Ref.

No:-MCC/NHIDCL/NH-29/Pkg-1/2023/8-A ,
date-12-08-2023 Issued Date: 19/09/2023
Date-16-11-2022
Issued to : M/s Mehta Construction Co.
120, Sector-14, Urban State, Job No: RTCPL/2023/15/08/05
Karnal -(Haryana) -132001
Samples : Coarse Aggregates 20mm, 10mm, Fine Design Duration; 16/08/2023 to 18/09/2023
Aggregate, Black Tiger OPC 43, & Admixture:
Date of Receipt: 15/08/2023
fosroc
Source - Coarse & Fine Aggregate -TOKBI BOULDER QUARRY/CRUSHER
Name of the Project :-"Name of the Project :-Widening/Improvement to 4 (Four) Lane with Paved Shoulder from KM
38+500 to Km 51+246 (Design Chainage 38+500 to 50+959) with proposed Daboka Bypass of Daboka Parokhaowa
(Package-1) of NH 29 in the state of Assam on EPC mode"

CONCRETE MIX DESIGN GRADE M - 35

AS Per IS:-10262-2019, 456-2000 & SP:23-1982
TRAIL 01
STIPULATIONS FOR PROPORTIONING :
1.0 Grade Designation : M 35
1.1 Type of Cement : OPC 43 grade conforming to IS:269
1.2 28 Days Characteristics Strength : 35 Mpa (MORT&H clause 1703.1, Table1700 – 1)

1.3 28 Days Target Mean Strength : 47 Mpa (MORT&H clause 1704.2, Table 1700-5)
(MORT&H -1700 table no-
1.4 Minimum Cement Content : 360 Kg/m3. 2)
(MORT&H -1700 table no-
1.5 Maximum Water Cement ratio : 0.45 2)
1.6 Adopted Cement Content : 381.00 Kg/m3
1.7 Adopted Water Cement ratio : 0.42
1.8 Maximum Size Aggregate : 20 mm
1.9 Exposure Condition : Moderate
1.10 Degree of supervision : Good
1.11 Workability (Slump) : 75 - 125 mm (from MORT&H table 1700-
4)
1.12 Type of Aggregate : Crushed Angular Aggregate
 CONCRETE MIX DESIGN GRADE M 35
TEST DATA FOR MATERIALS
2.1 Cement Used : Black Tiger OPC 43 Grade
2.2 Specific Gravity of Cement : 3.15
2.3 Specific Gravities
a) 10 mm Coarse Aggregate : 2.641
b) 20 mm Coarse Aggregate : 2.650
c) Fine Aggregate : 2.610
d) Admixture : 1.100
2.4 Water Absorptions
a) 10 mm Coarse Aggregate : 0.880
b) 20 mm Coarse Aggregate : 0.760
c) Fine Aggregate : 1.150
2.5 Free Moisture (Surface)
a) 10 mm Coarse Aggregate : NIL
b) 20 mm Coarse Aggregate : NIL
c) Fine Aggregate : NIL
2.6 Combined FI & EI Index
a) 10 mm Coarse Aggregate : 24.70
b) 20 mm Coarse Aggregate : 28.60
2.7 Bulk Density gm/cc
a) 10 mm Coarse Aggregate
i) Loose : 1.530
ii) Compacted : 1.610
b) 20 mm Coarse Aggregate
i) Loose : 1.510
ii) Compacted : 1.580
c) Fine Aggregate
i) Loose : 1.550
ii) Compacted : 1.665
 CONCRETE MIX DESIGN GRADE M 35

TEST DATA FOR MATERIALS

2.8 Sieve Analysis of Coarse Aggregates

Blending Percentage of
Coarse Aggregate Fraction
Coarse Aggregates Remarks
Individual
Aggregate 10 20
IS Sieve Combined
Percentage mm mm Conforming
Designation
of Passing to Table No
in mm
10 20 07 of IS 383-
40% 60%
mm mm 100% 2016
40.0 100 100 40 60 100 100
20.0 100 96.4 40 57.84 97.84 90-100
10.0 88.5 8.10 35.4 4.86 40.26 25-55
4.75 9.1 0.85 3.64 0.51 4.15 0-10

2.9 Sieve Analysis of Fine Aggregates

Percentage of Limits for Grading Zone
Fine Aggregate Fraction Passing of Fine III,Conforming to Table
Aggregates No 09 of IS 383-2016
10 100 100
4.75 97.56 90-100
2.360 92.18 85-100
1.18 88.20 75-100
0.600 68.60 60-79
0.300 25.15 12-40
0.150 1.56 0-10
Fineness Modules (FM) 2.27 2.00 - 3.50

Silt & Clay (By Volume) 3.25 ---

 CONCRETE MIX DESIGN GRADE M 35

3.0 TARGET STRENGTH FOR MIX PROPORTIONING:

f /ck = f ck + 1.65 s
where
f /ck = target average compressive strength at 28 days
f ck = characteristic compressive strength at 28 days , and
s = standard deviation

From table 1 of IS 10262, (standard deviation for M 35 is) = 5.0 N/mm2

Therefore, target strength = 43.25 N/mm2

4.0 Selection of Water Cement Ratio:

Maximum Water Cement Ratio As per (MORT&H Table – 1700-2) = 0.45

4.1 Selection of Water content:

From Table 2, IS 10262: 2009 Maximum water content per m3 = 186 Litrs.

4.2 Selection of Cement Content

From (MORT&H Table 1700 – 2) minimum cement content = 360 Kg/m3

mm slump range) using MSA

For( 75 - 125 20 mm.
Estemated Water Content for 125 mm Slump = 202.74 Lit/m3
As super plasticizer is used, the water content can be reduced up to 30%.

Based on trial Water reduce percentage, Arrived Water and Cement content for Trail I is given below:

Water Reduce Percentage = 21.00 %

Adopted Water Content = 160.2 Kg
Adopted Water Cement Ratio = 0.42
Adopted Cement Content = 381.00 Kg
Admixture dose by Weight of Cement = 0.95 %
Admixture Content = 3.62 Kg
 CONCRETE MIX DESIGN GRADE M 35
5. Proportion of Volume of Coarse Aggregate & Fine Aggregate Content:
From Table 3, IS: 10262-2009 volume of coarse aggregate corresponding to 20mm size aggregate and fine aggregate ( Zone III ) water cement ratio
is 0.50 = 0.64

In the present trail, corrected proportion of volume of Coarse Aggregate for the Water Cement Ratio
of 0.42 = 0.64 ,
5.0 Volume of Coarse Aggregates and Fine
Aggregate

5.1 Volume of coarse aggregate 0.646

5.2 Volume of fine aggregate 0.354
5.3 Coarse Aggregate Proportion 20mm : 10 mm 60 : 40
Percentage of 20 mm and 10mm 20 mm 38.76
10 mm 25.84
Percentage of Fine Aggregates 35.40
6.0 Mix Calculations
The mix calculation per unit volume of Coarse Aggregate shall be as follows

6.1 Volume of
Concrete = 1 m3

(Mass of Cement) 1
6.2 Volume of Cement = X
(Spec. Gravity of Cement) 1000
=
0.12095
(Mass of Water) 1
6.3 Volume of Water = X
(Spec. Gravity of Water) 1000
= 0.1601646

6.4 Volume of
Admixture = (Mass of Admixture) X 1
(Spec. Gravity of Admixture) 1000
= 0.003291

6.5 Volume of All in

a-( b +c + d )
Aggregate =
0.71559
6.7 Mass of Coarse
( e x Volume of CA x Spec. Gravity of CA x 1000 )
Aggregate =
a) 20
735.0133 Kg
mm =
b) 10
488.345 Kg
mm =

6.8 Mass of Fine Aggregate = ( e x Volume of FA x Spec. Gravity of FA x 1000 )

= 661.16 Kg
 CONCRETE MIX DESIGN GRADE
35
M
Mix Proportions for Trails
7.1 No 01 (SSD)

Coarse Aggregate
Fine
Cement Water Admixture
Aggregate
10 mm 20 mm
Kg/m3 Kg/m3 Kg/m3 Kg/m3 Kg/m3 Kg/m3
381.00 488.34 735.01 661.16 160.2 3.62
1.00 1.28 1.93 1.74 0.42 0.95

Mix Proportions for Trails

7.2
No 01 (DRY)

Coarse Aggregate Fine Corrected

Cement Admixture
10 mm 20 mm Aggregate Water
Kg/m3 Kg/m 3
Kg/m3 Kg/m3 Kg/m3 Kg/m3
381.00 484.05 729.43 653.56 177.7 3.62

1 1.27 1.91 1.72 0.47 0.95

Compressive Strength : Verified Compressive Strength in respect of the designs mentioned in this
8.1 reports is
given below

At 07
At 28 days
days
No of Days Remarks
In
In Mpa
Mpa
Average Compressive
35.97 48.49
Strength
 CONCRETE MIX DESIGN GRADE M - 35
AS Per IS:-10262-2019, 456-2000 & SP:23-1982

TRAIL 02

STIPULATIONS FOR PROPORTIONING :

1.0 Grade Designation : M 35

1.1 Type of Cement : OPC 43 grade conforming to IS:269

1.2 28 Days Characteristics Strength : 35 Mpa (MORT&H clause 1703.1, Table1700 – 1)

1.3 28 Days Target Mean Strength : 47 Mpa (MORT&H clause 1704.2, Table 1700-5)

(MORT&H-1700 Table -
1.4 Minimum Cement Content : 360 Kg/m3. 2)
(MORT&H-1700 Table -
1.5 Maximum Water Cement ratio : 0.45 2)

1.6 Adopted Cement Content : 386.00 (kg/m3)

1.7 Adopted Water Cement ratio : 0.42

1.8 Maximum Size Aggregate : 20 mm

1.9 Exposure Condition : Moderate

1.10 Degree of supervision : Good

1.11 Workability (Slump) : 75 - 125 mm (from MORT&H table 1700-4)

1.12 Type of Aggregate : Crushed Angular Aggregate

 CONCRETE MIX DESIGN GRADE M 35

3.0 TARGET STRENGTH FOR MIX PROPORTIONING:

f /ck = f ck + 1.65 s
where
f /ck = target average compressive strength at 28 days
f ck = characteristic compressive strength at 28 days , and
s = standard deviation

From table 1 of IS 10262, (standard deviation for M 35 is) = 5.0 N/mm2

Therefore, target strength = 43.25 N/mm2

4.0 Selection of Water Cement Ratio:

Maximum Water Cement Ratio As per (MORT&H Table – 1700-2) = 0.45

4.1 Selection of Water content:

From Table 2, IS 10262: 2009 Maximum water content per m3 = 186 Litrs.

4.2 Selection of Cement Content

From (MORT&H Table 1700 – 2) minimum cement content = 360 Kg/m3

mm slump range) using

For( 75 - 125 MSA 20 mm.
Estemated Water Content for 125 mm Slump = 202.74 Lit/m3
As super plasticizer is used, the water content can be reduced up to 30%.

Based on trial Water reduce percentage, Arrived Water and Cement content for Trail I is given below:

Water Reduce Percentage = 20.00 %

Adopted Water Content = 162.2 Kg
Adopted Water Cement Ratio = 0.42
Adopted Cement Content = 386.00 Kg
Admixture dose by Weight of Cement = 0.95 %
Admixture Content = 3.67 Kg
 CONCRETE MIX DESIGN GRADE M 35
5. Proportion of Volume of Coarse Aggregate & Fine Aggregate Content:
From Table 3, IS: 10262-2009 volume of coarse aggregate corresponding to 20mm size aggregate and fine aggregate ( Zone III ) water cement
ratio is 0.50 = 0.64

In the present trail, corrected proportion of volume of Coarse Aggregate for the Water Cement Ratio
of 0.42 = 0.64 ,

5.0 Volume of Coarse Aggregates and Fine Aggregate

5.1 Volume of coarse aggregate 0.646

5.2 Volume of fine aggregate 0.354
5.3 Coarse Aggregate Proportion 20mm : 10 mm 60 : 40
Percentage of 20 mm and 10mm 20 mm 38.76
10 mm 25.84
Percentage of Fine Aggregates 35.40

6.0 Mix Calculations

The mix calculation per unit volume of Coarse Aggregate shall be as follows

1
6.1 Volume of Concrete = m3

(Mass of Cement) 1
6.2 Volume of Cement = X
(Spec. Gravity of Cement) 1000
=
0.12254
(Mass of Water) 1
6.3 Volume of Water = X
(Spec. Gravity of Water) 1000
= 0.162192

6.4 Volume of Admixture (Mass of Admixture) 1

= X
(Spec. Gravity of Admixture) 1000
= 0.003336

6.5 Volume of All in Aggregate = a-( b +c + d )

0.71193

6.7 Mass of Coarse Aggregate = ( e x Volume of CA x Spec. Gravity of CA x 1000 )

a) 20 mm = 731.25 Kg
b) 10 mm = 485.85 Kg

6.8 Mass of Fine Aggregate = ( e x Volume of FA x Spec. Gravity of FA x 1000 )

= 657.78 Kg
 CONCRETE MIX DESIGN GRADE M 35 RCC
Mix Proportions for Trails No
7.1 02 (SSD)

Coarse Aggregate Fine

Cement Water Admixture
10 mm 20 mm Aggregate

Kg/m3 Kg/m3 Kg/m3 Kg/m3 Kg/m3 Kg/m3

386.00 485.85 731.25 657.78 162.2 3.67
1.00 1.26 1.89 1.70 0.42 0.95

Mix Proportions for Trails No

7.2
02 (DRY)

Coarse Aggregate Fine Corrected

Cement Admixture
10 mm 20 mm Aggregate Water
Kg/m3 Kg/m 3
Kg/m3 Kg/m3 Kg/m3 Kg/m3
386.00 481.57 725.70 650.22 179.6 3.67

1 1.25 1.88 1.68 0.47 0.95

Compressive Strength : Verified Compressive Strength in respect of the designs mentioned in this
8.1 reports is
given below

At 07 days At 28 days
No of Days Remarks
In Mpa In Mpa
Average Compressive
37.45 50.12
Strength
 CONCRETE MIX DESIGN GRADE M - 35
AS Per IS:-10262-2019, 456-2000 & SP:23-1982

TRAIL 03

STIPULATIONS FOR PROPORTIONING :

1.0 Grade Designation : M 35 RCC

1.1 Type of Cement : OPC 43 grade conforming to IS:269

1.2 28 Days Characteristics Strength : 35 Mpa (MORT&H clause 1703.1, Table1700 – 1)

1.3 28 Days Target Mean Strength : 47 Mpa (MORT&H clause 1704.2, Table 1700-5)

(MORT&H Table -
1.4 Minimum Cement Content : 360 Kg/m3. 2)
(MORT&H Table -
1.5 Maximum Water Cement ratio : 0.45 2)

1.6 Adopted Cement Content : 391.00

1.7 Adopted Water Cement ratio : 0.42

1.8 Maximum Size Aggregate : 20 mm

1.9 Exposure Condition : Moderate

1.10 Degree of supervision : Good

1.11 Workability (Slump) : 75 - 125 mm (from MORT&H table 1700-4)

1.12 Type of Aggregate : Crushed Angular Aggregate

 CONCRETE MIX DESIGN GRADE M 35

3.0 TARGET STRENGTH FOR MIX PROPORTIONING:

f /ck = f ck + 1.65 s
where
f /ck = target average compressive strength at 28 days
f ck = characteristic compressive strength at 28 days , and
s = standard deviation

From table 1 of IS 10262, (standard deviation for M 35 is) = 5.0 N/mm2

Therefore, target strength = 43.25 N/mm2

4.0 Selection of Water Cement Ratio:

Maximum Water Cement Ratio As per (MORT&H Table – 1700-2) = 0.45

4.1 Selection of Water content:

From Table 2, IS 10262: 2009 Maximum water content per m3 = 186 Litrs.

4.2 Selection of Cement Content

From (MORT&H Table 1700 – 2) minimum cement content = 360 Kg/m3

mm slump range) using MSA

For( 75 - 125 20 mm.
Estemated Water Content for 125 mm Slump = 202.74 Lit/m3
As super plasticizer is used, the water content can be reduced up to 30%.

Based on trial Water reduce percentage, Arrived Water and Cement content for Trail I is given below:

Water Reduce Percentage = 19.00 %

Adopted Water Content = 164.2 Kg
Adopted Water Cement Ratio = 0.42
Adopted Cement Content = 391.00 Kg
Admixture dose by Weight of Cement = 0.95 %
Admixture Content = 3.71 Kg
 CONCRETE MIX DESIGN GRADE M 35
5. Proportion of Volume of Coarse Aggregate & Fine Aggregate Content:
From Table 3, IS: 10262-2009 volume of coarse aggregate corresponding to 20mm size aggregate and fine aggregate ( Zone III ) water cement ratio
is 0.50 = 0.64

In the present trail, corrected proportion of volume of Coarse Aggregate for the Water Cement Ratio
of 0.42 = 0.64 ,

5.0 Volume of Coarse Aggregates and Fine Aggregate

5.1 Volume of coarse aggregate 0.646

5.2 Volume of fine aggregate 0.354
5.3 Coarse Aggregate Proportion 20mm : 10 mm 60 : 40
Percentage of 20 mm and 10mm 20 mm 38.76
10 mm 25.84
Percentage of Fine Aggregates 35.40

6.0 Mix Calculations

The mix calculation per unit volume of Coarse Aggregate shall be as follows

1
6.1 Volume of Concrete = m3

(Mass of Cement) 1
6.2 Volume of Cement = X
(Spec. Gravity of Cement) 1000
=
0.12413
(Mass of Water) 1
6.3 Volume of Water = X
(Spec. Gravity of Water) 1000
= 0.1642194

6.4 Volume of Admixture (Mass of Admixture) 1

= X
(Spec. Gravity of Admixture) 1000
= 0.003373

6.5 Volume of All in Aggregate = a-( b +c + d )

0.70828

6.7 Mass of Coarse Aggregate = ( e x Volume of CA x Spec. Gravity of CA x 1000 )

a) 20 mm = 727.50 Kg
b) 10 mm = 483.36 Kg

6.8 Mass of Fine Aggregate = ( e x Volume of FA x Spec. Gravity of FA x 1000 )

= 654.41 Kg
 CONCRETE MIX DESIGN GRADE M 35
Mix Proportions for Trails
7.1 No 03 (SSD)

Coarse Aggregate Fine

Cement Water Admixture
10 mm 20 mm Aggregate
Kg/m3 Kg/m3 Kg/m3 Kg/m3 Kg/m3 Kg/m3
391.00 483.36 727.50 654.41 164.2 3.71
1.00 1.24 1.86 1.67 0.42 0.95

Mix Proportions for Trails

7.2
No 03 (DRY)

Coarse Aggregate Fine Corrected

Cement Admixture
10 mm 20 mm Aggregate Water
Kg/m3 Kg/m 3
Kg/m3 Kg/m3 Kg/m3 Kg/m3
391.00 479.10 721.97 646.88 181.5 3.71
1 1.23 1.85 1.65 0.46 0.95

Compressive Strength : Verified Compressive Strength in respect of the designs mentioned in this reports
8.1 is
given below

At
07 At 28 days
No of Days days Remarks
In
In Mpa
Mpa
Average Compressive Strength 38.98 51.50

: In our opinion Trial No 02 is the most appropiate and economical one. Therefore
Recommendation this Trial is recommended for structural works.
 Blending for All in Aggregate for All Trail
As per IS 383 for the Mix Design Grade M 35
Trail Type of Seieve Size in MM Blending Seieve Size in MM
N0 Aggregates 40 20 4.75 0.600 0.150 Percentage 40 20 4.75 0.600 0.150
20mm 100 96.40 0.85 0.00 0.00 38.76% 38.76 37.36 0.33 0.00 0.00
10mm 100 100 9.10 0.00 0.00 25.84% 25.84 25.84 2.35 0.00 0.00
TR
Fine
01 100 100 97.56 68.60 1.56 35.40% 35.40 35.40 34.54 24.28 0.55
Aggregate
Design Value TRAIL 01 100.00 98.60 37.22 24.28 0.55

Upper Limit 100.00 100.00 50.00 35.00 6.00

Lower Limit 100.00 95.00 30.00 10.00 0.00
Mean Value 100.00 97.50 40.00 22.50 3.00

100

80
Percentage of Passing

60

40

20

0
0.01 0.1 1 10 100
Seive Size
Design Value TR 01 Upper Limit Lower Limit Mean Value