Scribd Logo
Upload

Welcome to Scribd!

  • En Iso 15614-8 - 2002

    Uploaded by

    Aslan
    122 views23 pages

    Original Title

    EN ISO 15614-8 . 2002

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    122 views23 pages

    En Iso 15614-8 - 2002

    Uploaded by

    Aslan

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 23
    EUROPEAN STANDARD EN ISO 15614-8 NORME EUROPEENNE EUROPAISCHE NORM April 2002 ee 108 25160.10 English version Specification and qualification of welding procedures for metallic materials - Welding procedure test - Part 8: Welding of tubes to tube-plate joints (ISO 15614-8:2002) Cesersti el qualficaton dun made eperatoire de scudage Anfordsrung und Quifizsrung von Schweifveraren tar Ur les matériaux métaliques - Eareuve de qualification ‘metallische Warksiotfs- Schweibvertahrenspratung «Tol Fun mode operate ce soudage - Partie 8 Soudage de Einschwsifion von Rohton in Rohibéclen 130 16 14 lubes sur plaques tubulares (150 18614-82002) 2002) ‘This Europoan Standard wes approved by CEN on 20 Apri 2001, embers are bound to comply with the CEN,CEI Intemal Regulations which sipulate the consitons for giving this European, Senge e aus of naional tandavd wrmout any sltsraion, Up-to-date lists and aibliegrapncal roteraneo conseming sack ced standarcs may be obtained on appleatcn to the Management Centre or any CEN membor Ths, European Standard axsts thes offical versions (Engish, French, German). A version in ary other language made by tansiatien Unger he responsibity of a CEN member into its own language and noted to tha Managernant Gantre haa tee sane allie se tans CEdimerbers are henetiona sarderds bocies of Austria. Setgium, Czech Republi, Denmark, Finlard, France, Germeny, Greece, Neeland, Irland Italy, Luxembourg, Malta, Netherancs, Norway, Porugal, Span, Sweden, Svisedand aha United Ringo, Baral EURUPFAN COMMITTEE FOR STANDARDIZATION COMUTE EUROPEEN DE NORMALISATION EUROPAISCHES KOMITEE FOR NoRMUNG Nanagement Centre: rue de Stassart, 6 B-1050 Brussels (© 2002 CEN All rights of exploitation in any form and by any means reservod Fel, No, EN ISO 15614-6:2002 © worldwide for CEN nateral Members. EN ISO 15614-8:2002 (E) Contents Foreword, 61 62 7 TA 72 8 84 82 83 84 9 Annex A (informative) Scope Normative references. Terms, definitions and symbols. Terms and definitions.. 4 5 5 5 6 6 items for all welding process. Items for particular welding processes Qualification of welding procedure Welding of test pisces. Goneral Type of test piece. Examination and testing .. Performance... Acceptance level Range of qualification .. General, Related to the manufacturer Related to the material. Common to all welding procedures. Welding, Procedure Qualification Record form (WPQR)..... (wPan), Annex ZA informative) Clauses ot this European Standard addressing essential requirements or Bibliography other provisions of EU directives. EN ISO 15614-8:2002 (E) Foreword This decument (EN ISO 186 14-8:2002) has been prepared by Technical Committee CEN/TC 121 "Welding", the secretariat of which is held by DS. in collaboration with Technical Committee ISO/TC 44 "Welding and allied processes" This Eurcpean Standard shall be given the status of @ national standard, either by publication of an identical text cr by endorsement, at the latest by October 2¢02, and conflicting national standards shall be withdrawn at the latest by October 2002 This document has been prepared under a mandate civen to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Diractive(s). ses informative annex ZA, which is an integral part of this document According 1o the CEN/CENELEC Intemal Regulations, the national standards organizations of the following countries are bound to implement this European Standard : Austria, Belgium. Czech Republic, Denmark. Finland. France, Germany, Greece, Iceland, Ireland, italy. Luxembourg, Malta, Netheriands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. EN ISO 15614-8:2002 (E) 1 Scope This European Standard specifies requirements tor the qualification testing of welding procedures for the arc welding of tube to tube-plate joints in metallic materials by manual, partly mechanized, mechanized cr automatic procasses This standard is a part cf a series of standards, Details of this series are given in prEN ISO 15607, Annex A. Qualification by tube to tube-plate joint tests can be used fer all joints even if they are fully loaded or only seal welded as required n application standards In such cases, one or more special test pieces should be made to simulate the production joint in all essential features, e.g. dimensions, restraint, heat sink effects. The test should be carried out pricr to and under the conditions to be used in production. This standard applies to fusion welding of melalic materials for tube to tube-plate joints with gap. This standard does not apply fo tubs-sheets with forged end connections with welded tubes (extemal/internal bore welds), For ‘welding of tube to tuba-plate joints without gap welding procedure test should be defined in the specification, For other applications and/or requirements the standard can be used if required by the specification Repair welding should be considered in the welding procedure test. 2 Normative reterences This European Standard incorporates by deted or undated reference, provisions from other publications. Those nomnative references are cited at the appropriate placas in the text and the publications are listed herealter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European ‘Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (Including amendments). EN 287-2, Approval testing of welders - Fusion welding - Part 2: Aluminium and aluminium alloys EN 438, Welding consumables ~ Shieloing gases for arc welding and cutting EN571-1, Non destructive testing ~ Fenetrant testing ~ Pert 1 : General principles. EN 104.1, Destructive tests on welds in meialic materials — Hardness testing — Part t : Hardness test on arc welded joints. EN 1921, Destructive tests on welds in metallic materials — Macroscopic and microscopic examination of welds. EN 1418, Welding personnel ~ Approval (esting of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic materials EN 1435, Non destructive examination of welds ~ Radiographic examination of welded joints. EN 1708-1, Welding — Basic wels joint details in steels — Part 1 : Pressurized components. EN ISO 4063, Welding and allied processes - Nomenclature of processes and reference numbers (ISO 4063:198) preN ISO 9606-1, Approval testing of weklers - Fusion welding - Part 1: Sieels (ISO/DIS 9606-12000) EN ISO 9606-3, Approval testing of welders — Fusion welding — Part 3: Copper and capper aloys (ISO 2606-31989). EN SO 9608-4, Approval testing of welders ~ Fusion welding — Part 4: Nickel and nickel alloys (IS 7606-41999). EN ISO 15614-8:2002 () 2606-5, Approvel testing of welders ~ Fusion welding ~ Part 5: Thanium and titanium alloys, zirconium zreanium alloys {ISO 9606-5:2000). |SO 18607.2000. Specification and quaification of welaing procedures for metallic materials — General ves (iSO/DIS 15607:2000). ISO 15808, Welding ~ Guidelines for a metalic material grouping system (ISO/TR 15608-2000) EN ISO 18609-1:2000. Spectication and qualification of welding procedures for metalic malertals ~ Welding acedute specification ~ Part 1. Arc welding (ISO/DIS 15609-12000), PF srEN ISO 18514-1:2000. Spectication and qualifeation ef welcing procedures for metallic materials — Welsing procedure test ~ Part 1. Arc and gas welding of steels and arc welding of nickel and nickel alloys JSOIDIS 15614-1:2000). ENISO 6520-1, Welding and allied processes - Classification of geometric imperfections in metallic materials — Part 1: Fusion welding (ISO 6520- 1.1998). EN 29692, Meialare welding with covared electrode, gas-shielded metal-arc welding and gas welding - Joint preparations for steels (ISO 8682.1982) 3 Terms, definitions and symbols 3.1 Terms and definitions For the purposes of this European standard, the terms and definitions given in prEN ISO 15607-2000 apply. 3.2 Symbols For the purposes of this standard, the following symbols apply and are shown in Figure 1, 2and 3: 2 throat thickness (mm) (in this case, the minimal distances betwoen rect point and weld surface) dy pore size (mm) dy tube-outside dameter (mm) 4 minimum distance between two pipes (mm), see Figure 2 9 gap between tube and tube plate 5 _ starting point of the root mun © tube-wall thickness (mm) cladding thickness (mm) tubo plate thickness (mm) X — over'ap (mm) EN ISO 15614-8:2002 (E) Figure 1 — Presentation of symbols in an example 4 Preliminary Welding Procedure Specification (pWPS) 4.1 General Teg Rialication for tube to tube-plate welding tasts shall be based on a pWPS in accordance with prEN ISO 15808-1:2000. It shall spocity the relevant parameters listed in 4.2 and 43, 4.2 Items for all welding process Details relating to the following items shall be recorded for all welding processes : @) welding process, or processes when mors than one is used in making a complete joint ; b) lube-plate specification and thickness end details of any cladding and its thickness : ©) tube specification, thickness and outside diameter ; ©) pitch type (square or triangular) and distance between pipes ®) joint geometry, actual borehole diameter and fp tolerances (sketch) in accordance with EN 29862 : 1) cleaning and degreasing (time during the fabrication steps and type) 9) jigging or tacking tacking position and expansion; 1h) tube-plate and welding postion ') type andlor tade name of welding consumables : J) size (dameter) and wire langths per run : k) _ pre-heating and interpass temperature. ncluding method of control welding spood (mechanized welding) ™)_ninber and arrangement of runs. starting points of runs and weld dimensions (sketch) 6 43 %) EN ISO 1561 4-8:2002 (E) eid heet treatment, including method of control ry, the temperature and lime recommended for drying/backing of welding consunsibles before use spec! features, including heat imput control requirements, any heat sinks effects ct post-weld tube ransion, Items for particular welding processes ails r2lating to the items given in 4.9.2) to 4.9 ¢) shall be recorded for these particular processes, in addition items given in 42. The reference numbers of welding processes relate to EN ISO 4063. lanual metal are welding (114) — sitemating or direct current and polarity — current. MIG welding, MAG welding, solid wire or cored wire, with or without separate gas shield (114), (191), (135), (138). (137) — shisiding gas designation in accordance with EN 438 and flow rete — arevoltage — wire teed speed or current — forpulsed welding : the pulse time and trequence, pulsed current and background current. TIG welding (141 shielding gas designation in eccorciance with EN 439 and flow rate — altemating current (AC) or direct current (OC) and polarity ; = current in ampere — for pulsed welding : the pulse time and trequency. pulsed current and background current ; — whether tiler metal is used Mechanized or automatic welding — allitens dotai din b) oF) and the following items if necessary — arc length or are voltage where filer metal is used is rate of addition or wire feed speed relating to the wire diameter (see 4.2) other pre-programmed welding variables such as - pre-and post-gas purge times — changes in current level — current slope up and down rates welling travel peed and dagras of overlap EN ISO 15614-8:2002 (E) ~~ Shen consicerng tront face welding, the folowing additional information : radius of electrode rotation — electrode angle relative to the tube axis For all other welding proces: s, the welding parameters shall be specified, 5 Qualification of welding procedure cranaltieatcn of welding procedure tor the tubs to tube-plate welding shall be caried out by an examiner or Sxamining body related to the appropriate application standard or specifeation 6 Welding of test pieces 61 General Procechirs test pieces chall be produced in accorcance with 6.2 and shal simulate tho joint geometry to be used i cae ee a similar geometry within the requiremarts of clause 4 Welders shat ke qualified in accordance qual canoe, 2506-1, EN 287-2. EN ISO 9606-2, EN ISO 9608-4 oF EN ISO 9508 Fer welding operators, the ualifcation can be carried out during the tests in accordance with £N 1478 6.2 Type of test piece 6.2.1 Joint preparation and joint construction Sxamples of joint preparation according to EN 29802 and jeint construction are given in EN 1708-1 6.2.2 Tube ends welded on triangular pitch Srraller han 49 mm (< 40 mm) or a minimum of 7 tube ends (arza A) with an outside diameter greater than or equal to 40 mm (= 40 mm), shall be welded as shown in Figure 2 EN ISO 16614-8:2002 (E) Key Minimum cistanc between two pipes Starting point of the soot sun \AVR-3_— Ground sections of a test specimen (examples forthe location of the cut lines) Figure 2 — Test piece for tube ends on triangular pitch 523° Tube ends welded on aquare pitch there tube end welds are involved on a square pitch, a minimum of 12 tube ends with an outside diameter xaller than 40. mm (= 40 mm} or a minimum of nine tube ends (area A) with an outside diameter greater than or ual to 40 mm (2 40 mm) shall be Welded 2s shown in Figure 3 EN ISO 15614-8:2002 (E) Key 4 Minimum distance detween two pipes s, Starting point of the root run a A-A'B-B Ground sections of a test specimen (examples for the location of the cut lines) Figure 3 — Test piece for tube ends on square piteh 7 Examination and testing (7A Performance 711 General For a welding procedure to de qualitied the same test piece representing the welding procedure test shall comply with 7.1.2 to 7.1.6 and, when required, with the push-out tests described in 7.1.7, 712 Visual examination Alter appropriate cleaning and { required any post-weld heat treatment, and prior to the cutting of test specimens, the test piece shall be examined visually 100%. The welds shail shew unilorm contcur without excessive reinforcement, with the bores of the tube free from any spatter and shall be in accordance with Table 1 743 Penetrant examination ‘The extemal surfaces of all welds shall be subjactod to a 100% penctrant examination in accordance with ENS71-1 10 EN ISO 15614-8:2002 (=) Radiographic examination ss, except those for push-out tests, challbe radiographed in accordance with EN 1435. An example is 24 In tis case, the tube-plate shall be reduced in thickness of § mm to 12 min Dimensions ir millimetres \ \ 3 4 5 Key ) Ray source 2) Radiated marcasite (steellead) 3) Film +) Film cassette 5) Stopper Figure 4 — Performance of the radiographic examination 7.4.6 Macroscopic examination Alter visual and non-destructive exemination, the test piece shall be sectioned as shown in Figures 2 and 3, by Saving of machining and exposing wo sterling poinis of the root runs. The macroscopic examination specmens shall be prepared and exernined in accordance with EN 1321. Uscrossepic examinations of ackiticnal sections to @ssess compliance with the acceptance levels in 72 shall be Samed out where radiography reveals imperfections other than gas pores. 7.1.6 Hardness test 4 [Brdhess row normally HV 10 in accordance with EN 1049-1 shall be carried cut only forthe steel groups 2. 3, 6 and 7 in accordance wih CR ISO 15808 and for dissimilar metal joints between austentic and ferric The harness shall be recorded tor the veld metal, both parent metals and the heal-attected zones 717 Push-out or pullout test “quired by ine speci ation. push-out or pull-out tests can be required n EN ISO 15614-8:2002 (E) 7.2. Acceptance levels 7.21 General ronenegts cpPtecated that the following detais are beng used for the queliication testing of welding Procedures and as such may be different from those specified for a particular application 7.22 Visual examination Table 1— Visual examination N’| Imperfection’ | ENISO Remarks Limits tor imperfections. designation 6520-1 reference N° 1 | Cracks 100 all types of cracks not permitted 2 | Crater crack 104 not permitted 3 [Surtace pore} 2017 all types of pores, they are vieible hot permitted A open end on the surface ctater pipe 2024 4 Burn through of not pemnitted tude wail Overlap 506 x 20.5 mm for tubes, di < 25 mm outside diameter land x1 mmor tubes, i, > 25 mm outside diameter 6 [Bum down ot Not permitted: where it reduces |tube end (only the Weld below its required fillet welds} dimensions 7 [Undereut 5011 ort 7.23 Penetrant examination Any indication of dimensions in the weld metal or heat-affected zone is not acceptable. 12 EN ISO 15614-8:2002 (E Radiographic examination Table 2 — Radiographic examination erfection! | ENISO Remarks Limits for . signation 4 imperfections reference N Te 100 [alltypas af cracks net permitted - 2015 net permitted 2016 2013 no! penmittad pores] 2011 ariformly 4 ‘stributed 2012 > - porosity. linear — 5 <0,25¢ | porosity zo1a —— i y max. 1mm | | ~ sr tube joint max. two pores with pore size d, mitted | ~ stance between two pores iin stance 2x dyin it direction of circumference i? [saa 300 not permitted inclusions ket tusien | 401 ot permitted | ck 82 not pemmitted | penetration EN ISO 15614- 2002 (E) 7.2.8 Macroscopic examination Table 3 — Macroscapie examination N° |imperfection/| ENISO Remarks Limits for designation 6520-1 imperfections reference N° t see Table 2 to ~ 14 15 | Weld azogt thickness a The throat dimension a is equal to the radius of the largest circlo totally inscribed in the weld whose centre is situated in the root of weld 7.28 Hardness values The results from the hardness test shall meet the requirements given in prEN ISO 1$614-1:2000, Table 2 727 Push-out or pullout load The requirements should be dotined in the specification 8 Range of qualification 8.1 General All the conditions of validity steted below shall be met independently of each other. Changes outside of the ranges specified shall require a new welding procedure test, 8.2 Related to the manufacturer A qualification of 2 WPS obtained by @ menufacturer is vad for welding in workshops and sites under the same technical concitions and quality control o! that manutacturer. 14 EN ISO 15614-8:2002 (E) Related to the material o1 Parent metal ine purposed of this standard, the groups of materials listed in CR ISO 18608 shall appy. For the range of tigation the relevant part of prEN ISO 156 14!) shall be used. 93.2 Tube-plate and tube dimensions geometrical details the ranges of qualification are given in Table 4. Table 4— Range of qualification for geometrical details i Test piece Range of approval Designation ast pie | cladding thickness 23 zt, | 23 23 | Tube-plate thickness <8 zh 20s 236 Tubewell mionness |- manual welding ' 05 ttozt Tase-wal Homes ; . = mechanized or automatic te02t vwelcing I | Tube-outside diameter a, By 8.3.3 Tube pitch The qualiicaticn of a welding procedure using a particular pitch of tubes shall include qualiication tor any other 'ype Of pitch proviced that the minimum distance between ‘wo pipes oj (see Figures 2 and 3) is net reduced to below that used in the qualified welding procedure. 8.4 Common to all welding procedures 8.4.1 Welding process ‘She Guaificaton is vald enly for the welding process used in the welding procedure test, In a mufteprocess Procedure test the qualification is only valid tor the order used during the qualification test. 242 Welding position of tube-plate The qualtication is only valid for the welding postion used in the welding prosedure test 84.3. Type of joint The quaification i only valid forthe type of welded joints used in the welding procedure test *S'299 a5 ralovant parts are under preparaton ine range of Guaitication should be in accordance with the specification. 2002 (E) 8.4.4 Filler metal, classification The quaification ange of filermotals covers other filer metals as long as they are ~ saute in the same group of tensile proparties. Change in the type of coating wil ental new qualification of the welding procedure — oFwithin the same nominal chemical composition, 8.45 ‘ler metal, dimensions The qualification given is tor the ciamsters of electrodes or for the diameters of wites or for special consumapies, ©-g. inserts, used in the welding procedure test 84.6 Type of current he qualification given is forthe type of currert (atemating, dract or pulsed current) and polarity used in the welding procedure test 8.4.7 Heat imput 7 The requirements ofthis cause only apply when the control of heat imput is specttiod. When Hardness requiremenis apply. the lowast fit of heat imput is thal used in welding procedure test or may be 25 % greater than that usad in welding the test piece 8.4.8 Pre-heat temperature The lower limit ot quatication is the pre-heat temperature used at the start of the welding procedure test 8.4.8 _Interpass temperature ‘The upper limit qualiicaton is the nominal nterpass tamperature reached in the welding procedure test. 8.4.10 Post-weld heat treatment Welding procedure test with heat treatment does not include welding procedure test without heat trestment and heating nates eotamPorature range usa! for the welding procedure tes! the range qualified, Where required, heating rates, cooling rates and holding time shallbe related to the precucion component. sant Shielding gas Wale Sualtcation given to the shielding ges is restricted to the type of ‘gas (nominal composition) in accordance with EN 439 used in the welding procedure tact. 9 Welding, Procedure Qualification Record form (WPaQr) Pisce Perce oar® Gualiicaton Record (WPOR) is a statement of the results of assessment ot each test ceeneeliig fe esis. The ‘elavant items listed for the WPS in clause oh he anes shall be included, together with details of any features that would be rejectable bythe requirements of oacee If no rejectable features or unacceptable test results ara found, a WPOR

    You might also like