Wheel Loader Liebherr 2plus2 L 550 L 586 Service Manual

46)0-1-2%6=
en
Service manual
(20
Wheel loader
(10 points)
L550 - L586 2plus2
(10
en
Service manual
(20
Wheel loader
(10 points)
L550 - L586 2plus2
(10
Address
Address: LIEBHERR-WERK BISCHOFSHOFEN GMBH
Dr. Hans Liebherr – StraЯe 4

A – 5500 BISCHOFSHOFEN, AUSTRIA
Product identification
Manufacturer: LIEBHERR-WERK BISCHOFSHOFEN GMBH
Product group: Wheel loader
Type: L 550 L 556 L 566 L 576 L 580 L586
Construction number: 456 454 460 457 459 461
Serial number: 99999 99999 14171 14171 14171 99999
Document identification
Order number: xxxxxxxxx
Author: LBH / T-DOK department
Document version: 01
Manual number:
Owner:
Foreword
Target group This Service Manual has been written for those whose job it is to make sure
that the machines remain operational on a daily basis. This specifically
includes the mechanics and workshop specialists at Liebherr dealers and
Liebherr branch offices.
Contents In the first chapter you will find information about safety regulations as well
as specifications of the special tools needed for maintenance and repair.
Chapter 2 provides an overview of all important technical data for the entire
machine and the individual assemblies.
The following chapter, entitled Maintenance, contains the maintenance and
inspection schedule, inspection and setting logs, lubrication schedules and
filling quantity tables, a description of maintenance procedures and speci-
fications for prescribed lubricants and fuels.
The technical description of the machine in the following chapters is divided
into 15 functional groups. The design, function, and technical data for each
group, component and part are explained.
Chapter 19 is new. In it, you will find a list of available repair manuals,
troubleshooting hints, the service code table and a description of the
BODEM service software.
How to use this manual This manual describes a variety of types and finished forms. In general, this
information applies to the types and serial number groups specified in the
footnotes. One exception is that specific type and serial number data are
indicated at the beginning of each section (e.g. the technical specifications of
the components).
Whenever possible, parts and components are supplemented by indication
of the identification number in the heading.
This manual is available in German, English, French, Spanish and Italian.
Working instructions It is imperative that safety regulations be observed with all tasks done on the
machine. You will find information on this in the General Information
chapter.
A complete set of tools in perfect condition is required for work on the
machine, along with any special tools that might be needed. Absolute
cleanliness must be observed with all tasks!
Sealing material such as O-rings and surface seals should be replaced
whenever repairs are carried out.
DVD edition We would particularly like to draw your attention to the fact that this book is
available not only in printed form, but also as an electronic document on
DVD (Lidos).
General information 1
Product description 2
Maintenance 3
Diesel engine, pump distributor gear 4
Cooling system 5
Travel hydraulics 6
Working hydraulics 7
Steering system 8
Brake system 9
Electrical system 10
Transfer gear 11
Axles, drive shafts 12
Machine frame, ballast weight 13
Central lubrication system 14
Covering, cab access 15
Cab, heating, air-conditioning 16
Lift arm, quick-change device 17
Attachments, accessories 18
Repair work, troubleshooting 19
Options 20
1 General Information
1.0
Chapter contents
1 General Information ............................................................ 1.0-1
1.1 Safety regulations ...........................................................................1.1-1

1.1.1 Introduction...........................................................................1.1-1
1.1.2 Overview of the safety regulations .......................................1.1-2
1.2 Special tools for maintenance and repair work...............................1.2-1

1.2.1 Special tools in general ........................................................1.2-1
1.2.2 Special tools for Liebherr diesel engines..............................1.2-2
1.2.3 Special tools for hydraulic cylinders .....................................1.2-3
1.2.4 Special tools for electronics..................................................1.2-3
1.2.5 Special tools for axles...........................................................1.2-4
1.2.6 Special tools for the transmission.........................................1.2-5
1.2.7 Central lubrication system ....................................................1.2-5
1.2.8 Special tools for the air conditioning system ........................1.2-5
1.2.9 Special tools for cab windows ..............................................1.2-6
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Service Manual General Information
Special tools for maintenance and repair work
1.1 Safety regulations

Working on the machine poses safety risks to the operator, driver or
maintenance engineers. You can prevent risks and accidents by regularly
reading and observing the various safety instructions.
This is especially important for personnel who only occasionally work on the
machine, for example, carrying out rigging or maintenance work. The safety
regulations listed below, if conscientiously followed, will ensure your own
safety and that of others, and will prevent the machine from being damaged.
Whenever tasks which could cause danger to personnel or damage to the
machine are described, the necessary safety precautions are explained in
this manual.
These are indicated by the headings Danger, Warning or Caution.
1.1.1 Introduction
1. The symbols below have the following meanings:
Danger Danger
Warning that without appropriate precautions, certain procedures could
result in fatal accidents.
Warning
Warning
result in severe physical injuries.
Caution
Caution
result in minor physical injuries or damage to the machine.
2. Observance of these instructions does not exempt you from following

any additional rules and guidelines that may apply
The following should also be observed:
– The safety rules in force at the operating site
– Legally enforceable road traffic regulations
– Guidelines issued by trade associations
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General Information Service Manual
Safety regulations
1.1.2 Overview of the safety regulations

A detailed description of these can be read in the relevant section of the
safety regulations chapter in the operating manual.
The following sections are included in the operating manual:
1 Introduction
2 General safety regulations
3 Proper use
4 Decals on the machine
5 Instructions on preventing crushing injuries and burns
6 Instructions on preventing fires and explosions
7 Safety instructions for start-up
8 Safety precautions during start-up
9 Instructions for safe working
10 Safety instructions for driving on slopes
11 Parking safely
12 Transporting the machine safely
13 Towing the machine safely
14 Measures for ensuring safe maintenance
15 Safety instructions for working on machines with hydro accumulators
16 Safety instructions for welding work on the machine
17 Instructions for working safely on the working attachment
18 Safety instructions for transporting the machine by crane
19 Safe maintenance of hydraulic hoses and hose lines
20 Attachments and accessories
21 Protection against vibrations
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1.2 Special tools for maintenance and

repair work
1.2.1 Special tools in general
Description ID no. Use Remarks
For checking the acid concentration
Anti-freeze and battery tester 7408922 All wheel loaders
(battery charging state) and anti-freeze
24 volt vacuum pump 7408148 All wheel loaders For preventing oil loss
Filling and testing device with
8145359 All wheel loaders For checking the hydro accumulator
case
Manometer 0-40 bar 7361288 All wheel loaders For checking the hydraulic pressure
Manometer connection 7002436 All wheel loaders Connection for the manometer
High pressure hose 1500 mm 7002475 All wheel loaders High pressure hose for manometer
High pressure hose 4000 mm 7009134 All wheel loaders High pressure hose for manometer
Screw connection M 10 x 1 5005180 All wheel loaders For checking the hydraulic pressure
Draining hose 7005660 All wheel loaders For draining oil via a drain valve
Drain piece 7402657 All wheel loaders For the drain hose
For securing the valves on the variable
Safety cap SW 10 7009315 All wheel loaders
adjustment motor
Safety cap SW 13 7615515 All wheel loaders For securing the valves on the pumps
For securing the valves on the control
Safety cap SW 17 7622068 All wheel loaders
block
USB dongle 10333608 L550 - L586 With SERVICE authorisation
For adjusting the travel hydraulics, and
Diagnostic data cable 10035410 L550 - L586
testing the electrical system and options
For communicating with the wheel
loader electronics if there is an error
Adapter cable RS232<>USB 693190714 All wheel loaders
with the RS232 interface on the
notebook.
Extraction tool size 20 for pin
8503630 All wheel loaders For DEUTSCH connectors
and bushing
SDCF – 03 memory card
10223098 L550 - L586 For writing to the compact flash card
adapter
Blank compact flash card.
Compact flash card 10223095 L550 - L586
Data medium for application software
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1.2.2 Special tools for Liebherr diesel engines

For installing the mass equalisation
Mandrel 9078118 L550 - L556 engine
shafts (D 934)
For installing the mass equalisation
Mandrel 9078119 L550 - L556 engine
shafts (D 934)
For installing and removing the cylinder
Rotary angle device 0524062 L550 - L586 engine
head
For checking projection of the cylinder
Holder 0528464 L550 - L586 engine
bushings
For checking projection of the cylinder
Dial gauge holder 10023885 L550 - L586 engine
bushings
Compression tester 8008782 L550 - L586 engine For checking the compression
Compression tester insert 10012817 L550 - L586 engine For checking the compression
Adapter 10297211 L550 - L586 engine For checking the compression
Claw 10117612 L550 - L586 engine For checking the compression
For installing and removing the pistons
Engine turner 0524045 L550 - L586 engine
and rods
Holder 0528464 L550 - L586 engine
and rods
Piston strap 8000592 L550 - L586 engine
and rods
Rotary angle device 0524062 L550 - L586 engine
and rods
For installing and removing the piston
Piston ring tongs 7009319 L550 - L586 engine
rings
Extractor tool 0526855 L550 - L586 engine
bushing
Extractor tool 0528462 L550 - L586 engine
bushing
For installing and removing crankshaft
Mounting pin 0528470 L550 - L586 engine
attachments
For installing and removing the front
Hook and lever 7019858 L550 - L586 engine
crankshaft seal
For installing and removing the front
Inserter 10116249 L550 - L586 engine
crankshaft seal
Mounting pin 0528470 L550 - L586 engine For installing and removing the flywheel
For installing and removing the rear
Inserter 10116250 L550 - L586 engine
crankshaft seal
For installing and removing the injection
Special spanner 10020852 L550 - L586 engine
line
For installing and removing the
Adapter 0524029 L550 - L586 engine
pressure pipe port and injection nozzles
Adapter 10220689 L550 - L586 engine
Hammer puller 0524072 L550 - L586 engine
Pusher tube 10289319 L550 - L586 engine
pump and roller tappet
Pusher tube 10289320 L550 - L586 engine
pump and roller tappet
For installing and removing the exhaust
Mounting pin 0528472 L550 - L586 engine
pipe
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1.2.3 Special tools for hydraulic cylinders

L550, L556 steering
Assembly sleeve 80 mm 9227165 For fitting the seals
cylinder
L566, L576, L580
steering cylinder
Assembly sleeve 130 mm 9998624 L550, L556 lift cylinder For fitting the seals
L550, L556 tilt cylinder
Assembly sleeve 150 mm 9998622 L566, L576, L580 lift For fitting the seals
cylinder
L566, L576, L580 tilt
cylinder
L550, L556 steering
Expansion sleeve 80 mm 9227166 For fitting the seals
cylinder
L566, L576, L580
steering cylinder
Expansion sleeve 130 mm 9110408 L550, L556 lift cylinder For fitting the seals
L550, L556 tilt cylinder
Expansion sleeve 150 mm 9110410 L566, L576, L580 lift For fitting the seals
cylinder
L566, L576, L580 tilt
cylinder
Bearing head assembly L550, L556 steering
9210219 For fitting the piston rod bearing
spanner 70/8 mm cylinder
Bearing head assembly L566, L576, L580
9239572 For fitting the piston rod bearing
spanner 75/12 mm steering cylinder
1.2.4 Special tools for electronics

For measuring voltage, current,
Digital multimeter 8502956 All wheel loaders
resistance and frequency
Test probe, red 884191214 All wheel loaders For testing DEUTSCH connectors
Test probe, black 884191114 All wheel loaders For testing DEUTSCH connectors
Magnet tester 8145743 All wheel loaders For checking solenoid valves
Stripping and crimping pliers
8460263 All wheel loaders For MATE-N-LOK connectors
0.5 - 6.0 mm2
Crimping pliers 8503647 All wheel loaders For DEUTSCH connectors
Wedge extractor tool 7026267 All wheel loaders For DEUTSCH connectors
and bushing
and bushing
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1.2.5 Special tools for axles

Hand pump 8145835 L550 - L586 axles For testing disc brakes for leaks
For installing and removing the snap
Collet 7009536 L550 - L586 axles
ring in the planetary drive
For attaching and detaching the return
Spring hook 8145767 L550 - L586 axles
springs
L556 front axle
Slip bushing 260 mm 7017559 For fitting the brake piston
L556 rear axle
L566, L576 front axle
Slip bushing 315 mm 7017556 L566, L576, L580 rear For fitting the brake piston
axle
Slip bushing
7017558 L556 rear axle For fitting ring gear carriers
M 90 x 1.5 mm
Slip bushing L556 front axle
7017557 For fitting ring gear carriers
M 110 x 1.5 mm L566, L576 rear axle
Slip bushing L566, L576, L580 front
7017555 For fitting ring gear carriers
M 130 x 1.5 mm axle; L580 rear axle
Handle 7017566 L550 - L580 axles Handle for mounting tool
Handle 7011518 L550 - L580 axles Handle for various mounting tools
Mounting tool 7017563 L556 rear axle For fitting cartridge seal ring
L556, L566, L576, 580
Mounting tool 7017560 front axle; L566, L576, For fitting cartridge seal ring
L580 rear axle
Centring bracket 7013775 L556 - L580 axles For groove nut spanner
Groove nut spanner 111 mm 7009537 L556 rear axle For fitting the grooved nuts
L556 front axle
Groove nut spanner 140 mm 7011251 For fitting the grooved nuts
L566, L576 rear axle
L566, L576, L580 front
Groove nut spanner 169 mm 7013774 For fitting the grooved nuts
axle; L580 rear axle
L556 front axle
Measuring screw
7019556 L556, L566, L576 rear For measuring wear on the brake discs
M 16 x 1.5
axle
Measuring screw L566, L576, L580 front
8145771 For measuring wear on the brake discs
M 16 x 1.5 axle; L580 rear axle
Clamp fork 7011522 L556 - L580 axles For fitting the drive flange
Mounting tool 7013922 L556 - L580 axles For fitting the shaft seal ring
Slotted nut spanner For fitting the grooved nuts on the axle
10017840 L550 - L580 axles
81 mm drive
Mounting tool (used with
7624271 L550 axles, MT-L 3085 For fitting the dust protection axle insert
grip 7011518)
Mounting tool 7624272 L550 axles, MT-L 3085 For fitting the shaft seal ring axle insert
L550 - L576 axles
Centring bracket 10008138 For detaching the output
MT-L 3085-3105
L550 MT-L 3085 axles
Socket wrench 10008139 For detaching the output
L556 rear axle
L550 MT-L 3085 front
Socket wrench 10218794 For detaching the output
axle L556 - L576 axles
Clamp fork 10008140 L550 MT-L 3085 axles For removing and fitting the drive pinion
Special tool kit for Hercules Contains the following items: 10286183
10286181 L580 Hercules axles
axles -10286198
Driver for lubrication and oil For fitting the lubrication and oil seal, to
seal be used with grip 10286788
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3“ bushing driver with guide For installing bushing, including grip
and grip 10286788
For fitting the outer lip seal, to be used
Grip for seal driver and shell 10286788 L580 Hercules axles
with appropriate driver
For fitting the inner lip seal, to be used
Driver for inner lip seal 10286189 L580 Hercules axles
with grip 10286788
Driver for wear bushing with
10286190 L580 Hercules axles For installing the wear bushing
guide
For removing and fitting the grooved
Grooved nut socket 10286192 L580 Hercules axles
nuts
Seal holder installation tool 10286193 L580 Hercules axles For fitting the seal holder
Driver for oil bearing casings, For installing the bearing casings, bevel
bevel gear gear
Driver for grease seal and For fitting the grease seal and disc, to
disc be used with grip 10286788
For testing the rolling torque of the
Rolling apparatus 10286196 L580 Hercules axles
wheel hubs
Lifting tackle 10286197 L580 Hercules axles For removing the wheel hub
Installation tool for Lifetime
10286198 L580 Hercules axles For fitting the Lifetime seal
seal
1.2.6 Special tools for the transmission

For loosening and tightening the
Fixing spanner 10016179 L550 - L586
grooved nut on the coupling 1
For loosening and tightening the
Special socket 10016180 L550 - L586
grooved nut on the coupling 1
For removing and attaching the snap
Mounting tool 10016181 L550 - L586
ring on the couplings
1.2.7 Central lubrication system

For quickly filling the BEKA Max
BEKA MAX filling press 10009239 All wheel loaders
reservoir
For quickly filling the Groeneveld
Groeneveld filling press 10333342 All wheel loaders
reservoir
Filling connection 7029283 All wheel loaders For filling the reservoir
Grцneveld central lubrication For inspecting the central lubrication
7624289 All wheel loaders
data cable system
Grцneveld central lubrication For inspecting the central lubrication
7624290 All wheel loaders
plug adapter system
1.2.8 Special tools for the air conditioning system

For evacuating the air conditioning
Vacuum pump 7027552 All wheel loaders
system
For testing, evacuating and filling the air
4-valve test fitting 7027558 All wheel loaders
conditioning system
Filling hose, blue 1500 mm 7027553 All wheel loaders For the test fitting
Filling hose, yellow 1500 mm 7027554 All wheel loaders For the test fitting
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Filling hose, red 1500 mm 7027555 All wheel loaders For the test fitting
Car coupling 253a 7027556 All wheel loaders For the test fitting
Car coupling 254a 7027557 All wheel loaders For the test fitting
1.2.9 Special tools for cab windows

Complete tool box with
10021147 All wheel loaders For installing and removing windows
suction pads
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Customer: L566, L576, L580 Ser. Nr. /
Operating hours:
Type of application:
Checked by:
Job site:
Checked on date:
Adjust. Value Value

Adjust. Test
Check / Adjustment Unit values
before after
adjust. adjust. point point
Operating temperature
5
Operating temperature °C 58
(Temperature sensor – hydraulic oil)
Cooling system
Cooling System (fan control)
5
Fan at high Diesel engine RPM / bar 165 P
Sensor unplugged
10
Fan at high Diesel engine RPM / bar 220 1 P
Prop. solenoid valve current less
Diesel engine
Adjustment - pedals S
C
Gas pedal – angle sensor U
L
Inching pedal – angle sensor I
Diesel engine RPM

-1 10
Low idle RPM min 900
-1 10
High idle RPM min 2065
Travel hydraulic
Replenishing pressure
1
At high idle RPM bar 34 3 G
High pressure relief valves

10
Forward bar 470 2 MA
10
Reverse bar 470 4 MB
Pressure cut off

5
High pressure bar 430 1 MA (MB)
-1
Engine speed drop, max. difference min 30 Display
to high idle RPM
Block curve at 930 min-1 S

C
-1
Diesel engine RPM min 930 930 930 U
10
L
High pressure bar 50 I MA (MB)
-1 S
Block curve at 1200 min
C
-1
10
L
-1 S
Block curve at 1400 min
C
-1
10
L
Adjustment var. displ. motor S

C
Automatically adjustment of the U
variable displacement motors L
I
10
High pressure L566 bar 340 MA
10
High pressure L576, L580 bar 350 MA
-1 30
Diesel engine RPM min 1980
= Blocked Machine
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Adjust. Value Value Adjust. Test
Check / Adjustment Unit values
before after
point point
adjust. adjust.
Working hydraulic
Control valve block
5
Secondary pressure relief valve, lift bar 420 3 P
5
Secondary pressure rel. valve, tilt in bar 400 4 P
5
Secondary pressure rel. valve, tilt out bar 400 6 P
5
Primary pressure relief valve bar 380 5 P
Control valve block

5
LS-Pressure cut off bar 350 7 P
Working hydraulic pump

10
Power regulator bar 180 1 M / M1
Working hydraulic pump

2
Flow regulator-Pressure difference bar 22 2 M / LS
Stabilization module
20
Shut off pressure (LFD – turned off) bar 120 MX
Hydro accumulator LFD

Pretension pressure (nitrogen filling) bar 25
2
9 9
Steering system
Variable displacement pump
5
Pressure cut off bar 210 2 P
Variable displacement pump

2
Flow regulator – Pressure difference bar 22 1 P / LS
Brake system
Compact brake valve
5
Cut in pressure bar 180 1 M3
5
Cut out pressure bar 210 1 M3
Brake pressure in axles L566, L576 bar 5 2 M4 / M5
95
5
Brake pressure in axles L580 bar 70 2 M4 / M5
Accumulator
After 9 braking actions bar > 50 M4 / M5
Pressure switch - brake system

5
Switching point bar 120 M3
Transfer gear
Transfer gear
3
Switching pressure bar 20 P
2
Preload pressure (nitrogen filling) bar 12 1
Remarks: Signature:
Check and adjust only if required
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Service Manual Maintenance
Tests and adjustments
Brief description of adjustment work, L566 - L580

Bringing the machine up to operating temperature
5
The operating temperature is 58 °C . The temperature is measured by the
hydraulic oil sensor and can be seen in Sculi.
Procedure
Cover the hydraulic oil cooler 1 with a box 2 or something similar.
Bring the machine up to operating temperature using the working hydraulics
and the travel hydraulics.
Warming up using the working hydraulics creates a good mixture in the
hydraulic tank so that the temperature can be accurately measured.
Checking the fan motor and the fan control

Procedure
Unplug the hydraulic oil temperature sensor.
±5
At upper idling speed, check that the pressure is 165 bar.
±10
If it is correct, there is no need for the second test (220 bar).
If it is not correct:
Select the parameter Cooling system – solenoid valve output current
and set the current to 0 mA.
±10
At upper idling speed, check that the pressure is 220 bar.
Adjust the proportional pressure relief valve
When you switch off the ignition after testing or adjusting, the parameter
Cooling system – solenoid valve output current is automatically reset to
the previous value.
Checking the diesel engine speed

The diesel engine speed is set by fixed parameters in the master electronics.
It only needs to be checked.
Procedure
Check that the top and bottom engine speeds are correct.
If they are not correct:
Calibrate the gas pedal angle sensor and check the speed again.
Calibrating the gas pedal angle sensor

The teaching curve no longer has to be recorded. The master electronics
only have to detect the end positions of the angle sensor.
Procedure
Set the parameter Gas pedal - start calibration to 1.
Push the gas pedal all the way down.
The master electronics detect the position of the angle sensor. The para-
meter Gas pedal – start calibration automatically switches back to 0 after
15 seconds, or you can do it manually.
Then select Gas pedal – set value and check that 0 % and 100 %
are attained.
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Maintenance Service Manual
Battery installation
Calibrating the inch pedal angle sensor

Procedure
Set the parameter Inch pedal – start calibration to 1.
Push the inch pedal all the way down.
The master electronics detect the position of the angle sensor. The para-
meter Inch pedal – start calibration automatically switches back to 0 after
15 seconds, or you can do it manually.
Then select Inch pedal – set value and check that 0 % and 100 %
are attained.
Calibrating the block curve

Procedure
Set the parameter Inch pedal – function OFF to 1 (inching is deactivated).
Select fixed gear 2 and forward travel, and hold the machine in the
blocked condition using the service brake.
-1 -1 -1
Increase the engine speed to 930 min , 1200 min and 1400 min and
check the high pressure according to the adjustment checklist.
Adjust the parameter Travel pump – current at 900 / 1200 / 1400 1/min
until the high pressure is correct.
Set the parameter Inch pedal – function OFF back to 0.
Calibrating the variable displacement motors

The variable displacement motors are calibrated automatically by the
master electronics.
Procedure
Start up the engine.
The parking brake must be activated.
Set the parameter Travel motors – start calibration to 1.
-1
The master electronics raise the engine speed to 1000 min and adjust the cur-
rent to the variable displacement motors until they reach the required speed.
When the calibration is completed, you must switch the ignition off and
on again.
Checking the diesel engine power

Before you check the power of the engine, you must carry out the follow-
ing tasks:
– Tasks in maintenance schedule (air filter, fuel filter etc.)
– Check the operating pressures according to the adjustment checklist
– The machine must be at operating temperature
Procedure
Connect a manometer (600 bar) to the test connection MA.
Set the parameter Inch pedal – function OFF to 1.
Start the machine, select fixed gear 2 and forward travel direction.
Hold the machine with the service brake and run it at full throttle.
Slowly release the service brake until the machine moves at a speed
13 km/h. Check that the set values for pressure and engine speed
are reached.
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Service Manual Maintenance
Tests and adjustments
If they are not correct:

Troubleshoot the engine: air filter, fuel filter etc.
Troubleshoot the travel hydraulics: check the operating pressure etc.
Then set the parameter Inch pedal – function OFF back to 0.
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to third parties without express authority is strictly
forbidden. PROJ:
© LIEBHERR WERK EHINGEN © LIEBHERR WERK EHINGEN
forbidden. PROJ:
Kl. 15
forbidden. PROJ:
Input Modul 3
Input Modul 1
Output Modul 2
Output Modul 1
forbidden. PROJ:
A9 Wegfahrsperre Kl. 15 A9 Kl.15

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Kl. 30.F08
/26.B2
/5.E3
kl.61. /D+
Kl.30.F07
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E3 / H15 links vorne

V14
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Lenkstockschalter /6.A1
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Rueckfahrscheinwerfer
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V57
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/34.C1 Verb.
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=H+H/18.C3
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V216
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F19 Kl. 15.Kl. 15

/25.F1
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GND ьber Masseband

Kl. 30.F08
=K+K/4.C4
Kl. 15
=K+K/15.E2
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L564 - L584
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=H+H/18.E1
BN RD
RD
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A9 Kl.30 F26 A4.X40:9

=K+K/16.E5
A9 Kl.15 ZьndstartschloЯ S1.X1:6

=K+K/4.A1
Massepunkt MP6 Kabine

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=K+K/4.F7
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130.00
Fь r dieses Dokumen t u nd den d arin dargestellte n Ge gen- We reserve all rights in this documen t and in the info rma -
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Bei allen drei Stecker ist ein Gegenstecker zu Montieren

2 1
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Fьr dies es Dok ument und den darin dargestellten Gegen- We res erve all rights in this document and in the informa-
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Projekt: 8920980 9999999
60.00
50.57
4,75mm
40.26 42.00
4,75mm
4,75mm
4,75mm
50.00
230.00
230.00
11.00 11.00
25.00
25.00
11.00 11.00
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30.00 167.00 30.00
227.00
185.00
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OMGOHS[R RSX TSWWM *EYPX EX SYXTYX WLSVX GMVGYMX )6 7)6:-')
FPI
) & *M\IH KIEV IRKEKIH :EVMEFPI HMWTPEGIQIRX QSXSV 'SRXEGX 0-)&,)66 '97831
OMGOHS[R RSX TSWWM *EYPX EX SYXTYX MRXIVVYTXMSR )6 7)6:-')
FPI
) ' *M\IH KIEV IRKEKIH :EVMEFPI HMWTPEGIQIRX QSXSV 'SRXEGX 0-)&,)66 '97831
OMGOHS[R RSX TSWWM *EYPX EX SYXTYX JEYPX GYVVIRX )6 7)6:-')
FPI
) ( *M\IH KIEV IRKEKIH :EVMEFPI HMWTPEGIQIRX QSXSV 'SRXEGX 0-)&,)66 '97831
OMGOHS[R RSX TSWWM )PIGXVMGEP JEYPX EX SYXTYX HI )6 7)6:-')
FPI ZMEXMSR 8LI QIEWYVIH VIXYVR
GYVVIRX HSIW RSX QEXGL XLI
SYXTYX GYVVIRX
) ) *M\IH KIEV MW IR :EVMEFPI HMWTPEGIQIRX QSXSV 'SRXEGX 0-)&,)66 '97831
KEKIH ERH ZEVMEFPI *EYPX EX SYXTYX WLSVX GMVGYMX )6 7)6:-')
HMWTPEGIQIRX QSXSV
) * *M\IH KIEV MW IR :EVMEFPI HMWTPEGIQIRX QSXSV 'SRXEGX 0-)&,)66 '97831
KEKIH ERH ZEVMEFPI )PIGXVMGEP JEYPX EX SYXTYX MR )6 7)6:-')
HMWTPEGIQIRX QSXSV XIVVYTXMSR
) *M\IH KIEV MW :EVMEFPI HMWTPEGIQIRX QSXSV 'SRXEGX 0-)&,)66 '97831

IRKEKIH ERH ZEVMEFPI )PIGXVMGEP JEYPX EX SYXTYX )6 7)6:-')
HMWTPEGIQIRX QSXSV JEYPX GYVVIRX
) *M\IH KIEV MW IR :EVMEFPI HMWTPEGIQIRX QSXSV 'SRXEGX 0-)&,)66 '97831
KEKIH ERH ZEVMEFPI )PIGXVMGEP JEYPX EX SYXTYX HI )6 7)6:-')
HMWTPEGIQIRX QSXSV ZMEXMSR 8LI QIEWYVIH VIXYVR
MW WIX XS E [MHI ERKPI GYVVIRX HSIW RSX QEXGL XLI
XS TVIZIRX SZIVWTIIH SYXTYX GYVVIRX
0-)&,)66 0
7IVZMGI 'SHI 8EFPI
) 3RP] VIZIVWI XVEZIP 8VEZIP TYQT JSV[EVH HMVIG 'SRXEGX 0-)&,)66 '97831
TSWWMFPI XMSR ZEPZI )PIGXVMGEP JEYPX EX )6 7)6:-')
SYXTYX WLSVX GMVGYMX
) 3RP] JSV[EVH XVEZIP 8VEZIP TYQT VIZIVWI HMVIG 'SRXEGX 0-)&,)66 '97831
TSWWMFPI XMSR ZEPZI IPIGXVMGEP JEYPX EX )6 7)6:-')
SYXTYX WLSVX GMVGYMX
) 2S VIEV E\PI FVEOI 3ZIVWTIIH TVSXIGXMSR *EYPX EX 'SRXEGX 0-)&,)66 '97831
EZEMPEFPI EX SZIVWTIIH SYXTYX WLSVX GMVGYMX )6 7)6:-')
) 5YMGO GLERKI HIZMGI 5YMGOGLERKI HIZMGI *EYPX EX 'SRXEGX 0-)&,)66 '97831
RSX EZEMPEFPI SYXTYX WLSVX GMVGYMX )6 7)6:-')
) % (VMZMRK MW RSX TSWWMFPI 4VSTSVXMSREP ZEPZI GSRXVSP 'SRXEGX 0-)&,)66 '97831
TVIWWYVI XVEZIP TYQT *EYPX )6 7)6:-')
EX SYXTYX WLSVX GMVGYMX
) & (VMZMRK MW RSX TSWWMFPI 4VSTSVXMSREP ZEPZI GSRXVSP 'SRXEGX 0-)&,)66 '97831
EX SYXTYX MRXIVVYTXMSR
) ' (VMZMRK MW RSX TSWWMFPI 4VSTSVXMSREP ZEPZI GSRXVSP 'SRXEGX 0-)&,)66 '97831
EX SYXTYX JEYPX GYVVIRX
) ( (VMZMRK MW RSX TSWWMFPI 4VSTSVXMSREP ZEPZI GSRXVSP 'SRXEGX 0-)&,)66 '97831
EX SYXTYX HIZMEXMSR 8LI QIE
WYVIH VIXYVR GYVVIRX HSIW RSX
QEXGL XLI SYXTYX GYVVIRX
) ) (VMZMRK MW RSX TSWWMFPI 0 SRP] TVSTSVXMSREP ZEPZI 'SRXEGX 0-)&,)66 '97831
GSRXVSP TVIWWYVI XVEZIP TYQT )6 7)6:-')
*EYPX EX SYXTYX WLSVX GMVGYMX
) * (VMZMRK MW RSX TSWWMFPI 0 SRP] TVSTSVXMSREP ZEPZI 'SRXEGX 0-)&,)66 '97831
*EYPX EX SYXTYX MRXIVVYTXMSR
) (VMZMRK MW RSX TSWWMFPI 0 SRP] TVSTSVXMSREP ZEPZI 'SRXEGX 0-)&,)66 '97831
*EYPX EX SYXTYX JEYPX GYVVIRX
) (VMZMRK MW RSX TSWWMFPI 0 SRP] TVSTSVXMSREP ZEPZI 'SRXEGX 0-)&,)66 '97831
*EYPX EX SYXTYX HIZMEXMSR
8LI QIEWYVIH VIXYVR GYVVIRX
HSIW RSX QEXGL XLI SYXTYX GYV
VIRX
) 2S IQIVKIRG] )QIVKIRG] WXIIVMRK TYQT 'SRXEGX 0-)&,)66 '97831

WXIIVMRK *EYPX EX SYXTYX WLSVX GMVGYMX )6 7)6:-')
0 0-)&,)66
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) 2S JER VIZIVWEP EZEMP *ER VIZIVWEP *EYPX EX SYXTYX 'SRXEGX 0-)&,)66 '97831
) 2S VMHI GSRXVSP EZEMP 6MHI GSRXVSP *EYPX EX SYXTYX 'SRXEGX 0-)&,)66 '97831
) 2S VMHI GSRXVSP JPSEX 6MHI GSRXVSP JPSEX TSWMXMSR 'SRXEGX 0-)&,)66 '97831
TSWMXMSR JYRGXMSR EZEMP *EYPX EX SYXTYX WLSVX GMVGYMX )6 7)6:-')
EFPI
) % 3RP] VIZIVWI XVEZIP 0 SRP] XVEZIP HMVIGXMSR 'SRXEGX 0-)&,)66 '97831
TSWWMFPI ZEPZI XVEZIP TYQT JSV[EVHW )6 7)6:-')
*EYPX EX SYXTYX WLSVX GMVGYMX
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TSWWMFPI ZEPZI XVEZIP TYQT VIZIVWI )6 7)6:-')
JEYPX EX SYXTYX WLSVX GMVGYMX
) ) %HHMXMSREP IUYMTQIRX %HHMXMSREP IUYMTQIRX *EYPX 'SRXEGX 0-)&,)66 '97831

GERRSX FI EGXMZEXIH EX SYXTYX WLSVX GMVGYMX )6 7)6:-')
) %HHMXMSREP IUYMTQIRX %HHMXMSREP IUYMTQIRX *EYPX 'SRXEGX 0-)&,)66 '97831

GERRSX FI EGXMZEXIH EX SYXTYX WLSVX GMVGYMX )6 7)6:-')
) 2S NS]WXMGO WXIIVMRK .S]WXMGO WXIIVMRK PIJX *EYPX EX 'SRXEGX 0-)&,)66 '97831
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EZEMPEFPI EX SYXTYX WLSVX GMVGYMX )6 7)6:-')
) 2S MR WXIIVMRK +IVSXSV WXIIVMRK *EYPX EX SYX 'SRXEGX 0-)&,)66 '97831
+IVSXSV WXIIVMRK TYX WLSVX GMVGYMX )6 7)6:-')
EZEMPEFPI
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EZEMPEFPI HIEGXMZEXIH *EYPX EX SYXTYX )6 7)6:-')
WLSVX GMVGYMX
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EZEMPEFPI HIEGXMZEXIH *EYPX EX SYXTYX )6 7)6:-')
WLSVX GMVGYMX
) ' 'IRXVEP PYFVMGEXMSR 'IRXVEP PYFVMGEXMSR W]WXIQ QS 'SRXEGX 0-)&,)66

W]WXIQ HSIW RSX [SVO XSV *EYPX EX SYXTYX WLSVX GMV '97831)6 7)6:-')
GYMX
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EPEVQ HSIW RSX [SVO EX SYXTYX WLSVX GMVGYMX )6 7)6:-')
) 8VEZIP TYQT RSX (IEGXMZEXMSR WXEKI XVEZIP 'SRXEGX 0-)&,)66 '97831
EZEMPEFPI TYQT *EYPX EX SYXTYX WLSVX )6 7)6:-')
GMVGYMX
0-)&,)66 0
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SYXTYX WLSVX GMVGYMX )6 7)6:-')
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RSX [SVO EX SYXTYX WLSVX GMVGYMX )6 7)6:-')
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RSX [SVO SYXTYX WLSVX GMVGYMX )6 7)6:-')
) % (VMZMRK SRP] TSWWMFPI -QTPEYWMFPI WMKREP SJ & SYXTYX 'SRXEGX 0-)&,)66 '97831
MR WX KIEV WTIIH WIRWSV SYXTYX WTIIH )6 7)6:-')
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L]HVSQSXSV WTIIH QSRMXSVMRK
SRP] MR WX KIEV
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EZEMPEFPI PSRKIV XLER WIGW SV XEGX 0-)&,)66 '97831)6
NEQQIH EJXIV MKRXMSR SV 7)6:-')
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SV NEQQIH MR RSVQEP STIVE
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EZEMPEFPI MRGL TIHEP GSRWXERXP] QSZIW TVSTIVP]
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HVMZMRK MW RSX TSWWMFPI GYVVIRX FEPERGI RSX IRHIH SV )6 7)6:-')
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EZEMPEFPI TIHEP ZEPYIW SJ WIRWSV ERH )6 7)6:-')
WIRWSV HMJJIV
) 0MQMXW XLI WTIIH XS +IEV SMP XLIVQS W[MXGL & 'PIER GSSPMRK W]WXIQ GLIGO
OQL HVMZMRK SRP] LEW XVMKKIVIH KIEV XIQTIVE SMP PIZIP GSRXEGX 0-)&,)66
TSWWMFPI MR WX SV RH XYVI EFSZI ' SMP PIZIP '97831)6 7)6:-')
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7IVZMGI 'SHI 8EFPI
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MQQMRIRX )RKMRI GER FI XVMKKIVIH F] XLI JSPPS[MRK )6 7)6:-')
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GSHI
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0-)&,)66 0
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TIVEXYVI W]QFSP JMIPH , JPEWLIW &
ERH 7834 W]QFSP JMIPH PMKLXW YT 'LIGO XLI JER WTIIH
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SCULI operating manual

1. Creating a data connection to the machine
Procedure
Connect the EMT data cable to the machine and the laptop (use an adapter if
you have a USB port).
Connect the dongle to the USB port.
Turn the ignition switch on the machine to position 1.
Start SCULI.
Make the data connection to the machine.
- Click the New button.
- Select the appropriate COM port.
- Click Connect the message Status: Dongle OK briefly appears. The blue
progress bar Gathering variables… should then appear.
Gathering variables from Master4 4
The variable editor 5 opens. The variables 6 are shown in a table. The entry
7 Active and the green flashing lamp 8 show that data is being loaded from
the master board.
7
5 8
1 of 1
MJFCIFSS
2. Modifying the view in SCULI

The first time you open SCULI, the view will still be unclear. You can customise the
settings to improve the view.
Procedure
Open the hierarchy 1 Standard English Wheel Loader Series 6.
Adjust the column width 2 for the hierarchy structure.
Hide any columns 3 which are not needed. Right-click the column header and
uncheck Address, Name and Forced.
1
2
Adjust all the columns 4 to the right width.

When the view is as you want it, click the Options button 5.
Click Save Column Layout 6 and then click OK 7 to save the settings.
All settings are stored and remain in place the next time you open SCULI.
Even if you reinstall the program, the settings are retained.
5 6
2 of 2
MJFCIFSS
3. Information on the variables

The first time you open SCULI, the view will still be unclear. You can customise the
settings to improve the view.
Column functions
Click the column headers to sort the columns in ascending or descending order.
This view shows the Category column in ascending order.
1. Status: shows the status of the variables.

The variable is being loaded by the master electronics.
The value of the variable has not been updated.
If the field is white, the current value is present.
2. Description: shows the name of the variable in German, English
and French.
3. Category: the category assigns the variables to groups.
Output: output signal from the master electronics to the output
module. The output module attempts to adjust to the specified value.
You can alter the value manually. After the ignition is turned off/on,
the original value is used again.
Input: input signal to the master electronics from the CAN modules
(input module, sensors).
the original value is used again.
Persistent: configurable value which is retained after the ignition is
switched off/on.
Retain: value calculated by the master electronics, which can also
be changed. The value is retained after the ignition is switched
off/on.
Initialized: value calculated by the master electronics.
the originally calculated value is used again.
4. Value: the value is refreshed in SCULI every 1000 ms. If a line is marked
with the cursor, the value is refreshed every 200 ms. You can
change these settings under Options. SCULI refreshes the value internally
every 100 ms.
There are two ways to change a value manually:
Click the line twice. The value is highlighted in blue and the cursor
flashes. You can change the value by entering a different number or
using the up/down cursor keys. Press the Enter key to accept and
save the altered value.
Click the line once and press the space bar. The line is highlighted
pink. Now you can alter the value using either the up/down cursor
keys (slow) or the page up/down keys (fast). These altered values are
applied immediately. Press the Enter key to save them.
3 of 3
MJFCIFSS
This method is recommended for setting the block curve, because

the display on the manometer changes at the same time the value
is adjusted.
5. Unit: if a value has a unit, this is shown in the Unit column.
6. Range: the range stated the possible adjustment range where

applicable. Only values which correspond to a machine type can be
entered as the Machine type variable.
7. Default: default values are normally specified for variables in the category
Correction. The defaults are already set on new master electronics.
4 of 4
MJFCIFSS

Wheel Loader Liebherr 2plus2 L 550 L 586 Service Manual

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Wheel Loader Liebherr 2plus2 L 550 L 586 Service Manual

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46)0-1-2%6=

Dr. Hans Liebherr – StraЯe 4

1.1 Safety regulations ...........................................................................1.1-1

1.2 Special tools for maintenance and repair work...............................1.2-1

L550 - 456 / from 99999 L576 - 457 / from 14171

1.1 Safety regulations

2. Observance of these instructions does not exempt you from following

L550 - 456 / from 99999 L576 - 457 / from 14171

1.1.2 Overview of the safety regulations

1.2 Special tools for maintenance and

L550 - 456 / from 99999 L576 - 457 / from 14171

1.2.2 Special tools for Liebherr diesel engines

1.2.3 Special tools for hydraulic cylinders

1.2.4 Special tools for electronics

L550 - 456 / from 99999 L576 - 457 / from 14171

1.2.5 Special tools for axles

Description ID no. Use Remarks

1.2.6 Special tools for the transmission

1.2.7 Central lubrication system

1.2.8 Special tools for the air conditioning system

L550 - 456 / from 99999 L576 - 457 / from 14171

1.2.9 Special tools for cab windows

Adjust. Value Value

Diesel engine RPM

High pressure relief valves

Pressure cut off

Block curve at 930 min-1 S

Adjustment var. displ. motor S

L566 - 460 / ab 14171 3.3

Control valve block

Working hydraulic pump

Working hydraulic pump

Hydro accumulator LFD

Variable displacement pump

Pressure switch - brake system

Check and adjust only if required

3.3 L566 - 460 / ab 14171

Brief description of adjustment work, L566 - L580

Checking the fan motor and the fan control

Checking the diesel engine speed

Calibrating the gas pedal angle sensor

L550 - 456 / from XXXXX L580 - 459 / from 14171 1 of 3

Calibrating the inch pedal angle sensor

Calibrating the block curve

Calibrating the variable displacement motors

Checking the diesel engine power

2 of 3 L550 - 456 / from XXXXX L566 - 460 / from 14171

If they are not correct:

L550 - 456 / from XXXXX L580 - 459 / from 14171 3 of 3

A9 Wegfahrsperre Kl. 15 A9 Kl.15

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F19 Kl. 15.Kl. 15

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