GE Oil & Gas

High speed reciprocating compressor

M series parts book

 Document Revision Chart

©2013 General Electric Company The following chart lists the revisions made to this document tracked by date.
All Rights Reserved

Date Revision description Author Approver

12/2013 Updated bookmarks, added page numbers L. Arrowsmith K. Kierska

and cover page. Remove phanton numbers,
add table of contents, make manual
searchable.
Contents

Chapter 1: Crankcase Assemblies. . . . . . . . . . . . . . . . . . . . . . . . 1

M301. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
M302. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Front Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Drive Coupling Assembly Without Fly Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Drive Coupling Assembly With Fly Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Chapter 2: Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Frame Lubricating System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Full-Flow Lubrication System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Relief and Thermostatic Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Divider Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Oil Coolers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Air Cooled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Oil Cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Chapter 3: Oil Filter and Packing Case Assemblies. . . . . . . 17

M301/302 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Sweet Gas 1.125, 3500 PSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Chapter 4: Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Doubling Acting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Illustration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Non Lube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Stepped. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Illustration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Piston Ring and Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
CNG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2500# Crank End (C.E.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3500# Crank End (C.E.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

M Series Parts Book |

 Chapter 5: Variable Volume Clearance Pockets (VVCP’s). . 34
Legacy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3” -5”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

07 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
After 3-31-2009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
After 5-7-2011. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Chapter 6: Piston Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Groups A-D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Group E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Group F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Group G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Group H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Chapter 7: Standard Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Valve Clearance Rings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Double Acting/Stepped. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.5” -3”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Inlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Discharge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.5” -4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Inlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Discharge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.5”, 5” -5.5”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Inlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Discharge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6” -6.5” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Inlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Discharge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.5”, 8” -9”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Inlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Discharge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
10” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Inlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Discharge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

| M Series Parts Book

 46

v 41

21

50)

61

I 68

~ 65

2
 ITEM PART NUMBER DESCRIPTION QTY ITEM PART NUMBER DESCRIPTION QTY
1 405-159 PUMP, OIL 1 35 100-019 BOLT, MAIN BEARING 2
2 100-0578 NUT, HEX: 5/16 FLG. LK. 4 36 100-0634 LOCKWASHER: 1/4" INTERNAL TOOTH 2
3 405-140 GASKET, OIL PUMP 1 37 405-059 BOLT, LIFTING EYE 2
4 100-1022 CAPSCREW, FLG. LK.: 5/16-18x3/4" 27 38 422-7088 BEARING, MAIN 2
5 406-5254 GUARD, SHAFT 1 39 100-020 THRUSTWASHER, MAIN BEARING 2
6 1-104496 ADAPTER, FAN 1 40 100-022 BOLT, CONNECTING ROD 4
7 100-1874 CAPSCREW, HH: 3/8-16x1 2 41 421-2394 CRANKSHAFT 1
8 100-0626 LOCKWASHER: 3/8" 12 42 312-444 SLINGER, OIL: CRANKSHAFT 1
9 405-9123 GASKET, LUBE OIL PUMP (INCL. W/ITEM #11) 1 43 311-876 SHIM: .010 THICK, MAIN BRG. HSG. 1
10 405-9212 PUMP ASSY, LUBRICATOR 1 44 311-877 SHIM: .003 THICK, MAIN BRG. HSG. 2
11 100-0431 CAPSCREW, FLG. LK.: 1/4-20x5/8" 2 45 311-874 O-RING, MAIN BRG. HOUSING 1
M301 CRANKCASE ASSEMBLY

12 100-0367 CAPSCREW, HH: 3/8-16x1 1/2" 1 46 312-611 HOUSING, MAIN BEARING 1

13 409-4037 GEAR, LUBRICATOR DRIVE: HELICAL 1 47 405-054 SEAL, OIL: CRANKSHAFT REAR 1
14 100-0772 KEY, WOODRUFF: #807 1 48 100-0253 CAPSCREW, FLG.LK.: 3/8-16x1" 8
15 100-0748 PLUG, PIPE, HH: 1/8" 3 49 100-0723 PIN, ROLL: 3/16"x1/2" 2
16 405-077 TAG: COMPRESSOR SERIAL NUMBER 1 50 405-220 CONNECTING ROD: MP COMPRESSOR 2
17 315-956 O-RING, SLEEVE 4 51 405-177 BEARING, PISTON PIN 2
18 405-6815 SLEEVE, CYL. 1 52 315-127 BEARING SET, CONNECTING ROD 4
409-5674 COUNTERWEIGHT: 4.25 LB. 1 53 405-007 CRANKCASE 1
409-5510 COUNTERWEIGHT: 9.62 LB. 1 54 425-170 SLEEVE, CROSSHEAD 1
409-5470 COUNTERWEIGHT: 10.0 LB. 1 55 425-092 CROSSHEAD, MP COMPRESSOR 1
407-6642 COUNTERWEIGHT: 14.64 LB. 1 56 407-9931 CAPSCREW,12 PT.: 1/2-13x3 1/4" 4
19
405-6118 COUNTERWEIGHT: 18.06 LB. 1 57 425-160 PACKING CASE ASSEMBLY 1
407-6464 COUNTERWEIGHT: 18.44 LB. 1 58 425-213 GASKET, DISTANCE PIECE 1
424-8632 COUNTERWEIGHT: 20.21 LB. 1 59 425-214 O-RING,DISTANCE PIECE TO SLEEVE 1
407-2357 COUNTERWEIGHT: 20.69 LB. 1 60 425-154 TUBE ASSEMBLY, PACKING LUBE 1
20 405-190 PIN, CROSSHEAD 2 61 425-182 DISTANCE PIECE 1
21 405-6653 GASKET, HEAD 1 62 425-212 CONNECTOR,TUBING:DIST.PC. DRAIN 2
22 405-6029 COVER, COUNTERWEIGHT PISTON 1 63 407-0218 NUT, HEX: 1/2-20, UNF GR 8 8
23 100-2027 CAPSCREW, HH: 1/2-13x3 1/2" 8 64 425-127 GASKET,DISTANCE PIECE COVER 2
24 405-193 LOCK, RETAINER BOLT 3 65 425-169 COVER, DISTANCE PIECE 2
25 405-192 BOLT, PIN RETAINER 3 66 427-6145 STUD: DISTANCE PIECE TO BLOCK 8
26 3-PS-2247 PLUG, PIPE, HH: 3/8" 1 67 311-906 GASKET, OIL PAN 1
27 400-335 GASKET, TOP COVER 1 68 1-104676 PAN, OIL 1
28 400-334 COVER, TOP 1 69 100-0334 CAPSCREW, FLG. LK.: 3/8-16x3/4" 24
29 100-0464 CAPSCREW, FLG. LK.: 5/16-18x1 12 70 1021 PLUG, PIPE, HH: 1/2" 4
30 405-8743 BREATHER, CRANKCASE: W/FILTER 1 71 425-059 DIPSTICK, COMPRESSOR 1
31 406-0775 REPLACEMENT FILTER FOR BREATHER 1 72 310-435 GASKET, FRONT COVER 1
32 1037 BUSHING, PIPE, HH: 1"x3/4" 1 73 409-4166 COVER ASSEMBLY, FRONT 1
REV.09/2013

IL405-9837

33 1129 COUPLING; PIPE: 1" NPT 1 74 100-0489 CAPSCREW, HH: 3/8-16x1 1/4" 10
34 2390 NIPPLE: 1"x3" 1

3
 35
31;\f 38

30
29

32

41

63
=
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4
 ITEM PART NUMBER DESCRIPTION QTY ITEM PART NUMBER DESCRIPTION QTY
1 405-159 PUMP, OIL 1 36 311-874 O-RING,MAIN BRG. HOUSING 1
2 100-0578 NUT, HEX: 5/16 FLG.LK. 4 37 312-611 HOUSING,MAIN BEARING 1
3 405-140 GASKET, OIL PUMP 1 38 405-054 SEAL,OIL: CRANKSHAFT REAR 1
4 100-1022 CAPSCREW, FLG.LK.:5/16-18x3/4" 27 39 100-0253 CAPSCREW,FLG.LK: 3/8-16x1" 8
5 406-5254 GUARD, SHAFT 1 40 100-0723 PIN,ROLL: 3/16x1/2 2
6 1-104496 ADAPTER, FAN 1 41 405-220 CONNECTING ROD: MP COMPRESSOR 2
7 100-1874 CAPSCREW,HH: 3/8-16x1" 2 42 405-177 BEARING, PISTON PIN 2
8 100-0626 LOCKWASHER: 3/8 12 43 315-127 BEARING SET,CONNECTING ROD 2
9 405-9123 GASKET,LUBR.PUMP (INCL. W/ITEM #10) 1 44 405-007 CRANKCASE 1
M302 CRANKCASE ASSEMBLY

10 405-9212 PUMP ASSY,LUBRICATOR 1 45 315-956 O-RING,SLEEVE 4

408-1622 PUMP ASSY,LUBRICATOR: FOR CNG USE 1 46 425-170 SLEEVE,CROSSHEAD 2
11 100-0431 CAPSCREW,FLG.LK.: 1/4-20x5/8" 2 47 405-192 BOLT,PIN RETAINER 4
12 100-0367 CAPSCREW,HH: 3/8-16x1 1/2" 1 48 405-193 LOCK,RETAINER BOLT 4
13 409-4037 GEAR,LUBRICATOR DRIVE: HELICAL 1 49 425-092 CROSSHEAD, MP COMPRESSOR 2
14 100-0772 KEY,WOODRUFF: #807 1 50 407-9931 CAPSCREW,12 PT: 1/2-13x3 1/4" 8
15 100-0748 PLUG,PIPE,HH: 1/8 3 51 425-160 PACKING CASE ASSEMBLY 2
16 427-6497 NAMEPLATE, FRAME DATA 1 52 425-213 GASKET,DISTANCE PIECE 2
17 3-PS-2247 PLUG,PIPE,HH:3/8 1 53 425-214 O-RING,DISTANCE PIECE TO SLEEVE 2
18 400-335 GASKET,TOP COVER 1 54 425-154 TUBE ASSEMBLY,PACKING LUBE 2
19 400-334 COVER, TOP 1 55 425-182 DISTANCE PIECE 2
20 100-0464 CAPSCREW,FLG.LK.: 5/16-18x1" 12 56 SS5-PS-2208 CONNECTOR,TUBING:DISTANCE PC. DRAIN 4
21 405-8743 BREATHER,CRANKCASE:W/FILTER 1 57 407-0218 NUT,HEX: 1/2-13,UNC GR. 8 16
22 406-0775 REPLACEMENT FILTER FOR BREATHER 1 58 425-127 GASKET,DISTANCE PIECE COVER 4
23 1037 BUSHING,PIPE,HH: 1x3/4" 1 59 425-169 COVER,DISTANCE PIECE 4
24 1129 COUPLING;PIPE: 1" NPT 1 60 405-190 PIN,CROSSHEAD 2
25 2390 NIPPLE: 1x3 1 61 427-6145 STUD:DISTANCE PIECE TO BLOCK 16
26 100-019 BOLT, MAIN BEARING 2 62 311-906 GASKET,OIL PAN 1
27 100-0634 LOCKWASHER: 1/4" INTERNAL TOOTH 2 63 1-104676 PAN,OIL 1
28 405-059 BOLT, LIFTING EYE 2 64 100-0334 CAPSCREW,FLG.LK: 3/8-16x3/4" 24
29 422-7088 BEARING, MAIN 2 65 1021 PLUG,PIPE,HH: 1/2" 4
30 100-020 THRUSTWASHER, MAIN BEARING 2 66 425-059 DIPSTICK,COMPRESSOR 1
31 100-022 BOLT,CONNECTING ROD 4 67 310-435 GASKET,FRONT COVER 1
32 421-2394 CRANKSHAFT: FORGED 1 68 409-4166 COVER ASSEMBLY,FRONT 1
33 312-444 SLINGER,OIL: CRANKSHAFT 1 69 100-0489 CAPSCREW,HH:3/8-16x1 1/4" 10
34 311-876 SHIM: .010 THICK,MAIN BRG. HSG. 1
REV. 09/2013

35 311-877 SHIM: .003 THICK,MAIN BRG. HSG 2

IL405-9845

5
 15
10
16
13
4 5
14
3 17
22
11

2 5
31
9

19
7
20
5
FRONT COVER ASSEMBLY

8
37

10

7
12
21 6
ITEM DESCRIPTION QTY. P/N
23 FRONT COVER ASSEMBLY 1 409-4166
9 1 OIL SEAL 1 405-053
2 CRANKSHAFT BEARING 1 405-052
39 24 3 WASHER 2 405-332
1
25 4 CAPSCREW, SLOTTED HEAD 10-24 X 3/8" 2 408-7593
5 ROLL PIN 4 100-1922
26 6 HIGH SPEED SHAFT 1 406-3626
7 BEARING 2 406-3683
34 27 8 END PLATE 1 408-9772
9 THRUST WASHER 7/8" I.D. 4 406-3675
10 THRUST BEARING 7/8" I.D. 2 406-3667
26
11 DRIVEN GEAR 1 409-4020
25 12 SQUARE KEY 1 100-1914
13 CAPSCREW, FLG. LK., 1/2"-13 X 1" 1 409-8396
5 14 WASHER 1 100-1882
15 CAPSCREW, GRADE 8, 1/4"-20 X 1.25" 5 100-1111
16 LOCK WASHER 1/4" 5 100-0601
17 SLOW SPEED SHAFT 1 407-6837
36 18 "NOT USED" 1 406-3586
29 19 WASHER 1 406-5838
20 LOBE BEARING 1 406-6072
22 21 CAM 1 406-3659
22 WOODRUFF KEY 2 100-1128
28 23 BEARING 1 406-5157
38 24 SPACER, LUBRICATOR DRIVE 1 406-3731
25 HIGH SPEED WORM GEAR 2 406-3578
31 26 SNAP RING 5/8" EXTERNAL 2 406-3748
35 27 BEARING 1 405-073
30 28 TRANSVERSE SHAFT 1 407-6853
29 THRUST WASHER 3/4" I.D. 2 406-3715
30 THRUST BEARING 3/4" I.D. 1 406-3723
31 HIGH SPEED WORM GEAR 2 406-3594
32 "NOT USED" 1 406-3601
REF IL1082-H

REV. 11/2013

33 "NOT USED" 1 407-0129

34 COLLAR, 5/8" SPLIT 1 409-3980
IL1082-M

35 COVER 1 409-4100
36 EXPANSION PLUG 1 406-3707
37 SQUARE KEY 1 409-1358
38 STUD, ALL THREAD: 0.3125-18 X 1.25" 4 405-4441
39 PLUG, PIPE, HH: 0.125 1 100-0748

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6 DRIVE COUPLING ASSEMBLY PIN 2358
"' ITEM DESCRIPTION PIN QTY
CJ! I HUB, DRIVE COUPLING
PLATE, CLAMP
405-5381 I
~] 2* 400 40 I I
3* LOCK PLATE 312-591 I
/ /
4* CAP SCREW, HH 100 0967 4

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5 NUT, STOVER LOCK 405-211 12
6 WASHER, COUPLING 40 5 2 10 32
~
7 SHIM PACK 405-208 2
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8 SPIDER, DRIVE COUPLING 405 110 I
< 9 BOLT, COUPLING 405-209 12
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DRIVE COUPLING ASSEMBLY

2
PART No. 405-206

1*
M302 & M301

3 10*

11
ITEM PART No. DESCRIPTION QTY.
R
MOTO 2 1* ** HUB, DRIVE COUPLING 1
3
2 405-211 NUT, STOVER LOCK 12
3 405-210 WASHER, COUPLING 32
4 405-208 SHIM PACK 2
5 405-110 SPIDER , DRIVE COUPLING 1
6 405-209 BOLT, COUPLING 12
6 7* 100-0967 CAPSCREW, HH 4
8* 400-401 PLATE, FLYWHEEL CLAMP 1
REV. 07/2013

9* 405-020 FLYWHEEL 1
*
IL1090

= NOT PART OF DRIVE COUPLING ASSEMBLY (PART No. 405-206) 10* 312-591 LOCKPLATE, FLYWHEEL 1
** = FOR PART NUMBER, CONTACT MANUFACTURER W/ MOTOR SIZE. 11 405-212 BOLT: DISC TO FLYWHEEL 4

8
Lubrication

9
 FRAME
MAIN BEARING, CYLINDER
(M30X P/N 405-007) LUBRICATOR, & CROSSHEAD
PSL FEEDS

NON BYPASSING
OIL FILTER

(STD. P/N 1-104392

OPT P/N 1-103539)

PCV TSH TI
FLOW
(P/N 4W-PS-1284) B
DIRECTION A C

TCV
(P/N 21-104562)
COOLER
PRV
(INTEGRAL TO OPT P/N 1-105180 (RADIATOR TYPE)
PUMP) OPT P/N 36-104644 (SHELL & TUBE TYPE)

SEE NOTE 2

MAIN LUBE PUMP LINE TYPE KEY

(P/N 405-159 FOR M FRAMES)

PROVIDED BY GE
PRV = PRESSURE RELIEF VALVE PROVIDED BY THE
PACKAGER/END-USER
PCV = PRESSURE CONTROL VALVE

PSL = LOW PRESSURE SWITCH ON #1 MAIN BEARING FEED

SUGGESTED LOCATIONS FOR INSTRUMENTATION
TSH = HIGH TEMPERATURE SWITCH PROVISIONS TO AID IN PREDICTIVE
MAINTENANCE AND TROUBLESHOOTING
TCV = TEMPERATURE CONTROL VALVE
PRESSURE TAP
TI = TEMPERATURE INDICATOR
THERMOWELL TAP
PSL AND TSH TO BE ROUTED TO CONTROL PANEL

NOTES:
1. THE THERMOSTATIC VALVE MUST BE PLUMBED UP PER DIAGRAM OR THE SYSTEM WILL NOT FUNCTION PROPERLY.

2. A COOLER IS REQUIRED FOR ALL THE FRAMES. GE OFFERS THE NOTED COOLERS AS OPTION WHEN PURCHASING
THE COMPRESSOR.
IL2106-M

REV. 07/2013
M30X, FRAME LUBE SYSTEM
DIAGRAM REF IL2106-H
PRODUCED POST 06-30-2009

10
 2

16

IL2506
REV. 09/2012
FULL-FLOW LUBRICATION SYSTEM
M30 1 & M302

11
 PIN 4W-PS-1284

CC-+-------88------~

~---------AA----------~
NOTES:
I I GREEN SPRING RANGES FROM 30# - 100# SET PRESSURE
DIMENSIONS IN INCHES
SYM. NOMINAL CONNECTIONS SPRING
NO. SIZE COLOR AA 88 cc DD EE
4W 314" 314" NPT GREEN 6 I5I I6 5 I 15116 I 13116 I I II I6
OIL PRESSURE REGULATING VALVE
P/N 21-104562
~--W--~

y I FLOW
FROM
COOLER
~--------+---

FLOW FROM
PUMP

T-
I
6_
z
+

A
I FLOW TO
fOIL FILTER
NOMINAL DIMENSIONS IN INCHES
SYM. SIZE CONNECTIONS y
I IN. I w X z
21 314" 314 NPT 3. 63 4. 25 2. 00 6. 00
VALVE,THERMOSTATIC CHECK IL2126
REV. 1112008

RELIEF &THERMOSTATIC VALVES

EQUIPMENT PRODUCED AFTER 1-1-2009

12
 DIVIDER BLOCKS

FOR DIVIDER BLOCK ASSEMBLY PART

NUMBERS CONTACT GE OIL & GAS OEM PARTS
(713)-395-9930 (855)-268-8289
oilandgas.hsrparts@ge.com

CHECK VALVES

CHECK VALVE PART NUMBER

STANDARD
2267
(2000 PSI)
CNG
407-7355
(8000 PSI)

NO FLOW SWITCH

SWITCH PART NUMBER

STANDARD
405-4822
(NORMALLY OPEN)
OPTIONAL
408-2692
(NORMALLY CLOSED)

IL2011-M

REV. 12/2013
M SERIES LUBRICATING SYSTEM
PART NUMBERS
REF IL2011-H

13
Oil Coolers

14
 ISOMETRIC VIEW

,,A II

1"~"1
("')
0
0 1"
I
f'T'1
I
+ r
:::0
+--
-
-

3::>
:::0
I
I
11011
("')
I

l
0

•
I
0
I
f'T'1
0
+-- -

~25"~
LENGTH WI OTH HEIGHT DISTANCE BETWEEN THE APPROX.
PART INLET/OUTLET !AI IBI ICI CENTERLINE OF CONNECTION TUBES WE IGHT
NUMBER CONNECTIONS I i n.l I in. I I in. I
101 I Ibs. I
I in. I
~
~
I 105180 1"- TUBE 27.25 3,00 9.00 5.B75 28<
<
2 105180 1"- TUBE 27.25 3,00 14.25 11.125 m
0
~

" '
~
0
~

00
~ ~

15
 "M"

"B" "N" "F"

ISOMETRIC VIEW
"Q" = NPT-(COOLANT)
"K" - NPT - (OIL)
(IN/OUT MAY BE
REVERSED)

"A" "C" "R"

OIL COOLED

"E"
M

"G" "G"
"D" H (SLOTS
2 EACH END)

EST.
RECOMMENDED
TUBE SHIPPING
ALL DIMENSIONS ARE IN INCHES COOLANT FLOWRATE
P/N SERVICE SIDE WT.
(GPM)
PASSES (LBS)
A B C D E F G K M N Q R MIN. MAX.
36-104644 SWEET TWO 5.25 9.00 7.75 17.12 4.00 5.25 2.00 1.50 18.62 5.00 1.50 1.50 15 73 57
37-104644 SOUR TWO 5.25 9.00 7.75 17.12 4.00 5.25 2.00 1.50 18.62 5.00 1.50 1.50 15 73 57
REV. 12/2013

NOTE:
IL2189

1) RECOMMENDED COOLANT IS 50% ATHYLENE GLYCOL / 50% DEMINERALIZED WATER

16
Oil Filter and Packing Case
Assemblies

17
 12

ITEM PART NUMBER DESCRIPTION OTY

1 1-105292 FILTER, SPIN-ON 1
2 2-105417 FILTER HEAD 1
3 1-105534 BRACKET, OIL FILTER HEAD 1
4 100-0618 WASHER, LOCK, .3125" 4
5 100-0456 CAPSCREW, HH, .3125"-18 X .875" 4
6 100-0626 WASHER, LOCK .375" 2
7 100-0367 CAPSCREW, HH, .375"-16 X 1 . 50" 2
8 14-5100 REDUCER BUSHING, 1.25" MNPT X . 50" FNPT 1
9 1-105815 ELBOW, 90 DEG, .50" FNPT X . 50" MNPT 1
10 408-0342 TEE, PIPE FITTING, . 50" 1
11 SS 17-PS-220 8 CONNECTOR, TUBE FITTING, . 50" X . 50" MNPT 1
12 409-6954 TUBE, . 50" X .035" WALL 1
13 SS17-PS-2210 ELBOW, TUBE FITTING . 50" X . 50" MNPT 1
14 SS 14-PS-220 8 CONNECTOR, TUBE FITTING, . 375" X . 50 MNPT 1
15 10 36 BUSHING PIPE, 1. 25" MNPT X .75" FNPT 1
16 14-PS-1476 PLUG, PIPE, ALLEN HD, '75 11
DRYSEAL
J 1
ll2317-M
REV. 07/2013
OIL FILTER ASSEMBLY
M
REF I L2317-H

18
 1.3
1
1.2
1.4
PACKING CASE ASSEMBLY, 1.125, 3500 PSI

1.5

1.1

2.4

2.3
2.2

2.2

2.2

2.2
2

2.1

PACKING CASE REPAIR KIT P/N 427-1554

PACKING CASE ASSEMBLY P/N 425-160

ITEM DESCRIPTION P/N QTY

1 PACKING CASE, 1.125, 3500 PSI 1-105898 1
1.1 NOSE GASKET, ALUMINUM 1-105462 1
1.2 O-RING, 4.72 x 0.14, VITON 90 DUROMETER 425-147 1
1.3 1/8-27 NPT PLUG 1-105937 3
1.4 NUT, SELF SEALING, 10-24UNC 420-9472 3
1.5 STUD, 10-24UNC-2B x 5.60 425-227 3
2 PACKING RING SET 420-6466 1
REF IL105898-H

2.1 PRESSURE BREAKER RING 420-9454 1

REV. 08/2013

2.2 RING, PACKING TFE/CI, RT, 1.125 405-7074 4

IL105898-M

2.3 PACKING, BD 420-9420 1

2.4 WIPER RING SET, 3RWS 420-9446 1

19
Cylinders

20
Double Acting Cylinders

21
0
0
c:
a:l
.-
,....,
> z:
n
..... en
-,....,
:z: :::c
G')-
,....,
ncn
-<
r-
:z:
,....,
0
:::c

EE NOTE

•• - STUDS/NUTS REPLACE CAPSCREW. STUDS/NUTS USED FOR PRODUCTION AFTER 03-15-201 I

~
NOTE: FOR COUNTERWEIGHT, SEE PISTON ASSEMBLIES CHARTS.
- "'
22
 BORE SIZE 2. 5" 1 5" 3"
3"
3. 5" 4" 4 5" 5" 5 5" 6. 5" T 5" 8" 9" I 0"
IH p I I H. P. I
ITEM DESCRIPTIOII Pnl OTY Pnl OTY Pnl OTY
HEAD, CYLIIWER H. E. 425 IT5 1415 IT51 415 IT6 1425 IT6I406 21081 425 111 1406 12161 415 IT8 1406 2214 I 406 0123 I 406 24681406 02311406 30T5I406 32 11 I
I
HEAD ASSEMBLY, VC FOR PIll IIIFORMATIOII, SEE VVCP SECTION
CAPSCREW, HH 40T 0153I40T 0153I40T 0153I40T 0153I40T 0153I40T 0153I40T 0153I40T 0153I40T 01531 6 I40T OIT81 8 I40T OIT8I40T OIT8I40T OIT8I40T OIT81 8
1
CAPSCREWFIVC HEAD FOR PIll IIIFORMATIOII, SEE VVCP SECTION
3 ORI~JG* 42 5 I 32 415 131 415 I 58 42 5 158 40 5 69T8 405 I 06 406 310T 405 I OT 4063115 2• 259 PS 298T 2• 406 2508 406 0929 406 3301 40 6 3316 1•
0 4 GASKET, VALVE 42 5 I 36 415 136 415 I 36 42 5 I 36 425 I 35 425 135 415 I 34 415 I 34 42 5 134 4 406 0426 4 406 0426 406 0426 406 0416 40 6 45T4 8
0 5 VALVE, SUCTIOII 42 5 I 65 415 I 65 415 165 42 5 I 65 30320210 30320210 415 I 6 I 415 I 6 I 42 5 I 6 I 2 406 0304 1 406 0304 406 0304 406 0304 40 6 81 61 4
c: 6 ADAPTER, VALVE PIll 42 5 143 415 I 43 415 I 43 42 5 143 425 I 42 425 142 415 I 4 I 415 I 4 I 42 5 141 4 425 I 4 I 4 42 5 141 415 I 4 I 415 I 4 I Ill A 8
t:D
r-
,...., T
8
Pill, ROLL
Pill, VALVE HOLDER
42 5 145
42 5 I 40
415 I 45
415 140
415 I 45
415 I 40
42 5 145
42 5 I 40
425 I 44 42 5 144
425 I 38 42 5 138
415 I 44
415 I 38
415 I 44
415 I 38
42 5 144
42 5 138
4 425 I 44
4 425 I 38
4
4
425 144
425 138
415 144
415 138
415 144
415 138
Ill A
Ill A
8
8
9 CHAIR, VALVE SUCTIOII 42 5 IT9 415 IT9 415 IT9 42 5 IT9 406 3456 42 5 180 406 3204 415 181 42 5 181 2 406 019T 1 406 3415 406 029T 406 019T 4069159 4
>
n DSCHG. 42 5 IT9 415 IT9 415 IT9 42 5 IT9 406 3456 42 5 180 406 3204 415 181 42 5 181 2 406 0134 1 406 3464 406 0134 4060134 406 916T 4
-I 10 ~JUTu 2 100018 2 100018 2 100018 2 100018 3 100018 3 100018 3 100018 3 100018 3 100018 16 3 100018 I6 3 100018 3 100018 3 100018 3 100018 31
-
:Zz:
II
12
STUDu
CYL IIIDER
n6 21101 4 2HIIOI
42 5 204 40T 4958
42621101 H6 21101
415 201 408 0804
5 1HIIOI 5·26 11101
406 1828 42 5 10 0
5 2HIIOI 52621101
40 6 I 81 I 415 I 98
5 26 21101
406 1836
16 53021101
I 406 0159
16
I
5·30 11101
406 2149
530·21101
406 016T
53021101
406 3042
5 30 21101 32
406 225T I
~
13 HEAD, CYWIDER'C E 42 5 114 415 114 415 113 42 5 113 406 2143 425 IT2 406 1135 415 ITI 406 2192 I 406 01T2 I 406 2451 406 0141 406 306T 406 3545 I
n<n 14 0 RIIIG 425 118 415 128 415 128 425 118 425 118 425 128 415 128 415 128 425 118 I 425 118 I 425 128 415 128 415 128 425 118 I
-<,...., 15 CAPSCREW, SH Ill A Ill A Ill A Ill A Ill A Ill A Ill A Ill A Ill A 100 1809 1 421 5045 421 5045 412 5045 411 5045 8
r-~ 16 ROD, PISTOII 42 5 2 I I 415 11 I 415 2 I I 42 5 2 I I 425 219 42 5 119 415 119 415 219 42 5 219 I 406 0434 I 406 0434 406 0434 406 0434 4064103 I
~,...., TUBIIIG. PIST. ROO 425·210 425·120 415-120 415·220 425-110
42 5 210 415 120 415 220 42 5 210 425 210 42 5 12 0 415 120 415 220 42 5 210 I I I
0(1) WICIITR WGT
,...., 11
TUBIIIG. PIST. ROO
W/0 CIITR. WGT.
425· 116 415- 116 415· 116 425· 116 425· I I 6 425· 116 415- 116 415· 116 425· 116 I 40 6 0442 I 406 0441 406 0441 406 0442 40 6 41 II I
::c 18 II UT 40T0218 40T 0218 40T 0218 40T0218 40T 0118 40T 0118 40T 0218 40T 0218 40T0218 8 40 T 0118 8 40T 0118 40T 0218 40T 0118 40 T 0 2 18 8
>
(I)
19 STUD 41T6145 42T 6145 41T6145 41T6145 42T 6145 42T6145 42T 6145 41T6145 41T6145 8 42T 6145 8 42T 6 I 45 42T 6 I 45 41T 6 I 45 41T 6 I 45 8
10 pIll' ROLL 42 5 I 55 415 155 415 I 55 42 5 155 425 I 55 42 5 155 415 155 415 155 42 5 I 55 I Ill A Ill A Ill A Ill A Ill A
,....,
(I)
11 CUP, PISTOII 42 5 I I 4 415 I I 4 415 114 42 5 114 425 I I 4 42 5 114 415 I I 4 415 114 42 5 I I 4 I 425 I I 4 I 425 114 415 I I 4 415 114 42 5 I I 4 I
z: 12 PISTOII, EIID Ill A Ill A 415 2 08 42 5 208 406 186H 42 5 116 406 1909 40T 4188 40 6 1885 u 40 6 0889 1 406 2435 406 0394 40T 8951 406 4599 2
t:D 13 PI STOll CEIITER I PI STOll I I 42 5 2061 1415 106 I 415 209 42 5 209 1406 18111 42 5 11T 406 191T 40T 6489 406 8243 I 406 089T I 406 242T 406 0386 40T 900T Ill A I
r- 14 RIIIG, PISTOl! 425 115 415 125 415 124 42 5 114 406 313T 42 5 I 2 3 406 1184 415 121 406 2151 4 406 04T5 4 406 3091 406 0483 406 3145 406 3261 4
-< 15 IIUT, PISTOII 42 5 I 53 415 153 415 I 53 42 5 153 425 I 53 42 5 153 415 153 415 153 42 5 I 53 I 425 I 53 I 425 153 415 153 415 153 425 153 I
16 SET SCREW 5 PS I 6 5 PS I 6 5 PS I 6 5 PS I 6 5 PS I 6 5 PS I 6 5 PS I 6 5 PS I 6 5 PS I 6 I 5 PS I 6 I 5 PS I 6 5 PS I 6 5 PS I 6 5 PS I 6 I
1T VALVE, DISCHARGE 415 8249 425 8249 415 8249 415 8249 425 8180 425 8180 425 829T 415 829T 415 829T 2 425 8338 1 425 8338 425 8338 415 8338 406 8TI9 4
18 0 RIIIG 42 5 I 50 415 150 415 150 42 5 I 50 425 I 3 I 42 5 I 31 415 126 415 126 425 116 4 406 0904 4 406 0904 406 0904 406 0904 406 3341 8
19 VALVE, CHECK 216T 126T 226T 216T 216T 126T 126T 226T 216T I 216T I 126T 126T 226T 116T I

..
*FOR 3 5" CYL. OTY cl 140H8691
*WITH VC HEAD, QTY.=I
STUDS/NUTS REPLACE CAPSCREW STUDS/NUTS USED FOR PRODUCT lOll AFTER 03-15·201 I

=
~
<

=
~ -
~

~
~
-
-
~
=
~

23
 BORE SIZE 5.5"
0 ITEM DESCRIPTION QTY
0 HEAD, CYLINDER:H.E. 406-2224
c:
HEAD ASSEMBLY, VC
Cll
r- CAPSCREW, HH
'
407-0153 6
2
,..
1""'1 CAPSCREW: F/VC HEAD 6
3 0-RINGI
'
406-3115 21
n 4 GASKET, VALVE 425-134 4
-I 5 VALVE, SUCTION 425-161 2
6 ADAPTER, VALVE PIN 425-141 4
:z: 7 PIN, ROLL 425-144 4
C)
8 PIN, VALVE HOLDER 425-138 4
n 9 CHAIR, VALVE: SUCTION 425-181 2
-< DSCHG. 425-181 2
r- 10 NUTtt 3-100018 16
- z: II STUDtt 5-26-21101 16
:z:
ocn 12 CYLINDER 420-8781
1""'11""'1 13 HEAD, CYLINDER:C 406-2192
:::IC :::IC
,.....,
(I) (I)
14
15
16
0-R I NG
CAPSCREW, SH
ROD, PISTON
425-128
NIA
425-219
(I) TUBING, PIS!. ROD 425-220
1""'1
17
WICNTR. WGT.
z: TUBING, PIS!. ROD 425-116 I
Cll W/0 CNTR. WGT.
r- 18 NUT 407-0218 8
-< 19 STUD 427-6145 8

-
:z:
0
20
21
22
PIN, ROLL
CUP, PISTON
PISTON, END
425-155
425-114
406-1885 2
I
:z: 23 PISTON CENTER IPISTONJ 406-8243
r- 24 RING, PISTON 420-8610 4
c: 25 NUT, PISTON 425-153
Cll 26 SET SCREW 5-PS-16 I

-
1""'1 27
28
29
VALVE, DISCHARGE
0-R I NG
VALVE, CHECK
425-8297 2
425-126
2267
4

t WITH VC HEAD, OTY.ol

t FOR PIN INFORMATION, SEE VVCP SECTION
tt ' STUDS/NUTS REPLACE CAPSCREW. STUDS/NUTS USED FOR PRODUCTION AFTER 03-15-201 I

~
<
0
w
~
N N
0 N
~
0

24
Stepped Cylinders

25
~
~
~
~
~
~
~

n~
-c
~~
~~
~~
~~
~~
~
~
~
~
~
CD
~
-c

*' - STUDS/NUTS REPLACE CAPSCREW. STUDS/NUTS USED FOR PRODUCTION AFTER 03-15-201 I

26
 HEAD END STEPPED CYLINDER PART LIST
4" BORE 5" BORE 5.5" BORE 6.5" BORE 7.5" BORE 8" BORE
QTY. QTY.
ITEM DESCRIPTION P/N P/N P/N P/N P/N P/N
1 Pin. Valve Holder 425-138 425-138 425-138 2 425-138 425-138 425-138 4
2 Adapter, Valve Pin 425-142 425-141 425-141 2 425-141 425-141 425-141 4
3 Roll Pin, Valve Holder 425-144 425-144 425-144 2 425-144 425-144 425-144 4
4 Valve, Discharge 425-8280 425-8297 425-8297 1 425-8338 425-8338 425-8338 2
5 Seat Gasket 425-135 425-134 425-134 2 406-0426 406-0426 406-0426 4
6 Nut, Piston Rod 425-153 425-153 425-153 1 425-153 425-153 425-153 1
7 Set Screw, Piston Nut 5-PS-16 5-PS-16 5-PS-16 1 5-PS-16 5-PS-16 5-PS-16 1
8 O-Ring, H.E Head 405-106 405-107 406-3115 1* 450-1034 406-2508 406-0929 1*
Capscrew, H.E. Head 407-0153 407-0153 407-0153 6 407-0178 407-0178 407-0178 8
9
Capscrew: F/VC Head For P/N Information, see VVCP section
H.E. Cylinder Head 425-177 425-178 406-2224 1 407-6601 406-2468 406-0231 1
10
Head Assembly, V.C. For P/N Information, see VVCP section
11 Valve, Suction 3-03-20210 425-161 425-161 1 406-0304 406-0304 406-0304 2
12 Cylinder Body 425-185 425-186 406-2598 1 407-6578 406-2638 406-0248 1
13 O-Ring, Valve Chair 425-131 425-126 425-126 2 406-0904 406-0904 406-0904 4
Chair, Valve, Suction 425-180 425-181 425-181 1 406-3464 406-3415 406-0297 2
14
Chair,Valve, Discharge 425-180 425-181 425-181 1 408-1922 406-3464 406-0134 2
15 Stud** 5-26-21101 5-26-21101 5-26-21101 8 5-30-21101 5-30-21101 5-30-21101 16
16 Nut** 3-100018 3-100018 3-100018 8 3-100018 3-100018 3-100018 16
17 Piston
For P/N Information, see next page
18 Ring, Piston
19 Cup, Piston 425-114 425-114 425-114 3 425-114 425-114 425-114 3
20 Counterweight, Piston 425-159 N/A N/A 1 N/A N/A N/A
21 Capscrew, SH 100-1193 N/A N/A 8 N/A N/A N/A
22 Tube, Piston Rod H.E. 425-115 425-115 425-115 1 408-2498 408-2498 408-2498 1
23 Rod, Piston 425-121 425-121 425-121 1 406-4403 406-4403 406-4403 1
24 O-Ring, C.E. Cyl. to H.E. Cyl. 425-133 425-133 425-133 1 425-133 425-133 425-133 1
25 Nut, Cylinder Stud 407-0226 407-0226 407-0226 4 407-0226 407-0226 407-0226 4
26 Stud, C.E. Cyl. to H.E. Cyl. 1-103687 1-103687 1-103687 4 1-103687 1-103687 1-103687 4
CRANK END STEPPED CYLINDER PARTS LIST
2.5" BORE 3" BORE 3.5" BORE 4" BORE 5" BORE
QTY. QTY.
ITEM DESCRIPTION P/N P/N P/N P/N P/N
27 Cylinder Body 425-187 425-188 1 406-2605 425-189 425-190 1
28 Nut** 2-100018 2-100018 8 3-100018 3-100018 3-100018 8
29 Stud** 4-26-21101 4-26-21101 8 5-26-21101 5-26-21101 5-26-21101 8
30 O-Ring, Valve Chair 425-150 425-150 2 425-131 425-131 425-126 2
31 Chair, Valve 425-179 425-179 2 406-3456 425-180 425-181 2
32 Valve, Suction 425-165 425-165 1 3-03-20210 3-03-20210 425-161 1
33 Roll Pin, C.E. Head 425-155 425-155 1 425-155 425-155 425-155 1
Tube, Piston Rod Crank End 425-220 425-220 1 425-220 425-220 425-220 1
34 Tube, Piston Rod Crank End w/o
425-116 425-116 1 425-116 425-116 425-116 1
Cntr. Wgt.
35 Counterweight, Piston Rod Refer to piston Assembly Charts
36 Stud, Cylinder to Dist. Piece 427-6145 427-6145 8 427-6145 427-6145 427-6145 8
37 Nut, Cylinder Stud 407-0218 407-0218 8 407-0218 407-0218 407-0218 8
38 O-Ring, Cyl. to Dist. Piece 425-128 425-128 1 425-128 425-128 425-128 1
39 C.E. Cylinder Head 425-174 425-173 1 406-2143 425-172 425-171 1
40 O-Ring, C.E. Head to Cylinder 425-132 425-158 1 405-6978 405-106 405-107 1
41 Adapter, Valve Pin 425-143 425-143 2 425-142 425-142 425-141 2
42 Pin. Valve Holder 425-140 425-140 2 425-138 425-138 425-138 2
43 Roll Pin 425-145 425-145 2 425-144 425-144 425-144 2
44 Valve, Discharge 425-8249 425-8249 1 425-8280 425-8280 425-8297 1
45 Seat Gasket 425-136 425-136 2 425-135 425-135 425-134 2
46 Piston
For P/N information, see next page
47 Ring, Piston
48 Counterweight, Piston N/A N/A N/A 406-8235 N/A 1
49 Capscrew, SH: N/A N/A N/A 100-1193 N/A 8
* FOR VC HEAD, QTY = 0 (O-RING INCLUDED W/ VC ASSY.)
** = STUDS/NUTS REPLACE CAPSCREW, STUDS/NUTS USED FOR PRODUCTION AFTER 01-01-2011 IL2019

REV.01/2014

M SERIES STEPPED CYLINDER ASSEMBLY

(1250# C.E. CYLINDER)

27
 I7 I8

2 PIECE COMBO RIDER PISTON RING

ITEM HEAD END 4" 5" 5.5" 6. 5 II 7. 5 II 8" OTY

17 PIS TON I -105881 1-105883 I -105891 I -105891 I -105893 I -105894 I
18 PIS TON RING I -104131 3-104131 4-104131 5-104131 1-104131 6-104131 3

CRANK END 2. 5 II 3" OTY 3.5" 4" 5" OTY

46 PIS TON NA NA NA NA I -105881 1-105884 I
41 PIS TON RING NA NA NA NA I -104131 3-104131 3

NOTE PISTONS AND RINGS ARE NOT INTERCHANGEABLE BETWEEN SINGLE PIECE AND 2 PIECE
ONLY ALUMINUM PISTONS WERE UPGRADED TO 2 PIECE COMBO RIDER RINGS
2 PIECE COMBO RINGS AND PISTONS ON UNITS SHIPPED AFTER MAY 1, 2011

SINGLE PIECE COMPRESSION PISTON RING

ITEM HEAD END 4" 5" 5.5" 6.5" 7.5" 8" OTY
11 PISTON 425-118 425-111 406-1893 406-4103 406-2443 406-0401 I
18 PISTON RING 425-123 425-122 406-2151 406-0415 406-3091 406-0483 3

CRANK END 2.5" 3" OTY 3.5" 4" 5" OTY

46 PISTON 425-120 425-119# I 406-18]] 425-118 406-8219 I
41 PISTON RING 425-125 425-124 4 406-3231 425-123 425-122 3

# If used w/5.5" H.E. cyl., 3'' p1 st. No. 11 406-8111

I L141 5

REV. 04110 I I
MSERIES PISTON RING AND PISTON
SINGLE PIECE AND 2 PIECES COMBO

28
CNG Cylinders

29
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 18 19 20 21

15 16 17

22

30
23

M SERIES
31 29 28 27
33 24

34 20

(2500# C.E. CYLINDER)

35 19

CNG STEPPED CYLINDER ASSEMBLY

25

49 48 47 46 45 44 43 42 41** 40** 39 38 37 36 32 30 26 18

** = STUDS/NUTS REPLACE CAPSCREW. STUDS/NUTS USED FOR PRODUCTION AFTER 03-15-2011

IL1398-M

REF IL1398-H
REV. 07/2013
 3" 2500# CYL. 3" 2500# CYL. 2.5" 2500# CYL. 2.5" 2500# CYL.
AND 1.5" 6000# AND 1.25" 6000# AND 1.25" 6000# AND 1.5" 6000#
CYL. CYL. CYL. CYL.
M SERIES CYLINDER ASSY 427-6600
ITEM DESCRIPTION PART No. QTY. PART No. QTY. PART No. QTY. PART No. QTY.
1 COUNTERWEIGHT * * * *
M SERIES PIST. & ROD ASSY.: STD. 420-9112 1 420-9120 1 420-9145 1 420-9138 1
2 M SERIES PIST. & ROD ASSY.: 14% CL. N/A N/A 421-2597 1 N/A
M SERIES PIST. & ROD ASSY.: 25% CL. N/A N/A 421-2603 1 N/A
3 HEAD, C.E. CYLINDER 425-173 1 425-173 1 425-174 1 425-174 1
4 O-RING, WITH BACKUP RING 427-1425 1 427-1425 1 427-1418 1 427-1418 1
5 TUBE FITTING, MALE TUBE ADAPTER, 1 IN. TUBE OD X 1 IN. MNPT 1-106436 1 1-106436 1 1-106436 1 1-106436 1
6 CAPSCREW, HH, 1.00-8 X 3 UNC, GR5, ROLLED THREADS 540-PS-182 4 540-PS-182 4 540-PS-182 4 540-PS-182 4
7 ELBOW, TBG, 1T X 1T, 316SS SS16-PS-7504 1 SS16-PS-7504 1 SS16-PS-7504 1 SS16-PS-7504 1
8 FLANGE, RFBL, SPCL, 1.5-1500, W/1 407-8676 1 407-8676 1 407-8676 1 407-8676 1
9 GASKET, FLEX, 1.5-1500 407-4869 1 407-4869 1 407-4869 1 407-4869 1
10 O-RING - 358 425-133 1 425-133 1 425-133 1 425-133 1
11 PIPE, BALANCE LINE, 1.00 SMLS 427-3814 1 427-3814 1 427-3814 1 427-3814 1
12 ELBOW, 1.00" FMPT, SST 427-6190 1 427-6190 1 427-6190 1 427-6190 1
13 NIPLE, HEX, 1.0" MNPT X 3.0", .875ID, SS 427-6189 1 427-6189 1 427-6189 1 427-6189 1
14 CAPSCREW, 12 PT, 3/4-10UNC x 4 LG 451-2090 2 451-2090 2 451-2090 2 451-2090 2
15 O-RING - 234 425-131 1 425-131 1 425-131 1 425-131 1
16 O-RING - 244 427-6314 1 427-6314 1 427-6314 1 427-6314 1
17 O-RING - 249 427-6315 1 427-6315 1 427-6315 1 427-6315 1
18 CAPSCREW, SH, .44-14 x 1.75 GR8 408-3534 8 408-3534 8 408-3534 8 408-3534 8
FLANGE, SAE: 1" SW 6000# (STD) 408-6101 2 408-6101 2 408-6101 2 408-6101 2
19
FLANGE, SAE: 1-5/16"-12 6000# 420-4714 2 420-4714 2 420-4714 2 420-4714 2
20 O-RING - 219 408-2213 2 408-2213 2 408-2213 2 408-2213 2
21 O-RING - 140 408-5795 1 408-5795 1 408-5795 1 408-5795 1
22 CAPSCREW, 12 PT, 3/4-16UNF x 6-1/2 LG 427-6316 8 427-6316 8 427-6316 8 427-6316 8
23 VALVE, CONCENTRIC 408-4741 1 408-4741 1 408-4741 1 408-4741 1
24 GASKET, RTJ 408-4952 1 408-4952 1 408-4952 1 408-4952 1
25 PLUG, SAE, 1 5/16"-12, WITH O-RING 427-4641 3 427-4641 3 427-4641 3 427-4641 3
26 HEAD: WITH THERMOWELL PORT 427-6290 1 427-6290 1 427-6290 1 427-6290 1
27 RING, PISTON 408-2919 8 407-4366 8 407-4366 8 408-2919 8
28 LINER, CNG CYLINDER 408-2895 1 407-3791 1 407-3791 1 408-2895 1
29 CYLINDER 1.5 & 1.25, HE, 6000# 427-6289 1 427-6289 1 427-6289 1 427-6289 1
30 CAPSCREW, 12 PT, 3/4-10UNC x 4-1/2 LG 450-8544 2 450-8544 2 450-8544 2 450-8544 2
31 O-RING - 228 425-132 4 425-132 4 425-132 4 425-132 4
32 BRACKET, SUPPORT 424-2102 1 424-2102 1 424-2102 1 424-2102 1
33 RING, PISTON, 3" 425-124 4 425-124 4 425-125 4 425-125 4
34 ADAPTER, VALVE PIN 425-143 2 425-143 2 425-143 2 425-143 2
35 NUT, HEX, .75-10 GR. 8 409-0759 4 409-0759 4 409-0759 4 409-0759 4
36 PIN, ROLL: VALVE HOLDER 425-145 2 425-145 2 425-145 2 425-145 2
37 PIN, VALVE HOLDER 425-140 2 425-140 2 425-140 2 425-140 2
38 CHAIR, VALVE 425-179 2 425-179 2 425-179 2 425-179 2
39 O-RING - 227 425-150 2 425-150 2 425-150 2 425-150 2
40 NUT** 2-100018 8 2-100018 8 2-100018 8 2-100018 8
41 STUD** 4-26-21101 8 4-26-21101 8 4-26-21101 8 4-26-21101 8
42 CYLINDER, CE, 2500# 407-4455 1 407-4455 1 407-4488 1 407-4488 1
43 VALVE, DISCHARGE 408-6589 1 408-6589 1 408-6589 1 408-6589 1
44 VALVE, SUCTION 408-6597 1 408-6597 1 408-6597 1 408-6597 1
45 GASKET, COMPR. VALVE 425-136 2 425-136 2 425-136 2 425-136 2
46 PIN, ROLL 425-155 1 425-155 1 425-155 1 425-155 1
47 NUT, HEX, .5-13UNC GR. 8 407-0218 8 407-0218 8 407-0218 8 407-0218 8
48 STUD, .5-13UNC 427-6145 8 427-6145 8 427-6145 8 427-6145 8
49 O-RING - 362 425-128 1 425-128 1 425-128 1 425-128 1

* = SEE COUTERWEIGHT CHART

**= STUDS/ NUTS REPLACE CAPSCREW. STUDS/NUTS USED FOR PRODUCTION AFTER 03-15-2011

IL1471-M

REV. 10/2013
M SERIES
CNG STEPPED CYLINDER ASSEMBLY
(2500# C.E. CYLINDER) REF IL1471-H

31
 1 2 3 4 5 6 7 8 9 20 10 11 12 13 14 18 19 20 21

15 16 17

22

32
23

M SERIES
31 29 28 27
24
33

20

(3500# C.E. CYLINDER)

34

19

CNG STEPPED CYLINDER ASSEMBLY

35

25

48 47 46 45 44 43 42 41 40** 39** 38 37 36 32 30 26 18

** = STUDS/NUTS REPLACE CAPSCREW. STUDS/NUTS USED FOR PRODUCTION AFTER 03-15-2011

REF IL1340-H
IL1340-M

REV. 07/2013
 2.5" 3500# CYL. 2 5" 3500# CYL. AND 3" 3500# CYL. AND 3" 3500# CYL. AND
AND 1.25" 6000# 1 .5'' 6000# CYL. 1 .25'' 6000# CYL. 1 .5'' 6000# CYL.
CYL.
M SERIES CYLINDER ASSY 427 6580
ITEM DESCRIPTION PART No. OTY. PART No. OTY. PART No. OTY. PART No. OTY.
COUNTERWEIGHT
M SERIES PIST. & ROD ASSY. · STD
*
420 9145
*
420 9138
*
420 9120
*
420 9112
2 M SERIES PIST. & ROD ASSY. · 14% CL. 421 2597 N/A N/A N/A
M SERIES PIST. & ROD ASSY. · 25% CL. 421 2603 N/A N/A N/A
3 HEAD, C.E. CYLINDER 425 174 425 174 425 173 425 173
4 0 RING 232, WITH BACKUP RING 427 1418 427 1418 427 1425 427 1425
5 TUBE FITTING, I IN. T X I IN. MNPT I 10 6436 I 10 6436 I 10 6436 I 10 6436
ELBOW, TBG, IT X IT, 316SS SSI6 PS 7504 SSI6 PS 7504 SSI6 PS 7504 SSI6 PS 7504
CAPSCREW, SH, 7/16" 14 x 2 25 LG. GR. 8 408 3526 12 40 8 3526 12 40 8 3526 12 40 8 3526 12
7
CAPSCREW, SH: FOR USE WITH BLIND FLANGE 408 3534 4 40 8 3534 4 40 8 3534 4 40 8 3534 4
8 FLANGE, SAE: 1" FNPT 6000# 408 3501 3 408 350 I 3 408 350 I 3 408 350 I 3
FLANGE, SAE: BL !NO, 6000# 427 4690 427 4690 427 4690 427 4690
10 0 RING 358 425 133 425 133 425 133 425 133
II PIPE, BALANCE LINE, I.OOSMLS 427 3814 427 3814 427 3814 427 3814
12 ELBOW, 1.00" FMPT X, SST 427 6190 2 427 6190 2 427 6190 2 427 6190 2
13 NIPLE, HEX, 1.0 MNPT X 3.0, .875ID, SS 427 6189 427 6189 427 6189 427 6189
14 CAPSCREW, 12 PT, 3/4 10 x 3 LG. GR. 8 450 8536 2 450 8536 2 450 8536 2 450 8536 2
15 0 RING 234 425 131 425 131 425 131 425 131
16 0 RING 244 427 6314 427 6314 427 6314 427 6314
17 0 RING 249 427 6315 427 6315 427 6315 427 6315
18 CAPSCREW, SH, 7/16" 14 x 1.75 LG. GR. 8 408 3534 8 40 8 3534 8 40 8 3534 8 40 8 3534 8
FLANGE, SAE: 1" SW 6000# 408 6101 2 408 610 I 2 408 610 I 2 408 6101 2
19
FLANGE, SAE: 1 5/16" 12 6000# 420 4714 2 420 4714 2 420 4714 2 420 4714 2
20 0 RING 219 408 2213 2 408 2213 2 408 2213 2 408 2213 2
21 0 RING 140 40 8 5795 408 5795 408 5795 40 8 5795
22 CAPSCREW, 12 PT, 3/4 16 x 7. 5 LG. 427 6316 8 427 6316 8 427 6316 8 427 6316 8
23 VALVE, CONCENTRIC 408 4741 408 4741 408 4741 408 4741
24 GASKET, RT J 408 4952 40 8 4952 40 8 4952 408 4952
25 PLUG, SAE, 1.31 12, WITH 0 RING 427 4641 3 427 4641 3 427 4641 3 427 4641 3
26 HEAD: WITH THERMOWELL PORT 427 6290 427 6290 427 6290 427 6290
27 RING, PISTON 40 7 4366 8 408 2919 8 40 7 4366 8 408 2919 8
28 LINER, CNG CYLINDER 407 3791 408 2895 407 3791 40 8 2895
29 CYLINDER, 6000# 427 6289 427 6289 427 6289 427 6289
30 CAPSCREW, 12 PT, 3/4 10 x 3 5 LG. 451 3899 2 451 3899 2 451 3899 2 451 3899 2
31 0 RING 232 425 132 4 425 132 4 425 132 4 425 132 4
32 BRACKET, SUPPORT, CYLINDER 424 2102 424 2102 424 2102 424 2102
33 RING, PISTON 425 125 4 425 125 4 425 124 4 425 124 4
34 ADAPTER, VALVE PIN 425 143 2 425 143 2 425 143 2 425 143 2
35 PIN, ROLL: VALVE HOLDER 425 145 2 425 145 2 425 145 2 425 145 2
36 PIN, VALVE HOLDER 425 140 2 425 140 2 425 140 2 425 140 2
37 VALVE CHAIR 408 3031 2 408 3031 2 408 3031 2 408 3031 2
38 0 RING 227 425 150 2 425 150 2 425 150 2 425 150 2
39 NUT** 3 100018 8 3 100018 8 3 100018 8 3 100018 8
40 STUD** 5 26 2110 I 8 52621101 8 52621101 8 5 26 2110 I 8
41 CYLINDER, 3500# 40 8 2838 40 8 2838 40 8 4985 40 8 4985
42 VALVE, DISCHARGE 40 8 6589 40 8 6589 40 8 6589 40 8 6589
43 VALVE, SUCTION 40 8 6597 40 8 6597 40 8 6597 40 8 6597
44 GASKET, COMPR. VALVE 425 136 2 425 136 2 425 136 2 425 136 2
45 PIN, ROLL 425 155 425 155 425 155 425 155
46 NUT, HEX 407 0218 8 407 0218 8 407 0218 8 407 0218 8
47 STUD 427 6145 8 427 6145 8 427 6145 8 427 6145 8
48 0 RING 362 425 128 425 128 425 128 425 128

* = SEE COUNTERWEIGHT CHART

**=STUDS/NUTS REPLACE CAPSCREW. STUDS/NUTS USED FOR PRODUCTION AFTER 03-15-2011

IL 1340-M

MSERIES REV. 07/2013

CNG STEPPED CYLINDER ASSEMBLY

13500# C.E. CYLINDERJ REF IL 1340-H

33
Variable Volume Clearance
Pockets (VVCP's)

34
Legacy VVCP’s

35
 9 10 II

3" - 5.5" VARIABLE CLEARANCE HEADS

2 5 6 8 12

13

6" - 10" VARIABLE CLEARANCE HEADS IL 1104-M

REV. 11120 13

MSERIES
VARIABLE VOLUME CLEARANCE POCKETS REF IL1104-H

36
 BORE SIZE 3" 3 1/2" 4" 4 1/2" 5" 5 1/2"
ITEM DESCRIPTION PART NUMBER QTY
VVCP ASSY 406-8081 406-8098 406-8105 406-8113 406-8121 406-8138 1
1 NUT,ACORN 406-6015 406-6015 406-6015 406-6015 406-6015 406-6015 1
2 PIN,ROLL 425-024 425-024 425-024 425-024 425-024 425-024 1
3 NUT,HEAVY HEX 406-6007 406-6007 406-6007 406-6007 406-6007 406-6007 1
4 SEAL,THREAD 1-100014 1-100014 1-100014 1-100014 1-100014 1-100014 1
5 CAPSCREW 4-10-21102 4-10-21102 4-10-21102 4-10-21102 4-10-21102 4-10-21102 6
6 CAP,ADJ.ROD 406-8146 406-8146 406-8146 406-8146 406-8146 406-8146 1
7 HEAD,CYLINDER,VC 406-8024 406-8032 406-8049 406-8057 406-8065 406-8073 1
8 O-RING 425-132 425-158 405-6978 405-106 405-6961 405-107 1
9 RING,PISTON 425-125 425-124 405-128 405-127 405-126 425-122 1
10 O-RING 425-158 405-6978 405-106 406-3107 405-107 406-3115 1
11 PISTON & ROD ASSY. 406-5732 406-5749 406-5757 406-5765 406-5619 406-5773 1
12 CAPSCREW, SH, F/VC 420-3594 420-3594 420-3594 420-3594 420-3594 420-3594 6
13* FITTING, LUBRICATION 405-7885 405-7885 405-7885 405-7885 405-7885 405-7885 1

BORE SIZE 6" 6 1/2" 7 1/2" 8" 9" 10"

ITEM DESCRIPTION PART NUMBER QTY
VVCP ASSY 407-6942 406-5684 406-5692 406-5708 406-5716 406-5724 1
1 NUT,ACORN 406-6015 406-6015 406-6015 406-6015 406-6015 406-6015 1
2 PIN,ROLL 425-024 425-024 425-024 425-024 425-024 425-024 1
3 NUT,HEAVY HEX 406-6007 406-6007 406-6007 406-6007 406-6007 406-6007 1
4 SEAL,THREAD 1-100014 1-100014 1-100014 1-100014 1-100014 1-100014 1
5 FITTING,LUBRICATION 405-7885 405-7885 405-7885 405-7885 405-7885 405-7885 1
6 COVER,VC HEAD 406-5935 406-5935 406-5976 406-5976 406-3083 406-3229 1
7 HEAD,CYLINDER,VC 407-5743 406-0175 406-2476 406-0289 406-3804 406-3829 1
8 O-RING 259-PS-2987 259-PS-2987 450-0532 450-0532 406-3301 406-3326 1
9 O-RING 406-3342 259-PS-2987 406-2508 450-0532 406-3301 406-3326 1
10 O-RING 407-7388 406-0937 406-2516 262-PS-2987 406-3318 406-3334 1
11 RING,PISTON 407-7371 406-1236 406-2524 406-1228 406-3253 406-3278 1
12 PISTON & ROD ASSY. 407-7136 406-5781 406-5798 406-5805 406-5813 406-5821 1
13 CAPSCREW, HH, F/VC 407-2332 407-2332 407-2332 407-2332 407-2332 407-2332 8
14* CAPSCREW, HH N/A 130-PS-182 N/A N/A N/A N/A 2

* = NOT SHOWN
IL2148-M

REV. 07/2013
M SERIES
VARIABLE CLEARANCE HEADS
REF IL2148-H

37
07 Series VVCP’s

38
2 13 15 4 12 14 6 7 11 8 10 9

5 3

3" - 5.5" VARIABLE CLEARANCE HEADS

14 11 13 2 10 12 3 4 7 8 9 5 6

15

6" - 10" VARIABLE CLEARANCE HEADS IL2172-M

REV. 07/2013
M SERIES
VARIABLE CLEARANCE HEADS
07 SERIES REF IL2172-H
PRODUCTION POST 03-31-2009

39
 BORE SIZE 3" I 3 1/2" 4" I I 4 1/2" I 5" I 5 1/2"
ITEM DESCRIPTION PART NUMBER OTY
I VVCP ASSY 1-105009 1-105013 1-105019 1-105018 1-105016 1-105023 I
2 NUT, ACORN, HIGH CROWN 406-6015 406-6015 406-6015 406-6015 406-6015 406-6015 I
3 CAP SCREW 1-105078 1-105050 1-105050 1-105050 1-105050 1-105079 6
4 NUT, HEX 40 6-600 7 12-100027 12-100027 12-100027 12-100027 12-100027 I
5 CAP SCREW 4-10-21102 4-14-21102 4-14-21102 4-14-21102 4-14-21102 4-14-21102 6
6 CAP, ADJ. ROD 40 6-8146 1-105012 1-105012 1-105012 1-105012 1-105012 I
7 HEAD, CYLINDER 1-104998 1-105020 1-105021 1-104999 1-105017 1-105022 I
8 RING, PISTON, CFT 1-105045 2-105045 2-105045 3-105045 3-105045 3-105045 I
9 RING, PISTON, PEEK 1-105046 2-105046 2-105046 3-105046 3-105046 3-105046 I
10 D-RING 425-158 405-6978 405-106 40 6-3107 248-PS-2987 406-3115 I
II STEM-PISTON, ONE PIECE 1-105007 1-1050 II 1-1050 II 1-105014 1-105014 1-105024 I
12 SEAL, THREAD 1-100014 5-100014 5-100014 5-100014 5-100014 5-100014 I
13 PIN, ROLL 425-{) 24 425-{) 24 425-{) 24 425-{) 24 425-{) 24 425-{) 24 I
14 GREASE, FITTING 405-7885 405-7885 405-7885 405-7885 405-7885 405-7885 I
15 WASHER --- 1-105142 1-105142 1-105142 1-105142 1-105142 I

BORE SIZE 6" 6 112"6 1/2" 4 VLV 7 112" 8" 9" 1Q II

ITEM DESCRIPTION PART NUMBER OTY

I VVCP ASSY 1-104995 1-103850 1-105086 1-103768 1-103828 1-103863 1-105125 I
2 NUT, SPECIAL 3-105552 3-105552 3-105552 3-105552 3-105552 3-105552 3-105552 I
3 COVER, VC HEAD 1-103864 1-103864 1-106146 1-103772 1-103772 1-103857 1-105120 I
4 HEAD, CYLINDER 1-104996 1-103854 1-105085 1-103773 1-103832 1-103859 1-105124 I
5 PISTON RING CFT 1-104849 2-104849 2-104849 3-104849 4-104849 5-104849 6-104849 I
6 PISTON RING PEEK 1-104850 2-10 4850 2-10 4850 3-10 4850 4-10 4850 5-10 4850 6-10 4850 I
7 0-RING 259-PS-2987 259-PS-2987 259-PS-2987 450-{) 532 450-{) 532 40 6-330 I 40 6-3326 I
8 0-RING 40 6-3342 259-PS-2987 259-PS-2987 40 6-250 8 450-{) 532 40 6-330 I 40 6-3326 I
9 STEM-PISTON ASSY 1-104991 1-103851 1-103851 1-103769 1-103829 1-103862 1-105123 I
10 SEAL, THREAD 1-105470 1-105470 1-105470 1-105470 1-105470 1-105470 1-105470 I
II KEY, WOODRUFF 91-PS-11 91-PS-11 91-PS-11 91-PS-11 91-PS-11 91-PS-11 91-PS-11 I
12 GREASE FITTING 1-PS-254 1-PS-254 1-PS-254 1-PS-254 1-PS-254 1-PS-254 1-PS-254 I
13 HANDLE 1-103766 1-103766 1-103766 1-103766 1-103766 1-103766 1-103766 I
14 NUT, HEAVY 1-105564 1-105564 1-105564 1-105564 1-105564 1-105564 1-105564 I
15 CAP SCREW 1-105285 1-105285 1-105285 1-105285 1-105285 1-105285 1-105285 2

IL2173-M

M SERIES REV. 07/2013

VARIABLE CLEARANCE HEADS

07 SERIES REF IL2173-H
PRODUCTION POST 03-31-2009

40
 3" - 5.5" VARIABLE CLEARAMCE HEADS

*COMPONENTS USED FOR PRODUCTION AFTER 05-07-201 I

IL2J8J

MSERIES REV, 07/20 IJ

VARIABLE CLEARANCE HEADS

07 SERIES VC
41
 BORE SIZE 3" I 3 1/211 I 4" I 4 112 11 I 5" I 5 1/211
ITEM DESCRIPTION PART NUMBER OTY
VVCP ASSY * I-105BB5 I-105BB6 I-105BB7 I-105BBB I-105BB9 I-105B90
2 NUT, ACORN, HI CROWN 406-6015 406-6015 406-6015 406-6015 406-6015 406-6015
3 CAPSCREW * 1-105757 1-105756 1-105756 1-105756 1-105756 I-10575B 6
4 NUT, SPECIAL, VVCPO 7 * 1-105552 2-10 5552 2-105552 2-10 5552 2-105552 2-10 5552
5 CAPSCREW * 4-B-2110 2 4-12-21102 4-12-21102 4-12-21102 4-12-21102 4-12-21102 6
6 CAP, ADJ. ROD * 1-106015 1-106016 1-106016 1-106016 1-106016 1-106016
7 HEAD, CYLINDER* 1-105792 1-105793 1-105794 1-105795 1-105796 1-105797
B RING, PISTON, CFT 1-105045 2-105045 2-105045 3-105045 3-10 50 45 3-105045
9 RING, PISTON, PEEK 1-105046 2-105046 2-105046 3-105046 3-10 50 46 3-105046
10 D-RING * 232-PS-29B7 236-PS-29B7 240-PS-29B7 244-PS-29B7 24B-PS-29B7 252-PS-29B7
II STEM - PISTON, ONE PIECE 1-105007 1-1050 II 1-10 50 II 1-105014 1-105014 1-105024
12 SEAL, THREAD 1-100014 5-100014 5-100014 5-100014 5-100014 5-100014
13 PIN, ROLL 425-024 425-0 24 425-024 425-0 24 425-0 24 425-0 24
14 GREASE, FITTING 40 5-7 BB5 405-7BB5 40 5-7 BB5 405-7BB5 405-7BB5 405-7BB5
15 WASHER 1-105142 1-105142 1-105142 1-105142 1-105142
16 D-RING, VT * 21B-PS-29B7 224-PS-29B7 224-PS-29B7 224-PS-29B7 22 4-P S- 2 9 B7 224-PS-29B7
17 NPT, PLUG * I-105B70 I-105B70 I-105B70 I-105B70 I-105B70 I-105B70

*COMPONENTS USED FOR PRODUCTION AFTER 05-07-2011 IL23B4

MSERIES REV. 07/2013

VARIABLE CLEARANCE HEADS

07 SERIES VC
42
Piston Assemblies

43
 407-9007 14.1911)
PISTOO CENTER 406-0386 (4. 901)
PISTON CENTER

(2.22#) 406-0442 (2.22#)

E---s

407-8951 111.12511 EACH)

TWO PIST<J.J ENDS
10" MPO GROUP "A" 9' MPO GROUP "A" 8' MPO GROUP "8" 7-1/2" MPO GROUP "8"
406-0897 (4. 34#)
T 407-6489 (4. 50#)
PISTON CENTER

425-116 (2. 06#)

e-£3
406-1909 (3 .13# EACH)
406-1885 (4. 61# EACH) 407-4188 (3 .15# EACH) TWO PISTON ENDS
406·-0889 (6. 78# EACH) TWO PISTON ENDS TWO PISTON ENDS
TWO PISTON ENDS
6-1/2' MPO GROUP '8' 5-1/2" MPD GROUP "C" 5' MPD GROUP "C" 4-1/2' MPO GROUP "C"
425-217 (6.83#)
PISTON CENTER 425-209 (2. 20#)
PISTON CENTER
~5-116 (2.06#)
~E(2.88#l-~3-
425-208 (0. 72# EACH)
425-216 (1. 99# EACH) TWO PISTON ENDS
TWO PISTON ENDS
4' MPO GROUP "C" 3-1/2" MPD GROUP "C" 3' MPO GROUP "0" 2-1/2" MPO GROUP "0"

GROUPS USE THE FOLLOWING COUNTER WT. 's & SPACERS-~

11 11
--··-WHEN PAIRING BETWEEN MPD
NOTES: 407-6342
(15.96#) 425-220 (1.99#)
1. ALL GROUPS USE 1 EA. OF THE FOLLOWING:
CUP # 425-114; 0 .26#
PISTON NUT # 425-153; 0 .33#
2. TOTAL WEIGHT EACH GROUP :
32 .48# GROUP 'A' 23 .94# GROUP '8'
16.59# GROUP 'C' 9.17# GROUP 'D' GROUP 'Ax C" GROUP "B x C" GROUP "B x 0" GROUP 'C x 0"

MPD PISTON ASSEMBLIES CHART

GROUPS A, B, C AND 0

44
 406-0401 406-2443
I 5. 721 I 406-8219
I 4 0II I
408-2498 425-220
s~~~~Oi:!90~,~~JX~i!~~~~-9~r~~:*;£3+

8" X 5" 8" X 4" 7 1/2" X 4"

:1:
-a
en 406-4703 406-4703 406-4703

-a
en
-I
0
:z:
G'l
:::c >
oen
c: en
-a,...., 6 1/2" X 4" 6 1/2" X 3 1/2" 6 1/2" X 3"
:1:
,...., c:l
r-
,....,
en
n
::c
>
:::c
-I

5 1/2" 5 1/2" X 3 1/2" 5 1/2" X 3"

406-4785 ~IOTES • 406-8202
I 6. 481 I 10.8911
I. ALL GROUPS USE THE FOLLOWING•

~ 4
131 CUPS# 425-114 WHICH WEIGH 0.26# EA.
10.78# TOTAL!.
I I I PISTON NUT #425-153 WHICH WEIGHS 0.33# EA.
COUNTER WEIGHT COUNTER WEIGHT
= GROUP "BxE" 2. TOTAL WEIGHT EACH ASSEMBLY• 17.48# GROUP "CxE"
< TO BALANCE THE ABOVE GROUPS WITH TO BALANCE THE ABOVE GROUPS WITH
GROUP "B" WHICH WEIGHS 23.941 GROUP "C" WHICH WEIGHS 16.591
=
~ -
~ ~
=
=
-
~

45
 z::
"'t::
en
"'t::
en
-I
0
z
~
::C)Io
oen - I 59
c: en 10. 54*1
"'t::l""''
z::
..., c:l 5" X 3" 5" X 2 1/2" 4" X 2 1/2"
r-
1""'1
en
n 406-2419
405-8695
::c 19.09il I 1.74*1
>

~
::c
-I

COUNTER WEIGHT COUNTER WEIGHT

I
GROUP "BxF" GROUP "CxF"
TO BALANCE THE ABOVE GROUPS WITH TO BALANCE THE ABOVE GROUPS WITH
GROUP "B" WHICH WEIGHS 23.94i GROUP "C" WHICH WEIGHS 16.59*

IWTES •
I. ALL GROUPS USE THE FOLLOWING•
131 CUPS# 425-114 WHICH WEIGH 0.26# EA. 10.78# TOTAL I
<
I I I PISTON NUT #425-153 WHICH WEIGHS 0.33# EA.
2. TOTAL WEIGHT EACH ASSEMBLY• 14.85#

46
 406-0401 406-2443
I 5. 721 I 406-8219 I
I 4 0II I

8" X 5" 8" X 4" 7 1/2" X 4"

425-116

;~~m:ae:c:@~3,o£ * If-

6 1/2" X 4" 6 1/2" X 3 1/2" 6 1/2" X 3"

,....,
en
n
::c
>
:::c
-I

5 1/2" X 4" 5 1/2" X3 1/2" 5 1/2" X 3"

407-2357
IWTES • 120.6911

~
I. ALL GROUPS USE THE FOLLOWING•
131 CUPS# 425-114 WHICH WEIGH 0.26# EA. 10.78# TOTAL I
I I I PISTON NUT #425-153 WHICH WEIGHS 0.33# EA.
2. TOTAL WEIGHT EACH ASSEMBLY• 17.58# COUNTER WEIGHT
GROUP "G II

47
 - I 59
10. 54*1

5" X 3" 5" X 2 1/2" 4" X 2 1/2"

,...., riOTES•
en 401-6464
("') I. ALL GROUPS USE THE FOLLOWING• I 18 441 I
::J: 131 CUPS# 425-114 WHICH WEIGH 0.26# EA. 10.78# TOTAL I
>
::c I I I PISTON NUT #425-153 WHICH WEIGHS 0.33# EA.
-I
2. TOTAL WEIGHT EACH ASSEMBLY• 15.05#
COUNTER WEIGHT
GROUP "H"

=
~
<

=
~ -
:;;
-
=
= = ~

48
Standard Valves

49
 VALVE CLEARANCE RINGS

=
= =
VALVE CHAIR

VALVE

GASKET

BORE SIZE ~> 2.5" & 3"13.5" & 4"14.5"-5.5" I 6 11_9 II I 10"
ITEM DESCRIPTION PART NUMBER
1 RING, VLV. CLEARANCE 405-7941 405-9918 405-9926 406-0418 406-4647
2 GASKET, VLV. SEAT 425-136 425-135 425-134 406-0426 406-4574
ADDED VOLUME I i n '3 I PER SPACER I . 36 I . 29 2. 0 4 5.64 9.49

I L 120 4-M
REV. 07/2013

MSERIES
REF IL 1204-H

50
Double Acting/Stepped

51
2.5” and 3” Cylinder Diameter

52
 8

CD

ITEM DESCRIPTION PIN OTY

INLET VALVE ASS'Y 427-1643 I
I INLET GUARD ASS'Y 105-427-1643 I
2 INLET GUARD 10 6-427-1643 I
3 LOCATING PIN 40 5-6523 I
4 CENTER BOLT 103-427-1643 I
5 BOLT LOCK 112-01-10030 I
6 SPRING PLATE 109-01-05000 I
7 GUIDE RING 405-6507 I
8 VALVE PLATE 427-1563 I
9 INLET SEAT 40 5-6434 I
10 LOCK NUT 425-080 I

*STANDARD VALVE. REFER TO DOCUMENTATION FOR COMPRESSORS WITH TAILORED VALVES.

!!427-1643-M

INLET VALVE !TYPE: 52RX, MTXl REV. 09/2013

FOR 2.5" & 3" ( 1250 # OR 1440 # MAWP l BORE CYLINDERS

DA/ST REF. !!427-1643-H,H-A

53
 11

10

8
9

4
3
1
2

ITEM DESCRIPTION P/N QTY

DISCHARGE VALVE ASS'Y 427-1693 1
1 DISCHARGE SEAT ASS'Y 427-0323 1
2 DISCHARGE SEAT 102-01-10100 1
3 CENTER BOLT 427-1003 1
4 BOLT LOCK 112-01-10030 1
5 GUIDE RING 427-0357 1
6 VALVE PLATE 427-1571 1
7 SPRING 427-0527 3
8 DISCHARGE GUARD ASS'Y 427-0315 1
9 LOCATING PIN 427-0363 1
10 DISCHARGE GUARD 427-0330 1
11 LOCK NUT 427-0998 1

* STANDARD VALVE. REFER TO DOCUMENTATION FOR COMPRESSORS WITH TAILORED VALVES.

IL427-1693-M

REV. 09/2013
DISCHARGE VALVE (TYPE: 52CRO, MTX)
FOR 2.5" & 3" (1250# OR 1440# MAWP) BORE CYLINDERS
DA/ST REF. IL427-1693-H,H-A

54
3.5” and 4” Cylinder Diameter

55
 9

3
1
2

ITEM DESCRIPTION P/N QTY

INLET VALVE ASS'Y 1-03-25005 1
1 INLET BUFFER PLATE ASS'Y 105-01-25001 1
2 INLET BUFFER PLATE 106-01-25001 1
3 LOCATING PIN 405-6394 1
4 SPRING PLATE 107-PS-4836 1
5 GUIDE RING 121-01-20123 1
6 VALVE PLATE 427-1580 1
7 INLET SEAT 102-03-25011 1
8 COUNTERSUNK BOLT 103-03-20313 1
9 LOCK NUT 405-6401 1

* STANDARD VALVE. REFER TO DOCUMENTATION FOR COMPRESSORS WITH TAILORED VALVES.

IL1-03-25005-M

REV. 09/2013
INLET VALVE (TYPE: 70RX, MTX)
FOR 3.5" & 4" (1250# MAWP) BORE CYLINDERS
DA/ST REF. IL1-03-25005-H,H-A

56
 II

10

---;::: \
:JJ

CD

ITEM DESCRIPTION PIN OTY

DISCHARGE VALVE ASS'Y 3-03-20274 I
I DISCHARGE SEAT ASS'Y 427-0 380 I
2 DISCHARGE SEAT 427-6673 I
3 CENTER BOLT 427-6674 I
4 BOLT LOCK 112-01-10030 I
5 GUIDE RING 108-03-20274 I
6 VALVE PLATE 110-03-20274 I
7 SPRING 427-0 527 6
8 DISCHARGE GUARD ASS'Y 105-03-20274 I
9 LOCATING PIN 427-0 438 I
10 DISCHARGE GUARD 427-0399 I
II LOCK NUT 427-0957 I

* STANDARD VALVE. REFER TO DOCUMENTATION FOR COMPRESSORS WITH TAILORED VALVES.

ll3-{)3-20274-M

DISCHARGE VALVE !TYPE: 70CRO, MTXJ REV. 09/2013

FOR 3. 511 & 411 ( 1250 I MAWP l BORE CYLINDERS

DA/ST REF. ll3-{)3-20274-H,H-A

57
4.5”, 5" and 5.5” Cylinder Diameter

58
CD

ITEM DESCRIPTION PIN OTY

INLET VALVE ASS'Y 427-1774 1
1 INLET GUARD ASS'Y 10 5-0 3-3500 1 1
2 INLET GUARD 10 6-0 3-3500 1 1
3 LOCATING PIN 40 5-6248 1
4 LOCATING PIN 40 5-6256 1
5 SPRING PLATE 405-6215 2
6 LIFT WASHER 405-6231 1
7 LIFT WASHER 40 5-6223 1
8 VALVE PLATE 427-1603 1
9 SUCTION SEAT 405-6167 1
10 CENTER BOLT 405-6183 1
11 LOCK NUT 40 5-6264 1

*STANDARD VALVE. REFER TO DOCUMENTATION FOR COMPRESSORS WITH TAILORED VALVES.

IL427-1774-M
REV. 09/2013
INLET VALVE (TYPE: 88RX, MTXl
( 1250# MAWP l & 5. 5 ( 1000# MAWP l BORE CYLINDERS
11

DA/ST REF. IL427-1774-H H-A

59
 II

10

®
{
9

CD

ITEM DESCRIPTION PIN OTY.

DISCHARGE VALVE ASS'Y 427-1807 I
I DISCHARGE SEAT ASS'Y 427-0452 I
2 DISCHARGE SEAT 427-6675 I
3 CENTER BOLT 427-0 4 70 I
4 BOLT LOCK 10 5-0 1-30 259 I
5 GUIDE RING 427-0494 I
6 VALVE PLATE 427-1610 I
7 SPRING 17-0 1-30 262 4
8 DISCHARGE GUARD ASS'Y 427-0445 I
9 LOCATING PIN 427-0438 I
10 DISCHARGE GUARD 427-0460 I
II LOCK NUT 40 5-6264 I

* STANDARD VALVE. REFER TO DOCUMENTATION FOR COMPRESSORS WITH TAILORED VALVES.

I 1427-1807-M
REV. 09/2013
DISCHARGE VALVE !TYPE: 88CRO, MTXl
I 1250 # MAWP l & 5. 5" I 1000 # MAWP l BORE CYLINDERS
DA/ST REF. 11427-1807-H,H-A

60
6” - 6.5” Cylinder Diameter

61
 CD
ITEM DESCRIPTION PIN OTY
INLET VALVE ASS'Y 427-1863 1
1 INLET GUARD ASSY 10 5-0 3-400 57 1
2 INLET GUARD 10 6-0 3-400 57 1
3 CENTER BOLT 40 6-8649 1
4 BOLT LOCK 112-01-10030 1
5 LIFT WASHER 40 5-6231 2
6 DAMPING PLATE 406-1455 2
7 SPRING 1-01-30263 4
8 VALVE PLATE 427-1629 1
9 INLET SEAT ASSY 406-1366 1
10 LOCATING PIN 427-0 438 1
11 LOCATING PIN 108-01-40001 1
12 INLET SEAT 406-1399 1
13 LOCK NUT 40 5-6264 1

*STANDARD VALVE. REFER TO DOCUMENTATION FOR COMPRESSORS WITH TAILORED VALVES.

ll427-IS63-M

INLET VALVE (TYPE: 105RO, MTXl REV. 09/2013

FOR 6 & 6.5 (500# MAWPl BORE CYLINDERS

11 11

DA/ST REF. IL427-1863-H,H-A

62
 II

' 10

0
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9 I' I

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~-<
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:
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7 I
I

v I v
~
~ / v
v /
6

G ~ ~ ""' ~
'\

~
r ~r H r H r
G} ·""'
~~
I"
'
' I'- ""' 1"'(',- 'I"'-"
i'- I"'- ""'
~~
I
I
'
I

" N
"'
CD
I

I
I
2

ITEM DESCRIPTION PIN OTY

DISCHARGE VALVE ASS'Y 427-620 4 I
I DISCHARGE SEAT ASSY 427-0 591 I
2 DISCHARGE SEAT 427-0 589 I
3 CENTER BOLT 427-0569 I
4 BOLT LOCK 105-01-30259 I
5 GUIDE RING 427-620 7 I
6 VALVE PLATE 427-1637 I
7 SPRING 1-01-30263 4
8 DISCHARGE GUARD ASSY 427-0 575 I
9 LOCATING PIN 427-0 438 I
10 DISCHARGE GUARD 427-0 583 I
II LOCK NUT 40 5-6264 I

*STANDARD VALVE. REFER TO DOCUMENTATION FOR COMPRESSORS WITH TAILORED VALVES.

!!427-6204-M

DISCHARGE VALVE !TYPE: 10 5CRO MTXl I

REV. 09/2013

FOR 6" & 6.5" (500# MAWP l BORE CYLINDERS

DA/ST REF. I !427-6204-H, H-A

63
7.5”, 8” -9" Cylinder Diameter

64
 13

ITEM DESCRIPTION PIN OTY

INLET VALVE ASS'Y 2-0 3-400 57 1
1 INLET GUARD ASS'Y 10 5-0 3-400 57 1
2 CENTER BOLT 40 6-8649 1
3 BOLT LOCK 112-01-10030 1
4 INLET GUARD 10 6-0 3-400 57 1
5 LIFTWASHER 405-6231 2
6 DAMPING PLATE 406-1455 2
7 SPRING 45-01-30263 4
8 VALVE PLATE 427-1629 1
9 INLET SEAT ASS'Y 406-1366 1
10 LOCATING PIN 427-0438 1
11 LOCATING PIN 108-01-40001 1
12 INLET SEAT 406-1399 1
13 LOCK NUT 40 5-6264 1

*STANDARD VALVE. REFER TO DOCUMENTATION FOR COMPRESSORS WITH TAILORED VALVES.

ll2-03-40057-M
REV. 09/2013
INLET VALVE (TYPE: 10SCRO, MTXl
FOR 7. 5-8,. ( 500 II MAWP l & 8 11 -9,. ( 300 II MAWP l BORE CYLINDERS
DA/ST REF. ll2-03-40057-H H-A

65
 II

r
10
®
~-~
9 I :1
-- 0-
~
\
-= ~
-< ~
:~ I
I ]
~ -
-<
~

7
I
I
1"
I
I V1
1/
v /
H
v
v v
/ :v
t%
v:
I
6

0 ~ t/j /
~ 1-
~
H / H / / /

~
/ v
I
/
I I
/ v: VI v v
I I
v v
CD
·rn- I

I
I
I
I
I
VI V1

.ey------- I
I

ITEM DESCRIPTION P/N OTY

DISCHARGE VALVE ASS'Y 4-0 3-400 48 I
I DISCHARGE SEAT ASSY 427-0 591 I
2 DISCHARGE SEAT 427-0 589 I
3 CENTER BOLT 427-0569 I
4 BOLT LOCK 10 5-0 1-30 259 I
5 GUIDE RING 10 8-0 3-400 48 I
6 VALVE PLATE 110-03-40048 I
7 SPRING 45-0 1-30 263 4
8 DISCHARGE GUARD ASSY 10 5-0 3-400 48 I
9 LOCATING PIN 427-0 438 I
10 DISCHARGE GUARD 427-0 583 I
II LOCK NUT 40 5-6264 I

*STANDARD VALVE. REFER TO DOCUMENTATION FOR COMPRESSORS WITH TAILORED VALVES.

I L4-0 3-400 48-M

REV. 09/2013

11 11 DISCHARGE VALVE (TYPE: 105CRO, MTXl

FOR 7.5 -8 (500# MAWP l & 811-911 (300# MAWP l BORE CYLINDERS
DA/ST REF. IL4-03-40048-H,H-A

66
10” Cylinder Diameter

67
CD

ITEM DESCRIPTION P/N OTY

INLET VALVE ASS'Y 406-8162 1
1 INLET GUARD ASS'Y 40 7-2624 1
2 INLET GUARD 40 7-2632 1
3 LOCATING PIN 115-01-60300 2
4 SPRING 12-01-30262 14
5 WAFER SPRING PLATE 107-01-52001 1
6 CUSHION PLATE 106-01-52001 1
7 VALVE PLATE 40 7-2665 1
8 GUIDE RING 40 7-2698 1
9 INLET SEAT 407-2616 1
10 12 PT. CAP SCREW 40 7-2657 1

*STANDARD VALVE. REFER TO DOCUMENTATION FOR COMPRESSORS WITH TAILORED VALVES.

IL40 6-8162-M

REV.09/ZOIJ
INLET11 VALVE !TYPE: 137CHT HTCXJ
FOR 10 ( 300 I MAWP l BORE CYLINDERS
DA/ST REF. IL406-8162-H,H-A

68
0

ITEM DESCRIPTION PIN OTY

DISCHARGE VALVE ASS'Y 406-8179 1
1 DISCHARGE SEAT 407-2713 1
2 GUIDE RING 407-2698 1
3 VALVE PLATE 407-2665 1
4 CUSHION PLATE 106-01-52001 1
5 WAFER SPRING PLATE 10 7-0 1-5200 1 1
6 SPRING 13-01-30262 28
7 DISCHARGE GUARD ASS'Y 407-2721 1
8 LOCATING PIN 11 5-0 1-60 30 0 2
9 DISCHARGE GUARD 407-2738 1
10 12 PT. CAP SCREW 407-2746 1

* STANDARD VALVE. REFER TO DOCUMENTATION FOR COMPRESSORS WITH TAILORED VALVES.

IL406-8179-M

DISCHARGE VALVE (TYPE: 137CHT HTCXl REV.09/ZOIJ

FOR 10 ( 300 # MAWP l BORE CYLINDERS

11

DA/ST REF. IL406-8179-H,H-A

69