Harness 292-5549 Connector Tables Harness 291-9127 Connector Tables KENR5894-02

December 2006
E-C1 E-C4 E-C8 A-C1 A-C3 A-C15 A-C27
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-A5 1 180-9340
PU-16-NW T957-E11 1 180-9340 BR-16-NW G826-E8 1 180-9340 BR-16-NW X987-E20 A 154-2389 PU-18-GXL Y733-A103 1 180-9340 GY-18-GXL T852-A32 1 180-9340 OR-18-GXL C801-A98 1 180-9340
2 8T-8737
YL-16-NW T958-E12 2 180-9340 BU-16-NW G827-E9 2 180-9340 OR-16-NW X985-E6 B 154-2389 3 8T-8737 OR-18-GXL Y736-A50 2 180-9340 YL-18-GXL H807-A33 2 180-9340 GY-18-GXL C800-A97 2 180-9340
BR-16-NW T959-E13 3 180-9340 OR-16-NW T853-E10 3 180-9340 ACCESSORY TABLE PK-18-GXL 386-AR112 4 180-9340 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
BU-16-NW T960-E14 4 180-9340 ACCESSORY TABLE QTY PART NAME P/N GN-18-GXL A778-101 5 180-9340 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
WH-16-NW T985-E15 5 180-9340 QTY PART NAME P/N 1 PLUG 153-9693 6 8T-8737 1 PLUG_AS. 230-4011 1 PLUG_AS. 238-8245 1 PLUG_AS. 238-8247
7 8T-8737
GN-16-NW T986-E16 6 180-9340 1 PLUG AS. 230-4013 1 SEAL 154-0877 120mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150
BR-16-HV K737-A54 8 180-9340
GY-16-NW T987-E17 7 180-9340 1 CLIP 154-3769 9 8T-8737
PU-16-NW T988-E18 8 180-9340 OR-18-GXL C801-A98 10 180-9340
GY-16-NW T858-E1 9 180-9340 11 8T-8737 A-C4 A-C16 A-C28
E-C5
12 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
WH-16-NW T859-E2 10 180-9340 CLR-GA WIRE NAME POS TERM/PLUG E-C9 GY-18-GXL Y754-A72 13 180-9340
BU-16-NW T862-E3 11 180-9340 GY-16-HF T858-E23 1 291-9856 CLR-GA WIRE NAME POS TERM/PLUG BU-16-HV K739-A56 14 180-9340 WH-18-GXL G828-A38 1 180-9340 1 8T-8737 RD-14 101-A4 1 126-1767
GN-16-NW T863-E4 12 180-9340 BU-16-HF T862-E21 2 291-9856 WH-16-HF T859-E27 1 291-9856 PK-18-GXL R746-A20 15 180-9340 GN-18-GXL G829-A43 2 180-9340 BK-14 229-A74 2 3E-5226 BK-14 229-A74 2 126-1767
ACCESSORY TABLE PU-16-HF T957-E29 3 291-9856 GN-16-HF T863-E25 2 291-9856 WH-18-GXL U780-A62 16 180-9340 GY-18-GXL 994-A10 3 180-9340 RD-14 101-A4 3 3E-5226 ACCESSORY TABLE
QTY PART NAME P/N GN-18-GXL G829-A2 17 180-9340 ACCESSORY TABLE PK-14 Y735-A80 4 3E-5226 QTY PART NAME P/N
WH-16-HF T985-E33 4 291-9856 BR-16-HF T959-E31 3 291-9856
BR-16-HV X984-A30 18 180-9340
1 PLUG AS. 155-2253 ACCESSORY TABLE GY-16-HF T987-E35 4 291-9856 QTY PART NAME P/N ACCESSORY TABLE 1 RECEPTACLE_AS. 3E-3364
19 8T-8737
120 PAINT/PRO 289-5151 QTY PART NAME P/N ACCESSORY TABLE GY-18-GXL C800-A97 20 180-9340 1 PLUG_AS. 237-0227 QTY PART NAME P/N 120mm PAINT/PRO 289-5150
1 WEDGE 155-2258 1 PLUG AS. 264-2407 QTY PART NAME P/N WH-16-HV T856-A31 21 180-9340 120mm PAINT/PRO 289-5150 1 PLUG_AS. 177-9654 1 WEDGE 3E-3365
4 SEAL 291-9857 1 PLUG AS. 264-2407 OR-16-HV X985-A14 22 180-9340 120mm PAINT/PRO 289-5150
23 8T-8737 1 WEDGE 177-9655
4 SEAL 291-9857
24 8T-8737
E-C2 A-C5 A-C30
BK-18-GXL E963-A27 25 180-9340
CLR-GA WIRE NAME POS TERM/PLUG WH-18-GXL G856-A8 26 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
E-C6
BU-16-NW X983-E5 1 180-9340 PU-18-GXL Y923-A122 27 180-9340 WH-18-GXL G828-A40 1 180-9340 A-C17 BU-16-HV X983-A7 1 180-9339
CLR-GA WIRE NAME POS TERM/PLUG E-C10
OR-16-NW X985-E6 2 180-9340 GY-18-GXL 994-A10 28 180-9340 GN-18-GXL G829-A42 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG OR-16-HV X985-A14 2 180-9339
BR-16-NW X987-E19 A 154-2389 CLR-GA WIRE NAME POS TERM/PLUG 29 8T-8737
BR-16-NW X987-E7 3 180-9340 BR-18-GXL U779-A6 3 180-9340 YL-18-GXL Y737-A105 1 180-9340 BR-16-HV X987-A37 3 180-9339
BU-16-NW X983-E5 B 154-2389 WH-16-HF T859-E28 1 291-9856 PK-18-GXL G833-A47 30 180-9340
BR-16-NW G826-E8 4 180-9340 ACCESSORY TABLE GY-18-GXL Y738-A106 2 180-9340 BR-18-GXL G826-A70 4 180-9339
ACCESSORY TABLE GN-16-HF T863-E26 2 291-9856 YL-16-HV X986-A22 31 180-9340
BU-16-NW G827-E9 5 180-9340 32 8T-8737 QTY PART NAME P/N ACCESSORY TABLE BU-18-GXL G827-A69 5 180-9339
QTY PART NAME P/N BU-16-HF T960-E32 3 291-9856
OR-16-NW T853-E10 6 180-9340 YL-18-GXL E795-A121 33 180-9340 1 PLUG_AS. 237-0227 QTY PART NAME P/N OR-18-GXL T853-A11 6 180-9339
1 PLUG 153-9693 PU-16-HF T988-E36 4 291-9856
34 8T-8737 120mm PAINT/PRO 289-5150 1 PLUG_AS. 238-8245 ACCESSORY TABLE
ACCESSORY TABLE 1 SEAL 154-0877 ACCESSORY TABLE WH-18-GXL E964-A26 35 180-9340 120mm PAINT/PRO 289-5150 QTY PART NAME P/N
QTY PART NAME P/N 1 CLIP 154-3769 QTY PART NAME P/N YL-18-GXL G857-A9 36 180-9340
1 PLUG AS. 155-2273 1 RECEPTACLE_AS. 3E-3382
1 PLUG AS. 264-2407 37 8T-8737
120 PAINT/PRO 289-5151 GN-18-GXL C829-A66 38 180-9340 A-C6 150mm PAINT/PRO 289-5151
4 SEAL 291-9857
1 WEDGE 155-2263 39 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG A-C18 1 WEDGE 3E-3383
E-C7 40 8T-8737 WH-18-GXL G828-A39 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG BR-18-GXL C803-A99 41 180-9340 GN-18-GXL G829-A41 2 180-9340 WH-18-GXL Y748-A73 1 180-9340
GY-16-HF T858-E24 1 291-9856 GN-16-HV T857-A36 42 180-9340
PK-18-GXL R746-A20 3 180-9340 GN-18-GXL Y749-A59 2 180-9340 A-C31

C13 On-highway Engine

BU-16-HF T862-E22 2 291-9856 GY-18-GXL U775-A68 43 180-9340
44 8T-8737 ACCESSORY TABLE BR-18-GXL C803-A99 3 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
YL-16-HF T958-E30 3 291-9856
PK-14 Y735-A80 45 126-1768 QTY PART NAME P/N ACCESSORY TABLE PU-16-HV T957-A16 1 180-9339
GN-16-HF T986-E34 4 291-9856 YL-18-GXL E966-A49 46 180-9340 1 PLUG_AS. 237-0227 QTY PART NAME P/N YL-16-HV T958-A17 2 180-9339
ACCESSORY TABLE BU-18-GXL E965-A48 47 180-9340
120mm PAINT/PRO 289-5150 1 PLUG_AS. 230-4013 BR-16-HV T959-A18 3 180-9339

Electrical System
QTY PART NAME P/N 48 8T-8737
49 8T-8737 120mm PAINT/PRO 289-5150 BU-16-HV T960-A19 4 180-9339
1 PLUG AS. 264-2407
BU-16-HV X983-A7 50 180-9340 WH-16-HV T985-A89 5 180-9339
4 SEAL 291-9857 BU-18-GXL U774-A58 51 180-9340 A-C7 GN-16-HV T986-A90 6 180-9339
EXTERNAL ENGINE GY-18-GXL Y738-A106 52 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C20 GY-16-HV T987-A85 7 180-9339 Harness identification code Harness And Wire Symbols
HARNESS FORE 2 YL-16-HV T864-A71 53 180-9340
BU-18-GXL E965-A48 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG PU-16-HV T988-A87 8 180-9339 This example indicates
BU-18-GXL G827-A69 54 180-9340
CONNECTOR YL-18-GXL E966-A49 2 180-9340 WH-18-GXL Y748-A63 1 180-9340 GY-16-HV T858-A23 9 180-9339 wire 135 in harness "AG". Connector Reference
E-C2
YL-18-GXL
YL-18-GXL
BR-18-GXL
T846-A100
Y741-A61
U779-A6
55
56
57
180-9340
180-9340
180-9340 QTY
ACCESSORY TABLE
PART NAME P/N
GN-18-GXL
BR-18-GXL
Y749-A35
Y747-A108
2
3
180-9340
180-9340
WH-16-HV
BU-16-HV
T859-A24
T862-A78
10
11
180-9339
180-9339
LEE1-840 Designator
PU-16-HV X988-A52 58 180-9340 1 PLUG_AS. 230-4011 ACCESSORY TABLE GN-16-HV T863-A75 12 180-9339
PU-18-GXL Y733-A103 59 180-9340
P174 J174 J274 Part Number For
E-C1
BU-18-GXL Y734-A104 60 180-9340
120mm PAINT/PRO 289-5150 QTY PART NAME P/N ACCESSORY TABLE P274 Connector Assembly
GN-16-HV T863-A75 61 180-9340 1 PLUG_AS. 237-0227 QTY PART NAME P/N 1306795 1306795 1117898 3E5179
BR-18-GXL Y776-A81 62 180-9340 120mm PAINT/PRO 289-5150 1 RECEPTACLE_AS. 190-7612
EXTERNAL ENGINE OR-18-GXL Y753-A82 63 180-9340 A-C8 120mm PAINT/PRO 289-5151 325-AG135 PK-14 1 325-A135 PK-14
64 8T-8737
HARNESS FORE 1 CLR-GA WIRE NAME POS TERM/PLUG 1 WEDGE 3E-5180 Receptacle
CONNECTOR PK-18-GXL Y746-A92
65
66
8T-8737
180-9340
BK-18-GXL E963-A27 1 180-9340 A-C21 Plug 2
WH-18-GXL E964-A26 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG Socket Wire
OR-16-HV X989-A51 67 180-9340 Pin Wire Fuse
BR-16-HV
YL-18-GXL
X987-A37
Y737-A105
68
69
180-9340
180-9340
ACCESSORY TABLE WH-18-GXL Y748-A67 1 180-9340 A-C33
Color Gauge
QTY PART NAME P/N GN-18-GXL Y749-A55 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
PK-18-GXL U773-A57 70 180-9340 Pin or Socket
1 PLUG_AS. 230-4011 OR-18-GXL Y753-A82 3 180-9340 WH-18-GXL G828-A65 1 180-9340
71 8T-8737
120mm PAINT/PRO 289-5150 4 8T-8737 GN-18-GXL G829-A64 2 180-9340
Single Wire Ground Number
WH-18-GXL G828-A1 72
73
180-9340
8T-8737 ACCESSORY TABLE WH-18-GXL U780-A62 3 180-9340
Connector Circuit Connection 200-L32 BK-14
OR-18-GXL T853-A11 74 180-9340 QTY PART NAME P/N ACCESSORY TABLE Number
E-S5
(T859-WH) YL-18-GXL H807-A33
75
76
8T-8737
180-9340
A-C9 1 PLUG_AS. 239-7349 QTY PART NAME P/N Identification
CLR-GA WIRE NAME POS TERM/PLUG 150mm PAINT/PRO 289-5150 1 PLUG_AS. 230-4013
E-S4
BU-16-HV T862-A78 77
78
180-9340
8T-8737 BU-18-GXL C967-A15 1 180-9340 120mm PAINT/PRO 289-5150 105-9344
(T863-GN) IVA 1 IVA OIL PRESSURE YL-18-GXL H807-102 79 180-9340 PK-18-GXL G833-A45 2 180-9340
E-S3 IVA 2 CONNECTOR SENSOR BR-18-GXL G826-A70 80 180-9340 ACCESSORY TABLE A-C22 Component
(T858-GY) CONNECTOR E-C6 CONNECTOR WH-18-GXL Y748-A109 81 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG A-C34 Part Number
YL-18-GXL U781-A96 82 180-9340
E-C8 E-C4 1 PLUG_AS. 230-4011 WH-18-GXL Y748-A60 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
E-S2 GN-18-GXL Y749-A110 83 180-9340
INJECTOR 4 (T862-BU) BU-18-GXL 995-A12 84 180-9340 120mm PAINT/PRO 289-5150 GN-18-GXL Y749-A53 2 180-9340 BR-16-HV K737-A54 1 180-9339
CONNECTOR E-S9 OR-18-GXL Y777-A95 85 180-9340 OR-18-GXL Y743-A107 3 180-9340 GN-16-HV K738-A5 2 180-9339
(T960-BU) 86 8T-8737 YL-18-GXL T846-A100 4 180-9340 BU-16-HV K739-A56 3 180-9339
E-C10 E-S1 E-C5 87 8T-8737 ACCESSORY TABLE 4 8T-8737
(X987-BR) A-C10
E-S13 OR-16-GXL Y751-A88 88 180-9340
(T988-PU) CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N ACCESSORY TABLE
BR-18-GXL Y747-A108 89 180-9340
E-S7 90 8T-8737 YL-18-GXL F421-A13 1 180-9340 1 PLUG_AS. 230-5008 QTY PART NAME P/N
E-S12 (T958-YL) OR-18-GXL Y743-A107 91 180-9340 PK-18-GXL G833-A46 2 180-9340 150mm PAINT/PRO 289-5150 1 RECEPTACLE_AS. 3E-3376
(T987-GY) E-S6 INJECTOR 1 92 8T-8737 ACCESSORY TABLE 120mm PAINT/PRO 289-5150
(T957-PU) CONNECTOR PK-18-GXL U782-A83 93 180-9340
E-S8 E-S10 QTY PART NAME P/N 1 WEDGE 3E-3377
PU-18-GXL Y742-A76 94 180-9340
(T959-BR) E-S11 (T985-WH) BU-18-GXL C967-A15 95 180-9340
1 PLUG_AS. 230-4011 A-C23 Related Electrical Service Manuals
(T986-GN) YL-18-GXL F421-A13 96 180-9340 120mm PAINT/PRO 289-5150 CLR-GA WIRE NAME POS TERM/PLUG
97 8T-8737 YL-16-GXL Y750-A111 1 180-9340 A-C35 Title Form Number
98 8T-8737 OR-16-GXL Y751-A88 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
OR-16-HV T860-A25 99 180-9340
A-C11 ACCESSORY TABLE YL-16-HV X986-A22 1 180-9339
Troubleshooting RENR9343
BR-16-HV T990-A84 100 180-9340
GY-16-HV T987-A85 101 180-9340 CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N BR-16-HV X984-A30 2 180-9339 Systems Operation / Testing and Adjusting RENR9808
BU-16-HV T989-A86 102 180-9340 BU-18-GXL 995-A12 1 180-9340 1 PLUG_AS. 230-4011 WH-16-HV T856-A31 3 180-9339
E-C9 PU-16-HV T988-A87 103 180-9340 PK-18-GXL G833-A44 2 180-9340 120mm PAINT/PRO 289-5150 GN-16-HV T857-A36 4 180-9339
INJECTOR 3 GY-16-HV T858-A23 104 180-9340
E-C7 ACCESSORY TABLE OR-16-HV X989-A51 5 180-9339
CONNECTOR INJECTOR 2 WH-16-HV T962-A29 105 180-9340
QTY PART NAME P/N PU-16-HV X988-A52 6 180-9339
CONNECTOR BR-16-HV T959-A18 106 180-9340
GN-16-HV T961-A28 107 180-9340 1 PLUG_AS. 230-4011 A-C24 GN-16-HV T961-A28 7 180-9339
BU-16-HV T960-A19 108 180-9340 120mm PAINT/PRO 289-5150 CLR-GA WIRE NAME POS TERM/PLUG WH-16-HV T962-A29 8 180-9339
© 2006 Caterpillar Printed in U.S.A.
Harness 292-5549 Connector and Splice Locations YL-16-GXL Y750-A111 109
110
180-9340
8T-8737
BU-18-GXL
GY-18-GXL
U774-A58
U775-A68
1
2
180-9340
180-9340
BU-16-HV
BR-16-HV
T989-A86
T990-A84
9
10
180-9339
180-9339 All Rights Reserved
WH-16-HV T985-A89 111 180-9340
A-C12 ACCESSORY TABLE OR-16-HV T860-A25 11 180-9339
112 8T-8737
GN-16-HV T986-A90 113 180-9340 CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N YL-16-HV T864-A71 12 180-9339
114 8T-8737 WH-18-GXL G856-A8 1 180-9340 1 PLUG_AS. 238-8247 ACCESSORY TABLE
WH-16-HV T859-A24 115 180-9340 YL-18-GXL G857-A9 2 180-9340 120mm PAINT/PRO 289-5150 QTY PART NAME P/N
PU-16-HV T957-A16 116 180-9340 ACCESSORY TABLE 1 RECEPTACLE_AS. 3E-5179
117 8T-8737
QTY PART NAME P/N 150mm PAINT/PRO 289-5151
YL-16-HV T958-A17 118 180-9340
119 8T-8737 1 PLUG_AS. 155-2269 A-C25 1 WEDGE 3E-5180
120 8T-8737 1 CAP-CONNECTOR 274-3774 CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE 120mm PAINT/PRO 289-5150 YL-18-GXL U781-A3 1 180-9339
QTY PART NAME P/N 1 WEDGE 155-2261 PK-18-GXL U782-A91 2 180-9339 A-C37
1 PLUG_AS. 264-5732
PK-18-GXL Y746-A92 3 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
1 COVER 292-0637
8 STRAP 3S-2093 YL-18-GXL Y741-A61 4 180-9339 GN-18-GXL C829-A66 1 180-9340
1 STRAP 206-1345 A-C13 PU-18-GXL Y742-A76 5 180-9339 PK-18-GXL G833-A77 2 180-9340
CLR-GA
GN-18-GXL
WIRE NAME POS TERM/PLUG
A778-101 1 180-9340
PK-18-GXL U782-A113
ACCESSORY TABLE
6 180-9339
QTY
ACCESSORY TABLE
PART NAME P/N
Harness 292-5550 Connector Tables Harness 292-5551 Connector Tables
A-C2 YL-18-GXL H807-102 2 180-9340 QTY PART NAME P/N 1 PLUG_AS. 230-4011
F-C1 F-C5 F-C8 J-C1 J-C4 J-C7 J-C10
CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE 1 RECEPTACLE_AS. 230-5011 120mm PAINT/PRO 289-5150
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
WH-18-GXL G828-A34 1 180-9340 QTY PART NAME P/N 120mm PAINT/PRO 289-5150
YL-16-NW X986-F4 1 180-9339 OR-16-NW X989-F17 A 154-2389 OR-16-HF T860-F20 1 291-9856 BR-16-NW K737-J1 1 180-9340 OR-16-NW X989-J16 A 154-2389 PU-16-NW X988-J22 A 154-2389 BR-16-NW K737-J24 A 154-2389
PK-18-GXL G833-A21 2 180-9340 1 PLUG_AS. 230-4011
BR-16-NW X984-F5 2 180-9339 BR-16-NW X984-F5 B 154-2389 YL-16-HF T864-F19 2 291-9856 GN-16-NW K738-J2 2 180-9340 YL-16-NW X986-J4 B 154-2389 WH-16-NW T856-J6 B 154-2389 BU-16-NW K739-J26 B 154-2389
PK-18-GXL U773-A57 3 180-9340 1 SEAL-CAP 274-3780 A-C41
WH-16-NW T856-F6 3 180-9339 ACCESSORY TABLE WH-16-HF T962-F25 3 291-9856 BU-16-NW K739-J3 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
4 8T-8737 120mm PAINT/PRO 289-5150 A-C26 CLR-GA WIRE NAME POS TERM/PLUG
GN-16-NW T857-F7 4 180-9339 QTY PART NAME P/N BR-16-HF T990-F27 4 291-9856 4 8T-8737 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG WH-18-GXL G828-A117 1 180-9340
OR-16-NW X989-F8 5 180-9339 1 PLUG 153-9693 ACCESSORY TABLE ACCESSORY TABLE 1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
QTY PART NAME P/N YL-18-GXL U781-A94 1 180-9339 GN-18-GXL G829-A119 2 180-9340
PU-16-NW X988-F9 6 180-9339 1 SEAL 154-0877 QTY PART NAME P/N QTY PART NAME P/N 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877

16 Page, (Dimensions: 34 inches x 24 inches)

1 PLUG_AS. 230-5008 A-C14 PK-18-GXL U782-A93 2 180-9339 YL-18-GXL E795-A121 3 180-9340
GN-16-NW T961-F10 7 180-9339 1 CLIP 154-3769 1 PLUG AS. 264-2407 1 PLUG AS. 155-2272 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769
120mm PAINT/PRO 289-5150 CLR-GA WIRE NAME POS TERM/PLUG OR-18-GXL Y777-A95 3 180-9339 ACCESSORY TABLE
A-C15 WH-16-NW T962-F11 8 180-9339 4 SEAL 291-9857 120 PAINT/PRO 289-5151
OR-18-GXL Y736-A50 1 180-9340 GY-18-GXL Y754-A72 4 180-9339 QTY PART NAME P/N
BU-16-NW T989-F12 9 180-9339 1 WEDGE 155-2262
A-C41 BU-18-GXL Y734-A104 2 180-9340 BR-18-GXL Y776-A81 5 180-9339 1 PLUG_AS. 230-4013
BR-16-NW T990-F13 10 180-9339
IVA EOR ACCESSORY TABLE PK-18-GXL U782-A114 6 180-9339 120mm PAINT/PRO 289-5150 F-C6 J-C5 J-C8 J-C11
OR-16-NW T860-F14 11 180-9339 CLR-GA WIRE NAME POS TERM/PLUG F-C9 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
CONNECTOR CRANKCASE PRESSURE QTY PART NAME P/N ACCESSORY TABLE
YL-16-NW T864-F15 12 180-9339 OR-16-HF T860-F21 1 291-9856 CLR-GA WIRE NAME POS TERM/PLUG J-C2 OR-16-NW X989-J17 A 154-2389 OR-16-HF T860-J20 1 291-9856 GN-16-NW K738-J2 A 154-2389
SENSOR CONNECTOR 1 PLUG_AS. 230-4011 QTY PART NAME P/N
ACCESSORY TABLE YL-16-HF T864-F18 2 291-9856 PU-16-NW X988-F23 A 154-2389 CLR-GA WIRE NAME POS TERM/PLUG BR-16-NW X984-J5 B 154-2389 YL-16-HF T864-J19 2 291-9856 BU-16-NW K739-J27 B 154-2389
120mm PAINT/PRO 289-5150 1 RECEPTACLE_AS. 239-7353 A-C42
QTY PART NAME P/N GN-16-HF T961-F24 3 291-9856 GN-16-NW T857-F7 B 154-2389 YL-16-NW X986-J4 1 180-9340 ACCESSORY TABLE WH-16-HF T962-J30 3 291-9856 ACCESSORY TABLE
120mm PAINT/PRO 289-5150 CLR-GA WIRE NAME POS TERM/PLUG
1 PLUG AS. 155-2252 BU-16-HF T989-F26 4 291-9856 ACCESSORY TABLE BR-16-NW X984-J5 2 180-9340 QTY PART NAME P/N BR-16-HF T990-J32 4 291-9856 QTY PART NAME P/N
WH-18-GXL G828-A118 1 180-9340
1 WEDGE 155-2258 ACCESSORY TABLE QTY PART NAME P/N WH-16-NW T856-J6 3 180-9340 1 PLUG 153-9693 ACCESSORY TABLE 1 PLUG 153-9693
GN-18-GXL G829-A120 2 180-9340
PU-18-GXL Y923-A122 3 180-9340 QTY PART NAME P/N 1 PLUG 153-9693 GN-16-NW T857-J7 4 180-9340 1 SEAL 154-0877 QTY PART NAME P/N 1 SEAL 154-0877
ACCESSORY TABLE 1 PLUG AS. 264-2407 1 SEAL 154-0877 OR-16-NW X989-J8 5 180-9340 1 CLIP 154-3769 1 PLUG AS. 264-2407 1 CLIP 154-3769
QTY PART NAME P/N F-C4 4 SEAL 291-9857 1 CLIP 154-3769 PU-16-NW X988-J9 6 180-9340 4 SEAL 291-9857

KENR5894-02
1 PLUG_AS. 230-4013 CLR-GA WIRE NAME POS TERM/PLUG GN-16-NW T961-J10 7 180-9340
OR-16-NW X989-F16 A 154-2389 WH-16-NW T962-J11 8 180-9340 J-C6 J-C12
SECONDARY ENGINE 120mm PAINT/PRO 289-5150
YL-16-NW X986-F4 B 154-2389 F-C7 BU-16-NW T989-J12 9 180-9340 CLR-GA WIRE NAME POS TERM/PLUG J-C9 CLR-GA WIRE NAME POS TERM/PLUG
SPEED/TIMING ACCESSORY TABLE BR-16-NW T990-J13 10 180-9340
CLR-GA WIRE NAME POS TERM/PLUG OR-16-HF T860-J21 1 291-9856 CLR-GA WIRE NAME POS TERM/PLUG BR-16-NW K737-J25 A 154-2389
SENSOR CONNECTOR QTY PART NAME P/N OR-16-NW T860-J14 11 180-9340
PU-16-NW X988-F22 A 154-2389 YL-16-HF T864-J18 2 291-9856 PU-16-NW X988-J23 A 154-2389 BU-16-NW K739-J28 B 154-2389
A-C7 (CAMSHAFT) 1 PLUG 153-9693 WH-16-NW T856-F6 B 154-2389 YL-16-NW T864-J15 12 180-9340 GN-16-HF T961-J29 3 291-9856 GN-16-NW T857-J7 B 154-2389 ACCESSORY TABLE
1 SEAL 154-0877 ACCESSORY TABLE ACCESSORY TABLE BU-16-HF T989-J31 4 291-9856 ACCESSORY TABLE QTY PART NAME P/N
A-C2 INLET MANIFOLD 1 CLIP 154-3769 QTY PART NAME P/N
QTY PART NAME P/N ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693
AIR PRESSURE 1 PLUG 153-9693 1 PLUG AS. 155-2252 QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877
CGI
SENSOR 1 SEAL 154-0877 120 PAINT/PRO 289-5151 1 PLUG AS. 264-2407 1 SEAL 154-0877 1 CLIP 154-3769
TEMPERATURE FORE INJECTOR 1 WEDGE 155-2258
CONNECTOR 1 CLIP 154-3769 4 SEAL 291-9857 1 CLIP 154-3769
SENSOR CONNECTOR 1
CONNECTOR A-C6 FORE INJECTOR
A-C42 A-C30 CONNECTOR 2
A-C31 CGI ABSOLUTE
CGI ACTUATOR ARD COMBUSTION PRESSURE SENSOR EXTERNAL ENGINE EXTERNAL ENGINE
CONNECTOR MAF DELTA PRESSURE CONNECTOR HARNESS AFT 1 HARNESS AFT 2
SENSOR CONNECTOR A-C5
CONNECTOR
A-C24 CONNECTOR
AFT INJECTOR F-C1 J-C2
FUEL CONNECTOR 1
COOLANT A-C34
TEMPERATURE A-S3
TEMPERATURE (G833-PK)
SENSOR SENSOR PARTICULATE TRAP 1 EXTERNAL ENGINE
CONNECTOR CONNECTOR SINGLE FILTER HARNESS AFT 1 J-C1
A-C11 A-S1
AIR INLET A-C37 A-C10 (G828-WH) CONNECTOR CGI DELTA CONNECTOR
TEMPERATURE A-C17
A-C25 PRESSURE SENSOR
SENSOR A-S2 CONNECTOR
ARD FUEL (G829-GN)
CONNECTOR AFT INJECTOR
ENABLE VALVE A-C9
A-C33
CONNECTOR CONNECTOR 2
INLET MANIFOLD A-C35
AIR TEMPERATURE A-C26

ARD COMBUSTION SENSOR CONNECTOR BRAKE

BRAKE
AIR CONTROL VALVE A-C27 PARTICULATE TRAP 2 SOLENOID 5 & 6 SOLENOID 3 & 4
CONNECTOR DUAL FILTER CONNECTOR CONNECTOR
CONNECTOR J-C11
A-S4 J-C12
ARD MAIN FUEL (U781-YL)
ARD NOZZLE ARD TURBO OUTLET AND
CONTROL VALVE
CLEANING FLAME DETECT SENSOR
A-C14 CONNECTOR A-S7
SOLENOID (U782-PK) CONNECTOR F-S2
CONNECTOR
(T864-YL)
IVA 3 BRAKE
A-C22 IVA 6
ARD PILOT FUEL F-S3 CONNECTOR SOLENOID 1 & 2
A-C13 CONNECTOR (T860-OR)
F-C4
J-S2 CONNECTOR
CONTROL VALVE IVA 6 (T864-YL)
F-C9 IVA 5 F-S5
CONNECTOR A-C3 CONNECTOR IVA 5 J-S3 J-C10
CONNECTOR (T961-GN)
(T860-OR)
F-C7 J-C9 CONNECTOR
F-S7 J-C7 J-S5
A-C23 (T989-WH) J-S7 (K739-BU) IVA 4
(T961-GN) J-C5
A-C4 A-S5 A-S8
F-C5
CONNECTOR
(Y748-WH) (Y749-GN) ARD IGNITION COIL IVA 4
A-C16 ENGINE OIL CONNECTOR CONNECTOR J-S6
PRESSURE SENSOR F-S4 (K737-BR)
ARD PURGE (X988-PU) J-S4
J-C4 IVA 3
AIR PUMP CONNECTOR F-S1 (X988-PU)
CONNECTOR
A-C8 F-S6 (X989-OR)
PRIMARY ENGINE CONNECTOR INJECTOR 6 F-C8
(T990-BR)
J-S8
F-S8 (T990-BR) J-S1
SPEED/TIMING A-C28
CONNECTOR (T962-BU) J-C8 (X989-OR)
SENSOR CONNECTOR ARD MAIN FUEL A-C12 A-C21
OEM PURGE INJECTOR 6
(CRANKSHAFT) PRESSURE SENSOR TIMING CALIBRATION (TC)
AIR POWER ARD BOUNDRY CONNECTOR J-S9
CONNECTOR PROBE CONNECTOR (T989-WH)
A-C20 CONNECTOR TEMPERATURE J-S10
SENSOR CONNECTOR (T962-BU)

ARD PILOT FUEL

PRESSURE SENSOR
A-C18 CONNECTOR Harness 292-5550 Connector and Splice Locations Harness 292-5551 Connector and Splice Locations
Harness 291-9127 Connector and Splice Locations F-C6 J-C6

INJECTOR 5 INJECTOR 5
CONNECTOR CONNECTOR
 K737-A54 BR-16-HV

ENGINE CONTROL MODULE A-C1

K738-A5 GN-16-HV
K739-A56 BU-16-HV
T856-A31 WH-16-HV
T857-A36 GN-16-HV FORE INJECTOR
X987-E7 BR-16-NW
E-S1
X987-E19 BR-16-NW
X987-E20 BR-16-NW
E-C4
2304013 CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
TYPICAL VEHICLE HARNESS WIRING DIAGRAM
262-9112 2645732 T858-A23 GY-16-HV A-C15 G826-E8 BR-16-NW 1 ANALOG +5V IVA OIL
N/O RELAY
ECM P2 J2 T859-A24 WH-16-HV
T860-A25 OR-16-HV
2388245
T852-A32 GY-18-GXL 1 GN-16 IVA EOR (12V) CONNECTOR 1 T862-E3 BU-16-NW
E-S2
T862-E21 BU-16-HF
G827-E9 BU-16-NW
T853-E10 OR-16-NW
2
3
GROUND
SIGNAL
PRESSURE SENSOR
248-2168 TO VEHICLE
TO + BATTERY

BRAKE SOLENOID LOW/HIGH 1 K738-A5 GN-16-HV T862-A78 BU-16-HV H807-A33 YL-18-GXL 2 GN-16 265-4214 A-C30 E-C1 T862-E22 BU-16-HF COMPONENTS CHECK ENGINE LAMP
2 T863-A75 GN-16-HV 3E3382 1552253 E-C5 L994-YL
IVA END OF RAIL VALVE 3 T852-A32 GY-18-GXL T864-A71 YL-16-HV E-S3 2642407 KEYSWITCH P1
T957-A16 PU-16-HV IVA EOR (24V) X983-A7 BU-16-HV 1 X983-E5 BU-16-NW T858-E1 GY-16-NW T858-E23 GY-16-HF OFF
WARNING LAMP NOTE A
HWT INLET AIR SHUTOFF 4 386-AR112 PK-18-GXL CONNECTS TO A-C15 GN-16
X985-A14 OR-16-HV T858-E23 GY-16-HF 1 659-PK 1607689
OIL RECOVERY PUMP Y921-A101 GN-18-GXL T958-A17 YL-16-HV 265-4215 2 X985-E6 OR-16-NW T858-E24 GY-16-HF T862-E21 BU-16-HF
5 IF OPTION IS USED GN-16
X987-A37 BR-16-HV 3 X987-E7 BR-16-NW
2
INJECTOR 1
ON
6 NOTE J T959-A18 BR-16-HV E-S4 T957-E29 PU-16-HF 3
START AFTERTREATMENT
T960-A19 BU-16-HV A-C24 G826-A70 BR-18-GXL 4 G826-E8 BR-16-NW L994-YL +5V
7
G827-A69 BU-18-GXL T863-E4 GN-16-NW T863-E25 GN-16-HF T985-E33 WH-16-HF 4 REGENERATION LAMP
BRAKE SOLENOID MED/HIGH K737-A54 BR-16-HV T961-A28 GN-16-HV 2304011 L 5 G827-E9 BU-16-NW 9 PIN CAB
8
T853-A11 OR-18-GXL T853-E10 OR-16-NW T863-E26 GN-16-HF E-C6 HIGH EXHAUST 659-PK INPUT SENSOR COMMON #2
9 T962-A29 WH-16-HV U774-A58 BU-18-GXL 1 CGI 6
CONNECTOR
T988-A87 PU-16-HV ACTUATOR E-S5 1539693 TEMPERATURE LAMP G880-PK C985-BU +8V
ARD COMBUSTION AIR CONTROL VALVE RETURN 10 C801-A98 OR-18-GXL U775-A68 GY-18-GXL 2 A-C3 + BATTERY B
11 T986-A90 GN-16-HV T859-E2 WH-16-NW T859-E27 WH-16-HF X987-E19 BR-16-NW A K998-BU H795-PK AP SENSOR/SWITCH COMMON
2304011 ARD PILOT FUEL IVA 1 - BATTERY A
12 T987-A85 GY-16-HV NOTE A T859-E28 WH-16-HF X983-E5 BU-16-NW B INPUT #6
PARTICULATE TRAP #2 INLET TEMPERATURE
BRAKE RETURN
13
14
Y754-A72 GY-18-GXL
K739-A56 BU-16-HV
T989-A86 BU-16-HV
T990-A84 BR-16-HV
A-C8
2304011 L PRIMARY ENGINE
Y733-A103 PU-18-GXL
Y736-A50 OR-18-GXL
1
2
GN-16
GN-16
CONTROL VALVE
285-8735
FORE INJECTOR T957-E11 PU-16-NW
E-S6
T957-E29 PU-16-HF E-C7
J SPEEDOMETER INPUT #4
2642407 H E794-YL J1587 DATA LINK POSITIVE
INLET MANIFOLD AIR PRESSURE
CGI MAF VENTURI DELTA PRESSURE
15
16
R746-A20 PK-18-GXL
U780-A62 WH-18-GXL
X983-A7 BU-16-HV
X984-A30 BR-16-HV
E963-A27 BK-18-GXL
E964-A26 WH-18-GXL
1
2
BK-18
WH-18
- S/T
+ S/T
SPEED/TIMING
SENSOR (CRANKSHAFT) CONNECTOR 2 E-S7 T858-E24 GY-16-HF 1 J1587- G E793-BU
SIGNAL + C974-PU C974-PU E793-BU J1587 DATA LINK NEGATIVE
PSR (IMAP, OIL, CGI DP, CGI ABS) 17 G829-A2 GN-18-GXL X985-A14 OR-16-HV 257-4302 A-C14 A-C31 E-C2 T958-E12 YL-16-NW T958-E30 YL-16-HF T862-E22 BU-16-HF 2 J1587+ F E794-YL
X986-A22 YL-16-HV INJECTOR 2 SIGNAL - C973-GN C973-GN OUTPUT #2
IVA 4 RETURN 18 X984-A30 BR-16-HV 2304011 1907612 1552273 T958-E30 YL-16-HF 3
J1939 SHIELD E A249-BK TACHOMETER
X987-A37 BR-16-HV NOTE A ARD MAIN FUEL E-S8 T986-E34 GN-16-HF NOTE OUTPUT #5
19
1 GN-16 T957-A16 PU-16-HV 1 T957-E11 PU-16-NW
4 ALTERNATOR J1939- D K990-GN
ARD COMBUSTION AIR CONTROL VALVE 20 C800-A97 GY-18-GXL X988-A52 PU-16-HV A-C7 CONTROL VALVE T959-E13 BR-16-NW T959-E31 BR-16-HF STARTER B & E OUTPUT #3
X989-A51 OR-16-HV 2304011 SECONDARY ENGINE Y734-A104 BU-18-GXL 2 GN-16 T958-A17 YL-16-HV 2 T958-E12 YL-16-NW E-C8 MOTOR J1939+ C K900-YL SIGNAL + 450-YL 450-YL
IVA 5 RETURN 21 T856-A31 WH-16-HV 285-8734 T959-A18 BR-16-HV OUTPUT #4
IVA 2 RETURN X985-A14 OR-16-HV T985-A89 WH-16-HV E965-A48 BU-18-GXL
3 T959-E13 BR-16-NW E-S9 1539693
22 1 BK-18 - S/T SPEED/TIMING T960-A19 BU-16-HV 4 T960-E14 BU-16-NW GROUND NOTE Z SIGNAL - 451-BR 451-BR
23 G826-A70 BR-18-GXL E966-A49 YL-18-GXL 2 WH-18 + S/T T960-E14 BU-16-NW T960-E32 BU-16-HF X987-E20 BR-16-NW A
G827-A69 BU-18-GXL SENSOR (CAMSHAFT) A-C17 T985-A89 WH-16-HV 5 T985-E15 WH-16-NW IVA 2 NOTE
24 X985-E6 OR-16-NW B
B & E
CRANKSHAFT (PRIMARY)SPEED/TIMING - 25 E963-A27 BK-18-GXL T853-A11 OR-18-GXL NOTE A 257-4301 2304011 L T986-A90 GN-16-HV 6 T986-E16 GN-16-NW E-S10
A-C12 A-C19 ARD FUEL ENABLE VALVE (12V) T987-A85 GY-16-HV 7 T987-E17 GY-16-NW E-C9 E793-BU
TDC SERVICE PROBE + 26 G856-A8 WH-18-GXL Y737-A105 YL-18-GXL 1 GN-16 T985-E15 WH-16-NW T985-E33 WH-16-HF
Y923-A122 PU-18-GXL 1552269 3E3364 Y738-A106 GY-18-GXL 2 GN-16 287-5783 T988-A87 PU-16-HV 8 T988-E18 PU-16-NW 2642407 NOTE D E794-YL INPUT #14
ARD COMBUSTION MAF DELTA PRESSURE 27
ENGINE OIL PRESSURE 28 994-A10 GY-18-GXL K739-AR56 BU-16-HV G856-A8 WH-18-GXL 1 + TIMING CALIBRATION (TC)
T858-A23 GY-16-HV 9 T858-E1 GY-16-NW E-S11 T859-E27 WH-16-HF 1 A249-BK INPUT SENSOR COMMON #1
G857-A9 YL-18-GXL T859-A24 WH-16-HV 10 T859-E2 WH-16-NW TO CHASSIS
29 2 - PROBE T986-E16 GN-16-NW T986-E34 GN-16-HF T863-E25 GN-16-HF 2
K990-GN OUTPUT #6
TSR (FUEL,IMAT,CLNT,AIR INLET,CGI MAF TEMP) 30 G833-A47 PK-18-GXL AR-S13 T862-A78 BU-16-HV 11 T862-E3 BU-16-NW T959-E31 BR-16-HF 3 INJECTOR 3 J1939 DATALINK
IVA 3 RETURN X986-A22 YL-16-HV K739-AR126 BU-16-HV T863-A75 GN-16-HV 12 T863-E4 GN-16-NW T987-E35 GY-16-HF K900-YL OUTPUT #7
31 1 GN-16 FUEL ENABLE VALVE (24V) E-S12 4
32 K739-AR127 BU-16-GXL A-C11 2 GN-16 287-5783 T987-E17 GY-16-NW T987-E35 GY-16-HF J906-BR G840-PU OUTPUT #8 (COOLING FAN)
CRANK CASE PRESSURE 33 E795-A121 YL-18-GXL 2304011 L E-C10 C977-BU CLUTCH PEDAL POSITION SWITCH
34 995-A12 BU-18-GXL 1 SIGNAL COOLANT TEMPERATURE SENSOR E-S13 2642407
A-C18 E716-GY RETARDER SOLENOID LOW/HI SWITCH
CRANKSHAFT (PRIMARY)SPEED/TIMING + 35 E964-A26 WH-18-GXL NOTE J G833-A44 PK-18-GXL 2 GROUND 256-6453 T988-E18 PU-16-NW T988-E36 PU-16-HF T859-E28 WH-16-HF 1 BATTERY 3 BATTERY 2 BATTERY 1 14 AWG GXL
TDC SERVICE PROBE - 36 G857-A9 YL-18-GXL 2304013 T863-E26 GN-16-HF 2 10A 101-RD INPUT #15 POSITIVE
37
Y753-A82 OR-18-GXL X983-E5 BU-16-NW T960-E32 BU-16-HF 3 INJECTOR 4 INPUT #15 NEGATIVE
Y751-A88 OR-16-GXL A-C9 Y748-A73 WH-18-GXL 1 + VOLTS
ARD PILOT FUEL PRESSURE SENSOR X985-E6 OR-16-NW 14 AWG GXL
AIR INLET TEMPERATURE 38 C829-A66 GN-18-GXL Y750-A111 YL-16-GXL Y749-A59 GN-18-GXL 2 GROUND T988-E36 PU-16-HF 4
101-RD INPUT #10
39 2304011 L INLET MANIFOLD AIR 283-0242 T853-E10 OR-16-NW 10A
Y747-A108 BR-18-GXL C803-A99 BR-18-GXL 3 SIGNAL
G827-E9 BU-16-NW INPUT #9
40 C967-A15 BU-18-GXL 1 SIGNAL
TEMPERATURE SENSOR 14 AWG GXL
ARD PILOT FUEL PRESSURE 41 C803-A99 BR-18-GXL Y743-A107 OR-18-GXL G833-A45 PK-18-GXL 2 GROUND G826-E8 BR-16-NW J-C4 101-RD L994-YL CHECK ENGINE LAMP
IVA 6 RETURN 42 T857-A36 GN-16-HV Y738-A106 GY-18-GXL 256-6453 1539693 10A
Y737-A105 YL-18-GXL A-C10 A-C20 14 AWG GXL 659-PK WARNING LAMP
CGI ACTUATOR - 43 U775-A68 GY-18-GXL Y734-A104 BU-18-GXL X989-J16 OR-16-NW A
101-RD K998-BU
44 2304011 L 2370227 X986-J4 YL-16-NW B IVA 3 10A HIGH EXHAUST TEMPERATURE LAMP
Y733-A103 PU-18-GXL 14 AWG GXL AFTERTREATMENT REGENERATION LAMP
45 F421-A13 YL-18-GXL 1 SIGNAL FUEL TEMPERATURE SENSOR 229-BK G880-PK
T846-A100 YL-18-GXL Y748-A63 WH-18-GXL 1 + VOLTS
ARD MAIN FUEL PRESSURE SENSOR J-C5 14 AWG GXL
CAMSHAFT (SECONDARY) SPEED/TIMING + 46 E966-A49 YL-18-GXL C803-A99 BR-18-GXL G833-A46 PK-18-GXL 2 GROUND 256-6453 Y749-A35 GN-18-GXL 2 GROUND 229-BK G808-BU VEHICLE SPEED IN POSITIVE
CAMSHAFT (SECONDARY) SPEED/TIMING - 47 E965-A48 BU-18-GXL 284-2728 1539693 14 AWG GXL
C801-A98 OR-18-GXL A-C37 Y747-A108 BR-18-GXL 3 SIGNAL
ENGINE 229-BK G809-GN VEHICLE SPEED IN NEGATIVE
AFT INJECTOR X989-J17 OR-16-NW
48 A
C800-A97 GY-18-GXL 2304011 L J-S1 X984-J5 BR-16-NW IVA 4 14 AWG GXL K990-GN J1939 DATA LINK NEGATIVE
49
994-A10 GY-18-GXL
B BLOCK 229-BK
IVA 1 RETURN 50 X983-A7 BU-16-HV C829-A66 GN-18-GXL 1 SIGNAL AIR INLET TEMPERATURE SENSOR X989-J8 OR-16-NW X989-J16 OR-16-NW C978-BR CRUISE CONTROL SET
CGI ACTUATOR +
ARD ACTUATOR RETURN (ARD VALVES)
51
52
U774-A58 BU-18-GXL
Y738-A106 GY-18-GXL
995-A12 BU-18-GXL
Y746-A92 PK-18-GXL
G833-A77 PK-18-GXL 2 GROUND 256-6453 A-C21
2397349 RE01
CONNECT0R 1 X989-J17 OR-16-NW
J-C6
2642407
H795-PK
C978-BR C978-BR C974-PU SPEEDOMETER POSITIVE
T864-A71 YL-16-HV C967-A15 BU-18-GXL A-C4 J-S2
T860-J21 OR-16-HF C979-OR C979-OR C973-GN SPEEDOMETER NEGATIVE
INJECTOR 5+6 ACTUATOR #2 HIGH SIDE 53
F421-A13 YL-18-GXL Y748-A67 WH-18-GXL OR-18 ARD BOUNDARY A-C34 J-C1 1
PRESSURE SENSOR RETURN (VVA) G827-A69 BU-18-GXL 2370227
1 + VOLTS T864-J15 YL-16-NW T864-J18 YL-16-HF T864-J18 YL-16-HF 450-YL
54
E963-A27 BK-18-GXL Y749-A55 GN-18-GXL 2 BK 18 GROUND TEMPERATURE SENSOR 3E3376 1552272 2
INJECTOR 5 TACHOMETER POSITIVE
EXHAUST GAS TEMPERATURE 1 (TUBRO OUTLET TEMP) 55 T846-A100 YL-18-GXL T864-J19 YL-16-HF T961-J29 GN-16-HF 3 SET/RESUME SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C
E964-A26 WH-18-GXL G828-A38 WH-18-GXL 1 + VOLTS Y753-A82 OR-18-GXL 3 WH 18 SIGNAL 274-8008 451-BR TACHOMETER NEGATIVE
PARTICULATE TRAP #1 INLET TEMPERATURE 56 Y741-A61 YL-18-GXL E965-A48 BU-18-GXL ENGINE OIL PRESSURE SENSOR K737-A54 BR-16-HV 1 K737-J1 BR-16-NW J-S3 T989-J31 BU-16-HF 4
CGI ABSOLUTE PRESSURE 57 U779-A6 BR-18-GXL G829-A43 GN-18-GXL 2 GROUND 4
K738-A5 GN-16-HV 2 K738-J2 GN-16-NW H795-PK C992-PU C992-PU E717-GN RETARDER SOLENOID MED/HI SWITCH
E966-A49 YL-18-GXL 994-A10 GY-18-GXL 3 SIGNAL 248-2167 T860-J14 OR-16-NW T860-J20 OR-16-HF J-C7
IVA 5+6 HIGH SIDE 58 X988-A52 PU-16-HV K739-A56 BU-16-HV 3 K739-J3 BU-16-NW E971-GN INPUT #11
ARD FUEL PRESSURE CONTROL Y733-A103 PU-18-GXL G856-A8 WH-18-GXL T860-J21 OR-16-HF 1539693
59
G857-A9 YL-18-GXL A-C5 4
A249-BK J1939 DATA LINK SHIELD
ARD FUEL PRESSURE CONTROL RETURN 60 Y734-A104 BU-18-GXL 2304013 L J-S4 X988-J22 PU-16-NW A (PEDAL RELEASED POSITION)
R746-A20 PK-18-GXL IVA 5
INJECTOR 3+4 ACTUATOR #2 HIGH SIDE 61 T863-A75 GN-16-HV U779-A6 BR-18-GXL A-C22 X988-J9 PU-16-NW X988-J23 PU-16-NW T856-J6 WH-16-NW B
PARTICULATE TRAP #2 OUTLET TEMPERATURE Y776-A81 BR-18-GXL G828-A40 WH-18-GXL CGI ABSOLUTE 2305008 RE01 C979-OR CRUISE CONTROL RESUME
AFT INJECTOR
62 1 + VOLTS
T852-A32 GY-18-GXL X988-J22 PU-16-NW J-C8 H795-PK C975-WH C975-WH
EXHAUST GAS TEMPERATURE 3 (COMBUSTION BOUNDARY) 63 Y753-A82 OR-18-GXL G829-A42 GN-18-GXL 2 GROUND PRESSURE SENSOR C992-PU SERV. BRAKE PEDAL POSITION SWITCH
U775-A68 GY-18-GXL Y748-A60 WH-18-GXL 1 + VOLTS J-S5 2642407
64 U779-A6 BR-18-GXL 3 SIGNAL 248-2162 Y749-A53 GN-18-GXL ARD TURBO OUTLET AND CRUISE CONTROL ON/OFF SWITCH
U774-A58 BU-18-GXL K739-J3 BU-16-NW K739-J27 BU-16-NW INPUT #7
CONNECT0R 2
2 GROUND
65
Y741-A61 YL-18-GXL Y743-A107 OR-18-GXL FLAME DETECT SENSOR T860-J20 OR-16-HF 1
PARTICULATE TRAP #1 DELTA PRESSURE Y746-A92 PK-18-GXL A-C6
3 SIGNAL 1 TURBO OUTLET TEMP K739-J28 BU-16-NW T864-J19 YL-16-HF INJECTOR 6 LO INPUT #5
66
Y742-A76 PU-18-GXL T846-A100 YL-18-GXL 4 SIGNAL 2 FLAME DETECT TEMP 288-6820 K739-J26 BU-16-NW
2
E716-GY
IVA 3+4 HIGH SIDE 67 X989-A51 OR-16-HV 2370227 A-C35 J-C2 J-S6 T962-J30 WH-16-HF 3 MED 101-RD UNSWITCHED + BATTERY
U780-A62 WH-18-GXL 3E5179 1552252 H795-PK
IVA 1+2 HIGH SIDE 68 X987-A37 BR-16-HV Y754-A72 GY-18-GXL G828-A39 WH-18-GXL 1 + VOLTS INLET MANIFOLD AIR K737-J1 BR-16-NW K737-J24 BR-16-NW T990-J32 BR-16-HF 4 HI ENGINE COOLANT LEVEL NORMAL
ARD FUEL ENABLE VALVE 69 Y737-A105 YL-18-GXL C829-A66 GN-18-GXL G829-A41 GN-18-GXL PRESSURE SENSOR X986-A22 YL-16-HV 1 X986-J4 YL-16-NW J-C9 RETARDER SOLENOID ON/OFF SWITCH
U773-A57 PK-18-GXL
2 GROUND
X984-A30 BR-16-HV K737-J25 BR-16-NW LO K900-YL J1939 DATA LINK POSITIVE
CGI TEMP SENSOR 70
Y776-A81 BR-18-GXL R746-A20 PK-18-GXL
2 X984-J5 BR-16-NW
71
3 SIGNAL 248-2165 T856-A31 WH-16-HV 3 T856-J6 WH-16-NW J-S7 1539693 MED
Y777-A95 OR-18-GXL A-C27 E717-GN
PRESSURE SENSOR +5V (OIL, IMAP, BARO) 72 G828-A1 WH-18-GXL 2304011 L T857-A36 GN-16-HV 4 T857-J7 GN-16-NW T961-J10 GN-16-NW T961-J29 GN-16-HF X988-J23 PU-16-NW A
IVA 6 HI 101-RD UNSWITCHED + BATTERY
U773-A57 PK-18-GXL T857-J7 GN-16-NW
73 A-C33 U-C1 U-C2 ARD COMBUSTION AIR X989-A51 OR-16-HV 5 X989-J8 OR-16-NW J-S8 B
CLUTCH PEDAL POSITION SWITCH N/C
IVA OIL PRESSURE SENSOR T853-A11 OR-18-GXL C801-A98 OR-18-GXL 1 GN-16
X988-A52 PU-16-HV X988-J9 PU-16-NW T962-J30 WH-16-HF 101-RD UNSWITCHED + BATTERY
74
2304013 L 2304014 2304013 C800-A97 GY-18-GXL 2 GN-16 CONTROL VALVE
6 T962-J11 WH-16-NW J-C10
75
G828-A1 WH-18-GXL CGI DELTA T961-A28 GN-16-HV 7 T961-J10 GN-16-NW J-S9 H795-PK C977-BU C977-BU ENGINE COOLANT LEVEL LOW
(IVA EOR) RETURN H807-A33 YL-18-GXL G828-A65 WH-18-GXL G828-U1 WH-18-GXL 287-3131 T962-A29 WH-16-HV T962-J11 WH-16-NW 1539693
76 1 1 + VOLTS
PRESSURE 8 T989-J12 BU-16-NW T989-J31 BU-16-HF 101-RD UNSWITCHED + BATTERY
INJECTOR 1+2 ACTUATOR #2 HIGH SIDE 77 T862-A78 BU-16-HV G829-A64 GN-18-GXL 2 G833-U2 PK-18-GXL 2 GROUND T989-A86 BU-16-HV 9 T989-J12 BU-16-NW K737-J24 BR-16-NW A BRAKE (PEDAL RELEASED POSITION)
G828-A65 WH-18-GXL U780-A62 WH-18-GXL G849-U3 BR-18-GXL SENSOR T990-A84 BR-16-HV T990-J13 BR-16-NW
J-S10
K739-J26 BU-16-NW INPUT #1
78 3 3 SIGNAL 10
T990-J13 BR-16-NW T990-J32 BR-16-HF
B SOLENOID 1&2
OIL RECOVERY PUMP RETURN 79 Y922-A102 OR-18-GXL G828-A40 WH-18-GXL 248-2165 T860-A25 OR-16-HV 11 T860-J14 OR-16-NW
G826-A70 BR-18-GXL G828-A38 WH-18-GXL A-C23 J-C11
SENSOR +5V IVA OIL PRESSURE 80 T864-A71 YL-16-HV 12 T864-J15 YL-16-NW INPUT #2
SENSOR +5V ARD 81 Y748-A109 WH-18-GXL G828-A34 WH-18-GXL A-C2 2304013 L X984-J5 BR-16-NW 1539693
2305008 L A/C HIGH PRESSURE SWITCH N/C C975-WH CRUISE CONTROL ON/OFF SWITCH
SENSOR +5V DPF 82 U781-A96 YL-18-GXL A-S1 G828-A39 WH-18-GXL 304mm PIGTAIL X986-J4 YL-16-NW K738-J2 GN-16-NW A BRAKE
ARD SENSOR RETURN 83 Y749-A110 GN-18-GXL G828-A117 WH-18-GXL G828-A34 WH-18-GXL CGI TEMPERATURE Y750-A111 YL-16-GXL 1 1 IGNITION COIL K738-J2 GN-16-NW K739-J27 BU-16-NW SOLENOID 3&4 INPUT #3
1 OR-18 + VOLTS
200-A79 BK-16-GXL
B
H795-PK E971-GN E971-GN
COOLANT TEMPERATURE 84 995-A12 BU-18-GXL G828-A118 WH-18-GXL G833-A21 PK-18-GXL 2 BK 18 GROUND SENSOR 2 2 HIGH MOUNT T856-J6 WH-16-NW
Y777-A95 OR-18-GXL U773-A57 PK-18-GXL 280-3921 Y751-A88 OR-16-GXL 3 3 J-C12
PARTICULATE TRAP #2 DIFFERENTIAL PRESSURE 85 3 WH 18 SIGNAL 277-8354 T857-J7 GN-16-NW PASSIVE MAGNETIC INPUT #12
86 4 AP-T1 128-4182 1539693 NOTE G808-BU 1 G808-BU
C & F VEHICLE SPEED 229-BK - BATTERY
87 G829-A2 GN-18-GXL 1 K737-J25 BR-16-NW A BRAKE G809-GN 2 G809-GN
ARD IGNITION PRIMARY RETURN 88 Y751-A88 OR-16-GXL A-T1 131-1505 K739-J28 BU-16-NW B COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR INPUT #13
A-C41 1 200-AP1 BK-4 SOLENOID 5&6
ARD MAIN FUEL PRESSURE SENSOR 89 Y747-A108 BR-18-GXL 229-BK
90 G829-A64 GN-18-GXL 2304013 AP-T2BOOT2 SPARKPLUG WIRE ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK - BATTERY
Y743-A107 OR-18-GXL G829-A42 GN-18-GXL ECM GND
1
268-1669 C986-BR ACCELERATOR PEDAL POSITION
EXHAUST GAS TEMPERATURE 2 (COMBUSTION DETECTION) 91
G828-A117 WH-18-GXL SPARKPLUG +8V RD A C985-BU C985-BU
G829-A43 GN-18-GXL 1 + VOLTS CRANKCASE PRESSURE SENSOR 229-BK
92 - BATTERY
DPF SENSOR RETURN
PARTICULATE TRAP #1 OUTLET TEMPERATURE
93
94
U782-A83
Y742-A76
PK-18-GXL
PU-18-GXL A-S2
G829-A41 GN-18-GXL
G829-A119 GN-18-GXL
G829-A119 GN-18-GXL
E795-A121 YL-18-GXL
2
3
GROUND
SIGNAL
284-5320 2775439
AFT INJECTOR CONNECTIONS WITHOUT BRAKE ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR
G840-PU INPUT #8
G829-A120 GN-18-GXL F-C4 ACCELERATOR PEDAL POSITION SENSOR J403/P403
229-BK -BATTERY
INLET MANIFOLD AIR TEMPERATURE 95 C967-A15 BU-18-GXL COOLING FAN ARC
FUEL TEMPERATURE 96 F421-A13 YL-18-GXL A-C42 1539693 NOTE A J906-BR IGNITION KEY SWITCH
2304013 GND F-S1 SOLENOID SUPPRESSOR
97 X989-F16 OR-16-NW A IVA 3
G833-A47 PK-18-GXL X989-F8 OR-16-NW X989-F16 OR-16-NW X986-F4 YL-16-NW
98
G828-A118 WH-18-GXL 1 + VOLTS ARD COMBUSTION MAF F-C1 B
INJECTOR 5+6 ACTUATOR #1 HIGH SIDE 99 T860-A25 OR-16-HV G829-A120 GN-18-GXL 2 GROUND DELTA PRESSURE SENSOR 1552252 X989-F17 OR-16-NW F-C5
INJECTOR 6 ACTUATOR #2 RETURN 100 T990-A84 BR-16-HV G833-A45 PK-18-GXL Y923-A122 PU-18-GXL 3 SIGNAL 284-5320 X986-F4 YL-16-NW F-S2 1539693 FORE HARNESS AFT HARNESS
INJECTOR 3 ACTUATOR #2 RETURN 101 T987-A85 GY-16-HV G833-A46 PK-18-GXL X984-F5 BR-16-NW CONNECTORS
INJECTOR 5 ACTUATOR #2 RETURN 102 T989-A86 BU-16-HV G833-A44 PK-18-GXL T864-F15 YL-16-NW T864-F18 YL-16-HF X989-F17 OR-16-NW A IVA 4 CONNECTOR
A-T2 131-1505 A-T3 7H-1176 T856-F6 WH-16-NW BRAKE SOLENOID J-C1, J-C2 BRAKE SOLENOID
INJECTOR 4 ACTUATOR #2 RETURN 103 T988-A87 PU-16-HV A-S3 G833-A77 PK-18-GXL 200 BK-16 T857-F7 GN-16-NW T864-F19 YL-16-HF X984-F5 BR-16-NW B
5 & 6 CONNECTOR E-C1, E-C2 3 &4 CONNECTOR
INJECTOR 1+2 ACTUATOR #1 HIGH SIDE 104 T858-A23 GY-16-HV G833-A21 PK-18-GXL A-C16 L-C1 L-C2 1 1
X989-F8 OR-16-NW F-S3 BRAKE SOLENOID
T962-A29 WH-16-HV CONNECT TO A-C35 F-C6 J-C12 J-C11
INJECTOR 6 ACTUATOR #1 RETURN 105 1552269 3E3364 1552269 X988-F9 PU-16-NW T860-F14 OR-16-NW T860-F20 OR-16-HF 2642407 1 & 2 CONNECTOR
INJECTOR 3 ACTUATOR #1 RETURN 106 T959-A18 BR-16-HV 1 OIL RECOVERY COIL GND ARD GND IF OPTION IS USED
INJECTOR 5 ACTUATOR #1 RETURN 107 T961-A28 GN-16-HV U781-A96 YL-18-GXL Y921-A101 GN-18-GXL 1 1 Y921-L1 GN-18-GXL T961-F10 GN-16-NW T860-F21 OR-16-HF T860-F21 OR-16-HF 1 J-C10
Y922-A102 OR-18-GXL 2 2 Y921-L2 OR-18-GXL 2 PUMP T962-F11 WH-16-NW F-S4
INJECTOR 4 ACTUATOR #1 RETURN 108 T960-A19 BU-16-HV T864-F18 YL-16-HF 2 INJECTOR 5
ARD IGNITION PRIMARY HIGH SIDE 109
110
Y750-A111 YL-16-GXL A-S4
U781-A94 YL-18-GXL
LOW MOUNT IGNITION COIL T989-F12 BU-16-NW
T990-F13 BR-16-NW
X988-F9 PU-16-NW X988-F22 PU-16-NW
X988-F23 PU-16-NW
T961-F24 GN-16-HF
T989-F26 BU-16-HF
3
4
INJECTOR 1 ACTUATOR #2 RETURN T985-A89 WH-16-HV T860-F14 OR-16-NW
111 U781-A3 YL-18-GXL C800-A97 GY-18-GXL T864-F15 YL-16-NW F-C7 IVA 2
112 CF-C1 CF-C2 F-S5 (+) BATTERY
INJECTOR 2 ACTUATOR #2 RETURN 113 T986-A90 GN-16-HV
C801-A98 OR-18-GXL 2304014 2304013 T961-F10 GN-16-NW T961-F24 GN-16-HF 1539693 CONNECTOR
C803-A99 BR-18-GXL 304mm PIGTAIL X988-F22 PU-16-NW E-C8 ACRONYM DESCRIPTION
114 Y748-A109 WH-18-GXL T846-A100 YL-18-GXL
1 Y750-CR1 YL-16 1 1
IGNITION COIL
A
IVA 5
INJECTOR 3+4 ACTUATOR 1 HIGH SIDE 115 T859-A24 WH-16-HV 2 200-CR2 BK-16 2 2 F-S6 T856-F6 WH-16-NW B (+) BATTERY SWITCHED
Y734-A104 BU-18-GXL LOW MOUNT T962-F25 WH-16-HF ASO AIR SHUTOFF
INJECTOR 1 ACTUATOR #1 RETURN 116 T957-A16 PU-16-HV A-S5
Y737-A105 YL-18-GXL
3 Y751-CR3 OR-16 3 3 T962-F11 WH-16-NW IVA 1
277-8354 F-C8
117 Y748-A60 WH-18-GXL Y738-A106 GY-18-GXL AP-T3 128-4182
2642407 IVA 6 CONNECTOR STARTING CIRCUIT
INJECTOR 2 ACTUATOR #1 RETURN 118 T958-A17 YL-16-HV Y748-A63 WH-18-GXL Y743-A107 OR-18-GXL
COIL JUMPER F-S7
CONNECTOR EOR END OF RAIL
119 Y748-A67 WH-18-GXL 284-2407 200-AP2 BK-4
1
T989-F12 BU-16-NW T989-F26 BU-16-HF T860-F20 OR-16-HF 1 E-C6
120 Y748-A73 WH-18-GXL
Y747-A108 BR-18-GXL AP-T4 BOOT2 T864-F19 YL-16-HF 2 INJECTOR 6
J-C9 MAF MASS AIR FLOW
Y748-A73 WH-18-GXL SPARKPLUG WIRE (-) BATTERY / SENSOR RETURN
F-S8 T962-F25 WH-16-HF 3
1

Y748-A67 WH-18-GXL 268-1669

SPARKPLUG L T990-F13 BR-16-NW T990-F27 BR-16-HF T990-F27 BR-16-HF 4
INJECTOR 1 ARD CAT REGENERATION SYSTEM
Y748-A63 WH-18-GXL 2775439 SENSOR / ACTUATOR SUPPLY
U782-A83 PK-18-GXL Y748-A60 WH-18-GXL F-C9 CONNECTOR
T857-F7 GN-16-NW CGI CLEAN GAS INDUCTION
A-S7 Y733-A103 PU-18-GXL
T856-F6 WH-16-NW 1539693 E-C5
Y749-A55 GN-18-GXL X988-F23 PU-16-NW IMAP INLET MANIFOLD AIR PRESSURE
U782-A91 PK-18-GXL Y749-A53 GN-18-GXL X986-F4 YL-16-NW A
IVA 6
U782-A93 PK-18-GXL X984-F5 BR-16-NW T857-F7 GN-16-NW B SIGNAL PLUS TO ECM
U782-A113 PK-18-GXL
Y749-A59 GN-18-GXL IVA INLET VALVE ACTUATOR SIGNAL MINUS TO ECM
Y749-A35 GN-18-GXL INJECTOR 6
U782-A114 PK-18-GXL Y753-A82 OR-18-GXL CONNECTOR TSR TEMPERATURE SENSOR RETURN
Y750-A111 YL-16-GXL J-C8 IVA OIL PRESSURE
Y749-A110 GN-18-GXL
Y751-A88 OR-16-GXL SENSOR CONNECTOR PSR PRESSURE SENSOR RETURN CONTROL PLUS FROM ECM
A-S8
AIR INLET SHUTOFF E-C4 CONTROL MINUS FROM ECM
Y749-A35 GN-18-GXL
Y749-A53 GN-18-GXL MANUAL AIR
Y749-A55 GN-18-GXL AR-C39 AR-C40 R-C1 IVA 5 INJECTOR 5 INJECTOR 4 IVA 4 IVA 3 INJECTOR 3 INJECTOR 2 J1587 DATA LINK
INLET SHUTOFF
Y749-A59 GN-18-GXL 3E3364 1552269 CONNECT TO 1552269 OPERATOR INTERFACE CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR
386-AR115 PK-18-GXL 1 1 A-C39 1 OEM CIRCUIT J-C7 J-C6 E-C10 J-C5 J-C4 E-C9 E-C7 J1939 DATA LINK
2 2 2
WHEN USED
386-AR112 PK-18-GXL NOTE J AR-C38
1552269 CONNECT TO AIR INLET
OEM CIRCUIT
CGI ACTUATOR
CONNECTOR TOP VIEW OF ENGINE
AR-S11 OEM CIRCUIT A-C24
386-AR116 PK-18-GXL 1 A-C38 1 BK-18
SHUTOFF RELAY OEM CIRCUIT
386-AR116 PK-18-GXL K739-AR127 BU-18-GXL 2 WHEN USED 2 BK-18
241-88371
386-AR116 PK-18-GXL
R-T2 131-1497 NEG POS COOLANT TEMPERATURE
1
SENSOR CONNECTOR ARD MAIN FUEL
NOTE J VEHICLE A-C11
WIRE1914 OR-10 CONTROL VALVE
233-6196 BATTERY CONNECTOR
H807-A33 YL-18-GXL
E795-A121 YL-18-GXL A-C14
Y923-A122 PU-18-GXL R-T1 131-1494 AIR INLET TEMPERATURE
Y921-A101 GN-18-GXL AIR INLET SENSOR CONNECTOR
Y922-A102 OR-18-GXL
1
A-C37 ARD PILOT FUEL SYMBOL DESCRIPTION
SHUTOFF SOLENOID
2285826 CONTROL VALVE
CONNECTOR ABBREV COLOR BLADE, SPADE, RING,
ARD COMBUSTION MAF A-C3 OR SCREW TERMINAL
264-5732
DELTA PRESSURE SENSOR RD RED
CONNECTOR SPLICE
A-C42 WH WHITE
A-C25 A-C50 P-C1 P-C2
2305011 RE01 2305010 RE01 2305010 2305010 OR ORANGE CIRCUIT NOT CONNECTED
16 Page, Color 2, (Dimensions: 34 inches x 24 inches)

10 9 8 7 6 5 4 3 2 1
U781-A3 YL-18-GXL 1 1 U781-P1 WH-16 1
YL YELLOW
22 21 20 19 18 17 16 15 14 13 12 11 U782-A91 PK-18-GXL 2 2 U782-P2 GN-16 2
ARD COMBUSTION ELECTRICAL CONNECTION
Y746-A92 PK-18-GXL 3 Y746-P3 PK-16 PARTICULATE TRAP 1 TO MACHINE STRUCTURE
32 31 30 29 28 27 26 25 24 23 3 3
AIR CONTROL VALVE PK PINK
Y741-A61 YL-18-GXL 4 4 Y741-P4 YL-16 4 SINGLE FILTER CONNECTION
44 43 42 41 40 39 38 37 36 35 34 33 Y742-A76 PU-18-GXL 5 5 Y742-P5 GN-16 5 CONNECTOR BK BLACK
52 51 50 49 48 47 46 45 U782-A113 PK-18-GXL 6 6 U782-P6 BU-16 6 A-C27 IVA EOR INTERNAL ELECTRICAL
CONNECTOR GY GRAY CONNECTION TO SURFACE
60 59 58 57 56 55 54 53 A-C15 OF COMPONENT
PU PURPLE
68 67 66 65 64 63 62 61
A-C26 A-C51 H-C1 H-C2 BR BROWN CONNECTOR
76 75 74 73 72 71 70 69
2397353 RE01 2397352 RE01 2397352 2397352 ARD COMBUSTION
88 87 86 85 84 83 82 81 80 79 78 77
U781-A94 YL-18-GXL 1 1 U781-H1 WH-16 1 AIR CONTROL VALVE GN GREEN ATCH WIRE, CABLE
98 97 96 95 94 93 92 91 90 89 U782-A93 PK-18-GXL 2 2 U782-H2 GN-16 2 CONNECTOR BU BLUE COMPONENT
Y777-A95 OR-18-GXL 3 3 Y777-H3 PK-16 3 PARTICULATE TRAP 2 A-C27
110 109 108 107 106 105 104 103 102 101 100 99
Y754-A72 GY-18-GXL 4 4 Y754-H4 YL-16 4 DUAL FILTER CONNECTION
120 119 118 117 116 115 114 113 112 111 Y776-A81 BR-18-GXL 5 5 Y776-H5 GN-16 5 H# CIRCUIT GROUPING
U782-A114 PK-18-GXL 6 6 U782-H6 BU-16 6 DESIGNATION

OEM SUPPLIED
JUMPER

160-7689 THIS SCHEMATIC IS FOR THE C13 ON-HIGHWAY ENGINE (S/N: LEE1-840)
DIAGRAM WIRING PART NUMBER 238-6712 CHG 11
KENR5894-02

13 1

23 14 CGI ABSOLUTE
31 24
PRESSURE SENSOR
39 32
CONNECTOR
47 40
A-C5 COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH KEY
57 48 IN OFF POSITION AND ENGINE NOT RUNNING.
70 58
230-4011

IGNITION COIL DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.

RED CONNECTOR
A-C23 ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES.
CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
2 1
RIGHT SIDE VIEW OF ENGINE TOP VIEW OF ENGINE
230-4014
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR
ENGINEERING APPROVAL.

155-2269 153-9693
1 2 3
INLET MANIFOLD
AIR PRESSURE ARD PILOT FUEL ARD MAIN FUEL DESIGNATION DESCRIPTION PART NUMBER CHG LVL
CRANKCASE PRESSURE SENSOR CONNECTOR
SENSOR CONNECTOR PRESSURE SENSOR PRESSURE SENSOR A MAIN ENGINE HARNESS 291-9127 00
A-C6 CONNECTOR CONNECTOR
A-C41 AR MAIN ENGINE HARNESS W/ ASO 286-8235 00
2 1
B FORE INJECTORS A-C18 A-C20 C LOW COIL JUMPER HARNESS 280-2407 00
A B
CONNECTORS
A-C30, A-C31 AFT INJECTORS F INTERNAL HARNESS (AFT W/O BRAKE) 292-5550 00
SECONDARY ENGINE CONNECTORS H OEM JUMPER XXX-XXXX 00
239-7353 SPEED/TIMING A-C34, A-C35 J INTERNAL HARNESS (AFT) 292-5551 00
SENSOR CONNECTOR E INTERNAL HARNESS (FORE) 292-5549 00
(CAMSHAFT) N ARD SINGLE DPF 275-8739 00
155-2273 A-C7
237-0227 P OEM JUMPER XXX-XXXX XX
U CGI MAF DELTA P JUMPER HARNESS 278-5325 00
INLET MANIFOLD K DPF DUAL FILTER XXX-XXXX XX
AIR TEMPERATURE W CRANK CASE CONDENSATION PUMP JUMPER 283-3733 00
SENSOR CONNECTOR
1 6
L OCV FILTER PUMP JUMPER (FRONT) 292-0986 00
2 5
A-C9
3 4
GRAY ARD FUEL ENABLE L OCV FILTER PUMP JUMPER (REAR) 292-5609 00
3 2 1
VALVE CONNECTOR
A-C17

230-5011 NOTE A: WIRES TWISTED ONE TWIST PER 25mm.

230-4013 NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT
3E-3382
TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
DO NOT CONNECT TO GROUND.
6 1 NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
RED 5 2
NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION
3 2 1 TO THE BATTERY IS NOT REQUIRED.
4 3
ARD TURBO OUTLET AND NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
FLAME DETECT SENSOR VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
CONNECTOR SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
A-C22
FUEL TEMPERATURE THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
155-2252 239-7349 155-2272 SENSOR CONNECTOR OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,
A-C10 ARD BOUNDARY J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/- 5 VOLTS
TEMPERATURE SENSOR OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
12 11 10 9 8 7 CONNECTOR NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE
TIMING CALIBRATION (TC) A-C21
1 4 PROBE CONNECTOR MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO
2 3 A-C12 THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED
OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
1 2 3 4 5 6
CGI DELTA PRESSURE NOTE G: FOR HIGH FUEL FILTER MOUNT, WIRE G833 A46 WILL CONNECT TO
ENGINE OIL SENSOR CONNECTOR SIDE 1 ON THE SPLICE. FOR MID FUEL FILTER MOUNT, WIRE
PRESSURE SENSOR A-C33 G833 A46 WILL ATTACH TO SIDE 2 OF THE SPLICE (AS SHOWN).
CONNECTOR
A-C4 NOTE H: ARD GROUND WIRE IS PART OF SPARKPLUG WIRE P/N 286-7949.
3E-3376 230-5008 264-2407 238-8245 NOTE J: WIRING ONLY EXISTS ON HARNESS 286-8235 FOR THE AIR INLET SHUTOFF
OPTION. ON ENGINES WITHOUT AIR INLET SHUTOFF OPTION, WIRE
RED 386 DOES NOT EXIST AND WIRE K739 CONNECTS ECM J2 PIN 14 TO
RED PARTICULATE PARTICULATE A-C34 PIN 3.
PRIMARY ENGINE TRAP 1 SINGLE TRAP 2 DUAL
4 1 SPEED/TIMING NOTE Z: THE CONNECTOR ON THIS SCHEMATIC IS BLACK AND CONNECTS DIRECTLY
2 1 3 4 OIL RECOVERY FILTER CONNECTOR FILTER CONNECTOR
3 2 SENSOR CONNECTOR A-C25 A-C26 TO SERVICE TOOL CABLE 157-4829. THE DIAGNOSTIC CONNECTOR NOT
4 3 (CRANKSHAFT) PUMP CONNECTOR
1 2 A-C16 SHOWN HAS +BATTERY ON PIN (A) AND -BATTERY ON PIN (B). THIS
A-C8
FRONT VIEW OF ENGINE LEFT SIDE VIEW OF ENGINE REAR VIEW OF ENGINE CONNECTOR IS GRAY AND CONNECTS TO SERVICE TOOL CABLE 139-4166.