 2.5


Resistance [Ω/km] 32.2 16.1 10.7 8.05 6.76
Table 8 Typical cable resistance

To calculate the maximum wire length in meters for a given


cable type and transceiver cable length, the following
formulas can be used:

(VMIN − 10.5) (VMIN − 16)


LMAX , 20 M = 156 ⋅ and LMAX ,50 M = 156 ⋅
RCABLE RCABLE

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, where VMIN is the minimum guaranteed power supply


voltage and RCABLE is the cable resistance in Ω/km.

Example 1:
Using the N163S with a 24V battery backup, VMIN can be
assumed to be above 22V. Using 50 meter of
transceiver cable and a wire cross section of 1mm2, the
maximum power supply cable length is:

LMAX,50M = 58 m.

Example 2:
Using a 12V battery for backup, VMIN can be assumed to
be above 11V (if properly charged). Using 20 meter of
transceiver cable and a wire cross section of 2.5mm2,
the maximum power supply cable length is:

LMAX, 20M=11 m.

When connecting the cable to TT-3616C, make sure the cable


screen is properly terminated at the cable relief bracket as
shown in Figure 21. Connect the positive supply wire to the
terminal denoted DC+ and the negative supply wire to the
terminal denoted DC-.

Figure 21 Power cable connections.


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The “Remote On/Off” terminal located next to DC- must be


connected to DC- in order to turn on the unit. By combining
this “Remote On/Off” with the similar signal on the TT-3606E
Message Terminal and making the connection to DC- via a
switch, then all equipment except the printer can be switch on
and off by a simple low power switch.

4.4.4 CONNECTING TT-3026C TO TT-3616C


In order to prepare the transceiver cable for mounting, start
by removing 20 cm. of isolation as shown in Figure 22.

Figure 22 Transceiver cable preparation.


Then wind the tinned wire around the isolation as shown in
Figure 23 in order to prepare for a proper grounding of the
cable screen.

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Figure 23 Preparation for grounding of the cable screen.

Then fasten the cable firmly in the cable relief bracket of the
TT-3616C as shown in Figure 24.

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Figure 24 Fixation of the transceiver cable in TT-3616C.

Finally connect the individual wires to the 18 pole terminal


block. It is labelled by wire colour. Connect the Transceiver
cable as directed by these labels. Start by connection the
thick power wires and then continue towards the other end of
the connector as shown in Figure 25.

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Figure 25 Mounting of transceiver cable wires.

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4.4.5 CONNECTING TT-3606E TO TT-3616C


Mount the RS232 cable supplied with the TT-3606E Message
Terminal as shown in Figure 26.

Figure 26 RS232 cable connection.

Be aware, that it might be easier to tighten the screw locks on


the RS232 cable, if it’s mounted before the adjoining cables
are mounted.

In order not to stress the connector, the cable release bracket


shown in Figure 26 must be used.

An extended serial communication cable must not exceed 20


meters.

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4.4.6 CONNECTING TT-3042C TO TT-3616C


Alarm panels can be
connected to terminal
block J901, J902 and J903
(shown in Figure 27). The
labelling of the individual
terminals corresponds to
the labelling in TT-3042C.

To connect the TT-3042C


Remote Alarm / Distress
Box, use up to 100 meter of
shielded cable with 8 wires
and a wire cross section of
at least 0.25mm2. Figure 27 Alarm panel connectors.

In order to prepare the cable for mounting, start by removing


12 cm. of isolation as shown in Figure 22 (remove 14 cm. of
isolation if connecting to J902).

Figure 28 Preparation of cable for alarm panels


Make sure the cable screen is proper folded around the cable
isolation before mounting.

Start by fastening the cable firmly in the cable relief bracket


of the TT-3616C before mounting the individual wires.

Then cut each wire 1.5 cm. longer than the distance to the
corresponding terminal. Remove 5 mm. of isolation and insert
the wire. An example is shown in Figure 29.

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Figure 29 Mounting of cables for alarm panels

To avoid installation errors please write the match between


wire colour codes and connector labels in Table 9 and check
that this is coherent with the wiring of the TT-3042C Remote
Alarm/Distress Box (ref. section 4.7).

Label Wire colour code


+9V DC
GND
I/O 0
I/O 1
I/O 2
I/O 3
I4
I5
Table 9 Actual wire colour codes

4.4.7 CONNECTING AP50XX TO TT-3616C


Up to four AP5042 and one AP50652 can be connected directly
to the TT-3616C3 via the RS485 interface accessible on
connector J302.

2
More AP5065 can be connected in parallel, refer to the
AP5065 Installation Manual for more information.
3
The TT-3616C must be rev. B or newer, refer to the label on
the side of the top cover.
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Figure 30 Location of connector J302

The cable used should be shielded twisted pair 2x2x0.2mm2


or better (AWG 24 is 0.205mm2), installed as one string and
terminated in both ends.

The total length of the cable from termination to termination


should not exceed 500 meters and the length from TT-3616C
to either end of the cable should not exceed 250 meter.

The cable screen should only be connected at the TT-3616C.

Please note, that J302 only accepts wires with a cross section
of up to 0.5mm2.

4.4.7.1 T-PORT WIRING


The individual units can be connected to the string using short
stubs with a maximum length of 5m as shown in Figure 31.

Figure 31 Alarm panels on RS485 bus – T-Port wiring.


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A setup as shown in Figure 31 can be made using


commercially available DeviceNet® cable components. For
more information on this solution please refer to Appendix D.

4.4.7.2 DIRECT WIRING


Another kind of wiring is the one shown in Figure 32. There
are two pins for each signal in the DSUB9 connectors, thus
soldering of each wire in the cable can be performed in a
robust manner, provided the cable is not too thick.

TT-3616C Connect to Connect to Connect to


AP50xx AP50xx AP50xx
J302 6 6 6
Shield
Data - Data -
Data- 4 5 4 5 4 5
Data + Data +
Data+ 3 7 3 7 3 7
+9V +9V
+9V 8 9 8 9 8 9
GND GND
GND 1 2 1 2 1 2
Male Male Male
DSUB9 DSUB9 DSUB9

Connect to Connect to Strap activates


AP50xx AP50xx internal termination
resistor
6 6
Shield
Data -
4 5 4 5
Data +
3 7 3 7
+9V
8 9 8 9
GND
1 2 1 2
Male Male
DSUB9 DSUB9
The following pins are internally connected in AP50XX: 1-2, 3-7, 4-5 & 8-9.
Pin 6 are internally connected to pin 5 via a termination resistor of 120 Ω -150 Ω.

Figure 32 Alarm panels on RS485 bus – direct wiring

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Make sure the cable shield is firmly connected to TT-3616C


using the cable relief brackets.

Make sure, that the twisted pairs are actually twisted all the
way to the terminal strip.

If the cable is terminated in TT-3616C, please mount a 120Ω


1/4W resistor between Data+ and Data- in order to ensure a
proper termination of the signal.

4.4.7.3 DIRECT WIRING - AP5042 POWERED FROM TT-3616C


In case one of the AP5042’s are located less than 50 meters
from the interconnection box, a setup as shown in Figure 33
can be used in order to save an extra power supply unit.

Figure 33 Powering AP5042 directly from TT-3616C


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The TT-3616C is capable of sourcing power for two AP5042


Inmarsat-C Alarm Panels, thus it is possible to add a second
AP5042 sourced directly from the TT-3616C, provided:
• It is connected to TT-3616C using a wire length of less
than 5 meters.
• The wire is NOT terminated at the AP5042.
• No TT-3042C is connected at J903 and +9V and GND for
the extra alarm panel is taken from J903.
It might be necessary to join the three Data+ signals as well as
the three Data- signals externally (within centimeters from
J302) as the resulting wire cross section might be too thick for
J302.

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4.5 TT-3606E MESSAGE TERMINAL


The TT-3606E is a GMDSS approved Message Terminal for the
TT-3000E mini-C GMDSS System.

Figure 34 TT-3606E Message Terminal.

In the following sections the interface to the 3606E Message


Terminal is described.

Please be advised that a special Reference Manual for the


TT-3606E Message Terminal is available [4].

4.5.1 CONNECTORS
An illustration of the rear connectors are shown in Figure 35.

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Figure 35 TT-3606E Rear Connectors

4.5.1.1 POWER CONNECTOR


The power input connector is a standard 15 pin SubD male
connector, located on the rear panel of the TT-3606E and the
pin assignments are as indicated in Table 10. The Remote
ON/OFF input makes it possible to place an eventual on/off
switch at any location.

Pin Name Signal Description


1,2,9,10 + supply 10-32 VDC (Battery Positive input)
4,5,12,13 - supply DC Return (Battery Negative input)
6 Remote ON/OFF ON if connected to “- supply”
OFF if floating
7,8 SGND Chassis (Secondary GND)
3,11,14,15 NC

Table 10 TT-3606E Power Connector


The standard cable delivered with the TT-3606E Message
Terminal has a 15 pin SubD female connector already
mounted. The wire color codes are as given in Table 11.

Color Name Signal Description


Red + supply 10-32 VDC (Battery Positive input)
Black - supply DC Return (Battery Negative input)
White Remote ON/OFF ON if connected to “- supply”
OFF if floating
Green/Yellow SGND Chassis (Secondary GND)

Table 11 TT-3606E Std. power cable coding

The shield is unconnected in the connector end.

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4.5.1.2 COMMUNICATION PORT


The TT-3606E Message Terminal must be connected to the TT-
3616C GMDSS Interconnection Box via Com1 or Com2, which
are located on the rear panel.

The communication parameters are factory programmed to:

COM1, speed 4800 Baud, 8 databits, no parity, 1 stopbit

Alternatively these settings may be customer defined.

The CTS and RTS hardware handshake signals are used as


default.
The pin assignment for the two communication ports are
identical.

4.5.1.3 PRINTER PORT


The TT-3606E Message Terminal has a standard Centronics
printer port.

The printer port connector is located on the rear panel.

4.5.2 TT-3601E KEYBOARD


The TT-3601E Keyboard plugs into the Keyboard connector on
the rear panel of the TT-3606E. The keyboard connector is a
standard connector but please be aware that only the TT-
3601E keyboard is approved for GMDSS purposes.

Power: The keyboard is powered from TT-3606E


Message Terminal.

Grounding: TT-3601E Keyboard does normally not require


any separate grounding.

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4.5.3 MOUNTING
Figure 36 illustrates the dimension of the panel cut-out and
position of mounting holes when mounting the TT-3606E
Message Terminal in a console.

Figure 36 Mounting holes for TT-3606E

Figure 37 illustrates the position of the mounting holes for the


mounting bracket.

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Figure 37 TT-3606E Mounting Bracket

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4.6 TT-3608A HARD COPY PRINTER

Figure 38 TT-3608A Hard copy printer

The TT-3608A Hard Copy Printer must be connected to the TT-


3606E Message Terminal in order to print SafetyNet EGC’s
with Distress priority automatically.

The Integrated Capsat System is designed to allow the


operator to guide incoming messages to the TT-3608A Hard
Copy Printer and/or the TT-3606E Message Terminal for
floppy disk storage.

In case TT-3608A and TT-3606E are turned off, the Transceiver


will hold the incoming messages in the internal memory for at
approximately 48 hours for later Hard Coping.

The enclosed standard cable allows the printer to be located


up to 1.5 meters from the Transceiver. A special low
impedance cable is available for printer locations up to 20
meters from the Message Terminal.

The TT-3608A Hard Copy Printer is supplied with a mounting


frame, offering horizontally oriented secured mounting.
The printer connector is located on the rear panel. The
interface conforms to a standard Centronics type interface.

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4.6.1 MOUNTING PLATE


A mounting plate is supplied with the TT-3608A Hard Copy
Printer, for horizontally oriented secured mounting see
section 4.6.3.

4.6.2 ROLL PAPER STAND

Figure 39 TT-3608A Paper Roll Stand


A roll paper stand is available for the TT-3608A Hard Copy
Printer. This enables the printer to signal an advanced
warning of a paper low condition, when the paper roll is
almost empty. The printer continues to work, and "Printer
almost out of paper" message is displayed by the message
terminal. When a "Printer almost out of paper" condition occur
the audio alarm will sound and the fault indication on any
connected alarm panel will be switched on - these indications
continues until the paper roll is replaced.

If the printer is set off-line using the "select" button or


powered off using the power switch, the audio alarm and the
fault indication in the alarm panels will be switched on.

The DIP switch 8 “ROLL PAPER STAND” in the printer, must be


set to OFF, which selects roll paper stand, and the roll paper
stand connector must be attached to the back of the printer

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before the advanced paper low option is enabled. The DIP


switch can be accessed by removing the switch cover from
the back of the printer.

4.6.3 MOUNTING

Figure 40 Mounting holes for TT-3608A (Unit is mm)

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4.7 AP5042 INMARSAT-C ALARM PANEL

Figure 41 AP5042 Inmarsat-C Alarm Panel


From the AP5042 Inmarsat-C Alarm Panel distress alerts can
be initiated. A distress alert can be initiated by pressing the
Distress button for five seconds.

The AP5042 also has an indicator for reception of EGC


messages with distress or urgent priority.

4.7.1 MOUNTING
Two mounting options exist:
• Bracket
• Flush mount

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4.7.1.1 BRACKET MOUNT


The outline and dimensions for a bracket mounted AP5042 are
shown in Figure 42.

100

128

All dimensions are in millimetres

31.5

min. 150 60.5

Space for cable entry

Figure 42 Outline & dimensions - bracket mount

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The drilling template for the bracket is shown in Figure 43.

Figure 43 Drilling template - bracket

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4.7.1.2 FLUSH MOUNT


The outline and dimensions for a flush mounted AP5042 are
shown in Figure 44.
Panel
Mounting
Bracket

140

All dimensions are


in millimetres

min. 150 9.6

Space for cable entry

Figure 44 Outline and dimensions - flush mount

The drilling template is shown in Figure 45 and the 3


dimensional assembly drawing is shown in Figure 46.

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Figure 45 Drilling template - flush mount

Figure 46 Flush mount assembly

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4.7.2 GROUNDING
Connect a grounding wire between the ships structure and
AP5042 by using the dedicated grounding point found on the
rear panel of the alarm panel.

The grounding wire should have a cross section of at least


0.75mm2 and the length should preferably be kept below 1
meter.

4.7.3 CONNECTING AP5042


There are two DSUB9 connectors on the back of the AP5042
Inmarsat-C Alarm Panel, one male type marked “Inm-C” and
one female type marked “Power”.

The connector marked “Inm-C” is used for communication


with the TT-3000E mini-C GMDSS System. The pin-out is
shown in Table 12. For further information concerning wiring
of the communication interface, please refer to section 4.4.7.

Female DSUB 9 pin connector marked “Inm-C”


Pin Signal Remark
1 GND Internally connected to pin 2
2 GND Internally connected to pin 1
3 Data + Internally connected to pin 7
4 Data - Internally connected to pin 5
5 Data - Internally connected to pin 4
6 Termination resistor Strap to pin 7 to activate
7 Data + Internally connected to pin 3
8 +9V input Internally connected to pin 9
9 +9V input Internally connected to pin 8
Table 12 Pinout of "Inm-C" connector on AP5042

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The connector marked “Power” is used for:


1) Connecting power to the internal electronics of the alarm
panel (the isolated RS485 interface is powered through
connector “Inm-C”).
2) Configuration of Node ID address on the RS485 network.
As up to four AP5042’s can be connected to the same
cable, they need to have their own unique address in the
rang 0-3.
3) Connection to the Service Interface.

The pin-out of the “Power” connector is shown in Table 13.

Male DSUB 9 pin connector marked “Power”


Pin Signal Remark
1 Node ID 1 GND GND for Node ID 1 selection
2 S-RX RS232 Service i/f RX (input)
3 S-TX RS232 Service i/f TX (output)
4 Node ID 1 Bus address selection pin
5 S-GND RS232 Service i/f GND
6 DC- Nominal voltage 24V DC. Can
7 DC+ operate from 8V to 32V DC.
8 Node ID 0 GND GND for Node ID 0 selection
9 Node ID 0 Bus address selection pin
Table 13 Pinout of "Power" connector on AP5042

4.7.3.1 AP5042 POWER CONNECTION

Connect 24VDC between “Power” pin 6 (negative) and pin 7


(positive). Do not connect the shield of the power supply
cable at the alarm panel. It should be connected to ground at
the source only.

The typical current drawn is 11mA@24VDC with the display


lit as shown in Figure 48. With full activity the maximum
current will be around 36mA@24VDC.

Note 1: The unit is internally protected against reverse


polarity.
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Note 2: The power supply is isolated from the box enclosure


as well as from the RS485 interface.

4.7.3.2 AP5042 NETWORK ADDRESS CONFIGURATION


The first AP5042 connected to the TT-3000E mini-C GMDSS
System only needs external power to operate. Subsequent
AP5042’s need to get the address pins strapped according to
Table 14.

ID Node ID 1 Node ID 0
3 (1st AP5042) Floating Floating

2 (2nd AP5042) Floating Strap to Node ID 0


GND
1 (3rd AP5042) Strap to Node ID 1 Floating
GND
0 (4th AP5042) Strap to Node ID 1 Strap to Node ID 0
GND GND
Table 14 Node ID adressing

4.7.3.3 AP5042 SERVICE INTERFACE


Normally there is no need to access the RS232 service
interface, but in case it’s necessary, the easiest method is to
make a cable adapter as shown in Figure 47.

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Figure 47 RS232 Adapter Cable for Service Interface

The terminal settings are 38400, N, 8, 1. If connected using


Windows HyperTerminal® or equivalent, the following will be
seen during power up:

Thrane & Thrane (c), Alarm panel, AP5042


Reset by power-up
Panel node ID :3
:

To get a list of available commands, type “help<cr>”.

4.7.4 AP5042 INITIAL CHECK AND CONFIGURATION


Pressing and holding the Test button will make all light
indicators and the alarm button flash. Pressing any other
button while holding the Test button, will sound the buzzer
enabling verification of the buttons and the audible indicator.

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When an Inmarsat-C GMDSS System is properly connected to


the AP5042, the indicator panel will be lit as shown in Figure
48.

Figure 48 System detected, unit ready.

In case there are two Inmarsat-C GMDSS Systems on the


vessel, it is possible to toggle between the indication text
“Inm-C 1” and “Inm-C 2” by:

1) Press and hold the Test button.


2) Press and hold the Mute button.
3) Wait (with both buttons pressed and the buzzer
active) until the text change.
4) Release both buttons.

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4.8 TT-3042C REMOTE ALARM/DISTRESS BOX

Figure 49 TT-3042C Remote Alarm/Distress Box


From the Remote Alarm/Distress Box TT-3042C Distress Alerts
can be initiated. The TT-3042C also has an indicator for
reception of EGC messages with distress/urgent priority. A
Distress Alert can be initiated by pressing the Distress button
for five seconds.

Included in the box is a Distress Relay, which makes it


possible to control an external alarm panel. The function of
the relay can be selected by setting two internal jumpers
according to the specifications in Table 18 TT-3042C
Technical Specifications. In case jumper W1 is set to enable
the Distress Relay, it will be activated upon reception of a
SafetyNet Message with distress priority.

The light intensity of the green power indicator can be


adjusted by a knob below it.

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4.8.1 MOUNTING

9.5 76 9.5
6 5
9.5
B B

A A
Console mounting hole

A: Screwholes for wall mounting, 4


B: Screwholes for console mounting, 4
103
All dimensions are in millimetres
80
25.5 105
27

Alternativ cable hole

18
A A

9.5 B B

6 5

5 113 5
11 101 11

Figure 50 TT-3042C Mounting stencil.


Fasten the TT-3042C Remote Alarm/Distress Box from the
inside or by using the mounting bracket, which makes
console mounting possible.

If required, the cable relief are easily moved from the end of
the TT-3042C to the bottom feed hole for hidden cable
installation.

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4.8.2 CABLE CONNECTION


It is possible to connect 3 TT-3042C’s to the TT-3616C GMDSS
Interconnection Box, from which they are supplied with power
and control signals. The cable used has to be in compliance
with the specifications in Table 18 TT-3042C Technical
Specifications.
Connect each wire as indicated by the label and in
accordance with the wire colour codes chosen (refer to 4.4.6
Connecting TT-3042C to TT-3616C).

Figure 51 TT-3042C connector label


Do not connect the cable screen and make sure it does not
short circuit anything.

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5 TEST OF THE SYSTEM


This section provides information on how to perform system
checks as well as help for troubleshooting.

Concerning the initial start up and use of the TT-3606E


Message Terminal, please refer to the user manual, ref. [1].

5.1 BASIC SYSTEM VERIFICATION


The TT-3616C Interconnection Box has 6 light emitting diodes
(LED’s) to provide basic installation and troubleshooting help.
The location of the LED’s is shown in Figure 52.

Spare fuse

5 Amp fuse

Figure 52 TT-3616C LED's and fuses locations.

5.1.1 DC IN LED
When applying power to the TT-3616C, the “DC in” LED will
light up provided the fuse is OK. In case the LED does not light
up, then:

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1) Check the fuse. If blown, check for short circuits on


the cabling towards the TT-3026C mini-C Transceiver.
Check for obvious visual errors on the TT-3616C itself
(wire fragments, burnt areas etc.). Turn off the power
supply before replacing the fuse. Note, that a spare
fuse is available as indicated in Figure 52.
2) Check the wiring.
3) Check the power supply source.

5.1.2 3026 ON LED


The “3026 on” LED indicate, that the TT-3026C mini-C
Transceiver is turned on. In case the LED does not light up,
then:
1) Check, that the “DC in“ LED is on.
2) Check, that the “Remote on/off” terminal in J602 is
connected to DC- (if not, then the system is supposed
to be turned off).
3) Check the mini-C Transceiver cabling.
4) Check that the supply voltage measured on J602
between DC- and DC+ is above 10.5 VDC.
5) Toggle “remote on/off” by leaving it floating for 1
second before reconnecting it to DC-.

5.1.3 3616C OK LED


For normal operation the “3616C OK” LED should be steady
on when the system is powered.

A flashing “3616C OK” LED indicates a software update in


progress or a missing application software (could be a result
of an aborted software update).

5.1.4 3026 OK LED


This LED is controlled by software and can only be trusted
provided the “3616C OK” LED is steadily lit.

The “3026 OK” LED should be steadily lit to indicate, that


error free communication is detected between TT-3616C and
TT-3026C. After power up this LED will be flashing until

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correct communication with TT-3026C is established (duration


approximately 10 seconds).

If the “3026 OK” LED flashes continuously, then:


1) Check that the TT-3026C mini-C Transceiver is
actually powered on by checking the “3026 on” LED.
2) Check the Transceiver cable, especially the following
wires: Black/Blue, Grey, Black/Yellow & Black/Gray.

5.1.5 SSAS OK LED


This LED is controlled by software and can only be trusted
provided the “3616C OK” LED is steadily lit.

If the SSAS option is not installed, the “SSAS OK” LED will be
flashing. If the SSAS option is correctly installed, the LED will
be steadily lit.

Refer to ref. [3] for further information.

5.1.6 GMDSS OK LED


This LED is controlled by software and can only be trusted
provided the “3616C OK” LED is steadily lit.

When one or more distress alarm panels are installed, the


“GMDSS OK” LED should be steadily lit.

In case the “GMDSS OK” LED is flashing, then:


1) Check that the alarm panels are correctly wired.
2) Check that the +9VDC is not overloaded (shorted) by
measuring more than 8V between +9V DC and GND
on each of the connectors J901, J902, J903 & J302. If so,
remove the overload. Each of the connectors J901,
J902, J903 & J302 are equipped with a self reset able
fuse, thus after removal of the overload the voltage
should get back to normal.

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Note, that some errors can only be detected when the Distress
button is pressed. To perform such a test, refer to section 5.2.

5.2 DISTRESS BUTTON TEST


When the TT-3000E mini-C GMDSS System is fully installed, it
is recommended to do a distress button test.

The Distress Test Mode facility in the TT-3606E Message


terminal (Alt - O, E) allows test of the Distress Buttons, Distress
LED's and wiring. When Distress Test Mode option is selected
the Distress Test Mode message is displayed:
╔══════════════════╤═══════════╤═══════════════════╗
║ │ Test Mode │ ║
╟──────────────────┴───────────┴───────────────────╢
║ Yes No ║
╟──────────────────────────────────────────────────╢
║ Distress buttons are under test. ║
║ Cancel the test mode if a real distress alert ║
║ needs to be sent. ║
║ Cancel? ║
╚══════════════════════════════════════════════════╝

Please notice that the message displayed by the Message


Terminal asks the operator if distress test mode should be
cancelled. Do not answer yes to this question unless you
are absolutely sure that you have completed distress
testing. In Distress Test Mode the Distress Buttons can be
activated and tested without issuing Distress Alerts. Distress
Test Mode is cancelled by pressing the Esc key. After Distress
Test Mode is terminated activating the Distress Buttons will
again result in a Distress Alert being send.

5.2.1 TT-3042C REMOTE ALARM/DISTRESS BOX


When Distress Test mode is initiated the Remote Alarm Box
starts a test sequence. In this sequence the Distress Msg LED,
the buzzer and the MES Fault LED are activated one at a time.

Test of the Distress Button on the Remote Alarm Box:


Please note that the transceiver has to be in Distress Test
Mode before this test is performed. Otherwise a real
Distress Alert is transmitted.
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Pressing the Distress button will make the Distress LED flash
and will activate an intermediate acoustic signal. If the
Distress button is held for at least 5 seconds the acoustic
signal will stop and the Distress LED will light constantly to
indicate that a Distress Alert would have been send in case
Distress Test Mode had not been activated. Shortly after, the
cyclic activation of the Distress Msg LED, the buzzer and the
MES Fault LED will continue. The light in the Distress button
can be switched off by pressing the Reset/Test button.

5.2.2 TT-3042CP REMOTE ALARM/DISTRESS BOX


Please follow the same procedure as for TT-3042C.

5.2.3 AP5042 INMARSAT-C ALARM PANEL


When Distress Test mode is initiated, the text “Test” will be
shown in green letters on the display line. A cyclic test
sequence will:
1) Switch on the “Distress” text (5 seconds).
2) Sound the buzzer (5 seconds).
3) Switch off the buzzer and the “Distress” text and
switch on the “Fault” text (5 seconds).
4) Switch off the “Fault” text.
All other segments on the display line will be lit constantly
during the test.

Test of the Distress Button on the AP5042:

Please note that the transceiver has to be in Distress Test


Mode before this test is performed. Otherwise a real
Distress Alert is transmitted.

Pressing the Distress button will make the distress button flash
and will activate an intermediate acoustic signal. If the
Distress button is held for at least 5 seconds the acoustic
signal will stop and the distress button will be lit constantly to
indicate that a Distress Alert would have been send in case
Distress Test Mode had not been activated. Shortly after, the
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cyclic activation of the “Distress” text, the buzzer and the


“Fault” text will continue.

5.3 LINK TEST


A link test (or PVT test) tests the satellite link from the
transceiver to the Land Earth Station.

Prior to initiating a Link Test, make sure the TT-3026C mini-C


Transceiver is properly commissioned (refer to section 3) and
logged in (‘OptionsÆLogin’).

A link test is initiated by clicking ‘OptionsÆLink test’. Note,


that it may take up to one minute for the information about the
latest Link Test to be updated.

Click ‘Activate’ to start the test.

After a while the window will be updated with the text:


“Automatic test mode: Normal communication disabled. Do not
press any distress buttons unless you are in distress”.
The printer will print a message saying Link Test request
issued, then a Link Test request successful and a Link Test
started.

When receiving the results the screen will display: Link Test
finished and the results will be printed out.

Press ESC to leave the Link Test window after completion of


the test.

In case the Link Test fails, then make sure, that the signal
strength as indicated on the main window is OK and then try
performing another Link Test.

5.4 TEST OF BACKUP SUPPLY


Correct functionality of the backup supply should be tested.
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When using the N163S Power Supply, simply switch of the


mains supply on the switch found on the front of the unit.
Observe, that the system continues to work uninterrupted
from the 24V DC backup battery.

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6 MAINTENANCE GUIDELINES
When properly installed the system needs no maintenance.

After approximately 10 years the internal batteries in the TT-


3026C and the TT-3606E has to be replaced, and both the
transceiver and the message terminal must be sent for
service.

6.1 HANDLING PRECAUTIONS


• Do not expose the transceiver’s parting line (the blue
styling gasket) & connector to high-pressure water
jets.
• Exposure of chemical containing alkalis may result in
physical degradation of the transceiver.
• Do not expose the transceiver to acid curing silicone.
• Avoid contact with solvents.

Do not paint the transceiver. If it is absolutely necessary to


paint the transceiver, ideally water-based paints or paint
system based on mild solvents should be selected.

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7 APPENDIX A
7.1 MOUNTING STENCIL

Figure 53 Mounting stencil

For connector: predrilled hole 32mm (1.26”) diameter


A: 3 x predrilled holes 5mm (0.2”) diameter for M4 screws.

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8 APPENDIX B
8.1 TT-3026C CABLE INFORMATION

The description and functions of the TT-3026C mini-C


Transceiver cable can be seen in Table 15.

Wire colour Function Description


2 x Red 1mm2 DC + 12-24 VDC
2 x Black 1mm2 DC - DC -
Yellow ON/OFF Remote ON/OFF
White GND GND
Orange GND GND
Black/Violet 3V3 out 3V3 out max. 100mA. for
terminal equipment
Black/Blue I/O port 1 1 to 4 reserved.
Grey - 2 5 to 6 user configurable 3.3V
Black/Yellow - 3 I/Os. 5V tolerant. Each open-
Black/Grey - 4 collector output sinks 25mA.
Brown - 5
Black/Green - 6
Green RD ** RS232 Receive
Black/Red TD ** RS232 Transmit
Violet RTS ** RS232 Request to send
Blue CTS ** RS232 Clear to send

Table 15 TT-3026C cable pin assignment


** DCE (Data Communication Equipment) naming.

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9 APPENDIX C
Appendix C holds technical specification for the following
units:

- TT-3026C
- TT-3606E
- TT-3042C
- TT-3616C
- AP5042

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9.1 TT-3026C SPECIFICATIONS


Model TT-3026C
General Specifications Meets all INMARSAT specifications for the
Inmarsat mini-C Network for Land mobile and
Maritime terminals.
R&TTE
Transmit Frequency 1626.5 to 1660.5 MHz. note 1
Receive Frequency 1525.0 to 1559.0 MHz. note 1
Channel Spacing 5 / 2.5 / 1.25 kHz.
Modulation 1200 symbols/sec BPSK.
Ambiguity Resolution Unique word.
Coding R ½ K=7 convolutional code, (interleaved code
symbols RX).
Data Rate 600 bit/sec.
RX Frame Length 8.64 seconds.
TX Signalling Access Mode Slotted ALOHA.
TX Message Channel TDMA & FDMA, interleaved code symbols.
Terminal Interface EIA/TIA-232-E DTE interface. CCITT
Rec.V.24/28, 4800-115200 Baud IA-5 code
I/O Interface: Six dedicated In/Out pins.
Open-collector. Sinks 25 mA each.
System Set-up S-RAM Battery backup
DC Power Source Floating DC
Nominal voltage range is 12V to 24V
Working voltage range is 10.5V to 32V
Max limit 100VA
Max current 4A
Max power 32W
Power: RX: 1.8W ,TX: 23 W @ 12V supply
Fuse Self recovering Poly fuse
Ambient Temperature -35°C to 55°C operating
-40°C to 80°C storage.
Dimensions Ø=163 mm H: 143 mm
Weight 1.10 kg
Note 1: Inmarsat frequencies: TX: 1626.5 – 1646.5 MHz
RX: 1530 – 1545 MHz

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Operating system The TT-3026C mini-C transceiver makes use of eCos™


operating system.
Inmarsat-C Message transmission and reception with IA-5, ITA-2 and
Protocol support binary transfer to/from the following destinations:
Telex
PSTN (telephone modems and fax modems)
PSDN (X.25 network)
EGC message reception with automatic geographical area
selection.
Polling and data reporting with automatic transmission of
position reports down to a recommended minimum of 1 per 5
minutes.
Special Access Codes
DNID Messaging
Program Unreserved Data reporting
Transmit message size: Max 10Kbyte
Receive storage: > 32 Kbytes.
TT-3026C Inmarsat-C/GPS omnidirectional antenna, RHC polarised.
mini-C G/T: -23.7 dB/K at 5° elevation
Transceiver EIRP: 7 dBW dB at 5° elevation.
Temperature: -35°C to 55°C operating,
-40°C to 80°C storage.
Maximum 10 Kbytes.
transmission
length
Solar Radiation Max. flux density 1200W/m2.
Precipitation Up to 100 mm/hour, droplet size 0.5 to 4.5 mm
Ice Up to 25 mm.
Velocity Max velocity up to 140 km/hour (87mph).
Vibration Random 5-20 Hz: 0.005 g2/Hz
Operational 20-150 Hz: -3dB/oct. (0.5g RMS).
Vibration Survival Random 5-20 Hz: 0.05 g2/Hz
20-150 Hz: -3dB/oct. (1.7g RMS).
Shock Half sine 20g/11ms

Table 16 TT-3026C Technical Spectifications

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9.2 TT-3606E SPECIFICATIONS


Processor 386SX-40MHz
RAM 4 MB
Flash DISK 2 MB
Display 10.4” Color TFT flatpanel, 640x480
Floppy drive 3.5”
Keyboard i/f 5-pin mini-DIN
Parallel printer port 25 pin SubD female connector
Serial port COM1 9 pin SubD male connector, DTE type
Serial port COM2 9 pin SubD male connector, DTE type
Environmental Meets or exceeds all INMARSAT specifications
for the Inmarsat-C Network for SOLAS with
distress call functions. (CN114 and IEC 60945
requirements). Meets CE-marking (1997)
requirements. Wheel Mark approved
Power Source 10.5 to 32 V floating DC, 15 pin SubD female
Power Consumption App. 20 Watts, maximum
App. 13 Watts, typical
Fuse Internal automatic recovering poly fuse
Ambient Temperature -20°C to 55°C operating
-40°C to 80°C storage.
Compass safe distance 50 cm
(measured in accordance with the standards
specified in ISO/R 694, Method B)
Dimensions H x W x D 221x 297 x 114.5 mm w/o bracket
256 x 297 x 114.5 mm w bracket at vertical
position
Weight 3.1 kg (including mounting bracket)
Table 17 TT-3606E Message Terminal Specifications

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9.3 TT-3042C SPECIFICATIONS


Model TT-3042C, Remote Alarm/Distress Box
General Specifications The unit is in full compliance with the
Inmarsat CN114, IEC 60945 and Wheel
Mark specifications.
Dimensions (H x W x D) 49 mm x 95 mm x 99 mm
Weight 0.32 Kg
Mountings Wall mounting, 4 holes Ø4.0 mm
Mounting bracket for console, 4 holes
Ø4.0 mm
Power requirements 7.5V - 12V DC,
Standby: 0.1W @ 9V
Max.: 0.5W @ 9V
Cable length / Type Max. 100m / 8 wire, screened signal
cable, 0.25mm2 or better.
Connector Internal screw terminals
Distress/MES Fault Relay Max. switching: 2A or 60W or 220V AC
Distress Relay jumpers Enable; W1: 1-2,
Disable; W1: 2-3 ††
Activated: Shorted; W2: 1-2 ††,
Open; W2: 2-3
MES Fault Relay jumpers Enable; W3: 1-2,
Disable; W3: 2-3 ††
Activated: Open; W4: 1-2 ††,
Shorted; W4: 2-3
Temperature -25°C to 55°C operating,
-40°C to 80°C storage
Relative humidity 95% non-condensing at 40°C
Vibration operational Random vibrations: 5-20 Hz:0.005 g²/Hz
20-150 Hz:-3 dB/oct
(0.5 g rms.)
Sinusoidal vibrations: 2-15.8 Hz: 2.54 mm
peak ampl.
10-100 Hz: 1.0 g
peak acceleration
Vibration survival Random vibrations: 5-20 Hz:0.05g²/Hz
20-150 Hz:-3 dB/oct
(1.7g rms.)
Sinusoidal vibrations: 2-15.8 Hz:2.54 mm
peak ampl.
10-100 Hz: 1.0g
peak acceleration
Shock Half sine: 20g/11ms

Table 18 TT-3042C Technical Specifications

††: Factory setting

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9.4 TT-3616C SPECIFICATIONS


Model TT-3616C GMDSS Interconnection Box
General Specifications The unit is in full compliance with the
Inmarsat CN114, IEC 60945 and Wheel
Mark specifications.
Dimensions (H x W x D) 46 mm x 256 mm x 220 mm
Weight 1.6 Kg
Mountings Wall mounting, 4 holes Ø6 mm
Power requirements Floating DC.
Nominal voltage range is 12V to 24V.
Working voltage range is 10.5V to 32V.
Max current 0.5A (including power
distributed to alarm panels, excluding
power distributed to TT-3026C).

Connector 2 x DSUB9 Female.


67 x Spring type terminals (max. 2.5mm2).
Fuse 5 A ATO® type (spare fuse included)
Temperature -25°C to 55°C operating,
-40°C to 80°C storage
Relative humidity 95% non-condensing at 40°C
Vibration operational Random vibrations: 5-20 Hz:0.005 g²/Hz
20-150 Hz:-3 dB/oct
(0.5 g rms.)
Sinusoidal vibrations: 2-15.8 Hz: 2.54 mm
peak ampl.
10-100 Hz: 1.0 g
peak acceleration
Vibration survival Random vibrations: 5-20 Hz:0.05g²/Hz
20-150 Hz:-3 dB/oct
(1.7g rms.)
Sinusoidal vibrations: 2-15.8 Hz:2.54 mm
peak ampl.
10-100 Hz: 1.0g
peak acceleration
Shock Half sine: 20g/11ms

Table 19 TT-3616C Technical Specifications

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9.5 AP5042 SPECIFICATIONS


Model AP5042 Inmarsat-C Alarm Panel
General Specifications The unit is in full compliance with the
Inmarsat CN114, IEC 60945 and Wheel
Mark specifications.
Dimensions (H x W x D) 100 mm x 100 mm x 32 mm.
(D = 41 mm from top of lid to back of DB9)
Weight 0.3 Kg
Mountings Bracket (standard)
Flush mount (optional)
Power requirements Floating DC.
Nominal voltage range is 24V.
Working voltage range is 8V to 32V.
Max current 105mA@8VDC

Connector 1 x DSUB9 Female.


1 x DSUB9 Male.
Fuse Internal automatic recovering poly fuse.
Temperature -25°C to 55°C operating,
-40°C to 80°C storage
Relative humidity 95% non-condensing at 40°C
Vibration operational Random vibrations: 5-20 Hz:0.005 g²/Hz
20-150 Hz:-3 dB/oct
(0.5 g rms.)
Sinusoidal vibrations: 2-15.8 Hz: 2.54 mm
peak ampl.
10-100 Hz: 1.0 g
peak acceleration
Vibration survival Random vibrations: 5-20 Hz:0.05g²/Hz
20-150 Hz:-3 dB/oct
(1.7g rms.)
Sinusoidal vibrations: 2-15.8 Hz:2.54 mm
peak ampl.
10-100 Hz: 1.0g
peak acceleration
Shock Half sine: 20g/11ms

Table 20 AP5042 Technical Specifications

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10 APPENDIX D
RS485 bus cabling using DeviceNet® cable and components
have been tested with components from Rockwell and
Woodhead.

DeviceNet cable is well suited for the TT-3000E mini-C


GMDSS System, as it contains 2 individual shielded twisted
pairs as well as an outer shield. The wires are color coded and
should be connected to the TT-3000E mini-C GMDSS System
as shown in Table 21.

Signal Color
Data + White
Data - Blue
+9V Red
GND Black
Table 21DeviceNet color code definition for TT-3000E.

The DeviceNet cable sizes are listed in Table 22 (AWG sizes


can vary between manufacturers).

Type Red/Black Blue/White Usage


Thick 15 18 Trunk line
Med 16 20 Trunk line
Thin 22 22 (Drop line)
Thin High Flex 22 24 Drop line
Table 22 DeviceNet cable size definition.

A typical DeviceNet cable cross section is shown in Figure 54.


As high flexibility is needed for the drop lines to the alarm
panels, T&T recommend using thin high flex cable for the
drop lines.

Both Thick and Med DeviceNet cable are suited for the trunk
line.

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Figure 54 DeviceNet cable cross section - Thick

The T-Connectors tested are:


• Allen-Bradley (Rockwell) DeviceNet T-Connector 1485-P1N5-MN5R1
• BradConnectivity (Woodhead) Media Bus Drop TEE DN3020

Figure 55 Rockwell DeviceNet T-Connector

The termination plugs tested are:


• Brad Connectivity (Woodhead) female termination resistor DN150
• Brad Connectivity (Woodhead) male termination resistor DN100

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The field installable cable connectors tested are:


• Brad Connectivity (Woodhead) female conn. field install 1A5000-34DN
• Brad Connectivity (Woodhead) male conn. field install 1A5006-34DN

Figure 56 Field installable DeviceNet connector.

+++

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