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C model Service Guide

 Read this manual carefully before appeal to service the robot.


 It is very important to read and follow all warning and safety instructions written in the
Operating and Safety Manual.
 All maintenance procedures and troubleshooting must be carried out exactly as given in
this manual.
All rights reserved. No part of this book may be reproduced or used in any form or by any
means – graphic, electronic or mechanical, including photocopying, recording, taping or by
any electronic information storage and retrieval systems without a prior written consent of
F. Robotics Acquisitions Ltd.
This book was carefully prepared. However, F. Robotics Acquisitions Ltd. will not bear any
responsibility for any errors, mistakes or misunderstandings. F. Robotics Acquisitions Ltd.
shall not bear responsibility for any damage resulting from faulty instructions in this manual.
F. Robotics Acquisitions Ltd. reserves the right to introduce changes in the product and/or to
this manual without any prior notice.

© 2016. All rights reserved to F. Robotics Acquisitions Ltd.


Table of Content

Chapter 1. C Model Layout & Spare Parts Numbers ..................................................................................... 1-1


1.1. C Model External & Internal views ............................................................................................. 1-2
1.2. Panel & Main Board .................................................................................................................... 1-3
1.3. Base Station & Power Box .......................................................................................................... 1-4
1.4. Perimeter Switch ........................................................................................................................ 1-6
1.5. C Model Wiring Layout ............................................................................................................... 1-7
1.6. Main Board Connectivity ............................................................................................................ 1-8
1.7. Screws, Circlip & Washers Identification .................................................................................... 1-9
1.8. C Model Spare Parts List ........................................................................................................... 1-10
Chapter 2. Menu Items ................................................................................................................................ 2-1
2.0 Shortcut Buttons ......................................................................................................................... 2-1
2.1. Information Menus ..................................................................................................................... 2-2
2.2. Special Display Menus ................................................................................................................ 2-4
2.3. Service Settings Menu .............................................................................................................. 2-19
2.4. Tests Menu ............................................................................................................................... 2-19
2.5. Calibrations Menu .................................................................................................................... 2-24
2.6. Service menu: Temporary Code list .......................................................................................... 2-26
Chapter 3. Troubleshooting ......................................................................................................................... 3-1
3.1. Error Codes & Detailed Error Codes list ...................................................................................... 3-1
3.2. “Operation Stop Reason” list (Also known as “Last Stop Cause”): ............................................. 3-5
3.3. System Failure error list: ........................................................................................................... 3-10
3.4. BIT Failure lists .......................................................................................................................... 3-11
3.5. RC Troubleshooting Guide ........................................................................................................ 3-12
1. C Model Layout & Spare Parts Numbers
This chapter illustrates the RC robot layout, how it is constructed, part numbers and
identification of parts.
IMPORTANT NOTE! This manual contains a lot of referring to Right and Left components.
Right & Left sides defined as the right hand side and left hand side of the robot while
standing behind it, and able to see its operating panel.
Failure to understand these definitions may result in mis-analysis or wrong repair.

1–1
1.1. C Model External & Internal views

1–2
1.2. Panel & Main Board

Figure 1.1 Panel & Main Board

1–3
1.3. Base Station & Power Box

113

115

117

114

116

Figure 1.2 Base Station

118

203

204

Figure 1.3 Power Box

1–4
205

119

Figure 1.4 Power Supply & DC cable for Power Box

207

Figure 1.5 Zone Select (In P.Box)

1–5
1.4. Perimeter Switch
Perimeter Switch includes
power supply and stake
(Refer to accessory list)

208 209

210 211

212 213

1–6
1.5. C Model Wiring Layout

120

WSB7016D

Figure 1.11 Zone select in P.Box

121
WSB7006C/WSB7007E

1–7
1.6. Main Board Connectivity
Mowing Motor Connector

Front Cable Connector GSM Connector

Battery Connector
Gear Case Connector

1–8
1.7. Screws, Circlip & Washers Identification
Total Qty
# P/N Description Where Used
in use
1 SCR6000A SCREW+"DIBEL"X2 KIT Bracket to mount the P.Box 1
2 SCR6008A EJOT WN 1452 K30 L-45mm Power Box, cover 4
3 SCR6009A EJOT WN 1452 K30 L-12mm Main Board 4
4 SCR6010A EJOT WN 1452 K30 L-6 mm Power Box, Electronic Board 4
5 SCR7003B M6 DIN 16 912 12.9 GSM Module / PC Connection 2
6 SCR7006A M4x10 Phillips head Base Station Cover 2
30
1 2 3

'

4 5

1–9
1.8. C Model Spare Parts List
This file contains a lot of information about Robomow spare parts such as, in which model
every item is valid, pictures, Standard warranty repair time, APL (assembled Parts List) which
is a list that describes the items that contain an assembled part, and more.
For more information, refer to the “Master Spare Parts List RS&RC” file.

1 – 10
2. Menu Items
2.0 Shortcut Buttons
This chapter describes the menu screens under the Service menu.
Table 2.1 below shows a list of shortcut buttons to few common service menu screens.
Function Button Combination
Show the current Day and
Time for 5 Sec
(Only when the next Depart
Time is displayed)

Factory Default Software STOP More than 4 Sec

Factory Default Main Board STOP More than 4 Sec

Operation Debug Mode


(Enabled only if STOP More than 2 Sec
‘Operation>Statistics’ is ‘On’)

Service Menu More than 2 Sec

Bluetooth Remote pairing

Hardware Reset OK More than 3 Sec


Factory Default Out-of-the-
Box
STOP More than 3 Sec

Advanced user Settings More than 3 Sec

More than 2 Sec


Demo mode Use code: 1995 to
set Demo On/Off
Table 2.1
NOTE: Shortcuts are not active when Anti-Theft is armed

The access to the service menu is done by pressing the SETTING + HOME buttons for
more than 2 seconds. Next a number of two digits (counter from 00 to 99) will be displayed.
E.g. 26. Press OK button and provide the customer the temporary code which represents the
counter on the display, and listed in paragraph 2.5 of this manual.

2–1
A fixed ‘Master Code’ can also open release the lock. The Master code is 8978.
NOTE! The Master Code shall be used only by an authorized technician. DO NOT share this
code with a non authorized Robomow technician!
The RC platform contains 4 different menu categories.

a. Information (P100-P199)
b. Service Settings (P200-P399)
c. Tests (P400-P499)
d. Calibrations (P500-P599)

2.1. Information Menus


Screen Information Example Notes
P100 Mowing Motor Temp. 045C/113f
P101 Main Board Temp. 029C/084f
P102 Battery Temp. 036C/097f
P103 Ambient Temp. 019C/066f
0102 While an event is displayed,
1027 pressing the 'Settings' button at a
Events/ Last Stop Cause 2041 specific stop will show, (for 2 sec)
3135
P104 (Scroll to see the last . the total occurrences that the
10 events/stop causes). . mower has stopped for this reason
8093 from day 1.
9011 E.g. 023
0273
1323
Battery Voltage 2324 Battery voltage – as a pack (100mV)
3349
P105 Location 0 – Battery Voltage .
Locations 1-8 – Cell voltage . Cell voltage (10mV)
7318
8321
0068 Last 10 battery run times are given
1075 in minutes.
2063 Pressing the 'Settings' button at a
3084
P106 Battery Run Time/Capacity . specific operation, will show (for 2
. sec) the Battery Capacity of that
8102 operation in mA.
9096 E.g. 5700 (5.7 Ampere)
Shows the S/W version that is now
bunt on the Main Board’s Flash.
P107 Software Version 0138
In this example
138- is for Ver. 1.38
Main Board configuration is defined
P108 Main Board Configuration 0002
in Table-2.3 below

2–2
0055 or
P109 Base Station Config.
na
Configuration model is defined in
Table-2.2 below.
P110 Robot model (Configuration) 003
In this example
3-is for RC306 model

Robot Model – P110 Main Board configuration model – P108


1 Premium RC302 16 R.S. 300 1 ESB7000A
ESB7000B ESB7000C
2 Premium RC304 17 RC312
2 ESB7000D
3 Premium RC306 18 TC1000 3 ESB7000E
4 Premium RC310 19 MC1000 Table 2.3
5 City MC150 20 RC306
6 City MC300 21 MC300
7 City MC500 22 R.S 300
8 Tuscania TC150 23 R.S 400
9 Tuscania TC300 24 RC304
10 Tuscania TC500 25 MC500
11 Wolf R.S. 400 26 RC308
12 Wolf R.S. 600 27 MC800
13 Cub Cadet LK600 28 RC304
14 MTD MR400A 29 MC400
Premium
MC1200
15 RC310T 30

Table 2.2

2–3
2.2. Special Display Menus
The Special Display Information is used to show values of specific system in the mower that
can help in diagnostics of problems.
 How many parameters can be seen in the Special Display Screen?
- Max 12 parameters can be displayed when the right character indicates the location of
the parameter in the Special Display Document (1, 2,3, 4, 5, 6, 7, 8, 9, a, b, c).
- All parameters that are described in the Special Display Document are available in the
RC screen.
 How to use the Special Display Information?
- Set the number of the screen you wish to observe (E.g. P125 for Charging).
- Press OK to confirm.
- The screen will display the special display values.
- Start the operation/charging/standby.
- Press the 'Settings' button to toggle between the special display screen and the regular
display.
- While in the Special Display, the first location is displayed and the parameters are
automatically changed every 2 seconds.
- If you wish to follow a specific parameter, then press OK while the parameter is
displayed on the screen – this will freeze the chosen parameter which will be displayed
constantly.
- Another press on the OK button will continue the automatic toggling of the rest of the
parameters on the screen.
- While specific parameter is displayed constantly, it is possible to press the scrolling
arrows (to both sides) in order to jump between the parameters.
- The option to jump between parameters is available also when the screen is changed
automatically every 2 seconds.
 What is the meaning of each parameter in the Special Display Information?
- The 1st left character indicates the location of the parameter in the Special Display
Document (max 12 parameters) and the next three characters show the value itself as
detected by the H/W or S/W.
- All parameters are explained in the RC Special Display Document.
 How to quit the Special Information Screen?
- Pressing the STOP button will stop the current operation (i.e. Mowing, driving, etc.…),
but will not leave the special display screen.
- It is required to press STOP again (twice in total) in order to quit the special display
menu.

2–4
Menus on the robot
Chapter Screen Information
2.2.1 P120 Wire Sensors
2.2.2 P121 Rain Sensor
2.2.3 P122 Tilt
2.2.4 P123 Front Wheel
2.2.5 P124 Bumper
2.2.6 P125 Charging
2.2.7 P126 Behavior
2.2.8 P127 Drive Motors
2.2.9 P128 Mow Motor
2.2.10 P129 Temperatures
2.2.11 P130 Battery
2.2.12 P131 Bluetooth
2.2.13 P132 Software

2.2.1 Wire Sensors screen – P120


Upon entering into ‘Wire Sensors’ screen, the following parameters will be displayed in a
recursive loop be on the robot’s display, distinguished by the first character which indicates
the parameter that is displayed at that time:
1) Left amplitude 2) Left in/out count 3) Left gain 4) Wire sensors state
5) Right amplitude 6) Right in/out count 7) Right gain 8) Left linear amplitude
9) Near wire edge
A) Near wire track number
amplitude

1) Left amplitude
Displays the strength (Amplitude) of the Left sensor signal. The closer the robot to the wire,
the higher the amplitude is.
The minimum amplitude signal requires for operation is higher than 50.
2) Left in / out count
Signal value in & out the plot.
Expected left Wire sensor readings are:
Sensor IN 400 ± 5
Sensor OUT 200 ± 5
3) Left gain
Left sensor gain increases as the robot drives far from the wire. Gain interval is 0-7.
Robot close to the wire will get low gain ('0' very close to the wire), and higher as it get far
from the wire ('7' would be in the middle of the plot).
4) Wire sensors state
Sensors in relation to the plot
0=Both in 1=Right out 2=Left out 3=Both out
5) Right amplitude

2–5
Displays the strength (Amplitude) of the Right sensor signal. The closer the robot to the wire,
the higher the amplitude is.
The minimum amplitude signal requires for operation is higher than 50.
6) Right in / out count
Signal value in & out the plot.
Expected left Wire sensor readings are:
Sensor IN 400 ± 5
Sensor OUT 200 ± 5

7) Right gain
Right sensor gain is increased as the robot drives far from the wire. Gain interval is 0-7.
Robot close to the wire will get low gain ('0' very close to the wire), and higher as it get far
from the wire ('7' would be in the middle of the plot).
8) Left linear amplitude
Left wire linear amplitude. R&D use only
9) Near wire edge amplitude
Linear amplitude in the right sensor, during near wire edge drive.. The robot chooses a
different value every operation
A) Near wire track number
The track number that the robot drives in the current operation. The number is randomly
picked from the range 1-12
2.2.2 Rain Sensor screen – P121
Upon entering into ‘Rain Sensor’ screen, the following parameters will be displayed in a
recursive loop be on the robot’s display, distinguished by the first character which indicates
the parameter that is displayed at that time:
1) Sensor reading 2) Sensor sensitivity 3) Sensor state 4) Sensor
Enable/Disable
5) Rain detects during
auto operation

1) Rain sensor reading


Displays the actual sensor reading
2) Rain sensor sensitivity
Indicates the value in which below “rain” is detected. This value is adjustable through the
'Service' menu.
3) Sensor state
0 = Rain does not detected 1 = Rain is detected

2–6
4) Sensor Enable/Disable
0 = Rain sensor disabled 1 = Rain sensor enabled

5) Rain detects during auto operation


Indicates if rain is detected during automatic operation
0 = Rain does not detected 1 = Rain is detected

2.2.3 Tilt screen – P122


Upon entering into ‘Rain Sensor’ screen, the following parameters will be displayed in a
recursive loop be on the robot’s display, distinguished by the first character which indicates
the parameter that is displayed at that time:
1) Accelerometer X 2) Accelerometer Y reading 3) Accelerometer Z 4) Horizontal tilt angle
reading reading
5) Tilt state 6) Detect time 7) Vertical tilt angle 8) Slope state
9) Robot heading A) Drive Tilt compensation
direction enabled

1) Accelerometer X reading
X axis reading of the accelerometer component.
2) Accelerometer Y reading
Y axis reading of the accelerometer component.
3) Accelerometer Z reading
Z axis reading of the accelerometer component.
4) Horizontal tilt angle
The measured horizontal tilt angle (front or rear sides are lifted). Values are in Degrees units.
(+) Value represents REAR robot is lifted
(-) Value represents FRONT robot is lifted
5) Tilt state
0 = No detection 1 = Detection

6) Detect time [50 msec]


The time a tilt is detected in 50msec unit resolution; means 1 counter equals 50msec. The
counter resets every operation start.
For example, if the value on the screen is 100, the actual time a tilt was detected is
50x100=5000 msec, which equals to 5 seconds.
7) Vertical tilt angle
The measured vertical tilt angle (the robot’s sides are lifted). Values are in Degrees.
(+) Value represents RIGHT robot is lifted
(-) Value represents LEFT robot is lifted

2–7
8) Slope state
Slope is detected when one side of the robot exceeded 30 angle degrees.
1 = No Slope is 2 = Slope is detected from the LEFT. 3 = Slope is detected from the
detected (Left side is lifted higher than the right RIGHT.
robot’s side) (Right side is lifted higher than the
left robot’s side)

9) Robot heading direction


Every time the robot start its operation, the first forward azimuth (direction), is set as 0
degree. Any change in this azimuth will change this value between 0-360 degrees.
A) Drive tilt compensation enabled
Indicates if the drive compensation due to tilt/slope mechanism is enabled or disabled
0 = No Tilt 1 = Tilt
compensation compensation

2.2.4 Front Wheel screen – P123


Upon entering into ‘Front Wheel’ screen, the following parameters will be displayed in a
recursive loop be on the robot’s display, distinguished by the first character which indicates
the parameter that is displayed at that time:
1) Front wheel 2) Drop-off Detect time 3) Front wheel 4) Drop-off state
odometer ticks odometer failure
5) Front wheel 6) Drive accumulated 7) Detect time 8) Drop-off A/D reading
accumulated distance distance
9) Calibration idle A) Calibration lift reading
reading

1) Front wheel odometer ticks (Divide by 10)


“Tick” defines as a counter of Front wheel rotations. One full wheel revolution equals to 2
ticks
2) Detect time [50 msec] (Divide by 10)
The time a Front wheel lifted is detected (Drop-off) in 50 msec unit resolution; means 1
counter equals 50 msec. The counter resets every operation start.
For example, if the value on the screen is 2,000, the actual time a Drop-off is detected is
50x2,000=100,000 , which equals to 100 seconds detection.
3) Front wheel odometer failure
-1 = Unknown 1 = failure is detected 0 = failure is not detected
R&D use only
4) Drop-off state
0 = No Drop-off 1 = Drop-off event
event detected

2–8
5) Front wheel accumulated distance [10cm]
Front wheel accumulated distance in 10cm unit resolution; means 1 counter equals 10cm.
The counter resets every operation start.
For example, if the value on the screen is 20, the actual distance the front wheel measured is
20x10=200cm, which equals to 2 meters. Forward & backward drive revolutions
accumulated to a total added distance
6) Drive accumulated distance [10cm]
Drive wheel accumulated distance in 10cm unit resolution; means 1 counter equals 10cm.
The counter resets every operation start.
For example, if the value on the screen is 50, the actual distance the front wheel measured is
50x10=500cm, which equals to 5 meters. Forward & backward drive revolutions
accumulated to a total distance
7) Detect time [500 msec]
The time a Front wheel lifted is detected (Drop-off) in 50 msec unit resolution; means 1
counter equals 50 msec. The counter resets every operation start.
For example, if the value on the screen is 2,000, the actual time a Drop-off is detected is
50x2,000=10,000 , which equals to 10 seconds detection.
8) Drop-off A/D reading
Analog to digital readings which the S/W detects as a Drop-off event.
One wheel revolution expected as: 230-255
9) Calibration idle reading
Drop-off reading that was learned during front wheel calibration in idle mode (wheel on the
ground).
A) Calibration lift reading
Drop-off reading that was learned during front wheel calibration in lifted mode (front robot
is lifted up and front wheel is in Drop-off state).
2.2.5 Bumper screen – P124
Upon entering into ‘Bumper’ screen, the following parameters will be displayed in a
recursive loop be on the robot’s display, distinguished by the first character which indicates
the parameter that is displayed at that time:
1) Left drive current 2) Right drive current 3) Left drive current 4) Right drive current
threshold for Front threshold for Front
bumper detection bumper detection
5) Bumper State 6) Left drive current 7) Right drive current
threshold for Side bumper threshold for Side
detection bumper detection

2–9
1) Left drive current [10mA]
Left drive motor current in mA.
Displays the Left drive motor current in 10mA unit resolution; means 1 value equals 10mA in
real. For example, if the value on the screen is 230, the actual current detected is
110x10=1,100mA, which equals to 1.1 Amp
2) Right drive current [10mA]
Right drive motor current in mA.
Displays the Right drive motor current in 10mA unit resolution; means 1 value equals 10mA
in real. For example, if the value on the screen is 230, the actual current detected is
110x10=1,100mA, which equals to 1.1 Amp
3) Left drive current threshold for Front bumper detection [10mA]
A threshold level in which above a Front bumper will be initiated
4) Right drive current threshold for front bumper detection [10mA]
A threshold level in which above a Front bumper will be initiated
5) Bumper State
0 = No detection 1 = Left detection 2 = Right detection 3 = Front detection

6) Left drive current threshold for Side bumper detection [10mA]


A threshold level in which above a Side bumper will be initiated
7) Right drive current threshold for Side bumper detection [10mA]
A threshold level in which above a Side bumper will be initiated
2.2.6 Charging screen – P125
Upon entering into ‘Charging ’ screen, the following parameters will be displayed in a
recursive loop be on the robot’s display, distinguished by the first character which indicates
the parameter that is displayed at that time
1) Charging voltage 2) Charging current 3) Charging power 4) Charging stage
5) Battery voltage 6) Battery cells balancing 7) Charger source 8) Charging time
9) Minimal cell voltage A) Maximal cell voltage B) Battery temperature C) Cancel automatic
departure reason (from
Base Station)
1) Charging voltage [V]
The driven charging voltage the Power Box power supply
2) Battery Charging current [10mA]
Charging current in 10mAmp unit resolution; means 1 value equals to 10mAmp in real.
For example, if the value on the screen is 90, the actual current detected is
90x10=900mAmp, which equals to 0.9 Amp.
3) Charging Power
Charging PWM [%]. It is the charging power uses to control the required current.

2 – 10
4) Charging stage
Indicates the stage of the charging process at that time
4 = Stage 1 5 = Stage 2 6 = Stage 3

5) Battery voltage [V]


Battery voltage measured on the connector. The units are displayed in Volts.
6) Battery cells balancing
Battery cells balancing in the current charging cycle
0 = Not balance yet 1 = Reached to balance state

7) Charger source
0 = Base Station 1 = Base Station Head 2= Unrecognized
(out of base station)

8) Charging time [hours]


Total charging time.
This value is reset every new charging cycle
9) Minimal cell voltage
Minimal cell voltage in mV
R&D use only
A) Maximal cell voltage
Maximal cell voltage in mV
R&D use only
B) Battery temperature
Battery temperature in Celsius degrees.
No charging process if the temperature below 0 Celsius Degrees, or higher than 55 Degrees
C) Cancel automatic departure reason (from Docking Station)
Reason # Description
0 None – departure is not disabled
1 Battery is not in the required state
2 Robot is during inactive time
3 Required mow time is completed
4 Humidity/rain is detected
5 System switch is off
6 Demo mode is enabled
Departure is disabled (can be due to miscellaneous reasons) until user
7
interaction is detected
8 Multiple consecutive short operation times are detected
9 Automatic departure is disabled since one time setup is active
10 Menu P021 (Program enable) is set to OFF

2 – 11
11 Program on/off flag in the EEPROM is disabled
12 P.Box is in pause mode
13 All week days are set as inactive days
14 Automatic departure is disabled because winter charger is connected
15 Automatic departure is disabled because robot is in battery charge force
16 Automatic departure is disabled because robot is not on the Base Station
17 Automatic departure is disabled because of low ambience temperature
Automatic departure is disabled because robot missed the Sub Zone
18
entry

2.2.7 Behavior screen – P126


Upon entering into ‘Behavior ’ screen, the following parameters will be displayed in a
recursive loop be on the robot’s display, distinguished by the first character which indicates
the parameter that is displayed at that time
1) Scan type/Edge 2) Last termination event 3) Edge quarters 4) Edge stop reason
distance
5) Last leg distance 6) Corner leg number 7) Narrow passage leg
number

1) Scan type/Edge distance


During Edge operation: The distance the robot follows the wire in meters. This value reset
when ‘Go’ button is pressed.
During Scan operation:
1 = Random 2 = Parallel

2) Last termination event (which terminated the operation in the last scan session)
Number Indicates
0 None
2 Success
3 Failure
4 Distance
5 Time
6 Wire
7 Bumper
8 Front wheel Dropoff
9 Front wheel slippage
10 Drive over current
11 Slope
12 Robot stuck
13 End of Edge
14 Lost the wire
15 Docking station
detection

2 – 12
3) Edge quarters
Number of quarters (90) calculated by the odometers.
Quarters are counted by automatic S/W decisions while following the wire.
Every 90 turn to the right counted as '+1', and to the left as '-1’. (Left means counter-
clockwise when standing inside the lawn facing out).
4) Edge stop reason
During Edge operation: Displays the stop reason as described in the below table
Edge stop Description
reason #
0 None
1 Docking station detected in a zone which a Base Station is not configured in
2 Minimal edge quarters count (-10)
3 Maximal edge quarters count (+10)
4 Required learned edge distance reached
5 Robot stuck in place detected
6 Front wheel drop-off detected
7 Robot reached required learned entry point
8 Drive over current detected
9 Wire is lost
10 Perimeter island detected
11 Docking station detected while searching for entry point

5) Last leg distance during scan [10cm]


The last drove leg distance in 10cm unit resolution; means 1 counter equals 10cm. The
counter resets every operation start.
For example, if the value on the screen is 50, the actual distance the robot measured is
50x10=500cm, which equals 5 meters.
6) Corner leg number
Number of corner legs detected. R&D use only.
7) Narrow passage leg number
Number of narrow passage legs detected. R&D use only.
2.2.8 Drive Motors screen – P127
Upon entering into ‘Drive Motor ’ screen, the following parameters will be displayed in a
recursive loop be on the robot’s display, distinguished by the first character which indicates
the parameter that is displayed at that time
1) Left current 2) H/W over-current 3) Left S/W over-current 4) Over-current counter
5) Right current 6 Accumulated distance 7) Right S/W over- 8) Total over-current
current events
9) Drive gear ratio A) Drive motor max RPM

2 – 13
1) Left current [10mA]
Displays the Left drive current detection in 10mA unit resolution; means 1 value equals
10mA in real. For example, if the value on the screen is 230, the actual current detected is
230x10=2,300mA, which equals to 2.3 Amp.
Expected values: In a new robot the readings should be 220-240 (+/-10%) for drive wheels
lifted in the air (with no load).
Over current is detected when the current is higher than 2.0A for 3sec (default settings).
Both threshold parameters (current & time) are adjustable through the 'Service' menu.
2) H/W Over current detection
Indicates if drive over-current is detected by the Hardware.
Expected values:
0 = No detection 1 = Over current detection

3) Left S/W over current detection


Indicate if Left drive over-current is detected by the Software.
Expected values:
0 = No detection 1 = Over current detection

4) Over-current Counter
R&D use only
5) Right current [10mA]
Displays the Right drive current detection in 10mA unit resolution; means 1 value equals
10mA in real. For example, if the value on the screen is 230, the actual current detected is
230x10=2,300mA, which equals to 2.3 Amp.
Expected values: In a new robot the readings should be 220-240 (+/-10%) for drive wheels
are lifted in the air (with no load).
Over current is detected when the current is higher than 2.0A for 3sec (default settings).
Both threshold parameters are adjustable through the 'Service' menu.
Accumulated distance [10cm]
Displays the accumulated distance the drive motors drove in the in now running automatic
operation.
Displays the values in 10cm unit resolution; means 1 value equals 10cm distance in real. For
example, if the value on the screen is 100, the actual current detected is 100x10=1,000cm,
which equals to 10 meters.
6) Right software over current
Indicates if Right drive over-current is detected by the Software.
Expected values:
0 = No detection 1 = Over current detection

2 – 14
7) Total over current events
Whenever an over current event is detected by the robot, this counter increases in one. The
counter will show the accumulated over current events in the now running automatic
operation.
The counter is reset to ‘0’ every new operation (Automatic departure or ‘Go’ button press).
8) Drive gear ratio
Indicates the revolutions number requires to the gear to complete one drive wheel
revolution (round).
Expected values: For calibration code 400713, the ratio is 1:71 (the value on the screen will
be 71)
A) Motor max RPM
Indicates the drive motors RPM in no load conditions, at 26V power supply.
2.2.9 Mow motors screen – P128
Upon entering into ‘Mow Motor ’ screen, the following parameters will be displayed in a
recursive loop be on the robot’s display, distinguished by the first character which indicates
the parameter that is displayed at that time
1) Current 2) RPM speed 3) Temperature 4) Motors On/Off
reason
5) Total over-current 6) Power save mode 7) Over-current Count1 8) Over-current Count2
events

1) Current [10mA]
Left mow motor current in 10mA unit resolution; means 1 value equals 10mA in real.
For example, if the value on the screen is 80, the actual current detected is 80x10=800mA,
which equals to 0.8 Amp.
Expected values in no load conditions: 600 – 850 mA
2) Speed [RPM]
Mow motor speed in RPM units
Expected values: In normal operation ~4000. In Eco mode ~3300
3) Temperature [ºC]
Displays the Left mow motor temperature that is measured by the Thermistor placed inside
the motor’s shield.
4) Motors On/Off reason
# Reason
1 Drop-off is detected – Mow motors are disabled
2 Bumper is detected – Mow motors are disabled
3 Tilt is detected – Mow motors are disabled
4 Handle is lifted – Mow motors are disabled
5 Stop button is pressed – Mow motors are disabled

2 – 15
6 Robot is charging – Mow motors are disabled
7 Robot is during docking station exit – Mow motors are disabled
8 Robot is approaching to an entry point – Mow motors are disabled
9 Robot is in reverse movement in automatic mode – Mow motors are disabled
10 Wire sensors are out for too long time – Mow motors are disabled
11 Zone distance learn is enabled – Mow motors are disabled
12 One time setup is running – Mow motors are disabled
13 BIT edge terminate test is active – Mow motors are disabled
14 Robot in demo mode – Mow motors are disabled
15 Mow motors are halted
16 Mow motors disabled from the Service menu (Settings)
17 No wire signal is detected during automatic operation – Mow motors are disabled
18 Battery capacity does not allow mowing – Mow motors are disabled
19 BIT ‘Follow near wire’ test is active – Mow motors are disabled
20 Manual mowing – Mow motors are 'on'
21 Automatic operation – Mow motors are 'on'
22 BIT mode – Mow motors are 'on'
23 Mow motors are halted due to bumper/drop-off/tilt detection

5) Total over-current events


Whenever an over current event is detected by the robot, this counter increases in one. The
counter will show the accumulated over current events in the now running automatic
operation.
The counter is reset to ‘0’ every new operation (Automatic departure or ‘Go’ button press).
6) Mow Power Save mode
1 = Normal 2 = Economic
Economic means Power Save mode is ‘On’.
7) Over-Current counter 1
R&D use only
8) Over-Current counter 2
R&D use only
2.2.10 Temperature screen – P129
Upon entering into ‘Temperature ’ screen, the following parameters will be displayed in a
recursive loop be on the robot’s display, distinguished by the first character which indicates
the parameter that is displayed at that time
1) Mow Temp 2) Main Board Temp. 3) Battery Temp 4) Ambience Temp

1) Mow Temperature [ºC]


Displays the mow motor temperature that is measured by the Thermistor placed inside the
motor’s shield.
2) Main Board Temperature [ºC]

2 – 16
Displays the temperature that is measured by a Thermistor placed on the Main Board.
3) Battery Temperature [ºC]
Displays the temperature that is measured by a Thermistor placed inside the Battery pack.
4) Ambient Temperature [ºC]
R&D use only
2.2.11 Battery screen – P130
Upon entering into ‘Battery ’ screen, the following parameters will be displayed in a
recursive loop be on the robot’s display, distinguished by the first character which indicates
the parameter that is displayed at that time
1) Battery cell 1 volt 2) Battery cell 2 volt 3) Battery cell 3 volt 4) Battery cell 4 volt
5) Battery cell 5 volt 6) Battery cell 6 volt 7) Battery cell 7 volt 8) Battery cell 8 volt
9) Battery volt A) Battery state B) Battery capacity C) System current
consumption

1) Battery cell 1 volt [10mV]


Displays the voltage inside cell #1 in 10mV unit resolution; mean 1 value equals 10mV in
real. For example, if the value on the screen is 400, the actual current detected is
400x10=4,000mV, which equals to 4.0 Volt.
Expected values: With a new battery, fully charged the readings should be 360 – 400
2) Battery cell 2 volt [10mV] – 8) Battery cell 8 volt [10mV]
See “Battery cell 1 volt” above
3) Battery volt [10mV]
Displays the battery voltage in 10mV unit resolution; means 1 value equals 10mV in real. For
example, if the value on the screen is 2600, the actual current detected is
2,600x10=26,000mV, which equals to 26.0 Volt.
Expected values: In a new fully charged battery the readings should be 2500-2650
A) Battery state
Displays the battery state
0 = Battery dead 1 = Low battery 2 = Recharge battery 3 = Battery ready

B) Battery capacity [100mA/H]


Displays the battery capacity in 100mA/Hour unit resolution; means 1 value equals 100mA/H
in real. For example, if the value on the screen is 12, the actual capacity is
12x100=1,200mA/H, which equals to 1.2 A/H.
The maximum capacity is 6 A/Hour
C) System current consumption [100mA]
Displays the entire system’s current consumption in real time. The value is higher as more
components are in action, meaning the minimal value will be seen in idle mode, and the

2 – 17
maximal value will be reached when all components are in action (drive and mowing non
ECO).
Values are in 100mA unit resolution; means 1 value equals 100mA in real. For example, if the
value on the screen is 3, the actual current consumption is 3x100=300mA, which equals to
0.3A.
Robot in Idle mode should consume about 100mA (0.1A).
Values range can be 0 – 20A.
2.2.12 Bluetooth screen – P131
Upon entering into ‘Bluetooth ’ screen, the following parameters will be displayed
1) Bluetooth source
device

1) Bluetooth source device


Displays the source of the Bluetooth device.
0 = None 1 = Marker (Base Station) 2= Mobile app

Audio messages:
If mobile device application is detected, the buzzer will be activated every 1 second.
If a Base Station is detected, the buzzer will be activated
2.2.13 Software screen – P132
Debug tool, R&D use only.

2 – 18
2.3. Service Settings Menu
For the Service Settings Menu – parameters, default values, ranges and intervals, refer to the
“ ‘C’ Service Interface” Excel sheet.
Figure 2.1 describes the Length and Width of Narrow Passage (P205 / P206).

Figure 2.1

2.4. Tests Menu


Screen Test
P400 Wire Sensors
P401 Front Wheel
P402 Tilt
P403 Rain Sensor
P404 Bluetooth
P405 Drive Motors
P406 Mowing Motor
P407 Edge Termination
P408 Near Wire Follow
P409 Buttons
P410 Battery
P411 User Interface
P412 GSM Module EMAIL
P413 GSM Module HTTP
P414 Charging Current

2.4.1 Wire Sensors Tests – P400


This test contains 2 steps. The first step runs with wire signal turns Off, and the
second part runs with wire signal turns On.

2 – 19
Step1 – Wire On test
U039 will be displayed on the robot’s screen. Place the robot inside the plot, Wire
signal is On, and press ‘OK’ button to start the test. If the test fails during Step1,
failure number will be displayed on the screen. Enter failure number on the screen in
the “BIT error report” to find out which failure(s) detected by the test.
Step2 – Wire Off test
U038 will be displayed on the robot’s screen. Continue the test by switching the
wire signal to Off (require to unplug the main outlet out of power to completely shut
the Power Box Off), Then press ‘OK button.
Next a U035message will be displayed on the robot’s screen. Press ‘OK’ button to
acknowledge the mow and drive motor to start in order to check system noises,
therefore, perform it in places where there is no high grass around and a hard rigid
surface is available.
If the test passes, then message PASS will be displayed on the screen. If the test fails
during Step2, failure number will be displayed on the screen. Enter failure number on
the screen in the “BIT error report” to find out which failure(s) detected by the test.
2.4.2 Front Wheel / Drop-Off Test – P401
The test starts with an internal test which, if fails; a failure number will be displayed
on the screen. Enter failure number on the screen in the “BIT error report” to find
out which failure(s) detected by the test.
If the test passes, then the following will be displayed on the robot’s screen:
Sensor state Display
Drop Off not detected ----
Front Wheel lifted UP
2.4.3 Tilt Test – P402
The test starts with an internal test which, if fails; a failure number will be displayed
on the screen. Enter failure number on the screen in the “BIT error report” to find
out which failure(s) detected by the test.
If the test passes, then the following will be displayed on the robot’s screen:
Sensor state Display
Tilt not detected ----
Tilt is detected UP
2.4.4 Rain Sensor Test – P403
The test starts with an internal test which, if fails; a failure number will be displayed
on the screen. Enter failure number on the screen in the “BIT error report” to find
out which failure(s) detected by the test.

2 – 20
If the test passes, then the following will be displayed on the robot’s screen:
Sensor state Display
Rain is detected. The actual
Y088
reading is 088
Rain is not detected. The
N088
actual reading is 088
Note: Pressing the Setting button when the display shows a value, will show the
threshold value that was set in the robot. For example d027
2.4.5 Bluetooth Test – P404
A Base Station has to be installed and connected to a Power Box prior the test starts.
The test starts with an internal test which, if fails; a failure number will be displayed
on the screen. Enter failure number on the screen in the “BIT error report” to find
out which failure(s) detected by the test.
If the test passes, then a long beep will be hearing from the robot, and PASS will be
displayed on the robot’s screen.
2.4.6 Drive Motors Test – P405
U035 will be displayed on the robot’s screen. Lift the drive wheels in the air or,
place the robot on a clear surface to prevent drive over-current event to happen
during the test. Press ‘OK’ button to start the test.
If the test passes, then PASS will be displayed on the robot’s screen.
If the test fails, failure number will be displayed on the screen. Enter failure number
on the screen in the “BIT error report” to find out which failure(s) detected by the
test.
2.4.7 Mowing Motors Test – P406
U035 will be displayed on the robot’s screen. Place the robot where there is no
grass below the prevent mow over-current event to happen during the test.Press
‘OK’ button to start the test.
If the test passes, then PASS will be displayed on the robot’s screen.
If the test fails, failure number will be displayed on the screen. Enter failure number
on the screen in the “BIT error report” to find out which failure(s) detected by the
test.
2.4.8 Edge Termination Test – P407
This test can be used for testing Edge mode in cases where the robot does not
complete edge cycle successfully in the lawn, or if the robot does not return back to
Base Station at the end of operation(s).

2 – 21
Start the test when the robot is on the base station by pressing ‘OK’ button. The
robot then starts to perform an edge cycle and when the edge is completed the
robot will display U011
2.4.9 Near Wire Follow Test – P408
Drive the robot in the maximum distance set in Near Wire Follow Distance (set in the
Service Settings menu  P210).
This allows the user to test if the maximum distance that was set is working good all
around the perimeter.
2.4.10 Buttons Test – P409
This test is used for testing the buttons on the robot's front panel. A 4 digit string will
be displayed on the robot’s screen. 0000. Each button press will change the last
(most right) digit’s number in the following order:
Buttons
OK 0001
STOP 0004
RIGHT 0003
LEFT 0002
SETTING 0005
RETURN 0006

2.4.11 Battery Test – P410


If the test passes then ‘PASS’ will be displayed on the robot’s screen.
If the test fails, a failure number will be displayed on the screen. Enter failure number
on the screen in the “BIT error report” to find out which failure(s) detected by the
test.
2.4.12 User Indicators Test – P411
The test checks if all MMI (Man Machine Interface) indicators are operating well.
When the test is started, the robot will activate all LED’s, 7 segment, and buzzer until
any button will be pressed which will terminate the test.
2.4.13 GSM Module EMAIL Test – P412
Test Emails communication functionality – if test pass then ‘PASS’ will be displayed on
the robot’s screen
If the test fails, a failure number will be displayed on the screen. Enter failure number
on the screen in the “BIT error report” to find out which failure(s) detected by the test.

2 – 22
2.4.14 GSM Module HTTP Test – P413
Test HTTP communication functionality – if test pass then ‘PASS’ will be displayed on
the robot’s screen
If the test fails, a failure number will be displayed on the screen. Enter failure number
on the screen in the “BIT error report” to find out which failure(s) detected by the test.
2.4.15 Charging Current Test – P414
R&D use Only

2 – 23
2.5. Calibrations Menu
Screen Calibration
P500 Wire Sensors
P501 Tilt
P502 Front Wheel
P504 Wire maximal signal
P505 Battery Calibration

2.5.1 Wire Sensors Calibration – P500


U038 will be displayed on the robot’s screen. Place the robot inside the plot. The
wire signal needs to be OFF during this calibration section, hence the Power Box main
outlet cord has to be plugged out completely from the mains. Once the Power Box is
OFF, press ‘OK’ button and start the calibration process.
When U039 will be displayed on the robot’s screen, switch the wire signal ON, and
press ‘OK’ button to continue the calibration process.
If the calibration process was finished successfully, PASS will be displayed on the
robot’s screen.
If the test fails, a failure number will be displayed on the screen. Enter failure number
on the screen in the “BIT error report” to find out which failure(s) detected by the
robot.
2.5.2 Tilt Calibration – P501
Place the robot on a rigid, flat surface and start the calibration process by pressing
‘OK’ button, and follow the on-screen instructions.
If the calibration process was finished successfully, PASS will be displayed on the
robot’s screen.
If the calibration process was finished successfully, PASS will be displayed on the
robot’s screen.
If the test fails, a failure number will be displayed on the screen. Enter failure number
on the screen in the “BIT error report” to find out which failure(s) detected by the
robot.
2.5.3 Front Wheel Calibration – P502
U036 will be displayed on the robot’s screen. Place the robot on the ground and
start the calibration process by pressing ‘OK’ button.
When U037 is displayed, lift the front area not more than 5 cm to allow the front
wheel generate Drop-off event. While the robot is lifted press ‘OK’ button.
If the calibration process was finished successfully, PASS will be displayed on the
robot’s screen.

2 – 24
If the test fails, a failure number will be displayed on the screen. Enter failure number
on the screen in the “BIT error report” to find out which failure(s) detected by the
robot.
2.5.4 Max Wire Signal Calibration – P504
This calibration related to the “In-Motion-Scan”.
This calibration calibrates the maximal linear wire amplitude, and done per zone.
Place the robot about ½ meters away from the wire, perpendicular to it (90 Deg)
heading the wire. Select the zone to calibrate (L1 for Main Zone) and press ‘OK’
button. The robot will drive toward the wire, will stop when the two sensors are
outside the lawn, and will drive backward slowly.
When the two wire sensors are back inside, the robot will stop and will remember
the amplitude wire level exactly above the wire.
2.5.5 Battery Voltage Calibration – P505
R&D use Only

2 – 25
2.6. Service menu: Temporary Code list
Temporary code is the code to type whenever a non-authorized person needs to
have an access to one of the robot’s service menus.
Ask the customer for the counter number which is displayed upon entering into the
Serivce Menu (pressing ‘Settings’ & ‘Home’ buttons concurrently)
IMPORTANT NOTE!
The number changes every 24 hours (as long as the robot is not in a sleep mode).
Hence make sure the customer knows that, and uses the code before the counter
changes.

Counter Temp. Password Counter Temp. Password Counter Temp. Password


0 0000 36 2556 72 0297
1 0001 37 2701 73 0586
2 0006 38 2850 74 0879
3 0015 39 3003 75 1176
4 0028 40 3160 76 1477
5 0045 41 3321 77 1782
6 0066 42 3486 78 2091
7 0091 43 3655 79 2404
8 0120 44 3828 80 2721
9 0153 45 4005 81 3042
10 0190 46 4186 82 3367
11 0231 47 4371 83 3696
12 0276 48 4560 84 4029
13 0325 49 4753 85 4366
14 0378 50 4950 86 4707
15 0435 51 5151 87 5052
16 0496 52 5356 88 5401
17 0561 53 5565 89 5754
18 0630 54 5778 90 6111
19 0703 55 5995 91 6472
20 0780 56 6216 92 6837
21 0861 57 6441 93 7206
22 0946 58 6670 94 7579
23 1035 59 6903 95 7956
24 1128 60 7140 96 8337
25 1225 61 7381 97 8722
26 1326 62 7626 98 9111
27 1431 63 7875 99 9504
28 1540 64 8128
29 1653 65 8385
30 1770 66 8646
31 1891 67 8911

2 – 26
32 2016 68 9180
33 2145 69 9453
34 2278 70 9730
35 2415 71 0012

2 – 27
3. Troubleshooting
RC model has few error types:
1. Error Codes and Detailed Error Codes list.
2. Operation Stop Reason list (Also known as “Last Stop Cause”)
3. System Failure list
4. BIT Failure convertor
To find information about an error, refer to one of the below lists, and connect the robot to
the Robomow Toolkit or check the relevant Special Display readings, in order to find odd
values which can tell a hint of what is the source of the failure.

3.1. Error Codes & Detailed Error Codes list


The following table displays all the Error Codes that a user may be faced with, and gives
possible causes and corrective actions:

Display Message Probable Cause/Event Corrective Actions


- Remove the mower away from this particular
- Robomow got stuck in place.
location and restart operation.
It cannot continue driving.
- Rectify the reason for it getting stuck.
- Drive wheel motors have
- Check the ground around the mower for ditches
been working under a severe
or non-level ground. Fill with dirt and level off.
E1 Stuck in Place load.
- Check if the drive wheels are free to rotate and
- Robomow has difficulty
nothing is blocking them.
turning in place because the
- Verify that the cutting height is not set too low
front wheel is blocked by a
for the grass condition – increase the cutting
ditch or non-level ground.
height if needed.
- The Perimeter Wire is too
close to the edge of the lawn.
- The Perimeter Wire has been
laid the wrong way around a - Check that the Perimeter Wire is not too close to
perimeter island. the edge – remove the wire towards the inner
- The lawn slope is too steep side of the lawn.
along the edge. - Confirm that the Perimeter Wire has been laid
The mower is - Robomow does not succeed according to the instructions in the Manual.
E 2
Outside to turn in place at the edge - Do not include areas with very steep slopes.
and it I causing the mower to - Verify that the cutting height is not set too low –
slip out of the designated Increase the cutting height.
area. - Place the mower inside the lawn and renew the
- Automatic operation is operation.
initiated while the robot is
placed out of the Perimeter
Wire loop.

3–1
- Make sure the Base Station is connected to
the mains supply.
- Disconnect the Power Box from the mains
- Power Box/Perimeter power and reconnect after 10 seconds.
Switch is not turned on or - Check that the low voltage cable between
not connected the Power Box and the Base Station is
E 3 No Wire Signal - The Perimeter Wire is not connected.
connected to the Base - Check the LED indications on the Power Box.
Station/Perimeter Switch.
- Check the connection of the Perimeter Wire
- The Perimeter Wire is cut. to the Base Station / Perimeter Switch.
- Check the installation for cut wire. Repair
broken cable with the waterproofed
connector supplied in the box.
- Power Box is not plugged
in properly into the power
outlet. - Confirm Power Box is plugged into the power
outlet.
- No power at the power
outlet or the main power - Turn power on to the power outlet.
is shut off. - Check the power outlet using another
E 4 Check power - The mower or Base Station appliance.
contacts are dirty. - Clean the contacts with a brush or piece of
- Charging is not detected, cloth.
although there is a - Confirm a good connection of the Power Box
physical contact between to the Base Station.
the mower and the Base
Station contacts.
- Mowing motor has faced
over-current conditions for
too long as a result of high
grass or an obstacle that is - CAUTION – Switch off the Safety Switch
before checking the blade.
stuck or wrapped around
Check Blade / the blade. - Inspect blade for foreign material or debris
E 5
Cutting Height preventing rotation.
- Something is preventing a
blade from rotating freely - Clean out accumulated grass clippings using a
(Accumulated grass wooden stick.
clippings under the
mowing deck; rope or
similar object wrapped

3–2
around mowing blade).
- Grass or other object has
wrapped around the drive
wheel. - Check the drive wheels and remove the grass
E 6 Check Drive
- The drive motors have or other objects.
been working under
severe load for too long.
- If Robomow has driven onto an obstacle,
Switch off the Safety Switch, raising the front
end: Remove or exclude the object from the
mowing area.
- If Robomow is being used on a slope too
steep for safe mowing, exclude this from the
- The Front Wheel has left mowing area.
Front Wheel
E 7 the ground for too long
Problem - If high grass is preventing the front wheel
during operation.
from fully turning on the ground, raise the
cutting height.
- If the ground contains large holes or
indentations where the front wheel can drop
into when passing across, fill these areas with
dirt and level off.
- Too many Inactive Days - Decrease the number of Inactive Days and/or
Decrease
E 8 and/or Hours have been the number of Inactive Hours to allow
Inactive Time
set for your lawn area. Robomow to complete mowing your lawn.
- E 9 is displayed for all - Press the 'Right arrow' button to receive the
See
other messages that are stop reason number and refer to the next
E 9 Troubleshooting
not listed in the above table for more details about the stop reason,
in Manual
table. causes, and actions.
System - The robot has no model
E85 Configuration is configuration registered in - Call Robomow HQ support
invalid the robots data base

3–3
Detailed Error Codes list

If the above table does not give enough information to help solve the problem, press the
button while the error code is displayed, in order to receive a number that gives more
details about the problem and refer to the table below:

Display Message Probable Cause/Event Corrective Actions


- No need for action – Robomow will renew
Mow - The mowing motor has been working
0010 automatically the operation after the
Overheat under a severe load for too long.
mowing motor will cool down.
- No need to do anything.
Drive - The drive motors have been working - Robomow will renew the operation
0011
Overheat under a severe load for too long. automatically as soon as the drive motor will
cool down.
No wire
0012 - See E3 in the above table
signal
Front wheel
0014 - See E7 in the above table
problem
- Press 'OK' to confirm the message and
Button - One of the operating panel buttons is
0015 continue operation. This message is
pressed constantly pressed.
displayed to inform only.
- Mower does not depart automatically
from the Base Station when the
ambiance temperature is lower than - No need to do anything.
Low 5ºC (41ºF). - Robomow will renew the operation
0016
temperature - Information – When the temperature is automatically as soon as the ambiance
below 5ºC (41ºF) the grass does not temperature will rise above 5ºC (41ºF).
grow or grows very slowly.
However Manual Depart is enabled.
- No need for action.
Rain - The operation is delayed as Robomow - The message is displayed until Robomow
0020
detected detects rain. will not detect rain and then will start
mowing.
- Mowing motor has faced over-current
conditions for too long as a result of
- CAUTION – Switch Off the Safety Switch
high grass or an obstacle that is stuck or
before checking the blade.
Check wrapped around the blade.
- Inspect the blade for foreign material or
0021 mowing - Something is preventing a blade from
debris preventing rotation.
height rotating freely.
- Clean out accumulated grass clippings using
Severe grass accumulation under the
a wooden stick.
mowing deck, rope, or similar object is
wrapped around mowing blade.
- CAUTION – Switch Off the Safety Switch
Check - Mowing motor has faced over-current
before checking the blade.
0022 mowing for too long in the Base Station before
- Remove the mower from the Base Station.
motor starting the operation.
Inspect the blade for foreign material or

3–4
debris preventing rotation.
0023 Check power - See E4 in the above table
- Adjust the Base Station position.
Base - Robomow fails to enter the Base
0026 - Clean the contacts with a brush or piece of
problem Station several consecutive times.
cloth.
- Check to insure the mower is not stuck,
causing the drive wheels to slip.
- Check the ground around the mower for
- Drive wheel motors have been working holes or indentations. Fill with dirt and level
Start
0027 under severe load during automatic or off.
Elsewhere
manual operation. - Check if the drive wheels are free to rotate
and nothing is blocking them.
- Remove the mower away from this
particular location and restart operation.
Cross - The Perimeter Wire is too close to the - Remove the wire towards the inner part of
Outside edge. the lawn.
- The lawn slope is too big. - Do not include this area because of its steep
- Robomow does not succeed to turn in slopes.
place at the edge and it causes the - Fill holes and pits in the ground.
0028
mower to slip out of the designated - Increase the cutting height.
area.
- Robomow has slipped out of the
Perimeter Wire lope because of sloping
area or wet grass.
- Automatic operation is initiated while
- Place the mower inside the lawn and renew
0030 Start Inside the robot is placed out of the Perimeter
the operation.
Wire loop.
Stuck in
0031 - See E1 in the above table
place
Check - The Intensity you have set is too high - Decrease the Intensity you have set for the
0060
Intensity for your lawn area. zone(s) in your lawn.
Decrease
0061 Inactive - See E8 in the above table
Time

3.2. “Operation Stop Reason” list (Also known as “Last Stop Cause”):
These error codes will be seen via the Serivce  Information  Event menu (P104). More
details how to read the Event list, refer to chapter 2.1 in this manual.
Stop
Reason Description Extra information
Number
1 STOP button is pressed
No wire signal is detected during an automatic
2
operation warming up phase

3–5
Automatic operation was initiated by the user while
3
the robot is outside the plot

Button constant press is detected during the Occurs only if the operation was initiated by the
4
automatic operation warming up phase. user and not automatically.

Robot panel LEFT button is pressed during automatic


5 LEFT button was pressed for more than 300 ms
operation – "panic" mode

Front wheel dropoff is detected during the automatic Occurs only if the operation was initiated by the
6
operation warming up phase. user and not automatically.

One of the following occurred:


1) More than 35 in place turns movement occurred
Consecutive turn movements are received without
7 without forward movements
any heading movements
2) More than 90 seconds have elapsed since the
last time robot was moving forward direction
The robot is performing forward legs without The robot performed more than 2 legs that ended
8
receiving any termination event due to distance limit (250 meter)
If charging voltage is lost when the robot is
charging at the base station then after 5 minutes in
case battery is in recharge state or 60 minutes in all
The robot got off the base station because charging
9 other cases robot will get off the base station and
voltage is not detected
wait for wire signal detection which indicates
power is back on and we can return to the base
station
If charging voltage is lost when the robot is
The charging process is halted because no charging charging then after 5 minutes in case battery is in
11
voltage is detected recharge state or 60 minutes in all other cases
robot will stop charging and record this event
The robot is during ‘One time setup’ and stopped the
11 automatic operation since either the base position
test stage or the wire test stage ended
The robot is during ‘One time setup’ and stopped the
12 automatic operation in order to handle an obstacle
event
13 Drive driver overheat is detected
The robot was charging at the base, the due to
power break it disconnected from the base in order
14
to display the problem and failed to connect to the
base station for more than 3 times
Occurs during the automatic operation warming up
Battery state indicates automatic operation cannot
15 phase only if the operation was initiated by the
be performed
user and not automatically.
Tried to recover from this state without success
16 Drive driver overheat is detected and too much time has elapsed and eventually we
decided to terminate the operation

3–6
Battery voltage indicates its time to stop the
17 automatic operation and go to the base station (if
exists)
Battery voltage indicates its time to stop the
18
automatic operation
The charging process is halted because charger
19
overheat is detected
Docking station automatic departure is disabled due 10 consecutive automatic operations with less then
21
to short time operation cycle detections 15 working
Docking station automatic departure is disabled due Occurs only if the operation was not initiated by
21
to low temperature the user and was initiated from the docking station
Drive over-current is detected during automatic Occurs only if the robot is during a scan operation,
22
operation and after 10 drive over current event detections
Drive over-current is detected during manual
23
operation
24 Multiple robot Slippage events are detected. More than 10 consecutive slippage events occurred
25 Tilt is detected Tilt is detected for more than 5 seconds
26 System switch is switched off
Mow overheat is detected during automatic
27
operation
Mow over-current is detected during automatic
28 Occurs only if the robot not in Eco mode
operation
Mow over-current is detected during remote control
29
operation
Wire signal is not detected during automatic
31
operation
31 Mow overheat is detected during manual operation
If the following exists for more than 20 seconds:
- The robot is during automatic operation
32 Wire escape is detected during automatic operation
- Two wire sensors are out
- Drive motors are active
Front wheel dropoff is detected for more than 15
Front wheel dropoff detected for a long time during seconds during scan Or Front wheel dropoff is
33
automatic operation detected for more than 35 sec during automatic
operation (Edge/Scan)
Occurs only if operation was initiated automatically
34 Inactive time detected during automatic operation
and not by the user.
Occurs only if the following exists:
We reached the required mowing time in the current - Operation was initiated automatically and not by
35
active zone the user
- Robot is not in a demo mode
Occurs only if the operation was initiated
36 Rain is detected during automatic operation
automatically and not by the user.
37 Robot is during a BIT edge terminate test and end of

3–7
edge is detected
Remote control Safety button is pressed during
38
automatic operation
39 Stop button is pressed during manual operation
Docking station automatic departure is disabled due
41
to rain detection
Automatic operation was stopped and robot is sent
Occurs only if Base exists.
41 to search for the base station since front wheel
This is for the safety standard requirement
dropoff was detected for too long.
Automatic operation was stopped since front wheel Occurs only if Base does not exists.
42
dropoff was detected for too long. This is for the safety standard requirement
Mow over-current or Mow disconnection is detected
43 during automatic operation warming up phase while
the robot is in the docking station
5 rescue behavior retries were performed but
44 The robot is stuck on the wire.
without success.
Drive driver overheat is detected during automatic
45 operation but operation is not yet stopped and robot
is trying to recover from it.
Mow overheat is detected during automatic
46 operation but operation is not yet stopped and robot
is trying to recover from it.
No wire signal is detected during automatic
47 operation but operation is not yet stopped and robot
is trying to recover from it.
Robot is during “Near wire test” and end of edge is
48
detected
A wrong menu place is detected during automatic This should not happen and was entered as an
49
operation extra protection
Battery discharge time limitation is detected which
Operation time was limited according to the
51 indicates it is time to stop the automatic operation
battery capacity in order to protect battery lifetime
and go to the base station (if exists)
Occurs only if operation was initiated by the user
Battery discharge time limitation is detected during and not automatically.
51
the automatic operation warming up phase. Operation time was limited according to the
battery capacity in order to protect battery lifetime
This occurs due to battery voltage drop monitor
Battery voltage indicates it is time to stop the detection.
52 automatic operation and go to the base station (if This monitor searches for voltage drop in any one
exists) of the battery cells which indicates battery needs
to be recharged
Battery capacity indicates its time to stop the
53 automatic operation and go to the base station (if
exists)

3–8
The user tries to send the robot to the base station
54
but battery state does not allow it
Battery capacity indicates its time to stop the
55
automatic operation
Operation is stoped inside the base station during
56
one time setup
The robot is stuck in place without the ability to This can occur for example due to bumper which is
57
move the motors for more than 100 seconds. not released and robot constantly detects it
A command to stop the robot was received from
58
Robomow mobile application
The robot is trapped and performed more than 100 Such scenarios can happen for example when the
59 consecutive short legs (legs with distance shorter robot gets trapped in a certain area where it is
than 150cm) surrounded by many obstacles
A system kill switch was activated by long press on
61
the STOP button by the user
The robot reached to the “maximal edge quarters”
61
while performing wire following
During search for entry point the docking station is
A docking station is detected during go to entry point detected. This could indicate a problem since the
62
process docking station should not be detected when
driving to another Subzone
63 Battery overheat is detected during charging Battery temperature is higher than 60 degrees
Robot panel RIGHT button is pressed during
64 RIGHT button was pressed for more than 300 ms
automatic operation – "panic" mode
Robot panel HOME button is pressed during
65 HOME button was pressed for more than 300 ms
automatic operation – "panic" mode
Drive over-current is detected during automatic Occurs only if the robot is during a scan operation,
66
operation after 5 drive over current events
The robot tried to recover from this state without
67 Drive motor overheat is detected success and too much time have elapsed.
Eventually the robot has terminated the operation
Drive motor overheat is detected during automatic
operation.
68
The operation is not yet stopped and robot is trying
to recover.
Charging operation was stopped in order to send a
69
robot operation GSM message
Occurs only if the operation was initiated
71 Rain is detected during automatic operation
automatically and not by the user
511-611 System Failure is detected Refer to System Failure list in chapter 3.3

3–9
3.3. System Failure error list:
These error codes will be seen most likely after a test, or a calibration process which failed to
finish successfully.
Error
Description Extra information
Number
Wire signal Off reading is higher than the wire signal on
E501
reading
Wire reading indicates calibration failed because either the
E502 signal Off amplitude readings, or the signal on amplitude
readings exceed the allowed tolerance
Wire reading indicates calibration failed because the robot
E503 is not placed inside the garden during the calibration with a
signal On
Wire reading indicates calibration failed because the robot
E504
is either In/Out, and the readings are invalid
Front wheel dropoff lifted reading is equal or smaller than
E505
the Front wheel dropoff idle reading
Difference between Front wheel dropoff lifted reading and
E506
Front wheel dropoff idle reading is too small.
Front wheel odometer readings is not in the allowed
E507
tolerance

E508 N/A N/A


Battery temperature reading
indicates that the supplied cells
E509 Bad battery voltage calibration
voltages of the calibration setup
are not valid

E510 Bad battery voltage calibration Battery cells voltage readings


exceeded the allowed tolerance
E511 Battery cells connector is disconnected
E512 Mow configuration invalid
E513 Mow thermistor disconnected
E514 N/A N/A
Motor disconnection is detected
when mow PWM is maximal and
mow odometer showing motor is
E515 Mow motor is disconnected
not rotating. An error will be
initiated after 15 seconds of
detection.
E516 Drive configuration label is not set
Motor disconnection is detected
E517 Drive motor is disconnected when drive PWM is maximal and
drive odometer is showing motor

3 – 10
is not rotating. An error will be
initiated after 15 seconds of
detection.
E518 Tilt calibration failed
Tilt calibration failed because accelerometer readings are
E519
not in the allowed tolerance
E520 The system configuration is invalid
E521 STOP button is disconnected in UI panel connector
1) Drive connector is disconnected
2) Left or Right drive configuration
E522 Drive configuration is invalid is unknown
3) Left and right drive
configurations are different

3.4. BIT Failure lists


BIT was developed for easy diagnosis proposes, in order to display errors occur during test
procedures and internal .
This unique presentation allows display in a very simple way what error(s) are detected by
the robot.
After a test is done (from the Service  Tests menus), if the test passed, Pass will be seen on
the display. If a number will be seen, convert the error number on the screen to tell what
failure(s) reason(s) were detected. The conversion is done via the “BIT error report”
convertor in the Robomow Distributor website

3 – 11
3.5. RC Troubleshooting Guide
Subject
1 Setup Problems
1.1 ‘Disconnected wire’ warning (On the Power Box)
1.2 Wire too long warning (On the Power Box)
1.3 Power Box does not operate /dead
2 Power & Charging
2.1 Blank LCD
2.2 Short run time
2.3 Winter Charger problem
2.4 Robot found outside the lawn, on the edge (parallel to the wire up to 1
meter away), or on an island
2.5 Bluetooth Low Energy (BLE) communication troubles
2.6 Low Battery Checkup
2.7 Charging circuitry checkup
2.8 Robot would not start automatic mowing (Power related problems)
2.9 RS Power consumption
3 Mowing
3.1 "Check blade/cutting height”
3.2 Poor quality of cut & Damage of lawn
4 Automatic operation
4.1 Many patches of uncut grass remain on the lawn
4.2 Robot ignores areas (Main & Sub Zones)
4.3 Stops with no message / Does not wake up
4.4 Cross Outside
4.5 ‘Stuck in place’ message
4.6 The entire lawn is uncut / Robot would not auto depart to mow
4.7 Robot changes direction with no visible reason
4.8 Noises heard from various places in the robot
5 Wire Sensors
5.1 No Wire Signal message
5.2 Find disconnection in the wire installation loop

Troubleshooting procedures can be done by the customer, DCS, Dealer or RSS.


Each diagnosis topic is classified by the appropriate Service Level depends the complicate
level of the diagnosis and repair procedure.
DCS and customer over emails & telephone

Dealer / Service Dealer / RSS

3 – 12
1.1 ‘Disconnected wire’ warning (On the Power Box) – 1 Beep and sound every 1 second

Q1. Check that all connections between the Power Box through the 15 meter extension
cord, till the Base Station, are all connected well (Green Plot connector of the lawn is
connected too)?
If Yes – Proceed to Q2
If No – Secure all connectors back in place and observe if the warning persists.

Q2. Make a small lawn loop using the second green plot connector
that was supplied with the robot, see picture to the right. Does
the warning still persist?
If Yes – Proceed to Q3
If No – Proceed to Q6

Q3. Check the cable between the power box and the base station is connected well.
Does the warning still persist?
If Yes – Proceed to Q4
If No – – Proceed to Q6

Q4. Replace the station card from the base station.


Does the warning still persist?
If Yes – Proceed to Q5
If No – Proceed to Q6
Q5. Replace the power box
Does the warning still persist?
If Yes – Send the Power Box and Base Station to the repair station for analysis.
If No – Proceed to Q6

Q6. Check for disconnections in the wire loop buried in the lawn. You can use AM radio to
search for disconnections more easily. See chapter 5.2
Could disconnection be found in the wire?
If Yes – Fix the wire using official splicing connectors, see picture to the
right
If No – Check with Resistance meter (DVM) the resistance of the entire
loop. The factor is about 1  per 40 meters wire. Proceed to Q7

3 – 13
Q7. Does the resistance higher than 40  ?
If Yes – There is a disconnection somewhere in the wire loop
If No – Send the Power Box and Base Station to the repair station for analysis.

3 – 14
1.2 Wire too long warning (On the Power Box) – 3 Beeps and sound, 1 second silence

Q1. Is it a new installation or changes have been done in the lawn/installation cable
lately?
If Yes – Make sure the installation was done according the written instructions in the
Operating and Safety Manual, And especially the installation cable is not longer than
600 meters. If the cable is longer than 600 meters, use the Perimeter wire adaptor
(Between 600 till 800 meters)
If No – Proceed to Q2

Q2. Make a small lawn loop using the second green plot connector that
was supplied with the robot, see picture to the right. Does the
warning still persist?
If Yes – Replace Power Box and Base Station Head
If No – Proceed to Q3

Q3. Wire used for the installation is the official wire supplied with robot?
If Yes – Proceed to Q4
If No – Use only the official wire packages for the installation

Q4. Disconnect the plot connector from the Base Station and check with Resistance
meter (DVM) the resistance of the entire loop. The factor is about 1  per 40 meters
wire.
Does the resistance higher than 40  ?
If Yes – Proceed to Q5
If No – Replace Power Box and Base Station

Q5. Check for disconnections in the wire installation loop buried in the lawn.
Go to chapter 5.2 “Find disconnection in the wire installation loop”.

3 – 15
1.3 Power Box does not operate /dead

Q1. Make sure the power cord to the Power box is connected well into the Power Box
assembly.
If Yes – Proceed to Q2
If No – Proceed to Q3

Q2. Disconnect Power Box from both sides, the outlet socket and the 15 meters
extension cord. Connect the 220V power cord to a second power outlet (that you are
sure is alive). Does the power box still dead?
If Yes – Replace Power Box

Q3. Connect the power cord to the Power box assembly. Does the power box still dead?
If Yes – Proceed to Q2

3 – 16
2.1 Blank LCD

Q1. Robot in the Base Station; Press ‘OK’ button for 3 seconds .
Does it start to mow?
If Yes – Most probably the LCD is faulty. Hence the robot needs to be brought to an
authorized Service Station for repair.
If No – Proceed to Q2

Q2. Place the robot on the Base Station, change System Switch to Off and wait until the
robot wakes up and change the switch to On. Then proceed to paragraph 4.3 (Stops
with no message / Does not wake up)

3 – 17
2.2 Short Run Time

Q1. Did you observe this error more than once lately?
If Yes – Proceed to Q2
If No – Press OK button for 3 seconds and put the robot on the base station. The
robot will now be charged a long charging session up to 16 hours.

Q2. Open Last Battery Run time by Pressing P106.


Do the Run Time values, are more than 30 minutes?
If Yes – Proceed to Q3
If No – Most probably the battery is weak. Battery Pack should be replaced.

Q3. Does the mowing height set to low, while the grass height is high?
If Yes – Increase mow height and let the robot complete full mowing cycles (2-3 days)
to understand if the problem resolved or still existing.
If No – Proceed to Q4

Q4. Turn the System Switch to OFF, lift front robot


area and check the following
 Debris is not stuck in the mowing deck
 Blades are not bent
 Too much mulches built up between
mowing deck and blades
 Rotate blades (using a long stick or gloves).
See picture to the right
Did any of the above mentioned items
observed in the mowing deck?
If Yes – Make sure the mowing deck is clean and blades are in good condition.
If No – Proceed to Q5

Q5. Turn the System Switch to ON, Enter Power Box to Pause mode (by pressing 2
seconds on the On/Off button in the Power Box), place the robot on the Base Station
and let it charge 12 hours. Will the full battery signal turns constant green?
If Yes – The robot needed a long charging session that happens once in a while. Let
the robot continue working and contact Hot Line for further analysis.
If No – Battery Pack should be replaced.

3 – 18
2.3 Winter Charging problem

Q1. Do the light bulbs (LEDs) on the Power Box showing the expected colors?

If Yes – Proceed to Q2
If No – Proceed to troubleshooting chapter 1.3 “Power Box does not operate”

Q2. Disconnect the winter charging from the robot’s charging plug . Wait few second and
check robot screen. Does the screen show the clock and the day ?
If Yes – Proceed to Q3
If No – Proceed to troubleshooting chapter 4.3 “Stop with no message”

Q3. Connect winter charging back to the robot’s charging plug . Wait 1 minute and check
the robot screen. Make sure the System Switch is On. Does the screen show Home
icon +day icon + battery icon ,?
If Yes – This is the expected icons. Let the robot continue charging and if happen
again, contact Hot Line for further analysis.
If No – The robot needs to be brought to an authorized Service Station for repair.

Q4. When the robot arrives the repair station, check the following:
NOTE: A Golden part(s) may be used for easy and fast diagnosis.
- Observe all above questions to make sure the customer did not miss something
- Charging Contacts and cable connector
- Front board
- Main Board

3 – 19
2.4 Robot found outside the lawn, on the edge (parallel to the wire up to 1 meter
away), or on an island

Q1. Press "OK" button. Does an error message display on the screen?
If No – Proceed to Q2
If Yes – If a “Red Battery" icon is displayed on the robot’s display– charge the robot
for 2 hours via the Base Station. Disable automatic operation by pressing the On/Off
button for 3 seconds till the On/Off button indicator is lit.
Near Wire Follow Test- After 2 hours of charging, press on the "Setting" button more
than 4 seconds, enter P006 and press 'OK' button to start a “Near Wire Follow Test”.
If there is an obstacle/island near the Base Station which will prevent the robot to
find the base station safely, it should be removed, or reduce the Max Near Wire
Follow to a value which will not prevent the robot to find its way back to the Base
Staiton.
If the robot still doesn’t recognize the Base Station and wouldn’t acquire the wire just
ahead of the Base Station, proceed to chapter 2.5 for BLE communication checkup.

Q2. Does the robot wake up with set Time & Date request?
If Yes – Set time & date and Check the following:
A. Retrieve the last 10 events and send to Friendly Israel for analysis
B. Open service Battery screen by press P130. If at least one of the cells is below 2.7V
– Charge the robot and let it work to observe recurrence of the failure.
C. Otherwise (all battery cells are higher than 2.7V), check visually the power
connector to the battery that there are no burn signs and the connection is good
between both sides.
D. If issues were NOT found in the battery connection, replace the battery and send
to Friendly Israel the disassembled battery for analysis
If No (Robot doesn’t wake up when pressing "OK" button) – Switch the System Switch
to Off, and Place the robot on the Base Station, wait 10 seconds, and proceed to Q3.

Q3. Does the robot wake up?


If No – Go to chapter 2.7 "Charging circuitry checkup"
If Yes – Change the System Switch back to On, charge the battery for 5 minutes, and
proceed to Chapter 2.6 (Low Battery checkup)

3 – 20
2.5 Bluetooth Low Energy (BLE) communication troubles

Q1. First, insert the robot to the Base Station for the pairing between the BLE on the Base
Station and the BLE on the robot. This may take about 15 seconds, and a beep will be
sound when the pairing is successful. Then Send the robot manually from the middle
of the lawn to the Base Station, is it succeed to enter the Base Station?
If Yes – Everything is ok and both BLE's are working well.
If No – Proceed to Q2.

Q2. Start by checking BLE communication between a Smartphone and the robot.
Download the below applications from iTunes or Google store.
For IOS download “Light Blue” app
For Android download “nRF UART v2.1” app
If the app will show Moxxxx (while xxxx is the last 4 robot’s S/N digits), meaning if the
robot’s S/N is RC14131581114, expect to see “Mo1114”.

LightBlue app nRF UART v2.0 app


If the robot is seen in the list – Proceed to Q3
If No – Set Bluetooth to ON via Service  Settings  P264, set P260,P261 to YES and
press the 'OK' button to confirm and check again if the robot is seen in the list
according to Q2. If not, Main Board should be replaced.

Q3. Check the BLE communication between the robot and the base station.
- Place the robot in a radius within 1m from the Base Station.
- Go to ServiceSettingsP255. Choose “BASE “ and press 'OK' to confirm.
PASS or FAILED will be displayed.
Passed proceed to Q4
Failed -replace MBLE card on the Base Station

3 – 21
Q4. Check BLE communication by going to ServiceSettingsP404
If the test is successful- Beep sounds will be heard, and on the screen a ”1112” will be
appeared If the test fail- No beep sounds will be heard, and “1111” will be appeared
on the screen.
If the test failed, replace MBLE card on the Base Station

3 – 22
2.6 Low Battery Checkup
Q1. Did you perform “Low Battery Checkup” lately?
If Yes – Proceed to Q2
If No – Proceed with paragraphs A-K below
A. Remove the robot Off the Base Station
B. Open service Charging Screen by press P125, and record the Charging Voltage in
Table-1 below
C. Open service  Battery screen by press P130. Record all 8 cell voltages in Table-1
below.
D. Retrieve the last 10 events (service Events by press P104)
E. Push the robot on the Base Station, and wait until the Battery indicator is
displayed On the screen
F. Open Service  Charging Screen by press P125, and record the Charging Voltage
& Charging Current in Table-1 below
G. Charge the battery for one hour
H. Send the robot to a 'Near Wire Test' to observe it drives around the perimeter in
Near Wire mode, and finds the Base Station to climb it back for charging without
any issues.
Press on the "Setting" button more than 4 seconds, enter P006 and press 'OK'
button to start a “Near Wire Follow Test”.
I. If the 'Near Wire Follow' test passes OK, change the 'Search Capacity' to 2 AH. This
is done through the Service Menu .by press P203
J. Change Battery Type to 2.8 AH. This is done through Service Battery Type by press
P230
K. Send the entire information gathered up to now to Friendly Israel for further
analysis, and let the robot run a few days with the new settings
Value(s) Expected values
B Charging Voltage (#1) 15-17V
C Cells voltages (1)____ (2)____ (3)____ (4)____ 2.7V – 3.6V
(5)____ (6)____ (7)____ (8)____
D Last 10 events 1) ____ [__]
2) ____ [__]
3) ____ [__]
4) ____ [__]
5) ____ [__]
6) ____ [__]
7) ____ [__]
8) ____ [__]

3 – 23
9) ____ [__]
10) ____ [__]
F Charging Voltage (#1) _________V 31-34V *
Charging Current (#2) _________A 2.0-2.7A
Table-1
* If the Charging Voltage is not between 31-34V, Proceed to Section 2.7 (Charging circuitry
Checkup)
Did a Battery Pack replace lately? If No – Replace Battery pack and send the Battery back to
Friendly Israel for analysis.
If Yes – Collect the robot to the RSS (Regional Service Station), and record the following data:
A. Battery cells voltage by press P130 (Service
B. Open Special Display  Charging menu.by press P125

3 – 24
2.7 Charging circuitry checkup
Check the following in this order
1.1 Observe the Power Box visually to see if not blown , nor its color changed (dull) or
other signs of over heat
1.2 Touch the Power Box to observe if it is overheated
1.3 Remove the robot off the Base Station, unplug the Power Box from its mains, and
plug it back in. If the ‘Docking Indicator’ illuminated (solid) and/or the ‘Operating
Indicator’ is repeatedly blinking for a pinch of a second, replace the Power Box
1.4 Place the robot back on the Base Station, and wait to see the ‘Battery Charging’
indicator on the robot’s LCD..
1.5 If no Battery Charging indicator is displayed on the robot’s LCD, replace the Power
Box. (
1.6 If neither replacing the Power box replace the Base Station Head.

3 – 25
2.8 Robot would not start automatic mowing (already few days)
Q1. Check that the ON/Off (Pause) button on the Power Box is not pressed.
If the Pause button on the Power Box was activated, release the Pause button to
allow the robot to start an automatic mowing. Check also via the APP that the weekly
program isn’t in pause mode.
Proceed to Q2.
Q2. Check the System Switch is On.
If Yes – Proceed to Q3
If No – Change /replace what’s requires and let the robot charge to start mow.
Q3. Let the robot charge for 24 hours, and check Battery Capacity.
Open Service  Capacity. By press P232
Does the value higher than 3Ah?
If Yes – The robot should start mowing automatically. Check again Q1 above. If the
unit has never left the Base Station automatically, perform S/W Factory Default
If No – Open Service  Charging menu by press P125, and perform the following:
A. Remove the robot from the Base Station, wait 60 seconds and take a photo of the
LCD.
B. Push the robot manually on the base station, wait a few seconds and take a photo
of the LCD.
C. Wait another 1 minute and a take a photo of the LCD.
D. Wait another 5 minute and a take a photo of the LCD.
Send all gathered data to Friendly Israel for further analysis.

3 – 26
2.9 RC Power Consumption
The robot consumes about 2 A while it mows. If we consider 100 minutes (1.66 hours) of the
operating cycle, the total current we have to fill power back in the batteries will be
1.66h X 2 A ~ 3Ah.
The Power supply is 2 A output, but we charge at 1.5A ,so to fully charge the battery from
“recharge battery” status to fully charge will take:
3 Ah / 1.5A = 2 hours.
After 2 hours the batteries will be full and the robot will keep the batteries in steady state
status to start operation any time. This has almost nothing power consumption.
NOTE: RC allows to start the next operation even if the battery is only 80% charged. This
depends if the current cycle have not yet completed. But for the calculation, we will consider
the batteries are being charged to full every charging cycle.
The Charging power consumption is measured by considering 2 hours of charging at 1.5A.
Assuming 220VAC in the outlet, the KW/h will be 220 X 1.5 = 330 W/h.
In order to calculate charging costs per operation, we shall transform the units to KW/h.
330 W/h =0.33 KW/h.
To know how much would one operation cost in the electric monthly bill, we have to
multiply “KW/h” times the “Charging time [hours]” times KW/h Cost
Cost per operation = KW/h X Charging time [hours] X KW/h Cost
In Israel, there are few KW/h costs depending on the time of the year (summer/winter) and
the time of the day. In this case, I would make an average calculation, otherwise it cannot be
done, since nobody knows exactly when the robot was in charging state.
For example, let’s assume 12 Euro Cent for one KW/h, the calculation will be:
0.33 X 2 X 0.15 = 0.1 Euro per one mowing operation.

3 – 27
4.1 “Check blade/cutting height” message

Q1. Is it the first cut of the season or the grass is very high?
If Yes – Lift mowing height level and let the robot to complete full cycle (2-3 days).
If No– Proceed to Q2.

Q2. Was there any change in the robot’s Service Settings lately?
If Yes – Open Mowing Settings (Service  Settings  Mowing Motors) and check
that all settings are in default values.
Sub category Value Value explanation Screen # Default
Eco Mode On/Off Enable/disable Eco mode P217 ON
operation
Speed --> On Mow motor RPM (Rounds Per P218 3300
Speed Minutes) during ECO mode On

Speed --> Off Mow motor RPM during ECO P219 4000
Speed mode Off

Sensitivity The current threshold in which P220 2000


ECO mode On will be
terminated
First Mow Cycle The first mowing cycle of the P244 ON
season the Eco mode will be
set to Off
During Edge Enable/Disable Eco mode P270 Off
during mowing the edge
Over Current Sensitivity The current threshold in which P221 5000
Over Current event is detected

Time The time the robot will allow to P222 10


the O.C sensitivity value to be
present before an O.C event is
detected

If No– Proceed to Q3.

3 – 28
Q3. Turn the System Switch to OFF, remove the robot
out of its Base Station and carefully check if the
mowing blade are freely rotating. See below
picture below.
If the blade are not rotating freely, check if the
mow motor rotate freely,if not, replace mow
motor
Can you confirm the mowing deck is clean and the
blades can rotate freely?
If Yes – Proceed to Q4.
If No– Clean the mowing deck and Proceed to Q4.

Q4. Place the robot in a place where there is no high level of grass, and run a ‘Mowing
test’.
The test was passed?
If Yes – Proceed to Q5.
If No– Proceed to Q6.

Q5. Place the robot in a place where there is no high level of grass, make sure the
mowing height is in its fully upper position, and send the robot to mow. Will the
robot stop with a mowing error message?
If Yes – Proceed to Q6.
If No– Let the robot work. Reduce mowing height gradually.

Q6. Lift the robot’s wheels up in the air (inside a lawn, where you have signal). Open
Special Display – Mowing Motors menu. (Service  Settings  Special Display)by
Press p128. Send the robot to mow.
Will the mowing motorindicate high current level in the motor? (Good values are
600-850 mA)
If Yes – Replace the Mowing motor.
If No– Let the robot work. Reduce mowing height gradually.

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Q7. When the robot arrives the repair station, check the following:
NOTE: A Golden part(s) may be used for easy and fast diagnosis.
- Observe all above questions to make sure the customer did not miss something
- Check settings as mentioned in Q2 above
- Run Mow Test
- Main Board

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4.2 Poor quality of cut & Damage of lawn

Q1. Is it the first cut of the season or the grass is very high?
If Yes – Lift mower height level and let the robot to complete full cycle (2-3 days).
If No– Proceed to Q2.

Q2. Are there wheels digging signs on the lawn?


If Yes – Proceed to Q3.
If No– Proceed to Q4.

Q3. Can the front wheel be rotate freely on its axle and against robot’s chassis?
If Yes – Replace the Front Wheel.
If No – Try to release the wheel (There may be debris or mulches that eliminate the
wheel to rotate freely).
Proceed to Q4.
If this cannot be released, the robot needs to be brought to an authorized Service
Station for further analysis.

Q4. Does the blades are worn or dull?


If Yes – Replace blade.
If No– If it does not resolve the problem, the robot needs to be brought to repair by
an authorized Service Station.

Q5. When the robot arrives the repair station, check the following:
NOTE: A Golden part(s) may be used for easy and fast diagnosis.
- Observe all above questions to make sure the customer did not miss something
- Mowing motor shaft are not bent
- Blade status

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4.1 Many patches of uncut grass remain on the lawn

Q1. Is it a new installation or changes have been done in the lawn/installation cable
lately?
If Yes – Proceed to Q2
If No – Proceed to Q3

Q2. Are you sure the installation done according the rules, and the lawn size settings (in
the robot) are the actual dimensions?
If Yes – Proceed to Q3
If No – Recheck the wire installation and the robot’s settings, if a wrong installation
or settings were found, correct it and let the robot complete full mowing cycle
(2-3 days) to understand if the coverage problem was solved or still existing.

Q3. Is it the first cut of the season or the grass is very high?
If Yes – Check mow height level is not too low and let the robot to complete full cycle
(2-3 days).
If No– Proceed to Q4

Q4. Does it happen in a particular place or all around the lawn?


If Yes – Run the robot in the problematic area and observe if odd behavior can be
seen. If needed open Service Special Display  Behavior screen by press P126 to
learn more of what the robot detects in this particular place.
If No (All around the lawn) – Proceed to Q5.

Q5. Does the time of the year now is the peak season, so the grass is growing very fast?
If Yes – Increase the Intensity by few % (10% for instance), and check if this improves
the coverage problem. Let the robot complete full mowing cycle (2-3 days) to
understand if the coverage problem was solved or still existing.
If No – Increase the Interval and check if this improved the coverage problem. Let the
robot complete full mowing cycle (2-3 days) to understand if the coverage problem
was solved or still existing.
If all answers up to now were not solving the problem, proceed to Q6.

Q6. Retrieve data from the robot to be analyzed by trained technician.


Review the data retrieved and compare to expected values shown in the table below.
If one or more of the values are out of range, act according the tips in the table below

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Where to find this screen Expected values Tips
Intensity press settings button twice Default value is 0%, which can be set Increase the Intensity
between -50% to +50% to let the robot more
time to mow
Interval by press settings button for 3 Default value is “Twice a week” Increase the Intensity
sec and go to menu P001 (84 hrs), which can be set to one of to let the robot more
the below options: time to mow
Every 2 days (48 hrs) –
Twice a week (84 hrs)
Once a week (168 hrs)
Every 2 weeks (336 hrs)
Last 10 Battery run Press P106 Check ALL the information shown on Average operating
time the screen, as it may tell a hint of the hours per one
cause. operation should be:
Refer to the Service Interface or the 0-50m²: 0.15Hr
Service Guide for more details about 50-100m²: 0.3Hr
the data that is shown on that 100-150m²: 0.45Hr
screen 150-200m²: 0.6Hr
200-1000m²: 0.85Hr
Last 10 Event List press P104 Check ALL the information shown on Act according to the
the screen, as it may tell a hint if events recorded in the
there is a technical failure. last operations
Refer to the Service Interface and
the Service Guide for more details
about the data that is shown on that
screen
Mow height Factory default is 60 mm height. Reduce the height by
settings 35mm is the mid level between the 10 mm each time
minimum (15 mm) and the
maximum (60 mm)

3 – 33
4.2 Robot ignores area (Main & Sub Zones)
Q1. Is it a new installation or changes have been done in the lawn/installation cable
lately?
If Yes – Proceed to Q2
If No – Proceed to Q3
Q2. Are you sure the installation done according the rules, and the lawn size settings (in
the robot) are the actual dimensions?
If Yes – Proceed to Q3
If No – Recheck the installation and the robot’s settings, if a wrong installation or
settings were found, correct it and let the robot complete full mowing cycle (2-3
days) to understand if the coverage problem was solved or still existing.
Q3. Are there obstacles on the lawn or on the edge that block the robot to complete
mowing there?
If Yes – Remove the obstacle(s) that block the robot and let the robot complete full
mowing cycle (2-3 days) to understand if the coverage problem was solved or still
existing.
If No – Proceed to Q4
Q4. Place the robot on the Base Station, and send it to mow, starting with Edge mode. If
the lawn contains Sub Zone(s), send the robot to mow in one of the Sub Zone(s).
Was the robot complete a full route and returned to Base Station before start to
mow inside the lawn?
If Yes – Proceed to Q5
If No – Check If there is an obstacle/island near the Base Station which will prevent
the robot to find the base station safely, it should be removed, or reduce the Max
Near Wire Follow to a value which will not prevent the robot to find its way back to
the Base Staiton.
If the robot still doesn’t recognize the Base Station and wouldn’t accurie the wire just
ahead of the Base Station, proceed to chapter 2.5 for BLE communication checkup.
Q5. Place the robot in front of the uncutted area and send the robot to mow, omit the
Edge to let the robot start mowing in Scan mode immediately.
Does the robot drive and mow in that area without problems?
If Yes – Let the robot complete the next few oprtations to understand if the problem
was sporadic or recurrent.
If No – Ask the cutomer to take some pictures or scratch a drawing of the lawn,
including how the wire set in the lawn, and send them to you so you may see the
reason of the problem immediately.

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4.3 Stops with no message
Q1. Was this phenomenon happened more than once?
If Yes – Proceed to Q2
If No – Let the robot continue work and if happen again, contact Hot Line for further
analysis in accordance to this chapter.
Q2. Make sure the System Switch is set to ‘ON’, then press <Ok> button.
Is the robot waking up?
If Yes – Proceed to Q5.
If No – Check if the Battery is full charging and proceed to Q3
Q3. Insert the robot into the Base Station, turn the System Switch to
‘Off’ and wait few seconds until the screen turns message
“U132”. Proceed to Q4
Q4. Is there a message on the screen “U032”?
If Yes – Let the battery be charged to full (it may take up to 24 hours), and observe if
this phenomenon happen again. If it will happen again, contact Hot Line for further
analysis.
If No – The robot needs to be brought to repair by an authorized Service Station.
Q5. Check the below parameters in the same order as written in the table. Once the root
of the failure was found, stop checking the rest of the parameters in the list, and
replace the faulty part.
Retrieve the Last 10 Events List as described below and compare to error list
Where to find this screen Expected values Tips
Service  Information  Events  Check ALL information shown Act according to
History by Press P104 on the screen, as it may tell a the events list
hint if there is a technical recorded at the
failure. last operations
Refer to the Service Interface
and the Service Guide for
more details about the data
that is shown on that screen

3 – 35
What to do/check Expected results Tips
1 Battery voltage by press Press Fully charge battery: Try to charge the battery to full, and run the robot
P105 Battery Voltage = 27V to observe battery run time.
Battery Capacity = 2.8-3 AH
2 Check with “Gold” Battery LCD is On Try to charge the battery to full, and run a robot to
Pack observe battery run time
3 Use “Gold” battery pack that LCD stays On until finding It is recommended to connect a new component to
you are sure is OK and the faulty component be tested in a temporarily connection (e.g. Drive
charged. Disconnect all Motor), while it is not installed into the robot, but
connectors on the Main mounted outside. This will allow checking what the
Board, leaving only the Power failed component is, without spending time for
and LCD cables connected. nothing.
Check that the LCD is On. If
LCD still Off, replace Main
Board and check. If LCD still
Off, replace LCD.
When you have LCD On start
connect the connectors one
each in a time, while observing
the LCD. Once the LCD turns
Off (not because of going to
sleep mode), you know that
the last connection shorten
the Main Board down. This
component and/or its braid
may be the fault reason.
Replace the faulty item and
check again

3 – 36
4.4 “Cross Outside” message
Q1. Is it a new installation or changes have been made in the lawn/installation cable
lately?
If Yes – Proceed to Q2
If No – Proceed to Q3
Q2. Are you sure the installation done according the rules of distance from cliff, corner,
narrow path, adjacent lawn?
If Yes – Proceed to Q3
If No – Recheck the wire installation that was set according the installation rules
written in the Operating and Safety manual, and correct where require.
Q3. Was the robot found out of the lawn?
If Yes – Proceed to Q4
If No – Proceed to Q5
Q4. Are there adjacent lawn(s) with robotic lawn mower (regardless what brand), or dog
fence installation?
If Yes – Proceed to Q7
If No – Proceed to Q5
Q5. Does it happen in a place close to a corner/narrow pass?
If Yes – Proceed to Q6
If No – Proceed to Q8
Q6. Place the robot inside the lawn, in a location that the robot faces toward the place it
was found with the error, and send it back to the Base Station.
Did the robot cross the wire out?
If Yes – Recheck the wire installation that was set according the installation rules
written in the Operating and Safety manual, and correct where require.
If No – Proceed to Q8

3 – 37
Q7. Ask your neighbor to plug out the mains to his/her robot (or dog fence) for one day,
and operate Robomow in the closest zone to the adjacent lawn.
Did the robot cross the wire out?
If Yes – Proceed to Q8
If No – Contact Hot Line for further checks if this is an interference case
Q8. Are there high voltage cables or iron net buried in your lawn?
If Yes – Contact Hot Line for further checks if this is a robot issue or your lawn is not
capable for robotic lawn mower
If No (Or not known) –The robot needs to be brought to a an authorized Service
Station for further analysis
Q9. Run the robot at your Test Lawn and check Wire Sensors readings are stable.
If the robot behaves if no errors at your Test Lawn, most probably the problem is in
the customer’s lawn. Make sure to eliminate surrounding interferences at the
customer’s lawn.

3 – 38
4.5 “Stuck in Place” message

Q1. Are there wheels excavation signs on the lawn?


If Yes – Proceed to Q2
If No – Proceed to Q3

Q2. Does the path on the lawn enable smoothly maneuverability? (Holes, up/down hill,
mud, high grass)
If Yes – Proceed to Q3
If No – Fix the path and check if it resolved the issue. If the error happens again right
after the robot slip a bit (due to mud), increase the Slippage Sensitivity by 1 segment
(Service  Settings  Slippage  Sensitivity) by Prss P238
Proceed to Q3

Q3. Can the front wheel be rotated freely on its axle and against the robot’s chassis?

If Yes – Proceed to Q4
If No – Try to release the wheel (There may be debris or mulches that eliminate the
wheel to rotate freely).
If this cannot be released, the robot needs to be brought to a an authorized Service
Station for further analysis

3 – 39
Q4. Send the robot to work inside the lawn, where it has at least 5 meters to drive
forward without hitting an obstacle or reaching a wire.
Will the robot drive straight more than 2 meters without changing direction?
If Yes – Proceed to Q5
If No – Open Service menu Service  Information  Special Display  Behavior
screen)by press P126, and observe value #2 ‘Last Termination Event’. For more
details, See RC Service Guide, chapter. 2.1.7

Q5. Run the robot and watch it for about 30 minutes. Did you observe any odd behavior
while it was working? (Changing direction in the middle of the lawn, stop driving
forward with no visible reason, etc…)
If Yes – The robot needs to be brought to a an authorized Service Station for further
analysis
If No – Let the robot continue to work, and if this error happens again, contact Hot
Line for further analysis.

Q6. When the robot arrives to the repair station, check the following:
Connect the robot to the Toolkit and observe all robots' parameters. Especially
observe the below parameters:
- Wire sensors in & out of lawn. Inside the lawn the values should be around 400
and outside should be 200

3 – 40
4.6 The entire (or most of the) lawn is uncut / Robot would not auto depart

Q1. Make sure the Power Box is connected to the Main Power. Check the Power Box
display indicators #1 and #3 are functioning well. Check the indicator #2 is not
switched to ON (red light will be displayed). See the explanation in the table below
for each number.

Does the indicator #2 is ON (red light will be displayed)?


If Yes – proceed to Q2.
If No – proceed to Q4.

Q2. Press two seconds on the Pause button to release the halt (red light will be
disappeared). Wait until the robot will depart automatically out of the Base Station to
mow.
Does the robot depart from the Base Station Automatically?
If Yes – Let the robot run a few days and observe good looking lawn
If No – Proceed to Q3 below

Q3. Does one of the other indicators indicate 4, 5 or 6?


If Yes – Go to sections 2.7 to find what may be wrong with the Power Box.
If No – Proceed to Q4 below.

Q4. Check that the Inactive was set correctly. Does it configured right?
If Yes – Proceed to Q5 below
If No – Correct the Inactive time accordingly

3 – 41
Q5. Does a Robomow App use by the customer?
If Yes- Check that the Automatic depart was not deactivated. Gray means automatic
depart is set to Off.
If the auto departs button is active (yellow),
proceed to Q6 below
If No – Proceed to Q6

Q6. Push the robot on the Base Station and wait a


few minutes. Does the House icon is seen on the
left screen side of the display?
If Yes – It means the robot detects it is on the
Base Station (which is true). Proceed to Q7
below
If No – It means the robot detects it is in the Winter Charging mode (which is not the
case). Proceed to Q8 below

Q7. Check Charging parameters in the Special Display either via the Robomow App, or on
the robot itself.
The Charging voltage should be between 3200-3400 (32-34 V), and the current shall
not show 0.
Hereunder the screens in the Robomow App how to check charging parameters.

3 – 42
Does the charging voltage and current within range?
If Yes – Send the robot to a repair station along with the Power Box and the Base
Station.
If No – Proceed to Q8 below

Q8. Open the Base Station cover, Remove the robot from the Base Station and disconnect
the BLE board from the Base Station board.
Push the robot back on the Base Station, Wait a few moments, Check if the display
showing the Home icon on the left screen side of the display.
If Yes – Need to replace the BLE board
If No – Need to replace the Base Station Board

3 – 43
BLE Board

Base Station Board

3 – 44
4.7 Robot changes direction with no visible reason

Q1. In the robot, go to Service  Information  Special Display  Behavior screen by


press P126

Press button to toggle between user menus and special display screen that was
selected. Send the robot to work in Scan mode (skip the Edge), and press again
button to toggle back to the ‘Behavior’ screen while the robot mows for observation.
Check value #2 (upper line, second value from the left). While the robot changes
direction in a place which it should not change (middle of the lawn), observe value #2
shown on the screen and look for its number in the below table. Check the number in
the table below.
Value Indication Question Answers & Actions
4 Distance Did the robot drive 250 meters If Yes – This cannot happen is a real
without reaching a wire or hitting situation because the robot should
an obstacle (bumper) reach a wire or hit an obstacle after few
minutes of drive.
If No – robot needs to be brought to
repair by an authorized Service Station.
5 Time N/A N/A
6 Wire Is there a wire on the ground If Yes – This is normal and should have
where the robot now located? happened
If No – Go to section “Cross outside”
message
8 Front wheel Drop Did the front robot was lifted up? If Yes – This is normal and should have
Off happened
If No – Perform front wheel calibration
and run the robot again in Behavior
mode. If this happen again, go to
section “Front wheel problem”
9 Front wheel Can the front wheel be rotate If Yes – Go to section “Slippage
Slippage freely on its axle and against problems”
robot’s chassis? If No – Clean the front wheel area to
allow the wheel freely rotate, and run
the robot again in Behavior mode. If
this happen again, the robot needs to
be brought to repair by an authorized
Service Station.
10 Drive Over Current Can you observe one (or two) If Yes – Try to remove debris that is
drive wheels stuck to rotate? halting the wheel(s) to rotate, and run
the robot again in Behavior mode. If
this happen again, the robot needs to
be brought to repair by an authorized

3 – 45
Service Station
If No – Go to section “Drive motor
failure(s)”
11 Slop Did the robot drive in a slope up or If Yes – This is normal and should have
down hill larger than 30° Degrees? happened.
If No – Perform Tilit calibration and run
the robot again in Behavior mode. If
this happen again, the robot needs to
be brought to repair by an authorized
Service Station.
12 Robot stuck Perform S/W factory default. Run the robot again in Behavior mode.
by press stop+setting button for If this happen again, the robot needs to
more then 4 seconds be brought to repair by an authorized
Service Station.
13 End of edge Perform S/W factory default. Run the robot again in Behavior mode.
by press stop+setting button for If this happen again, The robot needs to
more then 4 seconds be brought to repair by an authorized
Service Station.
14 Lost the wire Electricity power was always If Yes – Perform S/W factory default.
available? by press stop+setting button for more
then 4 secondsRun the robot again in
Behavior mode. If this happen again,
the robot needs to be brought to repair
by an authorized Service Station.
If No – This is normal and should have
happened.
15 Docking Station Did the robot meet the Base If Yes – This is normal and should have
detection Station while the test ran? happened.
If No – Perform S/W factory default.
by press stop+setting button for more
then 4 seconds Run the robot again in
Behavior mode. If this happen again,
the robot needs to be brought to repair
by an authorized Service Station.

NOTE – If it was found that the robot needs to be brought to a Service Station due to failures
number 12, 13, 14, and 15 (in the table above). When the robot arrives the Service Station,
start with Factory erase (by pressing STOP + Setting + Left arrow), and run the robot to check
if this error reconstructed. If it fails again on the same error, replace Main Board.

3 – 46
4.8 Noises heard from various places in the robot

Q1. Turn the System Switch to OFF, lift front robot area
and check if there is any visible reason that can
make the laud sound.
Possible reasons are:
 Debris stuck in the mowing deck
 Bent blade
 Too much mulches built up between mowing
deck and blades
 Rotate blade (using long stick or gloves). See picture to the right

Q2. Turn both drive wheels manualy. Can laud noises be heard from one of them
compared to the other one?
If Yes – Replace the Gear case
If No – Proceed to Q3.

Q3. Rotate the front wheel on its axle and against robot’s chassis.
Can it turn and rotate freely?
(Do it with Front Wheel in its inner position and not outer position, like the robot is
on the ground).
If Yes – Proceed to 4
If No – Try to release the wheel (debris or mulches that eliminate the wheel to rotate
freely).
If this cannot be released, the robot needs to be brought to a an authorized Service
Station for further analysis

Q4. Place the robot inside the lawn and send it back to base (mow motor is not working).
Can laud noises be heard from the robot?
If Yes – Make a short movie (smart phone, digital camera), and upload the movie to
the Service Ticket opened in the ROSS (Robomow Online Support System).
If No – Proceed to Q5.

Q5. Send the robot to mow (mow motor is working). Can laud noises be heard from the
robot?
If Yes – Remove the blade (do that as instructed in the Operating and Safety manual),
then send the robot to mow again. Proceed to 6.

3 – 47
If No – Let the robot complete the next few oprtations to understand if the problem
was sporadic or recurrent.

Q6. Was the laud noises reduced?


If Yes – Replace the blade and run the robot to observe if the noises are gone. If the
noises are still being heard, replace the mow motor.
If No – Proceed to Q7.

Q7. If the robot still noise – The robot needs to be brought to repair by an authorized
Service Station.

Q8. When the robot arrives to the repair station, observe the steps mentioned in this
paragraph to make sure the customer did not miss something, and replace
components that may cause to these noises.

3 – 48
5.1 No Wire Signal message
Q1. Are there any indicators bulbs (LEDs) on the Power Box display?

If Yes – Proceed to Q2
If No – Proceed to chapter 1.3 "Power Box does not operate/dead" in the
troubleshooting chapter
Q2. Take the robot out of the Base station. Does the operating indicator on the Power
Box (number 3 in the picture above) is illuminated?
If Yes – Proceed to Q3
If No – Proceed to troubleshooting chapter 1.3 “Power Box does not operate”
Q3. Does the "Wire indicator" (number 4 in the picture above) is illuminated on the
Power Box too?
If Yes – Go to chapter 5.2 “Find disconnection in the wire installation loop”.
If No – Prepare a small wire loop of about 2 meter diameter (that can be rounded
around the robot) and connect it to the Power Box using the second Plot connector
that was supplied with the package (if there is no Plot connector
available, use the one that connected to the wire installation in
the lawn). Then proceed to Q4. See Plot connector picture to the
right.
Q4. Go to ‘Special Display’ screen (on the robot: Service menu 
Information  Special Display  Sensors  Wire Sensors)by press P120, and check
what values are seen on the screen in places 2 & 6. The values should be 400 ± 5
while the robot is inside the plot and 200 ± 5 while the robot is outside the plot.
Does the value are as expected?
If Yes – And there are no disconnections in the wire installation loop, place the robot
inside the lawn, Press button and send the robot to work. Press immediately
again to watch the Special Display screen while the robot works. Observe values 2 &
6 especially if the robot stops with no visible reason.

3 – 49
If No – Proceed to Q5.
Q5. Are values 2 & 6 from two steps above showing value 0 (null)?
If Yes – Replace the Power Box
If No – The robot needs to be brought to an authorized Service Station for repair.
Send the robot to repair along with the Power Box and the Base Station.
Q6. When the robot arrives the repair station, check the following:
NOTE: A Golden part(s) may be used for easy and fast diagnosis.
- Observe all above questions to make sure the customer did not miss something
- Front Board components and connectors
- Main Board
- Wire Sensors

3 – 50
5.2 Find disconnection in the wire installation loop
Searching broken wire using a radio AM:
In the link below you can watch how to search disconnection in the wire.
http://www.robomow.com/support/Movies/Find a wire break.rar
1. Disconnect one end of the perimeter wire from Plot connector (green connector)
2. Make sure the Base Station Board / Perimeter Switch / Power Box is ON
3. Set the radio to AM frequency, that no broadcasting is detected, but only “white” noises
are heard.
4. Start walking along the wire (the edge that still connected to the board, and not the edge
that was disconnected out). Better to open the antenna and walk along the perimeter
while the antenna is close to the ground.
As long as the wire is not broken, there will be consecutive beep sounds, which will stop
where the cut wire is .

3 – 51
Searching broken wire by small sectors
1. Prepare a Perimeter Switch with batteries and two wires; one is about 6 feet (2m), and a
second 60 feet (20m) long. Strip back ¼ inch (6mm) of insulation from each wire end and
connect the two wires to the p. switch via a plot connector (Green connector)
2. Disconnect the p. switch/Base Station/P.Box from the perimeter wire installation and
leave two ends disconnected.
3. Decide how to split the entire lawn to few sectors, which each sector will be tested
separately.
4. Strip ¼ inch (6mm) of insulation in two points to be sector tested, and connect the
P.Switch.
5. Turn P. switch ON and check if the ‘cut wire’ indication is illuminated. If there is no
indication (with sound), then the wire buried in the ground in this sector is OK.
6. Continue to move with the test equipment (p. switch + 2 wires) to the next perimeter
wire sector to test until a ‘Cut wire’ indication will be found which will indicate that the
broken wire is in this sector.
7. Once a broken sector was detected, it can be closely observed to find the cut or loose
wire connections and repair it using a broken wire connector piece provided by Friendly
Robotics.

3 – 52
Could disconnection be found in the wire?
If Yes – Fix the wire using official splicing connectors, see picture to the right
If No – Replace Power Box and Base Station Head

3 – 53

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