Festo and Festo Didactic - Technologies and competencies for tomorrows’ companies

Mr. Volker Schmid

Head of Asia Pacific, Festo Didactic SE

DA-P/Volker Schmid Industry 4.0 Info Sharing Session Created: 1/3/2019 Approved 1
Festo and Festo Didactic - Technologies and competencies for tomorrows’ companies

How digitalization changes enterprises and business models.

Why the industry should care about Industry 4.0.
How to foster future skills and competencies.

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Industry 4.0 Info Sharing Session
Melbourne 11th-13th July 2017

THE JOURNEY towards a

SMART FACTORY
How to implement Industry 4.0 - An Adaptors View

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 NEW IT
CHALLENGES
DELIVER THE DIGITAL
CORE FOR EFFICIENT
PRODUCTION &
SMARTER PRODUCTS
FACTORY IT (INDUSTRY 4.0)

PEOPLE & COLLABORATION

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FESTO DIGITALIZATION FRAMEWORK
RESEARCH DIGITAL BUSINESS MODELS ECOSYSTEM
Which research How we generate additional revenue How we manage our
results do we need ecosystem
Software as function Data monetization Pay per use Lifecycle services
Customer Customer
DIGITAL PRODUCTS & SERVICES DIGITAL CUSTOMER
What we offer to our customers How we interact with our customers

Marketplace Products Services Marketing Consulting Design Sales After Sales Marketplace

ANALYTICS
What insights we get
IT FOUNDATION DIGITAL SUPPLY CHAIN and how we anticipate
How we build our How we produce and distribute in the future
IT foundation
Data lakes
Production Logistics Purchasing Dealer
Dealer
Artificial intelligence

DIGITAL ENTERPRISE
How we work internally Data mining Standards
Standards
Finance Human resources Corporate functions IT Digital workplace

PEOPLE & CULTURE Supplier

Supplier Who we are and how Qualification Change Governance Organization
we change

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Identify Digital Gaps
Optimization Potential on Customer
Interface

Shop Floor digitally not integrated

Isolated System not talking to each

other

Heterogenous Equipment requires

high integration efforts

Older Equipment not ready for digital

age

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The digital gap needs to be closed before the shop floor can be digitized
Open Flexible MES/MOM* Platform

ERP Support of Internet Communication

Standards

Compatibility with various interface

Digital Gap protocols for production equipment

Allow for thin clients and mobile usage

SCADA / HMI
1 scenarios

Machine Layer

*MES/MOM = Manufacturing Execution System / Manufacturing Operation Management

DA-P/Volker Schmid Industry 4.0 Info Sharing Session Created: 1/3/2019 Approved
MES Platform digitizes Manual Assembly Process (horizontally)

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 SAP MANUFACTURING
EXECUTION SUITE (ME) -
Computer Aided Assembly
Support System

Increase efficiency in assembly

for customer solution products

Pictures based on step-by-step

assembly instructions

Lot Size 1 to larger series

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 MOBILE MAINTENANCE
SAP PM-BASED SOLUTION
FOR TABLETS

MAINTENANCE ORDERS,
DOCUMENTATION & PHOTOS
ALWAYS RIGHT AT HAND

DIRECT WAYS FROM MACHINE

TO MACHINE

INCREASED AVAILABILITY
OF MACHINERY

HIGHER DELIVERY RELIABILITY

GROWING KNOWLEDGE
REPOSITORY
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 Integration of different vendors is still a major hurdle for Industry 4.0

MES

SCADA SCADA SCADA

A B C

Automated assembly line for VUVG Valves in GPC Scharnhausen

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 SAP MANUFACTURING
EXECUTION SUITE
CO-INNOVATION PROJECT

Seamless vertical integration

from SAP ERP to actors and
sensors on the shop floor

Learning and testing on a smart

factory – high speed assembly
line

Plant connectivity (Pco) using

standard OPC-UA

Manufacturing execution (ME)

to control shop floor processes
(recipes, parameters …)

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 OVERALL EQUIPMENT
EFFECTIVENESS
(MS AZURE CLOUD)
Instant push messaging of operational
data events from machines to the
cloud

Integration of heterogeneous data

sources into central cloud database

Self-service dashboards to assess

overall equipment effectiveness

Cloud-based operational data

capturing

Increased machine availability

and productivity
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Big Data automatically generate insights

Majority Analysis of Scrap Outlier Analysis of Setup Times per Cluster Analysis for multiple variables
Rate by Reasons Equipment

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COLLABORATE

IT

PRODUCTION

PRODUCT DEVELOPMENT

HOUSE OF SOFTWARE

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EDUCATION

EXAMPLE MAINTENANCE

SCREWDRIVER

MECHATRONICS

SOFTWARE ENGINEER

LEARNING FACTORY in
Technology Plant

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The learning factory at the Scharnhausen plant - overview
Support for companies – best practice from our own Scharnhausen plant

SAP ME / MII Integration Energy Data Management

Traceability Mobile Maintenance Overall Equipment Effectiveness

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DA-P/Volker Schmid Industry 4.0 Info Sharing Session Created: 1/3/2019 Approved 18
Festo and Festo Didactic - Technologies and competencies for tomorrows’ companies
A big challenge mainly for SME’s - technology and skill requirement

?
By Dr. Nico Adams, Swinburne, Melbourne

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 Source: David Chuter, Managing Director at the Innovative Manufacturing CRC (IMCRC), Australia
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 • Industry 4.0 and the impact on the labor market
• Consequences for the vocational and advanced training
• Characteristics of Industry 4.0
• Opportunities for implementation
• Outlook on new job descriptions
• Research oriented topics
• From entry level to top class solutions
• Festo Didactic as partner for Industry 4.0 support
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The Dilemma of Technical Qualification

Smart Maintenance
Big Data
Internet of Things
Cyber Physical Systems
RAMI I4.0
SCADA
Condition Monitoring
Self configuration • What is behind the term Industry 4.0?

Enterprise Resource Planning (ERP) • Which developments are relevant for the work duties and requirements?
• How to integrate new products and technologies?
Manufacturing Execution System (MES)
Vertical • Which qualifications are needed?
Integration Connected world
• How long will they be valid?
Embedded Systems
Resilient Factory
Smart Logistics
CPS-Platforms
Horizontal Integration
Predictive Maintenance
Human-Robot-Collaboration
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The learning factory at the Scharnhausen plant - overview
Festo - Festo Didactic - providing the right environment for skill development

Holistic Technical Competences 4.0

Setting Standards
Education Interdisciplinary Competences

Openness and ability to learn

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Festo and Festo Didactic - Technologies and competencies for tomorrows’ companies
Examples of Basic Training Courses

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Festo and TUM Asia – Specialist Diploma in Advanced Digital Manufacturing
• Six modules with altogether 240 hours of theory, practical parts and project work
• Offered by TUM Asia with support of Festo and SkillsFuture Singapore
• Post Diploma in Advanced and Digital Manufacturing

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Festo and TUM Asia – Specialist Diploma in Advanced Digital Manufacturing

DA-P/Volker Schmid Industry 4.0 Info Sharing Session Created: 1/3/2019 Approved 26
Festo and Festo Didactic - Technologies and competencies for tomorrows’ companies

Workplaces and manufacturing of the future.

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Festo and Festo Didactic - Technologies and competencies for tomorrows’ companies
Festo - Festo Didactic - questions and answers

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 Thank you...

www.festo-didactic.com
DA-P/Volker Schmid Industry 4.0 Info Sharing Session Created: 1/3/2019 Approved