PARTS CATALOG

PC1235EN ALLISON AT 500, AT 1500 SERIES PARTS CATALOG

?
102 101
109
103 110 111
112 113 114
102 111
110
104
115

105
106
107
108

121
116 117

118
122 123
124 126
125 123
119
122
14-4 127

120 128

129
130

131
132
133
143 134

135

136

146 147
137 144
148
149 150
151

138 144
139 145
140 142
141
139
138

V03112.01

Figure 14–4. Gear Unit And Main Shaft

14–4–1.1 Copyright © 2003 General Motors Corporation 20031101

 PARTS CATALOG
ALLISON AT 500, AT 1500 SERIES PARTS CATALOG PC1235EN

? GROUP 14-519
Gear Unit And Main Shaft, Figure 14–4
Without Lockup, Without PTO
Same As Group 14-645.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-50 51-100 101-500

GROUP 14-544
Gear Unit And Main Shaft, Figure 14–4
Without Lockup, With PTO
Same As Group 14-645.

GROUP 14-644
Gear Unit And Main Shaft, Figure 14–4
Without Lockup, With PTO
Same As Group 14-645. 14-4

GROUP 14-645
Gear Unit And Main Shaft, Figure 14–4
Without Lockup, With PTO
101 Shaft Assembly, Sun Gear. Used Prior To S/N 3210775437. . . . . . . . . 6835937 1 5 10 30
101 Shaft Assembly, Sun Gear. Used Starting With S/N 3210775437.
See SIL 10-TR-96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506158 1 5 10 30
102 Bushing, Service Only. Used Prior To S/N 3210775437. . . . . . . . . 23015807 2 10 20 60
102 Bushing, Service Only. Used Starting With S/N 3210775437.
See SIL 10-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522949 2 10 20 60
103 Shaft, Sun Gear. Used Prior To S/N 3210775437. . . . . . . . . . . . . . 6835938 * 1
103 Shaft, Sun Gear. Used Starting With S/N 3210775437.
See SIL 10-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506148 * 1
104 Shaft, Main. Prior To S/N 153835, When Replacing 6831690 Shaft
With 23013474 Shaft, Also Order 6884900 Bearing,
6884901 Race, And 6884902 Gear. . . . . . . . . . . . . . . . . . . . . . . . 23013474 1 5 10 30
104 Shaft, Main. Used Starting With S/N 3210775437.
See SIL 10-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524363 1 5 10 30
105 Washer, Thrust. Used Prior To S/N 3210775437. . . . . . . . . . . . . . . . . . 6831658 1 13 26 125
105 Washer, Thrust. Used Starting With S/N 3210775437.
See SIL 10-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506146 1 13 26 125
106 Gear, Front Sun. Used Prior To S/N 3210775437. . . . . . . . . . . . . . . . . . 6835732 1 5 10 30

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.

20031101 Copyright © 2003 General Motors Corporation 14–4–2.1

 PARTS CATALOG
PC1235EN ALLISON AT 500, AT 1500 SERIES PARTS CATALOG

? GROUP 14-645
Gear Unit And Main Shaft, Figure 14–4
(cont’d)

Without Lockup, With PTO

RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-50 51-100 101-500
106 Gear, Front Sun. Used Starting With S/N 3210775437.
See SIL 10-TR-96. For S/N 3210849560 Through 3210849900,
See SIL 16-TR-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506151 1 5 10 30
107 Washer, Thrust, Bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013451 1 5 10 30
108 Carrier Assembly, Front Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046074 1 5 10 30
109 Pin, Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6834309 4 20 40 120
110 Washer, Thrust, Bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839514 8 40 80 240
111 Washer, Pinion Thrust, Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833991 8 40 80 240
112 Pinion Set. Set Contains Four Matched 6834310 Pinions. . . . . . . . 23045481 1 5 10 30
113 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9426919 80 400 800 2400
114 Flange And Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046075 1 5 10 30
115 Bushing. Must Be Machined After Installation. . . . . . . . . . . . . 23045072 1 5 10 30
116 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831673 1 13 26 125
117 Ring, Retaining, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755007 1 5 10 30
118 Gear, Front Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503503 1 5 10 30
119 Gear, Center Sun. Used Prior To S/N 3210775437. . . . . . . . . . . . . . . . 6835936 1 5 10 30
14-4 119 Gear, Center Sun. Used Starting With S/N 3210775437.
See SIL 10-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506150 1 5 10 30
120 Carrier Assembly, Center Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831676 1 5 10 30
121 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831677 1 5 10 30
122 Washer, Thrust, Bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839376 8 40 80 240
123 Washer, Pinion Thrust, Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831680 8 40 80 240
124 Pinion Set. Set Contains Four Matched 6831678 Pinions. . . . . . . . 6838418 1 5 10 30
125 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501499 76 380 760 2280
126 Pin, Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831679 4 20 40 120
127 Washer, Thrust. Used Prior To S/N 3210775437. . . . . . . . . . . . . . . . . . 6831692 1 13 26 125
127 Washer, Thrust. Used Starting With S/N 3210775437.
See SIL 10-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506147 1 13 26 125
128 Drum, Rear Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831674 1 5 10 30
129 Ring, Retaining, External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831601 1 5 10 30
130 Gear, Center Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523158 1 5 10 30
131 Gear, Rear Sun. Prior To S/N 153835, When Replacing
6831688 Gear With 6884902 Gear, Also Order 23013474 Shaft,
6884900 Bearing, And 6884901 Race. . . . . . . . . . . . . . . . . . . . . . 6884902 1 5 10 30
131 Gear, Rear Sun. Used Starting With S/N 3210775437.
See SIL 10-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506149 1 5 10 30
132 Bearing, Roller Thrust. Prior To S/N 153835, When Replacing
9427103 Bearing With 6884900 Bearing, Also Order
6884901 Race, 6884902 Gear, And 23013474 Shaft. . . . . . . . . . . 6884900 1 13 26 125
133 Race, Thrust. Prior To S/N 153835, When Replacing 6883161 Race
With 6884901 Race, Also Order 6884900 Bearing,
6884902 Gear, And 23013474 Shaft. . . . . . . . . . . . . . . . . . . . . . . . 6884901 1 13 26 125
134 Ring, Spiral Retaining, External. Used Prior To S/N 3210775437. . . . . 6831603 1 5 10 30

(continued on next page)

14–4–2.2 Copyright © 2003 General Motors Corporation 20031101

 PARTS CATALOG
ALLISON AT 500, AT 1500 SERIES PARTS CATALOG PC1235EN

? GROUP 14-645
Gear Unit And Main Shaft, Figure 14–4
(cont’d)

Without Lockup, With PTO

RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-50 51-100 101-500
134 Ring, Spiral Retaining, External. Used Starting With S/N 3210775437.
See SIL 10-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506152 1 5 10 30
135 Ring, Retaining, External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6836599 1 5 10 30
136 Carrier Assembly, Rear Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837719 1 5 10 30
137 Carrier. Prior To S/N 5071, When Replacing 6835932 Carrier
Assembly, Also Order 6837643 Rear Internal Gear.
See SIL 55-TR-83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6835933 1 5 10 30
138 Washer, Thrust, Bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839376 8 40 80 240
139 Washer, Pinion Thrust, Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831680 8 40 80 240
140 Pinion Set. Set Contains Four Matched 6831678 Pinions. . . . . . . . 6838418 1 5 10 30
141 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501499 76 380 760 2280
142 Pin, Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831679 4 20 40 120
143 Ring, Retaining, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755007 1 5 10 30
144 Washer, Spacer. Used Prior To S/N 5071. See SIL 55-TR-83. . . . . . . . 6831697 2 26 52 250
145 Ring, Spiral Retaining, External. Used Prior To S/N 5071.
See SIL 55-TR-83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831686 1 13 26 125
146 Bearing, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047959 1 13 26 125 14-4
147 Shaft Assembly, Output. Used Prior To S/N 3210775437. . . . . . . . . . . . 29502232 1 5 10 30
147 Shaft Assembly, Output. Used Starting With S/N 3210775437.
See SIL 10-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016857 1 5 10 30
148 Bushing. Used Prior To S/N 3210513526 Only. . . . . . . . . . . . . . . . 8622947 1 13 26 125
148 Bushing. Used Starting With S/N 3210513526 Only. . . . . . . . . . . . 29502231 1 13 26 125
148 Bushing, Used Starting With S/N 3210775437 Only.
See SIL 10-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016859 1 13 26 125
149 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508031 1 5 10 30
150 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837627 * 1
151 Pin, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454512 1 13 26 125

GROUP 14-650
Gear Unit And Main Shaft, Figure 14–4
Without Lockup, Without PTO
Same As Group 14-645.

GROUP 14-852
Gear Unit And Main Shaft, Figure 14–4
Without Lockup, With PTO
Same As Group 14-645.

* Serviced Only As An Assembly — Not Available As A Detail Part.

20031101 Copyright © 2003 General Motors Corporation 14–4–2.3

 PARTS CATALOG
PC1235EN ALLISON AT 500, AT 1500 SERIES PARTS CATALOG

? GROUP 14-1022
Gear Unit And Main Shaft, Figure 14–4
With Lockup, With PTO
Same As Group 14-645.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-50 51-100 101-500

GROUP 14-1025
Gear Unit And Main Shaft, Figure 14–4
With Lockup, Without PTO
Same As Group 14-645.

GROUP 14-1037
Gear Unit And Main Shaft, Figure 14–4
With Retarder, Without Lockup
14-4 Same As Group 14-645.

14–4–2.4 Copyright © 2003 General Motors Corporation 20031101