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Enterprise Asset Management: Safety Management

Contents
Executive Summary .................................................................................................................................................................................................................. 2
E-Business Suite Release Version ........................................................................................................................................................................................... 2
Glossary .................................................................................................................................................................................................................................... 2
Work Permit: Scenario Briefing ................................................................................................................................................................................................. 3
Scenario 1: Initiate permit from work order ........................................................................................................................................................................... 4
Scenario 2: Create work permit and associate to existing work orders .............................................................................................................................. 14
LOTO: Scenario Briefing ......................................................................................................................................................................................................... 22
Scenario 3: Isolation of Asset for maintenance work order ................................................................................................................................................ 22
Scenario 4: Safety Management End to End flow................................................................................................................................................................... 59
Known Issues .......................................................................................................................................................................................................................... 90
Key Configurations .................................................................................................................................................................................................................. 90
FAQ ......................................................................................................................................................................................................................................... 91

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Enterprise Asset Management: Safety Management
Executive Summary

This document is intended to outline the Safety Management feature capabilities part of the EBS Maintenance to help asset maintenance in industries or
work areas that are hazardous in nature.

Workers servicing or maintaining machines / equipment may be seriously injured or killed if hazardous energy is not properly controlled. Injuries may
include electrocution, burns, crushing, cutting, lacerating, amputating, or fracturing body parts, and others

To have a safe working environment while maintenance, there are certain standard procedures followed like lock out/tag out to the equipment’s/technical
objects thereby isolated electrically or separated mechanically from other parts of the technical system while maintenance work or special tests are
performed.

To follow the document, user must have prior knowledge on Oracle EBS – EAM product.

Key values of this feature are:

• Maintaining Isolations of equipment with LOTO procedures


• Obtain work clearances to execute the work order in safety conditions
• Issue electronic work permit in comply with the safety at work place
• Prior approvals with the maintenance impacted departments
• End to End execution of Work Order with safety management in place

If you are looking for a quick overview flow for safety management standard process, you may refer the Scenario 4

E-Business Suite Release Version


The Work Permit feature referred in this document in available from Release 12.1.3 onwards.
The rest of the Safety Management features like Isolation and Work Clearance are available from Release 12.2 onwards.

Glossary

Positional Asset: Positional assets represent the equipment used to change the operational status of a maintainable asset to isolate it from its
surroundings or energy sources

Permit: Permit or Work Permit refers to the certificate or form that is used as part of the overall system of work devised to meet specific requirements of a
given work place, used to control certain types of work that are potentially hazardous.

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Work permits are often mandated by regulatory authorities in industries or work areas that are hazardous in nature. These permits are required to comply
with safety in the work place.

Isolation: Is a setup of steps or procedure used to isolate and reinstate machinery and equipment of their energy source. It is important to ensure the
isolation of machinery/equipment from potential uncontrolled energy sources during maintenance work to ensure safe working condition.

LOTO – Lock Out and Tag Out: Is a safety procedure which is used shop floor to ensure that machines are properly shut off and not able to be started up
again prior to the completion of maintenance or servicing work. This is ensured by means of attaching physical locks or placing tags indicating that the
equipment should not be operated until the devices are removed.

Work Clearance: Work Clearances are Isolation procedures that are created for a defined duration, to take care of a specific instance of isolation.

Work Permit: Scenario Briefing

To accommodate the dynamic business needs, safety management module is flexible to work with the Permits and work orders. As given in below flow
chart, Permit can be created from work order or associate permit from existing work order / associate work order from permit.

This includes creating end-to-end record of the permit and work order for internal & statutory compliance.

Example User ID (login) Role Organization

Mnt/welcome Maintenance Super user FAC

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Process Option 1 Process Option 2 Process Option 3

Create Create Create


Work Permit Work Order Work Order

Associate Permit to Initiate Permit from Associate Existing


Existing WO WO Permit to WO

Approve Approve Approve


Work Permit Work Permit Work Permit

Complete Complete Complete


WO & Permit WO & Permit WO & Permit

Scenario 1: Initiate permit from work order

In this scenario we will explain how to process option 2. It starts with creating a work order and initiate the permit from the work order. Maintenance planner
responsible in creating the preventive maintenance work order, noted that the asset (Heavy duty transformer) which require maintenance to be performed
in hot work conditions, so user would create the permit from the work order module with type hot work and send it to maintenance manager for approval.

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View Navigation Explanation

User Name = MNT



Password = welcome

Click on Maintenance

Super User

Select Organization
FAC >> Click on Go

Button
Click on Work Orders

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View Navigation Explanation

We will begin with creating a Work Order


Select the tab All
Click on Create Work Permits can be created in any eAM organization,
Order so this process flow is not dependent on specific
user, Organization or Asset.

Enter Work order


information

While creating the Work Order based on permit


requirements, user can enter the details requesting
Enter Permit information for permit to work by entering the basic information
related to the description of work, type of work and
validity of the permit.

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View Navigation Explanation

Create the Work Order with status Released


With this action, it will also create the Work Permit
Click on Apply to create
with draft status
the work order
We will now navigate to the Safety tab and review
the permit details

There is a separate menu for safety management


section which is configured with the safety
Click on Safety
management features
management Tab
Navigate to Permit
In this flow lets navigate to Permit sub tab to review
section
and update the permit which was created from the
work order

The permit created during the work order creation


process is displayed

To work on the work permit and update the


necessary details and status, user can update the
permit

Note: From the permit screen, new permit can also


be created and linked to the work orders, but for
this flow, we will use the permit created from the
work order

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View Navigation Explanation


Expanding the collapsible section for work order,
you can review the work order details and change
the status to Released

With the current setup, the work permit will be


approved and the status will be released by
applying the selection
Change the status of
If the conditions/permit attributes match the rules
the permit to Released
defined, the permit status will indicate Release-
Pending and will be routed to the operations user
for approval

Having work order associated with the permit, will


not limit the work order to be process in parallel, so
you can transact the work order without the permit
being approved

From here you can also associate existing work


Click on Apply orders with the work permit in the alternate process
flows

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View Navigation Explanation

Now the status of the work permit is changed to


Released

As mentioned earlier, if the permit has approval


conditions, the status could indicate Released-
Pending-meaning it is awaiting approval

Work permit can be printed for the inclusion into the


Click on Print icon
work package

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View Navigation Explanation

Select HTML format


The printout format can be selected
Click on Run button

The printed permit provide the details of the work


permit, including the status, type, prepared by,
approvers as well and the validity of the permit and
the associated work orders with the permit

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View Navigation Explanation

The report can also be exported and save the


Click on Export electronically or sent to a printer for physical copy
of the permit

To download the file electronically, click on ok.


Click on ok/cancel Cancel to proceed with the work order completion
process

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View Navigation Explanation

Work order All result System will show the Work order user has created
table
Search for the Work The Work Order can be processed with the
order number and click resources and material transactions and
on Go button completed, just as any work order

Select Complete Work


Select the complete work order or process any
Order from the LOV
desired transaction to complete the work
Click on Go Button

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View Navigation Explanation

With the permits, there is a section on the work


order completion page for completing the Permit at
the time of work order completion

Enter any completion details and scroll to the lower


region of the page to view and update the work
permit associated with the work

The associated permit defaults the status


completed with the work order completion process

That completes the work order and the associated


work permit.

Since there is only one work order associated with


Click on Apply the permit it is straight forward to complete the
permit while completing the work order, otherwise
there is also provision in the permit module to
complete it once all the associated work orders are
being completed.

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View Navigation Explanation

Permits can be created in a standalone mode and


then associate with the work orders or created from
the work order screen to initiate the permit request
flow.

Scenario 2: Create work permit and associate to existing work orders

In this scenario, we will explain the process option 1, which involves in creating new work permit and associate to the existing work order and send permit
for approval.
Work permit allows associating one or more than one work order, to handle the scenarios maintenance work involving activity to be performed for multiple
associated assets and of different departments.

View Navigation Explanation

User Name = MNT



Password = welcome

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View Navigation Explanation

Click on Maintenance

Super User

Select Organization
FAC >> Click on Go

Button
Click on Work Orders

Select on Safety
There is an exclusive safety management section
Management Tab
which has modules related to safety maintenance.
In this flow lets navigate to Permit sub tab to create
Navigate to Permit Sub
a new permit
Tab

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View Navigation Explanation

Enter Description, In this example flow, we have configured to initiate


Select Permit Type as the approval for work permit based on the permit
Hazardous Work type

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View Navigation Explanation

Released Status of the work permit will initiate the


permit approval process

Since the setup is configurable, it can be setup to


Select Permit Status as
have different levels or from different department
Released
Optionally, you can update the work order
Enter future dates
information for the permit by selecting an existing
Update work order/s
work order or multiple work orders
(Not Mandatory)
Linking work order to the permit will allow approver
to review the details of the work order before
approving

Click on Apply Click on apply will create the permit

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View Navigation Explanation

The permit status is Released–Pending, indicating


permit requires approval

A email notification will also be sent to the


approving authority and will show the permit waiting
for approval under the notifications area

Login to Approver login


with below credentials
To Process approval, login with the authorized
User Name =
user credentials
operations

Password = welcome

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View Navigation Explanation

System shows all the list of records which needs


Click on Notifications
approvals from the login user, from the list of
icon
records, click on the record will navigate directly to
Select the work permit
the record for review and approve or take
appropriate action

In this screen, it gives the overview of the permit for


Click on work permit
approval, to review the further details of the permit,
details
user has to use the link

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View Navigation Explanation

View Permit screen helps to review the details of


the permit including any associated work orders to
the permit

Return to the notification process the approval

This action will approve the permit and allow


Enter Response Note if
maintenance users to proceed with the work
any (Not Mandatory)
Please note: based on the conditions setup in the
Click on Approve
approvals, it may need multiple levels of approvals

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View Navigation Explanation

Once the permit is approved, the approved by


information is updated on the permit and pending
indicator is updated

Permits can be created in standalone mode and


then associate with the work orders or created from
the work order screens to initiate a permit request
flow

Permits are approved based on the user


configuration approval hierarchy

The conditions and rules for approval are setup in


AME. In this organization, we have used dynamic
attributes Organization and work permit type for the
EAM permit release approval transaction.

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LOTO: Scenario Briefing


LOTO feature enables the adoption of Lockout/Tag out (LOTO) procedures which safeguard people from the unexpected energization or startup of
machinery/ equipment or the release of hazardous energy when maintenance work is being carried out on assets.

This feature supports the following main functions:

Definition and control of a repository of Standard Isolation procedures


Creation of Work Clearances and their completion
Reporting of completion details on isolation establishment and re-establishment tasks as necessitated on the work clearance.
Issuance of Work Permits and their closure.
Workflow and approvals management support for the above.
Support for printing of permits.

Scenario 3: Isolation of Asset for maintenance work order

In this scenario we will show how to process isolation of asset for maintenance of work order and complete it through processing work clearance and
permit. This involves creating the Isolation, Work clearance, permit procedures and execute the work order with the work clearance and permit details.

Note: Approvals have also been defined for Work Clearances; however, in this flow, the User has authority to Release the Clearance. If you have the
requirement to follow the approval process at different levels, you may setup using the AME setup

To show Approvals, AME Conditions include the following:

Work Permit: Organization=FAC with Type=Hazardous, Approver=operations/welcome

Work Clearance: Organization=FAC with Type=Hazardous, Approver=operations/welcome

Example User ID (login) Role Organization

Mnt/welcome Maintenance Super user FAC

View Navigation Explanation

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View Navigation Explanation

User Name = MNT



Password = welcome

Click on Maintenance

Super User

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View Navigation Explanation

Click on Create Isolation

Enter purpose of isolation, type of isolation and


validity of the isolation

If there is an existing isolation which is similar, it


can be copied from the create isolation screen just
by selecting the copy from work clearance, this will
default the information from the selected isolation
and allows to make changes to the defaulted
information

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View Navigation Explanation

You can define the LOTO procedure requirements


in a sequence by entering the details related to the
Expand the
position of the positional assets, tagging
Establishment
requirements and lockout device for preparing the
Sequence
asset to start maintenance.

Under Re Establishment, setup the sequence of


procedure to be followed to bring back the asset to
working condition after successful maintenance
activity completions.
During this process you can provide the details of
Expand Re
the re-position of the positional assets, tagging and
Establishment
lockout devices
Sequence
There is a ‘copy’ feature to pull the establishment
sequence of steps to Re Establishment sequence
either in ascending or in descending order. This
eliminates the duplicate data entry

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View Navigation Explanation

Assets that need Isolation while are associated to


the Isolation record, but this is not a mandatory to
do so.
Click on Apply
Further navigate to next steps in executing safety
management >> Work Clearance feature

Navigate to Safety
Management Tab >>
Work Clearance Sub
Tab

Create New Work
Clearance

You can define the standard Isolations procedures


list and while creating the work clearance, you can
pull the Isolation information and create a work
clearance. By doing this, you can always have
standard procedures defined are in place and make
Enter existing Isolation
necessary changes to the specific requirement
1001 (Pump Overhaul
Isolation) available in
Alternatively, Establishment and Re-Establishment
the Vision Organization
steps can be entered as part of the create work
clearance function

In this flow, we will use an isolation defined in


Vision

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View Navigation Explanation

Dates will default to the current dates, override as


needed for safety maintenance of the asset
Click on Save
On save Work Clearance will be created with the
details defaulted from the Isolation

Expand the
The Establishment and Re-Establishment steps are
Establishment
copied to the work clearance from selected
sequence collapsible
isolation
section

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View Navigation Explanation

The sequences can be updated and/or added for


Click on Permit link any changes from the isolation and now navigate to
work permit module

Work permit can also be initiated while work order


creation
Click on create work
permit But now let’s create a new permit using standalone
option

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View Navigation Explanation

To create a work permit, we have to give the


Enter, Description, purpose of the permit and validity as basic
Permit type, validity, information, if work clearance is already available it
work clearance can also be associated to the permit which can
reference and change help the permit approval authority with more
the status to Released details. In this flow we will associate the permit in
work order level.
Click on save
Now let’s navigate to work order module to create
Click on Work Order the work order

Click on Create Work


order button After navigating to Work Order module, create a
new work order
Click on All Sub Tab

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View Navigation Explanation

For example flow, we will use asset HPP1000,


Click on asset HPP1000
charging pump#1000

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View Navigation Explanation

Creating a work order with the asset activity


associated is most productive way, it defaults all
the required operations to be performed and
Click on Asset Activity materials required for asset maintenance
Pump Overhaul
Under Asset activity, system will show only the
activities predefined for the asset selected, please
select asset activity Pump Overhaul

Click on Save

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View Navigation Explanation

Select work permit previously created or create a


Select Work Permit
new work permit for the work order

Select he work clearance previously created to


Select Work Clearance
associate it to the work order

Expand the operations Operations include resources include safety and


collapsible section maintenance

Expand the Materials Materials include which are required to perform the
collapsible section maintenance activity as predefined

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View Navigation Explanation

After associating the work clearance and permit


details for the work order, change the status to
waiting for work clearance.
Select Waiting for Work
clearance ‘Waiting for work clearance’ status will indicate the
maintenance team not to start the work until the
establishment is complete with LOTO procedures,
as per the work clearance

Click on Save

Steps for LOTO Pump Flow:


Once the work order and associated safety entities are defined and associated, we can begin the business flow that has been provided as an example of a
LOTO process

Pump Work Order with Work Clearance:

In the process flow, we have a Planned Work Order for Pump Overhaul with associated Work Clearance and Permit.

During the Work Clearance Establishment, a leak is discovered in one of the valves. A Follow-up "Reactive" Work Order to repair the leak is then created
and completed.

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The original Work Order then processed under safe working conditions.

There are many scenarios while implementing safety as part of work operations, with the help of example scenarios given, you can explore more based on
your business requirements.

Scenario 3 Continues
View Navigation Explanation

Click on Work Orders


tab
Search for the pre created work order with status
Click On All Sub Tab Waiting for work clearance

Click on Go Button

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View Navigation Explanation

Choose the work order created with the LOTO


Click on Work Order
procedures

This is a default work order view screen and you


can notice there are sequence of operations
defined

Since the operations definition is configurable, you


can define it based on the requirement

Click on Safety The activity has a number of operations including


resources as well as materials, so that you can
process the work as you would, and to capture
costs

Example: Here we have first operation as Validate


Work Clearance, to ensure LOTO procedures are
established to start the maintenance activity

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View Navigation Explanation

The safety management contains the associated


work clearance and work permit

There is a possibility to add more than one work


Click on Safety
permits or work clearances to a single work order
management Tab
Permits which are release will have the validity
from and to, the work clearance will have the
scheduled start/finish dates

Navigate to Work
Clearance Sub Tab

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View Navigation Explanation

We search for work clearance by status but there


Click on Update are options to search with work order, asset, dates
and/or associate permit

Expand the
Sequence steps of the Establishment can be
Establishment
updated as completed by the assigned Resource
Sequence section

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View Navigation Explanation

If specific locks are used, those can be defined and


selected for the work clearance
Select the Lock Number
Resource instance supports selection of contingent
worker.

In this scenarios, a leak is found during the process


of establishing the work clearance

Operations can place the work clearance on


Select Status another status to indicate the change such as
temporary lift or stopped for repair disruption

Additionally, create a follow-up or repair work order


from work order function.

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View Navigation Explanation

The steps to the Establishments can be completed


individually or in Mass. Since a leak has been
detected, in this case, we will update only those
steps completed to the point where the leak was
found
Click on Add
In order to communicate to the repair work order
procedure for work clearance, we can add step to
remove the lock for leak repair and associate this
same clearance to the follow up work order

By indicating a lower sequence number, this step


will be the first in the work clearance

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View Navigation Explanation

The work clearance status can be updated to


reflect that it has been stopped or lifted since the
leak must be fixed before proceeding with the
overhaul

Apply the changes to the work clearance and return


Click on Apply to the work order to create a follow-up repair work
order

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View Navigation Explanation

Records is saved with the new status


Click on Work Orders A Follow-Up Work Order is created to repair the
leak

Click on Go Button Search for work order created for pump overhaul

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View Navigation Explanation

Since a leak was found during the planned


Overhaul, this needs to be repaired to provide safe
Click on Go Button
work clearance so select an option available from
LOV to create a follow-up work order

Create follow-up work order for the asset number


B100-Valve-Main A, assign valve leak repair
activity and change the status to Released

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View Navigation Explanation

And in Work clearance region of the page, you can


optionally associate same work clearance. By
Click on Apply doing this, the work clearance status can be
updated as part of the work completion for the leak
repair work order

Click on Work Order

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View Navigation Explanation

You can view the parent work order and all


Click on Work
associated follow-up work orders within work
Relationships
relationships

Click on Work Orders all

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View Navigation Explanation

The follow-up work created with the asset activity


will follow the regular work order process like
Click on Go Button
assigned with resources, materials, charge timed
etc.,

Once the asset is repaired, complete work order


function can be used to update the status
Click on Go Button
You may also use debrief work order, however, this
does not include the option to update the work
clearance status in the process

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View Navigation Explanation

While completing the work order, there are critical


information related to the asset such as shutdown,
actual duration

If Quality Plans or meters are associated, these


critical information can also be updated during the
complete work order process

During work order completion, associated work


clearance and permits default to complete, so we
change the status of the work clearance to
Click on Apply
released, with this change it can appear in the
queue of safety steps that need to occur before the
pump overhaul work order can start

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View Navigation Explanation

Let’s navigate back to the safety management and


Click on safety resume the role of operations or safety department
management to process the work clearance once you have
completed the repair work order

Based on the status change in repair work order


Click on update completion, once again work clearance status is
changed to release and ready to be established

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View Navigation Explanation

When the establishment is complete, detailed


sequence can be updated individually or in bulk
Select All
To complete all, select all or select the sequence
Click on Go Button
numbers to be completed
Choose the date from the calendar or enter date
and click on Go Button

When the establishment is complete, the work


clearance status can be used to communicate that
work order or asset is cleared for maintenance
activities

Work Clearance status are user defined, so these


can be managed by system administrators to meet
different requirements

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View Navigation Explanation

Click on Apply Apply the changes to the work clearance

Now that the work clearance is established, we can


Navigate to Work
return to the work order and release it for pump
Orders
overhaul

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View Navigation Explanation

Search for work with the status awaiting work


Click on Go Button
clearance

Update the work order to indicate that work can


Click on update
now start for overhaul activity

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View Navigation Explanation

Click On apply Change the status to released

Now the original work order can be processed as


any other released work order

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View Navigation Explanation

Process Work Transactions as desired, charge


Click on Go Button
time, issue material etc.,

You can issue the materials for the work order


either from the stores page or using work order
update or debrief
Click on Issue Button
Return to the work order to complete the work and
the LOTO process

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View Navigation Explanation

Navigating into the work order further, we can have


Click on Work order steps in the operations to validate work clearance
and Re-Establishment

Click on Details

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View Navigation Explanation

Click on Safety
Management Tab
Complete the operations defined in the work order
Click on Work
Clearance Sub Tab

Search for the work clearance that was performed


Click on Update with the establishment steps, using status
‘Establishment Complete’

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View Navigation Explanation

You can select a date and mass complete the


steps or you can enter the information for each
Click on Go Button sequence

Now we can navigate to work orders tab to


Click on Work Orders
complete the work

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View Navigation Explanation

Click on Go button Select the work order to complete it

There is a meter associated the pump. User can


enter the actual reading of the pump

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View Navigation Explanation

Statuses for work permit and clearance default to


complete in the work order completion. These can
be changed as needed also it default the current
Click on Apply
time as the completion time and system is flexible
to change the completion time as actual completion
time

Work Order successfully complete


Click on Safety Just to show you the work clearance after work
Management order completion, let’s navigate to safety
management

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View Navigation Explanation

Click on Go Button

You can now see the status of the work clearance


is complete with the actual completion date

With this, we have completed the flow maintenance


of asset with safety management LOTO
procedures

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Scenario 4: Safety Management End to End flow

In this flow, we will explain the safety management feature in EAM. This will give you a quick overview on how to navigate to Isolation, Work clearance,
Permit modules and associate the safety details to the work order.

In the example flow, we are using:


Example User ID (login) Role Organization

Mnt/welcome Maintenance Super user FAC

Note: Approvals have also been defined for Work Clearances; however, in this flow, the User has authority to Release the Clearance. If you have
requirement to follow the approval process at different levels, you may setup using the AME setup

To show Approvals, AME Conditions include the following:

Isolation: Organization=FAC with Type=ELECTRICAL, Approver=operations/welcome

Work Permit: Organization=FAC with Type=Hazardous, Approver=operations/welcome

Work Clearance: Organization=FAC with Type=Hazardous, Approver=operations/welcome

To include Approvals in this example, you would need to update the AME Conditions - either to use Organization M3 rather than FAC or removing the
Organization Condition.

View Navigation Explanation

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View Navigation Explanation

User Name = MNT



Password = welcome

Click on Maintenance

Super User

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View Navigation Explanation

Select Organization
FAC >> Click on Go

Button
Click on Work Orders

Click on Safety
Management
Click on Create Isolation

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View Navigation Explanation

With LOTO (Lock out and Tag Out) procedures


Establishments can be of multiple, so specifying
sequencing of it will give sequence of steps for
maintenance team

While defining the establishments as a task to


perform, we can specify the appropriate
department and the resource based on their
qualification to perform the task and thereby
ensuring safety in the work place while equipment’s
under maintenance.

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Enterprise Asset Management: Safety Management

View Navigation Explanation

Re-establishment sequencing will guide the


maintenance team with a step by step procedure to
bring back the equipment for safe usage in
production environment.

Associate Assets which require the isolation and


give the validity of the isolation.

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Enterprise Asset Management: Safety Management

View Navigation Explanation

Change the status to release so that it can be used


Click on Apply
for LOTO procedures

Any useful documents can be assigned to the


Click on Attachments
isolation

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Enterprise Asset Management: Safety Management

View Navigation Explanation

Use of work clearance management brings control


Click on Safety and monitor the safety measures and ensure safe
Management Tab working conditions for the employees in
maintenance department
Click on Work
Clearance Sub Tab Safety in the work place while maintenance can be
influenced by the step by step procedures for
Click on Create Work isolation, qualification of the resource and the
Clearance appropriate department to handle it. Let us see how
this can be setup in the application.

Work Clearance can be created using relevant


isolation information or based on an isolation
record

If we create Work clearance based on the isolation,


establishments and re-establishments are applied
Expand the
to the work clearance
Establishment
Sequence collapsible
While defining the establishments as a procedure
section
to perform, we can specify the appropriate
department and the resource based on their
qualification to perform the task and very specific to
the employee to perform the task thereby ensuring
safety in the work place while equipment’s under
maintenance.

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Enterprise Asset Management: Safety Management

View Navigation Explanation

Expand the Re Re-establishment sequencing will guide the


Establishment maintenance team a step by step procedure to
Sequence collapsible bring back the equipment for safe usage in
section production environment

If work order, Permit already pre created, those


records can be associated to the work clearance
while creation of permit

Work clearances with Status Released are


available to LOTO procedures

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Enterprise Asset Management: Safety Management

View Navigation Explanation

By using work Permits you can make sure that the


safety measures for performing certain works are
complied with and safety barriers are not taken out
Click on Safety of consideration unless equivalent measures are
Management Tab put in place

Click on Permit Sub Tab System allows you to configure a work permit also
called as permit to work, for scenario’s which
Click on Create Permit require work clearance approvals to perform the
maintenance or just issue permit to perform the
work which may not require any additional
approvals

Enter, Description, To create a work permit, we have to give the


Permit type, validity, purpose of the permit and validity as basic
work clearance information

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Enterprise Asset Management: Safety Management

View Navigation Explanation

If work clearance is already available it can also be


associated to the permit which can support the
Expand Work Clearance
permit approval authority.
Collapsible section

Click on Apply
Permit with status release will be available to use in
Click on Work Orders safety work maintenance of an asset

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Enterprise Asset Management: Safety Management
Steps for LOTO Pump Flow:
Once the Isolation, Work Clearance and Permit are defined and associated, we can begin the business flow that has been provided as an example of a
LOTO process

Pump Work Order with Work Clearance:

In the process flow, we will explain a simple and straight forward flow of safety maintenance of the equipment under hot conditions, so we will have a Work
Order created for Pump Overhaul with associated Work Clearance and Permit.

There are many options when using Safety as part of work operations, with the help of example flows, you may configure the process flows as per your
business requirements.

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Enterprise Asset Management: Safety Management
Scenario 4 Continues
Flow Diagram:

View Navigation Explanation

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Enterprise Asset Management: Safety Management

View Navigation Explanation

User Name = MNT



Password = welcome

Click on Maintenance

Super User

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Enterprise Asset Management: Safety Management

View Navigation Explanation

Select Organization
FAC >> Click on Go

Button
Click on Work Orders

Click on Work Orders


Tab

Click on All Sub Tab 

Click on create Work


Order

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Enterprise Asset Management: Safety Management

View Navigation Explanation

For example flow we will use the asset HPP1000


Select Asset HPP1000
which has preset up LOTO procedures

Creating a work order with the asset activity


associated is most productive way, since it defaults
all the required operations to be performed and
Select Asset Activity
materials required for asset maintenance
Pump Overhaul
Under Asset activity, system will show only the
activities predefined for the asset selected

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Enterprise Asset Management: Safety Management

View Navigation Explanation

Since the work order needs safety procedures to


Expand the Work Permit
be followed, search for the available permits and
collapsible section and
associate the work permit or create a new work
select the Permit
permit for the work order

Expand the Work


Clearance collapsible Select he work clearance previously created to
section and select the associate it to the work order
work clearance

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Enterprise Asset Management: Safety Management

View Navigation Explanation

Since the asset maintenance should be performed


under safety condition, first operation in the flow is
to bring down the asset to normal condition
following LOTO procedures

Select status as
Released and click on
save Work order with status release will allow to work on
the operations as defined
Navigate to Safety
management

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Enterprise Asset Management: Safety Management

View Navigation Explanation

Under safety management, navigate to Permit


module and look for the permit associated to the
work order to print the work permit

Click on Run

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Enterprise Asset Management: Safety Management

View Navigation Explanation

Work Permit will have the details of work


clearances (in turn which is associated with the
LOTO procedures) and work orders associated to
the permit

Document can be exported different listed formats

Click on Safety
Management Tab

Click on Work
Search for the work clearance with
Clearance subtab
Status=Released and Asset number
Enter search
parameters and Click on
Go Button

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Enterprise Asset Management: Safety Management

View Navigation Explanation

Click on Work
Clearance Update

If using specific locks, these can be defined and


selected for the work clearance

Resource instance supports selection of employee,


Enter Mass Complete
so the employee who establishes the step can be
Date
identified

The steps to the Establishments can be completed


individually or in Mass

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Enterprise Asset Management: Safety Management

View Navigation Explanation

In earlier step of work order creation, we have


associated the relevant work clearance, same can
be seen in the work clearance about the work order
Expand the Work orders details
Collapsible window
A work clearance can have one or more than one
work order, so any additional related work orders
can also be associated to the work clearance

Select Establishment After complete of Establishment steps with LOTO


Complete procedures, change the status to Establishment
Complete can be indicated that asset is brought
Navigate to Work down to work in safe conditions and proceed with
Orders Tab the work order execution

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Enterprise Asset Management: Safety Management

View Navigation Explanation

Click on Go
There are various search parameters to search the
work order, we will use work order number
Click on Work order

Select Operations Select the operation and use the lov option
Complete option and Complete/Uncomplete will navigate to the operation
click on Go button completion steps

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Enterprise Asset Management: Safety Management

View Navigation Explanation

Update the Actual Start and End dates as desired


and click on apply to confirm he operation
completion

If the operation is set to have any quality plans,


those can be updated at the time of operations
completion

Each operation can be recorded with the time to


arrive at the actual costing so we use option
Charge Time from LOV

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Enterprise Asset Management: Safety Management

View Navigation Explanation

System defaults the operations details if necessary


Click on Apply
update the actual time taken, person / Equipment
involved and the department for executing the work
and confirm the charging

Click on Safety
Management Tab

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Enterprise Asset Management: Safety Management

View Navigation Explanation

Search for Work Clearance record to update the Re


Click on Update
Establishment details

After completion of the work, asset can be Re-


Select All and enter Establishment by following the sequences defined
date for mass complete under LOTO procedures

Click on Go Button Lock numbers can be picked and confirm the


completion of the re-establishment

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Enterprise Asset Management: Safety Management

View Navigation Explanation

Click on Work Orders


Navigate to work order to complete the next steps
Tab

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Enterprise Asset Management: Safety Management

View Navigation Explanation

Update actual start and end details

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Enterprise Asset Management: Safety Management

View Navigation Explanation

Asset configured with quality plans can be updated


while completion

Since the Charging Pump equipment has to


capture the meter reading, while completing the
work order current readings has to be captured

Work Permit and Work Clearance will default to


complete and completion dates as current dates
Click on Apply
These details can also be updated with the actual
information

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Enterprise Asset Management: Safety Management

View Navigation Explanation

Click on safety
Management

Click on Work Search for the work clearance record and open it to
Clearance review the details

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Enterprise Asset Management: Safety Management

View Navigation Explanation

From the details provided in Work Order


Click on Permit completion we have the details updated in the work
clearance

Search for the work permit record and open it to


Click on Permit
review the details

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Enterprise Asset Management: Safety Management

View Navigation Explanation

From the details provided in Work Order


completion we have the details updated in the work
permit

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Enterprise Asset Management: Safety Management

Known Issues

 In isolation update page, copy establishment sequence option will not copy the Flex fields
 Safety Management actions are not included in Asset log
 Visibility of the approval history is shown only till final approval
 ERES- E-Record generated for work order completion will not show the safety details
 Safety management details support for documents does not include below:
o Work Order permit & clearance details are not given as default view in work order detail report
o Permit will not be copied when copying work order
o Attachments will not be copied when permit is copied
o Long text attachment will not be printed on work permit report

Key Configurations
Not Applicable

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Enterprise Asset Management: Safety Management
FAQ

 Will Establishments/Re Establishments are available under maintenance user work bench work Queue?
o No – Though we can assign the resource at establishment record, these are not shown under the workbench work queue

 Can user see more details of the assets like, asset attributes, activities assigned to the assets?
o No – At safety management modules, user can view the asset description, location, department and validity details only

 Is safety management details are visible at mobile maintenance?


o No – you may still have the work order execution in mobile but mobile is not yet enabled with the safety management details

 Is personalization enabled for the safety management modules?


o Yes – Standard personalization will be supported for safety management modules also

 Is there a dependency between work order release and permit release using work flow
o No – Work order release and permit release work independently

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