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Installation Instructions: Dental X-Ray
Installation Instructions: Dental X-Ray
DENTAL X-RAY
·Wall Mount Type
INSTALLATION
INSTRUCTIONS
IMPORTANT :
This manual provides information and instructions for the installation and calibration proce-
dures for the BELMONT model DX-073 dental x-ray.
The instructions contained in this book should be thoroughly read and understood before at-
tempting to install the x-ray unit. After the installation is completed, file this manual and re-
fer back to it when performing periodic maintenance.
REV.3
TABLE OF CONTENTS
PAGE
SECTION 1 : OVERALL VIEW & MAJOR COMPONENTS
[1] OVERALL VIEW & MAJOR COMPONENTS............................................ 2
-1-
SECTION 1 : OVERALL VIEW AND MAJOR COMPONENTS
[ 1 ] OVERALL VIEW AND MAJOR COMPONENTS
5 6 2 8
T1 T2 T3 T4 T5
4
7
1
(1) X-Ray head (5) Arm mounting bracket
(2) Control box (6) Arm collar
(3) Balance arm assembly (7) Cone
(4) Horizontal arm (8) Hand exposure switch
Rated line voltage [V] 100 110 120 220 230 240
Minimum line voltage [V] 90 99 108 198 207 216
Maximum line voltage [V] 110 121 132 242 253 264
Rated line current [A] 11.0 10.0 9.2 5.0 4.8 4.6
Maximum line current [A] 13.6 12.3 11.4 6.2 5.9 5.7
Range of line voltage ragulation [%] 2~5 2~5 2~5 0~3 0~3 0~3
6. Exposure time .............................................................0.22 ~ 21.0 mAs
(ON and OFF are zero crossed.)
7. Timer accuracy .......................................................... ±1 Pulse (Less than 0.2 sec. at 10 mA)
±10 % (0.2 sec. or more at 10 mA)
8. Inherent filtration ....................................................... 1.3 mmAl Equivalent
9. Added filtration ......................................................... 0.8 mmAl Equivalent
10. Minimum filtration permanently in useful beam ...... 2.1 mmAl Equivalent at 70 kVp
11. Source to skin distance ............................................. 200 mm
12. Source to the base of cone distance .......................... 63 mm
13. Cone length ............................................................... 148.5 mm
14. Field size ................................................................... 58 mm dia.
15. Leakage technique factor .......................................... 70 kVp/0.16 mA
(0.16 mA is maximum rated continuous current
for 10 mA with duty cycle 1:60)
16. Duty cycle ................................................................. 1:60
(1 sec. exposure with 60 sec. interval)
-3-
[ 2 ] TUBE HEAD THERMAL CHARACTERISTICS
A. Interval between each exposure
The temperature inside of the tube head rises, when an exposure is made. The value of the heat
generated is measured in Heat Unit (HU), which is the product of tube potential, tube current and
exposure time. Excessive heat will be accumulated inside of the tube head, if the x-ray is used
without a proper cool down interval between each exposure. The excessive heat may damage the
x-ray tube, high voltage generator or both.
B. Duty cycle
To avoid the accumulation of excess heat in an effort to prolong the tube head life, a cool down
interval of 60 seconds or more must be allowed between each 1 second exposure.
170W
6
21
130W
5
HEAT STORAGE [kJ]
2
COOLING
1
HEATING
0
0 1 2 3 4
D. Maximum rating chart TIME [min.]
20
18
50kV
TUBE CURRENT [mA]
16
60kV
14
70kV
12
10
6
0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10
EXPOSURE TIME [s]
-4-
SECTION 3 : PRE-INSTALLATION INSTRUCTIONS
[ 1 ] SUPPORT REQUIREMENTS
A. Arm and head
(1) Wall mounting type (WK)
The wall and mounting hardware for arm mounting bracket must be sufficient to withstand a 45 kg
(100 pound) shear load and a 150 kg (330 pound) withdrawal force at each of three mounting bolts.
If wall does not have enough strength, use the wall mounting plate (option). This plate is designed
for mounting on two 2 x 4 wood studs with 406.5 mm (16 inches) centers. With this plate, wall and
mounting hardware must be sufficient to withstand a 45 kg (100 pound) shear load and a 75 kg (165
pound) withdrawal force at each of the four mounting bolts.
B. Control box
When mounting the model DX-073 control box, the wall and mounting hardware must be sufficient to
withstand a 10 kg (22 pound) shear load.
CAUTION: If the model DX-073 is to be mounted in a manner other than what is specified in
this manual or if the hardware to be used is other than what is supplied, the sup-
port capability of the wall and the strength of the hardware must be checked and
verified to be adequate.
[ 2 ] ELECTRICAL REQUIREMENTS
A. Power supply
The model DX-073 x-ray system will operate on a power supply of rated line voltage ±10 % with a
three wire (hot, neutral, earth) circuit, separately connected to the central distribution panel with an
over current protection device. Use a flexible cable approved by CEE (13) 52 or 53 consists of 0.75
mm2 or 1 mm2 conductors. Diameter of the sheath of cable should be 6 ~ 7.5 mm diameter. Line
voltage regulation should be within the range of 2 ~ 5 % (for 100, 110, 120V type) or 0 ~ 3 % (for
220, 230, 240V type) at rated current.
-5-
Junction Boxes
From
Power
Source
Wall
NOTE: All connections, workmanship and materials used must comply with the local codes.
[ 3 ] LOCATION OF COMPONENTS
A. Arm and head assemblies
FIGURE 2 shows the area where x-ray head of DX-073 WK type can cover. Using this information,
determine the correct location for the installation of the arm and head assemblies. In FIGURE 2 di-
mensions outside of parentheses are for scissor arm and dimensions inside of parentheses are for single
arm.
NOTE : (1) Local requirements supersede guide lines indicated below.
(2) In case of WK type, the standard length of horizontal arm is 650 mm for scissor arm and
650 mm for single arm.
220˚
1895
00
18
80
10
420
95
[unit : mm]
FIGURE 2
B. Control box
When determining the location for the control box the following radiation requirements concerning
operator positioning must be considered.
The operator must
1. have full view of the patient,
2. have full view of the front panel of control box,
3. be a minimum of 1.8 m (6 feet) away from the patient and
4. be out of line of the useful beam of radiation or be positioned behind a protective device with x-ray
protection equivalent of 1 mm of lead.
B. Instruments
Multimeter capable of measuring 150 VAC or 300 VAC with an accuracy of 1 VAC, capable of
measuring 20 mADC with an accuracy of 1 % and capable of indicating the value within 1 second.
TEST 1 : POWER SUPPLY
Prior to starting the installation inspect the power supply and confirm that the power supply
is within rated line voltage ±10 % and that the supply is a 3 wire earthed circuit, separately
connected to the central distribution panel with an overcurrent protection device.
[ 2 ] UNPACKING
Unpack the entire contents of the shipping carton. And inspect contents of shipping carton for
damaged or missing components. Major parts included within the shipping carton for wall type of
DX-073 are as follows.
-7-
[ 3 ] ARM AND HEAD ASSEMBLY INSTALLATION
When mounting model DX-073 arm bracket the wall and the strength of the hardware used must be
checked and verified as being adequate to withstand a 45 kg (100 pound) shear load and a 150 kg (330
pound) withdrawal force at each of the three mounting bolts.
When using concealed wiring, a flush mounted junction box with the necessary conduit and wiring
must be pre-installed at 1100 mm from the floor.
B. HORIZONTAL ARM
1. Cut pull string on horizontal arm. DO NOT REMOVE STRING. Pull String
IMPORTANT: The retaining bolts must securely engage the annular groove of horizontal arm.
The removal of the retaining bolts will allow the horizontal arm to rise vertically, and out of, the arm
mounting bracket.
4. Insert brake plug then brake screw (M6x6 mm) into the lower threaded hole of the arm mounting
bracket.
Do not fully tighten.
5. Place a level on the horizontal arm and confirm that the arm is level in its left and right swing posi-
tions.
NOTE: Final leveling of horizontal arm is described on Page 12.
-8-
C. BALANCE ARM ASSEMBLY
WARNING: DO NOT RELEASE ARM HOLDING BAND UNTIL THE X-RAY HEAD HAS
BEEN INSTALLED. BALANCE ARM ASSEMBLY IS SPRING LOADED
AND CAN CAUSE EQUIPMENT DAMAGE AND INJURY IF NOT HANDLED
IN THE PROPER MANNER.
2. Secure the pull string to cable and pulling the opposite end, snake cable through horizontal arm and
arm mounting bracket.
4. Insert a brake plug then brake screw (M6 x 6 mm) into the threaded hole of the horizontal arm.
(FIGURE 5)
Do not fully tighten.
5. Remove the horizontal arm end cap.
Brake Plug
Brake Screw
End Cap
Screw Cover
FIGURE 5
4. Insert the head shaft into balance arm assembly, Head Key
Mats
(b)
A. MOUNTING
1. Remove two M3 phillips head screws (a) from
top panel and open front panel.
(FIGURE 7)
2. Remove a restriction plate and two wire
clamps. Snake a power supply cable and in-
terconnecting cable through the access hole on Restriction Plate
the chassis. Wire Clamp
3. After snaking the interconnecting wires through FIGURE 7
the access hole, mount the control box to the
wall using the supplied 4 wood screws (b).
Do not fully tighten. (FIGURE 7) From Power
4. Placing level across the top edge of the control
box, level the entire control box then tighten 3 4 5 6
screws securely. L N 6 5 4 3
original place. L
4. Close the front panel of the control box and
Terminal Block
secure two screws on top.
FIGURE 9
-11-
SECTION 5 : POST INSTALLATION CALIBRATION
[ 1 ] ARM ASSEMBLY
1. Place horizontal arm and balance arm as- Horizontal Arm
Level
sembly into extended position.
2. If arms drift either left or right, the arm
mounting bracket is not vertical. Check
with level. (FIGURE 10-a) If inclination is
FIGURE 10-a
minimal, drift can be corrected by tighten-
ing the brake screws on the horizontal arm
and/or the mounting bracket. Do not over- Level
tighten, or arm movement will be imped-
ed. If arm is above or below a horizontal
position, the arm mounting bracket is not
perpendicular. Shim accordingly to correct.
FIGURE 10-b
(FIGURE 10-b)
FIGURE 11
(FIGURE 12)
A. Place head into position.
B. If head drifts from the set position, adjust
the brake screws according to the following
procedures.
1. Remove the yoke outside cover by loosen-
Phillips Screw Driver
ing cover screw.
2. Adjust 6 brake screws using phillips screw
driver.
Brake Screw
3. After adjustment, reattach the yoke outside
Yoke Outside Cover
cover with the cover screw. Cover Screw
FIGURE 12
-12-
[ 4 ] LINE VOLTAGE AND LINE VOLTAGE REGULATION
VN - VL Digital Multimeter
R= x 100
VL
AC.300V
11. The line voltage regulation must not exceed the range
of 2 ~ 5 % (for 100, 110, 120V type) or 0 ~ 3 %
(for 220, 230, 240V type). If it is greater than the
maximum limit, the size of the power supply wires
and connections should be checked.
3
4
5
6
N
L
FIGURE 13
-13-
[ 5 ] TUBE CURRENT
WARNING: Exercise extreme caution when performing this test as #5 wire used
to measure tube current (MA) is connected to the high tension circuit.
nel.
3. Set the multimeter to the range in excess of DC.20mA
-14-
[ 8 ] FILM SPEED CHECKING AND SETTING
The DX-073 Searcher 70 Dental X-Ray System is normally factory set to program #8 to suit D speed
film (equivalent to Kodak Ultra-Speed Film).
When the main power switch is turned ON program #8 is automatically selected as the primary program.
A secondary film density program is also usually set into the memory. To select the secondary program,
press both tooth selection switches T4 and T5 at the same time for 1 second. The tooth selection lamp
will flash indicating the secondary program is now selected.
Usually the secondary program will be factory set to #3 which is suitable for F/E speed film (equivalent
to Kodak InSight film).
To turn OFF the secondary program and return to the primary program simply press T4 and T5 at the
same time for 1 second or turn OFF the main power switch.
To verify which primary program has been set press T4 while turning on the main switch, compare the
sequence of illuminated tooth lamps to the film speed lamp chart to find the selected program. (ie, pro-
gram #8 has T1 lit only). If no program change is required simply turn the main switch OFF and back
on, the system is ready to use.
To set new primary program into memory select the required T1 to T4 switches by the film speed &
lamp chart and as they are pressed this will turn on or off each lamp to select a desired program. Touch
the patient type switch to set the program into memory. Turn the main switch OFF and back on again,
the system is now ready to use.
To verify and set the secondary program use the same procedures but press T5 while turning ON the
main switch, the lamps will flash while illuminated indicating you are in the secondary program.
NOTE : The lamps of the patient type switch will flash alternately when the control is put in the
verify/set mode.
#0
#1
#2
#3 F/E speed film : Kodak InSight
#4
#5
#6
#7
#8 D speed film: Kodak Ultra-Speed
#9
#10
#11
#12
#13
#14
#15
-15-
TABLE 2. STANDARD mAs VALUE
Tooth Type
T1 T2 T3 T4 T5
Patient Film
Type Density
T1 T2 T3 T4 T5
-16-
APPENDIX 1 : PHYSICAL DIMENSIONS
220˚
600˚
Max. 1979
Min. 879
Max. 1589
1060
Min. 489
300˚
1745 280
(1395)
[unit : mm]
Red Relay 5V
A Average Hold Instantaneous
A Vdd
Circuit Interruption +
-18-
White Protector C C
D AVR +5V Vss
D Circuit Reset
Yellow Ip [mA]
C Integrated
Orange Clock Xin
B "0" Cross #1 Circuit
D Oscillator Xout
Control
Circuit Int. A
Tr Exp. Lamp
+5V
Tr Rp
+5V
Tr Rp LED Triac
Tooth LED Control Triac
Tooth LED R
P
NOTE : Descriptions in the parentheses are for 100, 110 and 120 V type.
Circuit
Adult LED Tooth LED R
P C
Child LED Tooth LED
P
P Buzzer Circuit 5V
Ready LED Tooth LED
P 5V
Tooth Tooth LED : Lihgt Emitting Diode
Exposure K
Switch Patient Tooth Rp D : Diode
Red K Rp E2ROM R : Resistor
Interface Tooth
White K Rp C : Capacitor
Circuit Tooth
Coild Cord K Tr : Transistor
CPU
#1 Printed Circuit Board
APPENDIX 3 : ERROR INDICATION
When abnormal condition exists in the unit or malfunction occurs, the tooth selection indicating lamp
blinks and the audible warning sounds. The meaning of each error indication are as follows.
Blinking lamp
of teeth Meanings
-19-
APPENDIX 4 : TROUBLE SHOOTING CHART
SYMPTOM CHECK POINT RESULTS POSSIBLE CAUSE POSSIBLE SOLUTION
[1] None of the Check the voltage 0 VAC No power is supplied to the Check the breaker in distri-
lamps on the between the terminal control box. bution panel and power cable.
control box illu- Land N in control
minate, when box. Fuse in the control box is Refer to SYMPTOM [2].
power switch is blown.
on.
Rated voltage Connection between the Check the connection and
transformer and circuit wires.
board is loose.
Transformer in control box Replace the transformer.
is defective.
Printed circuit board is Replace the board.
defective.
[2] Fuse blows. Replace the fuse and If fuse blows L and N circuits are shorted Correct the shorted or
determine when the when power or either wire is earthed. earthed circuit.
fuse blows. switch is
turned on. Wiring is incorrect. Correct the wiring.
If fuse blows Amperage of fuse is below Use correct fuse. (Check the
when the hand the specification. other fuse, too.)
exposure switch
is pressed. #3 and #4 wires are short cir- Check those wires in arm and
cuited or either wire is in yoke of head.
earthed.
Spark occurs in the head, if Replace the head assembly.
arcing noise is heard.
[3] V. ready lamp Measure the Out of the range Voltage of power source is Correct by using additional
is not illuminated. voltage between of ±10% of rated out of the specification. transformer.
terminal L & N line voltage.
in the control box.
Within the range Check the voltage specifica- If voltage specification is
of ±10% of rated tion of the label on the cont- not suitable, replace the
line voltage. rol box. entire control box.
Line voltage wave form has Contact to BELMONT.
distortion from sine wave.
[4] No trace of Make sure the The exposure Neither tooth type is selected. Push one of the tooth type
x-radiation exposure lamp is lamp (on control buttons.
appears on the illuminated during box) does not
film. exposure. illuminate. V. ready lamp is not illumi- Refer to SYMPTOM [3].
nated.
Defect of exposure switch Repair or exchange the
or broken wire of the switch. exposure switch/wire.
Circuit board is defective. Change the board if necessary
Exposure lamp #3 or #4 wire is broken Check the wires.
on the control between the control box and
box illuminates. head.
Poor contact at connectors Connect correctly.
between arm and head.
Rated voltage is not observed Check Triac circuit.
between terminal #3 and #4.
No tube current flows. Refer to SYMPTOM [6]
[5] Patient type Push the patient type If patient type Exposure switch is short. Replace the exposure switch.
and/or tooth type switch during the can be selected. circuited.
is not selectable. exposure switch is
pressed. If the symptom is Line voltage is out of ±10% Refer to SYMPTOM [3].
still the same. of rated voltage.
Circuit board is defective. Change the board if necessary
-20-
SYMPTOM CHECK POINT RESULTS POSSIBLE CAUSE POSSIBLE SOLUTION
[6] Tube current Connect a resistor If the voltage is Wires between the control Repair the wires.
is 0 mA. (1kΩ, 10W) between same as the value box and head or in the yoke
terminal #3 and #4. between L and of head are broken.
Measure the voltage N terminal.
across the resistor Connection is loose between Correct.
during the exposure. control box and head.
Tube filament is burned out. Change the head.
If voltage is 0V. Refer to SYMPTOM [4].
[7] Exposure time Measure the tube 0 mA. Refer to SYMPTOM [6].
is too long. current.
[8] Radiograph is Measure the tube 0 mA. Refer to SYMPTOM [6].
too dark. current.
Check the operating Setting of the factors is Select the correct setting of
method. not correct. patient type and tooth type.
Check the processing Temperature of solution is Correct the temperature as
conditions. too high. manufacturer of solution
specifies.
Processing speed is too slow. Correct the speed.
All items above are Decrease the setting number
OK. of the film density by one
step. (Refer to page 17.)
[9] Radiograph is Check the operating Releasing the exposure Exposure switch should not
too light. method. switch before completion of be released until the exposure
time. lights go off and buzzer
ceases.
Cone is set far from skin of Set the cone as close as possi-
patient. ble to the skin of patient.
Setting of the factors Select the correct setting of
is not correct. patient type and tooth type.
Check the processing Solutions are depleted. Change to new developer and
conditions. fixer.
Temperature of the solution Correct the temperature as
is not adequate. manufacturer specifies.
Processing speed is too fast. Correct the speed.
If all items above Increase the setting number
are correct. of film density by I step.
[10] Radiograph Check the darkroom. Light leak in darkroom or Seal off light leak.
is fogged or has day light loader.
dark background
haze. Incorrect darkroom safety Check filter, wattage and
light or it is too close to distance from safety light
film. to film.
Check the storage Films are kept in exposed Use a lead box or change the
condition of films. place to x-radiation. storage place.
Outdated films. Check the validity date
of the film.
[l l] Dirty or Check the developing Dirt or silver on rollers of Clean the rollers.
spotted film. condition. developing machine.
Check the handling Rough handling of films. Handle films carefully.
method of films.
[12] Corner of Check positioning Film and cone of x-ray head Position the cone of x-ray
film is clear. manner of x-ray head, is not lined up. head to be center of film.
film and patient.
-21-
NOTE