UNOCAL@ | Positive DISPLACEMENT RECIPROCATING AND METERING PUMPS SPECIFICATION SPEC. GS-24 Revision 1 PAGE 1 OF 8 POSITIVE DISPLACEMENT RECIPROCATING AND METERING PUMPS REVIEWED & APPROVED DATE Director, HES: (a Nov. 1949 Director, Procurement & Logistics: wo 6 0 % Director, Engineering & Construction: a ; a oer 1999 Manager, Wellhead Platform Group: Penis oocr 44 Manager, Facility Engineering: & z oy — RTA (Originator: OCT 13,1594UNOCAL@ | Positive DISPLACEMENT RECIPROCATING [Rovision TT PAGE 2 OF 8 SPECIFICATION SPEC. GS-24 AND METERING PUMPS. Revision Description Date 7 All rewritten, drafted and reviewed by North Pailin Preliminary engineering team and internal review engineers (Dave Mikelson and Artit K.) 12 Oct 99SPECIFICATION SPEC. GS-24 UNOCAL@ | Positive DISPLACEMENT RECIPROCATING [Ravislon 1 AND METERING PUMPS PAGE 3 OF 8 CONTENTS SECTION PAGE 1.0 INTRODUCTION 4 20 MODIFICATIONS TO API STANDARD 674 SECOND EDITION 1995 AND API STANDARD 675 SECOND EDITION, 1994 4 SECTION 1 GENERAL 4 SECTION 2 BASIC DESIGN 5 SECTION 3 ACCESSORIES 7 SECTION 4 INSPECTION, TESTING AND. PREPARATION FOR SHIPMENT 8UNOCAL@ | Positive DisPLACEMENT RECIPROCATING AND METERING PUMPS PAGEEASORASwAND SPECIFICATION 1.0 2.0 14 1.2 INTRODUCTION This specification covers minimum performance, materials and mechanical features for Positive displacement pumps and for metering pumps including seals and couplings. This specification supplements the equipment Data Sheets on which the operating conditions and special requirements are listed in detail. Except as modified herein, Reciprocating positive displacement pumps, direct-acting and power frame type and their auxiliaries shall be designed, manufactured, tested and supplied strictly in accordance with API Standard 674, "Positive Displacement Pumps - Reciprocating”, Second Edition, June 1995. Metering pumps and their auxiliaries shall be designed, manufactured and supplied strictly in accordance with API Standard 675, "Positive Displacement Pumps - Controlled Volume", Second Edition, October 1994. ‘The number and title of the paragraphs in the following modification to API Standards correspond to the respective sections and paragraphs of API Standard 674. Where an amendment or supplement to a clause in API 674 applies equally toa corresponding clause in API 675, the instruction relative to the clause concerned in API 674 also identifies the corresponding clause in API 675, When there is no corresponding clause in API 675 to which reference can be made, when required, the symbol (M) in the left-hand margin indicates where metering pumps shall comply with the amendment /supplement concerned. Clauses (paragraphs) in API 674 and in API 675 not mentioned remain unaltered. MODIFICATIONS TO API STANDARD 674 SECOND EDITION 1995 AND API STANDARD 675 SECOND EDITION, 1994 SECTION 1- GENERAL ‘Scope Compliance with AP! Standard 674 / 675 and any other additional requirements set forth shall be the Vendor's responsibility. See above paragraph 1.0 for scope of this General Specification. Alternative Designs Written exceptions to API Standard 674 / 675 or this General Specification shall accompany the basic quotation which is returned to the Purchaser under separate section titled as “list of deviations / exceptions to the enquiry document”. The exceptions shall be complete with sufficient data, drawings and calculations to allow evaluation by the Purchaser.UNOCAL@ | positive DISPLACEMENT RECIPROCATING [Revision 1 SPECIFICATION ISPEC. GS-24 5 AND METERING PUMPS PAGE 5 OF 8 14 15 24 24.42 22 23 23.4 All exceptions shall be either approved or disapproved by the Purchaser prior to beginning fabrication. Definition of Terms Add the following defini Company or Purchaser. = --—Unocal Thailand, Ltd. Vendor - Manufacturer of Equipment Referenced Publications Add the following: The latest edition of the following Codes, Standards and Company Specifications shall be used with this Specification:- ‘American Society of Mechanical Engineers (ASME) Specifications ASME B16.1 Cast Iron Pipe Flanges and Flanged Fittings, Class 25, 125, 250 and 800 ASME B16.5 Pipe Flanges and Flanged Fittings Company's General Specifications (GS) cs7 Pressure Testing of Platform Piping Systems 6s-8 Piping Materials GS-12 Electrical for Skid Mounted Equipment Others ‘Company GS as specified in the Purchase Order ‘SECTION 2 - BASIC DESIGN General [Add] Vendor shail indicate in his proposal any special protection required to be provided by ‘the Company. Pumps shall be suitable for open installation on offshore tropical climate i.e. 60-100 deg F, 100% humidity, salt laden and corrosive water vapor and frequent rains & strong winds. Selection of Types (M) [Add] Pumps type(s) shall be as specified in the data / requisition sheet(s) Ratings (M) The maximum allowable speed ratings for metering pumps in continuous service shall not be above 125 rpm.SPECIFICATION ISPEC. GS-24 UNOCAL@ | Positive DISPLACEMENT RECIPROCATING [Ravision i 2.5 Cylinder Connections 2.5.1. [Replace 2.5.1 of API 674 and 2.3.1 of API 675 with] Inlet and outlet connections shall be flanged and oriented as specified in the data / requisition sheets. If bored and tapped nozzles are the Vendor's standard practice, they may be used for sizes 4-1/2 NPS and smaller. Flanged nozzles shall be used for pipe sizes 2 NPS and larger. ‘Screw-on flanges shall not be used. 2.5.6 [Replace 2.5.6 of API 674 and 2.3.6 of API 675] Flanges shall conform to ASME B16.1 for cast iron and bronze pumps, and to ASME B16.5 for pumps made from other materials. Note: Sub clauses 2.5.6.1 through 2.5.6.3 of API 674 (2.3.6.1 and 2.3.6.2 of API 675) shall apply unless amended by this specification. 2.5.6.4 [Replace 2.5.6.4 of API 674 with] When connections differing from those covered by ASME B16.5 are supplied, all mating parts shall be supplied by the Vendor and approved by the Purchaser. 2.7 Power End Running Gear 2.7.1. [Delete] ‘When specified by the purchaser,” 2.7.11 [Replace] The distance piece shall be equipped with a gasketed solid covers. Access openings for solid covers shall be surfaced and drilled. 2.10 Materials 2.10.1 GENERAL 2.10.1.1 [Replace 2.10.1.1 of API 674 and 2.13.1.1 of API 675 with] Materials of construction shall be as specified in API 674 (or API 675) Appendix B as superseded by data / requisition sheets, ‘The pump manufacturer may offer alternative materials if, based on his experience, these would render equal or better service. 2.10.1.2 [Add to 2.10.1.2 of API 674 and to 2.13.1.2 of API 675] The manufacturer shall furnish ‘material certificates giving chemical composition and mechanical property data for pressure-containing parts and for all main components of the pump, in accordance with the requirements of Clause 4.2 AND METERING PUMPS IPAGE 6 OF @SPECIFICATION SPEC. GS-24 UNOCAL@ | Positive DISPLACEMENT RECIPROCATING — jRavision I AND METERING PUMPS PAGE 7 OF 8 2.11 Name Plates and Rotation Arrows 2.11.3 [Add to 2.14.3 of API 674 and to 2.14.3 of API 675] In addition to appearing on the nameplate, the pump serial number shall be plainly stamped on the pump casing. Unless otherwise specified, the data shall be in U.S. Customary units. [Add to the information on the nameplates] Year of manufacture. SECTION 3 - ACCESSORIES 3.1 Drivers 3.1.5 [Replace] Electric motor drivers shall comply with Unocal General Specification GS-12. 3.2 Couplings and Guards type shall be as specified in 3.2.2. [Replace 3.2.2 of API 675, no change to API 674] The coupli the data / requisition sheet. - 3.3 Mounting Plates 3.3.1.2.2 (M) [Replace the first sentence by] Alignment positioning screws shall be provided for all drivers and gearboxes to facilitate longitudinal and transverse horizontal adjustments. 3.5 Piping 3.5.1 GENERAL 3.5.1.1 [Ada] Piping for the pumped fluid and auxiliary systems shall be in accordance with GS-8 Valves furnished by the manufacturer shall bé of the type and have the pressure/ temperature rating specified in the equipment specification. All openings shall be provided with metal tags to identify their purpose or service. 3.5.1.5 [Add (f)] All auxiliary piping carrying external services shall terminate with block valves at the edge of the baseplate and shall be designed to permit ready disconnection of pipework from the pump. 3.6 Pulsation and Vibration Control Requirements 3.6.2 PULSATION DESIGN APPROACHES, 3.6.2.1 [for API 675 only] Unless otherwise specified, the type of pulsation device furnished shall be as described in item ‘c' of clause 3.6.1 of API 675, i.e. Pulsation filters and attenuators.UNOCAL® SPECIFICATION POSITIVE DISPLACEMENT RECIPROCATING AND METERING PUMPS SPEC. 24 Revision 1 PAGE 8 OF 8 SECTION 4 - INSPECTION, TESTING AND PREPARATION FOR SHIPMENT 44 General 4.1.8 [New] Each pump shall be inspected and tested in accordance with the requirements of this, specification; random inspection and testing (eg. when several pumps are being supplied at one time) is not permitted 43 Tests, 43.1 TESTING 4.3.1.4 (M) [Modify 4.3.1.4 a, b and d of API 674 and respective clauses in API675 with] The following tests shall be performed on.all pumps, unless specified otherwise. (2) Witness performance test in accordance with 4.3.3 or 4.3.4 of API 674 (or 4.3.3 of API 675) whichever is applicable. In order to obtain accurate test data, the test shall be repeated at least three times. (b) Witness hydrostatic test in accordance with 4.3.2 of API 674 (or API 675). (4) Anon-witnessed NPSH test in accordance with 4.3.6 of API 674. (Not apply for API 675) When specified, the NPSH test shall be witnessed. 4.3.1.5 (M) [New] Immediately following both hydrostatic and performance testing, pump wetted parts shall be drained and dried to avoid corrosion or concentration of chlorides. 4.3.2 HYDROSTATIC TEST [Refer to GS-7] 4.3.2.5 [Add] Any leakage during tests shall be cause for rejection. Repairs shall be subject to prior approval of the Purchaser.