Confidential SUZUKI ENGINEERING STANDARDS Toothed washer SES P 1505: 20121001 Level 0 Date of implementation October 1, 2012 Forward any opinion or question on this standard to the section in charge ( KIKA ) Note 4: All rights related to the contents described or included in this document, including, without limitation, patents, design rights, trademarks, trade secret, know-how or other industrial or intellectual property rights and related rights thereto are owned by Suzuki Motor Corporation. Note 2: No part of this document may be copied, modified, reproduced, summarized, distributed and disclosed to any third party, in any form or by any means, without prior written consent of Suzuki Motor Corporation. Note 3: Nothing in this standard supersedes applicable laws and regulations. Note 4: In the event of conflict between the Japanese and English language, the Japanese language shall take precedence. © Copyright 1960 - 2012 Suzuki Motor Corporation All rights Reserved OES No.2 0425-1Level 0 Confidential s SUZUKI ENGINEERING STANDARDS SES P 1505:20121001 113 Toothed washer 1. Scope This standard shall define the toothed washer. 2. Type Shall be the dish type toothed washer. 3. Material Shall be SK5M to SK7M (JIS G 3311). 4, Shape and dimension The shape and dimension shall be in accordance with attached table 5. Surface treatment Electrogalvanizing: MFZn5-BH, MFZn5-CH, brittleness removal treatment must be performed Zinc containing rust-proof coating: DFZn2 Do not use the zinc containing rust-proof coated part to sections where ill-effects are suspected from the separated coating film 6. Appearance There must be no breaking, significant flaw, burr, rust, or other detrimental defects. 7. Hardness Shall be 4OHRC to SOHRC. 8. Spring action After measuring the free height, pinch the washer in between steel plates, and compress by 1/3 turning with using a nut equivalent to the nominal diameter. Then, remove the pressure, and measure the free height. The measured value must be 5/6 times or more compared to before the test 9. Toughness Cut a section of toothed washer rim. Fix one end (less than 1/4 of cylinder), and pull the other end. Until the cut plane becomes as the distance equal to the inner diameter when ing in a coiled shape, any breakage must not occur. © Copyright 1960 ~ 2012 Suzuki Motor Corporation All rights Reserved RSE No. *+98 0425-4Level 0 Confidential s SUZUKI ENGINEERING STANDARDS SES P 1505:20121001 23 10. Part number indication method ‘Surface treatment number ‘Surface treatment DFE MEZnS CH NF Zn5-8H IMF2nS-CH tnelent chromate [OF Zn2 hexavalent chromium Fea Nominal number of>|=]o]]3| Material number Type number Part name number Related standards JISB 1251 Spring washer JIS G 3811 Cold finished special band steel © Copyright 1960 ~ 2012 Suzuki Motor Corporation All rights Reserved RSE No. *+98 0425-4Level 0 Confidential s SUZUKI ENGINEERING STANDARDS SES P 1505:20121001 3/3 Attached Table — Configuration and Dimensions (type 3:The dish type toothed washer) Unit : mm d D A B e t c $ 3 Beas Blo a sle-| @| 3 s| @c|§ EE eS] e8)e 8) 2 8)/a8) § 5 zigsl ae sg S s/s 32/8 8) a e/®8 3] 8 g a |e2/e8s| 8 2e/2 sid 2/2 3/e2)23) 2) 2) 2/a 8/83) € ol aaa'Si (fe ic| umes ecleret| are g)e8| § eee 2 4 04 43 +0.2 8 +0.4 65 14 25 04 +0,030 | 8 05 | 53 o| 10 ffs |e ate |ae.3) (ees | 0.5) 9 40.3 +05 +0.035 6 06 64 0 12 95 16 38 05 10 j0°-45° 10°+5°(in case that « =0°) 3. Number of teeth are posted here only as recommended values. It is permissible that the lock washers have a tooth number slightly larger or smaller than this recommended value Remarks 41. The toothed lock washers shall not exhibit any excessive warp or hole eccentricity 2. The tooth projections at both sides shall be uniform. However, any deviation of less than half of the tooth projection at one side will be acceptable 3. Each tooth root section shall be rounded with a suitable radius. © Copyright 1960 ~ 2012 Suzuki Motor Corporation All rights Reserved RSE No. *+98 0425-4Level 0 Confidential ‘SES P 1505:20121001 Revision Record a i$ SUZUKI ENGINEERING STANDARDS Revision Record Effectiveness of old standard after revision If any revision is made, the standard used before the revision becomes invalid a day ahead the implementation date of the revised standard unless otherwise specified Establishment February 28, 1960 Revision record No Date of Revised area Contents. implementation February 20, 1979 March 4, 1987 ‘July 21, 2004 | October 1,202 All pages Classification by level of SES and revision of form. Joo|no]— ‘Change the word. | | Appendix — attached table Attached table | Add attached table. Clause 4 © Copyright 1960 ~ 2012 Suzuki Motor Corporation All rights Reserved RSE No. *+98 0425-4AXLE (SES) ARABIA 387 FAA 212 9 A 2 B 5 fT a ah EF P1505 SULTDB-to0ana090217 A wate ae ee 2012 10 A 8 A ae SOL BLE REO RE SATE om eH RE me 2012/9/27 | 2012/9/27 | 2012/10/2 2012/1072 ah ah xa SHE PR sit ast AUR 2012/10/2 | 2012/10/2 | 2012/10/2 | 2012/10/3 | 2012/10/2 | 2012/10/2 | 2012/10/2 | 2012/10/3 aLK a2k 33K 34K 5K aHK BI =* 2S Bik | MACAO Hm | MZ | Se 2012/1072 ca i BR Rie SDR 2oi2/10/s | 2012/10/11 | 2012/10/17 | 2012/10/17 * an an a om ET | 5a PRS AR aL, 100 ”