FAISAL SHINE

COLOUR COATED METAL SHEETS

SUPER DECK (DS-953)

 FAISAL SHINE - SUPER DECK (DS-953)

Specialists in the Design, Production and Installation of profile metal Decking

In responsive to the growing demand for a Composite Metal Deck flooring system in India, FAISAL ROOFING have developed a
range of new profile unique and a true steel concrete composite DECK for the Indian construction market. Super Deck with
special in built shear connectors of bonding of concrete with DECK sheets.

Brief
SUPER DECK is a cold formed corrugated steel sheet supported by steel joists or beams. It is used to support concrete or
insulating membrane of a roof. It has been designed and developed to provide a structurally efficient product for use in roof and
floor systems.

SUPER DECK is also known as Composite deck, it has embossments in the vertical ribs that bond with the concrete slab to
develop a composite floor system. Composite deck acts as a form during the concrete pour. SUPER DECK is a long-span
composite floor system that blends steel's speed and versatility with concrete's performance and durability.

Benefit's of SUPER DECK

• Un-propped spans
• Greater loading capacity
• Uncluttered appearance
• Weather proof
• Reduced concrete volume
• Engineered embossment design for optimum deck / concrete composite action
• The steel cross sectional area of this profile makes it the most economical option
 LOAD CAPACITY

The performance of composite decked slabs is assessed from

dynamic load tests carried out in accordance with BS5950
Part 4 and Eurocode 1994-1-1. Excellent load capacities up to,
and in some cases exceeding 15kN/m2 can be achieved due
to the shear bond developed between the concrete and the
embossed metal decking. The relatively shallow slabs are
typically between 130-200 mm deep with light mesh
reinforcement for crack control and fire. Additional reinforcement
may be required in some areas to enhance load capacity or
due to exposure conditions.

SHEAR STUD

Composite beams are typically hot rolled steel sections that act compositely with a
concrete slab. Shear studs are required to transfer force between the steel section
and the concrete slab. The studs are welded to the beam, normally through the Deck
sheet. This enables the concrete slab to act like a large top flange to the composite
beam when the concrete has hardened and creates a stronger section to support the
loadings applied to the finished slab.
25mm dimension is from mid - point of web of nib
When installing shear studs, the length after weld should extend at least 35 mm
above the top of the main rib of the Deck profile.

SUPER DECK - Specification

Thickness Grade of Profile Geometry

Material
mm Steel / MPa
+/-2mm
Depth : 64

CRCA, Galvanised, Pitch : 305+/- 5mm

GP Skin Pass, 250 - 350 Cover Width : 923
+/-10mm

0.80 - 2.00 PPGI for Mpa YS

special purpose Overall Width : 953+/- 10mm
Length upto 13m as per
site requirement
 TECHNICAL SUBMISSION - SUPER DECK

Unit/Weight Section
Thickness Moment of
Sr. No. Kg/m^2 Modulus
mm Inertia cm^4
cm^3
1 0.8 7.85 83.71 28.14
2 0.9 8.83 94.06 31.63
3 1 9.81 104.38 35.11
4 1.2 11.78 124.91 42.05
5 1.35 13.25 140.23 47.23
6 1.5 14.72 155.46 52.39

Allowable Loads in kg/m^2 for material Fy = 250 Mpa

Thickness SPAN IN meters

Sr. No.
mm
1.2 1.4 1.6 1.8 2 2.5
1 0.8 2948 2166 1658 1310 1061 679
2 0.9 3294 2420 1853 1464 1186 759
3 1 3657 2686 2057 1625 1316 842
4 1.2 4380 3218 2463 1946 1576 1009
5 1.35 4919 3614 2767 2186 1771 1133
6 1.5 5457 4009 3069 2425 1964 1257

Allowable Loads in kg/m^2 for material Fy = 345 Mpa

Thickness SPAN IN meters

Sr. No.
mm
1.2 1.4 1.6 1.8 2 2.5
1 0.8 3852 2830 2167 1712 1386 887

2 0.9 4330 3181 2435 1924 1558 997

3 1 4806 3531 2703 2136 1730 1107

4 1.2 5756 4229 3238 2558 2072 1326

5 1.35 6466 4750 3637 2873 2327 1489
6 1.5 7172 5269 4034 3187 2582 1652

Notes
1. The properties given are for one meter width of the Profile.
2. Limiting deflection is taken as span L/180 during green concrete conditions and L/250 during composite stage.
3. Allowable loads are applicable for sheets spanning over a minimum of four supports and for permanent shuttering only.
4. Allowable loads may be multiplied by a factor of 0.80 for sheets spanning over 2 or 3 supports.
5. Shear Connectors / Ribs are necessary.
APPLICATIONS
A N I S O 9 0 0 1 : 2 0 1 5 C O M PA N Y

FAISAL ROOFING SOLUTION (I) PVT. LTD.

Corporate & Regd. Office: Balaji Industrial Park, Gala No. A:19-22,
Behind Hindalco Ltd., Tondra Village, MIDC, Taloja, Dist-Raigad, Maharashtra - 410 208.
Tel: +91 70390 00040 ( ) / 41 / 42
Email: faisal.roofing@gmail.com | info@frsipl.com
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Website: www.faisalroofing.com | www.frsipl.com Smart Phone to find us on Web.
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FAISAL SHINE FAISAL LITE

COLOUR COATED METAL SHEETS ROOFING SOLUTION