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SL44 - SL56
MANUAL CODE: DM210191 3
RELEASE: 2.0
This manual can be used for models SL44 and SL56 and was prepared with the aim to allow
you to operate on the various components, explain the various operations for maintenance and
operation.
Where not expressly indicated by the, instructions refer to all the above mentioned
models.
In order to guarantee a satisfactory level of efficiency, life and performance of the machine, we
urge you to scrupulously observe the instructions contained in this manual.
4
SMIPACK S.p.A. is absolutely not responsible for any direct or non direct consequence due to
proper or non proper use of this publication or of the system software and has got right to make
technical modification on his system and on his manual without advising the users.
Use and maintenance manual SL44 - SL56
Dichiarazione di conformità CE
EC Declaration of conformity
Il fabbricante SMIPACK S.p.A., con insediamenti produttivi in Via Tasso, 75 S.Pellegrino Terme
(BG) Italia e uffici amministrativi in Via Piazzalunga, 30 San Giovanni Bianco (BG) Italia.
The company SMIPACK S.p.A., with production site in San Pellegrino Terme (BG) - Italy, Via
Tasso, 75 and head-quarters in San Giovanni Bianco (BG) - Italy, Via Piazzalunga 30
dichiara che la macchina
declares that the machine
modello:
model:
SL44 - SL56
matricola n.:
serial nr.
anno di costruzione:
year of construction:
2010
Compatibilità elettromagnetica
2004/108/CE
Electromagnetic compatibility
Bassa tensione
2006/95/CE
Low voltage
e alle norme armonizzate di buona pratica costruttiva, tra cui:
and with Harmonized Standards:
Cognome: Nava
Surname:
Data\date Firma\signature
Use and maintenance manual SL44 - SL56
SUMMARY
8
Use and maintenance manual SL44 - SL56
• EN 422 - Safety of rubber and plastics machines - Blow moulding machines intended for
the production of hollow articles - Requirements for design and construction.
• EN ISO 12100-1 - Safety of machinery - basic concepts, general principles for design:
terminology and methods.
• EN ISO 12100-2 - Safety of machinery - basic concepts, general principles for design:
technical principles and specifications.
• EN 294 - Safety of machinery - Safety distances to prevent danger zones from being
reached by the upper limbs.
• EN 60204-1 - Electrical Equipment of Machines.
• EN 418 - Emergency stop.
• EN 349 - Safety of machinery - Minimum gaps to avoid crushing of parts of the human body.
• EN 1050 - Safety of machinery - Risk assessment.
• EN 811 - Safety of machinery - Safety distances to prevent danger zones from being
reached by the lower limbs.
• EN 894 -1 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 1: human interaction with displays and control actuators.
• EN 894-2 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 2: displays.
• EN 894-3 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 3: control actuators.
• EN 953 - Safety of machinery - General requirements for the design and construction of
fixed and movable guards.
10 • EN 50099-1 - Safety of machinery - Signalling and marking principles - part 1: visual,
audible and tactile signals.
ATTENTION!
It is anyway the duty of the operator, the maintenance, cleaning personnel, etc. to
scrupulously and completely adhere to both the regulations for the prevention of
accidents and the safety regulations of the Country of destination of the machine, and
of the plant itself, on top of the instructions, regulations and general rules with regards
to safety contained in this manual.
During maintenance or repair work on the machine, the latter has to be shut down, and
the special signals (MACHINE OFF FOR MAINTENANCE, DO NOT START,etc...) have to
be used. Make sure that the switches are not re-inserted by unauthorized personnel.
1.5 LEGEND
All instructions and notes contained in this manual are graphically represented in the following
way:
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DANGER OF SHEARING.
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Use and maintenance manual SL44 - SL56
SL44 SL56
X 1020 1230
Y 640 910
Z 571 815
WEIGHT 76 Kg 104 Kg
13
SL44 SL56
X 954 1144
Y 564 701
Z1 407 451
Z2 954 998
MACHINE
WEIGHT 50 Kg 65 Kg
TROLLEY
WEIGHT 13 Kg 18 Kg
Chapter 2 - Machine installation
14
• Place the machine onto the carriage and match the feet 1 correctly into the relative seats 2.
Fig. 2.4.1
15
ATTENTION!
If th electronic card has to be extracted, remember to remove the voltage and to wait at
least 5 minutes before operating
EARTHENING IS COMPULSORY!
The connection of the machine to the mains must be performed in compliance with the
regulations in force in the country of the user.
Chapter 2 - Machine installation
Check that the machine frequency and supply voltage values (see plate applied on the rear
side of the machine) correspond to the mains values.
SL 44 SL56
RATED VOLTAGE 220-240 V ~ 220-240 V ~
RATED FREQUENCY 50-60 Hz 50-60 Hz
RATED POWER 1650 W 2400 W
RATED CURRENT 7A 10 A
Make sure that there is enough space for easy application and maintenance.
Position the machine in the planned space with no humidity, flammable materials, gas, and
explosives and making sure that it is level on the floor.
The rated temperatures can vary from +10°C to +40°C, with relative humidity
16 from 30% to 80% without condensation.
The level of the continuos acoustic radiation pressure that is carefully estimated in each
point does not exceed 70 dB.
ATTENTION!
The pressure and the plate acoustical power of the machine can change depending on
the material of c ontainers to be p ackaged. Therefore, the user must perform an
assessment on the noise exposure of his personnel in accordance with the types of
packages worked, so as to equip his o perators with suitable personal protection
equipment.
Use and maintenance manual SL44 - SL56
17
3.2 MACHINE IDENTIFICATION
Fig. 3.2.1
3.3 SEALING
Fig. 3.3.1
Sealing and cutting are both of the impulse
type, automatically adjusted by the electronic
board.
The sealing blade is brought to a temperature
such to melt the film and the pressure
between the sealing blade and the PTFE
coated upper contrast, causes the separation
of the two film edges.
Chapter 3 - Information on the machine
3.4 SHRINKING
Fig. 3.4.1 Film shrinking is obtained at the same time as
the sealing and is produced by the forced
circulation of hot air around the packaging.
Air heating is obtained by making the same
go through a group of thermo-controlled
resistors. Should any sealing breakage occur
during shrinking it is possible to postpone the
start of heat-shrinking by acting on the control
panel.
The ventilation time and the oven's
temperature regulate the heat-shrinking.
Fig. 3.5.1
18 MOD. X Y Z WEIGHT
Fig. 3.6.1
MAXI. DIMENSION
MOD. A ∅B ∅C
400 300 77
SL44
mm mm mm
500 300 77
SL56
mm mm mm
Use and maintenance manual SL44 - SL56
BUTTON DESCRIPTION
PROGRAM 1 Key
Select program 1 (only soldering program). When the 19
program is selected it allows to display the menu
parameters.
PROGRAM 2 Key
Select program 2 (heat-shrinking feedback program)
MEMORY 1. When the program is selected it allows to
display the menu parameters. (The heat-shrinking
feedback allows to package the product in a fitting
pack.)
PLUS Key
It allows to increase the value of the selected
parameter.
MINUS Key
It allows to decrease the value of the selected
parameter
Chapter 4 - Preparation to the use of the machine
Fig. 4.1.1
Machine ready
for use
Modes Program
In the left part of the display, the symbol which indicates the operation mode will appear:
soldering or heat-shrinking feedback. The active program is indicated In the central zone. In
the right part, the sliding symbol of an arrow is displayed which indicates that the machine is
ready for use.
20 Fig. 4.1.2
Machine ready
for use
Modes Program
In heat-shrinking feedback mode (refer to fig. 4.1.2), the symbol relevant to this mode is
flashing when the oven temperature has not reached the set value yet.
At the same time, at the right part, a number indicates the heating advancement state (from
value 4 to 1). As soon as the value disappears the heat-shrinking feedback can be performed.
1 • Sealing (P1,P2,P3)
It is possible to change the parameter relevant to the sealing temperature.
It is possible to choose values between 1 and 10.
Use and maintenance manual SL44 - SL56
Fig. 4.2.1
Recommended value: 5
Fig. 4.2.2
Recommended value: 5
Fig. 4.2.3
Recommended value: 5
Fig. 4.2.4.
Recommended value: 1
Chapter 4 - Preparation to the use of the machine
Fig. 4.2.5
22
Fig. 4.3.1
23
Fig. 4.4.1
Chapter 4 - Preparation to the use of the machine
Fig. 4.5.1
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Use and maintenance manual SL44 - SL56
25
Fig. 5.3.2
The machine will automatically
begin to operate and will rapidly
carry out the first sealing on the left
side of the film.
Tab. 6.2.1
Tab. 6.2.2
SEALING UNIT MAKE SURE THAT THERE ARE NO BREAKAGE ON THE CUTTING
BLADE
Tab. 6.2.3
SEALING UNIT MAKE SURE THAT THERE ARE NO BREAKAGE ON THE CUTTING
BLADE
Tab. 6.2.4
• Introduce the insulating PTFE 2 in the central clamp 3 (if necessary replace also the PTFE);
• Put in the new sealing blade, clamping it at the centre;
• Trim the sealing blade level
with the slot of the small
pistons 4-5;
• Complete the insertion of the
sealing blade in all its housing;
• Push well down the small
piston 6 using a screwdriver 4,
towards the end of the blade,
so that it goes into its slot and
tighten its clamping screw 1;
• Trim any PTFE protruding from
the central clamp to avoid that
it may alter the sealing; Fig. 6.5.1
Fig. 6.6.1
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Chapter 6 - Routine maintenance
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SL44 SL56
POS. Description spare parts N. N.
MY020012 MY020011
1 PANEL MA229916 1 MA229810 1
2 PANEL MA214116 1 MA215935 1
3 HEATING ELEMENT MA214096 1 MA215969 1
4 FAN MF900451 1 MF900385 1
5 MOTOR EM600106 1 EM600097 1
Use and maintenance manual SL44 - SL56
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SL44 SL56
POS. Description spare parts N. N.
MY070025 MY070024
1 BELL MA213908 1 MA215946 1
2 ROD MA111704 1 MA111704 1
3 SPACER MA105846 4 MA105846 4
4 PIVOT MA107046 1 MA107046 1
5 SPRING MA107054 1 MA107053 1
6 PIVOT MA107045 1 MA107045 1
7 PLATEN MA212645 1 MA212645 1
8 ROD MA111526 1 MA111526 1
9 ROD MA111525 1 MA111525 1
10 SPRING MF100925 1 MF100925 1
11 ELECTROMAGNET EG210069 1 EG210069 1
Chapter 6 - Routine maintenance
32
SL44 SL56
POS. Description spare parts N. N.
MH090018 MH090019
1 BUSH MF800236 2 MF800236 2
2 SECTION BAR MP400381 m.1,75 MP400381 m.2,25
3 PTFE MP200504 MP200504
4 TUBE MA302204 1 MA306383 1
Use and maintenance manual SL44 - SL56
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SL44 SL56
POS. Description spare parts N. N.
MY140016 MY140015
1 CONE UNIT MH150001 2 MH150001 2
2 PUNCH UNIT MH120004 1 MH120004 2
3 CONTRAST UNIT MH130003 1 MH130003 2
4 SUPPORT MF900506 2 MF900506 2
5 TUBE MA302429 1 MA302821 1
Chapter 6 - Routine maintenance
34
SL44 SL56
POS. Description spare parts N. N.
MY170007 MY170006
1 GUIDE MF900392 2 MF900641 2
2 SUPPORT MA221317 1 MA231125 1
3 SUPPORT MA230826 1 MA231124 1
Use and maintenance manual SL44 - SL56
35
SL44 SL56
POS. Description spare parts N. N.
MY050007 MY050008
1 PLATE ma212833 2 ma212834 2
2 GUIDE ma212730 1 ma212673 1
3 GUIDE ma212731 1 ma212674 1
4 GROUP MH040001 1 MH040001 1
5 GROUP MH030001 2 MH030001 2
6 SECTION BAR MA305689 1 MA305686 1
7 SECTION BAR MA305688 1 MA305687 1
Chapter 6 - Routine maintenance
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37
38
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Chapter 6 - Routine maintenance
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Use and maintenance manual SL44 - SL56
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Chapter 6 - Routine maintenance
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Use and maintenance manual SL44 - SL56
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Chapter 6 - Routine maintenance
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Use and maintenance manual SL44 - SL56
When there is an error, the display will show a reading like this:
!!! 6
The displayed code allows to find the type of error which has caused the alarm and the
interruption of the correct machine operation.
• Connect a voltmeter (bearing > 240 Vac) to the ends of the oven resistor terminals. Insert the power
supply and make sure there is voltage only with the heat shrinking mode and that the icon shows
"oven resistors activated". If not turn off the power supplies and replace the electronic panel
N.B.: The card contains a control system on possible malfunctioning of the software. If a reset
of the card occurs during functioning report the problem to the producer immediately indicating
the release of the programme in use.
SMIPACK S.p.A. is absolutely not responsible for any direct or indirect consequences due to the proper or
improper use of this issuing or of the system software.
SMIPACK S.p.A. has the right to make technical modification on their system and in their manual without
informing the users.