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Petroleum Transactions: Helical Buckling of Tubing Sealed in Packers
Petroleum Transactions: Helical Buckling of Tubing Sealed in Packers
~~E
~~~ 'l.UAI ~'
AREA
AREA
A,
AREA
Ao
~- - r~
J
I
:J
<I
8Z I ..J
0. aZ
III Z I <I Z
>
i= J:
III I
I 'i=" '"J:~
>
iii ~ I iii Z
~ m
d
I
o
lL
W
d
I
I
NEGATIVE F
(TENSION)
POSmVE F
(COMPRESSION)
__________~___ i2_~:~- I
J
'&::---$-B
C
I 0-
..J
NEGATIVE Fp I <I POSmVE Fp
(TENSION) (COMPRESSION)
W w
:J 8Z \ .J S
<I Z \
<I \
III Z ,\ III Z '\
>
~ II
III \
,, > '"
~ ~
'\
'\
Ii! ~
z !!!
....
" .........v
"
~ !!
J:
""-
..... " "- ....
F'Ic;. 7-FoBCE-LENGTH CHANGE CURVE. FIG. 8-ADDITIONAL FORCE·LENGTH CHANGE CURVE.
~200 ~ III
V
I
\.
"Z
III
i ~
I ~7
~
I
FIG. 9-FoRCE·UNGTH CHANGE CURVES-ExAMPLE CAsE.
: ~
~I~ ! ~.~~r- f-
Slj;q
:.u r-~N ~
l"- I 1 L '*1:> ...
-1200 !~
"I~ u
0
l/F- .-<'.c>21 .L
-- "-
I
- - - --~ - - -1-- ':f- <I~i._
- - - - -- - INmAL PICIC-UP LV K lLs\.~ ..
G)~::t
V~o'f~
./
~;;~":D
1,,\ 1,50 li!~i
I
I
I, I
o"
_0.:
/
v I
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1V
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~-
E - - ct\.. j100
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VI
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I
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.;-"i
~
~ ',c>/r;
I
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r\. '+50 / I
I
.¥....
I 'I.. ;
NE~T1VE Fp (TENStON) 1\A POSrTIVE FD (CCMPRESSION)
/
I
I )1
+60 J +80
J POUNDS
J. +.., OF
~.;..800I'1~ -20 ~a
~
-40 +20
f-- "z r THOUSANDS _
I
I /
i~
I wZ
I
~5= -50 AI 100 !2
zS~~
__ \
r~~
I /
I
I 1 -too / I
FiG. 10-ADDITlONAL FORCE·LENGTH CHANCE CuRvE-EXAMPLE FIc. ll-FINAL CoNDITIONS IN THE TuBINc vs
CAsE. INITIAL SUCKOFF OR PICKUP.
. . . . . (19)
I
~I
Si = ., 3 [R= (Pi
R= _- 1Po)]:+ [PiR=- _R=P.
I
CT.]:' , I
1 + u. ± R < S,
I So
120
,,
I ,vs. So
I ,y
. . . . .(20) , ,;- V
in which 100
,
I
,
u. =DrF
- ,~-.
41
(21) 10
/
i
I AFTER PRESSURE ANC
I TSMrDERATURE
I
NGESrI LJ
~
/
//
and ,
I
./-~ j
: p ~y /
F.*
,,'"
60
CT. = A, (22) s,
1J ........ ~ V
The proof of Inequalities 19 and 20 is given in the Appendix.
In Inequalities 19 and 20, the sign of u.
and u./R to
co l'o
- - -tt- I
:rIO
215
'" 1/
14"I TEMPERATURE CHANGES r-
BEFORE PRESSURE AN",_
I
be chosen is the one which gives the greatest values for So 20
Itig
and Si'
However, if the tubing is not buckled after pres- >-,
I
/
sures and temperature are changed (i.e., if F,* " 0), then 80 60 40 20
I V 20 40 60 80
u. = O. lNIT1AL. PICK-uP. THOI.JSAND POUN;:)S INmA1. Sl..ACKoOFF. THOUSAND POUNOS
JUNE, 1962
· Consider first the case of a packer permitting free adequate for cases involving combined stresses. Neverthe-
motion. Calculations of !ll" and ~. are straightforward. less, this criterion (as all the others) is only an approxima-
Means for calculating the length change AI-. due to radial tion, and one cannot claim that permanent corkscrewing
forces are given in Ref. 5. The only new problem pert<lins will occur at conditions exactly corresponding to Inequality
to the length change AI-, due to helical buckling. 19 or Inequality 20. One might only be sure that no per-
If the neutral point is in the lowermost section, there manent corkscrewing will take place whenever s, and s.
is no problem. If the neutral point is in the second section are both appreciably less than the yield strength s. Similarly,
from bottom, then separate calculations must be conducted there is no doubt that the tubing will take a permanent
for the two lowest sections. Means for treating the lower- set whenever either s, or s. become appreciably greater
most section have already been explained (see "Case of than s.
Neutral Point Above the String"). For the second section Another criterion adequate for cases involving combined
from bottom, one must consider that the fictitious force stresses is that based on maximum-shear-stress theory.
F/1 is Using this criterion would lead to calculated values of s,
F/1 = F, - wL, . (27) and s. which in some cases could be up to 15 per cent greater
where F, and w are given by Eqs. 4 and 5, respectively, than those calculated with Inequalities 19 and 20. Exten-
and L, is the length of the lowermost section. Similar equa- sive research on yielding reported in the literature'" has not
tions -and procedures would be used, if needed, for sections positively established either one of the theories as the more
higher in the string. accurate. If the maximum-shear-stress criterion were closer
to reality, tubing could take a permanent set before this
For packers permitting no motion, problems involving no is indicated with Inequalities 19 and 20.
helical buckling may be solved by means developed in
Ref. - 5. On the other hand, problems involving helical 6. The only fictitious force considered in this paper is
buckling become very complex and will not be treated the one due to pressures, given by Eq. 4. Actually, another
here. fictitious force--due to the momentum of flowing fluid-
also contributes to buckling. This force has been disre-
garded, as its effects are negligible except in some gas
ASSUMPTIONS wells. The expression of this force is given in the Appendix.
The foregoing investigation is based upon the follOWing
assumptions. NOMENCLATURE*
1. The existence of couplings·is disregarded in the defi- A, = area corresponding to tubing ID
nition of radial tubing-to-casing clearance r. This means
it is assumed that along most of the length between cou- A. = area corresponding to tubing OD
plings the tubing contacts the casing. Experiments with A" = area corresponding to packer bore ID
models showed that such an assumption is valid when the A. = cross-sectional area of the tubing wall
pitch is not large compared to the distance between cou- D = OD of the tubing
plings. This is generally the case close to the packer, and E = Young's modulus (for steel, E = 30 X 10· psi)
not to the neutral point. Since the lower portion contri-
buted for most of the length change (or force), it is felt F = force (positive if a compression)
that the assumption made is justified, although calculated F. = actually existing pressure force at the lower end
values of AI-. are slightly too large. of the tubing subjected to no restraint in the
2. It is assumed that tubing buckles whenever subjected packer, given by Eq. 8
to any fictitious force, however small. Actually, buckling F, = fictitious force in presence of no restraint in the
starts if this force is greater than some minimum critical packer, given by Eq. 4
value; which for 2% -in. OD tubing is of the order of F" = packer-to-tubing force
500 lb. As this is very small compared to fictitious forces F. = force in the tubing at the surface
encountered in actual problems, the assumption is valid. F. * = actually existing force at the lower end of tub-
3. Ina hole which is not vertical, helical buckling occurs ing, due both to pressures and packer restraint,
only if the fictitious force is greater than some minimum given by Eq. 15
value,'" which depends on hole inclination. As drill collars
are heavy and stiff, only a slight deviation from vertical F,* = fictitious force in presence of packer restraint,
given by Eq. 16
is sufficient to keep them from buckling. Applying the
same criteria'" to tubing which is light and limber, one F /1. = fictitious force for the upper of two sections
finds for 2% -in. OD tubing, for instance, that helical buck- of a combination string of tubing
ling will occur when the fictitious force exceeds 1,250 lb if I = moment of inertia of tubing cross-section with
the hole is inclined 1 0, and 4,000 lb if the hole inclination is
10°. As these forces are small compared with those actually respect to its diameter: I = ~ (D' - d') where
encountered, the assumption is justified In a hole inclined as D is OD and d is ID
much as 60°, the corresponding threshold fictitious force
j = defined by Eq. 25
is 23,000 lb, which is often not small compared to fictitious
forees .in actual problems. In highly inclined holes, there- L = length of the tubing •
fore, the calculated enlongation ill.: would frequently be n = distance from the lower end of the tubing
somewhat too large. (packer) to the neutral point
4. As already pointed out in several places in this paper, p = pitch
friction between the helically buckled tubing and the cas- P; =pressure inside the tubing at the packer level
ing is not taken into consideration.
5. Inequalities 19 and 20, pertaining to permanent cork- "All equaUODS pertain to a system of consistent units. e.g.. pressares
screwing, are derived from the criterion for yielding based in psi. forces in lb. densities and pressure gradients in Ib/cu in. (which
is the same as psi/in.). weights per unit length in lb/in.. and lengths
on maximum-distortion-energy theory, which is considered in in.
length REFERENCES
f3 = coefficient of thermal expansion of the tubing 1. Webber, J. C.: "Fundamental Forces Involved in the Use of
material (for steel, f3 = 6.9 X 1O-c/1°F) Oil WE'll Packers", Trans., AIME (1949) 186,271.
=
B drop of pressure in tlie tubing due to :flow per 2. Lubinski, A. and Blenkarn, K. A.: "Buckling of Tubing in
Pumping Wells, Its Effects and Means for Controlling It",
unit length Trans., A1ME (1957) 210, 73.
=
AL over-all tubing length change due to :flow and 3. Seldenrath, T. ~d Wright, A. W.: "Note on Buckling of
to changes of pressure, temperature and density, Tubing in Pumping Wells", Trans., AIME (1958) 213, 396.
given by Eq. 13 4. Klinkenberg, A.: "The Neutral Zones in Drill Pipe and Casing
and Their Significance in Relation to Buckling and Collapse",
tll.,.= length change of the tubing due to Hooke's law, Drill. and Prod. Prac., API (1951) 64.
given by Eq. 6 5. Lubinski, A.: "Influence of Tension and Compression on
tll.,. = length change of the tubing due to helical Straightness and Buckling of Tubular Goods in Oil Wells",
buckling, given by Eq. 7 Proc., 31st Annual Meeting API, Prod. Sec. IV (1951) 31, 31.
6. Te-.xter, H. G.: "Various Methods of High Pressure Testing
tll.,.= length change of the tubing due to radial pres- Oil Country Tubular Material", Pet. Engr. (March, 1953)
sure forces and :flow through the tubing, given 25, No.3, B-45.
by Eq. 11 7. Lubinski, A.: "A Study of the Buckling of Rotary Drilling
AL. = length change of the tubing due to temperature String", Drill. and Prod. Prac., API (1950) 178.
change, given by Eq. 12 8. Lubinski, A. and Woods, H. B.: "Factors Affecting the Angle
of Inclination and Dog.Legging in Rotary Bore Holes", Drill.
AI-. = length change of the tubing due to slackoff or and Prod. Prac., API (1953) 222.
pickup before pressure, temperature, density 9. Woods, H. B. and Lubinski, A.: "Practical Charts for Solving
changes and :flow Problems on Hole Deviation", Drill. and Prod. Prac., API
(1954) 56.
!!.L. = over-all tubing length change due to initial
10. Hill, R.: The Mathematical Theory of Plasticity, The Claren·
slaCkoff or pickup followed by pressure, tem- don Press, Oxford (1950) 15.
perature and density changes, given by Eq. 14 11. Timoshenko, S.: Strength of Materials, Part I, ElemJentary
AL' = length change of the tubing due to application Theory and Problems, Second Ed., D. Van Nostrand Co., Inc.
of force F (1940). .
!!.L': = length change due to helical buckling when the .12. Timoshenko, S.: Stren.th of Materials, Part 11, Second Ed.,
D. Van Nostrand Co., Inc. (1941).
neutral point is above the upper end of the 13. Woods, F. S.: Advanced Calcu.iu.s, Ginn & Co. (1943).
string .
14. Southwell, R. V.: Theory of Elasticitr, Second Ed., Oxford
!!.L" = length change necessary to bring the end of the U. Press (1941).
tubing to the packer
M'. = change in pressure inside the tubing at the APPENDIX
packer level
Symbols defined in the ''Nomenclature'' will be used in
=
M'o change in pressure outside the tubing at the the Appendix. Additional symbols, or symbols already used
packer level but with a somewhat different meaning, will be defined
ilp, = change in surface tubing pressure
when first encountered.
tlpo = change in surface annulus pressure
ilp, = change in density of liquid in the tubing LONG, WEIGHTLESS STRING OF PIPE OR
tlpo = change in density of liquid in the annulus RODS SUBJECTED TO COMPRESSION,
tlt = change in average tubing temperature BUT NO PRESSURES
p. = density of liquid in the tubing Let the follOwing designations be made.
po = density of liquid in the annulus L = initial length, i.e., length of the string not sub-
v = Poisson's ratio of the material (for steel, v = jected to compression F,
0.3) L. = length of the string subjected to compression F,
fTc = defined by Eq. 22 L,. = length of the helix (measured along its axis),
0". = bending stress at the outer fiber, given by 0". = average axial stress (positive if compressive),
x = rcos [yp:
2"s J
+ 4;;-''': , (41)
2-rrs ]
0L.,.J"'~ ,
y = r sin [ y p' + 4-rr=r= ' (42)
~
B lr
and
. . . • (43) o ,A X
·Eel. 168 of Ref. 11. with changed notation. FIG. 14-(LErr) DEVELOPMENT OF THE HEUX.
uRef. 11. Eel. 184 with changed natation. The bending moment is FIG. 15-( CENTER) PROJECTIONS OF THE HEUX.
:eplaced by EIC. FIG. 16-(RrGHT) FORCES ON TUBING IN ABSENCE OF FLUIDS.
Substituting Eq. 62 into Eq. 61. and the result into Eq. 63,
r from which Eq. 2, used but not proven m the body of the integrating and substituting Eq. 1 into the result of the
paper, is obtained. integration, Eq. 7 in the body of the report is obtained.
Substituting into this equation numerical values en- Consider now the case of the neutral point above the
countered in actual problems, one finds values of p which upper end of the string. Eq. 63 still bolds true, except that
always satisfy the two assumptions. the lower integration limit is n - L (see Fig. 13). Pr0-
Well..Jrnown expressions for the bending moment M and ceeding as with Eq. 63 and using Eq. 25, Eq. 24 in the
the bending stress u~ are body of the report is obtained.
M =
ElC . . • . . . • _ . . (54)
and GENERAUZATION TO TAKE INTO ACCOUNT
THE PRESENCE OF STATIONARY FLUIDS
• . • . • . . • . . (55)
NO FLUIDS
Substituting Eqs. 45 and 54 into Eq. 55, we obtain in Consider a string of tubing subjected at its lower end to
view of Assumption 1, a compressive force Fp which buckles the string, as shown
211'''EDr ~ in Fig. 16. A packer creates a bending moment M~ at the
. . . • (56) lower end. There is no fluid either inside or outside the
string.
Eliminating p between Eqs. 53 and 56, Consider any cross-section XX'. For the sake of sim-
Dr plicity, this cross-section is chosen in the unsupported por-
u& = 41 F. . - . . . . . . . . . (57)
tion of the string, i.e., below the level at wbich the belically
buckled string contacts tbe wall. of the bole. For a cross~
GENERALIZATION TO A STRING OF PIPE section located higber. the equation to be derived would
OR RODS WHICH ARE NOT WEIGIITLESS have additional terms, but the gist of the arguments and
final conclusions would be the same.
Let e denote the relative elongation of the string due to The forces acting on the portion of the string below XX'
helical buckling. This relative elongation may be expressed are the end force F" and the weight W, shown in Fig. 16.
in terms of parameters of Fig. 14. Thus, The end force F, does not depend OD the choice of the
e ==
p- vp·
+~ 4r.~r cross-section; therefore, Fp is a concentrated force. On the
other band, W is the weight of the portion of the string
p
located below the cross-section XX'. As W depends on the
= 1 - J 1 + 4,<": location of the c:ross-section. W is a distributed· force.
'1 p' • The bending moment M. at the cross-section XX' is
which becomes. in view of Assumption 1 stated in the equal to
preceding section, M. = M.(Fp) + M.(W) + M_ . . . . . (64)
2T=Y: where M.(F'P) and M~(W) are moments of the forces 1''Jl
e =: - - . - . • • • . • • • • . • (58) and W with respect to the center 0 of the croswection
p'
For a weightless string, the pitch p and the corresponding XX'.
relative elongation e are constant. On the other hand, if the OUTSIDE PRESSURE
string is not weightless. both p and £ vary along the string. Consider now that fluid is placed in the annulus. The
To indicate this. Eqs. 53 and 58 are rewritten with a sub- fluid subjects the Shoulder b c b g (see Fig. 17a) to a pres~
"'Ref. 14. Artide 111:. sure force denoted T. One might think that pressure forces
acting all the way around on the lateral Surface a b j h (Fig. 16). but also to a concentrated. tensile force (- V),
compensate each other, and that their resultant is nil. Such Fig. 11 (b), which actually does not exist.
is not the case, however, because Arcs a b and i h are not ( - Y) = AJ>o « « « (69)
•• • « « • •
equal. Therefore. the areas on the two sides of the pipe 2. BIJnding occurs as if the string were subjected not
are not equal either, and there is a resultant S of pressure only to a distributed downward force W (Fig. 16. but
forces acting on the lateral surface. Neither the magni- also to a distributed upward force We' Fig. 17{b).
tude nor the direction of the force S is known.
The following trick is used to calculate the combined ~EPRE~ (NO FLOW)
bending effects of forces T and S. Imagine that the packer Consider now that :fluid inside the tubing subjects the
and the portion of the string above XX' are removed. string to pressure forces T' and S' (see Fig. IRa) acting
Furthermore, imagine that the remaining portion of the on the Shoulder b'c'h'g" and on the lateral Surface
string is closed at both ends, as shown in Fig. 11 (b ), so a'b'i'h'. respectively. These forces are similar to forces T
that fluid has access all the way around the Solid and S previously considered. In addition. there is also an
abc d e g h i, as shown in Fig. 17 (b). This time, in addition upward force U' acting on the Area i'd'k'e',
to pressure forces T and S, pressme forces Yand N also act Imagine a completely closed container (Fig. ISb) whose
at the two ends of the solid. In view of Archimedes' law, shape is the same as the inside of the buckled portion of
the resultant of all these pressure forces is an upward force the string below XX', In addition to T' and S', pressure
W" equal to the weight of the displaced fluid. forces Y' and N' act on the waIls of this container. To
S + T + Y + N = W .. ,. . . . • . (65) satisfy equilibrium conditions. the resultant of all these
forces must be equal to the weight Wi of the liquid in the
from which the moment of W. with respect to Point 0 the container. .
is obtained
S' + T + V' + iii; == W. , (10)
M~(W.) = Mo(]) + M.(T) + M.(Y) . (66) from which we obtain
because M oN = O. Mo(Si + T) = Mo(- Y') + M.(W.) (71)
This may be rewritten Consider the moment with respect to Point 0 of pressure
M.(§ + T) = Mo( - Y) + Mo(W.,) • • (61) forces actually acting on the tubing, i.e., of forces S', T'
and U ' . From Eq. 71. this moment is
Without any fluid, the bending moment at 0 is given by
Eq. 64. Additional bending moment due to fluid is given M.($' + T + U) = M~[ (- V') + VI] + M.(W,)
by Eq. 61. Thus. the bending moment at 0 in the presence
of :fluid outside of the tubing is • • • • « • « • • « • • • • • • (12)
Withont any fluid. the bending moment at 0 is given
M. = [M.aFJ» + M.( - Y)] + M.(W + W.) + M& by Eq. 64. Additional bending moment due to :fluid is
. . . . • . . • • . . . • . (68) given by Eq. 12. Thus, the bending moment at 0 in the
presence of :fluid in the tubing is
By comparing Eqs. 64 and 68, the following conclusions .
are drawn pertaining to the bending effects of pressure act-
ing on the outside of a tubing set on a packer.
M. =: [Mo(F + M.( - V' +
p) if)]
. 1. Bending occurs as if the string were subjected not + M.(iii + W.) + M~, . • (73)
only to the concentrated mechanicaUy applied force F~ Comparing Eqs. 64 and 13, the following conclusions are
<I e
v U'
FIC. 17-Pussum: FoaCES Dm TO Fwm 0u'rsmE Ftc. IB-PREssmn: FoRCES DUE TO FLTJUI INSIDE
OJ'TmlINc. oJ'Ttmmc.
GENERAL CONCLUSION
M.(S' + T' + Z') = M.( - V') + Bg M.( - v
p)
JUNE. 1962
AL', = tL
s.dZ. . . . . " . . - . . (84)
p+dp
J
Substituting
Eq. 8.4. we obtain
1
from Eq. 83 and dZ from Eq. 81 into
JFL F. dF•.
I)
A
-l
Integrating, substituting FL from Eq. 82 and replacing
AdA. by 1/(R' - I}. we obtain
t r
,,",., _ 1
4UJ·- 8 L•
2ER'_I . ... " ....
(85
t
_J
udI.. lid!..
Ap, = Ap~ = O.
AY" _
...u..
3 -
l'
E.R= -8 1 L' " . . . .
(86)