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SAILOR®
by Thrane & Thrane
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TT-3000E mini-C GMDSS System Installation Manual
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SAFETY SUMMARY
The following general safety precautions must be observed
during all phases of operation, service and repair of this
equipment. Failure to comply with these precautions or with
specific warnings elsewhere in this manual violates safety
standards of design, manufacture and intended use of the
equipment.
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List of Contents:
1 Introduction ...................................... 11
1.1 Initial Inspection ..................................................... 11
1.2 Storage ................................................................... 11
1.3 Repacking for shipment.......................................... 12
1.4 Additional manuals................................................. 12
1.5 Abbreviations......................................................... 13
2 System Description............................. 14
2.1 TT-3026C mini-C Transceiver ................................. 15
2.2 TT-3616C Interconnection Box................................ 16
2.3 AP5042 Inmarsat-C Alarm Panel ............................. 16
2.4 TT-3042C Remote Alarm/Distress Box .................... 17
2.5 AP5065 Alarm Panel ............................................... 19
2.6 TT-3606E Message Terminal................................... 21
2.7 TT-3608A Hard Copy Printer................................... 22
2.8 N163S Power Supply............................................... 23
2.9 TT-3606E Opt. 003 NMEA Adapter.......................... 24
2.10 Accessories......................................................... 25
3 Registration ...................................... 26
4 System Installation ............................. 29
4.1 Power requirements .............................................. 30
4.1.1 Fuses ............................................................... 30
4.2 Compass Safe Distance........................................... 32
4.3 TT-3026C mini-C Transceiver Installation ............... 33
4.3.1 Mounting options............................................. 33
4.3.1.1 Drilled holes on a flat surface.................... 33
4.3.1.2 Pole mount 1” ........................................... 33
4.3.1.3 Adjustable Pole/Railing Mount.................. 34
4.3.2 Antenna Mounting Conditions.......................... 35
4.3.3 Safety Distance for Antenna Units..................... 37
4.3.4 Wiring the TT-3026C Mini-C Transceiver......... 37
4.3.5 Grounding ....................................................... 37
4.3.6 Power Connection ........................................... 37
4.3.7 Power Requirements........................................ 38
4.3.8 General Purpose I/O Ports............................... 38
4.4 TT-3616C GMDSS Interconnection Box ................... 40
4.4.1 Mounting of TT-3616C...................................... 41
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List of Figures:
Figure 1 TT-3000E mini-C GMDSS System overview ............ 14
Figure 3 TT-3616C GMDSS Interconnection Box .................. 16
Figure 4 AP5042 Inmarsat-C Alarm Panel............................. 17
Figure 5 TT-3042C Remote Alarm/Distress Box ................... 18
Figure 6 AP4365 Alarm Panel............................................... 19
Figure 7 TT-3606E Message Terminal .................................. 21
Figure 8 TT-3608A Hard Copy Printer.................................. 22
Figure 9 N163S Power Supply .............................................. 23
Figure 10 Page 1 of the Service Activation Registration Form27
Figure 11 1" Pole mounting.................................................. 34
Figure 12 Vertical and Horizontal adjustable pole mount..... 34
Figure 13 Viewing Angle to the Horizon............................... 36
Figure 14 Mounting near pole or funnel (overhead view) .... 36
Figure 15 Outside view of TT-3616C .................................... 40
Figure 16 Inside view of TT-3616C....................................... 40
Figure 17 Recommended free space around TT-3616C........ 41
Figure 18 Drill template. All measures in mm. ..................... 42
Figure 19 Grounding using 4mm2 wire. ............................... 43
Figure 21 Power cable connections. .................................... 45
Figure 22 Transceiver cable preparation. ............................ 46
Figure 23 Preparation for grounding of the cable screen. .... 47
Figure 24 Fixation of the transceiver cable in TT-3616C....... 48
Figure 25 Mounting of transceiver cable wires. ................... 49
Figure 26 RS232 cable connection. ...................................... 50
Figure 28 Preparation of cable for alarm panels .................. 51
Figure 29 Mounting of cables for alarm panels .................... 52
Figure 30 Location of connector J302 ................................... 53
Figure 31 Alarm panels on RS485 bus – T-Port wiring. ......... 53
Figure 32 Alarm panels on RS485 bus – direct wiring........... 54
Figure 33 Powering AP5042 directly from TT-3616C............ 55
Figure 35 TT-3606E Message Terminal. ............................... 57
Figure 36 TT-3606E Rear Connectors................................... 58
Figure 37 Mounting holes for TT-3606E................................ 60
Figure 38 TT-3606E Mounting Bracket ................................. 61
Figure 39 TT-3608A Hard copy printer................................. 62
Figure 40 TT-3608A Paper Roll Stand ................................... 63
Figure 41 Mounting holes for TT-3608A (Unit is mm)............ 64
Figure 42 AP5042 Inmarsat-C Alarm Panel........................... 65
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List of Tables:
Table 1 Accessories............................................................. 25
Table 2 Answers to selected questions in SARF.................... 28
Table 3 System component power requirements ................. 30
Table 4 TT-3000E mini-C GMDSS System Fuses ................... 31
Table 5 Compass Safe Distance ........................................... 32
Table 6 Antenna Safe Distance ............................................. 35
Table 7 Radiated intensity.................................................... 37
Table 8 Typical cable resistance.......................................... 44
Table 9 Actual wire colour codes ......................................... 52
Table 10 TT-3606E Power Connector ................................... 58
Table 11 TT-3606E Std. power cable coding ........................ 58
Table 12 Pinout of "Inm-C" connector on AP5042 ................. 70
Table 13 Pinout of "Power" connector on AP5042 ................. 71
Table 14 Node ID adressing................................................. 72
Table 15 TT-3026C cable pin assignment............................. 87
Table 16 TT-3026C Technical Spectifications ....................... 90
Table 17 TT-3606E Message Terminal Specifications ........... 91
Table 18 TT-3042C Technical Specifications ........................ 92
Table 19 TT-3616C Technical Specifications ........................ 93
Table 20 AP5042 Technical Specifications............................ 94
Table 21DeviceNet color code definition for TT-3000E. ....... 95
Table 22 DeviceNet cable size definition. ............................ 95
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1 INTRODUCTION
This manual provides instructions for installing a TT-3000E
mini-C GMDSS System.
WARNING
To avoid hazardous electrical shock, do not perform
electrical tests if there is any sign of shipping damage
to any portion of the outer cover. Read the safety
summary at the front of this manual before installing or
operating the TT-3000E mini-C GMDSS System.
1.2 STORAGE
The TT-3000E system components may be stored or shipped
in temperatures within the limits -40° C to +80° C. It is
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1.5 ABBREVIATIONS
AA Accounting Authority
GMDSS Global Maritime Distress and Safety System
GPS Global Positioning System
HPA High Power Amplifier (radio transmitter)
ISN Inmarsat Serial Number of the mini-C
ISP Inmarsat Service Provider
LED Light Emitting Diode
LES Inmarsat-C Land Earth Station
LESO Inmarsat-C Land Earth Station Operator
LNA Low Noise Amplifier (radio receiver)
MES Mobile Earth Station
NCS Inmarsat-C Network Coordination Station
NMEA National Marine Electronics Association
Opt. Short for option
PSA Point of Service Activation
PVT Performance Verification Test
SARF Service Activation Registration Form
SCADA Supervisory Control And Data Acquisition
SSAS Ship Security Alert System
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2 SYSTEM DESCRIPTION
An overview of the complete GMDSS system is shown in
Figure 1. The individual products are briefly introduced in
this section. For detailed information about installation please
refer to the following sections.
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The design line of AP5042 matches the design line of the 5000
series radios from Thrane & Thrane.
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2.10 ACCESSORIES
Product Product description Picture
number:
Opt. 101 Standard 1” pole mount kit
Table 1 Accessories
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3 REGISTRATION
Before use of the TT-3026C mini-C transceiver on the
Inmarsat-C system it must be registered to the system, which
involves a little paper work. This is done using the SARF
(Service Activation Registration Form) supplied with the mini-
C MES. Page 1 of the SARF is shown in Figure 6.
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4 SYSTEM INSTALLATION
This chapter provides specific information enabling you to
install the TT-3000E mini-C GMDSS System with a minimal
effort. The default, or factory configuration, is described
together with procedures for altering this configuration.
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4.1.1 FUSES
In case you experience that a fuse needs replacement, please
check that the equipment has not been exposed to physical
damage before fuse replacement takes place.
1
The system can be operated from a DC supply down to 12V
provided the cable lengths are limited, please refer to section
4.4.3.
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Zenith
Horizon Horizon
15
o 15 o
Example:
Obstruction is a 4" pole (Diameter = 0.1 m)
Safe distance is 29 * 0.1 m = 2.9 m
TT-3026C mini-C
4" diameter Transceiver
obstruction
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4.3.5 GROUNDING
Make sure that the shield of the cable is connected to a
proper ground, i.e. the ship’s structure / hull via the cable
relief bracket found in the TT-3616C GMDSS Interconnection
Box. This is very important in order to safely bypass
interference from Radar, VHF/MF/HF radio equipment and
other environmental noise sources (see Figure 23and Figure
24).
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Example 1:
Using the N163S with a 24V battery backup, VMIN can be
assumed to be above 22V. Using 50 meter of
transceiver cable and a wire cross section of 1mm2, the
maximum power supply cable length is:
LMAX,50M = 58 m.
Example 2:
Using a 12V battery for backup, VMIN can be assumed to
be above 11V (if properly charged). Using 20 meter of
transceiver cable and a wire cross section of 2.5mm2,
the maximum power supply cable length is:
LMAX, 20M=11 m.
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Then fasten the cable firmly in the cable relief bracket of the
TT-3616C as shown in Figure 24.
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Then cut each wire 1.5 cm. longer than the distance to the
corresponding terminal. Remove 5 mm. of isolation and insert
the wire. An example is shown in Figure 29.
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2
More AP5065 can be connected in parallel, refer to the
AP5065 Installation Manual for more information.
3
The TT-3616C must be rev. B or newer, refer to the label on
the side of the top cover.
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Please note, that J302 only accepts wires with a cross section
of up to 0.5mm2.
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Make sure, that the twisted pairs are actually twisted all the
way to the terminal strip.
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4.5.1 CONNECTORS
An illustration of the rear connectors are shown in Figure 35.
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4.5.3 MOUNTING
Figure 36 illustrates the dimension of the panel cut-out and
position of mounting holes when mounting the TT-3606E
Message Terminal in a console.
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4.6.3 MOUNTING
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4.7.1 MOUNTING
Two mounting options exist:
• Bracket
• Flush mount
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31.5
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4.7.2 GROUNDING
Connect a grounding wire between the ships structure and
AP5042 by using the dedicated grounding point found on the
rear panel of the alarm panel.
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ID Node ID 1 Node ID 0
3 (1st AP5042) Floating Floating
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4.8.1 MOUNTING
9.5 76 9.5
6 5
9.5
B B
A A
Console mounting hole
18
A A
9.5 B B
6 5
5 113 5
11 101 11
If required, the cable relief are easily moved from the end of
the TT-3042C to the bottom feed hole for hidden cable
installation.
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Spare fuse
5 Amp fuse
5.1.1 DC IN LED
When applying power to the TT-3616C, the “DC in” LED will
light up provided the fuse is OK. In case the LED does not light
up, then:
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If the SSAS option is not installed, the “SSAS OK” LED will be
flashing. If the SSAS option is correctly installed, the LED will
be steadily lit.
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Note, that some errors can only be detected when the Distress
button is pressed. To perform such a test, refer to section 5.2.
Pressing the Distress button will make the Distress LED flash
and will activate an intermediate acoustic signal. If the
Distress button is held for at least 5 seconds the acoustic
signal will stop and the Distress LED will light constantly to
indicate that a Distress Alert would have been send in case
Distress Test Mode had not been activated. Shortly after, the
cyclic activation of the Distress Msg LED, the buzzer and the
MES Fault LED will continue. The light in the Distress button
can be switched off by pressing the Reset/Test button.
Pressing the Distress button will make the distress button flash
and will activate an intermediate acoustic signal. If the
Distress button is held for at least 5 seconds the acoustic
signal will stop and the distress button will be lit constantly to
indicate that a Distress Alert would have been send in case
Distress Test Mode had not been activated. Shortly after, the
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When receiving the results the screen will display: Link Test
finished and the results will be printed out.
In case the Link Test fails, then make sure, that the signal
strength as indicated on the main window is OK and then try
performing another Link Test.
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6 MAINTENANCE GUIDELINES
When properly installed the system needs no maintenance.
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7 APPENDIX A
7.1 MOUNTING STENCIL
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8 APPENDIX B
8.1 TT-3026C CABLE INFORMATION
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9 APPENDIX C
Appendix C holds technical specification for the following
units:
- TT-3026C
- TT-3606E
- TT-3042C
- TT-3616C
- AP5042
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10 APPENDIX D
RS485 bus cabling using DeviceNet® cable and components
have been tested with components from Rockwell and
Woodhead.
Signal Color
Data + White
Data - Blue
+9V Red
GND Black
Table 21DeviceNet color code definition for TT-3000E.
Both Thick and Med DeviceNet cable are suited for the trunk
line.
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+++
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