Automatic L-Sealer Manual

Use and maintenance manual FP6000 - FP6000CS
USE AND MAINTENANCE MANUAL

automatic L-Sealer
FP6000-FP6000CS
MANUAL CODE: DM210551
CREATION DATE: 11.03.2010 3
RELEASE: 0
RELEASE DATE: 20.04.2010

FOREWORD
In thanking you for the preference given to us, SMIPACK S.p.A. is glad to welcome you to its
wide circle of Clients and hopes that the use of this machine completely satisfies you.
This manual can be used for models FP6000 - FP6000CS and was prepared with the aim to
allow you to operate on the various components, explain the various operations for
maintenance and operation.
Where not expressly indicated by the , instructions refer to all the above mentioned
models.
In order to guarantee a satisfactory level of efficiency, life and performance of the machine, we
urge you to scrupulously observe the instructions contained in this manual.
PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING THE

MACHINE.
THIS MANUAL IS AN INTEGRAL PART OF THE PRODUCT AND MUST

ALWAYS ACCOMPANY THE SAME UP TO ITS DISMANTLING.
4
SMIPACK S.p.A. is absolutely not responsible for any direct or indirect consequence due to
proper or inproper use of this issuing or of the system software and has got right to make
technical modification on his system and on his manual without advising the users.
SMIPACK S.p.A. - Via Piazzalunga, 30 - 24015 S. Giovanni Bianco (BG) - ITALIA - Tel.
+39.0345.40400 - Fax +39.0345.40409
Dichiarazione di conformità CE
EC Declaration of conformity
Il fabbricante SMIPACK S.p.A., con insediamenti produttivi in Via Tasso, 75 S.Pellegrino Terme
(BG) Italia e uffici amministrativi in Via Piazzalunga, 30 San Giovanni Bianco (BG) Italia.
The company SMIPACK S.p.A., with production site in San Pellegrino Terme (BG) - Italy, Via
Tasso, 75 and head-quarters in San Giovanni Bianco (BG) - Italy, Via Piazzalunga 30
dichiara che la macchina
declares that the machine
tipo: confezionatrice angolare automatica

type: automatic L-Sealer
serie:
series:
modello:
model:
FP6000 - FP6000CS
matricola n.:
serial nr.
anno di costruzione:
year of construction:
2010
è conforme alle direttive comunitarie

complies with EC Directives
Concernente il riavvicinamento delle legislazioni degli Stati

membri relative alle macchine
2006/42/CE
On the approximation of the laws of the Member States relating to
machinery
Compatibilità elettromagnetica
2004/108/CE
Electromagnetic compatibility
Bassa tensione
2006/95/CE
Low voltage
e alle norme armonizzate di buona pratica costruttiva, tra cui:
and with Harmonized Standards:
Sicurezza del macchinario. Concetti fondamentali, principi generali

di progettazione. Terminologia di base.
EN ISO 12100-1
Safety of machinery. Basic concepts, general principles for design. Basic
terminology.
Sicurezza del macchinario. Concetti fondamentali, principi generali
di progettazione. Specifiche e principi tecnici.
EN ISO 12100-2
Safety of machinery. Basic concepts, general principles for design.
Technical principles and specifications.
Sicurezza del macchinario. Equipaggiamento elettrico delle
macchine. Parte 1: regole generali.
EN 60204-1
Safety of machinery. Electrical Equipment of Machines. Part 1: General
rules.
Apparecchiature assiemate di protezione e manovra per bassa
EN 60439-1 tensione (quadri B. T.)
Low voltage switchgear and controlgear assemblies (Low voltage panels)
Il sottoscrittore per l'azienda

The company undersigner
Nome: Giuseppe
Name:
Cognome: Nava
Surname:
Funzione Legale Rappresentante

Charge: Legal Representative
San Pellegrino Terme, ..........................................................
Data\date Firma\signature
SUMMARY
EC Declaration of conformity ..........................................................................................................................................5

1. REGULATIONS AND GENERAL INSTRUCTIONS ....................................9
1.1 HOW TO CONSULT AND USE THIS MANUAL .................................................................................................9
1.2 WARRANTY CONDITIONS ................................................................................................................................9
1.3 LEGAL REFERENCES .......................................................................................................................................9
1.4 REMARKS ON GENERAL SAFETY .................................................................................................................10
1.5 SYMBOL LEGEND ...........................................................................................................................................11
2. MACHINE INSTALLATION ........................................................................13

2.1 MACHINE DESCRIPTION ................................................................................................................................13
2.2 DESCRIPTION OF THE MACHINE'S CONTROL SYSTEMS .........................................................................14
2.3 DESCRIPTION OF THE SAFETY SYSTEMS ..................................................................................................16
2.4 WEIGHT AND DIMENSIONS OF THE PACKED MACHINE ............................................................................17
2.5 WEIGHT AND DIMENSIONS OF THE MACHINE ............................................................................................17
2.6 TRANSPORT AND UNPACKING .....................................................................................................................18
2.7 POSITIONING AND LEVELLING .....................................................................................................................18
2.8 USING THE MACHINE WITHOUT THE HEATSHRINK TUNNEL ...................................................................21
2.9 POSITIONING THE MACHINE WITH THE HEATSHRINK TUNNEL ...............................................................21
2.10 DEMOLITION AND DISPOSAL ........................................................................................................................22
2.11 ELECTRICAL CONNECTIONS ........................................................................................................................22
7
2.12 TECHNICAL DATA FOR THE ELECTRIC CONNECTION ..............................................................................22
2.13 DATA FOR INSTALLING THE PNEUMATIC SYSTEM ....................................................................................22
2.14 CONDITIONS OF USE .....................................................................................................................................23
2.15 SETUP ..............................................................................................................................................................23
3. INFORMATION ON THE MACHINE ..........................................................25

3.1 USE OF THE MACHINE ...................................................................................................................................25
3.2 MACHINE IDENTIFICATION ............................................................................................................................25
3.3 TECHNICAL SPECIFICATIONS OF THE PRODUCT ......................................................................................25
3.4 DETERMINING THE WIDTH OF THE FILM REEL ..........................................................................................27
3.5 FILM FEATURES AND REEL MAXIMUM SIZE ...............................................................................................27
3.6 DANGEROUS AREAS ......................................................................................................................................28
3.7 OPTIONAL ACCESSORIES .............................................................................................................................28
4. PREPARATION TO THE USE OF THE MACHINE ...................................29

4.1 ADJUSTING PRODUCT INFEED .....................................................................................................................29
4.2 ADJUSTING PRODUCT LENGTH ...................................................................................................................30
4.3 ADJUSTING PRODUCT HEIGHT ....................................................................................................................31
4.4 LOADING THE REEL AND ADJUSTING THE FILM ........................................................................................35
4.5 ADJUSTING BELT TIGHTNESS ......................................................................................................................41
5. ELECTRONIC BOARD ..............................................................................43

5.1 ELECTRONIC BOARD PUSH-BUTTONS DESCRIPTION ...............................................................................43
5.2 DISPLAY READING ..........................................................................................................................................45
5.3 SOUND AND LIGHT SIGNALS ........................................................................................................................46
5.4 MACHINE START-UP .......................................................................................................................................46
5.5 SELECTING THE WORK MODE ......................................................................................................................47
5.6 MANUAL MODE ...............................................................................................................................................48
5.7 AUTOMATIC MODE (ACTIVATING THE WRAPPING CYCLE) ......................................................................49
5.8 INTERRUPTION OF THE PACKAGING CYCLE BY MEANS OF THE EMERGENCY PUSH-BUTTON .........50
5.9 FORMAT PARAMETERS .................................................................................................................................50
5.10 OPERATOR MENU ..........................................................................................................................................62
5.11 DATA DISPLAY ................................................................................................................................................63
5.12 ACCESS TO THE RESERVED MENUS ..........................................................................................................69
5.13 UTILITY .............................................................................................................................................................70
5.14 CHANGE PASSWORD .....................................................................................................................................72
5.15 SYSTEM PARAMETERS ..................................................................................................................................73
6. MAINTENANCE AND REPAIRS ................................................................77

6.1 TYPE AND FREQUENCY OF THE CHECK AND MAINTENANCE OPERATIONS .........................................77
6.2 DESCRIPTION OF THE MAINTENANCE WORK ............................................................................................79
7. ANOMALIES AND FAILURES — HOW TO REMEDY ..............................83

7.1 DISPLAY OF ERRORS AND MESSAGES .......................................................................................................83
8
CHAPTER 1 - REGULATIONS AND GENERAL INSTRUCTIONS
1.1 HOW TO CONSULT AND USE THIS MANUAL

Keeping of this manual
• This manual costitutes integral part of the machine and thus must be kept for as long as the
machine is in the user’s possession or, if that be the case, handed over to any other user
or subsequent owner.
• Use this manual in a way that will not damage all or part of its contents.
• Do not remove, tear or rewrite parts of this manual for any reason.
• Ensure that any amendment to this manual sent to you is incorporated in the manual itself.
Consultation of the manual
The consultation of this manual is made easy be the insertion, in the first pages, of a summary,
which allows those consulting it to immediately locate the topic required and, in the last pages,
of an analytical index. The chapters are ordered following such a structure to facilitate the
research of the required information.
Method of updating the manual in case of modifications to the machine
The descriptions and drawings contained in the present manual are intended as non refutative.
SMIPACK S.p.A. reserves the right at any moment to apport modifications to its machines
(while keeping their essential characteristics), for the purpose of improving their functionality
and commercial and aestethic value, with no obligation to update manuals and previous
9
production except in exceptional cases.
Any updating or integration of the manual are to be considered as integral parts of the manual.
We would like to thank you in advance for all the suggestions that you may want to forward to
us in order to bring about further improvements to the machine.
SMIPACK S.p.A. - Via Piazzalunga, 30 - 24015 S. Giovanni Bianco (BG) - ITALIA - Tel.
+39.0345.40400 - Fax +39.0345.40409
1.2 WARRANTY CONDITIONS

The machine is sent to the Client ready to be installed, and having passed, at our factory, all
expected tests and trials, in compliance with the current regulations. Within the guarantee
period SMIPACK S.p.A. undertakes to remove any eventual flaws and defects, on the condition
that the machine has been correctly used, and that the indications found in its manuals have
been respected. The warranty has a validity of 365 days from the date of purchase and covers
all the materials and manufacturing defects found by the builder. The warranty is valid only for
the original buyer and subject to the condition that the warranty certificate is duly filled in all its
sections and posted within 20 days from the date of purchase.
The warranty is no longer valid if the machine has been damaged through accident, misuse,
breakdowns due to atmospheric agents, maintenance operations or modifications carried out
by unauthorised personnel or not belonging to the servicing department of SMIPACK S.p.A.
Consumption materials, parts subject to normal wear and tear, transport from the user to the
servicing centre or vice-versa as well as labour are excluded from the warranty and therefore
are to be paid by the Buyer.
1.3 LEGAL REFERENCES

The machine "automatic L-Sealer" complies to the Legislative Provisions of
the law that regulates the following Directives:
European Directives on machinery and/or assemblies:
• 2006/42/EC - On the approximation of the laws of the Member States relating to machinery.
• 2006/95/EC and 93/68/EEC - Low voltage directive.
• 2004/108/EC and 92/31/EEC - Electromagnetic compatibility.
Chapter 1 - Regulations and general instructions
Technical standards applied on machinery and assemblies:

• EN 422 - Safety of rubber and plastics machines - Blow moulding machines intended for
the production of hollow articles - Requirements for design and construction.
• EN ISO 12100-1 - Safety of machinery - basic concepts, general principles for design:
terminology and methods.
• EN ISO 12100-2 - Safety of machinery - basic concepts, general principles for design:
technical principles and specifications.
• EN 294 - Safety of machinery - Safety distances to prevent danger zones from being
reached by the upper limbs.
• EN 60204-1 - Electrical Equipment of Machines.
• EN 418 - Emergency stop.
• EN 349 - Safety of machinery - Minimum gaps to avoid crushing of parts of the human body.
• EN 1050 - Safety of machinery - Risk assessment.
• EN 811 - Safety of machinery - Safety distances to prevent danger zones from being
reached by the lower limbs.
• EN 894 -1 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 1: human interaction with displays and control actuators.
• EN 894-2 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 2: displays.
• EN 894-3 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 3: control actuators.
10
• EN 953 - Safety of machinery - General requirements for the design and construction of
fixed and movable guards.
• EN 50099-1 - Safety of machinery - Signalling and marking principles - part 1: visual,
audible and tactile signals.
1.4 REMARKS ON GENERAL SAFETY

The operator, before starting to work with this machine, must have acquired enough knowledge
on the location, function of the controls, characteristics of the machine, and must have read
this manual in all its entirety.
The employer must see to it that its personnel is informed on the following topics relative to the
safe usage of the machine:
• Accidents risks.
• Devices meant for the safety of the operator.
• General accidents prevention rules as provided by international directives and by the laws
of the country of destination of the machines.
It is necessary to comply to the following general precautions:
• Do not install the machine in areas posing a risk of explosion or fire.
• Do not temper with, remove or modify the safety devices; in such cases SMIPACK S.p.A.
declines any responsibility on the safety of its machines.
• Do not modify parts of the machine to install other devices without prior authorization by
SMIPACK S.p.A.; in case of unauthorized modifications the former will not be held
responsible for any possible consequences.
• Do not operate the machine in automatic mode with the fixed or mobile protections
removed.
• Do not open the fuse blocks with the mains on.
• Do not intervene on switches, valves and sensors without authorization.

• Do not intervene on the moving parts even without the aid of objects or tools.
• Do not manually oil or grease any moving part.
• Before carrying out any work on the electrical installation, ensure that the voltage has been
disconnected.
• After an adjustment or security operation, restore the state of the machine with active
protections.
ATTENTION!
The operator, the maintenance and cleaning personnel must scrupulously adhere to
both the regulations for the prevention of accidents and the safety regulations of the
Country of destination of the machine and the plant, besides the instructions, warnings
and general rules concerning the safety included in this manual.
During maintenance or repair work on the machine, the latter has to be shut down, and
the special signals (MACHINE OFF FOR MAINTENANCE, DO NOT START,etc...) have to
be used. Make sure that the switches are not re-inserted by unauthorized personnel.
1.5 SYMBOL LEGEND

All instructions and notes contained in this manual are graphically represented in the following
way:
11
ATTENTION: READ CAREFULLY BEFORE

OPERATING.
DANGER OF ELECTROCUTION: HIGH VOLTAGE

ZONE.
DANGER OF ELECTROCUTION: EARTHING IS

COMPULSORY.
DANGER OF ELECTROCUTION: REMOVE

VOLTAGE BEFORE PERFORMING THE INDICATED
OPERATIONS.
Chapter 1 - Regulations and general instructions
DANGER OF BURNING DUE TO HIGH

TEMPERATURE SURFACES.
WARNING! DON’T TOUCH.
DANGER OF TRAPPING BETWEEN MECHANICAL

MEMBERS.
12
DANGER OF SHEARING.
DANGER OF INJURY.
WARNING! BEFORE OPERATING, CHECK THAT

THE MACHINE TYPE IS THE ONE THAT HAS BEEN
BOUGHT.
CHAPTER 2 - MACHINE INSTALLATION
2.1 MACHINE DESCRIPTION
POS. GLOSSARY POS. GLOSSARY

1 SEALING BAR 7 REEL-HOLDER
2 INFEED BELT 8 TOP SQUARE
3 PRODUCT INFEED GUIDE 9 BOTTOM SQUARE
4 OUTFEED BELT 10 OPERATOR PANEL
5 FILM DRAGGING DEVICE 11 POWER BOARD
AUTOMATIC SEALING ALIGNMENT
6 FILM WASTE WINDING DEVICE 12
CONTROL (only FP6000CS)
13
Fig. 2.1.1
Chapter 2 - Machine installation
2.2 DESCRIPTION OF THE MACHINE'S CONTROL SYSTEMS
POS. DESCRIPTION FUNCTION

1 FLEXTRON-MASTER
2 FLEXTRON-POWER-BASE (14.PB.1)
FLEXTRON-INVERTER (16.U.1)
3 Motor for the infeed belt and (for CS
version only) powering the sealing bar
4
outfeed conveyor motor
It configures the machine in order to enable it to
5 perform its functions.
film dragging motor
6
unwinder motor
7
film waste recovery motor
8 FLEXTRON - I/O (20.IO.1)
9 FLEXTRON - I/O (22.IO.1)
10 GENERAL SWITCH It turns the machine on and off.
11 EMERGENCY PUSH-BUTTON It stops the machine in case of emergency.
14
Indicates the temporary operating conditions of
12 LIGHT COLUMN
the machine.
13 START PUSH-BUTTONS It enables the working cycle.
14 STOP PUSH-BUTTON It stops the working cycle.
15 HORIZONTAL PRODUCT SENSOR
Detect the products.
16 VERTICAL PRODUCT SENSOR
SEALING BAR SAFETY ACTIVATION Detects the presence of any products when the
17
SENSOR sealing bar is being lowered.
Activates the motor of the reel-holder when film is
18 FILM UNWINDING SENSOR
required.
Detects when the film waste winding device is
19 SENSOR FOR FULL FILM WASTE REEL
full. The message: "FULL FILM WASTE REEL".
PRESSURE FILM CYLINDER Separates the wheels of the dragging device
20
SELECTOR SWITCH when positioning the film.
Detects the position of the conveyor belt. It
21 CONVEYOR BELT SENSOR prevents sealing when the conveyor belt is not in
the correct position for using the sealing bar.
Informs the circuit board of the position of the
22 POSITION TRANSDUCER
sealing bar.
SEALING BAR OPENING SENSOR (only For adjusting the position of the sealing bar
23
FP6000CS) according to the size of the pack.
MICROSWITCH FOR RAISED SEALING
24 Limit switch for the top stroke of the sealing bar.
BAR (only FP6000CS)
MICROSWITCH FOR LOWERED Limit switch for the bottom stroke of the sealing
25
SEALING BAR (only FP6000CS) bar.
15
Fig. 2.2.1
2.3 DESCRIPTION OF THE SAFETY SYSTEMS
POS. DESCRIPTION
Fixed guards made of sheet, requiring a tool to

A
be removed.
B Moveable steel and plexiglas covers.
C Safety sensors situated on the sealing bar.
Safety limit switches stopping the machine if

D
the movable guards should open.
E Emergency push-buttons.
16
Fig. 2.3.1
2.4 WEIGHT AND DIMENSIONS OF THE PACKED MACHINE
Fig. 2.4.1
X Y H WEIGHT
FP6000
2200 mm 1640 mm 1615 mm 680 Kg
(with cardboard)
FP6000CS
2200 mm 1640 mm 1615 mm 760 Kg
(with cardboard)
17
2.5 WEIGHT AND DIMENSIONS OF THE MACHINE
Fig. 2.5.1
X Y H WEIGHT
FP6000 2180 mm 1545 mm 1580÷1710 mm 580 Kg
FP6000CS 2180 mm 1545 mm 1580÷1710 mm 660 Kg

2.6 TRANSPORT AND UNPACKING
SMIPACK S.p.A. in function of the means of Fig. 2.6.1

transport and of the type of products to be
shipped utilizes packagings adequate to
guarantee the integrity and preservation during
transportation. It is recommended to handle
with great care the machine during transport
and positioning. The forwarder is responsible
for every damage that may occur during
transport. Unpack the unit making sure not to
damage any exposed parts.
The lifting of the machine module must be

carried out by means of hoisting systems
operating from below; due to the packaging
modalities, it is not possible to use hoisting
systems operating from above. Lift the
machine from the longer side and adjust
the forks of the forklift at the maximum distance
from each other.
ATTENTION!
18
Before handling make sure that the hoisting equipment are suitable to lift the
load that has to be handled.
In the case of long storing, place the machine in a sheltered environment with a temperature
between -15°C and +55°C degree of humidity, variable between 30% and 90% without
condensation.
2.7 POSITIONING AND LEVELLING
Remove the four supports 1 fixing the machine to the pallet.

Make sure that the floor in the installation area does not present irregularities that might
prevent the correct positioning of the machine.
After placing a level on the product leaning surface, level the machine by adjusting the support
feet, then lock the feet by tightening the locknuts 2.
The machine is also equipped with wheels, which must be used exclusively for transportation.
The height of the work surface can be adjusted between 805 and 935 mm.
Fig. 2.7.1
Some of the components are packed separately to avoid being damaged during transport and
handling, and have to be assembled by the user. Below are brief instructions on assembly.
1) ASSEMBLY OF THE FILM WASTE WINDING

DEVICE
Install the winding disk 1 on the film waste device and

turn knob 2 to fasten it in place. (see fig. 2.7.2.)
Fig. 2.7.2
2) ASSEMBLY OF THE PROTECTION DEVICE ON THE OUTFEED BELT
Install the safety device 3 on the Plexiglas 4 using the screws 5 and fasten in place with the
nuts 6.
19
Fig. 2.7.3
3) ASSEMBLY OF THE LIGHT COLUMN
Slot the light column onto its base 7.
Fig. 2.7.4
3) INSERTING FUSES IN THE POWER BOARD
The machine is delivered with the fuses not yet installed in the fuse-holder.
Follow the instructions below, taking into account the machine's power supply:
Fig. 2.7.5
1 - 230V 1PH+N power supply

20
Insert the fuse on the phase and the copper wire on the neutral.
2 - 230V 2PH power supply

Insert the two fuses on the phases.
Refer to the wiring diagram when making the connections:
Fig. 2.7.6
2.8 USING THE MACHINE WITHOUT THE HEATSHRINK TUNNEL

In the interest of safety, the operator should install a roller conveyor at machine outfeed with a
Plexiglas protective cover 8.
Fig. 2.8.1
SmiPack cannot assume liability for accidents due to use of the machine without this important
safety device.
21
2.9 POSITIONING THE MACHINE WITH THE HEATSHRINK

TUNNEL
Place the sealer as close as possible to the heatshrink tunnel, without however bringing them
in contact with one another.
Adjust the height of the sealer so that its outfeed conveyor is 1 mm lower than the tunnel
conveyor, to prevent the packs from falling when moving along. Position the tunnel in such a
way that the sealed product can be at the centre of the conveyor belt.
Fig. 2.9.1
2.10 DEMOLITION AND DISPOSAL
ATTENTION!
The machine does not contain dangerous components or substances that require
particular removal procedures. Regarding the elimination of the various materials, it is
necessary to follow the regulations of the Country in which the tunnel will be
dismantled.
2.11 ELECTRICAL CONNECTIONS

All operations for the connection to the mains must be carried out with no voltage
applied to the machine.
ATTENTION!
If you need to have access to the electrical system, remember to turn off the power
supply and wait at least 5 minutes before operating.
Earthening is compulsory!
The machine's connection to the mains must be carried out in thorough compliance
with the regulations of the user's country.
22 Make sure that the frequency and voltage of the machine's power supply (see label on
the machine) correspond to the mains.
2.12 TECHNICAL DATA FOR THE ELECTRIC CONNECTION
RATED RATED RATED CABLE

RATED VOLTAGE
FREQUENCY POWER CURRENT SECTION
FP6000 220÷240V 1PH+N+PE 50÷60 Hz 3100 W 13 A 2,5 mmq
FP6000CS 220÷240V 1PH+N+PE 50÷60 Hz 3250 W 13,5 A 2,5 mmq
ATTENTION!
Install a thermomagnetic circuit breaker on the conveyor line that meets the
specifications in the table above.
2.13 DATA FOR INSTALLING THE PNEUMATIC SYSTEM

The machine is fitted with a special unit with padlockable valve and a regulating filter for
controlling the pressure of air in the pneumatic system.
Turn on switch 1 and then turn the knob of regulator 2 to let air into the system. Check air
pressure on the manometer 4.
The unit also has a pressure gauge that communicates with the circuit board to indicate when
there is no air in the system.
To connect, insert the source of air in the Ø10 mm pipe infeed coupling 3.
1 Padlockable switch
2 Pressure controller
3 Ø10 feed
4 Manometer
5 Filter
6 Pressure gauge
Compressed air:
Operating pressure : 6 bar
Max consumption : 6 Normal litres/cycle
Max degree of impurity :
- Solid particles: 40µm
Fig. 2.13.1 - Liquid particles : 0,5 PPM
2.14 CONDITIONS OF USE

Make sure that there is enough space for easy application and maintenance.
23
THE MACHINE NEEDS AN INSTALLATION IN A CLOSED AND WELL AIRED
SURROUNDING, WHERE THERE ARE NO DANGERS OF EXPLOSION OR FIRE. THE
MINIMUM LIGHTING MUST BE 300 lux.
Position the machine in the planned space with no humidity, flammable materials, gas, and
explosives and making sure that it is levelled on the floor.
We suggest operating temperatures varying from +10°C to +35°C with a relative humidity from
30% to 80% with no condensation.
SOUND EMISSION PARAMETERS THAT HAVE BEEN DECLARED DISSOCIATED,

IN CONFORMITY WITH THE ISO 4871 REGULATION: LPFA= 68,23 dBA
IP class rating = IP54
ATTENTION!
The pressure and the acoustical power of the machine can change depending on the
material of containers to be packaged. Therefore, the user must perform an assessment
on the noise exposure of his personnel in accordance with the types of packages
worked, so as to equip his operators with suitable personal protection equipment.
2.15 SETUP
The end user must make sure he has assembled all the parts correctly and fitted them firmly
in place before using the machine (for example, the machine out-feed protective device, the
waste film winding device and the light column). He should also hire a skilled technician to
install the wires for connecting any additional sensors, etc.
White page
Manuale uso e manutenzione FP6000 - FP6000CS
CHAPTER 3 -INFORMATION ON THE MACHINE
3.1 USE OF THE MACHINE

The automatic L-sealers are designed to wrap loose products or sets of products in single-fold
heatshrink film.
3.2 MACHINE IDENTIFICATION
Fig. 3.2.1
A label is applied to each machine,

indicating the CE marking, the main
technical data such as model, serial n.,
power, etc., to be notified to the builder
in case of problems.
3.3 TECHNICAL SPECIFICATIONS OF THE PRODUCT 25
Fig. 3.3.1 The tables below indicate the max dimensions of

the products to be wrapped.
You can check the max permitted length and
width of a product in relation to its height.
The products to be wrapped must weigh no more
than 30 kg.
FP6000 FP6000CS
HEIGHT H LENGTH X WIDTH Y HEIGHT H LENGTH X WIDTH Y
(mm) (mm) (mm) (mm) (mm) (mm)
50 600 400 50 600 400

70 550 380 70 530 380
90 500 360 90 510 360
110 450 340 110 490 340
130 400 320 130 470 320
150 350 300 150 450 300
170 430 280
200 400 250
Chapter 3 - Information on the machine
DETERMINING THE MACHINE'S THEORETICAL PRODUCTION CAPACITY
Check the product's height H (along the top of the table) and length X (down the side of the
table), to determine the number of packs that can be sealed in a minute.
The data in the table are approximate and apply to the sealing of stable products weighing no
more than 10 kg, and the use of film permitting configuration of the FILM SEALING TIME
between 0.5 and 0.8 seconds.
FP6000
Packs/minute (in HEIGHT H (mm)
relation to X and H) 10 50 70 90 110 130 150
50 35-40 35-40 35-40 32-36 29-34 26-31* 23-28*
100 35-40 35-40 35-40 32-36 29-34 26-31 23-28
150 35-40 35-40 35-40 32-36 29-34 26-31 23-28
250 33-38 33-38 33-38 30-34 27-32 24-29 21-26
LENGTH X (mm)
300 32-37 32-37 32-37 28-32 25-30 22-27 19-24

350 30-35 30-35 30-35 26-30 23-28 20-25 -
400 28-33 28-33 28-33 24-28 21-26 18-23 -
450 26-31 26-31 26-31 22-26 19-24 - -
26
500 24-29 24-29 24-29 20-24 - - -
550 22-27 22-27 22-27 - - - -
600 20-25 20-25 - - - - -
FP6000CS
Packs/minute (in HEIGHT H (mm)

relation to X and H)
10 50 70 90 110 130 150 170 200
50 45-50 36-41 33-37 30-34 27-31 24-28 21-25 18-22 15-19
100 45-50 36-41 33-37 28-32 25-29 22-26 19-24 16-20 13-17
150 45-50 36-41 33-37 26-30 21-26 20-24 17-21 14-18 11-15
250 43-48 34-39 31-35 24-28 19-23 18-22 15-19 12-16 9-13
LENGTH X (mm)
300 41-46 32-37 29-33 22-26 17-21 16-20 13-17 10-14 7-11
350 39-44 30-35 27-31 20-24 15-19 14-18 11-15 8-12 5-9
400 37-42 28-33 25-29 18-22 13-17 12-16 9-13 6-10 3-7
450 35-40 26-31 23-27 16-20 11-15 10-14 7-11 - -
500 33-38 24-29 21-24 14-18 - - - - -
550 31-36 22-27 - - - - - - -
600 29-34 20-25 - - - - - - -
Manuale uso e manutenzione FP6000 - FP6000CS
IT IS FORBIDDEN:
• To modify the machine cycle.
• To use non-original parts.
• To modify the electrical connections to bypass the safety devices in the machine.
• To remove the protective devices installed on the machine.
CAUTION!
Do not wrap anything that is not recommended or which could pose danger to the user
and damage the same machine.
Always seek the approval of SMIPACK S.p.A. before making any changes
3.4 DETERMINING THE WIDTH OF THE FILM REEL

Use this formula to determine the correct width of the film reel:
FILM = Y + H + 100÷150 mm of waste film
where:
Y= width of the product
H= height of the product
Fig. 3.4.1 27
3.5 FILM FEATURES AND REEL MAXIMUM SIZE

The L-Sealer has been designed for the packaging of
Fig. 3.5.1 diversified products, ranging from the food to the
technical industry. This machine can be run with all
kinds of shrink films (polyolefin, polypropylene and
polypropylene-based films) with a gauge from 10 to 30
µm. Customized logos and messages may be featured,
provided that they fully conform to the existing
regulations. The film may be microperforated by the
machine's microperforators when the film is employed
centerfolded.
FP6000 - FP6000CS
Max length of the reel (L) 600 mm
Max outer Ø of the reel 300 mm

Chapter 3 - Information on the machine
3.6 DANGEROUS AREAS

• Do not touch the reel when the film is being unwound.
• Do not use the machine if any of its mechanical or electrical components are broken.
• Do not use the machine with the safety devices disabled.
• Take care with the sealing bar: this is a moving mechanical device so can pose the risk of
crushing, cutting and burns.
• The safety devices are disabled when the sealing bar is being calibrated, so the user will
need to keep at a safe distance from the sealing area.
• Take care with the blade: risk of cutting.
• Do not touch the conveyor belts when these are moving as they pose the risk of crushing
and abrasions.
• Do not touch the power board unless you are appropriately skilled and experienced.
• Do not use the machine without the guard on the power board.
CAUTION! Do not put hands in the film shaping triangles during calibration of the
sealing bar. The sealing bar's safety devices are momentarily disabled!
3.7 OPTIONAL ACCESSORIES
The following accessories are available on request:
1) FILM MARK SENSOR

28
Allows you to wrap products in special printed film (and align the print).
2) PEDAL
The pedal system facilitates SEMI-AUTOMATIC wrapping.
3) FLOW END SENSOR
This sensor detects the flow of products arriving on the machine's infeed conveyor.
4) OUTFEED ACCUMULATION SENSOR
This sensor detects the accumulation of products on the conveyor after the sealer and resolves
problems associated with disposal.
5) SENSOR FOR WRAPPING TRANSPARENT PACKS
This sensor correctly detects any packs in transparent colours.
6) PRE-INFEED CONVEYOR (GH series)
It is possible to install and communicate with a conveyor belt upstream of the sealer.
CHAPTER 4 -PREPARATION TO THE USE OF THE MACHINE
This chapter describes how to change the format whenever the size of the product to be
wrapped changes.
Mechanical changeover:
1) Adjust the infeed conveyor (see paragraph 4.1)
2) Adjust the film waste guiding device (see paragraph 4.2)
3) Adjust the height of the squares (see paragraph 4.3)
4) Replace the film reel if necessary (see paragraph 4.4)
5) Adjust the film return roll (see paragraph 4.4)
Electronic changeover:
- Set the format parameters (See chapter 5 - "FORMAT PARAMETERS")
Below are detailed instructions on how to run the machine well.
First of all, select MANUAL mode and calibrate the sealing bar (see chapter 5) before following
the instructions.
CAUTION! Take all due care when running the machine in MANUAL mode as some operations 29
(unwinding the reel and dragging the film) can also be done with the safety devices open.
Sealing operations, instead, can only be done with the moveable protection closed.
4.1 ADJUSTING PRODUCT INFEED
POSITIONING THE INFEED CONVEYOR
Using flywheel 1, position the infeed conveyor according to the width of the product to be
wrapped.
Fig. 4.1.1
Chapter 4 - Preparation to the use of the machine
ADJUSTING THE PRODUCT GUIDE
The product guide 2 of the infeed conveyor keeps the product at a distance from the side
sealing bar B1 to avoid problems concerning film tightness.
If the seal opens, increase distance "d". Increase this in proportion to the height of the product
to be wrapped.
Fig. 4.1.2
Adjust the guide by turning the screws 3 and 4 pictured. There are inch rules Q4 and Q5 to
30 assist you.
Fig. 4.1.3
4.2 ADJUSTING PRODUCT LENGTH
ADJUSTING THE FILM WASTE GUIDE
The film waste guide 5 serves to align the film waste and keep the bag uniform.
Move the guide hook to a distance of 4-5 cm away from the bag, using the respective handle.
In this case, too, there is an inch rule Q6 to assist you.
Fig. 4.2.1
4.3 ADJUSTING PRODUCT HEIGHT
ADJUSTING THE HEIGHT OF THE SQUARES
a) FP6000
Adjust the height of the top square A with the respective flywheel 6. The top square should be 31
about 5-10 cm higher than the product to be wrapped.
Fig. 4.3.1
b) FP6000CS
Select MANUAL mode and check the main menu

appears on the electronic display. You can then
adjust the height of the top square A.
Press the buttons , to raise or lower the square to about 5-10 mm above the
product to be wrapped.
The automatic height adjustment system then optimizes the sealing bar's opening and
alignment position.
Fig. 4.3.2
When you have done, check the measurement against the inch rule Q1. This is the "product
height value" and may be useful for future reference.
Fig. 4.3.3
32
ADJUSTMENT FOR LOW PACKS
The automatic L-sealers are programmed to handle products of various sizes without need for
changing any part of the machine; however, to wrap particularly low products (less than 2 cm
in height), you are advised to position the squares in such a way as to obtain as small a bag
as possible.
a) FP6000
Use the flywheel 6 to lower the square down as far as possible, while keeping it above the
product.
Turn the screws 7 in the direction specified in fig. 4.3.4 to move the top square A along the
respective slots. Undo screws 9 to move the bottom square 8 in the same direction.
Fig. 4.3.4
Fig. 4.3.5-a shows the alignment of the squares in the "standard" wrapping position, while Fig.
4.3.5-b shows optimal alignment for wrapping low products (less than 2 cm in height).
33
Fig. 4.3.5
b) FP6000CS
Remove the side 11 on the machine's outfeed conveyor so the product can be closer to the
sealing bar, and turn the pin screw 12 to lower the squares as low down above the product as
possible.
Fig. 4.3.6
Next, turn the screws 7 in the direction specified in fig. 4.3.7 to move the top square A along
the respective slots.
Fig. 4.3.7
Undo screws 9 to move the
bottom square 8 in the same
direction.
34 Fig. 4.3.8-a shows the

alignment of the squares in the
"standard" wrapping position,
while Fig. 4.3.8-b shows
optimal alignment for wrapping
low products (less than 2 cm in
height).
Fig. 4.3.8
4.4 LOADING THE REEL AND ADJUSTING THE FILM
POSITIONINNG THE FILM REEL
a) FP6000
Make sure you have adjusted the height of the top square as instructed in paragraph 4.3. Using
the inch rule Q2, move the stop D to the point where the distance "X" measures half of height
"H" (use the end of the film as the correct reference, as shown in fig. 4.4.1).
Position the reel with its open side facing product outfeed (*) irrespective of the direction in
which the film is unwound. At this point, position also the stop E and fasten it in place with the
handle 1.
Fig. 4.4.1
35
b) FP6000CS
Make sure you have adjusted the height of the top square as instructed in paragraph 4.3.
Using the inch rule Q2, move the stop D to the point where the distance "X" measures half of
height "H", like reference Q1 (see fig. 4.3.3).
Use the end of the film as the correct reference
Position the reel with its open side facing product outfeed (*) irrespective of the direction in
which the film is unwound. At this point, position also the stop E and fasten it in place with the
handle 1.
Fig. 4.4.2
INSERTING THE FILM IN THE UNWINDER
Fig. 4.4.3
Insert the film in the unwinder after positioning
the reel as instructed above.
36
Open the guard 2 on the reel holder and pull
lever 3 to open the contrast roll and
perforators, for inserting the film. Lower lever
3 and wind the film as shown in fig. 4.4.4. After
inserting the film, activate the scale 4 manually
to facilitate unwinding.
Caution! If lever 3 is not lowered, the guard 2

remains open and the message "UNWINDER
OPEN" appears on the display, disabling use
of the machine.
Fig. 4.4.4
ADJUSTING THE FILM PERFORATION SYSTEM
The micro-perforators on the machine's reel holder help improve

retraction of the bag. The higher the product, the more holes are
needed.
Insufficient perforation of the film can cause it to burn or explode in the

heatshrink tunnel; too many holes, instead, could cause the film not to
adhere sufficiently on the product.
Turn the handles 5 to adjust the micro-perforator according to the

width of the reel used.
To adjust film perforation, turn the screws 6 to adjust protrusion of the
bits on the micro-perforators; you may even need to remove some of
Fig. 4.4.5 the bits.
ADJUSTING THE EDGE SEPARATION ROD
Fig. 4.4.6
There is a rod C on the reel holder you can use to

separate the edges of the film.
The end of the rod must remain about 1 cm from the 37

edge of the film. Use handle 7 to adjust the rod.
ADJUSTING THE FILM RETURN ROLL
a) FP6000
Adjust the position of the film return roll B to half the height of the product to be wrapped, or
slightly lower, at the very most.
Fig. 4.4.7
Refer to the inch rule Q3 when making
the adjustment.
Next, check correct alignment of the
two edges of the film, and correct the
position of the roll if necessary.
b) FP6000CS:
Fig. 4.4.8
Adjust the film return roll B to the same
height as the "product height value".
Refer to the inch rule Q3. The
measurement should be same as that on
the Q1 inch rule (see paragraph 4.3).
When correctly positioned, the roll should
be at a distance of about half the height of
the product, or slightly lower. Next, check
the two edges of the film are correctly
aligned and correct the position of the roll if
necessary.
POSITIONING THE FILM ON THE SQUARES
After inserting the film in the unwinder,

position it on the machine's squares.
38 Unwind a few metres of film - just enough
to pass the bottom edge over the bottom
square and the top edge over the top
square, and proceed as shown in fig.
4.4.9. The film fold needs to be folded in
on itself to form a 90° angle. Place the
two triangles you have formed on the
squares.
Fig. 4.4.9
INSERTING THE FILM IN THE DRAGGING DEVICE AND COLLECTION SYSTEM
The dragging device moves along the film waste when loading the product on the machine's
outfeed conveyor.
Fig. 4.4.10 Open the main guard and turn the

switch F to "0" so you can open
the two wheels and drag the front
part of the two edges of the film as
shown in fig. 4.4.10.
Make sure the two edges of the

film are perfect aligned, then close
the wheels by turning the switch F
to "1".
Press the button for 1 second to execute sealing,
then press the button to drag the film. Alternate the

sealing and dragging cycles to form a sufficient amount of
film waste to pass in the hook of the guide G, and,
following the trajectory in fig. 4.4.12, connect to the
respective blade of the collector.
Fig. 4.4.11
Fig. 4.4.12
39
With this done, the machine will automatically wind the film waste on the device during the
sealing phase.
The machine pauses and the message "FULL FILM WASTE REEL" appears on the display
when there is the max permitted amount of film waste on the reel. At this point, remove the film
waste reel by undoing the handle 9, and extract the container disk 10.
Fig. 4.4.13
If you have problems tightening the waste film, fit the respective weight 11 (provided) on the
collection device.
Problems with film tightness usually occur when the film is very thick or when the material is
unsuitable.
The weight can be distributed as required. Bringing the weight towards roll 12 increases the
tightness of the film waste; while moving it towards the fulcrum of the lever decreases the
tightness.
PROBLEMS CAUSED BY INCORRECT POSITIONING OF THE FILM
1) Folding of the film near the reel holder's drive roll

Folding of the film near the reel holder's drive roll is caused by incorrect alignment between the
squares and the reel.
Check alignment, following the respective instructions above.
2) Tearing of the film at the point of the squares

If the film tears at the point of the squares, correct the position of the reel by moving it towards
the side of product infeed (**) (see fig. 4.4.14).
3) The film tends to slide off at the point of the squares

The film generally tends to slide off the squares when using particularly narrow reels. In this
case, move the reel towards the side of product outfeed (*) (see fig. 4.4.14).
40
Fig. 4.4.14
Fig. 4.4.15
4) Protrusion of the top edge of the film from the dragging wheels
If the top edge of the film protrudes from the dragging wheels, raise the position of the film
return roll. (see fig. 4.4.15)
5) Protrusion of the bottom edge of the film from the dragging wheels
If the bottom edge of the film protrudes from the dragging wheels, lower the position of the film
return roll. (see fig. 4.4.15)
6) Protrusion of both edges of the film from the dragging wheels

If both edges of the film protrude from the dragging wheels, check first of all that the reel is the
right size (see the technical specifications in chapter 3) and, if necessary, move the reel
towards the side of product infeed (**) (see fig. 4.4.14).
7) Tearing of the seal of sealing bar B1

If the seal created by the sealing bar B1 tears due to excessive tightness of the film, move the
product further away from the sealing bar.
8) Tearing of the sealing angle

If the sealing angle tears due to excessive tightness of the film, you can resolve the problem
by adjusting the “DECREASE FILM TENSIONING” and “SEALING COOLING TIME” software
settings, or by decreasing the FILM SEALING TEMPERATURE value.
9) The film waste is not recovered correctly

Problems associated with film dragging are usually due to use of waste material.
To resolve the problem, fit the weight provided on the film waste recovery device to increase
the tightness, or use a suitable reel (see the technical specifications in chapter 3).
4.5 ADJUSTING BELT TIGHTNESS
If you need to adjust the tightness and alignment of the machine's infeed and outfeed conveyor
belts, set the "FREE PASSAGE" work mode (see chapter 5) and adjust the respective
adjustment screws 12 and 13.
Do not overdo the tightness - it should be just enough to prevent the belt from sliding on the
rubber roll.
Fig. 4.5.1
41
White page
CHAPTER 5 - ELECTRONIC BOARD
5.1 ELECTRONIC BOARD PUSH-BUTTONS DESCRIPTION
43
Machine start/stop button.
Emergency button.
Powers the machine after it is turned on.

Its LED lights up when the machine is live.
Starts the machine in the required work mode (automatic, semi-

automatic, free passage).
Stops the machine.

Stops the error signal when the cause of the error is eliminated.
Press and hold this button for about 1 second to execute sealing.
This button is only enabled in MANUAL work mode, with the movable
safety guards closed.
Chapter 5 - Electronic board
Press this button to drag the film.

This button is only enabled in MANUAL mode.
Button not enabled.
Activates MANUAL mode.

(select this button to position and adjust the film)
It activates the working mode which enables the machine to start the
production phase.
ENTER key: to modify or confirm a parameter.
44
LEFTWARDS key: to exit from the menu and go back to the main
video-page.
RIGHTWARDS key: to have access to the menus.
UP and DOWN keys: to move through the menus and modify the
parameters.
In order to modify a parameter, move onto it and press in order to be able to modify
it. Press now the keys and , in order to make the modification and keep the
key pressed for 1 second in order to save the modification.
Press in order to update the set values.
Alphanumerical 4-line backlit display.

5.2 DISPLAY READING

Each line of the electronic control panel displays a variety of information that is described here
below:
1 - ACTIVE OPERATION MODE (automatic - semi-automatic - free passage)
2 - MACHINE STATUS (e.g. bar adjustement, system ready, system in stop, system in pause,
etc.)
3 - NUMBER OF PACKAGES – POSSIBLE ERRORS or EMERGENCY ACTIVATED
When there are error signals on the display (see figure below) they will be pointed out:
45
a) name of the error detected (see details in chapter 7)

b) displays the number of errors signalled.
1< >3 : points out that the error a shown on the display is the 1st of 3 errors detected.
To view the second error (2< >3), third error (3< >3) etc. press the buttons
multiple times.
c) canc : shows the used of the key to delete an error signal after its cause has
been removed.
4 - MENU BROWSING - is a support to the operator when using the machine

The symbols used are described here below:
vers
press the key to go back to the software version
screen.
esc
press the key to go back to the previous screen.

menu
press the key to go back to enter the selected
menu.
mod
press the key to modify settings or save them.
5.3 SOUND AND LIGHT SIGNALS
The machine has a LIGHT COLUMN that allows you to check machine status quickly. The light
signals are as follows:
STEADY BLUE LIGHT: machine stopped or paused.
FLASHING BLUE LIGHT: machine heating up.
If the machine also has accumulation and flow end sensors, the flashing blue light can mean
there is no flow of products for wrapping, or the need to dispose of products at out-feed.
46
STEADY GREEN LIGHT: the machine is ready for wrapping.
STEADY RED LIGHT: there is an error that has stopped the machine. The type of error is
indicated on the board display. You will also hear a buzzer which turns off only when the error
is resolved.
5.4 MACHINE START-UP
Turn ON the main switch in the electrical panel.

The name of the machine model and the software version used will appear on the screen for
a few seconds (see fig. 5.4.1) and then the main menu will be displayed. (see fig. 5.4.2)
Fig. 5.4.1 Fig. 5.4.2
CS: 600x400 AUTOMATIC M01

SOFTWARE VERSION SYSTEM IN STOP
1.00w
vers menu
After having verified that there are no error messages on the display, and the compressed air
is present inside the plant, press the key to display:

Fig. 5.4.3
AUTOMATIC M01
BAR ADJUSTMENT
START+ENTER
vers menu
You now need to calibrate the sealing bar. The machine calculates the work positions.
Press and hold the and buttons until calibration is done - the sealing bar should
fully open, then fully close for about 3 seconds, and re-open again.
If you release these buttons before the calibration cycle ends, you will have to repeat the
procedure again from the start.
ATTENTION!! BEFORE STARTING THE CALIBRATION PHASE, THE OPERATOR MUST

MAKE SURE NO PART OF HIS BODY OR ANY OBJECTS ARE IN THE SEALING AREA AS
THE SEALING BAR'S SAFETY DEVICES ARE NOT ENABLED (risk of crushing, cutting and
burning).
This message appears on the display at the end of the calibration phase and when the 47
elements have heated up:
Fig. 5.4.4
AUTOMATIC M01
SYSTEM IN STOP
N.PACKS 0
vers menu
It is now possible to select MANUAL or AUTOMATIC work mode.
5.5 SELECTING THE WORK MODE
There are several work modes:
MANUAL for adjusting format changeover and replacing the reel.

SEMI-AUTOMATIC: for wrappiing single packs.
AUTOMATIC: for continuous wrapping of packs.
FREE PASSAGE: in this mode, the machine disables the dragging and sealing functions and
enables only free passage of products at an even speed. In this case, the
sealing bar is automatically fully raised.
Press the MANUAL button on the board panel to activate the MANUAL mode.
To select AUTOMATIC, or FREE PASSAGE mode, select the OPERATION parameter in the
OPTIONS MENU and activate the required mode.
When you have set the work mode, you can recall it by pressing the button .
5.6 MANUAL MODE
This mode allows you to adjust format changeover and replace the reel.
Press to access manual mode. This message appears on the display:
Fig. 5.6.1
48
The - buttons are now enabled:
ACTIVATING THE SEALING PROCESS
This button allows you to move the sealing bar in MANUAL mode. Press the F1 button
for a second to execute a sealing cycle. Sealing is only possible with the movable
guard closed.
CAUTION TAKE CARE WHEN THE SEALING BAR MOVES AS IT POSES THE
RISK OF CRUSHING, CUTTING AND BURNING.
DRAGGING THE FILM
This button allows you to power the dragging wheels in MANUAL mode.
Press F2 intermittently to drag the film into the sealing area.
CAUTION! RISK OF CRUSHING AND CUTTING - keep at a safe distance from the
moving mechanical components as these move even when the safety guards are
open.
CAUTION! THE UNWINDER IS ALWAYS ACTIVATED WHEN THE MACHINE IS IN

MANUAL MODE.
If you press the button when the machine is running in automatic mode, the machine
will stop before reverting to manual mode.
Press to revert back to automatic mode.
5.7 AUTOMATIC MODE (ACTIVATING THE WRAPPING CYCLE)
You need to install the reel and adjust the format before selecting automatic mode .
Press the button to start the wrapping cycle.
This message appears on the display:
Fig. 5.7.1
AUTOMATIC M01 49
SYSTEM RUNNING
N.PACKS 10
vers menu
Press the button briefly to stop the machine. This message appears on the display:
Fig. 5.7.2
AUTOMATIC M01
STOPPING SYSTEM
N.PACKS 10
vers menu
CAUTION!
THE SAFETY GUARDS MUST BE CLOSED FOR THE MACHINE TO WORK.
SELECT MANUAL MODE BEFORE ADJUSTING THE POSITION OF THE REEL, FILM OR
PRODUCT.
5.8 INTERRUPTION OF THE PACKAGING CYCLE BY MEANS OF THE

EMERGENCY PUSH-BUTTON
The packaging cycle can be interrupted by pressing one of the emergency push-buttons of the
machine.
The control panel display shows the text "EMERGENCY", the red light on the lighting column
will turn on and an intermittent acoustic signal is emitted.
Fig. 5.8.1
AUTOMATIC M01
SYSTEM IN STOP
EMERGENCY
canc menu
In order to stop the acoustic signal one must restore machine operation by:
- releasing the emergency button.
- cancelling the signal using the .

50
- pressing the key.
The electronic board will display the following message again:
Fig. 5.8.2
AUTOMATIC M01
SYSTEM IN STOP
N.PACKS 10
vers menu
The following parameters will explain the machine operation parameters in details.
5.9 FORMAT PARAMETERS

Fig. 5.9.1
>SEALING BAR
PACK
FILM REGULATION
vers menu
Select the "FORMAT PARAMETERS" option and press to access format choice.
Fig. 5.9.2
FORMAT SELECTION
*M01 MODEL 01
esc mod
Press the key and then, using the keys, choose memory to be activated.
The machine can be programmed with a maximum for 20 memories (M01, M02, M03
.......M020).
The parameters that will be modified inside the "FORMAT PARAMETERS" menu will refer to
the activate memory; the active format is preceded by the symbol *.
51
To save data modified inside this menu press the ; key; to exit the menu without saving,
press the key for three seconds.
To display all parameters contained in the "FORMAT PARAMETERS"menu press the

key multiple times.
SEALING BAR: adjust the parameters of the sealing area
Fig. 5.9.3
>SEALING BAR
PACK
FILM REGULATION
vers menu
Press and then to view all the parameters in the menu.

1 • Temperature of the B1 sealing bar
Fig. 5.9.4
B1 SEALING BAR
TEMPERATURE (value between + 50°C and 250°C)
[°C] 190 Recommended temperature: 190°C
esc mod
Allows you to configure the temperature of the B1 side sealing bar.

You are advised to set the minimum temperature required for good sealing. This parameter
determines the sealing time.
52
2 • Temperature of the B2 sealing bar
Fig. 5.9.5
B2 SEALING BAR
TEMPERATURE (value between + 50°C and 250°C)
[°C] 190 Recommended temperature: 190°C
esc mod
Allows you to configure the temperature of the B2 front sealing bar.

You are advised to set the minimum temperature required for good sealing. This parameter
helps determine the sealing time.
3 • Film sealing time
Fig. 5.9.6
SEALING TIME
FILM (value between 0 and 6 seconds)
[s] 0,80 Recommended time 0.8 seconds
esc mod
Adjusts the film sealing time.

Make sure you set the correct time as this parameter bears strongly on the final result.
In fact, the shorter the sealing time is, the greater the yield will be. You are advised to set the
minimum sealing time required to guarantee correct cutting of the film.
This parameter also helps determine the temperature of the B1 and B2 sealing bars.
4 • Seal cooling time

53
Set this parameter at a value different to zero (0) only if the sealing corner breaks during the
wrapping process, or if the seal opens due to the film being still too hot. In this case, dragging
of the film is delayed to allow the seal to cool down.
Certain types of film can pose this problem.
The parameter can always be displayed but can be configured only in the PROGR 2nd level
menu.
Fig. 5.9.7
SEALING COOLING TIME
[s] xxx
esc mod
5 • Opening position of the sealing bar (only FP6000)
Allows you to adjust the opening position of the sealing bar according to the height of the
product to be wrapped.
Fig. 5.9.8
SEALING BAR
OPENING POSITION (value between 60 and 170 mm)
[mm] xxx
esc mod
PACK: adjust the parameters associated with pack dimensions
1 • Multi-pack mode
Fig. 5.9.9
MULTIPACK
54
ENABLED
esc mod
When ENABLED, wrapping is executed using the pack length parameter.

When DISABLED, wrapping is controlled by the infeed sensors that calculate the size of the
product.
The parameter needs to be activated when there are problems inspecting the length of
irregularly shaped products.
2 • Pack length
Insert in this field the length of the pack to be wrapped (essential when the MULTIPACK
function is enabled).
The sealing bar will come into contact with the product if you insert a value that is too low in
relation to the size of the product.
Fig. 5.9.10
PACK LENGTH
[mm] xxx
esc mod
FILM REGULATION : the parameters associated with film tautness
Use this menu whenever you need to change the format concerned.
1 • Film advance
Indicates the amount of film to be unwound before the pack.
You are advised to first insert the height of the product to be wrapped, and then modify the
configured value according to the size and properties of the film used. In the case of packs less
than 30 mm in height, you are advised to insert a value no less than 30 mm.
If the value you insert is lower than required, the film may protrude beyond the film dragging
wheels. You should configure the parameter also taking into account the subsequent
heatshrinking phase.
Fig. 5.9.11
FILM ADVANCE
(=h PRODUCT) (value between 0 and 200 mm)
[mm] xxx
esc mod
55
2 • Film advance recovery

Use this parameter when the "FILM ADVANCE" value cannot be reduced and you need to
decrease the size of the bag to make it adhere better on the product. In this way, the front
portion of the film is reduced.
Fig. 5.9.12
FILM ADVANCE
RECOVERY
[mm] xxx
esc mod
3 • Film delay
Indicates the amount of film to be unwound after detecting the end of the pack.
You are advised to first insert half the height of the product and modify the value (increase it)
only if the seal breaks at the back.
Fig. 5.9.13
FILM DELAY
(= 1/2 h PRODUCT) (value between 0 and 200 mm)
[mm] xxx
esc mod
4 • Film delay recovery
Use this parameter when the pack is put in too big a bag and the “FILM DELAY” value cannot
be decreased any further.
This parameter allows you to move the pack further back on the conveyor, reducing the size of
the bag in the process.
The parameter is particularly useful for when wrapping high packs.
Fig. 5.9.14
56
FILM DELAY
RECOVERY
[mm] xxx
esc mod
5 • Decrease film tensioning
This parameter allows you to decrease film tensioning when the corner of the seal breaks.
After adjusting the parameter, check the scale of the reel holder is used once during each
wrapping cycle.
Fig. 5.9.15
DECREASE
FILM TENSIONING (value between 0 and 2 seconds)
[s] xxx
esc mod
6 • Speed of the machine's conveyor belts
This parameter allows you to adjust the speed of the machine's infeed and outfeed belts.
The speed can be configured between 40 and 160% which corresponds to 10 and 30 m/min
respectively.
Fig. 5.9.16
SPEED OF CONVEYORS
Min 10 Max 30 m/min
[%] xxx
esc mod
OPTIONS: allows you to adjust the parameters for better wrapping the
product
1 • Management of conveyor belt

57
With this parameter enabled, the connecting belt moves towards the infeed belt immediately
after the sealing phase, to facilitate the transfer of particularly short products.
You are advised to use this function only for products between 30 and 80 mm in length, as it
reduces the machine's production rate.
Fig. 5 9.17
HANDLING OF
CONVEYOR BELT
DISABLED
esc mod
2 • Management of the infeed belt

There are three work modes for the infeed belt:
CONTINUOUS - INTERMITTENT - SOFT START
1 - In "CONTINUOUS" mode, the infeed belt continues running until the sensors no longer
detect any products.
2 - In "INTERMITTENT" mode, the infeed belt works intermittently.

You are advised to use this work mode only for wrapping products less than 2 cm in height,
and using the vertical sensor for detecting the products.
3 - In "SOFT START" mode, the infeed belt runs at a more moderate speed.
Use soft start mode in the case of superimposed products and only when the conditions
demand it, as this work mode reduces productivity.
Fig. 5 9.18
INFEED BELT
OPERATION
CONTINUOUS
esc mod
3 • Type of product detection

You can select the type of sensor for detecting the products.
There are three types: HORIZONTAL, VERTICAL and HORIZONTAL+VERTICAL.

Fig. 5 9.19
PRODUCT DETECTION
TYPE
58
HORIZONTAL
esc mod
In "HORIZONTAL" mode, the packs are detected by the horizontal sensors. These ensure
greatest productivity. This mode is for packs higher than 2 cm.
In "VERTICAL" mode, the packs are detected by the vertical sensors. This mode is for packs
less than 2 cm in height.
In "HORIZONTAL+VERTICAL" mode, the packs are detected by the horizontal and vertical
sensors. You are advised to use this mode only for products of irregular shape and when the
"MULTIPACK" mode cannot be used, and to reduce the machine speed as appropriate.
4 • Film mark offset (optional)

Fig. 5 9.20
FILM MARK OFFSET To use this parameter you need to

contact SmiPack S.p.A. and
[mm] xxx purchase the optional "MARK
READING SENSOR" unit.
esc mod
5 • Machine operation
This menu allows you to select the machine work mode (automatic, semi-automatic, free
passage).
Fig. 5 9.21
OPERATION
AUTOMATIC
esc mod
SAVE FORMAT:
It is possible to save a format and name it.
Select the "SAVE FORMAT" menu

Fig. 5 9.22
59
SAVE FORMAT
- - - - - - - - - -
esc mod
Press the key to display:
Fig. 5 9.23
SAVE FORMAT
*M01 MODEL 01
esc mod
Use the keys to select the memory in the (M01........M20) format to be saved
and then press the key to accept.

Fig. 5 9.24
FORMAT NAME
*M01 MODEL 01
esc mod
Use the keys to choose an alphanumeric character to insert, while the ,
keys are used to move from one character to another.
The character being modified is highlighted with a dash.
After giving the format a name, press the key to accept.

60 The display will show:
Fig. 5 9.25
SAVE FORMAT ?
*M01 PACK 1
esc mod
Save the format by pressing the key for more than 1 second.
Once it has been saved the "wait ..................." message will appear for a few seconds.
Press the key for more than 3 seconds to exit without saving.
PRODUCT NOTES :
The parameters in this menu do not affect machine operation but allow the operator to register
information concerning the mechanical adjustments required for each format changeover.
1 • Product height
Fig. 5 9.26
PRODUCT HEIGHT
Insert the height of the product.
[mm] xxx
esc mod
2 • Product width
Fig. 5 9.27
PRODUCT WIDTH
Insert the width of the product.
[mm] xxx
esc mod 61
3 • Product length
Fig. 5 9.28
PRODUCT LENGTH
Insert the length of the product.
[mm] xxx
esc mod
4 • Width of the film reel

Fig. 5 9.29
FILM REEL WIDTH

Insert the width of the film reel.
[mm] xxx
esc mod
5 • Position of the film waste recovery device

Fig. 5 9.30
FILM WASTE WINDING

POSITION Insert the position of the hook of the
[mm] xxx film waste recovery device.
esc mod
6 • Position of the product guides

Fig. 5 9.31
PRODUCT GUIDES
POSITION Insert the position of the product
[mm] xxx guide of the infeed conveyor.
62
esc mod
7 • Position of the film return roll

Fig. 5 9.32
FILM RETURN
ROLL POSITION Insert the position of the film return
[mm] xxx roll.
esc mod
5.10 OPERATOR MENU
1 - Packs counter
The parameter is activated by setting a value ≠0.
In this case the machine processes a number of packages equal to setting and the display
shows the number of packages that still need to be processed.
Once this value has been reached, the machine stops, and the parameter is automatically
reset to zero.
When the parameter is deactivated (setting =0) this display will show a count of packages
processed.
Fig. 5.10.1
PACKS
COUNTER
[N] xxx
esc mod
2 - Remaining packs
The parameter displays the number of packages that still need to be worked if the "PACKAGE
COUNTER" has been set.
Fig. 5.10.2
REMAINING
PACKS
[N] xxx 63
esc
NOTES: Any STARTS or STOPS have no influence on the packs count. The packs
that caused an error are not reckoned. In order to RESET the count, finish the number
of programmed packs or reset the value from “PACK COUNTER”.
5.11 DATA DISPLAY

Shows the machine's production data.
1 • Temperatures of the B1 and B2 sealing bars

Shows the temperatures of the sealing bars.
B1 = side sealing bar
B2 = front sealing bar
Fig. 5.11.1
BARS TEMPERAT. [°C]

B1 230
B2 230
esc mod
2 • Number of packs handled

Shows the number of packs handled since machine start-up.
Fig. 5.11.2
PROCESSED PACKS
NUMBER
[N] xxx
esc
3 • Pack length measurement
Shows the length of the pack detected.
Fig. 5.11.3
64
PACK LENGTH
MEASURE
[mm] xxx
esc
4 • Average package length
It shows the average length of the packages processed.
Fig. 5.11.4
AVERAGE PACK LENGTH
[mm] xxx
esc mod
5 • Print alignment (optional - only if applicable)
This value is shown only when the "mark reading" function is enabled.
Fig. 5.11.5
FILM MARK OFFSET
[mm] xxx
esc mod
6 • Instantaneous production
Number of packs that the machine is expected to pack in 1 minute.

Fig. 5.11.6
SNAP
PRODUCTION
[N/min] xx 65
esc
7 • Average production
Number of packages made per minute based on the total number of packages produced since
the machine was turned on.
Fig. 5.11.7
AVERAGE
PRODUCTION
[N/min] xx
esc
8 • Snapshot efficiency
Percentage of the packages which can be processed, calculated with regards to the working
time and assessed against an average value set by the parameters.
Fig. 5.11.8
SNAPSHOT
EFFICIENCY
[%] xxx
esc
9 • Average efficiency
Percentage of processed packages, calculated with regards to the total working time or since
the last data RESET and assessed against an average value set by the parameters.
Fig. 5.11.9
AVERAGE
66 EFFICIENCY
[%] xxx
esc
10 • Number of anomalous packs

Shows the number of packs that have resulted in machine shutdown or which were not within
the size limits for the format in use.
Fig. 5.11.10
NUMBER OF ANOMALOUS
PACKS
[N] xxx
esc
11 • Power board inside temperature

Displays the temperature inside of the machine's power board.
Fig. 5.11.11
POWER BOARD
INSIDE TEMPERATURE
[°C] xx
esc
12 • Total packs
It displays the total number of packs processed during the whole life of the machine.
The value can not be set to zero.
Fig. 5.11.12
MACHINE TOTAL
PACKS NUMBER 67
[N] xxxxxxx
esc
13 • Data reset
Setting YES and pressing cancels all the data in the menu "DATA DISPLAY"
Fig. 5.11.13
RESET DATA NO
- - - - - - - - - -
- - - - - - - - - -
esc mod
You can then access the 2nd level menu (PROGR) to read other technical data:
>SLAVE TEMPERATURES :
Fig. 5.11.14
Shows the registered temperature of

NTC TEMPERATURE the FLEXTRON-POWER-BASE
POWER BASE board (14.PB.1)
[°C] xx
Refer to the wiring diagrams to
esc
identify the module.
Fig. 5.11.15
Displays the temperature of the

FLEXTRON-INVERTER "x" board.
NTC TEMPERATURE 1- FLEXTRON INVERTER (16.U.1)

INVERTER (x) 2- FLEXTRON INVERTER (16.U.2)
[°C] xx 3- FLEXTRON INVERTER (18.U.1)
esc 4- FLEXTRON INVERTER (18.U.2)
5- FLEXTRON INVERTER (19.U.1)
68
Fig. 5.11.16
Displays the temperature of the

FLEXTRON INVERTER I/O (x)
board.
NTC TEMPERATURE
DIGITAL I/0 (x) 1- FLEXTRON - I/O (20.IO.1)
[°C] xx 2- FLEXTRON - I/O (22.IO.1)
esc
>INPUT OUTPUT SLAVE :

Fig. 5.11.17
Indicates the status of the J

INPUT SLAVE (..) connector (...) associated with a
CONNECTOR J(..) certain module (INPUT)
00100000
Refer to the wiring diagrams for
esc
identification.
Fig. 5.11.18
Indicates the status of the J

connector (...) associated with a
OUTPUT SLAVE (..) certain module (OUTPUT)
CONNECTOR J(..)
10110001 Refer to the wiring diagrams for
esc identification.
>INVERTER MEASURES :
Fig. 5.11.19
Indicates the power consumption of

each motor in real time.
INVERTER(x) 1 - infeed belt motor (16.M.1)

ABSORBED POWER 2 - outfeed belt motor (16.M.2)
[A] 0.00 3 - film dragging motor (18.M.1)
esc 69
4 - unwinder motor (18.M.2)
5 - film waste recovery motor
(19.M.1)
Refer to the wiring diagrams for

identification.
5.12 ACCESS TO THE RESERVED MENUS
From the main menu, press the push-button until the following message is displayed:
Fig. 5.12.1
INSERT PASSWORD
- - - - - - - - - -
- - - - - - - - - -
esc mod
Press and the following message will be displayed:

Fig. 5.12.2
ACTIVE LEVEL [1]

PASSWORD xxxxx
- - - - - - - - - -
esc mod
Now it is possible to enter the level-2 password, in order to activate the INSTALLATION MENU
(use the arrow keys in order to select the characters and press the key in order to
confirm the password).
The PASSWORD to have access to LEVEL 2 is PROGR.

It allows you to display the menus:
- UTILITY
- SYSTEM PARAMETRES
70
5.13 UTILITY
Select UTILITY from the main menu, then press and then in order to display all
the parameters it includes (SET LCD, COMMUNICATIONS, CHANGE PASSWORD)
Set LCD:
Press and then and go through the menus:
1 • Choosing display language
Menu for the setting of the language.

Fig. 5.13.1
DISPLAY
LANGUAGE
ENGLISH
esc mod
2 • Locking format parameters

If you set YES, the parameters can be modified exclusively in the menu PROGR; after exiting
this menu, the values can not be modified any longer, but can only be displayed.
The standard setting is NO, which means that the parameters modification is always possible.
Fig. 5.13.2
FORMAT PARAMETERS
BLOCK
NO
esc mod
3 • Display reset
When turning on the machine the display will show:
• the initial display will be displayed by setting YES.
• the last menu displayed for more than 5 minutes will appear by setting NO.
Fig. 5.13.3 71
RESET DATA YES

DISPL. BRIGHTNESS 3
- - - - - - - - - -
esc mod
4 • Adjusting display brightness
You can adjust the brightness of the display from 0 to 10.
Fig. 5.13.4
DISPL. BRIGHTNESS 3
- - - - - - - - - -
- - - - - - - - - -
esc mod
Communications:
This menu makes it possible to connect the machine to a computer in order to transmit or
receive data.
Select the "COMMUNICATIONS" menu and first press the key and then the key
to access all available options described here below.
1 • Data transmission
Transmission of all the data stored in the EEPROM.
It is possible to transfer all the data concerning the formats, the system parameters and the
configuration parameters.
Fig. 5.13.5
DATA
TRANSMISSION
72
NO
esc mod
2 • Data receipt
Receipt of all the data stored in the EEPROM.
Using this menu it is possible to receive all format, system parameters and configuration data.
Fig. 5.13.6
DATA
RECEIPT
NO
esc mod
5.14 CHANGE PASSWORD
It allows you to modify the password in order to have access to the LEVEL-2 menu.
The default password is PROGR.
Fig. 5.14.1
LEVEL [2]
PASSWORD xxxxx
- - - - - - - - - -
esc mod
Enter the new password and press in order to save.
5.15 SYSTEM PARAMETERS
Select the "SYSTEM PARAMETERS" menu and press and then to show all the
menu options ("BAR POSITION" and "FLOW")
Fig. 5.15.1
73
>SYSTEM PARAMETERS
INSERT PASSWORD
- - - - - - - - - - -
vers menu
BAR POSITION
1 • Sealing pressure
Fig. 5.15.2
Indicates how much pressure, as a

percentage of the max pressure, is
SEALING PRESSURE to be applied during the sealing
process.
[%] xxx The default value is 50%.
The value can be set between 0 and
esc mod
100%.
FLOW
1 • Infeed flow check delay
This parameter allows you to reduce the speed of the infeed belt.
If the parameter is set at 0, the infeed belt runs at the set speed.
When the parameter is set at ≠0, the value that is entered indicates the time required to start
up the infeed belt at the minimum speed from the moment that the sensor no longer detects
the passage of products.
Fig. 5.15.3
INFEED FLOW
CHECK DELAY
[s] 0
esc mod
2 • Accumulation activation time

This indicates the max time for the photocell to signal "OUTFEED ACCUMULAT" on the
74 electronic board's display and stop the machine after detecting the accumulation of products
at machine outfeed.
Fig. 5.15.4
ACCUMULATION
ACTIVATION TIME
[s] 0
esc mod
3 • Pre-infeed activation
This function allows you to enable the signal for activating a conveyor belt outside the machine
and installed upstream of the same.
PRE INPUT
ACTIVATION
NO
esc mod
4 • Multifunction relay control

If you select “NONE”, the relay is not active.
If you select “PRINTER”, the relay 4 gives an impulse of 500 ms synchronized with the sealing.
Fig. 5.15.5
RELAY 4 MODE
NONE
esc mod
75
CHAPTER 6 - MAINTENANCE AND REPAIRS
ATTENTION!
Before beginning any type of maintenance operation indicated in this chapter, unless
otherwise required, switch off the machine, switch voltage off acting on the main
switch, pull out the power supply cable from the mains and disconnect the tube that
feeds the pneumatic plant.
6.1 TYPE AND FREQUENCY OF THE CHECK AND MAINTENANCE

OPERATIONS
Tab. 6.1.1
DAILY MAINTENANCE SCHEDULE (16 HOURS OF WORK)

Clean the area of the cutting blade with compressed air.
Check the cutting blade for any breaks.
SEALING UNIT Clean the sealing bar carefully with a damp cloth when the
former is still warm, when it is easier to remove film residue.
CAUTION! Wear protective gloves to avoid burning your
hands.
Use compressed air to remove any product residue on the
conveyors. 77
INFEED CONVEYOR
Clean the sensors' lenses and retroreflectors, if any.
Use compressed air to remove any product residue on the
OUTFEED CONVEYOR
conveyors.
Check the air is all clean and that there is no condensation
PNEUMATICS
inside the system.
Tab. 6.1.2
MONTHLY MAINTENANCE SCHEDULE (240 HOURS OF WORK)

Check the blade for signs of wear and replace it if necessary.
Check the PTFE and silicone coating for signs of wear and
replace them if necessary.
SEALING UNIT
Check the safety systems are working properly.
Check the mechanical and pneumatic components are
working properly.
Lubricate the articulated heads of the sealing bar.
Check the product support rods for any signs of damage.
Replace the belts if they show any signs of wear, cutting, etc.
Check the tautness of the conveyor belts.
CONVEYOR BELTS Check the sensors on the machine's belts are working
properly.
Check lubrication of the rolls if they are making any noise and/
or overheating.
Clean and lubricate the transmission shafts.
TOP SQUARE Lubricate the moving components.
Chapter 6 - Maintenance and repairs
Tab. 6.1.2
Remove any dust on the motors.

ELECTRICAL SYSTEM Check the mechanical and pneumatic components are
working properly.
Check the tautness of the belt.
Replace the belt if it is cut or overly worn.
FILM DRAGGING UNIT
Check lubrication of the rolls if they are making any noise and/
or overheating.
Check the tautness of the belt and replace it if it is cut or overly
WINDING OF WASTE worn.
FILM
Check the cause of any unexpected noise.
BAR DRIVE UNIT Check the pinions and chains of the bar automation device and
(FP6000CS) lubricate them if necessary.
EMERGENCY STOP Test the machine's emergency stop system by activating it
SYSTEM manually.
If the machine needs a general clean, remove the reel and use
a soft cloth dipped in water.
Clean with care the lenses of the product detection sensors.
Clean the surfaces of the transparent Plexiglas, if necessary,
GENERAL CLEAN
to ensure good visibility of all the machine work phases.
Clean all the safety devices, if necessary (the emergency
button, sensors and operator panel).
78
Remove any dust on the geared motors.
Once a year, check also the presence and condition of the following:
- user and maintenance manual

- pictograms stating obligations and prohibitions
- pictograms essential for making machine adjustments
- suitable safety labels on the power board
- characteristics of the personal protection equipment suited to the type of work
LIST OF SAFETY COMPONENTS PRONE TO WEAR AND

INSPECTION SCHEDULE
The table below lists all the essential safety components that should be inspected on a routine
basis.
INSPECTION
DESCRIPTION
FREQUENCY
Padlockable main electrical isolator 12 months
Main pneumatic isolator 12 months
Emergency button 6 months
Protection against indirect contact (equipotential protection

6 months
system)
Safety contactors 12 months
Visual inspection of the general condition of the machine's
safety devices that prevent the operator from touching the 6 months
moving components.
Network filter 6 months
Gas springs 6 months
6.2 DESCRIPTION OF THE MAINTENANCE WORK
REPLACING THE SEALING BLADE AND HEATING ELEMENTS WITH

THERMOCOUPLE
To replace the sealing blade 1 and/or the heating elements with thermocouple 2, remove the
internal and external protective devices 3 by undoing the screws 4.
Undo the screws 5 to remove the supports 6 and replace the sealing blade and/or the two
heating elements with thermocouple.
79
Fig. 6.2.1
When you replace the sealing blade, make sure the distance between the base of the blade
and the top of the frame is 130 mm, as illustrated below.
Fig. 6.2.2
REPLACING THE STRIP OF SILICONE AND PTFE
Remove the PTFE 7 and strip of silicone 8, taking care not to remove the double-sided tape
underneath. Cut a new strip of silicone to the same length as the worn strip and then, after
cleaning the silicone with solvent, insert it in the respective guide, making sure it adheres
correctly onto the double-sided adhesive tape.
Next, cover the silicone with the PTFE as shown in the picture, inserting the X and Y ends to
prevent it from detaching.
80
Fig. 6.2.3
ADJUSTING THE FLATNESS OF THE SEALING BAR
To make sure the film is wrapped perfectly, the blades must adhere fully on the contrast bar.
These can be adjusted by turning the threaded bars 8 that connect them onto the blade frame.
Check the entire length of the blade is in contact with the contrast bar.
For optimal sealing, the two frames of the sealing bar should be perfectly horizontal when
closed. If not, adjust the rods on the sealing bar and those of the contrast bar.
Fig. 6.2.4
ADJUSTING THE SAFETY SENSORS OF THE SEALING BAR 81

To replace the sensors 9 of the sealing bar you need to first disconnect them from the cable 10
that leads out of the top frame, and then adjust its height in such a way that the support 11 can
be detected before the sealing bar leaves the protective devices 3.
Fig. 6.2.5
DISMANTLING THE ELECTRICAL COMPONENTS
All the electrical and electronic devices must be serviced by skilled and experienced
technicians.
Fig. 6.2.6
Replace the FLEXTRON electronic components as follows:
- Turn off the power and wait for at least 5 minutes before proceeding.
- Extract connector 1 by pressing in the sides, as shown on the plate.
- Extract the connectors 2 on the circuit board, pulling on the actual body of the connector
82 and not the cable.
- Undo the screws 4 to remove the connectors 3.
- Undo the screws 5 that connect the circuit board to the machine.
CHAPTER 7 - ANOMALIES AND FAILURES — HOW TO REMEDY
7.1 DISPLAY OF ERRORS AND MESSAGES

This paragraph describes the error messages that can be displayed on the screen of the
electronic control panel. After resolving the cause, the error message will flash and must be
erased pressing the key.
Press the key to restart packaging.
PROBLEM CAUSE SOLUTIONS

The emergency button has been
EMERGENCY Release the emergency button.
pressed.
The machine's main emergency

EMERGENCY DOOR OPEN door has not been closed Close the main emergency door.
properly.
Turn the board off and then on

An error occured in the again. If the problem persists,
EEPROM ERROR
processor. please contact the after sales
service. 83
An error occured in the again. If the problem persists,
HARDWARE ERROR
hardware. please contact the after sales
service.

again. If the problem persists,
SOFTWARE ERROR An error occured in the software.
please contact the after sales
service.
A short circuit might have Please contact the after sales

DIGITAL OUT ERROR
occurred. service.
Check the ambient temperature and

BOARD OVERTEMP The board is overheating. the working order of the electronic
system's cooling fan.
Check the working order of the

The temperature of the bar is
BAR OVERTEMP sealing bar and temperature
way above the set threshold.
control.
An object is blocking the sealing Remove the object and re-start the
BAR SAFETY
bar. cycle.
The measurements of the pack Check the dimensions of the

ANOMALOUS PACK exceed the max dimensions of product against the specifications in
the sealing bar. paragraph 3.3.
The film on the reel is running Check the film unwinds correctly
FILM FINISHING
out. and replace the reel.
Check the film unwinds correctly

FILM FINISHED The film has run out.
and replace the reel.
Chapter 7 - Anomalies and failures – how to remedy

The reel on the film waste
FULL FILM WASTE REEL recovery device has reached its Remove all the film waste.
max permitted size.
Check the belt's mechanisms are

not blocked.
There is a problem using the
MOVABLE BELT PROB. Check the working order of the
movable belt.
movable belt's sensor, 24.SQ.1
Check the film waste follows the

BREAKDOWN SCRAP The film waste is torn.
correct trajectory.
Check the supply plug for the B1

The side sealing bar B1 does not element is connected correctly.
PROBLEM B1 get up to the configured Check the 14.TC.1 thermocouple of
temperature. the B1 element is connected.
Check the supply plug for the B2

The front sealing bar B2 does element is connected correctly.
PROBLEM B2 not reach the configured Check the 14.TC.2 thermocouple of
temperature. the B2 element is connected.
The outfeed sensor continues to Divert the flow of products from the
OUTFEED ACCUMULAT
detect products. outfeed conveyor.
84
The sensor on the line upstream The machine will re-start
PRODUCT FLOW END of the machine does not detect automatically when new products
any products. arrive.
Check there is sufficient space

An excessive number of
between the products on the
EXCESSIVE FLOW products is detected on the
conveyor belt and/or decrease the
machine's conveyor belt.
speed, if necessary.
Check correct unwinding of the film.

Check the lever on the reel holder is
The film unwinding system is not
UNWINDER PROBLEM in its 'off' position.
up to standard.
Check correct working order of the
scales.
Check the lever on the reel holder is

in the position at which the contrast
The movable guard on the reel
OPEN UNWINDER roll is closed.
holder is not closed properly.
Close the movable guard on the reel
holder.
- No pressure at infeed. - Check for any foreign bodies

- Problems with the sealing that may be obstructing the
bar's safety sensors. sealing bar.
- Problems with the solenoid - Check the air in the circuits.
valves. - Check the working order of the
- The sealing bar is obstructed sealing bar's safety sensors
BAR MOVEMENT PROBLEM
during operation. (24.SQ.4 - 24.SQ.2 - 26.SQ.2 -
- The transducer on the 26.SQ.3)
cylinder of the sealing bar - Check the cable of the solenoid
does not detect movement. valves.
- Check the cable of the
transducer.

sealing bar and correct temperature
The sealing bar does not reach control. (check the 14.TC.1
BAR UNDERTEMP
the configured temperature. thermocouple of the B1 element
and the 14.TC.2 thermocouple of
the B2 element.

motor.
The motor to have caused the error
is indicated in bracket:
The motor is working at too high
OVER/CURR. MOTOR (x) 1 - infeed conveyor motor (16.M.1)
a current: the motor is defective
2 - outfeed conveyor motor (16.M.2)
or the belt is obstructed.
3 - film dragging motor (18.M.1)
(19.M.1)
Check the condition of the motor

and of the cables. The motor to
have caused the error is indicated in
The motor is working at too low a brackets:
UNDER/CURR. MOTOR (x) current (less than 200 mA): the 1 - infeed conveyor motor (16.M.1)
inverter is damaged or the motor 2 - outfeed conveyor motor (16.M.2)
is disconnected. 3 - film dragging motor (18.M.1)
4 - unwinder motor (18.M.2) 85
(19.M.1)
Check the condition of the inverter

and cables.
The motor to have caused the error
is indicated in brackets:
The inverter is damaged due to
INVERTER ERROR (x) 1 - infeed conveyor motor (16.M.1)
overvoltage, undervoltage or
2 - outfeed conveyor motor (16.M.2)
overcurrent.
3 - film dragging motor (18.M.1)
(19.M.1)
The contact on the relay switch Check the wiring and relay switch.
RELAY SWITCH PROBLEM
is not closed.
No pressure in the system or Check the installation supplies the

NO PRESSURE
insufficient flow of air. required air and test for leaks.
- Check the working order of the

FLEXTRON-POWER-BASE.
- Check the connecting cable and
Error associated with the the connectors in particular.
COM ERROR connection of the FLEXTRON- - Replace the FLEXTRON-
100-101-110-111 POWER-BASE 14.PB.1 POWER-BASE board.
(refer to the wiring diagrams) - If the error re-occurs after
replacing the FLEXTRON-
POWER-BASE, it may be due to
the CPU board transmitter.
Error associated with the

connection between the
COM ERROR FLEXTRON-POWER-BASE Check the connecting cable and the
200-201-210-211 14.PB.1 and the FLEXTRON- connectors.
INVERTER 16.U.1
(refer to the wiring diagrams)
Chapter 7 - Anomalies and failures – how to remedy

FLEXTRON-INVERTER 16.U.1 Check the connecting cable and the
COM ERROR 300...
and the FLEXTRON-INVERTER connectors.
16.U.2

COM ERROR 400...
18.U.1

COM ERROR 500...
18.U.2

COM ERROR 600...
86 19.U.1

COM ERROR 700... FLEXTRON-POWER-BASE Check the connecting cable and the
14.PB.1 and the FLEXTRON connectors.
20.IO.1

Check the connecting cable and the
COM ERROR 800... FLEXTRON 20.IO.1 and the
connectors.
FLEXTRON 22.IO.1
SMIPACK S.p.A. is absolutely not responsible for any direct or indirect consequences due to
the proper or improper use of of this issuing or of the system software.
SMIPACK S.p.A. has the right to make technical modification on their system and in their
manual without informing the users.

Automatic L-Sealer Manual

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Use and maintenance manual FP6000 - FP6000CS

USE AND MAINTENANCE MANUAL

CREATION DATE: 11.03.2010 3

RELEASE DATE: 20.04.2010

PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING THE

THIS MANUAL IS AN INTEGRAL PART OF THE PRODUCT AND MUST

tipo: confezionatrice angolare automatica

è conforme alle direttive comunitarie

Concernente il riavvicinamento delle legislazioni degli Stati

Sicurezza del macchinario. Concetti fondamentali, principi generali

Il sottoscrittore per l'azienda

Funzione Legale Rappresentante

San Pellegrino Terme, ..........................................................

EC Declaration of conformity ..........................................................................................................................................5

2. MACHINE INSTALLATION ........................................................................13

3. INFORMATION ON THE MACHINE ..........................................................25

4. PREPARATION TO THE USE OF THE MACHINE ...................................29

5. ELECTRONIC BOARD ..............................................................................43

6. MAINTENANCE AND REPAIRS ................................................................77

7. ANOMALIES AND FAILURES — HOW TO REMEDY ..............................83

CHAPTER 1 - REGULATIONS AND GENERAL INSTRUCTIONS

1.1 HOW TO CONSULT AND USE THIS MANUAL

1.2 WARRANTY CONDITIONS

1.3 LEGAL REFERENCES

Technical standards applied on machinery and assemblies:

1.4 REMARKS ON GENERAL SAFETY

• Do not intervene on switches, valves and sensors without authorization.

1.5 SYMBOL LEGEND

ATTENTION: READ CAREFULLY BEFORE

DANGER OF ELECTROCUTION: HIGH VOLTAGE

DANGER OF ELECTROCUTION: EARTHING IS

DANGER OF ELECTROCUTION: REMOVE

DANGER OF BURNING DUE TO HIGH

WARNING! DON’T TOUCH.

DANGER OF TRAPPING BETWEEN MECHANICAL

WARNING! BEFORE OPERATING, CHECK THAT

CHAPTER 2 - MACHINE INSTALLATION

2.1 MACHINE DESCRIPTION

POS. GLOSSARY POS. GLOSSARY

2.2 DESCRIPTION OF THE MACHINE'S CONTROL SYSTEMS

POS. DESCRIPTION FUNCTION

2.3 DESCRIPTION OF THE SAFETY SYSTEMS

Fixed guards made of sheet, requiring a tool to

B Moveable steel and plexiglas covers.

C Safety sensors situated on the sealing bar.

Safety limit switches stopping the machine if

2.4 WEIGHT AND DIMENSIONS OF THE PACKED MACHINE

2.5 WEIGHT AND DIMENSIONS OF THE MACHINE

FP6000 2180 mm 1545 mm 1580÷1710 mm 580 Kg

FP6000CS 2180 mm 1545 mm 1580÷1710 mm 660 Kg

2.6 TRANSPORT AND UNPACKING

SMIPACK S.p.A. in function of the means of Fig. 2.6.1

The lifting of the machine module must be

2.7 POSITIONING AND LEVELLING

Remove the four supports 1 fixing the machine to the pallet.

1) ASSEMBLY OF THE FILM WASTE WINDING

Install the winding disk 1 on the film waste device and

2) ASSEMBLY OF THE PROTECTION DEVICE ON THE OUTFEED BELT

3) ASSEMBLY OF THE LIGHT COLUMN

Slot the light column onto its base 7.

3) INSERTING FUSES IN THE POWER BOARD

1 - 230V 1PH+N power supply