DESIGN STIPULATION

1 Characteristics compressive strength of concrete 45.00

2 Types of cement OPC 53 G
3 Types of mineral admixture Micro fine & Flyash
4 Maximum size of aggregate 20.00
5 Minimum size of aggregate 10.00
6 Degree of quality of concrete Good
7 Types of Exposer Sever
8 Minimum Quality of Cement 360.00
9 Maximum W/C ratio 0.29
10 Concrete placing by pump
11 Chemical Admixture 0.90
12 standard density of 1 cement bag is 1440.00
13 Current Margin for Target Strengh (MoRT&H) 13.00
14 here, we take Standerd Deviation (IS 10262-2009)(Table 1) 5.00
13 Trial Quanitity 3.00

.
Dry volume of concrete ????
Wet colume of concrete 1.57
  Volume of Concrete 1.00

Ingradients
Volume of Aggregate type 1 (20 mm) 32.00
Volume of Aggregate type 2 (10 mm) 28.00
Sand Coarse (White) 0.00
Sand Fine (White) 40.00

Ingredients Weight (Kgs)

Cement ultra tech 350.00

SUYOG MICROFINE 20.00
Fly ash GNFC 120.00
Aggregate 6mm 621.27
Aggregate 10mm 528.35
Sand C 0.00
Sand F 722.09
Water 142.10
Admiture 4.41
W/C Ratio 0.29
2508.22

6.00
 SPECIFIC GRAVITY OF MATERIAL
N/mm2 1 Cement 3.15
KG 2 Microfine 2.88
KG 3 Flyash 2.20
mm 4 Aggregate 20mm 2.85
mm 5 Aggergate 10mm 2.77
6 Sand C (WHITE) 2.65
7 Water 1.00
kg 8 Admixture 1.08
% 9 Sand F (WHITE) 2.65
ચ
%
kg/m3
N/mm2
N/mm2
%

%
%
%
%

Specific Water Moisture Present Free Moisture

Correction Correction
Gravity Absorption % % Correction
3.15 0.00 0.00 0.00 0.00 0.00
2.88 0.00 0.00 0.00 0.00 0.00
2.20 0.00 0.00 0.00 0.00 0.00
2.85 0.90 5.59 0.00 0.00 -5.59
2.77 1.00 5.28 0.50 2.64 -2.64
2.65 3.66 0.00 0.00 0.00 0.00
2.65 1.40 10.11 0.90 6.50 -3.61
1.00 0.00 0.00 0.00 0.00 0.00
1.08 0.00 0.00 0.00 0.00 0.00
 MATERIAL DETAIL
1 Cement _______OPC___Grade
2 Mineral Admixture
3 Aggregate Type 1 20 mm
4 Aggregate Type 2 10mm
5 Fine Sand (White)
6 Chemical Admixture

PHYSICAL PROPERTIES
20mm 10mm SAND C
Specific Gravity 2.85 2.77 2.65
Water Absorption % 0.90 1.00 3.66
Moisture Content % 0.00 0.50 0.00

Qty of 1 m3 after Trial qty (3.0% for 6

Volume Corrected Proporation
moisture correction cube)
111.11 350.00 1.00 10.50
6.94 20.00 0.00 0.60
54.55 120.00 0.00 3.60
217.99 615.68 18.47
190.74 525.71 15.77
0.00 0.00 0.00
272.49 718.48 21.55
142.10 153.94 4.62
4.08 4.41 0.13
0.00
1000.00 2508.22 75.25
 STEP 1

Step 2

SAND F
2.65 Step 3
1.40
0.90
1.00

STEP 4
Step 5

Step 6
 Determination Of Target Strength
As per IS 10262:2009, Table 1
standerd deviation (S) 5.00
Target Strength ftarget = fck + 1.65 x S
Target Strength 70.00

Selection of Cement Content

From Table 2 of IS 10262- 2009,
Maximum water content (for Nominal maximum size of aggregate — 20 mm) 162.75

Selection of Cement Content

Water-cement ratio 0.29
Corrected water content 142.10

From Table 5 of IS 456, and MoRT&H Riv.5

Minimum cement Content for mild exposure condition = 300 kg/m 3
As per clause 8.2.4.2 of IS: 456 and MoRT&H Riv.5
Maximum cement content = 450 kg/m 3.
Hence cement content adopted 490.00
Therefore adopted Cement content is OK.
Fly ash is used as replacement of OPC approx 32 % of cementatious content.
Fly ash content 120.00
Microfine is used as a replacement of OPC approx 8 % of cementatious content.
Microfine content 20.00

Finale OPC Contant 350.00

Cement 350.00
Microfine 20.00
Flyash 120.00
Admixture 4.41

Selection of water / cement ratio

As per MoRT&H Sec. 1700

Maximum water-cement ratio for Mild exposure condition :- 0.4 %
Based on experience, adopt water-cement ratio 0.29
Corrected water content 142.10
0.21<0.4, hence……………………………………………….OK

MIX CALCULATION

Volume of Cement

Vcement 0.11

Volume of Microfine

VMicrofine 0.01

Volume of Water

Vwater 0.14

Volume of Flyash

VFlyash 0.05

Volume of Admixture

VAdmixture 0.00

Volume of all in Aggregate:- 1 - (result of no. 1+2+3+4+5) 0.68

MASS OF AGGREGATE
 Here we take, Course aggregate 32%, Fine aggregate 26% and Sand 42%

Aggregate (20 mm) = mass * volume of C.A. * S.G. * 1000 621.27

Aggregate (10 mm) = mass * volume of F.A. * S.G. * 1000 528.35

Sand coarse (White) = mass * volume of Sand. * S.G. * 1000 0.00

Sand coarse (White) = mass * volume of Sand. * S.G. * 1000 722.09

 N/mm2

N/mm2

kg

%
kg/m3

kg/m3

kg

kg

kg

kg
kg
kg
kg

%
kg/m3
cum

cum

cum

0.00

cum

cum

cum
kg

kg

kg

kg