140k Motor Grader Jpa00001-Up (Machine) Powered by c7 Engine (Sebp5013 - 65) - Systems & Components

4/10/2019 140K Motor Grader JPA00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5013 - 65) - Systems & Components
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Product: MOTOR GRADER
Model: 140K MOTOR GRADER JPA
Configuration: 140K Motor Grader JPA00001-UP (MACHINE) POWERED BY
C7 Engine
Operation and Maintenance Manual

12K, 140K and 160K Motor Graders
Media Number -SEBU8249-16 Publication Date -01/07/2015 Date Updated -04/09/2019
i07486439
Circle Clearances - Check/Adjust

SMCS - 6152-025; 6152-535; 6153-025; 6153-535; 6154-025; 6154-535; 6155-025; 6155-535
Drawbar Type
Illustration 1 g06334966
Top adjust drawbar
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Non-top adjust (traditional) drawbar
This model of motor grader may be equipped with one of two types of drawbars: a top adjust or a non-top adjust (traditional) drawbar. The top adjust drawbar is
identified by having plates to access the circle wear strips bolted to the top of the drawbar. The non-top adjust drawbar utilizes shims between the circle shoes
and the drawbar. The circle clearance adjustment procedures for the two types of drawbars are different and outlined in the following sections.
Non-Top Adjust (Traditional) Drawbar

Blade Circle and Drawbar
Personal injury or death can result from blade falling.
1. Rotate the blade. Place the blade at an angle of 90 degrees to the frame.
Note: Install the c-clamps before you lower the blade to the ground.
Typical example
2. Clamp 2 c-clamps onto the front of blade circle (1) and drawbar (2). This will fasten the blade circle and the drawbar together. Tighten the 2 c-clamps
until wear strips (3) are in contact with the top of the blade circle and the wear strips are in contact with the bottom of the drawbar.
3. Lower the blade to the ground and stop the engine.
4. Measure distance (A) that is between the top surface of blade circle (1) and the bottom surface of drawbar (1). Replace wear strip (3) if the distance
between the top surface of the blade circle and the bottom surface of the drawbar is less than 1.5 mm (0.06 inch).
5. Inspect wear strip (3) and drawbar (2). The wear strip should be in complete contact at all points with blade circle (1). Replace the wear strip if the wear
strip is not in complete contact with the blade circle.
Blade Circle to Shoe Clearance
Note: Install the c-clamps before you lower the blade to the ground.
Typical example
2. Clamp 2 c-clamps onto the front of blade circle (1) and drawbar (2). Tighten both c-clamps until wear strips (3) contact the top of the circle and the
bottom of the drawbar.
3. Lower the blade to the ground and stop the engine.
Note: Check wear strips (3) around the entire circumference of blade circle (1). The wear strips should be in complete contact with the blade circle and
drawbar (2).
4. Shoe mounting fastener (4), shoe mounting fastener (5), and shoe mounting fastener (6) must be tight. Make sure that shoe wear strips (3) are seated in the
circle shoes.
5. Measure clearance (B) between the bottom of blade circle (1) and the top of shoe wear strip (7). Maintain a maximum clearance of 0.5 mm (0.02 inch).
Maintain the proper clearance by adding shims (8) or by removing shims (8).
Note: The proper clearance will permit the blade circle to rotate the 360 degrees.
6. Adjust circle shoes (9) one at a time.
7. Loosen shoe mounting fastener (6). Remove shoe mounting fastener (4) and shoe mounting fastener (5).
8. As required, add shims or remove shims.
9. Install shoe mounting fastener (4) and shoe mounting fastener (5). Tighten the shoe mounting fasteners.
10. After all circle shoes (9) have been adjusted, check the circle shoes for proper clearance. If necessary, perform adjustments to the circle shoes.
Note: After all the adjustments have been performed, blade circle (1) must rotate freely without binding.
Circle Pinion and Circle

Note: The engagement of the circle pinion and the circle teeth is determined by the adjustment of the circle shoes. Clean the circle and the pinion. Remove any
dirt and any abrasive material. This will reduce wear to the circle pinion and to the circle teeth. Also, this will improve the accuracy of the adjustment of the
circle shoes. After the adjustment, apply clean lubricant to the circle pinion and the circle teeth.
1. Rotate the blade and place the blade at an angle of 90 degrees to the frame. Lower the blade to the ground. As you slowly inch the machine in a forward
direction, apply the service brake. This will hold a light load between the wear strips for the front circle shoes and the circle. Engage the parking brake
and stop the engine.
2. Measure clearance (X) that is between the bottom flange of pinion (10) and the inner machined surface of blade circle (1). If the clearance is less than
49.5 mm (1.95 inch) to 52.5 mm (2.07 inch), then adjust the clearance.
3. Loosen shoe mounting fastener (4), shoe mounting fastener (5), shoe mounting fastener (6), and locknuts (11) on the front circle shoes.
4. Loosen the shoe mounting fasteners and the locknuts for the rear circle shoes.
5. Loosen the shoe mounting fasteners and the locknuts for the side circle shoes, if equipped.
6. Adjust the front circle shoes one at a time. Turn the adjusting bolts (12) inward or turn the adjusting bolts (12) outward to attain 49.5 mm (1.95 inch) to
52.5 mm (2.07 inch). Adjust the other front circle shoe.
Note: If the circle shoes are moved outward, it may be necessary to inch the machine in a forward direction to place a light load between the wear strips
for the front circle shoes and the circle.
Note: Adjust the front shoes so that the front circle shoes have the same clearance measurement.
7. If you cannot attain the correct clear measurement due to worn front shoe wear strips (7), replace the worn shoe wear strips (7). Then, repeat step 6.
8. Tighten the shoe mounting fasteners and locknuts for the front circle shoes.
Note: The adjusting bolts must be tight against the circle shoes before you tighten the mounting fasteners and the locknuts.
9. Set allof the circle shoes (front, side, and rear) to contact the circle. There will be no clearance between the circle shoes and the circle.
10. When the pinion clearance is set and the front circle shoes are in contact with the blade circle, measure distance (C) between each wear strip (7) and the
blade circle. The clearance should be a maximum of 0.8 mm (0.03 inch).
11. Tighten all shoe mounting fasteners (4), shoe mounting fasteners (5), and all shoe mounting fasteners (6) to a torque of 475 ± 60 N·m (350 ± 44 lb ft).
12. Tighten all lockouts (11) to a torque of 200 ± 30 N·m (148 ± 22 lb ft)
13. Lubricate the circle pinion and the circle teeth. Refer to Operation and Maintenance Manual, "Circle Drive Pinion Teeth - Lubricate" for the proper
procedure.
Top Adjust Drawbar

To improve the accuracy for all adjustments, remove debris and abrasive material from the entire blade circle.
Blade Circle and Drawbar
2. Lift the blade 10 mm (0.39 inch) off the ground.
3. Engage the parking brake and stop the engine.
4. Remove plate retainer bolts (1) and remove retainer plates (2).
5. Reinstall 2 bolts in the drawbar without the retainer plates. Remove the 2 pusher bolts near the circle drive. Reinstall the pusher bolts into drawbar (7)
without the spacers. Refer to Illustration 12 for the correct locations. This ensures that blade circle (6) is properly seated on the circle shoes.
6. Remove shims (3), spacer plates (4), and drawbar wear strips (5).
7. Inspect the wear strips. Inspect the drawbar. Measure the thickness of the drawbar wear strips. Replace the wear strips if there is uneven wear. The wear
strips should be in complete contact at all points with the blade circle. If any wear strip is not in complete contact with the blade circle, replace the wear
strip.
8. If the wear strips can be reused, switch wear strip (A) with wear strip (C). Switch wear strip (D) with wear strip (F). This will help keep the wear on the
wear strips even.
9. Reinstall the wear strips, spacer plates, and the shims. Install shims until the shims are flush with the top surface of the drawbar.
10. Remove the two rear bolts separately. Immediately after removing one of the bolts, install the corresponding retainer plate. Install all the retainer plates
and bolts.
Note: The shims must not be on the top surface of the drawbar before the retainer plates are installed. The shims must be within the inside of the pocket.
11. Remove the 2 pusher bolts from the drawbar. Reinstall the pusher bolts with the spacers.
12. Measure clearance (X) between the top of blade circle (6) and the bottom of drawbar wear strips (5). Maintain a maximum clearance of 0.5 mm
(0.02 inch)
Note: Make sure that shoe wear strips (10) are completely seated in circle shoes (9). Shoe mounting fasteners (8) must be tight.
Note: After all the adjustments have been performed, the blade circle must rotate freely without binding.
13. Lubricate the blade circle and the drawbar. Refer to Operation and Maintenance Manual, "Circle Top - Lubricate" for the proper procedure.
Circle Pinion and Circle Teeth

Note: The engagement of circle pinion (11) and the circle teeth is affected by the adjustment of circle shoes (9).
2. Lower the blade to the ground.
3. Apply the service brake as you slowly inch the machine in a forward direction. This will hold a light load between shoe wear strips (10) for the front
circle shoes and blade circle (6).
4. Engage the parking brake and stop the engine.
5. Measure clearance (Y) that is between the bottom flange of the circle pinion and the inner machined surface of the blade circle. If the clearance is not
within 49.5 mm (1.95 inch) to 52.5 mm (2.07 inch), then adjust the clearance.
6. To inspect the shoe wear strips, remove shoe mounting fasteners (8).
Note: Remove each circle shoe (9) one at a time.
7. Inspect the shoe wear strips one at a time. Measure the thickness of the shoe wear strips on both contact sides. Replace the shoe wear strips if there is
uneven wear. The shoe wear strips should be in complete contact at all points with the blade circle. If any wear strip is not in complete contact with the
blade circle, replace the wear strip.
8. Install shoe mounting fasteners (8). Tighten all shoe mounting fasteners.
9. Loosen the shoe mounting fasteners by one quarter turn. Loosen locknuts (12).
Note: Adjust the front circle shoes one at a time. Adjust the clearance equally for each front circle shoe.
10. Turn adjusting bolts (13) inward or turn adjusting bolts (13) outward to attain 49.5 mm (1.95 inch) to 52.5 mm (2.07 inch).
Note: If the circle shoes are moved outward, it may be necessary to slowly inch the machine in a forward direction to place a light load between the wear
strips for the front circle shoes and the blade circle.
11. After adjustments have been made to any circle shoe, check the circle shoes for proper clearance. If you cannot attain the correct clearance measurement
due to worn front shoe wear strips, replace the worn shoe wear strips. Then, repeat Step 10.
12. Tighten the shoe mounting fasteners and locknuts for the front circle shoes.
Note: The adjusting bolts must be tight against the circle shoes before you tighten the mounting fasteners and the locknuts.
13. Set all of the circle shoes (front, side, and rear) to contact the blade circle. There will be no clearance between the circle shoes and the blade circle.
14. When the pinion clearance is set and the front circle shoes are in contact with the blade circle, measure distance (Z) between each wear strip and the blade
circle. The clearance should be a maximum of 0.8 mm (0.03 inch).
15. Tighten all shoe mounting fasteners (8) to a torque of 530 ± 70 N·m (391 ± 52 lb ft).
16. Tighten locknuts (12) to a torque of 200 ± 30 N·m (148 ± 22 lb ft)
Note: After all the adjustments have been performed, the blade circle must rotate freely without binding.
17. Lubricate the circle pinion and the circle teeth. Refer to Operation and Maintenance Manual, "Circle Drive Pinion Teeth - Lubricate" for the proper
procedure.
Copyright 1993 - 2019 Caterpillar Inc. Fri Oct 04 2019 07:56:31 GMT-0500 (hora estándar de Perú)
All Rights Reserved.
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4/10/2019 140K Motor Grader JPA00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5013 - 65) - Systems & Components

Operation and Maintenance Manual

Circle Clearances - Check/Adjust

Non-Top Adjust (Traditional) Drawbar

Personal injury or death can result from blade falling.

3. Lower the blade to the ground and stop the engine.

Blade Circle to Shoe Clearance

Personal injury or death can result from blade falling.

3. Lower the blade to the ground and stop the engine.

6. Adjust circle shoes (9) one at a time.

8. As required, add shims or remove shims.

Circle Pinion and Circle

Top Adjust Drawbar

Blade Circle and Drawbar

Personal injury or death can result from blade falling.

2. Lift the blade 10 mm (0.39 inch) off the ground.

3. Engage the parking brake and stop the engine.

Circle Pinion and Circle Teeth

2. Lower the blade to the ground.

4. Engage the parking brake and stop the engine.

Note: Remove each circle shoe (9) one at a time.

16. Tighten locknuts (12) to a torque of 200 ± 30 N·m (148 ± 22 lb ft)

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