‫شركة محور الفحص المحدودة‬

C.R. 2051053469

JAMES QUILLICK

APPLICATION FOR THE POST OF INSTRUMENTATION MAINTENANCE IN OIL/GAS/LNG/REFINERY

I am enclosing herewith my complete Bio-Data for your kind consideration. I have completed myEngg.
For 15 years I am working in INSTRUMENTATION Field in/Oil/Gas/LNG/Refinery Industries in
Operation/Maintenance/Installation/Pre-Commissioning/Planning/CMMS &Procrument.Recently
working with CH2MHILL Energy in SAKHALIN ENERGY LNG (SEIC)RUSSIA.Previously worked in Refinery
SATORP(SAUDI ARAMCO AND TOTAL REFINING PETROCHEMICAL CO)withKBR-AY(Kellogg Brown &
Root- AL YUSR CO) a Global Leading EPC.Worked with ABJ Engineering&Contracting KUWAIT in Kuwait
Oil Corporation(KOC)facility.Experience in Global EPC contractor such as Technic, KBR,
TеcnicasReunidas, Samsung&Client Company such as SAKHLAIN,SHELL ARMACO, SATORP, KOC.

Job Responsibility: CH2MHILin SAKHALIN LNG RUSSIA

As INSTRUMENT SUPERVISOR(MAINTENANCE&TURNAROUND)
As an Instrument Supervisor in CH2M HILL Energy with Client Sakhalin Energy LNG Ltd (SEIC) with two
LNG Trains with a combined LNG production capacity of 9.6 million tonnes per annum.

Instrument Maintenance/Turnaround activities of Installation/Removal/Calibration/IPF

Testing/Modification of LNG Trains/Equipments- GE frame gas turbine /NUOVO PIGNONE Compressor
with SPEEDTRONIC™ Mark VITMR Gas Turbine Control/Gas Expanders.Bently Nevada3500 Monitoring
system. Vibration Sensors/Transmitters/Proximitors& Probes of BN/Metrix/IMI/Dynalo for the Rotating
Machinery Data Acquisition System (RDAS).
YOKOGAWA DCS (Centum CS3000 System). YOKOGAWA ProSafe-PLC System for IPS (Instrumented
Protective System for ESD and FGS (Fire&Gas System).Calibration/Configuration/Loop Check of
HART/FIELDBUS Press/Temp/Level/Flow Transmitters of YOKOGAWA/EMERSON/ABB. Ultrasonic
Flow/ Guided Wave Radar Level Transmitter of MAGNETROL /E&H/ Krohne.Float Switch/Level
Switch/Proximity Switch.DisplacerType Level TX.
HART/FIELDBUS SMART POSITIONER OF METSO ND Series, FISHER FIELDVUE DVC6000f, SIEMENS
SIPART PS2.
Solenoid valve, Control valve& Actuators/Volume Booster of ASCO/BIFOLD/FISHER/ SEVERN GLOCON/
FLOWSERVE / MASONEILAN/METSO/BIFFI.
REUTER STOKES(FLAME DETECTOR)/IR GAS DETECTOR/HS2/O2 DETECTOR OF DET-TRONICS.

 Work Planning&Execution (MEI) of Instrumentation day to day maintenance/shut-downs/TA

(Turnaround) activities through CMMS SAP-PM.Capacity&Resources Planning for full 90 days cycle.

Carrying out daily Instrumentation PM/CM Planned activities of IPF
Test/Configuration/Calibration/Troubleshooting of LNG Trains&Equipments with Instruments Tech
crew.
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C.R. 2051053469

 Preparation/Generation of Instruments PM & CM Work Orders with LAFD(latest allowed finished

date)for the 30 days look ahead schedule & correctly prioritizing it for 7days ready to
execute(EXEC)frozen schedule.

 Identification&Prioritisation of all PM/CM WOs through CMPT (Corrective Maintenance Prioritisation
Tool) Raising/Creating CM Notification&WOs with proper estimation of
Labours/materials/tools/costs/hours. Ensures that the task activities& operations are fully scoped in the
Work Orders.Selectionof Materials from a Bills of Materials list in the work order against a specific
operation.

 Developing Quality Work Packs/Instructions/Statements/Checklists for Maintenance/TA scope for
Installation/Repair/Troubleshooting/Modification/IPF Testing/Calibration of Instruments/Disciplines
& materials required for efficient &safe completion of work as per SHELL/SAKHLAIN Standards. Using
software tools like Live link/Smart Plant Explorer/AHA &PEFS/P&ID/Loop Diagrams/Data Sheet/Hook-
up Diagram/Location diagram/Alarms&Trips setpoint data/J.B diagrams/MSDS.

 Preparing/Creating e – PTW(PERMIT TO WORK) through SENTINEL PRO ISSOW(Integrated Safe
System of Work)by utilising Risk Assessment Matrix/JSA by identifying the significant hazards involved
and the
appropriate control measures to mitigate hazards to reduce the risk to ALARP for the Safety of
worksite,Personnel,Equipment and Environment.

 Attending Daily Notification Review meetings&Weekly meetings. Liaises with other disciplines/TA
Coordinator/Operations/Scheduler/Maint Head/ HSE, to ensure safe & successful execution of work
&comply with Sakhalin/Shell Risk and Reliability Management principles. Reporting status of weekly&
monthly activities to Maintenance Head. Keeping track of all on-going& back log jobs to be completed.

 Monitoring/Recording of Tools&materials stocks are available at warehouse before the scheduleddate.
Regular follow up with suppliers & logistics department for the delivery status & updating same in the
Master Material Record .Ensure Bag&Tag of instruments are done for the associated jobs.

 Updating & putting history in CMMS after job completion by closing all Work Permits/Notifications &
Work Orders by reporting relevant information of damage type, cause of damage, work object part, and
records of activities, presence of breakdown and equipment downtime/materials used&technical
findings to improve the quality of future PM&CM Works.

 Familiar with Equipment Ex Protection &Standards of ATEX/KEMA/NFPA/ IEC/ ANSI/ISA/ NAMUR.


TRAINING
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C.R. 2051053469

1. SENTINEL PRO ISSOW(PTW) LEVEL 0 & 1.PERFORMING AUTHORITY

2. CONFINED SPACE ENTRY AWARENESS
3. SEA WATER SURVIVAL TRAINING (SWS).
4. OBSERVATION AND INTERVENTION PROGRAMME
5. SHELL SAFEGUARDING INFORMATION[DNE]

Job Responsibility: In KBR-AY SAUDI ARABIA SATORP

AsINSTRUMENTATION AND CONTROL SUPERVISOR– Pre-
Commissioning/Maintenance/Planning/Procrument/CMMS/Material-Spare parts& Inventory
control.Sucessfully Start-upof SATORP REFINERY UNITS: - 1) H.P.U.(HYDROGEN PROCESSING
UNIT) &Pressure Swing Adsorption(PSA. (2) (D.H.C) Distillate Hydrocracking unit (3)
CATALYTIC
REFORMERUNIT/BENZENE EXTRACTION UNIT/PARAXYLENE UNIT (4) SULPHUR RECOVERY UNIT
(SRU)

 Carry out effective Planning and Preventive/Corrective Maintenance of the Process Control
Instrumentation Systems by approvedguidelinesto ensure their best integrity &availability. Participating
weekly Operations meetings&Generating Notifications&Planning Work orders for Instruments related
issues in CMMS (SAP-PM).

 Implementation&executionof quality maintenance procedures for Preventive and Corrective
maintenance of Instrumentation& Control System in accordance with the approved Philosophy &
Maintenance Strategy of SATOPRP Guidelines and International Standards.

 Instruments Loops & Controls of High Pressure and Temp of Refinery unit and Controls systems of DCS
FOXBORO I/A Series/TriconexTMRPLC(Fault Tolerant )with TriStation 1131 Developer's Workbench for
ESD/Fire&Gas systems/Burner Management System(BMS).PLC Allen Bradley (Micrologix1200)& Panel
View Plus.Turbines/Compressors/Pumps&Anti-Surge&Speed control for NUOVO PIGNONE&ELLIOT
EBARA rotating equipments.And DRESSER RAND/SIAD Reciprocating Comp

 Day to day Maintenance/Installation/Trouble shooting/Monitoring for availability of Critical
Equipment Instruments of FGS Sensors/Pneumatic & Hydraulic instruments. Instruments Loop checking
of Marshalling Panels/PLC/DCS/SCADA/Interface Panels. Attending Major Planned/Unplanned
shutdowns instrument activities. Handling Distribution of Manpower and assigning tasks with PTW/JSA
and Tool Box Talk

 Units’ Start-up/Pre-Commissioning Instrumentation activities in HPU/DHC/CCR Refinery Units.
Monitor on going compliance of instrumentationinstallation with Hazardous Areas.
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C.R. 2051053469

 MMS (Machine Monitoring System) Bently Nevada BNC-3500.Accelerometer/Velometer/Magnetic-

pickup – Hoeibiger, Metrix/Wilcoxon/Woodward and Bently Nevada Proximity vibration TX and Probes
for Rotating Equipments.

 Transmitters- Flow/Level/Temp of Emerson/Yokogawa/ABB. Calibration and configuration with 475
HART field communicator and BEAMEX MC5-IS Multifunction Calibrator.

 Updating Plant P&ID/J.B./Control loop drawing. Participatingin MOC for any system changeand review
of control philosophy, J.Bdiagrams, Data Sheet, P&I diagrams, cause & effect diagrams.

 BurnerFlame Detector – UV Flame Scanners/detectors of FIREYE/DURAG/DETRONICS& Open path
Combustible Gas Detector- MSA(Safeye 700). Flammable Gas Detector- DETCON (FP-524D/FP-
700).Toxic H2S Detector-DETCON (TP-524D/TP-700) .CO Gas Detector-DETCON (DM-50001S-CO).

 Flowmeters-(PROMAS-80 ENDRESS HAUSER)/(PanametricsUltrasonicFlowmeterGF
868(G.E)/(Thermal Flowmeter KURRZ Instruments 454FTB)/KHRONE Flow meter&Vortex Flow
TX/Turbine Flowmter/Radar Level Tx-Magnatrol X705/E+H/ROSEMOUNT/K-Tec.Interface Level and
Displacer Level Type Transmitters. Thermocouples and RTDs.

 Valves/Actuator/Anti-Surge/MOV of SAMSON/BIFFI/ROTORK/AMPO-
POYAM/FISHER/MASONELIAN).Smart Positioners- METSO-ND9206/FISHER-DVC-6200/MASONELIAN-
SVI-II/ABB-TZIDC-200.

 Handing Procurement for Plant field instruments spares and consumption.Follow-upsMaterial,sP.Os
with various vendors.

 Conducting/Participating in Weekly/Monthly Safety training of H2s/Chemical/Flammable /Fire
Fighting /SCBA.Maintenance of fire protection and other equipment and personnel safeguarding
systems. Ensure compliance with the company standards and governmental safety, environmental and
health rules and regulations

Job Responsibility: In ABJ Engineering&Contracting KUWAIT (KOC)

As Instrument RotatingTechin Maintenance/Planning in GATHERING CENTRE (GC) & BOOSTER of
Dry/Wet Crude Oil Separators/Scrubbers/Desalter/Burner/Reboiler Dehydration/CRU Condensate
Recovery Unit) OF LP/MP/HP in Crude OIL/GAS Exploration & Production..

 Ensuring effective InstrumentsPlant Maintenance of Gathering Centre & Booster/CRU of KOC Facilities.
Handling Field Instruments of Rotating Equipments in GAS CENTRIFUGAL
COMPRESSORMCL1405/BCL806/BCL504 and GAS TURBINE MS5002C(NUOVO PIGNONE)&(ROATATING
AIRCOMPRESSOR(SIAD).&ControlInstrument loop drawing& P&ID,Alarms &Shutdown trip set points.

 Operation/Maintenance with G.E MARK V TMR ,HONEYWELL TDC3000.BENTLY NEVADA Vibration

System 3500 with Proximity Transducer/Sensor .ESD & Control Loop System/Fire&Gas System.
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C.R. 2051053469


 H2SAnalyzer, Control Valves/Anti SurgeValves&Actuators/Solenoid
valves.Configuration&Calibraton/Loop check of HART Transmitters using HART 374/475&FLUKE
Multifunction Calibratorfor Pressure/Flow/Level/Interface Level/Temperature of Emerson, ABB, Fisher.
Vibration Proximity Transmitters&sensorsof Bently Nevada of all the Plant Units&equipments
.Replacement&Installation of instruments for new Equipments.

 Attending Major Planned/Unplanned shutdowns/Preventive/Predictive/CorrectiveMaintenance
activities. And assigning tasks to technicians& getting job done with Quality &Safety. Ensuring all
PM/CM jobs are done as per scheduledfor meeting maximum KPI.Updating Plant P&ID/PFD/J.B/Control
loop drawing.

 Generating Plant Maintenance summary & reporting to Engineers. Handing Procurement for Plant
field instruments spares and consumptionofInstruments. Updating Warehouse items .

 Technical Review&getting approval for SOP/JSA/ Instrument material specifications. Designed rough
sketches and drawings according to the clients requirements.MaintainingPlant history and technical
Files&documents.

Job Responsibility: In Praxair India Pvt Ltd

AsInstrumentation/Production Engineer in Oxygen/Nitrogen Gas Processing plant in Operation/Pre-
commissioning/Maintenance/Production. AttendingPM/CM/Annual Shutdown jobs.
Planning&Procurement in Instrumentation critical spares. Carrying out Weekly&Monthly
MaintenancePlanning. Undertaking critical task by discussion & suggestion with Reliability Centre.

 Handling Plant Instrumentation&control maintenanceactivities. Responsible for the field equipments

such as Control valves/On/Off/Solenoidvalves (SAMSON, FISHER, and MASONELIAN). Actuators&Smart
valve digital Positioners (NELES METSO, JAMESBURY, FLOWSERVE). Calibration/Configuration
Transmitters of Rosemount/Foxboro. AnalyticalAnalysers, Vibration sensors METRIX & IMI for
Compressors, Blowers &Gearbox. Repairing& Rebuild of METSO Actuator & FLO-TORK Actuators of
20”24”& 30”.

 .Control system of Allen Bradley PLC/SLC 500/ PLC5 with RsLogix SCADA FIX32, Loop Checking,
Modification and Updating P& ID &Schematic Wiring Diagram SWD..

 Handling Instruments of ROATATING EQUIPMENTS ROOTS, AERZEN BLOWERS) and HIGH AND LOW
PRESSURE RECIPROCATING COMPRESSORS (SULZER & SIAD COMP) (CENTRIFUGAL COMPRESSOR) and
its Critical Alarm systems. Collecting Vibration datas &trends &reporting to RC Teamfor analysis .

 Capturing Plant Creative Maintenance, Preventive maintenance, Predictivemaintenance by using
CMMS (Computerizedmaintenance management system).Responsible for Plant Instruments Alerts and
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C.R. 2051053469

RCA (Route Cause Analyses) action compliance. Praxair Standards SMPs,SOPs ,S.H.E.,5S,Engg Standard
for assigned Plant locations

 Handling Spare partsand inventories, PurchaseRequest,& Follow upPurchase Orders with Procurement
department for effective running of Plant.

 Planning & conducting Safety monthly meeting. Monthly Maintenance Reports .Achieving KPI target.
Ensuring Plant availability &Reliability. Handling Short & Long Term Contractors maint activities &
imparting safety training

  TRAINING
1. PTW FOR COLD/HOT PERMITS
2. CMMS.
3. 5S

Job Responsibility: In ION Exchange Ltd

Worked as Service Enggin Instrumentation (Operation& Maintenance) in D.M Plant, Waste water
Treatment, Pump house. BlowerHouse.Compressors.Electrical MCC Panel.

 Carrying out Field Instruments Installation/Calibration/Configuration/Loop Checkof Smart

Pressure/Level/Flow/Temperature/Ph/Conductivity Transmitters of Rosemount/ABB/FOXBORO using
Hart Communicator Protocol 375/Fluke/Druck Calibrater.Cable Laying&Junction Box termination.

 Maintenance of Control Instruments of Rockwell SCADA FIX32 VIEW/ Allen Bradley PLC 5.Carrying out
monthly PM/CM Plans activities of Calibration &Troubleshooting/Overhaul of Field Control Valves and
Actuators.PLC Panel & Field Junction Boxes Loop checking simulation& Tightness checking.

 Attending major planned/unplanned shutdowns of related Units and carry out job progress &
completions of reports. Coordinate and manage with vendors and contractors for activities in progress.
 Ensuring System Integrity for safe & continuous running of Electrical/Instruments system of
Recirculating Pumps House to different customers .DM Plant/Effluent Waste treatment plant/Blower
House Compressors/Pumps for proper generation/regeneration of process.

Job Responsibility: In Quality Enterprises

As Instrument Commissioning Supervisor Worked inBLAST FURNACE,COLD ROLLING
MILL(Galvanised&BatchAnnealing Furnace)LD2 SHOP&SLAB CASTER, GAS CLEANING PLANT ,POWER
PLANT ,CO GAS DESULFURIZATION AND H GENERATION PLANT.BLOWER HOUSE & NITROGEN
PLANT of various Instrument Projects for TATA STEEL LTD/BRITISH OXYGEN Co.(BOC Gas Co) in
Jamshedpur India.
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C.R. 2051053469

 Manage and supervise the assigned Instruments projects & to ensure that all works are performed in a
safe, effective, efficient manner in scheduled time period meeting all safety and standards requirements.

 Commissioning/Installation/Calibration/Configuration/ Repair of Transmitters&sensors of Field
Press/Level/Flow TX. Thermocouples/RTDs/Pyrometer.Installation&commissioning of Control valves/ON/OFF
Valves.

 Commissioning/Start-up of /PLC/DCS Panel terminal cabling. Laying of Cable Trays/Control cables. Control
System commissioning with vendors of Honeywell DCS TDC3000/ABB/MODICON PLC.

 Performing Instruments function/Loop checks/Cause&Effect/Trips&Alarms forBlast furnaces, Rolling Mills,
boilers, Pumps, Compressors, and Process skids.Control system checkout,Plant start-up, and loop tuning&Hand-
over

 Field commissioning/checking control loops and instrument installations&repair by Instruments team
of technicians/Fitters/Laborers.

 Coordination with the different disciplines departments to ensure smooth functioning of the project
with zero incident & accident .Ensuring safety in the worksite & meeting project completion target.

RELIGION : CHRISTIAN
PERMANENT ADDRESS : G/2 BIRENU MANJURI APPT, BEHIND CARMEL
SCHOOL, SONARI, KAGALNAGAR
JAMSHEDPUR-831011.JHARKHAND.INDIA
NATIONALITY : INDIAN

EDUCATIONAL QUALIFICATION : ICSE (LOYOLA HIGH SCHOOL-(1994)

PROFESSIONAL QUALIFICATION : DIPLOMA IN ELECTRONICS ENGG (1994-1997)
(KARNATAKA BOARD-INDIA)
PROFESSIONAL QUALIFICATION : B.TECH – (2009-2012)
RAJASTHAN VIDYAPEETH UNIVERSITY-INDIA.
WORKING EXPERIENCE : As Instrument Supervisor in CH2M HILL Energy with
Client Sakhalin Energy LNG (RUSSIA) from 29TH May
2015 – 1st September 2016.
: As Instrumentation Supervisor in KBR-AY (SAUDI
ARABIA) from 15th Feb2013-4thNov 2014
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C.R. 2051053469

: As Instrument Technician in ABJ Engg (Kuwait Oil

Co-KOC) from 12th Dec2010 -12th Feb2012
: As Instrument/Production Engg in PRAXAIR INDIA
LTD. from 1st July2006 -2nd August 2010
: As Service Engg in ION EXCHANGE LTD from 1st
June 2004 – 30th June 2006
: As Instrument Supervisor in Quality Enterprises
INDIA from 10th Feb 1999 – 25th March 2004
COMPUTER KNOWLEDGE : MSOffice/Word/Excel/PPT/Windows/CMMS-SAP PM/
Live link/Smart Plant Explorer