Design of Boot Tender Eil

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TECHNICAL DOCUMENTATION FRONT SHEET
Total pages: 3
NUMALIGARH REFINERY LIMITED
NRL EXPANSION PROJECT

COT -PARADIP( UNIT NO. 321)
EQUIPMENT LIST - PROCESS FACILITIES
Revised & Reissued for

D2 14.08.20 BHU NVR HKP
Package
D1 09.04.20 Issued for Package BHU NVR HKP
A1 13.02.20 Issued For Comments BHU NVR HKP
Rev Date Reason for Issue Prepared Checked Approved Prepared Review Review
Com.Rep.
Disc. Eng. Disc. Lead Contr. Rep Disc. Eng. Proj. Eng
Dept. Head
EIL NRL
Category Code Description

Facility Area Code 3P COT Paradip- Process Facility
NRL’s PO NO:NRL/COMM/C10/6490/LOA Document Type LST Equipment List
EIL PO NO/JOB NO.:B302 System Number 04 Crude
EIL DOCUMENT NO:
Life Cycle 00 Disk Ref.:
B302-321-02-EL-1001-Rev.1
Document Sequence
This document is copyright and shall not be reproduced Originator/ Asset Code Disc Type Number Revision
without permission of NRL Contractor
EL 3P21A PR LST 0401 D2
Page 609 of 5928

EQUIPMENT LIST NRL Doc. No.: EL-3P21A-PR-LST-0401 - Rev.D2
FOR COT-PARADIP EIL Doc. No.: B302-321-02-EL–1001 Rev.1
PROCESS FACILITIES Page 2 of 3
NO. EQUIPMENT DESCRIPTION REMARKS

ABOVE GROUND STORAGE TANKS

3P21‐TT‐0401 TO TT‐0410 CRUDE STORAGE TANKS 10 Nos.
3P21‐TT‐0411 CRUDE WATER DRAIN TANKS 1 No.
D2
3P21‐TT‐0412 SURGE RELIEF TANK 1 No.

MIXERS

3P21‐MX‐0421 TO 0430 CRUDE TANK MIXER * D2
3P21‐MX‐0431 STATIC MIXER 1 No.

*‐ Nos. to be finalized by Engg. / Vendor.
PUMPS

3P21‐PA‐0451 A/B/C CRUDE BOOSTER PUMPS‐I 2W+1S
3P21‐PA‐0452 A/B/C CRUDE BOOSTER PUMPS‐II 2W+1S
3P21‐PA‐0453 A/B CRUDE/WATER TRANSFER PUMPS 1W+1S
D2
3P21‐PA‐0454 A/B SURGE RELIEF TRANSFER PUMPS 1W+1S
3P21‐PA‐0455 A/B CBD VESSEL PUMP (For 3P21‐VV‐0441) 1W+1S
3P21‐PA‐0456 A/B CBD VESSEL PUMP (For 3P21‐VV‐0442) 1W+1S

PACKAGE ITEM
3P21‐Z‐9501 DEMULSIFIER INJECTION SKID
3P21‐AG‐9511 DEMULSIFIER AGITATOR‐I/II Part of 3P21‐Z‐9501

D2
3P21‐PA‐9521 A/B DEMULSIFIER DOSING PUMPS Part of 3P21‐Z‐9501
3P21‐VV‐9501 DEMULSIFIER VESSEL Part of 3P21‐Z‐9501

VESSEL
3P21‐VV‐0441/0442 UG CBD VESSEL 2 No. D2
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EQUIPMENT LIST NRL Doc. No.: EL-3P21A-PR-LST-0401 - Rev.D2
PROCESS FACILITIES Page 3 of 3
FILTERS
3P21‐GN‐0461 A/B CRUDE OIL FILTERS 1W+1S#
3P21‐GN‐0462 CRUDE OIL FILTER 1W D2

# ‐ Filter 3P21‐GN‐0461B shall be common standby filter for 3P21‐GN‐0462 also and suitable for both
the services and capacities.
(LEGENDS: CBD‐ CLOSED BLOWDOWN, UG‐UNDERGROUND, W ‐WORKING, S‐ STANDBY)

Page 611 of 5928

Total pages: 2

EQUIPMENT LIST - INSTRUMENT AIR (IA) FACILITIES

Package
Com.Rep.
Dept. Head
EIL NRL

Facility Area Code 3U COT Paradip- Utility
EIL PO NO/JOB NO.:B302 System Number 55 Instrument Air
EIL DOCUMENT NO:
B302-354-02-EL-1001-Rev.1
Document Sequence
EL 3U54A PR LST 5501 D2
Page 612 of 5928

EQUIPMENT LIST NRL Doc. No.: EL-3U54A-PR-LST-5501 - Rev.D2
INSTRUMENT AIR (IA) Page 2 of 2
FACILITIES

TAG NO. EQUIPMENT DESCRIPTION REMARKS
3U54‐Z‐5501 INSTRUMENT AIR COMPRESSOR PACKAGE
3U54‐KA‐5501 A/B INSTRUMENT AIR COMPRESSORS (1W+1S) Part of 3U54‐Z‐5501
D2
3U54‐DR‐5511 A/B INSTRUMRNT AIR DRYER (1W+1S) Part of 3U54‐Z‐5501
3U54‐VV‐5521 INSTRUMENT AIR RECIEVER (1W) Part of 3U54‐Z‐5501
LEGENDS: W ‐WORKING, S‐ STANDBY

Page 613 of 5928

Total pages: 2

COT -PARADIP,PL( UNIT NO. 451)
EQUIPMENT LIST - SERVICE WATER (SW) FACILITIES

Package
Com.Rep.
Dept. Head
EIL NRL

Facility Area Code 4U COT Paradip,PL- Utility
EIL PO NO/JOB NO.:B302 System Number 45 Service Water
EIL DOCUMENT NO:
B302-451-02-EL-1001-Rev.1
Document Sequence
EL 4U51A PR LST 4501 D2
Page 614 of 5928

EQUIPMENT LIST NRL Doc. No.: EL-4U51A-PR-LST-4501 - Rev.D2
FOR COT-PARADIP, PL EIL Doc. No.: B302-451-02-EL–1001 Rev.1
SERVICE WATER (SW) Page 2 of 2
FACILITIES

PUMPS

4U51‐PA‐4501 A/B SERVICE WATER PUMPS 1W+1S D2

VESSEL
4U51‐SU‐4511 UG SERVICE WATER TANK (RCC SUMP ) 1No. D2
(LEGENDS: UG‐UNDERGROUND, W ‐WORKING, S‐ STANDBY)

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THIS DRAWING IS THE PROPERTY OF NUMALIGARH REFINERY LTD. AND IS NOT TO BE REPRODUCED, COPIED, LENT OR DISPOSED WITHOUT THEIR PERMISSION IS PROHIBITED
NOTES:
DOC NO
DOC TITLE
REFERENCE DOCUMENTS
REV.
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NOTES:
DOC NO
DOC TITLE
REFERENCE DOCUMENTS
REV.
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NOTES:
DOC NO
DOC TITLE
REFERENCE DOCUMENTS
REV.
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Total pages: 4

PROCESS DATASHEET FOR CRUDE STORAGE TANKS
CLIENT/ENGG. COMMENTS
D1 30.07.2020 INCORP. ISSUED FOR BHU NVR HKP
ENGG./DESIGN
Com.Rep.
Dept. Head
EIL NRL

NRL’s PO NO:NRL/COMM/C10/6490/LOA Document Type DAT Datasheet
EIL DOCUMENT NO:

B302-321-02-DS-1701-0
Document Sequence
EL 3P21A PR DAT 0401 D1
Page 619 of 5928

Document No.
STORAGE TANK EL-3P21A-PR-DAT-0401
PROCESS DATA SHEET Rev. No. D1
Page 2 of 4
PROJECT NRL EXPANSION PROJECT CLIENT NRL
UNIT NRL COT PARADIP JOB NO. B302 UNIT NO. 321
ITEM NO. 3P21-TT-0401 TO 0410 SERVICE CRUDE OIL STORAGE
TYPE EXTERNAL FLOATING ROOF
FLUID HANDLED CRUDE OIL(AL/AH/AM)
PROCESS DATA
NOMINAL CAPACITY M3 BY ENGG.
LIQUID STORED M3 60000 ( NOTE-8 )
STORAGE TEMPERATURE DEG C AMB
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM
VACUUM PRESSURE MMWC
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 850-888
VISCOSITY CST 6.25-33.6
FLASH POINT DEG C <23
POUR POINT DEG C -56 TO -43
BLANKETING REQUIRED NO
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 66000
HEIGHT MM 19500
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G FULL OF LIQUID
DESIGN TEMPERATURE DEG C 65
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 11.3
DESIGN MAXIMUM NO DEG C 42.4
COIL REQUIRED NO
IF YES, PURPOSE OF COIL NA
COIL DESIGN PRESSURE KG/CM2G NA
COIL DESIGN TEMPERATURE DEG C NA
COIL NOMINAL SIZE INCH NA
COIL AREA M2 NA
FLUID CIRCULATED IN COIL NA
COIL MATERIAL OF CONSTRUCTION NA
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION NA
INSULATION THICKNESS MM NA
BREATHER VALVE REQUIRED NO
W VENT WITH/ WITHOUT FLAME ARRESTER
W SUCTION EXCHANGER REQUIRED NO
GAUGING & SAMPLING HATCH YES
MIXER REQUIRED YES
IF YES, MIXER DATA SHEET NO. EL-3P21A-PR-DAT-0404 (PROPELLER TYPE)
CODE REQUIREMENT API-650
MATERIAL OF CONSTRUCTION
MATERIAL CORROSION ALLOWANCE, MM
SHELL BOTTOM COURSE CS 3
SHELL OTHER COURSE CS 1.5
BOTTOM CS 3
ROOF CS 1.5
ROOF WHERE VAPOR CAN ACCUMULATE YES CS 3
INNER TANK NO
OUTER TANK NO
SUSPENDED DECK
ANY OTHER
CATHODIC PROTECTION AT TANK BOTTOM NOTE-7
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES A1A
MARK NUMBER SIZE (INCHES) SERVICE MARK NUMBER SIZE (INCHES) SERVICE
F 1 48" TANK INLET/ OUTLET M3 BY ENGG. BY ENGG. ROOF MANWAY WITH INTERNAL
D1-D4 4 4" SIPHON DRAIN (SUMP) LADDER
LT1 1 BY ENGG. LEVEL INST (RADAR TYPE) G 1 BY ENGG. GAUGE/SAMPLE HATCH
LT2 1 BY ENGG. LEVEL INST. (RADAR TYPE) VTF 1 BY ENGG. VIBRATING TUNING FORK
TE 1 BY ENGG. TEMPERATURE ELEMENT PT 1 BY ENGG. PRESSURE TRANSMITTER
MX NOTE -1 NOTE-2 PROPELLER MIXER
RD BY VENDOR BY VENDOR ROOF DRAIN
M1 BY ENGG. BY ENGG. SHELL MANHOLE
M2 BY ENGG. BY ENGG. MANWAY FOR ROOF
[ EIL DOC NO.: B302-321-02-DS-1701-0 ]
D1 30.07.2020 CLIENT/ENGG. COMMENTS INCORP. ISSUED FOR DESIGN BHU NVR HKP
A1 18.03.2020 ISSUED FOR COMMENTS BHU NVR HKP
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 1 Copyrights EIL - all rights reserved (Generated through PDSIS)
Page 620 of 5928

Document No.
Page 3 of 4
NOTES:
1.MIXER NUMBER WILL BE DECIDED BY ENGINEERING.
2. MIXER NOZZLE SIZE WILL BE DECIDED/FINALIZED BY ENGINEERING
3. TANK BOTTOM TO BE SLOPED (1:100) TOWARDS THE PERIPHERY OF THE TANK.
4. TANK PUMPING IN AND PUMPING OUT RATE WILL BE ~ 10000 M3/HR AND ~1500 M3/HR (MAX.) RESPECTIVELY.
5.THE TANKS SHALL HAVE PRIMARY AS WELL AS SECONDARY SEAL. ALL SEAL SHALL BE SUITABLE FOR CRUDE OIL STORED
AND ITS VAPOR. TANK SHALL BE WITH DOUBLE SEAL WITH MINIMUM VAPOR RECOVERY OF 96%.
6.TANK FLOATING ROOF DRAIN SHOULD BE ARTICULATED STEEL PIPE WITH PIVOT MASTER AS MINIMUM OR OF SUPERIOR TECHNOLOGY
IN LINE WITH EIL SPECIFICATION
7.CATHODIC PROTECTION TO BE DECIDED BASED ON APPLICAPLE PROJECT SPECIFICATION.
8.PUMPABLE VOLUME OF TANK SHALL BE ~ 54000 M3.
9.SULPHUR CONTENT IN CRUDE OIL IS MAX. 2.83 WT%.
10. INTERNAL/EXTERNAL PAINTING AS PER APPLICABLE SPEC.
11.TANKS ARE TO BE DESIGNED TO SUPPORT FIRE FIGHTING FACILITIES
12.GAUGE HATCH SHALL BE NON SPARKING (OR LINED WITH NON SPARKING MATERIAL) AND SELF CLOSING TYPE.
13.MULTI POINT TEMPERTURE ELEMENT (MULTIPOINT RTD SENSOR WITH WATER CUT PROBE AT BOTTOM) SHALL BE
PROVIDED AT EACH STORAGE TANK.
[ EIL DOC NO.: B302-321-02-DS-1701-0 ]
By By By
Page 621 of 5928

Document No.
Page 4 of 4
SKETCH OF TANK
TE
LT2 M2 M3 VTF
LT1 G
MX M1
PT
F
1:100
RD
D1/D2/D3/
D4
ALL DIMENSIONS ARE IN MM
[ EIL DOC NO.: B302-321-02-DS-1701-0 ]
By By By
Page 622 of 5928

Total pages: 2

PROCESS DATASHEET FOR CRUDE TANK MIXERS
ENGG./DESIGN
Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:

B302-321-02-DS-1901-0
Document Sequence
Page 623 of 5928

Document No.
MIXER EL-3P21A-PR-DAT-0404
Page 2 of 2
UINTT COT PARADIP JOB NO. B302 UNIT NO. 321
ITEM NO. 3P21-MX-0421 TO 0430 SERVICE CRUDE TANK MIXING
TYPE SIDE ENTRY PROPELLER MIXER
LOCATION EXTERNAL FLOATING ROOF (3P21-TT-0401 TO 0410)
PURPOSE MAINTAIN SOLID SUSPENSION/HOMOGENEOUS MIXING
TANK DIMENSION MM DIA- ~ 66 M, HT- ~ 19.5 M
OPERATION CONTINUOUS (NOTE-5)
POSITION SHELL( SIDE MOUNTED )
DEGREE OF MIXING NOTE-4
SOLID PRESENT YES
SIZE OF SOLID PARTICLES MICRONS NA
OPERATING CONDITIONS
CONT TEMPERATURE DEG C AMBIENT(11.3-42.4)
BATCHPRESSURE KG/CM2G ATM. TO FULL OF LIQUID
DESIGN CONDITIONS
YES DESIGN TEMPERATURE DEG C 65
NO DESIGN PRESSURE KG/CM2G FULL OF WATER
PRODUCT TO BE MIXED
S.NO COMPONENT % COMPOSITION VISCOSITY @ OP. P&T DENSITY @ OP. P&T
(BY WT.) CP KG/M3
1 AH 100 16.5-33.6 CST 888
2 AM 100 11.9-22.4 CST 879
3 AL 100 6.25-10.1 CST 857
MIXTURE DENSITY KG/M3 857-888 (Note-7)

MIXTURE VISCOSITY CP 6.25-33.6 CST
CORROSIVE SUBSTANCE PRESENT YES (SULPHUR WT% 2.83 % )
SOLUBILITY MEDIUM
FOAM TENDENCY NO
ABRASION LOW
SETTLING MEDIUM
DEGREE OF AGITATION HIGHEST
MATERIAL OF CONSTRUCTION CS
NO. REQUIRED IN EACH TANK BY ENGINEERING (NOTE-3)
MIXING PUMP NA
MIXER INLET PRESSURE (NOR./MAX.) NA
MIXING TIME, HRS 8 HRS
SHUT OFF DEVICE REQUIRED YES
TYPE OF SEAL SINGLE MECHANICAL SEAL
Notes :
1. REFER TANK DATASHEET NO. EL-3P21A-PR-DAT-0401.
2. PROVISION FOR ONLINE MAINTENANCE FOR SEAL LEAKAGE (WITHOUT EMPTYING OUT TANK) OF MIXER TO BE PROVIDED.
3. NUMBER OF MIXERS FOR EACH TANK TO BE CONFIRMED BY ENGINEERING.
4. AFTER MIXING VARIATION IN SPECIFIC GRAVITIES SHOULD NOT BE MORE THAN 0.004 FOR TOP, MIDLLE AND BOTTOM SAMPLES.
5. MIXING TIME ALLOWED IS 8 HRS FOR MIXING ENTIRE TANKS CONTENT.
6. MIXER SHOULD BE DESIGNED FOR MIXING/HOMOGINISATION OF CRUDE AND TO AVOID SLUDGE FORMATION/LAYERING .
7. IN NORMAL OPERATION ONLY ONE TYPE OF CRUDE SHALL BE STORED IN INDIVIDUAL TANK.
8. VENDOR TO SPECIFY MINIMUM LIQUID HEIGHT FOR SAFE OPERATION OF PROPELLER MIXER.
[ EIL DOC NO.: B302-321-02-DS-1901-0 ]
D1 30.07.2020 CLIENT /ENGG. COMMENTS INCORP. ISSUED FOR ENGG./DESIGN BHU NVR HKP
By By By
Page 624 of 5928

Total pages: 4

PROCESS DATASHEET FOR CRUDE WATER DRAIN TANK
ENGG./DESIGN
Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:

B302-321-02-DS-1702-0
Document Sequence
Page 625 of 5928

Document No.
Page 2 of 4
UNIT NRLCOT PARADIP JOB NO. B302 UNIT NO. 321

ITEM NO. 3P21-TT-0411 SERVICE CRUDE WATER DRAIN TANK
TYPE CONE ROOF
FLUID HANDLED CRUDE/WATER
PROCESS DATA
LIQUID STORED M3 3600(NOTE-8)
STORAGE TEMPERATURE DEG C AMB.(11.3-42.4)
STORAGE PRESSURE
LIQUID DENSITY AT STORAGE TEMPERATURE KG/M3 850-1000
VISCOSITY AT STORAGE TEMERATURE CST 0.65-33.6
FLASH POINT DEG C > 65
POUR POINT DEG C
MECHANICAL DATA
DIAMETER MM 20000
HEIGHT MM 12500
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G FULL OF LIQUID + 25 MM WC
VACUUM PRESSURE MMWC 50
AMBIENT TEMPERATURE
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
WITHVENT WITH/ WITHOUT FLAME ARRESTER
WITHSUCTION EXCHANGER REQUIRED NO
MIXER REQUIRED NO
IF YES, MIXER DATA SHEET NO.
SHELL BOTTOM COURSE CS 3.0
BOTTOM CS 3.0
ROOF CS 1.5
ROOF WHERE VAPOR CAN ACUMULATE YES CS 3.0
INNER TANK NO
OUTER TANK NO
SUSPENDED DECK
ANY OTHER
F 1 8 TANK INLET D1/D2 2 4 WATER DRAIN WITH SUMP
V 1 10 VENT M1 BY ENGG. BY ENGG SHELL MANHOLE
LT1 1 BY ENGG. LEVEL TRANSMETER (RADAR TYPE) LT2 1 BY ENGG LEVEL TRANSMETER (RADAR TYPE)
O1 1 6 OUTLET-1 NOTE-1 O2 1 6 OUTLET-2
COD BY ENGG. BY ENGG. CLEAN OUT DOOR M2 BY ENGG. BY ENGG. ROOF MANWAY
G 1 BY ENGG. GAUGE / SAMPLE HATCH TE 1 BY ENGG. TEMPERATURE ELEMENT
VTF 1 BY ENGG. VIBRATING TUNING FORK
[ EIL DOC NO.: B302-321-02-DS-1702-0 ]
D1 21.09.2020 CLIENT/ENGG. COMMENTS INCORP. ISSUED FOR ENGG./DESIGN BHU NVR HKP
By By By
Format No, 3-0241-1052.Rev.1 Copyrights EIL-all right reserved (Generated through PDSIS)
Page 626 of 5928

Document No.
Page 2 of 4

NOTES: 1. PROVIDE SWING ARM SUCTION FOR OUTLET NOZZLE FOR PUMP SUCTION.
2. TANK BOTTOM TO BE SLOPED (1:100) TOWARDS THE PERIPHERY OF THE TANK.
3. TANK PUMPING IN AND OUT RATE WILL BE ~150 M3/HR AND 30 M3/HR RESPECTIVELY.
4. ROOF TO SHELL JOINT TO BE CHECKED FOR FRANGIBILITY AND IF FOUND NOT FRANGIBLE EMERGENCY VENT AS PER API 2000
TO BE PROVIDED BY ENGINEERING.
5 SUITABLE PAINTING TO BE PROVIDED FOR THE TANK AS PER APPLICABLE SPEC.
6 TANK TO BE DESIGNED TO SUPPORT FIRE FIGHTING FACILITIES.
7 CATHODIC PROTECTION TO BE DECIDED BASED ON APPLICABLE PROJECT SPECIFICATIONS.
8 PUMPABLE VOLUME OF TANK SHALL BE ~3300 M3.
9 GAUGE HATCH SHALL BE NON SPARKING (OR LINED WITH NON SPARKING MATERIAL) AND SELF CLOSING TYPE.
10 MULTI POINT TEMPERTURE ELEMENT (MULTIPOINT RTD SENSOR WITH WATER CUT PROBE AT BOTTOM)
11 SHALL BE PROVIDED AT EACH STORAGE TANK.
[ EIL DOC NO.: B302-321-02-DS-1702-0 ]
By By By
Page 627 of 5928

Document No.
Page 4 of 4
TANK SKETCH
V
TE
LT2 M2
LT1 S
VTF
O1
M1
O2
F
COD
D1/D2
[ EIL DOC NO.: B302-321-02-DS-1702-0 ]
Rev. No. Date Purpose Prepared By Reviewed By Approved By
Page 628 of 5928

Total pages: 4

PROCESS DATASHEET FOR SURGE RELIEF TANK
ENGG./DESIGN
Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:

B302-321-02-DS-1703-0
Document Sequence
Page 629 of 5928

Document No.
Page 2 of 4
UNIT COT PARADIP JOB NO. B302 UNIT NO. 321

ITEM NO. 3P21-TT-0412 SERVICE SURGE RELIEF TANK
TYPE CONE ROOF
FLUID HANDLED CRUDE OIL (AL/AH/AM)
PROCESS DATA
LIQUID STORED M3 2000 (Note-6)
STORAGE TEMPERATURE DEG C AMB.(11.3-24.2)
STORAGE PRESSURE
LIQUID DENSITY AT STORAGE TEMPERATURE KG/M3 850-888
VISCOSITY AT STORAGE TEMERATURE CST 6.25-33.6
FLASH POINT DEG C <23
POUR POINT DEG C -56 TO -43
MECHANICAL DATA
DIAMETER MM BY ENGG
HEIGHT MM BY ENGG
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G FULL OF LIQUID + 25 MM WC
VACUUM PRESSURE MMWC 50
AMBIENT TEMPERATURE
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
IF YES, TYPE OF INSULATION
WITHVENT WITH/ WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHSUCTION EXCHANGER REQUIRED NO
MIXER REQUIRED NO
IF YES, MIXER DATA SHEET NO.
SHELL BOTTOM COURSE CS 3.0
BOTTOM CS 3.0
ROOF CS 1.5
ROOF WHERE VAPOR CAN ACUMULATE YES CS 3.0
INNER TANK NO
OUTER TANK NO
SUSPENDED DECK
ANY OTHER
F 1 44 TANK INLET D1/D2 2 4 WATER DRAIN WITH SUMP
V 2 26 VENT M1 BY ENGG. BY ENGG. SHELL MANHOLE
LT1 1 BY ENGG. LEVEL TRANSMETER (RADAR TYPE) LT2 1 BY ENGG. LEVEL TRANSMETER (RADAR TYPE)
O 1 12 OUTLET M2 BY ENGG. BY ENGG. ROOF MANWAY
TE 1 BY ENGG. TEMPERATURE ELEMENT
G 1 BY ENGG. GAUGE / SAMPLE HATCH
[ EIL DOC NO.: B302-321-02-DS-1703-0 ]
By By By
Page 630 of 5928

Document No.
Page 3 of 4

ITEM NO. 3P21-TT-0412 SERVICE SURGE RELIEF TANK
NOTES: 1. TANK BOTTOM TO BE SLOPED (1:100) TOWARDS THE PERIPHERY OF THE TANK.
2. TANK PUMP IN & OUT RATE WILL BE ~10000 M3/HR AND 130 M3/HR RESPECTIVELY.
3. INTERNAL/EXTERNAL PAINTING AS PER APPLICABLE SPEC.
5 CATHODIC PROTECTION TO BE DECIDED BASED ON APPLICABLE PROJECT SPECIFICATIONS.
6 PUMPABLE CAPACITY OF TANK SHALL BE ~ 1900 M3.
7 TANK TO BE DESIGNED TO SUPPORT FIRE FIGHTING FACILITIES.
8 SULPHUR CONTENT IN CRUDE OIL IS MAX. 2.83 WT%
9 TANK INLET PIPE SLOTS SIZE WILL BE DECIDED BY ENGINEERING.
10 GAUGE HATCH SHALL BE NON SPARKING (OR LINED WITH NON SPARKING MATERIAL) AND SELF CLOSING TYPE.
11 ROOF TO SHELL JOINT TO BE CHECKED FOR FRANGIBILITY AND IF FOUND NOT FRANGIBLE EMERGENCY VENT AS PER API 2000
TO BE PROVIDED BY ENGINEERING.
[ EIL DOC NO.: B302-321-02-DS-1703-0 ]
By By By
Page 631 of 5928

Document No.
PROCESS DATA SHEET D1
Page 4 of 4
PROJECT NRL EXPANSION PROJECT
UNIT COT PARADIP
ITEM NO. 3P21-TT-0412
TANK SKETCH
F
V M2
TE
LT1 LT2 G
SLOTED PIPE
NOTE-9
M1
O
15O MM SLOPE 1:100
D1/D2
SUMP
[ EIL DOC NO.: B302-321-02-DS-1703-0 ]
A1 18.03.2020 ISSUED FOR OMMENTS BHU NVR HKP
Format No,3-0241-1052 Rev. 1 Copyrights EIL-all right reserved (Generated through PDSIS)
Page 632 of 5928

Total pages: 2

PROCESS DATASHEET FOR STATIC MIXER
D1 02.09.2020 Issued For Engg./Design BHU NVR HKP

Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:

B302-321-02-DS-1902-0
Document Sequence
This document is copyright and shall not be Originator/ Asset Code Disc Type Number Revision
reproduced without permission of NRL Contractor
Page 633 of 5928

Document No.
STATIC MIXER EL-3P21A-PR-DAT-0405
Page 2 of 2
ITEM NO. 3P21-MX-0431 SERVICE CRUDE OIL BLENDING
1 LOCATION BOOSTER PUMPS DISCHARGE DOWN STREAM
LINE NO 24"-CRD-3P21-04091-A1A-NI
OPERATING CONDITION
2
FLUIDS TO BE MIXED :
Arab Heavy (AH) / Arab Light (AL) / Arab Mix(AM)
PRESSURE KG/CM2G :6-7

TEMPERATURE (OC ) AMB
3 MAXIMUM RATED FLOW OF BLENDED CRUDE FOR PHASE-I = 1148 X 1.1 M3/Hr. ( 8 MMTPA BATCH FLOW )
MAXIMUM RATED FLOW OF BLENDED CRUDE FOR PHASE-II = 1292 X 1.1 M3/Hr. ( 9 MMTPA BATCH FLOW )
4 CONDITION OF INDIVIDUAL STREAM:

PHASE-1
VISCOSITY(CST)@
FLOW M3/HR DENSITY
RECIPE STREAM
(KG/M3)
MIN NOR MAX 40 OC 20 OC
AH 0 795.0 874.5 880-888 16.5 33.6

1
AL 0 353.0 388.3 850-857 6.25 10.1
AM 0 804.0 884.4 870-879 11.9 22.4

2
AM 0 344.0 378.4 870-879 11.9 22.4
PHASE-2 FUTURE
AH 0 895.0 984.5 880-888 16.5 33.6

1
AL 0 397.0 436.7 850-857 6.25 10.1
AM 0 904.0 994.4 870-879 11.9 22.4

2
AM 0 388.0 426.8 870-879 11.9 22.4
4 DESIGN CONDITION:
PRESSURE (KG/CM2G) 19
TEMPERATURE (OC ) 65
MAXIMUM ALLOWABLE PRESSURE DROP (KG/CM2) 1.0
5 MATERIAL OF CONSTRUCTION CS (INTERNALS SS)
6 EFFICIENCY (MIN) 98%
NOTES:
1.0 REFER P&ID NO. EL-3P21A-PR-PID-0408.00 OR B302-02-42-321-1118.
[ EIL DOC NO.: B302-321-02-DS-1902-0 ]
D1 02.09.2020 ISSUED FOR ENGG./DESIGN BHU NVR HKP
Format No. 3-0241-10 Rev. 0 Copyrights EIL - all rights reserved(Generated through PDSIS)
Page 634 of 5928

Total pages: 2

PROCESS DATASHEETS FOR BOOSTER PUMPS-I
D1 18.09.20 Issued For Design/Engg BHU NVR HKP

Engg./Client Comments
A2 15.05.20 BHU NVR HKP
Incorporated
Com.Rep.
Dept. Head
EIL NRL
EIL DOCUMENT NO:
B302-321-02-42-DS-1601-0
Document Sequence
Page 635 of 5928

Document No.
PUMP EL-3P21A-PR-DAT-0407
Page 2 of 2
PROJECT NRL EXPANSION PROJECTS CLIENT NRL
UNIT COT-PARADIP JOB NO. B302 UNIT NO. 321
ITEM NO. 3P21-PA-0451 A/B/C SERVICE CRUDE BOOSTER PUMPS-I
PARALLEL OPERATION YES OPERATION CONTINUOUS
OPERATING 2 STANDBY 1 TYPE OF PUMP CENTRIFUGAL (VERTICAL)
PROPERTIES OF LIQUID
LIQUID HANDLED CRUDE OIL (AL/AH/AM)
PUMPING TEMPERATURE DEG C AMB (11.3-42.4)
VISCOSITY AT PUMPING TEMPERATURE CP 6.25-33.6 CST
VAPOUR PRESSURE AT PUMPING TEMPERATURE KG/CM2 A 0.36-0.39
LIQUID DENSITY AT PUMPING TEMPERATURE KG/M3 850-888
PRESENCE OF CORROSIVE / TOXIC COMPONENTS SULPHUR MAX 2.83 %
SOLIDS IN SUSPENSION NO
POUR POINT (FOR CONGEALING SERVICE) DEG C
OPERATING CONDITIONS FOR ONE PUMP
FLOW RATE NORMAL M3/HR 398
MAXIMUM LPH M3/HR 438
MINIMUM M3/HR BY VENDOR
SUCTION PRESSURE 0.80 Kg/cm2A
DISCHARGE PRESSURE 10.7 Kg/cm2A
DIFFERENTIAL PRESSURE 9.9 Kg/cm2
DIFFERENTIAL HEAD METERS 116
NPSH AVAILABLE METERS 2.7 AT GRADE LEVEL
CAPACITY CONTROL FOR VOLUMETRIC PUMPS
METHOD OF CONTROL
TYPE OF CONTROL
CONTROL RANGE
PRECISION AT MINIMUM RATE
MECHANICAL DATA
DESIGN PRESSURE KG/CM2 G 19
MAXIMUM SUCTION PRESSURE 3.03 Kg/cm2A
CASING CS
IMPELLER/ PISTON/ PLUNGER CS
LINE RATING
SUCTION 150#
DISCHARGE 150#
SEAL TYPE SINGLE
DRIVER TYPE ELECTRIC MOTOR
STEAM TURBINE DATA NA
INLET PRESSURE (MIN./ NOR./ MAX./DES. KG/CM2 G
INLET TEMPERATURE (MIN./ NOR./ MAX./DES) DEG C
EXHAUST PRESSURE (MIN./ NOR./ MAX/ DES.) KG/CM2 G
LINE RATING
INLET
OUTLET
SAFETY VALVE REQUIRED ON STEAM TURBINE EXHAUST
MOTOR DATA
VARIABLE SPEED MOTOR REQUIRED NO
AUTO START/STOP OF PUMP REQUIRED NO
REACCERLERATION REQUIRED NO
PUMP CONNECTED TO EMERGENCY POWER/ STEAM SUPPLY NO
NOTES:
1. FOR DETAIL REFER P&ID NO. EL-3P21A-PR-PID-406.00
2.PUMP MOTOR TO BE DESIGNED FOR END OF CURVE OPERATION AND OPEN DISCHARGE CONDITION.
3. DELETED
4.PUMP TO BE ALSO SUITABLE FOR WATER SERVICE FOR INITIAL COMMISIONING OF THE SYSTEM .
PUMP WILL RUN WITH WATER AT AROUND MCF.
[ EIL DOC NO. B302-321-02-42-DS-1601-0 ]
D1 18.09.2020 ISSUED FOR DESIGN/ENGG. BHU NVR HKP

A2 15.05.2020 ENGG./CLIENT COMMENTS INCORPORATED BHU NVR HKP
By By By
Format No,3-0241-1003 Rev. 1,sht1 Copyrights EIL - all rights reserved (Generated through PDSIS)
Page 636 of 5928

Total pages: 2

PROCESS DATASHEETS FOR BOOSTER PUMPS-II

Incorporated
Com.Rep.
Dept. Head
EIL NRL
EIL DOCUMENT NO:
B302-321-02-42-DS-1602-0
Document Sequence
Page 637 of 5928

Document No.
Page 2 of 2
ITEM NO. 3P21-PA-0452 A/B/C SERVICE CRUDE BOOSTER PUMPS-II
PARALLEL OPERATION YES OPERATION CONTINUOUS
OPERATING 2 STANDBY 1 TYPE OF PUMP CENTRIFUGAL(VERTICAL)
METHOD OF CONTROL
TYPE OF CONTROL
CONTROL RANGE
MECHANICAL DATA
CASING CS
LINE RATING
SUCTION 150#
DISCHARGE 150#
SEAL TYPE SINGLE
LINE RATING
INLET
OUTLET
MOTOR DATA
NOTES:
3.DELETED
4.PUMP TO BE ALSO SUITABLE FOR WATER SERVICE FOR INITIAL COMMISIONING OF THE SYSTEM.
[ EIL DOC NO. B302-321-02-42-DS-1602-0]

By By By
Page 638 of 5928

Total pages: 2

PROCESS DATASHEET FOR CRUDE WATER DRAIN TRANSFER PUMPS

Incorporated
Com.Rep.
Dept. Head
EIL NRL
EIL DOCUMENT NO:
B302-321-02-42-DS-1603-0
Document Sequence
Page 639 of 5928

Document No.
Page 2 of 2
ITEM NO. 3P21-PA-0453 A/B SERVICE CRUDE WATER DRAIN TRANSFER PUMPS
PARALLEL OPERATION NO OPERATION CONTINUOUS
OPERATING 1 STANDBY 1 TYPE OF PUMP CENTRIFUGAL
LIQUID HANDLED CRUDE OIL WATER
PUMPING TEMPERATURE DEG C AMB (11.3-42.4) AMB (11.3-42.4)
VISCOSITY AT PUMPING TEMPERATURE CP 6.25-33.6 CST 1 CST
VAPOUR PRESSURE AT PUMPING TEMPERATURE KG/CM2 A 0.36-0.39 0.01
LIQUID DENSITY AT PUMPING TEMPERATURE KG/M3 850-888 1000
PRESENCE OF CORROSIVE / TOXIC COMPONENTS SULPHUR MAX 2.83 % -
SOLIDS IN SUSPENSION NO -
POUR POINT (FOR CONGEALING SERVICE) DEG C NA -
FLOW RATE NORMAL M3/HR 23 23
MAXIMUM LPH M3/HR 23 23
MINIMUM M3/HR BY VENDOR BY VENDOR
SUCTION PRESSURE 0.90 Kg/cm2A 0.90 Kg/cm2A
DISCHARGE PRESSURE 5.5 Kg/cm2A 5.3 Kg/cm2A
DIFFERENTIAL PRESSURE 4.6 Kg/cm2 4.4 Kg/cm2
DIFFERENTIAL HEAD METERS 54 44
NPSH AVAILABLE METERS 3.7 AT GRADE LEVEL >8
METHOD OF CONTROL
TYPE OF CONTROL
CONTROL RANGE
MECHANICAL DATA
CASING CS
LINE RATING
SUCTION 150#
DISCHARGE 150#
SEAL TYPE SINGLE
INLET PRESSURE (MIN./ NOR./ MAX./DES KG/CM2 G
INLET TEMPERATURE (MIN./ NOR./ MAX./DES DEG C
LINE RATING
INLET
OUTLET
MOTOR DATA
NOTES:
[ EIL DOC NO. B302-321-02-42-DS-1603-0]

A2 15.05.2020 ENGG/CLIENT COMMENTS INCORPORATED BHU NVR HKP
By By By
Page 640 of 5928

Total pages: 2

PROCESS DATASHEET FOR SURGE RELIEF TRANSFER PUMPS

Incorporated
Com.Rep.
Dept. Head
EIL NRL
EIL DOCUMENT NO:
B302-321-02-42-DS-1604-0
Document Sequence
Page 641 of 5928

Document No.
Page 2 of 2
ITEM NO. 3P21-PA-0454 A/B SERVICE SURGE RELIEF TRANSFER PUMPS
PARALLEL OPERATION NO OPERATION CONTINUOUS
OPERATING 1 STANDBY 1 TYPE OF PUMP CENTRIFUGAL(VERTICAL)
METHOD OF CONTROL
TYPE OF CONTROL
CONTROL RANGE
MECHANICAL DATA
CASING CS
LINE RATING
SUCTION 150#
DISCHARGE 150#
SEAL TYPE SINGLE
LINE RATING
INLET
OUTLET
MOTOR DATA
NOTES:
2.DELETED
3.PUMP TO BE ALSO SUITABLE FOR WATER SERVICE FOR INITIAL COMMISIONING OF THE SYSTEM.
[ EIL DOC NO. B302-321-02-42-DS-1604-0]

By By By
Page 642 of 5928

Total pages: 2

PROCESS DATASHEET FOR SERVIVE WATER PUMP

Incorporated
Com.Rep.
Dept. Head
EIL NRL
EIL DOCUMENT NO:
B302-451-02-42-DS-1601-0
Document Sequence
EL 4U51A PR DAT 4501 D1
Page 643 of 5928

Document No.
PUMP EL-4U51A-PR-DAT-4501
Page 1 of 1
ITEM NO. 4U51-PA-4501 A/B SERVICE SERVICE WATER PUMP
PARALLEL OPERATION NO OPERATION INTERMITTENT
OPERATING 1 STANDBY 1 (NOTE-4) TYPE OF PUMP CENTRIFUGAL(VERTICAL) SUBMERGED
LIQUID HANDLED WATER
VISCOSITY AT PUMPING TEMPERATURE CP 1 CST
VAPOUR PRESSURE AT PUMPING TEMPERATURE KG/CM2 A 0.01
LIQUID DENSITY AT PUMPING TEMPERATURE KG/M3 1000
PRESENCE OF CORROSIVE / TOXIC COMPONENTS
NPSH AVAILABLE METERS FLOODED
METHOD OF CONTROL
TYPE OF CONTROL
CONTROL RANGE
MECHANICAL DATA
CASING CS
LINE RATING
SUCTION 150#
DISCHARGE 150#
SEAL TYPE GLAND PACKING
LINE RATING
INLET
OUTLET
MOTOR DATA
NOTES:
1. FOR DETAIL REFER P&ID NO. EL-4U51A-PR-PID-4501.00
3. DELETED
4.STAND BY PUMP SHALL BE KEPT IN WAREHOUSE AS SPARE. IT SHALL BE COMPLETE PUMP WITH DRIVER, COUPLING,
MOUNTING STOOL/PLATE,SEAL SYSTEM & PLATE FASTENERS ETC.
[ EIL DOC NO. B302-451-02-42-DS-1601-0]

By By By
Page 644 of 5928

Total pages: 2

PROCESS DATASHEET FOR UG CBD VESSEL PUMPS

Incorporated
Com.Rep.
Dept. Head
EIL NRL
EIL DOCUMENT NO:
B302-321-02-42-DS-1605-0
Document Sequence
Page 645 of 5928

Document No.
Page 1 of 1
ITEM NO. 3P21-PA-0455 A/B SERVICE UG CBD VESSEL PUMPS
OPERATING 1 STANDBY 1 (NOTE-5) TYPE OF PUMP CENTRIFUGAL VERTICAL SUBMERGED
METHOD OF CONTROL
TYPE OF CONTROL
CONTROL RANGE
MECHANICAL DATA
CASING CS
LINE RATING
SUCTION 150#
DISCHARGE 150#
SEAL TYPE SINGLE
LINE RATING
INLET
OUTLET
MOTOR DATA
NOTES:
3. DELETED
4. DELETED
MOUNTING STOOL/PLATE ,SEAL SYSTEM & PLATE FASTENERS ETC.
[ EIL DOC NO. B302-321-02-42-DS-1605-0]

By By By
Page 646 of 5928

Total pages: 2

PROCESS DATASHEET FOR UG CBD VESSEL PUMPS
D1 18.09.20 Issued For Design/Engg. BHU NVR HKP

Incorporated
Com.Rep.
Dept. Head
EIL NRL
EIL DOCUMENT NO:
B302-321-02-42-DS-1606-0
Document Sequence
Page 647 of 5928

Document No.
Page 2 of 2
ITEM NO. 3P21-PA-0456 A/B SERVICE UG CBD VESSEL PUMP
OPERATING 1 STANDBY 1 (NOTE-5) TYPE OF PUMP CENTRIFUGAL VERTICAL SUBMERGED
METHOD OF CONTROL
TYPE OF CONTROL
CONTROL RANGE
MECHANICAL DATA
CASING CS
LINE RATING
SUCTION 150#
DISCHARGE 150#
SEAL TYPE SINGLE
LINE RATING
INLET
OUTLET
MOTOR DATA
NOTES:
3. DELETED
4. DELETED
MOUNTING STOOL/PLATE,SEAL SYSTEM & PLATE FASTENERS ETC.
[ EIL DOC NO. B302-321-02-42-DS-1606-0]

A2 15.05.2020 CLIENT/ENGG COMMENTS INCORPORATED BHU NVR HKP
By By By
Page 648 of 5928

Total pages: 4

COT -PARADIP ( UNIT NO. 354)
PROCESS DATASHEET FOR INSTRUMENT AIR (IA) COMPRESSSOR

Client/ Engg Comments
Incorporated
Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:

B302-354-02-DS-1501-Rev.0
Document Sequence
Page 649 of 5928

Document No.
COMPRESSOR EL-3U54A-PR-DAT-5501
Page 2 of 4
ITEM NO. 3U54-KA-5501 A/B SERVICE AIR COMPRESSOR PACKAGE
TYPE RECIPROCATING COMPRESSOR LOCATION UNDER ROOF
NUMBER OF COMPRESSORS REQUIRED IN REGULAR USE 1 WORKING AS SPARE 1 STANDBY
LUBRICATING OR NON-LUBRICATING TYPE NON-LUBRICATING TYPE
TYPE OF DRIVER REGULAR COMPRESSOR ELECTRIC MOTOR
SPARE COMPRESSOR ELECTRIC MOTOR
COMPRESSOR CONNECTED TO EMERGENCY POWER/STEAM NO
NUMBER OF STAGES BY VENDOR OPERATION CONTINUOUS
PROPERTIES OF GAS (COMPOSITION AT SUCTION) AIR (MOL WT 28.84)
COMPOSITION MOLE %
WATER VAPOUR
HYDROGEN
NITROGEN
OXYGEN
CARBON MONOXIDE
CARBON DIOXIDE
HYDROGEN SULPHIDE
METHANE
ETHYLENE
ETHANE
PROPYLENE
PROPANE
I-BUTANE
N-BUTANE
I-PENTANE
N-PENTANE
HAXANE PLUS (AVERAGE M. WT.)
AMMONIA
HYDROGEN CHLORIDE
CHLORINE
INERTS (AVERAGE M. WT.)
AIR (DRY BASIS) 100%
FLOW RATE FOR ONE COMPRESSOR NM3/HR 100 NOTE-9

KG/HR 129.3 NOTE-9
AVERAGE M. WT. (DRY BASIS) 28.84
DENSITY (DRY BASIS) KG/M3 1.293 (AT |NTP)
COMPRESSIBILITY FACTOR 1
RATIO OF SPECIFIC HEATS (Cp/Cv) 1.4
CORROSIVE / EROSIVE ELEMENTS NIL
PARTICLE SIZE OF EROSIVES (IF ANY)
IS DESIGN FOR NACE CODE IS REQUIRED NO
LINE RATING
SUCTION 150#
DISCHARGE 150#
OPERATING CONDITIONS AT VENDOR'S B/L
SUCTION PRESSURE KG/CM2 G ATMOSPHERIC
SUCTION TEMPERATURE DEG C AMB.
DISCHARGE PRESSURE KG/CM2 G 7.5 AT COMPRESSOR B/L NOTE-11
DISCHARGE TEMPERATURE DEG C BY VENDOR NOTE-8
DEW POINT TEMPERATURE DEG C
COMPRESSION RATIO BY VENDOR
AFTER COOLER BY VENDOR YES
MAX DISCH. TEMP AT AFTERCOOLER EXIT DEG C 55
CONDENSATE FROM INTERSTAGES REFER P&ID NO. EL-3U54A-PR-PID-5501.00
[EIL DOC. NO.B302-354-02-DS-1501-0]

By By By
Page 650 of 5928

Document No.
Page 3 of 4
CAPACITY CONTROL NOTE-3
MODE AUTOMATIC
RANGE FOR RECIPROCATING MACHINE (STEPS/STEPLESS) STEPS (0-50-100%)
TYPE OF CONTROL UNLOADERS ( NOTE-3)
AUTO START / AUTO STOP REQUIREMENT YES
MECHANICAL DATA
UPSTREAM DESIGN PRESSURE KG/CM2 G 3.5
UPSTREAM DESIGN TEMPERATURE DEG C 65
DOWNSTREAM DESIGN PRESSURE KG/CM2 G 10.5
DOWNSTREAM DESIGN TEMPERATURE DEG C 65
UTILITIES AVAILABLE MINIMUM NORMAL MAXIMUM MECH. DESIGN
COOLING MEDIUM AMBIENT AIR (NOTE-7)
TYPE AIR COOLED
SUPPLY TEMPERATURE DEG C
SUPPLY PRESSURE KG/CM2 G
RETURN TEMPERATURE DEG C
RETURN PRESSURE BARG
STEAM TURBINE DATA
INLET TEMPERATURE DEG C
INLET PRESSURE KG/CM2 G
OUTLET PRESURE KG/CM2 G
SAFETY VALVE REQUIRED ON THE STEAM TURBINE EEXHAUST
STEAM CONDENSATE
PRESSURE KG/CM2 G
INSTRUMENT AIR
TEMPERATURE DEG C - Amb. - 65
PRESSURE KG/CM2 G 5.5 6.0 6.5 10.5
NITROGEN
TEMPERATURE DEG C
PRESSURE KG/CM2 G
REFERENCE P&ID NUMBER (IF ANY) EL-3U54A-PR-PID-5501.00
NOTES:
1 SUCTION PRESSURE INDICATED IS AT PACKAGE B/L AND DOES NOT ACCOUNT FOR SUCTION LINE PRESSURE DROP AS
WELL AS PRESSURE DROPS ACROSS ANY EQUIPMENT / INSTRUMENT WHICH MAY BE INSTALLED BY COMPRESSOR
VENDOR AT SUCTION.
2 DEDICATED ACCESSORIES FOR EACH COMPRESSOR LIKE SUCTION FILTERS, INTERCOOLERS & AFTER COOLERS, INTER & AFTER
KNOCK OUT DRUMS, INSTRUMENTATION & CONTROL PANEL ETC. (INCLUDING ALL INSTRUMENTS REQUIRED TO ESTABLISH THE
GUARANTEE OF THE COMPRESSOR PACKAGE) ARE IN COMPRESSOR PACKAGE VENDOR'S SCOPE.
3 AIR CONSUMPTION SHALL BE VARIABLE. COMPRESSOR VENDOR TO GIVE PROVISION TO UNLOAD THE COMPRESSOR BEFORE
THE DISCHARGE PRESSURE EXCEEDS 7.5 KG/CM2G.
4 COMPRESSOR VENDOR TO FURNISH THE UTILITY CONSUMPTION FOR THE COMPRESSOR.
(CONTINUOUS AND INTERMITTENT WITH RATE AND FREQUENCY).
5. COMPRESSED AIR SHOULD BE OIL FREE.
6. ATMOSPHERIC TEMP MIN/MAX/AVG IS 11.3/42.4/30.7°C. MAX RELATIVE HUMIDITY IS 100%.COMPRESSOR TO BE DESIGNED FOR MAXIMUM
RELATIVE HUMIDITY.
7. NO COOLING WATER IS AVAILABLE AT SITE.VENDOR TO CONSIDER AMB. AIR FOR COOLING . MAX. DESIGN AIR TEMPERATURE AT AFTER
COOLER EXIT SHALL BE CONSIDERED 55 DEG. C.
8. THIS IS THE OPERATING DISCAHRGE TEMPERATUREAT AFTER COOLER EXIT.DISCHARGE TEMPERTAURE OF THE COMPRESSOR SHALL BE
PROVIDED BY THE VENDOR.VENDOR TO ENSURE THIS TEMPERARATURE TO WITHIN THE MAXIMUM DISCH. TEMPERATURE LIMIT.
[EIL DOC. NO.B302-354-02-DS-1501-0]

By By By
Page 651 of 5928

Document No.
Page 4 of 4
NOTES:
9. THIS CAPACITY EXCLUDES DRYER'S LEAK & PURGE LOSSES .VENDOR TO CONSIDER THE GROSS CAPACITY OF INSTRUMENT AIR DRYER PACKAGE
(3U54-DR-5511A/B) FOR ESTIMATING THE COMPRESSED AIR REQUIREMENT.
10. PACKAGE VENDOR TO MAKE HIS OWN ARRANGEMENTS FOR INITIAL STARTING OF COMPRESSORS WHEN NO INSTRUMENT AIR WILL BE AVAILABLE.
NITROGEN CYLINDERS OR ANY OTHER ARRANGEMENTS AS REQUIRED FOR THE SAME TO BE PROVIDED BY COMPRESSOR VENDOR.
11. DISCHARGE PRESSURE INDICATED IS AT COMPRESSOR PACKAGE B/L AND AT 100% CAPACITY. VENDOR TO GUARANTEE FLOW AND DISCHARGE
PRESSURE AT RATED CAPACITY.
[ EIL DOC NO.: B302-354-02-DS-1501-0]

Prepared
Rev. No. Date Purpose Reviewed By Approved By
By
Format No, 3-0241-1008.Rev.1,sht-3 Copyrights EIL-all rights reserved (Generated through PDSIS)
Page 652 of 5928

Total pages: 4

PROCESS DATASHEET FOR INSTRUMENT AIR (IA) DRYER

Incorporated
Engg /Client Comments
Incorporated
Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:

B302-354-02-DS-1901-Rev.0
Document Sequence
Page 653 of 5928

Document No.
INSTRUMENT AIR DRYER EL-3U54A-PR-DAT-5502
Page 2 of 4
ITEM NO. 3U54-DR-5511A/B SERVICE INSTRUMENT AIR DRYER PACKAGE
TYPE HEATLESS TYPE (TWIN BED ADSORPTION PSA TYPE)
SOURCE OF MOIST AIR AIR COMPRESSOR
NO. OF DRIER UNITS REQUIRED 2 ( DUAL BED, 1 WORKING + 1 STAND-BY ) NOTE-13
CAPACITY OF EACH UNIT (DRY BASIS) NM3/HR 100 (NOTE-2,9,14)
INLET AIR CONDITIONS
PRESSURE KG/CM2G 6.5 (MIN.) 7.0 (NOR.) 7.5 (MAX.)
TEMPERATURE DEG C 55(MAX)
DEW POINT DEG C SATURATED (HUMIDITY 100%)
OIL CONTENTS PPMW OIL FREE
OUTLET AIR CONDITIONS
PRESSURE KG/CM2G BY VENDOR (NOTE-11)
TEMPERATURE DEG C NOTE-3
DEW POINT DEG C (-) 40 DEG. C AT ATMOSPHERIC PRESSURE
ALLOWABLE PRESSURE DROP KG/CM2 0.5 (MAX.) (ACROSS PACKAGE VENDOR B/L)
REGENERATION TYPE TWIN HEAT LESS TYPE
CYCLE TIME PER BED NOTE-12
DRYING PERIOD HRS 5 MIN.
REGENERATION PERIOD HRS 5 MIN.
COOLING PERIOD HRS
DESIGN CONDITIONS
DESIGN PRESSURE KG/CM2G 10.5
MATERIAL OF CONSTRUCTION CS
CORROSION ALLOWANCE MM 3
OTHER DETAILS
TYPE OF DESICCANT MOLECULAR SIEVE
MINIMUM CHARGE OF DESSICANT PER BED BY VENDOR
DEW POINT ANALYSER RECORDER REQUIRED YES YES
PRE FILTER REQUIRED NO YES
AFTER FILTER REQUIRED YES
REGENERATOR HEATER RATING KW
UTILITIES AVAILABLE COOLING WATER NOT AVAILABLE AT SITE
COOLING WATER MINIMUM NORMAL MAXIMUM DESIGN
SUPPLY TEMPERATURE DEG C
RETURN TEMPERATURE DEG C
SUPPLY PRESSURE KG/CM2G
RETURN PRESSURE KG/CM2G
INSTRUMENT AIR
PRESSURE KG/CM2G
TEMPERATURE DEG C
[EIL DOC.B302-354-02-DS-1901-0]

By By By
Page 654 of 5928

Document No.
INSTRUMENT AIR DRYER EL-3U54A-PR-DAT-5502
Page 3 of 4
ITEM NO. 3U54-DR-5511A/B SERVICE INSTRUMENT AIR DRYER PACKAGE
NOTES:
1 FOR DETAILS REFER P&ID NO EL-3U54A-PR-PID-5501.00 & ANNEXURE-1.
2. TURN DOWN RATIO TO BE CONSIDERD 25 - 100 % OF DESIGN CAPACITY AND MAXIMUM CAPACITY OF EACH DRIER TO BE 100 NM3/HR
3. VENDOR TO INDICATE THE MAXIMUM OPERATING TEMPERATURE.VENDOR TO ENSURE THAT AIR TEMPERATURE AT PACKAGE BATTERY LIMIT
SHALL NOT BE MORE THAN 55 DEGREE C.
4. VENDOR SHOULD OFFER COMPLETE UNIT WITH ALL ACCESSORIES AND INSTRUMENTATION FOR FULLY AUTOMATIC AS WELL AS
MANUAL OPERATION .
5. VENDOR TO PROVIDE ON-LINE DEW POINT ANALYSER AT THE OUTLET OF DRYER UNIT.ANALYSER SHALL BE COMMON FOR BOTH THE DRYER UNITS.
ANNEXURE-1 TO BE REFERRED FOR TYPICAL ARRANGEMENET.
6. DRYER PACKAGE SHOULD INCLUDE TWO NOS. OF AFTERFILTERS (1 OPERATING + 1 STANDBY) FOR TRAPPING DUST PARTICLES
IN DRYER OUTLET AIR , TWO PRE-FILTER ARRANGEMENTS (1 OPERATING+ 1 STAND BY) TO BE PROVIDED AT INLET.
ANNEXURE-1 TO BE REFERRED FOR TYPICAL ARRANGEMENT.
7. DRYING AND REGENERATION STATUS LIGHT INDICATION TO BE PROVIDED ON THE LOCAL CONTROL PANEL AND REPEATED IN
CONTROL ROOM. DRYER PACKAGE COMMON PRE-TRIP/ TRIP ALARMS SHOULD BE REPEATED IN CONTROL ROOM.
8. PACKAGE VENDOR TO GUARANTEE DRYER CAPACITY , TOTAL PRESSURE DROP ACROSS THE DRYER SYSTEM & MOISTURE CONTENT OF
DRIED AIR, AS MENTIONED IN OUTLET AIR CONDITIONS.
9. VENDOR TO CONSIDER THE GROSS CAPACITY OF INSTRUMENT AIR DRYER PACKAGE FOR ESTIMATING THE COMPRESSED AIR REQUIREMENT.
CAPACITY.THE VALUE SHALL BE USED TO FINALISE THE AIR COMPRESSOR (3U54-KA-5501 A/B) CAPACITY
10. VENDOR TO PROVIDE SILENCER/MUFFLERS ON REGENERATION AIR VENT TO PROTECT NOISE LEVEL FOR ENVIRONMENT PROTECTION
AS PER THE REQUIREMENT OF STATE AUTHORITY.
11.OUTLET PRESSURE TO BE PROVIDED BY VENDOR CONSIDERING MAXIMUM PRESSURE DROP OF 0.5 Kg/cm2 ACROSS DRYER'S B/L.
12.CHANGE OVER FROM SATURATED BED TO REGENERATED BED & START OF REGENERATION OF SATURATED BED TO BE DONE BY PROGRAMMED LOGIC.
RELATED VALVE SHALL OPERATE AS PER SEQUENCE LOGIC.
13.EACH DRYER UNIT CONSISTS OF TWIN BED, ONE UNDER DRYING OPERATION AND THE OTHER IS UNDER REGENERATION
ANNEXURE-1 TO BE REFERRED FOR TYPICAL ARRANGEMENET.
14.CAPACITY MENTIONED IS NET CAPACITY OF EACH DRYER (EXCLUDING ANY PURGE AND LEAK LOSSES,COMPRESSOR PACKAGE INSTRUMENT AIR
CONSUMPTION AND DRYER PACKAGE INTERNAL CONSUMPTION) MEASURED AT THE OUTLET OF DRYER PACKAGE.
INSTRUMENT AIR DRYER PACKAGE TO INCLUDE INSTRUMENT AIR COMPRESSOR PACKAGE((3U54-KA-5501 A/B) INTERNAL CONSUMPTION ALSO
WHICH IS ASSOCIATED WITH THIS DRYER PACKGE ( REFER P&ID . EL-3U54A-PR-PID-5501.00).
[EIL DOC. NO. B302-354-02-DS-1901-0]

Rev.No. Date Purpose
By By By
Page 655 of 5928

Page 656 of 5928
PAGE 4 OF 4
ANNEXURE‐1: TYPICAL DRYER ARRANGEMENT
(ANNEXURE TO DOCUMENT NO. B302‐354‐02‐DS‐1901)
FIRST DRYER UNIT
WITH DUAL BED

(3U54‐DR‐5511A)

PRE‐FILTERS (1O+1S) AFTER‐FILTERS DEW POINT ANALYSER
(1O+1S)

SECOND DRYER UNIT
WITH DUAL BED

(3U54‐DR‐5511B

LEGENDS:
O‐ OPERATING, S‐ STANDBY
Total pages: 3

PROCESS DATASHEET FOR INSTRUMENT AIR (IA) RECEIVER
Engg /Client Comments

Incorporated
Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:

B302-354-02-DS-1201-Rev.0
Document Sequence
Page 657 of 5928

Document No.
VERTICAL VESSEL EL-3U54A-PR-DAT-5503
Page 2 of 3
ITEM NO. 3U54-VV-5521 SERVICE INSTRUMENT AIR RECEIVER
PROCESS DATA
FLUID HANDLED INSTRUMENT AIR
OPERATING PRESSURE KG/CM2 G 5.5 -7.0
OPERATING TEMPERATURE DEG C AMBIENT
DESIGN PRESSURE KG/CM2 G 10.5
YES DOES VESSEL REQUIRE FULL VACUUM DESIGN NO
NO DESIGN TEMPERATURE DEG C 65
MECHANICAL DATA
SHELL KCS
LINER NONE
CORROSION ALLOWANCE
SHELL MM 3
LINER THICKNESS MM
IF YES, TYPE
IS INLET BAFFLE DEFLECTOR REQUIRED NO
VESSEL SUBJECTED TO STEAM OUT CONDITIONS NO
IF 'YES' STEAM TEMPERATURE DEG C
STEAM PRESSURE BARG
VORTEX BREAKER REQUIRED NO
IF YES, TYPE
DEMISTER REQUIRED NO
IF 'YES' REF DATA SHEET NUMBER
IS DESIGN FOR NACE CODE REQUIRED NO
IS DESIGN FOR IBR CODE REQUIRED NO
NOZZLES AND CONNECTIONS DETAILS

RATING FOR VESSEL NOZZLES A3K
MARK NUMBER SIZE, IN SERVICE MARK NUMBER SIZE, IN SERVICE
F 1 2 FEED MH 1 BY VENDOR MANHOLE
T 1 2 TOP OUTLET
B BOTTOM OUTLET
H HANDHOLE
D 1 1.5 DRAIN
V 1 2 VENT
UC 1 2 UTILITY CONNECTION
LI LEVEL INSTRUMENTS
PI 1 NOTE-1 PRESSURE INSTRUMENTS
TI 1 NOTE-1 TEMPERATURE INSTRUMENTS
SV 1 NOTE-1 SAFETY VALVE
NOTES:
1. SIZE/LOCATION AND NUMBER OF INSTRUMENT NOZZLES / SAFETY VALVE TO BE CONFIRMED BY VENDOR.INSTRUMENTS /NOZZLES SHOWN IN
PDS/P&ID AREMINIMUM TO BE PROVIDED BY VENDOR.HOWEVER VENDOR TO PROVIDE ANY ADDITIONAL NOZZLE/INSTRUMENT REQUIRED FOR
STARTUP/OPERATION ETC.
2. REFER P&ID NUMBER EL-3U54A-PR-PID-5501.00
[EIL DOC. NO. B302-354-02-DS-1201-0]

By By By
Page 658 of 5928

Document No.
VERTICAL VESSEL EL-3U54A-PR-DAT-5503
Page 3 of 3
PROJECT NRL EXPANSION CLIENT NRL
ITEM NO. 3U54-VV-5521 SERVICE INSTRUMENT AIR RECEIVER
SKETCH OF VERTICAL VESSEL
V T SV
900 MM
PI
F
5800 mm TL/TL
ID = 2300 MM
TI
MH
UC
MIN. FOR PIPING

D
NOTE-A:- ALL DIMENSIONS ARE IN MM

NOTE-B:- DIAMETER IS INTERNAL DIAMETER. LENGTH IS FROM TANGENT LINE.
[EIL DOC.B302-354-02-DS-1201-0]
D1 18.09.2020 ISSUED FOR ENGG. /DESIGN BHU NVR HKP

By By By
Page 659 of 5928

Total pages: 3

PROCESS DATASHEET FOR UG CBD VESSEL
CLIENT COMMENTS
D1 30.07.2020 INCORP . ISSUED FOR BHU NVR HKP
ENGG./DESIGN
Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:
B302-321-02-DS-1201-0
Document Sequence
Page 660 of 5928

Document No.
HORIZONTAL VESSEL EL-3P21A-PR-DAT-0406
Page 1 of 2
ITEM NO. 3P21-VV-0441/0442 SERVICE UG CBD VESSEL
PROCESS DATA
FLUID HANDLED CRUDE (AL/AH/AM)
OPERATING PRESSURE KG/CM2 G ATM
OPERATING TEMPERATURE DEG C AMB (11.3-42.4)
DOES VESSEL REQUIRE FULL VACUUM DESIGN YES
DESIGN TEMPERATURE YEDEG C 65
MECHANICAL DATA NO
SHELL CS
LINER NIL
CORROSION ALLOWANCE
SHELL MM 3
LINER THICKNESS MM -
IF YES, TYPE
INSULATION THICKNESS MM -
IS INLET BAFFLE DEFLECTOR REQUIRED NO
VESSEL SUBJECTED TO STEAM OUT CONDITIONS NO
IF 'YES' STEAM TEMPERATURE DEG C
STEAM PRESSURE KG/CM2 G
VORTEX BREAKER REQUIRED NO
IF YES, TYPE
DEMISTER REQUIRED NO
IF 'YES' REF DATA SHEET NUMBER -
IS DESIGN FOR NACE CODE REQUIRED NO
IS DESIGN FOR IBR CODE REQUIRED NO
NOZZLES AND CONNECTIONS DETAILS
RATING FOR VESSEL NOZZLES 150 #
MARK NUMBER SIZE, IN SERVICE MARK NUMBER SIZE, IN SERVICE
F 1 4 FEED
V 1 3 VENT
S 1 BY ENGG GAUGE/SAMPLE HATCH
UC 1 2 UTILITY CONNECTION
LT1 1 BY ENGG LEVEL INSTRUMENT (RADAR)
LT2 1 BY ENGG LEVEL INSTRUMENT (RADAR)
MH BY ENGG BY ENGG MANHOLE
M 1 BY ENGG MOTOR
NOTES
1. FOR DETAILS REFER P&ID NO.REFER P&ID NO. EL-3P21A-PR-PID-0411.00
2. DENSITY OF LIQUID AT OPERATING TEMPERATURE IS 857-888 KG/M3.
3. NOZZLE RATING SHALL BE AS PER PIPING CLASS INDICATED IN P&ID UNLESS OTHERWISE INDICATED IN DATASHEET. HOWEVER, RATINGS OF
NOZZLE FLANGES SHALL BE CHECKED FOR THEIR ADEQUACY FOR CORRESPONDING PIPING LOADS ALSO.
4.THE BOOT HAS BEEN PROVIDED FOR THE SUBMERSIBLE PUMP. THE DIMENSION SHALL BE FINALISED BY ENGINEERING BASED
ON DIMENSION OF THE PUMP.
5.VESSELS TO BE BURRIED WITH COATING AND WRAPING FOR PROTECTION AGAINST EXTERNAL CORROSION AND SUITABLY ANCHORED.
6.THE VESSEL SHALL BE LOCATED IN A RCC PIT & SAND PACKED AS PER ENGG. STANDARD. PIT MINIMUM CLEARANCE ALL AROUND THE VESSEL
TO BE DECIDED BY ENGINEERING.PIT SIZE TO BE DECIDED BY ENGG.
7.STORAGE CAPACITY OF VESSEL IS 50 M3.
[EIL DOC. NO.: B302-321-02-DS-1201-0 ]
D1 30.07.2020 CLIENT COMMENTS INCORP . ISSUED FOR ENGG./DESIGN BHU NVR HKP
By By By
Format No,3-0241-1007 Rev. 0 Copyrights EIL - all rights reserved(Generated Through PDSIS)
Page 661 of 5928

Document No.
HORIZONTAL VESSEL EL-3P21A-PR-DAT-0406
Page 2 of 2
ITEM NO. 3P21-VV-0441/0442 SERVICE UG CBD VESSEL
SKETCH OF HORIZONTAL VESSEL
8000
M
UC VLT1 MH S LT1 LT2
V
GRADE GRADE
BY ENGG
MIN.
SLOTTED PIPE
F
3000 ID
1:100
150
BY ENGG
BY ENGG
BY ENGG.
CONCRETE PIT (SAND FILLED) CAPCITY = 50 M3

HLL = 2400 MM
LLL = 150 MM
ALL DIMENSIONS ARE IN MM

[EIL DOC. NO.: B302-321-02-DS-1201-0 ]
D1 30.07.2020 CLIENT COMMENTS INCORP . ISSUED FOR ENGG./DESIGN BHU NVR HKP
By By By
Page 662 of 5928

Total pages: 4

PROCESS DATASHEETS FOR FILTERS

Com.Rep.
Dept. Head
EIL NRL
EIL DOCUMENT NO:
B302-321-02-42-DS-1918-A
Document Sequence
EL 3P21A PR DAT 0413 A1
Page 663 of 5928

Document No.
FILTER EL-3P21A-PR-DAT-0413
PROCESS DATA SHEET Rev. No. A1
Page 2 of 4
ITEM NO. 3P21‐GN‐0461A ( NOTE-5) SERVICE CRUDE OIL
TYPE BASKET FILTER
FLOW RATE
NORMAL M3/Hr 795
MAXIMUM M3/Hr 876
MINIMUM M3/Hr
INLET PRESSURE KG/CM2G ~ 8.5

INLET TEMPERATURE DEG C AMB. ( 11.3-42.4 )
ALLOWABLE PRESSURE DROP KG/CM2 0.2 MAX CLEAN / 0.75 MAX DIRTY
SIZE OF PARTICLES TO BE REMOVED MESH ≤40
FLUID PROPERTIES @ P & T

DENSITY KG/M3 850 - 888
PRESENCE OF CORROSIVE COMPONENTS PRESENT, 2.83 WT % SULPHUR (MAX)
MECHANICAL DATA
DESIGN PRESSURE KG/CM2G 19
MATERIAL OF CONSTRUCTION CORROSION ALLOWANCE, MM

BODY CS 3.0
FILTER ELEMENT SS - WIRE MESH TYPE (NOTE-2)
NOZZLE DETAILS
MARK NOS. SIZE INCHES RATING SERVICE
INLET 1 18 150# INLET
OUTLET 1 18 150# OUTLET
V 1 2 150# VENT
D 1 4 150# DRAIN
DPT 2 BY ENGG. 150# DPT CONNECTION
UC 1 2 150# UTILITY
NOTES
1 REFER P&ID 3P21A-PR-PID-0408.00 OR B302-02-42-321-1118 FOR DETAILS

2 FILTER ELEMENT MUST WITHSTAND A DIFFERENTIAL PRESSURE OF 5.0 KG/CM2 WITHOUT BREAKING OR FAILURE.
3 COMPANION FLANGES FOR INLET , OUTLET , DRAIN, VENT, UTILITY ETC. OF FILTER SHALL BE SUPPLIED BY VENDOR.
4 FILTER COVER (DOOR) SHALL BE QUICK OPENING / CLOSING TYPE. DOOR OPENING MECHANISM TO BE
CONSTRUCTED SUCH THAT THE DOOR CANNOT BE OPENED UNLESS THE FILTER IS FULLY DEPRESSURISED.
5 3P21‐GN‐0461B FILTER SHALL BE COMMON STANDBY FILTER FOR 3P21‐GN‐0461A AND 3P21-GN-0462.
[ EIL DOC. NO.B302-321-02-DS-1918-A ]

By By By
Page 664 of 5928

Document No.
Page 3 of 4
ITEM NO. 3P21‐GN‐0461B (NOTE-5) SERVICE CRUDE OIL
TYPE BASKET FILTER
FLOW RATE
NORMAL M3/Hr 353-795
MAXIMUM M3/Hr 876
MINIMUM M3/Hr


MECHANICAL DATA

BODY CS 3.0
NOZZLE DETAILS
V 1 2 150# VENT
D 1 4 150# DRAIN
UC 1 2 150# UTILITY
NOTES

[ EIL DOC. NO.B302-321-02-DS-1918-A ]

By By By
Page 665 of 5928

Document No.
Page 4 of 4
ITEM NO. 3P21‐GN‐0462 (NOTE-5) SERVICE CRUDE OIL
TYPE BASKET FILTER
FLOW RATE
NORMAL M3/Hr 353
MAXIMUM M3/Hr 390
MINIMUM M3/Hr


MECHANICAL DATA

BODY CS 3.0
NOZZLE DETAILS
V 1 2 150# VENT
D 1 4 150# DRAIN
UC 1 2 150# UTILITY
NOTES

[ EIL DOC. NO.B302-321-02-DS-1918-A ]

By By By
Page 666 of 5928

Total pages: 19

PROCESS DATASHEETS FOR PRESSURE INSTRUMENTS
Issued For Engineering/

D1 21.09.20 VS BHU/ NVR HKP
Design
A1 21.08.20 Issued For Comments VS BHU/NVR HKP

Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:

B302-321-02-DS-2011-2021-0
Document Sequence
EL 3P21A PR DAT 0414 - 0424 D1

Document No.
PRESSURE INSTRUMENTS EL-3P21A-PR-DAT-0414
Page 1 of 1
TAG NO. 3P21-PT-040101 3P21-PT-040201
SERVICE CRUDE OIL CRUDE OIL
FLUID STATE LIQUID LIQUID
LOCATION 3P21-TT-0401 3P21-TT-0402
OPERATING TEMPERATURE DEG C AMBIENT AMBIENT
OPERATING PRESSURE KG/CM2 G 0-2.5 0-2.5
DESIGN CONDITIONS
DESIGN TEMPERATURE DEG C 65 65
DESIGN PRESSURE KG/CM2 G 3.5 3.5
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS NOTE-1,2 NOTE-1,2
TAG NO.
SERVICE
FLUID STATE
LOCATION
OPERATING TEMPERATURE DEG C
OPERATING PRESSURE KG/CM2 G
DESIGN CONDITIONS
DESIGN TEMPERATURE DEG C
DESIGN PRESSURE KG/CM2 G
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS
NOTES:
1. REFER P&ID NO. B302-02-42-321-1111 OR EL-3P21A-PR-PID-0401.00
2. DIAPHRAGM SEAL TYPE INSTRUMENT SHALL BE PROVIDED.
[EIL DOC. NO. B302-321-02-DS-2011-0]
D1 21.09.2020 ISSUED FOR ENGINEERING / DESIGN VS BHU/ NVR HKP

A1 21.08.2020 ISSUED FOR COMMENTS VS BHU/ NVR HKP
By By By
Document No.
Page 1 of 1
TAG NO. 3P21-PT-040301 3P21-PT-040401
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS
NOTES:
[EIL DOC. NO. B302-321-02-DS-2012-0]

By By By
Document No.
Page 1 of 1
TAG NO. 3P21-PT-040501 3P21-PT-040601
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS
NOTES:
[EIL DOC. NO. B302-321-02-DS-2013-0]

By By By
Document No.
Page 1 of 1
TAG NO. 3P21-PT-040701 3P21-PT-040801
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS
NOTES:
[EIL DOC. NO. B302-321-02-DS-2014-0]

By By By
Document No.
Page 1 of 1
TAG NO. 3P21-PT-040901 3P21-PT-041001
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS
NOTES:
[EIL DOC. NO. B302-321-02-DS-2015-0]

By By By
Document No.
Page 1 of 4
TAG NO. 3P21-PG-040001 3P21-PT/PI-040002 3P21-PG-040003
SERVICE CRUDE OIL CRUDE OIL CRUDE OIL
FLUID STATE LIQUID LIQUID LIQUID
LOCATION 28"-CRD-3P21-04011-A1A-NI 28"-CRD-3P21-04011-A1A-NI 18"-CRD-3P21-04067-A1A-NI
OPERATING TEMPERATURE DEG C AMBIENT AMBIENT AMBIENT
OPERATING PRESSURE KG/CM2 G 0-9.7 0-9.7 9.7
DESIGN CONDITIONS
DESIGN TEMPERATURE DEG C 65 65 65
DESIGN PRESSURE KG/CM2 G 19 19 19
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS NOTE-1,2 NOTE-1,2 NOTE-1,2
TAG NO. 3P21-PT/PI-040004 3P21-PG-040005 3P21-PT/PI-040006

OPERATING PRESSURE KG/CM2 G 9.7 0-2.5 0-2.5
DESIGN CONDITIONS
DESIGN PRESSURE KG/CM2 G 19 3.5 3.5
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
NOTES:
[EIL DOC. NO. B302-321-02-DS-2016-0]

By By By
Document No.
Page 2 of 4
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G

DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
NOTES:
[EIL DOC. NO. B302-321-02-DS-2016-0]

By By By
Document No.
Page 3 of 4
TAG NO. 3P21-PT/PI-040013 3P21-PG-040014 3P21-PG-040015
OPERATING PRESSURE KG/CM2 G 9.7 9.7 9.7
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
TAG NO. 3P21-PG-040016 3P21-PDT/PDI/PDAH-040017 3P21-PDT/PDI/PDAH-040018

DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G 0.05 0.05
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
DIFF. PR. RANGE : 0-0.1 DIFF. PR. RANGE : 0-0.1
NOTES:
[EIL DOC. NO. B302-321-02-DS-2016-0]

By By By
Document No.
Page 4 of 4
TAG NO. 3P21-PDT/PDI/PDAH-040019
SERVICE CRUDE OIL
FLUID STATE LIQUID
LOCATION 20"-CRD-3P21-04060-A1A-NI
OPERATING PRESSURE KG/CM2 G 0-2.5
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G 0.05
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS NOTE-1,2
DIFF. PR. RANGE : 0-0.1
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS
NOTES:
[EIL DOC. NO. B302-321-02-DS-2016-0]

By By By
Document No.
Page 1 of 4
TAG NO. 3P21-PG-040020 3P21-PT/PI-040021 3P21-PT/PI-040022
DESIGN CONDITIONS
DESIGN PRESSURE KG/CM2 G 3.5 3.5 19
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
TAG NO. 3P21-PG-040023 3P21-PG-040024 3P21-PT/PI-040025

DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
NOTES:
[EIL DOC. NO. B302-321-02-DS-2017-0]

By By By
Document No.
Page 2 of 4
TAG NO. 3P21-PT/PI-040026 3P21-PG-040027 3P21-PG-040028
OPERATING PRESSURE KG/CM2 G 9.7 9.7 0-2.5
DESIGN CONDITIONS
DESIGN PRESSURE KG/CM2 G 19 19 3.5
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
TAG NO. 3P21-PT/PI-040029 3P21-PG-040030 3P21-PDT/PDI/PDAH-040031

OPERATING PRESSURE KG/CM2 G 0-2.5 9.7 0-2.5
DESIGN CONDITIONS
DESIGN PRESSURE KG/CM2 G 3.5 19 3.5
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G 0.05
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
NOTES:
[EIL DOC. NO. B302-321-02-DS-2017-0]

By By By
Document No.
Page 3 of 4
TAG NO. 3P21-PDT/PDI/PDAH-040032 3P21-PDT/PDI/PDAH-040033 3P21-PT/PI-040034
OPERATING PRESSURE KG/CM2 G 0-2.5 0-2.5 0-9.7
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G 0.05 0.05
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
DIFF. PR. RANGE : 0-0.1 DIFF. PR. RANGE : 0-0.1

DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
NOTES:
[EIL DOC. NO. B302-321-02-DS-2017-0]

By By By
Document No.
Page 4 of 4
TAG NO. 3P21-PT/PI-040038 3P21-PT/PI-040039 3P21-PG-040040
OPERATING PRESSURE KG/CM2 G 0-9.7 9.7 0-9.7
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS
NOTES:
[EIL DOC. NO. B302-321-02-DS-2017-0]

By By By
Document No.
Page 1 of 1
OPERATING PRESSURE KG/CM2 G ~6 ~7.5 ~7.5
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
TAG NO. 3P21-PDT/PDI/PDAH-040060 3P21-PDT/PDI/PDAH-040061 3P21-PDT/PDI/PDAH-040062

OPERATING PRESSURE KG/CM2 G 7.5-8.5 7.5-8.5 7.5-8.5
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G 0.7 0.7 0.7
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
DIFF. PR. RANGE : 0-1 DIFF. PR. RANGE : 0-1 DIFF. PR. RANGE : 0-1
NOTES:
[EIL DOC. NO. B302-321-02-DS-2018-0]

By By By
Document No.
Page 1 of 1
TAG NO. 3P21-PG-040045 3P21-PG-040046
LOCATION 4"-CRD-3P21-04099-A1A-NI 4"-CRD-3P21-040101-A1A-NI
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS
NOTES:
[EIL DOC. NO. B302-321-02-DS-2019-0]

By By By
Document No.
Page 1 of 2
TAG NO. 3P21-PG-040047 3P21-PT/PI-040048 3P21-PT/PI-040049
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
TAG NO. 3P21-PG-040050 3P21-PG-040052 3P21-PT/PI-040053

DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
NOTES:
[EIL DOC. NO. B302-321-02-DS-2020-0]

By By By
Document No.
Page 2 of 2
TAG NO. 3P21-PG-040054 3P21-PT/PI-040055 3P21-PDT/PDI/PDAH-040056
DESIGN CONDITIONS
DESIGN PRESSURE KG/CM2 G 19 19 3.5
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G 0.05
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
TAG NO. 3P21-PDT/PDI/PDAH-040057

SERVICE CRUDE OIL
FLUID STATE LIQUID
OPERATING PRESSURE KG/CM2 G 0-2.5
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G 0.05
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS NOTE-1,2
NOTES:
[EIL DOC. NO. B302-321-02-DS-2020-0]

By By By
Document No.
Page 1 of 1
TAG NO. 3P21-PG-040058 3P21-PG-040059
OPERATING PRESSURE KG/CM2 G 4.3 4.3
DESIGN CONDITIONS
DESIGN PRESSURE KG/CM2 G 19 19
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS
NOTES:
[EIL DOC. NO. B302-321-02-DS-2021-0]

By By By
Total pages: 3

PROCESS DATASHEET FOR PRESSURE INSTRUMENT

Design

Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:
B302-354-02-DS-2012-Rev.0
Document Sequence

Document No.
PRESSURE INSTRUMENTS EL-3U54A-PR-DAT-5504
Page 1 of 2
TAG NO. 3U54-PG-550005 3U54-PG-550006 3U54-PG-550007
SERVICE INSTRUMENT AIR INSTRUMENT AIR INSTRUMENT AIR
FLUID STATE VAPOUR VAPOUR VAPOUR
LOCATION 2"-IA-3U54-55011-A1A-NI 2"-IA-3U54-55013-A1A-NI 2"-IA-3U54-55007-A1A-NI
OPERATING PRESSURE KG/CM2 G ~ 5.5-6.5 ~ 5.5-6.5 ~ 5.5-6.5
DESIGN CONDITIONS
DESIGN PRESSURE KG/CM2 G 10.5 10.5 10.5
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS NOTE-1 NOTE-1 NOTE-1
TAG NO. 3U54-PG-550008 3U54-PG-550009 3U54-PG-550010

SERVICE INSTRUMENT AIR INSTRUMENT AIR INSTRUMENT AIR
FLUID STATE VAPOUR VAPOUR VAPOUR
LOCATION 2"-IA-3U54-550008-A1A-NI 2"-IA-3U54-55009-A1A-NI 2"-IA-3U54-55010-A1A-NI
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
NOTES:
1. REFER P&ID NO. B302-02-42-354-1112 OR EL-3U54A-PR-PID-5502.00
[EIL DOC. NO. B302-354-02-DS-2012-0]

By By By
Document No.
Page 2 of 2
TAG NO. 3U54-PG-550011 3U54-PG-550012
SERVICE INSTRUMENT AIR INSTRUMENT AIR
FLUID STATE VAPOUR VAPOUR
LOCATION 2"-IA-3U54-55014-A1A-NI 2"-IA-3U54-55012-A1A-NI
OPERATING PRESSURE KG/CM2 G ~ 5.5-6.5 ~ 5.5-6.5
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS NOTE-1 NOTE-1
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS
NOTES:
[EIL DOC. NO. B302-354-02-DS-2012-0]

By By By
Total pages: 4

PROCESS DATASHEET FOR PRESSURE INSTRUMENT

Design

Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:
B302-451-02-DS-2011,2012-Rev.0
Document Sequence
EL 4U51A PR DAT 4503,4504 D1

Document No.
Page 1 of 1
UNIT COT-PARADIP,PL JOB NO. B302 UNIT NO. 451
TAG NO. 3P21-PG-450001
SERVICE SERVICE WATER
FLUID STATE LIQUID
LOCATION 3"-SW-4U51-45002-A1A-NI
OPERATING PRESSURE KG/CM2 G 5.8
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS NOTE-1
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS
NOTES:
[EIL DOC. NO. B302-451-02-DS-2011-0]

By By By
Document No.
Page 1 of 2
TAG NO. 4U51-PG-450002 4U51-PG-450003 4U51-PG-450004
SERVICE SERVICE WATER SERVICE WATER SERVICE WATER
LOCATION 2"-SW-4U51-45005-A1A-NI 2"-SW-4U51-45006-A1A-NI 2"-SW-4U51-45007-A1A-NI
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
TAG NO. 4U51-PG-450005 4U51-PG-450006 4U51-PG-450007

SERVICE SERVICE WATER SERVICE WATER SERVICE WATER
LOCATION 2"-SW-4U51-45008-A1A-NI 2"-SW-4U51-45009-A1A-NI 2"-SW-4U51-45010-A1A-NI
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
NOTES:
[EIL DOC. NO. B302-451-02-DS-2012-0]

By By By
Document No.
Page 2 of 2
TAG NO. 4U51-PG-450008 4U51-PG-450009
SERVICE SERVICE WATER SERVICE WATER
LOCATION 2"-SW-4U51-45011-A1A-NI 2"-SW-4U51-45012-A1A-NI
OPERATING PRESSURE KG/CM2 G ~ 4.5-5.8 ~ 4.5-5.8
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS NOTE-1 NOTE-1
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW KG/CM2 G
HIGH KG/CM2 G
LOW LOW KG/CM2 G
HIGH HIGH KG/CM2 G
REMARKS
NOTES:
[EIL DOC. NO. B302-451-02-DS-2012-0]

By By By
Total pages: 9

PROCESS DATASHEETS FOR TEMPERATURE INSTRUMENTS
D1 03.09.2020 Issued For Engg/Design BHU NVR HKP

Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:
B302-321-02-DS-2111-2115/2118-2120-0
Document Sequence
EL 3P21A PR DAT 04025 TO 04032 D1
Page 693 of 5928

Document No.
TEMPERATURE INSTRUMENTS EL-3P21A-PR-DAT-0425
Page 1 of 1
TAG NO. 3P21-TE/TT/TI-040101 3P21-TE/TT/TI-040201
OPERATING TEMPERATURE DEG C AMB AMB
OPERATING PRESSURE KG/CM2 G ATM ATM
DESIGN CONDITIONS
ALARM SET VALUES
LOW DEG C
HIGH DEG C
LOW LOW DEG C
HIGH HIGH DEG C
REMARKS NOTE 1,2 NOTE 1,2
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW DEG C
HIGH DEG C
LOW LOW DEG C
HIGH HIGH DEG C
REMARKS
NOTES:
1. REFER P&ID 3P21A-PR-PID-0401.00 OR B302-02-42-321-1111 FOR DETAILS
2. MULTI POINT RTD TEMPERATURE SENSOR SHALL BE PROVIDED WITH WATER CUT PROBE AT BOTTOM
[ EIL DOC. NO.B302-321-02-DS-2111-0 ]

By By By
Page 694 of 5928

Document No.
Page 1 of 1
DESIGN CONDITIONS
ALARM SET VALUES
LOW DEG C
HIGH DEG C
LOW LOW DEG C
HIGH HIGH DEG C
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW DEG C
HIGH DEG C
LOW LOW DEG C
HIGH HIGH DEG C
REMARKS
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2112-0 ]

By By By
Page 695 of 5928

Document No.
Page 1 of 1
DESIGN CONDITIONS
ALARM SET VALUES
LOW DEG C
HIGH DEG C
LOW LOW DEG C
HIGH HIGH DEG C
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW DEG C
HIGH DEG C
LOW LOW DEG C
HIGH HIGH DEG C
REMARKS
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2113-0 ]

By By By
Page 696 of 5928

Document No.
Page 1 of 1
DESIGN CONDITIONS
ALARM SET VALUES
LOW DEG C
HIGH DEG C
LOW LOW DEG C
HIGH HIGH DEG C
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW DEG C
HIGH DEG C
LOW LOW DEG C
HIGH HIGH DEG C
REMARKS
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2114-0 ]

By By By
Page 697 of 5928

Document No.
Page 1 of 1
DESIGN CONDITIONS
ALARM SET VALUES
LOW DEG C
HIGH DEG C
LOW LOW DEG C
HIGH HIGH DEG C
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW DEG C
HIGH DEG C
LOW LOW DEG C
HIGH HIGH DEG C
REMARKS
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2115-0 ]

By By By
Page 698 of 5928

Document No.
Page 1 of 1
TAG NO. 3P21-TE/TT/TI-041101
SERVICE CRUDE OIL/WATER
FLUID STATE LIQUID
LOCATION 3P21-TT-0411
OPERATING TEMPERATURE DEG C AMB
DESIGN CONDITIONS
ALARM SET VALUES
LOW DEG C
HIGH DEG C
LOW LOW DEG C
HIGH HIGH DEG C
REMARKS NOTE 1,2
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW DEG C
HIGH DEG C
LOW LOW DEG C
HIGH HIGH DEG C
REMARKS
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2119-0 ]

By By By
Page 699 of 5928

Document No.
Page 1 of 1
SERVICE CRUDE OIL
FLUID STATE LIQUID
OPERATING PRESSURE KG/CM2 G 5-6
DESIGN CONDITIONS
ALARM SET VALUES
LOW DEG C
HIGH DEG C
LOW LOW DEG C
HIGH HIGH DEG C
REMARKS NOTE 1
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW DEG C
HIGH DEG C
LOW LOW DEG C
HIGH HIGH DEG C
REMARKS
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2118-0 ]

By By By
Page 700 of 5928

Document No.
Page 1 of 1
SERVICE CRUDE OIL
FLUID STATE LIQUID
LOCATION 3P21-TT-0412
DESIGN CONDITIONS
ALARM SET VALUES
LOW DEG C
HIGH DEG C
LOW LOW DEG C
HIGH HIGH DEG C
REMARKS NOTE 1,2
TAG NO.
SERVICE
FLUID STATE
LOCATION
DESIGN CONDITIONS
ALARM SET VALUES
LOW DEG C
HIGH DEG C
LOW LOW DEG C
HIGH HIGH DEG C
REMARKS
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2120-0 ]

By By By
Page 701 of 5928

Total pages: 15

PROCESS DATASHEETS FOR LEVEL INSTRUMENTS

Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:
B302-321-02-DS-2211-2215,2219-2221- Life Cycle 00 Disk Ref.:
Rev.A
Document Sequence
EL 3P21A PR DAT 0434 TO 0441 A1
Page 702 of 5928

Document No.
LEVEL INSTRUMENTS EL-3P21A-PR-DAT-0434
Page 1 of 2
3P21-LT/LI/ILT/ILI/LAL/LAH/LAHH- 3P21-LT/LI//LALL/LAH/LAHH-
TAG NO. 3P21-LSHHH-040101X
040101 040102X
LOCATION 3P21-TT-0401 3P21-TT-0401 3P21-TT-0401
OPERATING TEMPERATURE DEG C AMB AMB AMB
OPERATING PRESSURE KG/CM2 G ATM ATM ATM
UPPER FLUID PROPERTIES @ P & T
FLUID NAME
FLUID STATE
LIQUID DENSITY KG/M3
VAPOR MOLECULAR WEIGHT
VISCOSITY CST
LOWER FLUID PROPERTIES @ P & T
FLUID NAME CRUDE OIL CRUDE OIL CRUDE OIL
LIQUID DENSITY KG/M3 850-888 850-888 850-888
LIQUID VISCOSITY CST 6.25-33.6 6.25-33.6 6.25-33.6
DESIGN CONDITIONS
LEVEL VALUES
LOW MM
HIGH MM
ALARM SET POINT VALUES NOTE-8 NOTE-8 NOTE-7
LOW MM
HIGH MM
LOW LOW MM
HIGH HIGH MM
CORROSIVE CONSTITUENTS SULPHUR ,MAX. 2.83 WT% SULPHUR ,MAX. 2.83 WT% SULPHUR ,MAX. 2.83 WT%
REMARKS NOTE-1,2,3,4,5,8 NOTE-1,2,5,8 NOTE-1,2,6,7
TYPE OF TANK FLOATING ROOF FLOATING ROOF FLOATING ROOF
NOTES:
1) REFER P&ID NO. B302-02-42-321-1111 OR EL-3P21A-PR-PID-0401.00

2) STORAGE TANK DIMENSION :- DIA - 66 M & HEIGHT - 19.5 M
3) WATER CUT/INTERFACE INDICATION AT CONTROL ROOM TO BE PROVIDED.
4) DENSITY INDICATION AT CONTROL ROOM TO BE BROVIDED
5) RADAR TYPE LEVEL INSTRUMENT.
6) INDEPENDENT HARD WIRED LEVEL SWITCH TUNING FORK TYPE
7) HIGH-HIGH-HIGH LEVEL INTERLOCK SET POINT SHALL NOT BE ABOVE THE LEVEL CORRESPONDING TO PESO
APPROVED SAFE FILLING HEIGHT. INTERLOCK SET POINT/ALARM VALUE TO BE DECIDED DURING DETAIL ENGG.
8) ALARM SET VALUES SHALL BE DECIDED DURING DETAIL ENGG. AFTER FINALIZATION OF SAFE FILLING HEIGHT.
[ EIL DOC. NO.B302-321-02-DS-2211-A ]

By By By
Page 703 of 5928

Document No.
Page 2 of 2
040201 040202X
FLUID NAME
FLUID STATE
VISCOSITY CST
DESIGN CONDITIONS
LEVEL VALUES
LOW MM
HIGH MM
LOW MM
HIGH MM
LOW LOW MM
HIGH HIGH MM
NOTES:

[ EIL DOC. NO.B302-321-02-DS-2211-A ]

By By By
Page 704 of 5928

Document No.
Page 1 of 2
040301 040302X
FLUID NAME
FLUID STATE
VISCOSITY CST
DESIGN CONDITIONS
LEVEL VALUES
LOW MM
HIGH MM
LOW MM
HIGH MM
LOW LOW MM
HIGH HIGH MM
NOTES:

[ EIL DOC. NO.B302-321-02-DS-2212-A ]

By By By
Page 705 of 5928

Document No.
Page 2 of 2
040401 040402X
FLUID NAME
FLUID STATE
VISCOSITY CST
DESIGN CONDITIONS
LEVEL VALUES
LOW MM
HIGH MM
LOW MM
HIGH MM
LOW LOW MM
HIGH HIGH MM
NOTES:

[ EIL DOC. NO.B302-321-02-DS-2212-A ]

By By By
Page 706 of 5928

Document No.
Page 1 of 2
040501 040502X
FLUID NAME
FLUID STATE
VISCOSITY CST
DESIGN CONDITIONS
LEVEL VALUES
LOW MM
HIGH MM
LOW MM
HIGH MM
LOW LOW MM
HIGH HIGH MM
NOTES:

[ EIL DOC. NO.B302-321-02-DS-2213-A ]

By By By
Page 707 of 5928

Document No.
Page 2 of 2
040601 040602X
FLUID NAME
FLUID STATE
VISCOSITY CST
DESIGN CONDITIONS
LEVEL VALUES
LOW MM
HIGH MM
LOW MM
HIGH MM
LOW LOW MM
HIGH HIGH MM
NOTES:

[ EIL DOC. NO.B302-321-02-DS-2213-A ]

By By By
Page 708 of 5928

Document No.
Page 1 of 2
040701 040702X
FLUID NAME
FLUID STATE
VISCOSITY CST
DESIGN CONDITIONS
LEVEL VALUES
LOW MM
HIGH MM
LOW MM
HIGH MM
LOW LOW MM
HIGH HIGH MM
NOTES:

[ EIL DOC. NO.B302-321-02-DS-2214-A ]

By By By
Page 709 of 5928

Document No.
Page 2 of 2
040801 040802X
FLUID NAME
FLUID STATE
VISCOSITY CST
DESIGN CONDITIONS
LEVEL VALUES
LOW MM
HIGH MM
LOW MM
HIGH MM
LOW LOW MM
HIGH HIGH MM
NOTES:

[ EIL DOC. NO.B302-321-02-DS-2214-A ]

By By By
Page 710 of 5928

Document No.
Page 1 of 2
040901 040902X
FLUID NAME
FLUID STATE
VISCOSITY CST
DESIGN CONDITIONS
LEVEL VALUES
LOW MM
HIGH MM
LOW MM
HIGH MM
LOW LOW MM
HIGH HIGH MM
NOTES:

[ EIL DOC. NO.B302-321-02-DS-2215-A ]

By By By
Page 711 of 5928

Document No.
Page 2 of 2
041001 041002X
FLUID NAME
FLUID STATE
VISCOSITY CST
DESIGN CONDITIONS
LEVEL VALUES
LOW MM
HIGH MM
LOW MM
HIGH MM
LOW LOW MM
HIGH HIGH MM
NOTES:

[ EIL DOC. NO.B302-321-02-DS-2215-A ]

By By By
Page 712 of 5928

Document No.
Page 1 of 1
041101 041102X
FLUID NAME
FLUID STATE
VISCOSITY CST
DESIGN CONDITIONS
LEVEL VALUES
LOW MM
HIGH MM
LOW MM
HIGH MM
LOW LOW MM
HIGH HIGH MM
TYPE OF TANK CONE ROOF CONE ROOF CONE ROOF
NOTES:

[ EIL DOC. NO.B302-321-02-DS-2219-A ]

By By By
Page 713 of 5928

Document No.
Page 1 of 1
TAG NO.
041201 041202X
FLUID NAME
FLUID STATE
VISCOSITY CST
FLUID NAME CRUDE OIL CRUDE OIL
LIQUID DENSITY KG/M3 850-888 850-888
LIQUID VISCOSITY CST 6.25-33.6 6.25-33.6
DESIGN CONDITIONS
LEVEL VALUES
LOW MM
HIGH MM
ALARM SET POINT VALUES NOTE-8 NOTE-8
LOW MM
HIGH MM
LOW LOW MM
HIGH HIGH MM
CORROSIVE CONSTITUENTS SULPHUR ,MAX. 2.83 WT% SULPHUR ,MAX. 2.83 WT%
REMARKS NOTE-1,2,3,4,5,6 NOTE-1,2,5,6
TYPE OF TANK CONE ROOF CONE ROOF
NOTES:

2) STORAGE TANK DIMENSION :- DIA - HOLD M & HEIGHT - HOLD M
[ EIL DOC. NO.B302-321-02-DS-2220-A ]

By By By
Page 714 of 5928

Document No.
Page 1 of 2
TAG NO. 3P21-LT/LI/LALL/LAL/LAH-044101X 3P21-LT/LI/LAHH-044102

LOCATION 3P21-VV-0441 3P21-VV-0441
FLUID NAME
FLUID STATE
VISCOSITY CST
DESIGN CONDITIONS
LEVEL VALUES
LOW MM
HIGH MM
ALARM SET POINT VALUES
LOW MM 160
HIGH MM 2300
LOW LOW MM 150
HIGH HIGH MM 2400
REMARKS NOTE-1,2,3 NOTE-1,2,3
TYPE OF TANK CBD VESSEL CBD VESSEL
NOTES:

2) UG VESSEL DIMENSION :- DIA - 3 M & HEIGHT - 8 M
[ EIL DOC. NO.B302-321-02-DS-2221-A ]

By By By
Page 715 of 5928

Document No.
Page 2 of 2
TAG NO. 3P21-LT/LI/LALL/LAL/LAH-044201X 3P21-LT/LI/LAHH-044202

LOCATION 3P21-VV-0442 3P21-VV-0442
FLUID NAME
FLUID STATE
VISCOSITY CST
DESIGN CONDITIONS
LEVEL VALUES
LOW MM
HIGH MM
LOW MM 160
HIGH MM 2300
LOW LOW MM 150
HIGH HIGH MM 2400
REMARKS NOTE-1,2,3 NOTE-1,2,3
TYPE OF TANK CBD VESSEL CBD VESSEL
NOTES:

2) UG VESSEL DIMENSION :- DIA - 3 M & LENGTH - 8 M
[ EIL DOC. NO.B302-321-02-DS-2221-A ]

By By By
Page 716 of 5928

Total pages: 2

PROCESS DATASHEET FOR LEVEL INSTRUMENT

Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:

B302-451-02-DS-2211-Rev.A
Document Sequence
EL 4U51A PR DAT 4502 A1
Page 717 of 5928

Document No.
LEVEL INSTRUMENTS EL-4U51A-PR-DAT-4502
Page 1 of 2
4U51-LT/LI/LALL/LAH/LAHH-
TAG NO.
450101X
SERVICE SERVICE WATER
LOCATION 4U51-SU-4511
FLUID NAME
FLUID STATE
VISCOSITY CST
FLUID NAME CRUDE OIL
LIQUID DENSITY KG/M3 850-888
LIQUID VISCOSITY CST 6.25-33.6
DESIGN CONDITIONS
LEVEL VALUES
LOW MM
HIGH MM
ALARM SET POINT VALUES NOTE-4
LOW MM
HIGH MM
LOW LOW MM
HIGH HIGH MM
CORROSIVE CONSTITUENTS SULPHUR ,MAX. 2.83 WT%
REMARKS NOTE-1,2,3,4
TYPE OF TANK UG RCC SUMP VESSEL
NOTES:

2) SUMP TANK DIMENSION :- DIA - HOLD M & LENGTH - HOLD M
4) ALARM SET VALUES SHALL BE DECIDED DURING DETAIL ENGG. AFTER FINALIZATION OF SUMP TANK DIMENSIONS.
[ EIL DOC. NO.B302-451-02-DS-2211-A ]

By By By
Page 718 of 5928

Total pages: 7

PROCESS DATASHEETS FOR REMOTE OPERATED SHUTOFF VALVE (ROSOV)
D1 02.09.2020 Issued For Comments BHU NVR HKP

Com.Rep.
Dept. Head
EIL NRL
EIL DOCUMENT NO:
B302-321-02-DS-2411 to 2415,2419- 0
Document Sequence
EL 3P21A PR DAT 0446 TO 0451 D1
Page 719 of 5928

Document No.
ROSOV EL-3P21A-PR-DAT-0446
Page 1 of 1
TAG NO. 3P21-RSOV-040101X 3P21-RSOV-040201X
LOCATION 3P21-TT-0401 TANK NOZZLE (48") 3P21-TT-0402 TANK NOZZLE (48")
FLUID CRUDE OIL CRUDE OIL
INLET TEMPERATURE DEG C AMB AMB
INLET PRESSURE KG/CM2 G 0-9.7 0-9.7
FLOW RATE
NORMAL
MINIMUM
MAXIMUM 10000 M3/HR 10000 M3/HR
PRESSURE DROP
@ NORMAL FLOW BAR
@ MINIMUM FLOW BAR
@ MAXIMUM FLOW BAR NEGLIGIBLE NEGLIGIBLE
LIQUID PROPERTIES @ P & T
DENSITY KG/M3 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6
GAS / VAPOUR PROPERTIES @ P & T
MOLECULAR WEIGHT
COMPRESSIBILITY FACTOR
CP/CV
DESIGN CONDITIONS
DIFF. PRESSURE @ SHUT-OFF KG/CM2 G 19 19
PARAMETERS FOR FLASHING LIQUID/ TWO PHASE
LIQ. VAP. PRESS. @ P & T KG/CM2 A
CRITICAL PRESSURE KG/CM2 A
WT % VAPOR AT INLET IF TWO PHASE
WT % VAPOR AT OUTLET IF FLASHING LIQ./ TWO PHASE
FOR SELF ACTUATED PR. REG. VALVES
CONTROLLED SIDE
SET POINT BAR G
TSO REQUIRED YES YES
FIRE SAFE REQUIRED YES YES
HAND WHEEL REQUIRED YES YES
QUICK CLOSING REQUIRED YES YES
QUICK OPENING REQUIRED NO NO
LIMIT SWITCH REQUIREMENT
FULL OPEN YES YES
FULL CLOSED YES YES
FAILURE POSITION FC FC
IBR CERTIFICATE REQUIRED NO NO
NOTE NO. 1,2,3,4,5,6,7,8 1,2,3,4,5,6,7,8
NOTES:
1.REFER P&ID 3P21A-PR-PID-0401.00 OR B302-02-42-321-1111 FOR DETAILS
2.ROSOV SHALL BE TRIPLE OFFSET BUTTERFLY VALVES
3.ROSOV SHALL BE FIRE SAFE(INCLUDING ACTUATOR & ACCESSORIES)& FAIL SAFE (SHALL CLOSE IN CASE OF INSTRUMENT AIR FAILURE).
4.ROSOV TO HAVE OPEN/CLOSE PROVISION IN FIELD(AT ROSOV).ALSO,OPEN/CLOSE PUSH BUTTONS OF ROSOV SHALL BEPROVIDED JUST
OUTSIDE THE DYKE.THESE PUSH BUTTONS SHALL HAVE DISTICTIVE FEATURE SO THAT ACTION FOR OPENING IS DIFFERENT THAN ACTION REQUIRED FOR
CLOSING (e.g. PULL TYPE & PUSH TYPE)
5.FOR RESPECTIVE TANK ,EMERGENCY CLOSE BUTTON (ECB) SHALL BE PROVIDED IN FIELD & ANOTHER IN CONTROL ROOM TO CLOSE ALL TANK BODY
VALVES(ROSOVs)OVERRIDING ALL CONTROLS & LOGICS.LOCATION OF ECB IN FIELD SHALL BE OUTSIDETANK DYKE AT SAFE LOCATION.
6.FLOW SHALL BE BI-DIRECTIONAL
7.OPEN/CLOSE INDICATION OF ROSOV SHALL BE AVAILABLE IN FIELD (AT ROSOV) ,OUTSIDE THE DYKE AT SAFE LOCATION & ALSO IN CONTROL ROOM
AND SCADA.
8.CLOSING TIME FOR ROSOV SHALL BE 1 SECOND/INCH.
[ EIL DOC. NO.B302-321-02-DS-2411-0 ]

By By By
Page 720 of 5928

Document No.
Page 1 of 1
TAG NO. 321-RSOV-040301X 321-ROSOV-040401X
FLOW RATE
NORMAL
MINIMUM
PRESSURE DROP
@ NORMAL FLOW BAR
@ MINIMUM FLOW BAR
DENSITY KG/M3 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
CP/CV
DESIGN CONDITIONS
CONTROLLED SIDE
SET POINT BAR G
FULL OPEN YES YES
FULL CLOSED YES YES
NOTE NO. 1,2,3,4,5,6,7,8 1,2,3,4,5,6,7,8
NOTES:
AND SCADA.
[ EIL DOC. NO.B302-321-02-DS-2412-0 ]

By By By
Page 721 of 5928

Document No.
Page 1 of 1
FLOW RATE
NORMAL
MINIMUM
PRESSURE DROP
@ NORMAL FLOW BAR
@ MINIMUM FLOW BAR
DENSITY KG/M3 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
CP/CV
DESIGN CONDITIONS
CONTROLLED SIDE
SET POINT BAR G
FULL OPEN YES YES
FULL CLOSED YES YES
NOTE NO. 1,2,3,4,5,6,7,8 1,2,3,4,5,6,7,8
NOTES:
AND SCADA.
[ EIL DOC. NO.B302-321-02-DS-2413-0 ]

By By By
Page 722 of 5928

Document No.
Page 1 of 1
FLOW RATE
NORMAL
MINIMUM
PRESSURE DROP
@ NORMAL FLOW BAR
@ MINIMUM FLOW BAR
DENSITY KG/M3 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
CP/CV
DESIGN CONDITIONS
CONTROLLED SIDE
SET POINT BAR G
FULL OPEN YES YES
FULL CLOSED YES YES
NOTE NO. 1,2,3,4,5,6,7,8 1,2,3,4,5,6,7,8
NOTES:
AND SCADA.
[ EIL DOC. NO.B302-321-02-DS-2414-0 ]

By By By
Page 723 of 5928

Document No.
Page 1 of 1
FLOW RATE
NORMAL
MINIMUM
PRESSURE DROP
@ NORMAL FLOW BAR
@ MINIMUM FLOW BAR
DENSITY KG/M3 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
CP/CV
DESIGN CONDITIONS
CONTROLLED SIDE
SET POINT BAR G
FULL OPEN YES YES
FULL CLOSED YES YES
NOTE NO. 1,2,3,4,5,6,7,8 1,2,3,4,5,6,7,8
NOTES:
AND SCADA.
[ EIL DOC. NO.B302-321-02-DS-2415-0 ]

By By By
Page 724 of 5928

Document No.
Page 1 of 1
TAG NO. 3P21-RSOV-041101X
SERVICE CRUDE OIL
LOCATION 3P21-TT-0411 TANK NOZZLE (8")
FLUID CRUDE OIL
FLUID STATE LIQUID
INLET TEMPERATURE DEG C AMB
INLET PRESSURE KG/CM2 G 0-2.5
FLOW RATE
NORMAL
MINIMUM
MAXIMUM ~150 M3/HR
PRESSURE DROP
@ NORMAL FLOW BAR
@ MINIMUM FLOW BAR
@ MAXIMUM FLOW BAR NEGLIGIBLE
DENSITY KG/M3 850-1000
MOLECULAR WEIGHT
CP/CV
DESIGN CONDITIONS
DIFF. PRESSURE @ SHUT-OFF KG/CM2 G 3.5
CONTROLLED SIDE
SET POINT BAR G
TSO REQUIRED YES
FIRE SAFE REQUIRED YES
HAND WHEEL REQUIRED YES
QUICK CLOSING REQUIRED YES
QUICK OPENING REQUIRED NO
FULL OPEN YES
FULL CLOSED YES
FAILURE POSITION FC
IBR CERTIFICATE REQUIRED NO
NOTE NO. 1,2,3,4,5,6,7,8
NOTES:
AND SCADA.
[ EIL DOC. NO.B302-321-02-DS-2419-0 ]

By By By
Page 725 of 5928

Total pages: 14

PROCESS DATASHEETS FOR SAFTEY VALVES
D1 26.10.2020 Issued for Engg. BHU NVR HKP

Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:

B302-321-02-DS-2511-2521-0
Document Sequence
EL 3P21A PR DAT 0455 TO 0465 D1
Page 726 of 5928

Document No.
SAFETY VALVE EL-3P21A-PR-DAT-0455
Page 1 of 2
TAG NO. 3P21-TSV-040001 3P21-TSV-040002 3P21-TSV-040003
FLUID CRUDE OIL CRUDE OIL CRUDE OIL
FLUID STATE @ SV INLET LIQUID LIQUID LIQUID
OPERATING TEMPERATUREDEG C AMB AMB AMB
RELIEVING TEMPERATURE DEG C 65 65 65
OPERATING PRESSURE KG/CM2 G ~2.5 0-2.5 0-9.7
SET PRESSURE KG/CM2 G 19 3.5 19
MAXIMUM BACK PRESSURE KG/CM2 G 0-1 0-1 0-1
BACK PRESSURE CONSTANT/VARIABLE VARIABLE VARIABLE VARIABLE
% OVER PRESSURE 25 25 25
BASIS OF SELECTION THERMAL RELIEF THERMAL RELIEF THERMAL RELIEF
VALVE DISCHARGE TO 4"-CBD-3P21-64006-A1A-NI 4"-CBD-3P21-64006-A1A-NI 4"-CBD-3P21-64006-A1A-NI
DATA AT SV INLET
REQUIRED DISCHARGE CAPACITY
KG/HR
M3/HR LIQUID NOMINAL NOMINAL NOMINAL
NM3/HRVAPOUR / GAS
LIQUID PROPERTIES @ REL. TEMP.
DENSITY KG/M3 850-888 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6 6.25-33.6
GAS AND VAPOUR PROPERTIES
MOLECULAR WEIGHT
CP/CV
FOR GAS FILLED VESSEL UNDER FIRE
VESSEL SURFACE AREA M2
VESSEL WALL TEMPERATURE
DEG C
CORROSIVE CONSTITUENTS
NOTE NO. 1,2 1,3 1,2
NOTES :
2. PSV SIZE: 3/4 "X 1".
3. PSV SIZE: 1"X 2".
[ EIL DOC. NO.B302-321-02-DS-2511-0 ]
D1 26.10.2020 ISSUED FOR ENGG. BHU NVR HKP

By By By
Page 727 of 5928

Document No.
Page 2 of 2
TAG NO. 3P21-PSV-040004 3P21-PSV-040005
FLUID STATE @ SV INLET LIQUID LIQUID
OPERATING TEMPERATUREDEG C AMB AMB
RELIEVING TEMPERATURE DEG C 65 65
SET PRESSURE KG/CM2 G 19 19
MAXIMUM BACK PRESSURE KG/CM2 G 0-1 0-1
BACK PRESSURE CONSTANT/VARIABLE VARIABLE VARIABLE
% OVER PRESSURE 25 25
BASIS OF SELECTION THERMAL RELIEF THERMAL RELIEF
VALVE DISCHARGE TO 4"-CBD-3P21-64006-A1A-NI 4"-CBD-3P21-64006-A1A-NI
DATA AT SV INLET
KG/HR
NM3/HRVAPOUR / GAS
DENSITY KG/M3 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
CP/CV
DEG C
NOTE NO. 1,2 1,2
NOTES :
2. PSV SIZE: 3/4 "X 1".
[ EIL DOC. NO.B302-321-02-DS-2511-0 ]

By By By
Page 728 of 5928

Document No.
Page 1 of 1
TAG NO. 3P21-PSV-040006 3P21-PSV-040007
DATA AT SV INLET
KG/HR
NM3/HRVAPOUR / GAS
DENSITY KG/M3 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
CP/CV
DEG C
NOTE NO. 1,2 1,2
NOTES :
2. PSV SIZE: 3/4 "X 1".
[ EIL DOC. NO.B302-321-02-DS-2512-0 ]

By By By
Page 729 of 5928

Document No.
Page 1 of 1
TAG NO. 3P21-TSV-040008 3P21-TSV-040009
DATA AT SV INLET
KG/HR
NM3/HRVAPOUR / GAS
DENSITY KG/M3 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
CP/CV
DEG C
NOTE NO. 1,2 1,2
NOTES :
2. PSV SIZE: 3/4 "X 1".
[ EIL DOC. NO.B302-321-02-DS-2513-0 ]

By By By
Page 730 of 5928

Document No.
Page 1 of 1
TAG NO. 3P21-TSV-040010 3P21-TSV-040011
DATA AT SV INLET
KG/HR
NM3/HRVAPOUR / GAS
DENSITY KG/M3 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
CP/CV
DEG C
NOTE NO. 1,2 1,2
NOTES :
2. PSV SIZE: 3/4 "X 1".
[ EIL DOC. NO.B302-321-02-DS-2514-0 ]

By By By
Page 731 of 5928

Document No.
Page 1 of 1
TAG NO. 3P21-TSV-040012 3P21-TSV-040013
DATA AT SV INLET
KG/HR
NM3/HRVAPOUR / GAS
DENSITY KG/M3 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
CP/CV
DEG C
NOTE NO. 1,2 1,2
NOTES :
2. PSV SIZE: 3/4 "X 1".
[ EIL DOC. NO.B302-321-02-DS-2515-0 ]

By By By
Page 732 of 5928

Document No.
Page 1 of 1
TAG NO. 3P21-TSV-040014
SERVICE CRUDE OIL
FLUID CRUDE OIL
FLUID STATE @ SV INLET LIQUID
OPERATING TEMPERATUREDEG C AMB
RELIEVING TEMPERATURE DEG C 65
SET PRESSURE KG/CM2 G 19
MAXIMUM BACK PRESSURE KG/CM2 G 0-1
BACK PRESSURE CONSTANT/VARIABLE VARIABLE
% OVER PRESSURE 25
BASIS OF SELECTION THERMAL RELIEF
VALVE DISCHARGE TO 4"-CBD-3P21-64006-A1A-NI
DATA AT SV INLET
KG/HR
M3/HR LIQUID NOMINAL NOMINAL
NM3/HRVAPOUR / GAS
MOLECULAR WEIGHT
CP/CV
DEG C
NOTE NO. 1,2 1,2
NOTES :
2. PSV SIZE: 3/4 "X 1".
[ EIL DOC. NO.B302-321-02-DS-2516-0 ]

By By By
Page 733 of 5928

Document No.
Page 1 of 1
TAG NO. 3P21-TSV-040015
SERVICE CRUDE OIL
FLUID CRUDE OIL
% OVER PRESSURE 25
DATA AT SV INLET
KG/HR
M3/HR LIQUID NOMINAL NOMINAL
NM3/HRVAPOUR / GAS
MOLECULAR WEIGHT
CP/CV
DEG C
NOTE NO. 1,2
NOTES :
2. PSV SIZE: 3/4 "X 1".
[ EIL DOC. NO.B302-321-02-DS-2517-0 ]

By By By
Page 734 of 5928

Document No.
Page 1 of 1
TAG NO. 3P21-TSV-040016 3P21-TSV-040017
OPERATING PRESSURE KG/CM2 G ~ 7.5 ~ 6.0
DATA AT SV INLET
KG/HR
NM3/HRVAPOUR / GAS
DENSITY KG/M3 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
CP/CV
DEG C
NOTE NO. 1,2 1,2
NOTES :
2. PSV SIZE: 3/4 "X 1".
[ EIL DOC. NO.B302-321-02-DS-2518-0 ]

By By By
Page 735 of 5928

Document No.
Page 1 of 2
TAG NO. 3P21-TSV-040018 3P21-TSV-040019
OPERATING PRESSURE KG/CM2 G 4.3 0-2
SET PRESSURE KG/CM2 G 10 3.5
DATA AT SV INLET
KG/HR
NM3/HRVAPOUR / GAS
DENSITY KG/M3 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
CP/CV
DEG C
NOTE NO. 1,3 1,3
NOTES :
2. PSV SIZE: 3/4 "X 1".
[ EIL DOC. NO.B302-321-02-DS-2519-0 ]

By By By
Page 736 of 5928

Document No.
Page 2 of 2
TAG NO. 3P21-TSV-650001 3P21-TSV-650002 3P21-TSV-650003
SERVICE WATER +CRUDE OIL TRACESWATER +CRUDE OIL TRACESWATER +CRUDE OIL TRACES
LOCATION 8"-BD-3P21-63011-A1A-NI 6"-OWS-3P21-65080-A1A-NI 8"-OWS-3P21-65070-A1A-NI
FLUID WATER +CRUDE OIL TRACESWATER +CRUDE OIL TRACESWATER +CRUDE OIL TRACES
FLUID STATE @ SV INLET LIQUID LIQUID LIQUID
OPERATING TEMPERATUREDEG C AMB AMB AMB
RELIEVING TEMPERATURE DEG C 65 65 65
OPERATING PRESSURE KG/CM2 G 0-2 4.3 0-2
SET PRESSURE KG/CM2 G 3.5 10 3.5
MAXIMUM BACK PRESSURE KG/CM2 G ATM ATM ATM
BACK PRESSURE CONSTANT/VARIABLE CONSTANT CONSTANT CONSTANT
% OVER PRESSURE 25 25 25
BASIS OF SELECTION THERMAL RELIEF THERMAL RELIEF THERMAL RELIEF
VALVE DISCHARGE TO OWS OWS OWS
DATA AT SV INLET
KG/HR
NM3/HRVAPOUR / GAS
DENSITY KG/M3 850-1000 850-1000 850-1000
VISCOSITY CST 1-33.6 1-33.6 1-33.6
MOLECULAR WEIGHT
CP/CV
DEG C
NOTE NO. 1,2 1,2 1,2
NOTES :
2. PSV SIZE: 3/4 "X 1".
[ EIL DOC. NO.B302-321-02-DS-2519-0 ]

By By By
Page 737 of 5928

Document No.
Page 1 of 1
TAG NO. 3P21-TSV-040020 3P21-TSV-040021
OPERATING PRESSURE KG/CM2 G 0-2 4.3
SET PRESSURE KG/CM2 G 3.5 10
DATA AT SV INLET
KG/HR
NM3/HRVAPOUR / GAS
DENSITY KG/M3 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
CP/CV
DEG C
NOTE NO. 1,3 1,3
NOTES :
2. PSV SIZE: 3/4 "X 1".
[ EIL DOC. NO.B302-321-02-DS-2520-0 ]

By By By
Page 738 of 5928

Document No.
Page 1 of 1
TAG NO. 3P21-TSV-040022
SERVICE CRUDE OIL
FLUID CRUDE OIL
% OVER PRESSURE 25
DATA AT SV INLET
KG/HR
NM3/HRVAPOUR / GAS
MOLECULAR WEIGHT
CP/CV
DEG C
NOTE NO. 1,3
NOTES :
2. PSV SIZE: 3/4 "X 1".
[ EIL DOC. NO.B302-321-02-DS-2521-0 ]

By By By
Page 739 of 5928

Total pages: 17

PROCESS DATASHEETS FOR MOTOR OPERATED VALVE (MOV)

Design

Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:
B302-321-02-DS-2811 TO 2816
Document Sequence
EL 3P21A PR DAT 0478 TO 0483 D1

Document No.
MOTOR OPERATED VALVE EL-3P21A-PR-DAT-0478
Page 1 of 3
UNIT COT -PARADIP JOB NO. B302 UNIT NO. 321
ITEM NO. 3P21-MOV-040001X 3P21-MOV-040002X 3P21-MOV-040003X
28"-CRD-3P21-04006-
LOCATION 48"-CRD-3P21-04002-A1A 20"-CRD-3P21-04004-A1A
A1A
OPERATING PRESSURE KG/CM2G ~ 2.5 0-2.5 0-9.7
TIME FOR FULL OPENING/ CLOSING SECONDS 144-240 60-100 84-140
DESIGN DATA
DESIGN PRESSURE KG/CM2G 19.0 3.5 19.0
∆P SHUTOFF KG/CM2 19.0 3.5 19.0
LINE SIZE/SPEC 48" / A1A 20" / A1A 28" / A1A
VALVE BORE FULL BORE FULL BORE FULL BORE
NOTE NO. NOTE-1,2,3,4,5,6,7 NOTE-1,2,3,4,5,6,7 NOTE-1,2,3,4,5,6,7
NOTES
1- REFER P&ID 3P21A-PR-PID-0401.00 OR B302-02-42-321-1111 FOR DETAILS
2- ACTUATOR DESIGN SHALL BE BASED ON DELTA P SHUT OFF.
3- TYPE OF MOV SHALL BE GATE VALVE.
4- PROVIDE HAND WHEEL FOR MOV.
5- PRESSURE DROP ACROSS VALVE SHALL BE NEGLIGIBLE.
6- MOV SHOULD HAVE OPEN/ CLOSE FACILITY AT FIELD OUTSIDE DYKE AND FROM CONTROL ROOM
7- MOV SHOULD BE CONNECTED TO EMERGENCY POWER SUPPLY.
[ EIL DOC. NO.B302-321-02-DS-2811-0 ]
D1 18.09.20 ISSUED FOR ENGINEERING / DESIGN VS BHU/NVR HKP

By By By
Format No. 3-0241-1034 Rev. 2 Copyrights EIL - all rights reserved (Generated through PDSIS)
Document No.
Page 2 of 3
ITEM NO. 3P21-MOV-040004 3P21-MOV-040005 3P21-MOV-040006X
48"-CRD-3P21-04003-
A1A
OPERATING PRESSURE KG/CM2G 0-9.7 0-9.7 ~2.5
DESIGN DATA
∆P SHUTOFF KG/CM2 19.0 19.0 19.0
NOTE NO. NOTE-1,2,3,4,5,6 NOTE-1,2,3,4,5,6 NOTE-1,2,3,4,5,6,7
NOTES
4- PROVIDE HAND WHEEL FOR MOV
5- PRESSURE DROP ACROSS VALVE SHALL BE NEGLIGIBLE
6- MOV SHOULD HAVE OPEN/CLOSE FACILITY AT FIELD OUTSIDE DYKE AND FROM CONTROL ROOM
[ EIL DOC. NO.B302-321-02-DS-2811-0]

By By By
Document No.
Page 3 of 3
ITEM NO. 3P21-MOV-040007X 3P21-MOV-040008X 3P21-MOV-040009
48"-CRD-3P21-04001-
A1A
OPERATING PRESSURE KG/CM2G 0-2.5 0-9.7 ~ 2.5
DESIGN DATA
∆P SHUTOFF KG/CM2 3.5 19.0 19.0
NOTE NO. NOTE-1,2,3,4,5,6,7 NOTE-1,2,3,4,5,6,7 NOTE-1,2,3,4,5,6
NOTES
[ EIL DOC. NO.B302-321-02-DS-2811-0]

By By By
Document No.
Page 1 of 3
28"-CRD-3P21-04022-
A1A
DESIGN DATA
∆P SHUTOFF KG/CM2 19.0 3.5 19.0
NOTES
[ EIL DOC. NO.B302-321-02-DS-2812-0 ]

By By By
Document No.
Page 2 of 3
ITEM NO. 3P21-MOV-040013 3P21-MOV-040014X 3P21-MOV-040015X
LOCATION 48"-CRD-3P21-04024-A1A 48"-CRD-3P21-04019-A1A 20"-CRD-3P21-04021-A1A
OPERATING PRESSURE KG/CM2G 0-9.7 ~ 2.5 0-2.5
DESIGN DATA
∆P SHUTOFF KG/CM2 19.0 19.0 3.5
NOTE NO. NOTE-1,2,3,4,5,6 NOTE-1,2,3,4,5,6,7 NOTE-1,2,3,4,5,6,7
NOTES
[ EIL DOC. NO.B302-321-02-DS-2812-0 ]

By By By
Document No.
Page 3 of 3
ITEM NO. 3P21-MOV-040016X 3P21-MOV-040017
OPERATING PRESSURE KG/CM2G 0-9.7 0-9.7
TIME FOR FULL OPENING/ CLOSING SECONDS 84-140 144-240
DESIGN DATA
DESIGN PRESSURE KG/CM2G 19.0 19.0
∆P SHUTOFF KG/CM2 19.0 19.0
LINE SIZE/SPEC 28" / A1A 48" / A1A
VALVE BORE FULL BORE FULL BORE
NOTE NO. NOTE-1,2,3,4,5,6,7 NOTE-1,2,3,4,5,6
NOTES
[ EIL DOC. NO.B302-321-02-DS-2812-0 ]

By By By
Document No.
Page 1 of 3
28"-CRD-3P21-04032-
A1A
DESIGN DATA
∆P SHUTOFF KG/CM2 19.0 3.5 19.0
NOTES
[ EIL DOC. NO.B302-321-02-DS-2813-0]

By By By
Document No.
Page 2 of 3
DESIGN DATA
∆P SHUTOFF KG/CM2 19.0 19.0 3.5
NOTES
[ EIL DOC. NO.B302-321-02-DS-2813-0]

By By By
Document No.
Page 3 of 3
DESIGN DATA
NOTE NO. NOTE-1,2,3,4,5,6,7 NOTE-1,2,3,4,5,6
NOTES
[ EIL DOC. NO.B302-321-02-DS-2813-0]

By By By
Document No.
Page 1 of 3
28"-CRD-3P21-04042-
A1A
DESIGN DATA
∆P SHUTOFF KG/CM2 19.0 3.5 19.0
NOTES
[ EIL DOC. NO.B302-321-02-DS-2814-0 ]

By By By
Document No.
Page 2 of 3
DESIGN DATA
∆P SHUTOFF KG/CM2 19.0 19.0 3.5
NOTES
[ EIL DOC. NO.B302-321-02-DS-2814-0 ]

By By By
Document No.
Page 3 of 3
DESIGN DATA
NOTE NO. NOTE-1,2,3,4,5,6,7 NOTE-1,2,3,4,5,6
NOTES
[ EIL DOC. NO.B302-321-02-DS-2814-0 ]

By By By
Document No.
Page 1 of 3
28"-CRD-3P21-04052-
A1A
DESIGN DATA
∆P SHUTOFF KG/CM2 19.0 3.5 19.0
NOTES
[ EIL DOC. NO.B302-321-02-DS-2815-0 ]

By By By
Document No.
Page 2 of 3
DESIGN DATA
∆P SHUTOFF KG/CM2 19.0 19.0 3.5
NOTES
[ EIL DOC. NO.B302-321-02-DS-2815-0 ]

By By By
Document No.
Page 3 of 3
DESIGN DATA
NOTE NO. NOTE-1,2,3,4,5,6,7 NOTE-1,2,3,4,5,6
NOTES
[ EIL DOC. NO.B302-321-02-DS-2815-0 ]

By By By
Document No.
Page 1 of 1
ITEM NO. 3P21-MOV-040042 3P21-MOV-040043 3P21-MOV-040044
OPERATING PRESSURE KG/CM2G 0-9.7 0-9.7 0-9.7
DESIGN DATA
∆P SHUTOFF KG/CM2 19.0 19.0 19.0
NOTE NO. NOTE-1,2,3,4,5,6 NOTE-1,2,3,4,5,6 NOTE-1,2,3,4,5,6
NOTES
[ EIL DOC. NO.B302-321-02-DS-2816-0 ]

By By By
Total pages: 42

PROCESS DATASHEETS FOR GAS DETECTORS

Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:

B302-321-02-DS-2711 TO 2721-Rev.A
Document Sequence
EL 3P21A PR DAT 0467 TO 0477 A1
Page 757 of 5928

Document No.
GAS DETECTOR EL-3P21A-PR-DAT-0467
Total pages: 42 Page 1 of 5
UNIT NRL COT JOB NO. B302 UNIT NO. 321
ITEM NO. 3P21-GT/GI/GAH/GAHH-040001 SERVICE CRUDE OIL
LOCATION NEAR TT-0401 IN/OUT NOZZLE
TYPE OF VAPOR DETECTION HEAVY HYDROCARBON VAPOR
MAJOR CONSTITUENTS PENTANE, HEXANE
GAS MW 70-90
LOW EXPLOSIVE LIMIT (LEL) (%V/V IN AIR) 1.1
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
ACCESSORIES REQUIRED
HIGH CONCENTRATION SWITCH NO
HIGH CONCENTRATION ALARM NO
NOTES:
1. REFER P & ID NO. B302-02-42-321-1111 OR EL-3P21A-PR-PID-0401.00
2. POINT TYPE GAS DETECTOR TO BE PROVIDED.
3. GAS DETECTOR ALARM TO BE PROVIDED IN COT PLC .
4. GAS DETECTOR SHALL BE LOCATED ON DOWNWIND SIDE OF PREVAILING WIND DIRECTION.
5. LEL SHALL BE CONFIGURABLE AND COMMON AUDIO AND VISUAL HOOTERS SHALL BE PROVIDED FOR GAS DETECTORS.
[ EIL DOC. NO.B302-321-02-DS-2711 -A]

By By By
Page 758 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2711 -A]

By By By
Page 759 of 5928

Document No.
LOCATION NEAR TT-0401 TANK MANIFOLD
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2711 -A]

By By By
Page 760 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2711 -A]

By By By
Page 761 of 5928

Document No.
LOCATION NEAR DYKE DRAIN VALVE
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2711 -A]

By By By
Page 762 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2712 -A]

By By By
Page 763 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2712 -A]

By By By
Page 764 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2712 -A]

By By By
Page 765 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2712 -A]

By By By
Page 766 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2712 -A]

By By By
Page 767 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2713 -A]

By By By
Page 768 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2713 -A]

By By By
Page 769 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2713 -A]

By By By
Page 770 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2713 -A]

By By By
Page 771 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2713 -A]

By By By
Page 772 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2714-A]

By By By
Page 773 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2714-A]

By By By
Page 774 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2714-A]

By By By
Page 775 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2714-A]

By By By
Page 776 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2714-A]

By By By
Page 777 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2715-A]

By By By
Page 778 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2715-A]

By By By
Page 779 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2715-A]

By By By
Page 780 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2715-A]

By By By
Page 781 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2715-A]

By By By
Page 782 of 5928

Document No.
LOCATION NEAR PUMP 3P21-PA-0451A
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2716-A]

By By By
Page 783 of 5928

Document No.
LOCATION NEAR PUMP 3P21-PA-0451B
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2716-A]

By By By
Page 784 of 5928

Document No.
LOCATION NEAR PUMP 3P21-PA-0451C
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2716-A]

By By By
Page 785 of 5928

Document No.
LOCATION NEAR PUMP 3P21-PA-0452A
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2717-A]

By By By
Page 786 of 5928

Document No.
LOCATION NEAR PUMP 3P21-PA-0452B
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2717-A]

By By By
Page 787 of 5928

Document No.
LOCATION NEAR PUMP 3P21-PA-0452C
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2717-A]

By By By
Page 788 of 5928

Document No.
LOCATION NEAR FILTERS
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2718-A]

By By By
Page 789 of 5928

Document No.
LOCATION NEAR FILTERS
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2718-A]

By By By
Page 790 of 5928

Document No.
LOCATION NEAR PUMPS 3P21-PA-0453A
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2719-A]

By By By
Page 791 of 5928

Document No.
LOCATION NEAR PUMPS 3P21-PA-0453B
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2719-A]

By By By
Page 792 of 5928

Document No.
LOCATION NEAR PUMPS 3P21-PA-0454A
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2720-A]

By By By
Page 793 of 5928

Document No.
LOCATION NEAR PUMPS 3P21-PA-0454B
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2720-A]

By By By
Page 794 of 5928

Document No.
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2720-A]

By By By
Page 795 of 5928

Document No.
LOCATION NEAR TANK 3P21-TT-0412 OUTLET
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2720-A]

By By By
Page 796 of 5928

Document No.
LOCATION NEAR 3P21-VV-0441
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2721-A]

By By By
Page 797 of 5928

Document No.
LOCATION NEAR 3P21-VV-0442
GAS MW 70-90
OPERATING RANGE 0~3
ALARM SET POINT
PRE ALARM
20% LEL YES YES
60% LEL NO YES
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2721-A]

By By By
Page 798 of 5928

Total pages: 3

PROCESS DATASHEETS FOR FLAME ARRESTOR

Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:

B302-321-02-DS-2621-A
Document Sequence
EL 3P21A PR DAT 0466 A1
Page 799 of 5928

Document No.
FLAME ARRESTOR EL-3P21A-PR-DAT-0466
SHEET 1 of 2
ITEM NO. 3P21-FA-044101 SERVICE CRUDE OIL
1. TAG NO. : 3P21-FA-044101
2. LINE NO. : 3"-SV-3P21-62001-A1A-NI
3. SERVICE : CRUDE SUMP VESSEL VENT PROTECTION
4. MOUNTING (HORIZONTAL/VERTICAL) : VERTICAL
5. SIZING WITH/WITHOUT VENT : WITH VENT
6. SIZE AND END CONNECTION : 3" FLANGED, 150 #
7. MATERIAL - BODY & FLANGES : CS

- SHELL :
- BLANK :
8. CAPACITY
AT DESIGN PRESSURE (NM3/Hr) :
AT DESIGN VACCUM (NM3/Hr) :
9. FLUID : CRUDE
0
FLASH POINT C : <23
10. INERT GAS BLANKETING : NO
11. EQUIVALENT AIR

IN BREATHING (NM3/Hr) : ~30
OUT BREATHING (NM3/Hr) : ~60
12. DESIGN PRESSURE : 3.5

DESIGN VACCUM : FULL VACUUM
13 OPERATING TEMPERATURE : AMBIENT

DESIGN TEMPERATURE : 65
14 DISCHARGES TO : ATMOSPHERE
NOTES
1. REFER P & ID NO B302-02-42-321-1121 OR EL-3P21A-PR-PID-0411.00 FOR DETAILS
2. ALLOWABLE PRESSURE DROP ACROSS THE FLAME ARRESTER IS 25 MMWC
[EIL PDS NO: B302-321-02-DS-2621-A]

By By By
Page 800 of 5928

Document No.
FLAME ARRESTOR EL-3P21A-PR-DAT-0466
SHEET 2 of 2
ITEM NO. 3P21-FA-044201 SERVICE CRUDE OIL
1. TAG NO. : 3P21-FA-044201
2. LINE NO. : 3"-SV-3P21-62002-A1A-NI
3. SERVICE : CRUDE SUMP VESSEL VENT PROTECTION
4. MOUNTING (HORIZONTAL/VERTICAL) : VERTICAL
5. SIZING WITH/WITHOUT VENT : WITH VENT
6. SIZE AND END CONNECTION : 3" FLANGED, 150 #
7. MATERIAL - BODY & FLANGES : CS

- SHELL :
- BLANK :
8. CAPACITY
AT DESIGN PRESSURE (NM3/Hr) :
AT DESIGN VACCUM (NM3/Hr) :
9. FLUID : CRUDE
0
FLASH POINT C : <23
10. INERT GAS BLANKETING : NO
11. EQUIVALENT AIR

IN BREATHING (NM3/Hr) : ~30
OUT BREATHING (NM3/Hr) : ~60
12. DESIGN PRESSURE : 3.5

DESIGN VACCUM : FULL VACUUM
13 OPERATING TEMPERATURE : AMBIENT

DESIGN TEMPERATURE : 65
14 DISCHARGES TO : ATMOSPHERE
NOTES
1. REFER P & ID NO B302-02-42-321-1121 OR EL-3P21A-PR-PID-0411.00 FOR DETAILS
2. ALLOWABLE PRESSURE DROP ACROSS THE FLAME ARRESTER IS 25 MMWC
[EIL PDS NO: B302-321-02-DS-2621-A]

By By By
Page 801 of 5928

Total pages: 5

PROCESS DATASHEETS FOR FLOW INSTRUMENTS
D1 23.09.2020 Issued For Engg. BHU NVR HKP

Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:
B302-321-02-DS-2316 -2318/2320-0
Document Sequence
EL 3P21A PR DAT 0442 TO 0445 D1
Page 802 of 5928

Document No.
FLOW INSTRUMENTS EL-3P21A-PR-DAT-0442
Page 1 of 1
TAG NO. 3P21-FE/FT/FIC-040001 3P21-FE/FT/FIC-040002 3P21-FE/FT/FIC-040003
SERVICE PUMP DISCHARGE PUMP DISCHARGE PUMP DISCHARGE
FLUID CRUDE OIL CRUDE OIL CRUDE BLEND
TEMPERATURE DEG C AMB AMB AMB
PRESSURE AT INLET KG/CM2 G 9.7 9.7 9.7
FLOW RATE @ P & T
KG/HR NORMAL 398 M3/HR 398 M3/HR 398 M3/HR
M3/HR MINIMUM ~175 M3/HR ~175 M3/HR ~175 M3/HR
NM3/HR MAXIMUM 438 M3/HR 438 M3/HR 438 M3/HR
LPM ELEMENT PRESS. DROP KG/CM2 0.3 (MAX) 0.3 (MAX) 0.3 (MAX)
DENSITY KG/M3 850-888 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6 6.25-33.6
GAS & VAPOUR PROPERTIES @ P & T
MOLECULAR WEIGHT
VISCOSITY CP
CP/CV
TYPE OF FLOW METER ORIFICE ORIFICE ORIFICE
CORROSIVE CONSTITUENTS YES SULPHUR MAX 2.83 % SULPHUR MAX 2.83 % SULPHUR MAX 2.83 %
VAC POSSIBILITY NO
DESIGN CONDITIONS
LOW
HIGH
LOW LOW
HIGH HIGH
NOTE NO. 1 1 1
NOTES
[ EIL DOC. NO.B302-321-02-DS-2316-0 ]

By By By
Page 803 of 5928

Document No.
Page 1 of 1
SERVICE PUMP DISCHARGE PUMP DISCHARGE PUMP DISCHARGE
PRESSURE AT INLET KG/CM2 G 9.7 9.7 9.7
FLOW RATE @ P & T
KG/HR NORMAL 177 M3/HR 177 M3/HR 177 M3/HR
M3/HR MINIMUM ~78 M3/HR ~78 M3/HR ~78 M3/HR
LPM ELEMENT PRESS. DROP KG/CM2 0.3 (MAX) 0.3 (MAX) 0.3 (MAX)
DENSITY KG/M3 850-888 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
VISCOSITY CP
CP/CV
TYPE OF FLOW METER ORIFICE ORIFICE ORIFICE
VAC POSSIBILITY NO
DESIGN CONDITIONS
LOW
HIGH
LOW LOW
HIGH HIGH
NOTE NO. 1 1 1
NOTES
[ EIL DOC. NO.B302-321-02-DS-2317-0 ]

By By By
Page 804 of 5928

Document No.
Page 1 of 1
SERVICE BLENDING SYSTEM INLET BLENDING SYSTEM INLET BLENDING SYSTEM INLET
FLUID CRUDE OIL CRUDE OIL CRUDE BLEND
PRESSURE AT INLET KG/CM2 G ~7.5 ~7.5 ~7.5
FLOW RATE @ P & T
KG/HR NORMAL 795 M3/HR 353 M3/HR 353-795 M3/HR
M3/HR MINIMUM M3/HR M3/HR M3/HR
LPM ELEMENT PRESS. DROP KG/CM2 0-0.2 (MAX) 0-0.2 (MAX) 0-0.2 (MAX)
DENSITY KG/M3 850-888 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
VISCOSITY CP
CP/CV
TYPE OF FLOW METER ULTRASONIC FLOW METER ULTRASONIC FLOW METER ULTRASONIC FLOW METER
VAC POSSIBILITY NO
DESIGN CONDITIONS
LOW
HIGH
LOW LOW
HIGH HIGH
NOTE NO. 1 1 1
NOTES
[ EIL DOC. NO.B302-321-02-DS-2318-0 ]

By By By
Page 805 of 5928

Document No.
Page 1 of 1
TAG NO. 3P21-RO-040010 3P21-RO-040011
SERVICE PUMP MCF PUMP MCF
LOCATION 6"(H)-CRD-3P21-04113-A1A-NI 6"(H)-CRD-3P21-04114-A1A-NI
TEMPERATURE DEG C AMB AMB
PRESSURE AT INLET KG/CM2 G 4.3 4.3
FLOW RATE @ P & T
KG/HR NORMAL M3/HR M3/HR
M3/HR MINIMUM M3/HR M3/HR
NM3/HR MAXIMUM ~44 M3/HR ~44 M3/HR
LPM ELEMENT PRESS. DROP KG/CM2 1 (MAX) 1 (MAX)
DENSITY KG/M3 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
VISCOSITY CP
CP/CV
TYPE OF FLOW METER RESTRICTED ORIFICE RESTRICTED ORIFICE
CORROSIVE CONSTITUENTS YES SULPHUR MAX 2.83 % SULPHUR MAX 2.83 %
VAC POSSIBILITY NO
DESIGN CONDITIONS
LOW
HIGH
LOW LOW
HIGH HIGH
NOTE NO. 1 1
NOTES
[ EIL DOC. NO.B302-321-02-DS-2320-0 ]

By By By
Page 806 of 5928

Total pages: 4

PROCESS DATASHEETS FOR CONTROL VALVE
D1 23.09.20 Issued For Engg. BHU NVR HKP

Com.Rep.
Dept. Head
EIL NRL

EIL DOCUMENT NO:
B302-321-02-DS-2416 TO 2418-0
Document Sequence
EL 3P21A PR DAT 0452 TO 0454 D1
Page 807 of 5928

Document No.
CONTROL VALVE EL-3P21A-PR-DAT-0452
Page 1 of 1
TAG NO. 321-FV-040001 321-FV-040002 321-FV-040003
SERVICE PUMP MCF PUMP MCF PUMP MCF
LOCATION 10"(H)-CRD-3P21-04064-A1A-NI 10"(H)-CRD-3P21-04065-A1A-NI 10"(H)-CRD-3P21-04066-A1A-NI
INLET TEMPERATURE DEG C AMB AMB AMB
INLET PRESSURE KG/CM2 G 9.4 9.4 9.4
FLOW RATE LPH
NORMAL KG/HR
MINIMUM M3/HR
MAXIMUM NM3/HR ~175 (NOTE-2) M3/HR ~175 (NOTE-2) M3/HR ~175 (NOTE-2) M3/HR
PRESSURE DROP LPM
@ NORMAL FLOW KG/CM2
@ MINIMUM FLOW KG/CM2
@ MAXIMUM FLOW KG/CM2 5.5 5.5 5.5
DENSITY KG/M3 850-888 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
CP/CV
DESIGN CONDITIONS
DIFF. PRESSURE @ SHUT-OFF KG/CM2 19.0 19.0 19
PARAMETERS IF FLASHING LIQUID OR TWO PHASE
LIQ. VAP. PRESS. @ OP. TEMP. KG/CM2 A
WT % VAPOR AT INTLET IF TWO PHASE
WT % VAP. AT OUTLET IF FLASHING LIQ./ TWO PHASE
CONTROLLED SIDE
SET POINT KG/CM2 G
TSO REQUIRED NO NO NO
FIRE SAFE REQUIRED NO NO NO
HAND WHEEL REQUIRED NO NO NO
QUICK CLOSING REQUIRED YES NO NO NO
QUICK OPENING REQUIRED NO NO NO NO
LIMIT SWITCH REQUIREMENT NO NO NO
FULL OPEN FO NO NO NO
FULL CLOSED FC NO NO NO
FAILURE POSITION FL FO FO FO
IBR CERTIFICATE REQUIRED NO NO NO
NOTE NO. 1,2 1,2 1,2
NOTES:
2 MINIMUM CONTINUOUS FLOW(MCF) VALUE TO BE CONFIRMED BY PUMP VENDOR.
[ EIL DOC. NO.B302-321-02-DS-2416-0 ]

By By By
Page 808 of 5928

Document No.
Page 1 of 1
TAG NO. 321-FV-040004 321-FV-040005 321-FV-040006
SERVICE PUMP MCF PUMP MCF PUMP MCF
LOCATION 8"(H)-CRD-3P21-04078-A1A-NI 8"(H)-CRD-3P21-04079-A1A-NI 8"(H)-CRD-3P21-04080-A1A-NI
INLET PRESSURE KG/CM2 G 9.4 9.4 9.4
FLOW RATE LPH
NORMAL KG/HR
MINIMUM M3/HR
MAXIMUM NM3/HR ~78 (NOTE-2) M3/HR ~78 (NOTE-2) M3/HR ~78 (NOTE-2) M3/HR
PRESSURE DROP LPM
DENSITY KG/M3 850-888 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
CP/CV
DESIGN CONDITIONS
DIFF. PRESSURE @ SHUT-OFF KG/CM2 19.0 19.0 19.0
CONTROLLED SIDE
SET POINT KG/CM2 G
FAILURE POSITION FL FO FO FO
NOTE NO. 1,2 1,2 1,2
NOTES:
2 MINIMUM CONTINUOUS FLOW(MCF) VALUE TO BE CONFIRMED BY PUMP VENDOR.
[ EIL DOC. NO.B302-321-02-DS-2417-0 ]

By By By
Page 809 of 5928

Document No.
Page 1 of 1
TAG NO. 321-FV-040007 321-FV-040008 321-FV-040009
SERVICE CRUDE BLENDING CRUDE BLENDING CRUDE BLENDING
INLET PRESSURE KG/CM2 G ~7.3 ~7.3 ~7.3
FLOW RATE LPH
NORMAL KG/HR
MINIMUM M3/HR M3/HR M3/HR M3/HR
MAXIMUM NM3/HR 876 M3/HR 390 M3/HR 876 M3/HR
PRESSURE DROP LPM
DENSITY KG/M3 850-888 850-888 850-888
VISCOSITY CST 6.25-33.6 6.25-33.6 6.25-33.6
MOLECULAR WEIGHT
CP/CV
DESIGN CONDITIONS
DIFF. PRESSURE @ SHUT-OFF KG/CM2 19.0 19.0 19.0
CONTROLLED SIDE
SET POINT KG/CM2 G
FAILURE POSITION FL FC FC FC
NOTE NO. 1 1 1
NOTES:
[ EIL DOC. NO.B302-321-02-DS-2418-0 ]

By By By
Page 810 of 5928

Total pages: 22

COT PARADIP
LINE SCHEDULE -PROCESS FACILITIES
(UNIT-321)

Disc. Eng. Disc. Lead Contr. Rep Disc. Eng. Proj. Eng Com.Rep.
Dept. Head
EIL NRL
NRL’s PO NO:NRL/COMM/C10/6490/LOA Document Type SCH Line Schedule
EIL PO/JOB NO.: B302 System Number 04 Crude
EIL’s DOC. NO:B302-321-02-LS-1111 T0 1122-A Life Cycle 00
Document Sequence Revision
This document is copyright and shall not be reproduced Originator/ Asset Code Disc Type Number
EL 3P21ZA PR SCH 04001 T0 A1
04012
Page 1 of 1
Page 811 of 5928

IH VYES Document No. IE
IS L NO LINE SCHEDULE EL-3P21ZA-PR -SCH-04001 IT
IC L+V PROCESS DATA SHEET Rev. No. A1
NIL Page 1 of 2
LOCATION OPERATING CONDITIONS DESIGN CONDITIONS TESTING TRACING INSULATION
FLUID SIZE NOTE
LINE NUMBER SERVICE CLASS TEMP PRESSURE TEMP PRESSURE MEDIUM PRESSURE YES / THICK
STATE INCHES FROM TO TYPE TYPE NO.
DEG. C KG/CM2 G DEG.C KG/CM2 G KG/CM2 G NO MM
48''-CRD-3P21-040001-A1A CRUDE OIL L 48 A1A COT B/L HEADER 36 2.5-3 65 19 WATER NO NIL 1
48''-CRD-3P21-040002-A1A CRUDE OIL L 48 AIA 48''-CRD-3P21-040001-A1A 48''-CRD-3P21-040008-A1A 36 2.5-3 65 19 WATER NO NIL 1
48''-CRD-3P21-040003-A1A CRUDE OIL L 48 A1A 48''-CRD-3P21-040001-A1A 48''-CRD-3P21-040009-A1A 36 2.5-3 65 19 WATER NO NIL 1
20''-CRD-3P21-040004-A1A CRUDE OIL L 20 A1A 20''-CRD-3P21-040010-A1A 48''-CRD-3P21-040008-A1A 36 0-2.5 65 3.5 WATER NO NIL 1
28''-CRD-3P21-040006-A1A CRUDE OIL L 28 A1A 28''-CRD-3P21-040011-A1A 48''-CRD-3P21-040008-A1A 36 0-9.7 65 19 WATER NO NIL 1
48''-CRD-3P21-040008-A1A CRUDE OIL L 48 A1A TT-04001 HEADER 36 2.5-9.7 65 19 WATER NO NIL 1
20''-CRD-3P21-040010-A1A CRUDE OIL L 20 A1A HEADER HEADER 36 0-2.5 65 3.5 WATER NO NIL 1
28''-CRD-3P21-040011-A1A CRUDE OIL L 28 A1A HEADER HEADER 36 0-9.7 65 19 WATER NO NIL 1
3/4''-CRD-3P21-040012-A1A CRUDE OIL L 3/4" A1A PSV-0400002 20''-CRD-3P21-040010-A1A 36 0-2.5 65 3.5 WATER NO NIL 1
3/4''-CRD-3P21-040013-A1A CRUDE OIL L 3/4" A1A PSV-0400003 28''-CRD-3P21-040011-A1A 36 0-9.7 65 19 WATER NO NIL 1
3/4''-CRD-3P21-040014-A1A CRUDE OIL L 3/4" A1A PSV-0400001 48''-CRD-3P21-040001-A1A 36 2.5-3 65 19 WATER NO NIL 1
3/4''-CRD-3P21-040015-A1A CRUDE OIL L 3/4" A1A PSV-0400004 48''-CRD-3P21-040008-A1A 36 2.5-9.7 65 19 WATER NO NIL 1
H"-CRD-3P21-040017-A1A CRUDE OIL L 3/4" A1A B/L 48''-CRD-3P21-040001-A1A 36 2.5-3 65 19 WATER NO NIL 1
4"-BD-3P21-630001-A1A CRUDE OIL/WATER L 4 A1A 4"-OWS-3P21-650001-A1A 6"-BD-3P21-630009-A1A 36 0-2.5 65 3.5 WATER NO NIL 1
NOTES: [EIL DOC. NO. B302-321 -02-LS-1111-A]
1. REFER P&ID NO. EL-3P21ZA-PR-PID-0401.00 ( B302-02-42-321-1111)
Date 09.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Format No.3-0241-1014 Rev. 1 Copyrights EIL - all rights reserved
Page 812 of 5928

NIL Page 2 of 2
FLUID SIZE NOTE
6"-BD-3P21-630009-A1A CRUDE OIL/WATER L 6 AIA HEADER 6"-BD-3P21-630011-A1A 36 0-2.5 65 3.5 WATER NO NIL 1
6"-BD-3P21-630010-A1A CRUDE OIL/WATER L 6 A1A HEADER 6"-BD-3P21-630011-A1A 36 0-2.5 65 3.5 WATER NO NIL 1
HEADER (CRUDE WATER DRAIN
8"-BD-3P21-630011-A1A CRUDE OIL/WATER L 8 A1A HEADER 36 0-2.5 65 3.5 WATER NO NIL 1
TANK)
1"-CBD-3P21-640001-A1A CRUDE OIL L 1 A1A 4"-CBD-3P21-640006-A1A PSV-0400002 36 0-1 65 3.5 WATER NO NIL 1
4"-CBD-3P21-640006-A1A CRUDE OIL L 4 A1A HEADER 3P21-VV-04001 36 0-1 65 3.5 WATER NO NIL 1
4"-OWS-3P21-650001-A1A CRUDE OIL+WATER L 4 A1A TT-04001 OWS 36 0-2.5 65 3.5 WATER NO NIL 1
H"-OWS-3P21-650009-A1A CRUDE OIL+WATER L H A1A TT-04001 OWS 36 0-2.5 65 3.5 WATER NO NIL 1
2"-OWS-3P21-650011-A1A CRUDE OIL+WATER L 2 A1A 48''-CRD-3P21-040008-A1A OWS 36 0-2.5 65 3.5 WATER NO NIL 1
H"-SS-3P21-700001-A1A WATER L H A1A H"-OWS-3P21-650009-A1A SS 36 0-2.5 65 3.5 WATER NO NIL 1
H"-SS-3P21-700002-A1A WATER L H A1A H"-OWS-3P21-650009-A1A SS 36 0-2.5 65 3.5 WATER NO NIL 1

1. REFER P&ID NO. EL-3P21ZA-PR-PID-0401.00 (B302-02-42-321-1111-A)
Date 09.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 813 of 5928

NIL Page 1 of 2
FLUID SIZE NOTE
4"-BD-3P21-630012-A1A CRUDE OIL/WATER L 4 A1A 4"-OWS-3P21-650013-A1A 6"-BD-3P21-630020-A1A 36 0-2.5 65 19 WATER NO NIL 1
Date 10.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 814 of 5928

NIL Page 2 of 2
FLUID SIZE NOTE
H"-SS-3P21-700003-A1A WATER L H A1A H"-OWS-3P21-650021-A1A SS 36 0-1 65 3.5 WATER NO NIL 1

1. REFER P&ID NO. EL-3P21ZA-PR-PID-42-0402.00 (B302-02-42-321-1112-A)
Date 10.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 815 of 5928

NIL Page 1 of 2
FLUID SIZE NOTE
Date 11.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 816 of 5928

NIL Page 2 of 2
FLUID SIZE NOTE

Date 11.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 817 of 5928

NIL Page 1 of 2
FLUID SIZE NOTE
4"-BD-3P21-630033-A1A CRUDE OIL/WATER L 4 A1A 4"-OWS-3P21-650038-A1A .6"-BD-3P21-630040-A1A 36 0-2.5 65 19 WATER NO NIL 1
4"-BD-3P21-630039-A1A CRUDE OIL/WATER L 4 A1A 4"-OWS-3P21-650044-A1A .6"-BD-3P21-630041-A1A 36 0-2.5 65 3.5 WATER NO NIL 1
Date 13.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 818 of 5928

NIL Page 2 of 2
FLUID SIZE NOTE

Date 13.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 819 of 5928

NIL Page 1 of 2
FLUID SIZE NOTE
4"-BD-3P21-630049-A1A CRUDE OIL/WATER L 4 A1A 4"-OWS-3P21-650056-A1A .6"-BD-3P21-630051-A1A 36 0-2.5 65 3.5 WATER NO NIL 1
NOTES: [EIL DOC. NO. B302-321 -02-LS-1115]
Date 13.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 820 of 5928

NIL Page 2 of 2
FLUID SIZE NOTE

1. REFER P&ID NO. EL-3P21ZA-PR-PID-42-0405.00 (B302-02-42-321-1115)
Date 13.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 821 of 5928

NIL Page 1 of 2
FLUID SIZE NOTE
18''-CRD-3P21-040058-A1A CRUDE OIL L 18 AIA 28''-CRD-3P21-040011-A1A 3P21-PA-04001A 36 0-9.7 65 19 WATER NO NIL 1
18''-CRD-3P21-040059-A1A CRUDE OIL L 18 A1A 28''-CRD-3P21-040011-A1A 3P21-PA-04001B 36 0-9.7 65 19 WATER NO NIL 1
18''-CRD-3P21-040060-A1A CRUDE OIL L 18 A1A 28''-CRD-3P21-040011-A1A 3P21-PA-04001C 36 0-9.7 65 3.5 WATER NO NIL 1
12''-CRD-3P21-040061-A1A CRUDE OIL L 12 A1A 18''-CRD-3P21-040067-A1A 3P21-PA-04001A 36 9.7 65 3.5 WATER NO NIL 1
12''-CRD-3P21-040062-A1A CRUDE OIL L 12 A1A 18''-CRD-3P21-040067-A1A 3P21-PA-04001B 36 9.7 65 19 WATER NO NIL 1
12''-CRD-3P21-040063-A1A CRUDE OIL L 12 A1A 18''-CRD-3P21-040067-A1A 3P21-PA-04001C 36 9.7 65 19 WATER NO NIL 1
8''(H)-CRD-3P21-040064-A1A CRUDE OIL L 8(H) A1A 12''-CRD-3P21-040061-A1A 28''-CRD-3P21-040011-A1A 36 9.7 65 19 WATER NO NIL 1
18''-CRD-3P21-040067-A1A CRUDE OIL L 18 A1A HEADER 20''-CRD-3P21-040090-A1A 36 7-9.7 65 19 WATER NO NIL 1
3/4"-CRD-3P21-040068-A1A CRUDE OIL L 3/4 A1A PSV-0400014 18''-CRD-3P21-040067-A1A 36 9.7 65 19 WATER NO NIL 1
H"-CRD-3P21-040069-A1A CRUDE OIL L H A1A 8''(H)-CRD-3P21-040064-A1A 8''(H)-CRD-3P21-040064-A1A 36 9.7 65 19 WATER NO NIL 1
1"-OWS-3P21-650061-A1A CRUDE OIL+WATER L 1 A1A 1"-CBD-3P21-640018-A1A OWS 36 0-9.7 65 19 WATER NO NIL 1
1"-OWS-3P21-650062-A1A CRUDE OIL/WATER L 1 A1A 1"-CBD-3P21-640019-A1A OWS 36 0-9.7 65 19 WATER NO NIL 1
1"-OWS-3P21-650063-A1A CRUDE OIL/WATER L 1 A1A 1"-CBD-3P21-640020-A1A OWS 36 0-9.7 65 19 WATER NO NIL 1
2"-CBD-3P21-640015-A1A CRUDE OIL L 2 A1A 4"-CBD-3P21-640006-A1A 18''-CRD-3P21-040058-A1A 36 0-1 65 3.5 WATER NO NIL 1
1"-CBD-3P21-640018-A1A CRUDE OIL L+V 1 A1A 4"-CBD-3P21-640006-A1A 3P21-PA-04001A 36 0-9.7 65 19 WATER NO NIL 1
1"-CBD-3P21-640019-A1A CRUDE OIL L+V 1 A1A 4"-CBD-3P21-640006-A1A 3P21-PA-04001B 36 0-9.7 65 19 WATER NO NIL 1
1"-CBD-3P21-640020-A1A CRUDE OIL L+V 1 A1A 4"-CBD-3P21-640006-A1A 3P21-PA-04001C 36 0-9.7 65 19 WATER NO NIL 1
1"-CBD-3P21-640021-A1A CRUDE OIL L 1 A1A 3P21-PA-04001A 1"-CBD-3P21-640018-A1A 36 9.7 65 19 WATER NO NIL 1
1"-CBD-3P21-640022-A1A CRUDE OIL L 1 A1A 3P21-PA-04001B 1"-CBD-3P21-640019-A1A 36 9.7 65 19 WATER NO NIL 1
Date 15.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 822 of 5928

NIL Page 2 of 2
FLUID SIZE NOTE
1"-CBD-3P21-640023-A1A CRUDE OIL L 1 A1A 3P21-PA-04001C 1"-CBD-3P21-640020-A1A 36 9.7 65 19 WATER NO NIL 1
1"-CBD-3P21-640024-A1A CRUDE OIL L 1 A1A PSV-0400014 4"-CBD-3P21-640006-A1A 36 0-1 65 3.5 WATER NO NIL 1

Date 15.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 823 of 5928

NIL Page 1 of 2
FLUID SIZE NOTE
12''-CRD-3P21-040072-A1A CRUDE OIL L 12 AIA 20''-CRD-3P21-040010-A1A 3P21-PA-04002A 36 0-2.5 65 3.5 WATER NO NIL 1
12''-CRD-3P21-040073-A1A CRUDE OIL L 12 A1A 20''-CRD-3P21-040010-A1A 3P21-PA-04002B 36 0-2.5 65 3.5 WATER NO NIL 1
12''-CRD-3P21-040074-A1A CRUDE OIL L 12 A1A 20''-CRD-3P21-040010-A1A 3P21-PA-04002C 36 0-2.5 65 3.5 WATER NO NIL 1
8''-CRD-3P21-040075-A1A CRUDE OIL L 8 A1A 12''-CRD-3P21-040088-A1A 3P21-PA-04002A 36 9.7 65 3.5 WATER NO NIL 1
8''-CRD-3P21-040076-A1A CRUDE OIL L 8 A1A 12''-CRD-3P21-040088-A1A 3P21-PA-04002B 36 9.7 65 19 WATER NO NIL 1
8''-CRD-3P21-040077-A1A CRUDE OIL L 8 A1A 12''-CRD-3P21-040088-A1A 3P21-PA-04002C 36 9.7 65 19 WATER NO NIL 1
8''-CRD-3P21-040081-A1A CRUDE OIL L 8 A1A 8''-CRD-3P21-040075-A1A 28''-CRD-3P21-040011-A1A 36 9.7 65 19 WATER NO NIL 1
3/4"-CRD-3P21-040084-A1A CRUDE OIL L 3/4" A1A 12''-CRD-3P21-040088-A1A PSV-0400015 36 9.7 65 19 WATER NO NIL 1
12"-CRD--3P21-040088-A1A CRUDE OIL L 1 A1A HEADER 20''-CRD-3P21-040090-A1A 36 7-9.7 65 19 WATER NO NIL 1
1"-CBD-3P21-640025-A1A CRUDE OIL L 2 A1A 3P21-PA-04002A 4"-CBD-3P21-640006-A1A 36 0-9.7 65 19 WATER NO NIL 1
1"-CBD-3P21-640028-A1A CRUDE OIL L+V 1 A1A 3P21-PA-04002A 1"-CBD-3P21-640025-A1A 36 9.7 65 19 WATER NO NIL 1
2"-CBD-3P21-640031-A1A CRUDE OIL L 2 A1A 12''-CRD-3P21-040072-A1A 4"-CBD-3P21-640006-A1A 36 9.7 65 19 WATER NO NIL 1
Date 16.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 824 of 5928

IS L NO LINE SCHEDULE EL-3P21ZA-PR -SCH-04007
NIL Page 2 of 2
FLUID SIZE NOTE

Date 16.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 825 of 5928

NIL Page 1 of 1
FLUID SIZE NOTE
CRD-3P21-040089 VOID
20''-CRD-3P21-040090-A1A CRUDE OIL L 20 A1A HEADER HEADER 36 7-8 65 19 WATER NO NIL 1
20''-CRD-3P21-040091-A1A CRUDE OIL L 20 A1A 20''-CRD-3P21-040090-A1A P/L B/L 36 5-7 65 19 WATER NO NIL 1
3/4"-CRD-3P21-040092-A1A CRUDE OIL L 3/4" A1A 20''-CRD-3P21-040090-A1A PSV-0400016 36 7-8 65 19 WATER NO NIL 1
3/4"-CRD-3P21-040093-A1A CRUDE OIL L 3/4" A1A 20''-CRD-3P21-040091-A1A PSV-0400017 36 5-6 65 19 WATER NO NIL 1
H"-CRD-3P21-040094-A1A CRUDE OIL L H A1A 18''-CRD-3P21-040067-A1A 18''-CRD-3P21-040067-A1A 36 8-9 65 19 WATER NO NIL 1
H"-CRD-3P21-040095-A1A CRUDE OIL L H A1A 12''-CRD-3P21-040088-A1A 12''-CRD-3P21-040088-A1A 36 8-9 65 19 WATER NO NIL 1
20''-CRD-3P21-040096-A1A CRUDE OIL L 20 A1A 20''-CRD-3P21-040091-A1A 20''-CRD-3P21-040091-A1A 36 7-8 65 19 WATER NO NIL 1
2''-CRD-3P21-040097-A1A CRUDE OIL L 2 A1A 20''-CRD-3P21-040091-A1A GLOBE VALVE 36 5-6 65 19 WATER NO NIL 1
1"-CBD-3P21-640036-A1A CRUDE OIL L 1 A1A PSV-0400017 4"-CBD-3P21-640006-A1A 36 0-1 65 3,5 WATER NO NIL 1
3/4"-CBD-3P21-640055-A1A CRUDE OIL L 3/4" A1A DI-0400001 4"-CBD-3P21-640006-A1A 36 0-6 65 19 WATER NO NIL 1

Date 17.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 826 of 5928

NIL Page 1 of 2
FLUID SIZE NOTE
6''-CRD-3P21-040098-A1A CRUDE OIL L 6 A1A HEADER 48''-CRD-3P21-040001-A1A 36 4.3 65 10 WATER NO NIL 1
6''-CRD-3P21-040099-A1A CRUDE OIL L 6 A1A 3P21-PA-04003A 6''-CRD-3P21-040098-A1A 36 4.3 65 10 WATER NO NIL 1
8''-CRD-3P21-040100-A1A CRUDE OIL L 8 A1A 3P21-PA-04003A 8''-CRD-3P21-040103-A1A 36 0-2 65 3.5 WATER NO NIL 1
6''-CRD-3P21-040101-A1A CRUDE OIL L 6 A1A 3P21-PA-04003B 6''-CRD-3P21-040098-A1A 36 4.3 65 10 WATER NO NIL 1
8''-CRD-3P21-040102-A1A CRUDE OIL L 8 A1A 3P21-PA-04003B 8''-CRD-3P21-040103-A1A 36 0-2 65 3.5 WATER NO NIL 1
8''-CRD-3P21-040103-A1A CRUDE OIL L H A1A 3P21-TT-04011 HEADER 36 0-2 65 3.5 WATER NO NIL 1
3/4''-CRD-3P21-040104-A1A CRUDE OIL L 3/4" A1A PSV-0400018 4"-CBD-3P21-640006-A1A 36 4.3 65 10 WATER NO NIL 1
3/4''-CRD-3P21-040105-A1A CRUDE OIL L 3/4" A1A PSV-0400019 4"-CBD-3P21-640006-A1A 36 4.3 65 10 WATER NO NIL 1
2"-CBD-3P21-640040-A1A CRUDE OIL L 2 A1A 8"-OWS-3P21-650079-A1A 4"-CBD-3P21-640006-A1A 36 0-2 65 3.5 WATER NO NIL 1
2"-CBD-3P21-640043-A1A CRUDE OIL L 2 A1A 8"-OWS-3P21-650077-A1A 4"-CBD-3P21-640006-A1A 36 0-2 65 3.5 WATER NO NIL 1
1"-CBD-3P21-640044-A1A CRUDE OIL L 1 A1A 3P21-PA-04003B 4"-CBD-3P21-640006-A1A 36 0-4.2 65 10 WATER NO NIL 1
8"-BD-3P21-630052-A1A CRUDE OIL+WATER L 8 A1A 3P21-TT-04011 8"-BD-3P21-630011-A1A 36 0-2.5 65 3.5 WATER NO NIL 1
3/4"-BD-3P21-630053-A1A CRUDE OIL+WATER L 3/4" A1A PSV-6500001 8"-BD-3P21-630011-A1A 36 0-2.5 65 3.5 WATER NO NIL 1
4"-OWS-3P21-650068-A1A CRUDE OIL+WATER L 4 A1A 3P21-TT-04011 OWS 36 0-2 65 3.5 WATER NO NIL 1
4"-OWS-3P21-650069-A1A CRUDE OIL+WATER L 4 A1A 4"-OWS-3P21-650072-A1A 8"-OWS-3P21-650070-A1A 36 0-2 65 3.5 WATER NO NIL 1
2"-OWS-3P21-650071-A1A CRUDE OIL+WATER L 2 A1A 8''-CRD-3P21-040103-A1A OWS 36 0-2 65 3.5 WATER NO NIL 1
3/4"-OWS-3P21-650072-A1A CRUDE OIL+WATER L 3/4" A1A PSV-6500002 6"-OWS-3P21-650080-A1A 36 0-2 65 3.5 WATER NO NIL 1
Date 20.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 827 of 5928

NIL Page 2 of 2
FLUID SIZE NOTE
3/4"-OWS-3P21-650074-A1A CRUDE OIL+WATER L 3/4" A1A 8"-BD-3P21-630052-A1A OWS 36 0-2 65 3.5 WATER NO NIL 1
3/4"-OWS-3P21-650075-A1A CRUDE OIL+WATER L 3/4" A1A 8"-BD-3P21-630070-A1A OWS 36 0-2 65 3.5 WATER NO NIL 1
1"-OWS-3P21-650076-A1A CRUDE OIL+WATER L 1 A1A PSV-6500003 OWS 36 0-1 65 3.5 WATER NO NIL 1
8"-OWS-3P21-650077-A1A CRUDE OIL+WATER L 8 A1A 8"-OWS-3P21-650070-A1A 8''-CRD-3P21-040102-A1A 36 0-2 65 3.5 WATER NO NIL 1
6"-OWS-3P21-650078-A1A CRUDE OIL+WATER L 6 A1A 6"-OWS-3P21-650080-A1A 6''-CRD-3P21-040101-A1A 36 4.2 65 10 WATER NO NIL 1
8"-OWS-3P21-650079-A1A CRUDE OIL+WATER L 8 A1A 8"-OWS-3P21-650070-A1A 8''-CRD-3P21-040100-A1A 36 0-2 65 3.5 WATER NO NIL 1
6"-OWS-3P21-650080-A1A CRUDE OIL+WATER L 6 A1A 6''-CRD-3P21-040099-A1A ETP 36 4.2 65 10 WATER NO NIL 1
1"-OWS-3P21-650081-A1A CRUDE OIL+WATER L 1 A1A 3P21-PA-04003B OWS 36 0-4.2 65 10 WATER NO NIL 1
1"-OWS-3P21-650082-A1A CRUDE OIL+WATER L 1 A1A 3P21-PA-04003A OWS 36 0-4.2 65 10 WATER NO NIL 1
1"-OWS-3P21-650083-A1A CRUDE OIL+WATER L 1 A1A PSV-6500002 OWS 36 0-1 65 3.5 WATER NO NIL 1

Date 20.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 828 of 5928

NIL Page 1 of 2
FLUID SIZE NOTE
48''(H)-CRD-3P21-040106-A1A CRUDE OIL L 48(H) A1A PL B/L 3P21-TT-04012 36 3(H) 65 19 WATER NO NIL 1
12'-CRD-3P21-040107-A1A CRUDE OIL L 12 A1A 12''-CRD-3P21-040108-A1A 3P21-TT-04012 36 0-2 65 3.5 WATER NO NIL 1
12'-CRD-3P21-040108-A1A CRUDE OIL L 12 A1A HEADER HEADER 36 0-2 65 3.5 WATER NO NIL 1
12'-CRD-3P21-040109-A1A CRUDE OIL L 12 A1A 3P21-PA-04004A 12''-CRD-3P21-040108-A1A 36 0-2 65 3.5 WATER NO NIL 1
8''-CRD-3P21-040110-A1A CRUDE OIL L 8 A1A 3P21-PA-04004A 8''-CRD-3P21-040115-A1A 36 4.3 65 10 WATER NO NIL 1
12'-CRD-3P21-040111-A1A CRUDE OIL L 12 A1A 3P21-PA-04004B 12''-CRD-3P21-040108-A1A 36 0-2 65 3.5 WATER NO NIL 1
8''-CRD-3P21-040112-A1A CRUDE OIL L 8 A1A 3P21-PA-04004B 8''-CRD-3P21-040115-A1A 36 4.3 65 10 WATER NO NIL 1
6''(H)-CRD-3P21-040114-A1A CRUDE OIL L 6(H) A1A 8''-CRD-3P21-040112-A1A 12''-CRD-3P21-040108-A1A 36 4.3 65 3.5 WATER NO NIL 1
8''-CRD-3P21-040115-A1A CRUDE OIL L 8 A1A HEADER 48''-CRD-3P21-040001-A1A 36 0-1 65 3.5 WATER NO NIL 1
3/4''-CRD-3P21-040116-A1A CRUDE OIL L 3/4" A1A PSV-0400020 12''-CRD-3P21-040108-A1A 36 0-2 65 3.5 WATER NO NIL 1
3/4''-CRD-3P21-040117-A1A CRUDE OIL L 3/4" A1A PSV-0400021 8''-CRD-3P21-040115-A1A 36 4.3 65 10 WATER NO NIL 1
2"-CBD-3P21-640045-A1A CRUDE OIL L 2 A1A 12'-CRD-3P21-040109-A1A 4"-CBD-3P21-640006-A1A 36 0-2 65 3.5 WATER NO NIL 1
2"-CBD-3P21-640048-A1A CRUDE OIL L 2 A1A 12'-CRD-3P21-040111-A1A 4"-CBD-3P21-640006-A1A 36 0-2 65 3.5 WATER NO NIL 1
1"-CBD-3P21-640049-A1A CRUDE OIL L 1 A1A 3P21-PA-04004B 4"-CBD-3P21-640006-A1A 36 0-4.3 65 10 WATER NO NIL 1
2"-OWS-3P21-650084-A1A CRUDE OIL+WATER L 2 A1A 48''(H)-CRD-3P21-040106-A1A OWS 36 0-2 65 3.5 WATER NO NIL 1
4"-OWS-3P21-650087-A1A CRUDE OIL+WATER L 4 A1A 12'-CRD-3P21-040107-A1A 4"-OWS-3P21-650089-A1A 36 0-2 65 3.5 WATER NO NIL 1
Date 21.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 829 of 5928

NIL Page 2 of 2
FLUID SIZE NOTE

Date 21.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 830 of 5928

NIL Page 1 of 1
FLUID SIZE NOTE
4"-CRD-3P21-040118-A1A CRUDE OIL L 4 A1A 3P21-PA-04005 6'"-CRD-3P21-040120-A1A 36 4.3 65 10 WATER NO NIL 1
4"-CRD-3P21-040119-A1A CRUDE OIL L 4 A1A 3P21-PA-04006 6'"-CRD-3P21-040120-A1A 36 4.3 65 10 WATER NO NIL 1
6'"-CRD-3P21-040120-A1A CRUDE OIL L 12 A1A HEADER 48''-CRD-3P21-040001-A1A 36 4.3 65 10 WATER NO NIL 1
3/4"-CRD-3P21-040121-A1A CRUDE OIL L 3/4" A1A 6'"-CRD-3P21-040120-A1A PSV-0400022 36 4.3 65 10 WATER NO NIL 1
4"-CBD-3P21-640053-A1A CRUDE OIL L 4 A1A 3P21-VV-04002 4"-CBD-3P21-640006-A1A 36 0-2 65 3.5 WATER NO NIL 1

Date 23.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 831 of 5928

NIL Page 1 of 1
FLUID SIZE NOTE
3P21"-OC-3P21-950010-A11K DESMULSIFIER L 2 A11K DEMULSFIER DOSING SKID B/L "-CRD-3P21-040120-A1A 36 ~3 65 10 WATER NO NIL 1

Date 23.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 832 of 5928

Total pages: 02

COT PARADIP
LINE SCHEDULE -INSTRUMENT AIR (IA)
FACILITIES (UNIT-354)

Dept. Head
EIL NRL
EIL PO/JOB NO.: B302 System Number 55 Instrument Air
EIL’s DOC. NO:B302-354-02-LS-1111-A Life Cycle 00
Document Sequence Revision
This document is copyright and shall not be reproduced Originator/ Asset Code Disc Type Number
EL 3U54ZA PR SCH 55001 A1
Page 1 of 1
Page 833 of 5928

IS L NO LINE SCHEDULE EL-3U54ZA-PR -SCH-55001 IT
NIL Page 1 of 1
FLUID SIZE NOTE
2"-IA-3U54-550003-A3K INSTRUMENT AIR V 2 A3K IA COMPRESSOR PKG. B/L HEADER 36 5.5-7.5 65 10.5 NO NIL 1
2"-IA-3U54-550008-A3K INSTRUMENT AIR V 2 A3K 2"-IA-3U54-550003-A3K TANK FARM-04 36 5.5-7.5 65 10.5 NO NIL 1
2"-IA-3U54-550009-A3K INSTRUMENT AIR V 2 A3K 2"-IA-3U54-550003-A3K TANK FARM -05 36 5.5-7.5 65 10.5 NO NIL 1
2"-IA-3U54-550010-A3K INSTRUMENT AIR V 2 A3K 2"-IA-3U54-550003-A3K ETP B/L 36 5.5-7.5 65 10.5 NO NIL 1
2"-IA-3U54-550012-A3K INSTRUMENT AIR V 2 A3K 2"-IA-3U54-550003-A3K BOOSTER PUMP HOUSE 36 5.5-7.5 65 10.5 NO NIL 1

1. REFER P&ID NO. EL-3P21ZA-PR-PID-5501.00/5502.00 ( B302-02-42-354-1111/1112)
Date 24.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 834 of 5928

Total pages: 03
NRL EXPANSION
PROJECT COT PARADIP
LINE SCHEDULE -SERVICE WATER(SW)
FACILITIES (UNIT-451)

Dept. Head
EIL NRL
EIL PO/JOB NO.: B302 System Number 45 Service Water
EIL’s DOC. NO:B302-451-02-LS-1111 TO 1112-A Life Cycle 00
Docum Sequence Revision
This document is copyright and shall not be reproduced Originator/ Asset Code Disc ent Number
Type
EL 4U51ZA PR SCH 45001 TO A1
45002
Page 1 of 1
Page 835 of 5928

NIL Page 1 of 1
FLUID SIZE NOTE
3"-SW-4U51-450001-A1A SERVICE WATER L 3 A1A B/L 4U51-SU-45001 36 2-3(H) 65 10 WATER NO NIL 1
3"-SW-4U51-450002-A1A SERVICE WATER L 3 A1A 4U51-PA-45001 A/B 3"-SW-4U51-450003-A1A 36 5.8 65 10 WATER NO NIL 1
3"-SW-4U51-450003-A1A SERVICE WATER L 3 A1A 3"-SW-4U51-450002-A1A 3"-SW-4U51-450004-A1A 36 5.8 65 10 WATER NO NIL 1
3"-SW-4U51-450004-A1A SERVICE WATER L 3 A1A 3"-SW-4U51-450003-A1A HEADER 36 5.8 65 10 WATER NO NIL 1

1. REFER P&ID NO. EL-4U51ZA-PR-PID-4501.00 ( B302-02-42-451-1111)
Date 24.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 836 of 5928

NIL Page 1 of 1
FLUID SIZE NOTE
2"-SW-4U51-450005-A1A SERVICE WATER L 2 A1A 3"-SW-4U51-450004-A1A TANK FARM-03 36 5.8 65 10 WATER NO NIL 1
2"-SW-4U51-450006-A1A SERVICE WATER L 2 A1A 3"-SW-4U51-450004-A1A BOOSTER PUMP HOUSE 36 5.8 65 10 WATER NO NIL 1
2"-SW-4U51-450012-A1A SERVICE WATER L 2 A1A 3"-SW-4U51-450004-A1A P/L BL 36 5.8 65 10 WATER NO NIL 1

1. REFER P&ID NO. EL-4U51ZA-PR-PID-4502.00 ( B302-02-42-451-1112)
Date 24.04.20
Prepared by BHU
Reviewed by NVR
Approved by HKP
Page 837 of 5928

EFFLUENT SUMMARY EIL Doc. No.: B302-02-42-SM–1001 Rev B
FOR NRL Doc. No.: EL-3PZZA-PR-DAA-0001-Rev.A2
Page 1 of 4
NRL COT- PARADIP
EFFLUENT SUMMARY
FOR
CRUDE OIL TERMINAL FACILITIES AT PARADIP
A2 24.09.2020 REVISED INCORPORATING CLIENT COMMENTS BHU NVR HKP

Rev. Approved
Date Purpose Prepared by Checked by
No by
Page 838 of 5928

Page 2 of 4
NRL COT AT PARADIP
A. EFFLUENT GENERATED FROM CRUDE STORAGE TANKS WATER DRAINING
A crude water drain tank is provided to store the drained water from the crude oil storage tanks prior to
ETP transfer. Pumps (1W+1S) are provided to transfer the separated water from crude water drain tank
to ETP. The particulars of this transfer operation are tabulated as below:
Different Scenarios of Water content to be considered transferring to

ETP
Parameters Normal/Design Scenario Occasional Worst Scenario
(considering 0.25 Vol% of Water (considering higher water content
normally received along with in any VLCC occasionally (spike)
Crude oil at COT through with max. 1.0 Vol% of Water)
VLCC)
Water content to be transferred to 800 m3 3200 m3
ETP
Water transfer Pump 1 Working + 1 Standby 1 Working + 1 Standby
configuration
Normal/Rated Flow Rate of Each 23 m3/hr 23 m3/hr
Pump
Pumping Duration of above 34.8 Hours 139.1 Hours
transfer per VLCC Ship Cycle
Time
VLCC Ship Cycle Time or 10.3 -15.5 Days 10.3 -15.5 Days
Frequency (Scenario Occurrence
Occasional)
QUALITY:
Temperature : Ambient
BOD @ 20°C : 200 mg/L
COD : 600 mg/L
TDS : ~ 40000 - 45000 mg/L (Equivalent to Sea water)
Total Oil Content : 1000 mg/L
Phenolic compounds : 0.5-2 mg/L
Sulphides : 1 mg/L
Mercaptan : 0.5 mg/L
pH Value : 6-8
B. EFFLUENT GENERATED FROM CRUDE STORAGE TANKS WASHING
Frequency : 1-2 times per year

Duration : 5 Hrs. in a day for 7-10 days.
Flow rate : 20 m³/hr
Page 839 of 5928

Page 3 of 4
NRL COT AT PARADIP
QUALITY
BOD @ 20°C : 200 mg/L
COD : 600 mg/L
TDS : ~40000 - 45000 mg/L (Equivalent to Sea water)
Phenolic compounds : 1 mg/L
Sulphides : 1 mg/L
pH Value : 6-8
C. EFFLUENT GENERATED FROM CRUDE PUMP HOUSE FLOOR WASHING
Frequency : Intermittent
Duration : 2 Hrs per day
Flow rate : 5 m3/hr
QUALITY
BOD @ 20°C : 100 mg/L
COD : 300 mg/L
Suspended Solids : 100 mg/L
Phenolic compounds : <0.5 mg/L
Sulphides : 0.5 mg/L
D. EFFLUENT GENERATED FROM CRUDE PIPELINE FACILITIES AT COT FOR FLOOR

WASHING
Frequency : Intermittent
Duration : 4 Hrs
Flow rate : 5 m3/hr
QUALITY
BOD @ 20°C : 100 mg/L
COD : 300 mg/L
Suspended Solids : 100 mg/L
Phenolic compounds : <0.5 mg/L
Page 840 of 5928

Page 4 of 4
NRL COT AT PARADIP
Sulphides : 0.5 mg/L

E. GASEOUSOUS EFFLUENT
Gaseous effluent is expected to be generated from the rim seal vents of floating roof tanks and
gooseneck vents of the fixed roof tanks.
No recovery of gaseous effluent released from tanks is envisaged.
F. SOLID EFFLUENT
Normally there is no solid effluent generation in the COT. During tank maintenance some solid sludge
may be generated. Oil recovery from tank bottom sludge to be carried out by third party and sludge
recovered after oil recovery will be taken by third party for disposal. Recovered oil shall be returned to
NRL.
Page 841 of 5928

OPERATION NRL Doc. No.: EL-3P21A-PR-PHI-0401-Rev.A2
AND CONTROL PHILOSOPHY EIL Doc. No.: B302-02-42-DOC–1001-Rev.B
Page 1 of 14
FOR COT AT PARADIP
OPERATION AND CONTROL PHILOSOPHY

FOR
CRUDE OIL TERMINAL FACILITIESAT PARADIP
(UNIT NO. 321)
CLIENT’S / INTERNAL COMMENTS INCORPORATED & ISSUED

A2 01.10.2020 VS BHU\NVR HKP
FOR TENDER
A1 05.08.2020 ISSUED FOR COMMENTS VS BHU\NVR HKP
Rev. Approved
No by
Template No. 5-0000-0001-T2 Rev. 2 / 28.11.2014 Copyrights EIL – All rights reserved
Page 842 of 5928
Page 2 of 14
FOR COT - PARADIP
LIST OF ABBREVIATIONS
AL Arab Light
AH Arab Heavy
AM Arab Medium
COT Crude Oil Terminal
PNCPL Paradip Numaligarh Crude Pipeline
LAH Level Alarm High
LAHH Level Alarm High High
LALL Level Alarm Low Low
PLC Programmable Logic Controller
MOV Motor Operated Valve
PAHH Pressure Alarm High High
PALL Pressure Alarm Low Low
EFR External Floating Roof
TAHH Temperature Alarm High High
ROSOV Remote Operated Shut-Off Valve
TFMS Tank Farm Management System
ILI Interphase Level Indicator
ITT Inter Tank Transfer
IOCL Indian Oil Corporation Limited
NRL Numaligarh Refinery Limited
EIL Engineers India Limited
OIL Oil India Limited
VLCC Very Large Crude Carrier
PLC Programmable Logic Controller
PT Pressure Transmitter
RTD Resistance Temperature Detector
B/L Battery Limit
C/R Control Room
VTF Vibrating Tunning Fork
ESD Emergency Shutdown
SPM Single Point Mooring
Page 843 of 5928
Page 3 of 14
FOR COT - PARADIP
1. INTRODUCTION AND BRIEF PROCESS DESCRIPTION OF THE PROJECT
Numaligarh Refinery Ltd (NRL) a subsidiary of Bharat Petroleum Corporation Ltd. currently operates
at 3.0 MMTPA Capacity Refinery at Numaligarh in the District of Golaghat, Assam, since 2000. NRL
is now executing a major expansion project of capacity augmentation from present 3.0 MMTPA to 9.0
MMTPA. The present 3 MMTPA Crude Oil requirement is met from Assam Crude supplied by OIL
India Limited, through their Naharkatiya–Barauni Pipeline.
Over the years, NRL has not been able to operate at 100% capacity due to inadequate availability of
crude oil. Due to land lock location of the refinery, NRL is dependent on domestic crude oil supplies.
The additional requirement of 6 MMTPA Crude Oil is proposed to be imported through Paradip port
on East coast of Odisha.
For above, NRL has decided to install a Crude Oil Terminal (COT) at Paradip in Odisha State for
receiving, storage of Arab Mix and dispatch facility for transporting crude oil to Numaligarh Refinery,
Assam.
The facilities of COT to be set up for transfer 6.0 MMTPA Arab Mix crude to Numaligarh Refinery.
The crude oil will be received at Crude Oil Terminal (COT) at Paradip (Odisha) utilizing IOCL’s
existing SPM. From COT facilities, crude shall be transported to refinery storages located at Golaghat
(Assam) through 1400 Km cross-country pipeline.
Ship Tanker (VLCC) carrying Arab heavy (AH)/Arab Light (AL) in compartments or Arab Mix (AM)
in whole shall be unloaded using IOCL’s existing Single Point Mooring (SPM) system utilizing any
two 48” existing pipeline among four lines (48” around 21 km each) which are already in operations
for sourcing crude for IOCL- Paradip from IOCL-SPMs to IOCL Refinery. Further to it 50” pipeline
(Around 4.5 Km length) shall be laid from IOCL-Pradip to NRL-COT Pradip.
Crude oil will be received from IOCL-Tap off via above mentioned 50” pipeline with a maximum flow
rate of 10,000 m3/hr and stored in the crude storage tanks (10 Nos. ,60,000 m3 capacity) at COT
Paradip. Free water associated with crude will be allowed to settle down during intermediate storage
period, and then water will be drained and collected to crude water tank and further transferred to
Effluent Treatment Plant (ETP) located within COT for treatment.
After settlement and draining of water crude will be transferred to static mixer in the ratio of 70:30
(AH-70 ,AL-30) for online blending utilizing Booster Pumps-I (2W+1S ,for AH) & Booster Pumps-II(
2W+1S for AL) , after blending , blended crude is transferred to mainline transfer pumps suction for
further transfer the crude to the Numaligarh Refinery Crude Oil Storage Tanks (COST) at refinery via
Paradip to Numaligarh crude oil pipeline (PNCPL) pipeline of around 1400 Km length.
Page 844 of 5928
Page 4 of 14
FOR COT - PARADIP
Some other auxiliary facilities shall also be there within the COT B/L:
1. Demulsifier Dosing skid
2. Crude water drain tank with crude/water drain transfer/ pumping.
3. Surge relief Tank with Surge relief transfer /pumping.
4. Service Water Facilities
5. Instrument Air Facilities
6. UG CBD Vessels
For scheme and details regarding storage tanks, Dosing skid, Drain Tank, Surge Tank, Service Water
Facilities, IA facilities, booster pumps, static mixers, control valves, isolation valves/MOVs etc.
P&IDs & Process Datasheets (PDS) may be referred.
2. CRUDE OIL TERMINAL (COT) - PARADIP NORMAL OPERATION

At Crude Oil Terminal (COT) Paradip, two types of tanks shall be provided for storage of Crude Oil
(AL/AH/AM), Crude Water Drain & Surge Relief collection.
Crude Oil (AL/AH/AM) shall be stored in External Floating Roof Tanks. Crude/Water drain Tank &
Surge Relief storage shall be done in Cone Roof Tank. All the tanks are provided with following
instrumentation:
 Monitoring and control of COT shall be through Tank Farm Management System (TFMS) &
PLC.
 For all the storage tanks, two numbers of independent Radar level instruments shall be provided.
First (Primary) & other (secondary) level instrument.
 High & low alarms (software) are provided on level indicator.
 Multi point Temperature Instrument to be provided with all crude storage tanks. Multipoint RTD
temperature sensor shall be with water cut probe at bottom.
 PT shall be provided on each tank body nozzle for density measurement purpose.
 TI and PT are coupled with secondary level instrument for density measurement.
 Density measurement to be done by secondary level instrument having indication at local as well
as at C/R.
 Over spill Protection Level switch: An independent hardwired level switch Vibrating Fork type
shall be provided for overfill protection.
 Measurement of crude oil received at crude storage tanks shall be done by dip method or by level
instrument available on storage tanks. No custody transfer metering is envisaged at upstream of
storage tanks. Measurement of Crude transferred from COT ( after blending ) to NRL Refinery
through PNCPL shall be shall be done by custody transfer meter(s).
Page 845 of 5928
Page 5 of 14
FOR COT - PARADIP
During operation of tanks the following points should be taken care of:
 For Crude storage EFR tanks, facilities are provided for draining rain water from the floating roof.
Water is drained from the roof via articulated pipe/s with pivot master located inside the tank.
This pipe shall be connected outside valve near the bottom of the shell. The roof drain valve is
normally kept closed except when it is necessary to drain off water after a rain-fall. The roof is
also provided with an emergency drain having water seal. In case rain water does not flow freely
through the roof drain in due to clogging etc, it can get into the tank through the emergency drain.
This water will subsequently be drained from the tank drain after settling.
 Presence of water phase may be detected by sampling through the gauge hatch & Interphase Level
Indicator (ILI) provided at the tank. In case water phase is detected, it may be drained out after
settling.
 All the tanks are provided with four nos. 4” siphon drains for draining purpose, two number of 4”
stub connections have been provided at two siphon drain nozzles for de-sludging purposes during
maintenance.
 Siphon Drain valves of the tanks should never be left open/ unattended. Whenever draining is to
be done, operator should personally attend to it and ensure that the valve is properly closed after
the necessary draining is over.
 Gauge hatch on the tank top should normally be kept closed as a measure of safety.
 Mixer should not be used with low level in the tank. This may produce static charges in the tank.
Interlock has been provided to ensure the same. Adequate care should be taken to ensure that at no
time a tank is filled beyond its safest filling height.
 For operating Floating roof tanks, special care as outlined below should be taken:
a) The roof should not be allowed to rest on their legs under normal circumstances.
b) The lifting of the roof from its resting point should be done slowly allowing it to float as
uniformly as possible.
c) Roof drain should normally be kept closed and should be opened in case of a rain fall
ensuring that rain water does not accumulate on the roof. It is a very good practice to check
roof drains from time to time
d) Emergency Water seal: This seal should always be filled with water. Debris should be
cleared before and after monsoon.
Page 846 of 5928
Page 6 of 14
FOR COT - PARADIP
3. NORMAL OPERATING MODES

3.1. Crude Receiving Mode Sequence
Crude oil shall be received at COT Paradip through 50” pipeline from IOCL’s existing SPM with flow
rate of 10,000 m3/hr (max.) and B/L pressure of around 2.5 kg/cm2g.
I. Number of tanks requires to receive crude from ship tanker will vary depending upon the size of
ship tanker. For receiving of one VLCC tanker six nos of crude tanks are required for unloading.
II. Empty tanks to be identified and sequenced prior to the lineup of the tanks for receiving of crude
from ship tanker. Any tank out for maintenance will be bypassed from sequencing.
III. Tanks out let MOVs (pumps suction and inter tank transfer line) will be kept closed during
receiving mode.
IV. Once tanks are ready for receiving of crude first tank will be lined up with ship tanker through
50” Pipeline by opening the inlet line MOV at tank manifold & ROSOV.
V. Once the tank is filled up to high level (LAH) inlets lines MOV & ROSOV of the next receiving
tanks will start opening and the inlet MOVs of receiving tank start closing only after getting
confirmation the MOV/ROSOV of next receiving tank is opened fully as identified in receiving
sequence.
VI. Same logic will be followed for subsequent tanks.
VII. Once the receiving is over, tanks will be isolated by closing its inlet line MOV at manifold and
Tank Body ROSOV.
VIII. DEMUSIFIER CHEMICAL DOSING: During receipt of crude demulsifier chemical shall be in
injected in the crude receipt line within COT B/L. Chemical dosing skid pumps shall be
operational during crude oil receipt. Dosing pumps shall be closed immediately after completion
of crude receipt & valve at injection point & dosing pump discharge line shall be kept closed.
ROSOV/MOV open/close sequencing is as per below table:
PIPELINE RECEIPT
S.N. SERVICE TANK NO. DESCRIPTION ROSOV
MOV OPEN MOV CLOSE -
OPEN
CRUDE STORAGE MOV- MOV-040002X, RSOV-

3P21-TT-0401
TANK 040001X,040009 040003X 040101X
1 CRUDE OIL CRUDE STORAGE MOV- MOV- RSOV-

3P21-TT-0402
(AL/AH/AM) TANK 040006X,040009 040007X,040008X 040201X
CRUDE STORAGE MOV- MOV- RSOV-

3P21-TT-0403
TANK 040010X,040009 040011X,040012X 040301X
Page 847 of 5928
Page 7 of 14
FOR COT - PARADIP

3P21-TT-0404
TANK 040014X,040009 040015X,040016X 040401X

3P21-TT-0405
TANK 040018X,040009 040019X,040020X 040501X
CRUDE STORAGE MOV- MOV-040023X, RSOV-

3P21-TT-0406
TANK 040022X,040009 040024X 040601X

3P21-TT-0407
TANK 040026X,040009 040027X,040028X 040701X

3P21-TT-0408
TANK 040030X,040009 040031X,040032X 040801X

3P21-TT-0409
TANK 040034X,040009 040035X,040036X 040901X

3P21-TT-0410
TANK 040038X,040009 040039X,040040X 04101X
3.2 Tank Preparation Mode
I. After receiving of crude from ship tanker, tanks will be kept for settling of associated water.
Settled water will be drained to crude water drain tanks.
II. Tanks contents will be thoroughly mixed by running of propeller mixer to avoid sludge settling
and to maintain homogeneity. The mixer need to be operated for at least eight hours a day to keep
solid suspension after completion receipt of crude oil into tanks and water draining.
III. Tank contents will be sampled or checked for density and lined up for dispatch to
blending/dispatch operation.
MOV/ROSOV open/close sequencing during preparation is as per below table:
PIPELINE RECEIPT
- MOV CLOSE -
CLOSE
CRUDE STORAGE MOV-040001X,040002X, RSOV-

3P21-TT-0401
TANK 040003X 040101X
CRUDE STORAGE MOV- RSOV-

3P21-TT-0402
TANK 040006X,040007X,040008X 040201X
1 CRUDE OIL CRUDE STORAGE MOV- RSOV-

3P21-TT-0403
(AL/AH/AM) TANK 040010X,040011X,040012X 040301X

3P21-TT-0404
TANK 040014X,040015X,040016X 040401X

3P21-TT-0405
TANK 040018X,040019X,040020X 040501X
Page 848 of 5928
Page 8 of 14
FOR COT - PARADIP
CRUDE STORAGE MOV-040022X,040023X, RSOV-

3P21-TT-0406
TANK 040024X 040601X

3P21-TT-0407
TANK 040026X,040027X,040028X 040701X

3P21-TT-0408
TANK 040030X,040031X,040032X 040801X

3P21-TT-0409
TANK 040034X,040035X,040036X 040901X

3P21-TT-0410
TANK 040038X,040039X,040040X 04101X
3.3 Tank Dispatch Mode
Crude oil (AL/AH) received in different compartment of VLCC shall be stored in Crude Oil Terminal
storage tanks and will subsequently be dispatched to crude oil storage tanks at refinery through PNCPL
after online blending as prescribed blend ratio for different crude i.e. AH with AL (70:30), Utilizing
Booster-I (3P21-PA-0451 A/B/C) & Booster -II Pumps (3P21-PA-0452A/B/C).
OR
Crude oil (AM) received in VLCC shall be stored in Crude Oil Terminal storage and will subsequently
be dispatched to crude oil storage at refinery through PNCPL, utilizing Booster-I (3P21-PA-0451
A/B/C) & Booster -II Pumps (3P21-PA-0452A/B/C).
3.3.1 General Points:
I. Crude Tank will be lined up with crude transfer pumps by opening the suction line MOV and
ROSOV and the receipt line MOV will be kept close.
II. Once the low level (LAL) of the first tank reaches, pump suction line MOV/ROSOV of the
second tanks shall be opened manually and suction line MOV of the first tank shall be closed
manually.
III. Same logic to be followed for subsequent tanks also.
3.3.2 Online Blending
For facilitating on line blending of crude oil (Arab Heavy & Arab Light), flow control valves have
been provided in common discharge of Booster – I pumps and Booster– II pumps with flow ratio
controller.
Page 849 of 5928
Page 9 of 14
FOR COT - PARADIP
ROSOV/MOV open/close sequencing during dispatch is as per below table:
PIPELINE RECEIPT
MOV CLOSE MOV OPEN -
OPEN
CRUDE STORAGE MOV- MOV-040002X RSOV-

3P21-TT-0401
TANK 040001X,040009 OR 040003X 040101X

3P21-TT-0402
TANK 040006X,040009 OR 40008X 040201X

3P21-TT-0403
TANK 040010X,040009 OR 040012X 040301X

3P21-TT-0404
TANK 040014X,040009 OR 040016X 040401X

3P21-TT-0405
TANK 040018X,040009 040019X,040020X 040501X
1 CRUDE OIL
(AL/AH/AM)
3P21-TT-0406
TANK 040022X,040009 OR 040024X 040601X

3P21-TT-0407
TANK 040026X,040009 OR 040028X 040701X

3P21-TT-0408
TANK 040030X,040009 OR 040032X 040801X

3P21-TT-0409
TANK 040034X,040009 OR 040036X 040901X
CRUDE STORAGE MOV-040038X, MOV-040039X RSOV-

3P21-TT-0410
TANK 040009 OR 040040X 04101X
3.4 Inter Tank Transfer (ITT) Mode
During regular operation, no inter tank transfer (ITT) facility is envisaged. ITT facility is envisaged
when no pipeline transfer from COT is there. ITT is done by utilizing Booster -II (3P21-PA-0452 A/B)
pumps suction header (20”), During ITT suction header (28”) of Booster-II(3P21-PA-0451 A/B)
pumps shall be utilized as ITT header.
Accordingly, Source Tank 20” MOV and ROSOV shall be kept open for suction and 28” MOV and
ROSOV kept Open to the destination Tank for transfer crude. Rest manifold MOVs of source &
destination tank shall be kept closed.
4. ROSOV/MOV /ESD CONTROL
In COT Paradip, all tank manifold valves shall be of MOV. Tank body valves shall be ROSOV type.
The following instrumentation facilities have been provided with respect to ROSOVs & MOVs:
 ROSOV shall be fire safe (Including actuator & accessories) & fail safe (shall close in case of
signal failure).The cable leading to the C/R shall be fire retardant.
Page 850 of 5928
Page 10 of 14
FOR COT - PARADIP
 ROSOV shall have open/close/stop provision in field (at ROSOV). Also Open/Close push buttons
of ROSOV shall be provided just outside the dyke.
 Open/ close indication of ROSOV shall be available in field (At ROSOV), outside dyke at safe
location and in C/R.
 For respective Tank ROSOV, Emergency Close Button (ECB) shall be provided in field &
another in C/R to close all ROSOVs overriding all controls & logics. Location of ECB in field
outside dyke at safe location.
 Open/ close indication of ROSOV shall be available in field, outside dyke and C/R.
 Emergency shutdown (ESD) button shall be available in COT C/R (1 No.) & Booster P/H (1 No.)
which on actuation closes all ongoing operations (Receipt, Transfer Etc.) Trip Booster Pumps-I &
Surge Relief Transfer Pumps, Crude water drain pumps, UG CBD Vessel Pump & CLOSE all
ROSOVs & MOVs of crude Tanks.
 MOVs shall have Open/Close facility at field outside dyke & from C/R.
 MOV/ ROSOV shall be operated and controlled from NRL COT Control Room.
5. LIST OF INTERLOCKS
A. CRUDE STORAGE TANKS INTERLOCKS ( 3P21-TT-0401 TO 3P21-TT-0410 )

( Ref. P&IDs B302-02-42-321-1111 to 1117 )
Cause Interlock No.

S.No Action Performed
Identification Tag No.
High Level of VTF level CLOSE RSOV-040101X& MOV-
1 LSHHH-040101X 3P21-IS-01
switch 040001X
High Level of VTF level CLOSE ROSOV -040201X& MOV-
2 LSHHH-040201X 3P21-IS-02
switch 040006X
STOP PUMPS 3P21-PA-0451 A/B/C
LALL-040102X
3 Low Low Level in Tank 3P21-IS-03 OR PA-0452 A/B/C & Mixers on
Tank (3P21-MX-0421)
4 Low Low Level in Tank LALL-040202X 3P21-IS-04 OR 0452 A/B/C & Mixers on Tank
(3P21-MX-0422)
Open indication of receipt OPEN INDICATION OF Non Permissive to open MOVs-
5 3P21-IS-05
MOV at Tank Manifold MOV-040001X 040002X/040003X.
Open indication of receipt OPEN INDICATIONOF Non Permissive to open MOV-
6 3P21-IS-06
MOV at Tank Manifold MOV-040006X 040007X/040008X.
OPEN INDICATION OF
Open indication ROSOV Permissive to Start PUMPS (3P21-
(ROSOV-040101X&
7 and dispatch MOVs at 3P21-IS-07 PA-0451 A/B/C & 0452 A/B/C) TO
MOV-040002X OR
manifold. BE LINED UP FOR DISPATCH
040003X)
Page 851 of 5928
Page 11 of 14
FOR COT - PARADIP
Cause Interlock No.

Permissive to Start PUMPS
Open indication ROSOV OPEN INDICATION OF
(3P21-PA-0451 A/B/C & 0452
8 and dispatch MOVs at (RSOV-040201X& MOV- 3P21-IS-08
A/B/C) TO BE LINED UP FOR
manifold 040007X OR 040008X)
DISPATCH
OPEN INDICATION
ROSOV closure during OF(MOV-040002X OR STOP PUMPS(3P21-PA-0451 A/B/C
9 3P21-IS-09
dispatch mode 040003X)&CLOSURE &0452 A/B/C)
OF RSOV-040101X
OPEN INDICATION
ROSOV closure during OF(MOV-040007X OR STOP PUMPS(3P21-PA-0451 A/B/C
10 3P21-IS-10
dispatch mode 040008X)&CLOSURE & 0452 A/B/C)
OF RSOV-040201X
High Level of VTF level CLOSE RSOV-040301X & MOV-
11 LSHHH-040301X 3P21-IS-11
switch 040010X
12 LSHHH-040401X 3P21-IS-12
switch 040014X
13 Low Low Level in Tank LALL-040302X 3P21-IS-13 & PA-0452 A/B/C & MIXER (3P21-
X-0423)
14 Low Low Level in Tank LALL-040402X 3P21-IS-14 OR 0452 A/B/C & MIXER (3P21-
MX-0424)
Open indication of receipt OPEN INDICATION OF NON PERMISSIVE TO OPEN
15 3P21-IS-15
MOV at Tank Manifold MOV-040010X MOVs-040011X/ 040012X.
16 3P21-IS-16
Open indication ROSOV OPEN INDICATION OF PEMISSIVE TO START PUMPS
17 and dispatch MOVs at (ROSOV-040301X & (3P21-PA-0451 A/B/C & 0452
3P21-IS-17
MOV-040011X OR A/B/C) TO BE LINED UP FOR
manifold. 040012X) DISPATCH
Open indication ROSOV OPEN INDICATION OF PERMISSIVE TO START PUMPS
18 and dispatch MOVs at (RSOV-040401X & (3P21-PA-0451 A/B/C & 0452
3P21-IS-18
manifold 040016X) DISPATCH
OPEN INDICATION OF
ROSOV closure during (MOV-040011X OR STOP PUMPS(3P21-PA-0451 A/B/C
19 3P21-IS-19
dispatch mode 040012X) & CLOSURE & 0452 A/B/C)
OF RSOV-040301X
OPEN INDICATION OF
ROSOV closure during (MOV-040015X OR STOP PUMPS (3P21-PA-0451 A/B/C
20 3P21-IS-20
OF RSOV-040401X
21 LSHHH-040501X 3P21-IS-21
switch 040018X
22 LSHHH-040601X 3P21-IS-22
switch 040022X
23 Low Low Level in Tank LALL-040502X 3P21-IS-23 & PA-0452 A/B/C & MIXER(3P21-
MX-0425)
Page 852 of 5928
Page 12 of 14
FOR COT - PARADIP
Cause Interlock No.

MX-0426)
25 3P21-IS-25
26 3P21-IS-26
3P21-IS-27
3P21-IS-28
OPEN INDICATION OF
29 3P21-IS-29
OF RSOV-040501X
OPEN INDICATION OF
30 3P21-IS-30
dispatch mode 040024X) & CLOSURE OR 0452 A/B/C)
OF RSOV-040601X
31 LSHHH-040701X 3P21-IS-31
switch 040026X
32 LSHHH-040801X 3P21-IS-32
switch 040030X
33 Low Low Level in Tank LALL-040702X 3P21-IS-33 & PA-0452 A/B/C & MIXER (3P21-
MX-0427)
MX-0428)
35 3P21-IS-35
36 3P21-IS-36
3P21-IS-37
3P21-IS-38
OPEN INDICATION OF
39 3P21-IS-39
OF RSOV-040701X
ROSOV closure during STOP PUMPS (3P21-PA- OPEN INDICATION OF (MOV-
40 3P21-IS-40
dispatch mode 0451 A/B/C & 0452 040031X OR 040032X) &
Page 853 of 5928
Page 13 of 14
FOR COT - PARADIP
Cause Interlock No.

A/B/C) CLOSURE OF RSOV-040801X

41 LSHHH-040901X 3P21-IS-41
switch 040034X
42 LSHHH-041001X 3P21-IS-42
switch 040038X
43 Low Low Level in Tank LALL-040902X 3P21-IS-43 & PA-0452 A/B/C & MIXER(3P21-
MX-0429)
MX-0430)
45 3P21-IS-45
46 3P21-IS-46
3P21-IS-47
3P21-IS-48
OPEN INDICATION OF
ROSOV closure during (MOV-040035X OR STOP PUMPS(3P21-PA-0451 A/B/C
49 3P21-IS-49
OF RSOV-040901X
OPEN INDICATION OF
50 3P21-IS-50
OF RSOV-041001X
B. CRUDE BOOSTER PUMPS INTERLOCKS (3P21-PA-0451 A/B/C)

( Ref. P&IDs B302-02-42-321-1111 to 1117)
Booster pumps interlocks are covered in table above in Section-A.
C. CRUDE WATER DRAIN TANK INTERLOCKS (3P21-TT-0411 )

( Ref. P&IDs B302-02-42-321-1119)
Cause
S.No Interlock No.
Identification Tag No. Action Performed
High Level of VTF level CLOSE

1 LSHHH-041101X 3P21-IS-52
switch RSOV-041101
STOP PUMPS 3P21-PA-0453
2 Low Low Level in Tank LALL-041102X 3P21-IS-53
A/B
Page 854 of 5928
Page 14 of 14
FOR COT - PARADIP
D. SURGE RELIEF TANK INTERLOCKS (3P21-TT-0412 )

( Ref. P&IDs B302-02-42-321-1120)
Cause
S.No Interlock No.
STOP PUMPS 3P21-PA-0454

1 Low Low Level in Tank LALL-041202X 3P21-IS-54
A/B
E. IA PACKAGE INTERLOCKS ( 3U54-Z-5501 )

( Ref. P&IDs B302-02-42-354-1111)
Cause
S.No Interlock No.
STOP COMPRESSOR (3U54-

High High Pressure at IA
1 PAHH-55001X 3U54-IS-01 KA-5501 A/B) WHICHEVER
compressor discharge header.
IS RUNNING
F. CBD VESSEL INTERLOCKS (3P21-VV-0441/0442 )

( Ref. P&IDs B302-02-42-321-1121)
Cause
S.No Interlock No.
High High Level in CBD UG

1 LALL-044101X 3P21-IS-55 STOP PUMP 3P21-PA-0455 A/B
Vessel
Low Low Level in CBD UG
2 LALL-044201X 3P21-IS-56 STOP PUMP 3P21-PA-0456 A/B
Vessel
G. COT ESD SYSTEM

( Ref. P&IDs B302-02-42-321-1111-1115,1116,1117,1119,1120,1121 )
Cause
S.No Interlock No.
STOP All ongoing operations

EHYE-040002 (IN (Receipt, Transfer Etc.) Trip
CONTROL ROOM) Booster Pumps, Surge Relief
1 Any accidental event
3P21-IS-51 Transfer Pumps, Crude water
in COT
drain pumps& UG CBD Vessel
EHYE -040001(IN
Pump & CLOSE all ROSOVs &
BOOSTER PUMP
MOVs of crude Tanks.
HOUSE)
Page 855 of 5928
PRE-COMMISIONING, EIL Doc. No.: B302-02-42-TSP–1001Rev.A
COMMISIONING NRL Doc. No.: EL-0PZZA-PR-SPE-0001-Rev.A1
Page 1 of 26
SPECIFICATION FOR
FACILITIES AT COT-PARADIP
PRE-COMMISSIONING /COMMISSIONING SPECIFICATION

FOR
CRUDE OIL TERMINAL FACILITIES AT PARADIP
A1 17.08.2020 ISSUED FOR COMMENTS VS BHU/NVR HKP

Rev. Approved
No by
Template No. 5-0000-0001-T2 Rev. 2 / 28.11.2014 Copyrights EIL – All rights

reserved
Page 856 of 5928
PRE-COMMISIONING, EIL Doc. No. : B302-02-42-TSP–1001 Rev.A
COMMISIONING NRL Doc. No. : EL-0PZZA-PR-SPE-0001-Rev.A1
Page 2 of 26
SPECIFICATION FOR
1.0 INTRODUCTION
The facilities coming under Cude Oil Terminal (COT) Paradip shall be divided into precisely demarcated
traceable sections or component to facilitate smooth pre-commissioning, commissioning and start-up of the
facility. The division of COT into operating systems is done so that each operating system provides a
logical unit that can be constructed and commissioned as a ‘piece’. The pre-commissioning,
commissioning and start-up activities follow in sequence after mechanical completion of systems.
1.1 VARIOUS CHECKLISTS
This section consists of the check list points for various equipment. This is a general list Compiled based
on the earlier experience. Other points may also well be added in case of special equipment supplied by
vendor. Check list facilitates an expedient start up and minimize the troubles encountered during start-up
phase. So it should be executed by vigilant personnel.
1.1.1 Check List for Piping
1. Provision of branch lines, vents and drains, supports anchors, guides, etc. as per P&IDs.
2. Steam traps/strainers/Valve/control valves/Blinds as per ISOs/P&IDs.
3. To obtain clearance from construction with regard to
-Mechanical completion with exception, if any blinds/caps/welded plates provided for
testing are removed
-Supports including spring supports
-Testing
-Correct installation of gasket, bolts etc.
-Position of blinds (if any)
-Instrumentation
4. Ensure all instruments are provided.
5. Flange joints with gaskets and bolts.
6. Sliding support is free to slide (Visual).
7. Expansion joints/loops/spring supports are provided.
8. Proper vents are provided for pipes rising upwards.
9. Proper drains are provided on downwards loops.
10. Proper slope is given towards drain points.
11. All bolts are of correct size and uniform length.
12. Access to vents/drains and isolation valves.
13. Support to safety valves and vent line and drain hole in the vent line, if open to atmosphere.
14. Vent line should be clear (No clogging).

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Page 857 of 5928
Page 3 of 26
SPECIFICATION FOR
15. Spectacle blinds for isolation are provided at right points.

16. Flush the lines with steam of proper pressure (never beyond design pressure of line), in case of
steam lines.
17. During flushing, no slip blind to be inserted without tail and no blind gaskets are left off.
18. While filling/draining/the lines, vents are opened first.
19. While flushing the system control valves and orifice plates, instruments are to be removed.
Control valves to be replaced by spool pieces.
20. Check the state of insulation, tracing etc. There should not be any gap between pipe and tracer.
21. Check all foundations of supports have been laid.
22. Check respective hydro test is complete before flushing of lines is done.
1.1.2 Check List for Valves
1. Check whether Globe & NRVs are mounted in proper direction

2. Check whether valves can be properly operated. Valve wheels should be in position properly
locked.
3. Check whether gland are properly packed and bolted.
4. Check whether valves are properly accessible. Turning of the valve may be necessary in few
cases.
5. Check whether proper arrow indication for valve operation is provided. If not provided this
should be done by paint/or by punch and torque.
6. Check whether limit switches, are properly working for motor operated valves.
7. Check whether spindle extension is provided where valves are to be operated towards mounted
place.
8. Ensure proper greasing of spindle, gear box etc.
9. Valves having locking arrangement should be properly checked for this facility.
10. Valves in flare line should be normally mounted horizontally to avoid inadvertent falling of
gate. Vertical mounting with steam below is not desirable as liquid is likely to drip the gland.
11. Control valves are to be checked for proper mounting and direction. Control valves with handle
are to be installed in such a way that handles can be operated as properly.
12. Check the greasing of the valve. Vent/breather on the top of the valve diaphragm should be
checked
13. For most of the valves before installing protective plastic valve caps are to be removed. It is to
be ensured.
14. Check location of mixing port of three-way valves before installation.

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Page 858 of 5928
Page 4 of 26
SPECIFICATION FOR
1.1.3 Check List for Safety Valves
1. Ensure the safety valve has a Test Certificate issued by Competent Authority provided by the
vendor.
2. Check the right safety valve is mounted at the right place and tagged properly.
3. Safety valve should have sealing arrangement after setting at shop.
4. Individual safety valve must be pressure tested and set pressure certified.
5. Pressure test has to be carried out either pneumatically (using nitrogen) or hydraulically
depending on the value of set pressure of the PSV.
6. While mounting in position, ensure plastic and caps fixed at the flanges are removed.
7. Ensure the safety valve mounted in position is completely isolated by blinding while flushing
the line or carrying out the pressure test of the system.
8. Check the tag of the safety valve for the following details:
a) PSV No.
b) Test Pressure/Set Pressure
c) Date of Testing
9. In case there safety valves are on steam, water or condensate lines releasing to atmosphere 1/4"
weep hole on the exit pipe to drain out stagnant water is provided.
10. Ensure test gags are removed from safety valve top.
11. Check main. Back pressure shown with pressure seen in discharge line. (If PSV is conventional
type).
1.1.4 Check List for Fixed Roof /Cone Roof Type Tanks
1. Check the tank and connected piping installed as per date sheet & P&ID.
2. Ensure vents and drain lines are cleaned.
3. Open the manhole cover for internal inspection and fix it back after completion of inspection
with proper gasket.
4. Check for provision of fire-foam monitor connections with rupture disc. (Glass) connections.
5. Check for proper functioning of level indicator.
6. Check whether earthing connections and lightening arrestors are provided.
7. Ensure that calibration is done for all the instruments as well as check their mountings.
8. Check dyke and drainage system.
9. Check nozzle orientation/drain elevation, etc.
10. Check alignment of gauge hatch, gauge hatch reference for easy operation & dip pipe for
communication holes at regular intervals, etc. as per drawing.
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Page 859 of 5928
Page 5 of 26
SPECIFICATION FOR
11. Check for flame arrestor, breather arrangement and their cleanliness.
12. Ensure removal of blind plates and blind gaskets from nozzles wherever applicable.
13. Check for fire water spray arrangement.
14. Check whether hydraulic test and external paining subsequently are over after site fabrication.
15. Check the platform for safe operation and maintenance
16. Check that the connected pipes/fittings are erected/supported as per the engineering.
17. Check the foundation bolts for proper size and tight fixing.
18. Check the accessibility of the entire valve connected to the tank nozzles.
19. Ensure that the level float is properly fitted with wire or a pipe sleeve arrangement is existing.
20. Check the datum plate arrangement and its position from tank bottom.
21. Ensure that the level indicator pipe nozzle is independent.
1.1.5 Check List for Floating Roof Type Tanks
1. Check for proper covering of rain water and raise water draining arrangement.
2. Check the moving of ladder/rails/wheels on the roof top as well as the swivel joints of the roof
rain water drain connection for greasing and easy movement.
3. Ensure that water seal is made in all the seal pots of the roof before charging the process fluid.
4. Keep the locking pins on the floating roof supports at the bottom. Once tank inside inspection
& maintenance etc. are over, check if the roof rests properly at the bottom.
5. The clearance between the foam and the floating roof edge must be as minimum as possible,
but not more than 4 mm to 5 mm. The gap for filling the foam should also be uniform
throughout.
Additional Checkpoints
6. Earthing connection between floating roof and ladder.

7. Dipping pipe configuration/its lid operation.
8. Level indicator pipe orientation.
9. Moving of ladder rails/wheels on the roof top.
10. Swivel joint of the roof rain drain connection pipe.
11. Emergency drain connection.
12. Uniform gap all around the tank to fill the foam.
13. Slope of the base plate.
14. Vent for the sealing device (with flame arrestor and its cleanliness).
15. Cleanliness of the pontoon.
16. Roof seal condition.

reserved
Page 860 of 5928
Page 6 of 26
SPECIFICATION FOR
17. Shell, roof appurtenances and accessories are provided and internals are complete.
1.1.6 Check List for Pumps
1. Check installed pump and motor are suitable and meets the operating requirements. Check the
test certificate if in doubt.
2. Check the earthing of motor.
3. Check the tightness of foundation bolts.
4. Check the no load current of the motor. Ensure the alignment of coupling is within tolerance.
Check for an alignment record.
5. Ensure lubrication of bearing prior to turning of shaft (alignment).
6. Check the coupling bushes and lubrication for Greased/oil bath couplings.
7. Check suction & discharge piping and ensure no piping strain is transmitted to pump nozzles.
This will be done by either visually observation of unconnected pipes for small pumps or by
checking alignment with and without piping connection for bigger pumps.
8. Insert suitable strainer in suction piping. Ensure that there is no gap between strainer and pipe
wall. Ensure that strainer cleaning would not be a problem.
9. Check all the accessories viz. pressure gauge, oil cup, safety valve, vent valve, non-return
valve, drain valve, foot valve etc. Ensure that drain and vents are properly plugged as per
drawing.
10. Ensure the pump surroundings are cleared up and easy approach to the valves, start/stop push
buttons etc.
11. Ensure the availability of spares and consumables
12. Ensure availability of lifting arrangements.
13. Check coupling guards and mark the direction of Rotation outside. (Coupling guard to be of
non-sparking type material whenever hydrocarbon is being used (or any other inflammable
material).
14. Road carefully the operating manual for any special instructions/precautions
15. Check whether the piping layout is not fouling from pump maintenance point of view.
16. Check completion of cooling system/lube system/seal flushing system/seal quench system as
per date sheets specifications
1.1.7 Checklist for Mixers
1. Check for proper gasket/bolting arrangement between the base plate and tank face.
2. Check the alignment of drive/gear reducer/mixer shaft.
3. Check for proper lubrication at the appropriate points.
reserved
Page 861 of 5928
Page 7 of 26
SPECIFICATION FOR
4. Ensure that the coupling guard is properly fixed.

5. Check that all the bolts on the impeller blade inside the vessel are fitted firmly with lock
washers.
6. Check the mechanical equipment check list for mixers.
1.2 MECHANICAL COMPLETION
The plant/unit/system is considered mechanically complete when all the construction work is completed in
accordance with the drawings, specifications, instructions, codes and regulations; all equipment and
machines erected and aligned; all instruments installed and pipelines hooked-up; all testing and inspection
activities completed.
When plant/unit/system is declared mechanically complete, it means w.r.t. that particular
plant/unit/system,
1. All the mechanical erection work is completed and a preliminary check is made in accordance
with all the engineering drawings (P&IDs / GADs / ISOs / Specifications) and Checklists.
2. All the piping and other equipment (both site fabricated and others, as per specific requirement)
are hydraulically/ pneumatically (as the case may be) tested and approved.
3. All the machines are firmly grouted.
4. All rotating equipment are aligned (dynamically).
5. All permanent gaskets are installed unless specified otherwise.
6. Initial charge of lubricants is filled in all the machines, as required.
7. All electrical fittings and connections are installed, completed and tested.
8. All instruments are installed; calibrations and loop checking are completed.
9. No load run of all electrical prime movers is completed.
10. Statutory calibration of all storage/day tanks is completed, as required by statutory authorities.
11. All painting and thermal insulation work are completed.
12. All paving, grading, and approach roads are completed.
13. Final clean-up is done and all the temporary construction facilities are removed.
14. All the statutory approvals as required are obtained.
When the plant construction has been completed or about to be completed, there is a large amount of
preparatory work that should be performed by the operating crew for actual start-up. Some important and
necessary steps are detailed here.
1.3 READY FOR PRE-COMMISSIONING
Ready for pre-commissioning is the state when the plant/unit/system have been erected in accordance

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Page 862 of 5928
Page 8 of 26
SPECIFICATION FOR
with the drawings, specifications, instructions and applicable codes and regulations; all the other specific
contractual construction activities are completed with respect to the plant/unit system including liquidation
of Punch Lists and all the relevant technical documents are handed over to the Customer.
The plant/unit/system is considered ready for pre-commissioning when all the construction activities
(including but not limiting to the activities mentioned under mechanical completion) are completed; all
the Punch List points are attended and all the relevant technical documents like alignment records/test
reports/statutory approvals/ fabrication drawings etc. are handed over to the Customer.
However, with prior agreement with the owner, construction may continue completion of Punch List
points including residual area grading, paving, clean-up, removal of temporary construction facilities,
paining, insulation and correction of miscellaneous errors or omissions etc., that do not interfere with
pre-commissioning activities.
1.4 PRE-COMMISSIONING
“Pre-commissioning activities are the activities performed in order to make the plant/ unit/ system ready for
commissioning”. Pre-commissioning activities are carried out after the completion of erection and other
non-operational activities mentioned under “Mechanical Completion”.
These activities include, but not limited to, the following:
1. Inspection of Tanks / Vessels / Columns etc. for cleanliness and any construction debris.
2. Isolation / removal of in-line components/instruments for flushing operation and re-install them
on the completion of these operations with assistance from construction.
3. Flushing & Cleaning of pipes / vessels / equipment by air blowing / water flushing / hydro-
jetting / steam blowing / oil flushing / degreasing etc.
4. Cleaning and flushing of sewer systems and blow down systems.
5. Carry out chemical cleaning for pipes/vessels as per guideline provided by specialist group.(As
applicable)
6. Passivation of lines/vessel/equipment as required.(As applicable)
Note: Activities (5) and (6) are normally included in the Erection Contract in which case they
will be part of construction activities.
7. Perusing compressors, special pumps / rotating equipment details etc. as per manufacturer’s
instructions including preparation of lubrication system for these equipments.
8. Testing of safety valves and other safety devices.
9. Testing of heat exchangers/cooler for leaks.
10. Testing of plant communication system.
11. Functional test of rotating equipment with a suitable medium (nitrogen/air/water etc.) as the
case may be.
12. Checking out interlock systems and emergency shutdown systems.

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Page 863 of 5928
Page 9 of 26
SPECIFICATION FOR
13. Installation of temporary blinds/spools etc. to enable isolation of systems during pre-
commissioning stage.
14. Refractory drying for furnaces. (As applicable)
15. Removal of temporary blinds just prior to commissioning.
16. Loading of catalyst, molecular sieve, packing etc. unless it is specifically provided in the
contract to be carried out by CONTRACTOR (Construction).
17. Water run/dry run for process systems to check the functioning of control systems (both
software and hardware) including tuning of controllers.
18. Installation of permanent packing/gaskets, if permanent packing/gasket is not suitable for initial
run up purposes. Otherwise this activity will be part of construction activity.
19. Leak testing of vessels/piping/equipment etc.
20. Drying of columns/reactors/equipment with dry air/nitrogen as required.
21. De-airing of the systems by nitrogen purging/steaming as required.
22. Nitrogen padding/fuel gas backing of the piping/vessels/equipment as required.
As the new unit/system nears completion, there is a large amount of preparatory work, which
should be performed by the operating crew. A planned check of the unit will not only set the
foundation of a smooth start-up, but will also provide a firm basis for acquainting operators with the
equipment. Start-up is a critical period and the operator must know exactly the operation of all
equipment.
Some of the pre-commissioning works can be carried out simultaneously along with construction. But, care in
the organization of this work is necessary so that it will not interfere with construction work. It is most
important to plan schedule and record with checklists and test schedules all the preliminary operation and to
co-ordinate the construction program.
Once contractor completes work, sections should be checked out by both NRL and EIL personnel in those
areas. Immediately punch lists that indicate the deviations from the EIL design specifications, should be written
following inspection of those areas, and distributed to the contractor. In this manner mistakes in construction
can be found and corrected early.
For the purpose of pre-commissioning, each process system may be further subdivided into subsystems.
For example, a typical pipeline system may be divided into:
1. Piping
2. Pumps
3. Tanks, vessels and mixers/agitators
4. Control Valves, Shut Down Valves/Remote Operated Shutoff Valve (ROSOV) and Motor
Operated Valves (MOVs)
5. Instruments

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Other support and safety systems required for operation of the process systems are:
6. Communication system between field and control room
7. Electrical systems
8. Power distribution, switch gears, DG sets, UPS and any other emergency power systems
9. Plant lighting (normal and emergency)
10. Equipment/piping earthing system
11. Safety Systems
12. Fire Water system including fire water network, Fire water hydrants/monitors and Fire
water/foam spray systems.
13. Fire alarm system
14. Fire and Gas detection system
15. Fire extinguishers, placed at different places in the plant and buildings
16. Roads/ approaches
17. Buildings like electrical switchgear room, operators’ cabin, fire station, etc.
18. Utility systems like service water, instrument air etc.
19. Drainage system.
Before start of commissioning of a process system, all above support and safety systems shall be put
to operation after checks and compliances are made as per relevant specifications/ standards and
operating practices.
1.5 READY FOR COMMISSIONING
Commissioning activities are those which are required to be performed on the plant to manufacture the
required product as per Process specifications”.
Commissioning activities are operational activities performed after pre-commissioning that are
directly associated with hydrocarbon charging and manufacture of desired end / intermediate
products. These activities are covered under different section of this manual.
Following is a list of checks to be performed prior to start commissioning activities of a system.
Ensure that all pre-commissioning activities have been completed with respect to the subject system.
 Carry out a final audit to ensure that the system is as per design intention, system is boxed up, all
temporary blinds/slip plates/gaskets are removed and instruments are in line.
 Special attention shall be paid to P&ID notes and valves marked as locked open or closed
shall be properly checked for position and securely locked as per the requirement.
 Ensure that all drain and vents are closed. These shall be positively isolated after commissioning.
 Remove all construction tools and materials lying around in the unit and clean up the area.
 Ensure that all earthing and bonding are fully checked.

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 Install blinds as per master blind list (A master blind list needs to be prepared for this purpose
which would reflect the position of the blinds at site and the position required at various stages of
the start-up of the system). Isolate the system from other systems if required.
 Ensure that underground sewerage system (OWS) is in working condition. Clear plugging, if any.
Check by flushing with water.
 Check that communication system between units, control room, offsite and utilities is complete
and in working condition.
 Ensure that proper illumination is available in all works areas.
 Ensure that the required lube oil, grease, gaskets and other consumable are available in the unit.
 Ensure that necessary temporary strainers are available.
 All valves stroke checked and actuators of actuated valves taken into operation.
 Ensure that all instruments calibrations have been checked, instrument loop checks have been
completed and the instruments have been taken on line and verified. DCS, PLC, ESD and other
control systems (as applicable) are operational.
 Ensure that all the utilities like instrument air, power, UPS system, fire water are available prior
to commissioning.
 Ensure that safety systems like Fire alarm/protection system, Fire and Gas detection system are
operational and Fire tenders are available. Portable fire extinguishers and breathing apparatus are
in position.
 Ensure that safety barriers are erected around dispatch & receiving stations and no hot work or
any other construction work is carried out within 100 m radius. No other ignition source is
present in the vicinity of the facilities.
 Ensure that relevant authorities have been notified and are in attendance if required.
 Ensure that all necessary personnel are present and fully briefed regarding their functions and
responsibilities.
 No cars/trucks are allowed to be within the region without mufflers.
 Ensure that safety officers are in attendance with portable gas detectors at dispatch and receiving
terminals.
A discussion and lists of the major points that must be examined in the inspection of the areas are
listed as following. Check List described in earlier section must also be perused along with it as the
points discussed here may be repetitive or in addition to those mentioned previously.
The unit/system must be constructed in accordance with Piping and Instrumentation Diagrams (P&ID's)
including all details, elevations, dimensions, arrangements, and other notes on the P&ID's. One must be able to
startup, shutdown and conduct normal operations on the unit as envisioned as per design. Also, piping for
special procedures such as dry-out, special materials preparation, regeneration and/or alternative flow schemes

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may have been incorporated into the unit's design, and the unit should be able to operate in all of these modes
with piping as designed and constructed. Check all tankage interconnections to minimize the possibility of
stream contamination outside of the battery limits. Check that adequate means of measuring flows, pressures,
and temperatures, and sampling of all process streams has been provided.
The following items must be checked to ensure conformity to the design specifications:
 Flanges: rating, facing, and metallurgy; type (typically, 2" and smaller are socket weld, 2½" and
larger are weld neck flanges).
 Gaskets: type; metallurgy (materials of retainer, jackets, winding, filler, etc.) thickness, ring size,
etc.
 Fittings, connections and couplings: rating and metallurgy.
 Valves: rating and metallurgy (body, trim, seats, etc.); packing; seat inserts; bonnet gaskets; grease
seals; socket-weld or flange type, rating and facing; installed in correct direction of flow; lubricant
provisions; gear operators; extended bonnets; stops; ease of operation.
 Bolting: stud or machine bolts; bolt and nut metallurgy; bolt size.
 Pipe: metallurgy, thickness; seamed or seamless; lining.
 Tubing: size and thickness; metallurgy; seamed or seamless.
 Gauge glasses:
− Through-view types should have rear-mounted lights.
− Design pressure and temperature.
− Special materials of construction.
− Drains to safe location.
− Visible from grade (or platform, if required).
 Pressure relief valves:
− Size and style.
− Lever requirement.
− Inlet / outlet flange material, facing and rating.
− Set pressure - must be bench tested.
− Metallurgy of nozzle, disc, spring, etc.
− Type (pilot operated, balanced, etc.).
− Inlet / outlet block valves car-sealed open; valve stems installed in horizontal or below.
 General:
− Utility systems within the battery limit should follow all relevant pipe class specifications in
the same detail required for process lines.

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− Package systems (modular units, etc.) shown on the EIL P&ID should follow all relevant pipe
class specifications in the same detail required for other process lines.
− Expansion: Review the physical installation to ensure that no expansion problems will occur
when the unit gets hot and that:
a. Column overhead, reflux, feed and other lines are free to expand.(As applicable)
b. Rotating equipment will not be pulled out of alignment.
c. Sufficient expansion loops have been provided on long hot lines.
d. Pipe shoes are free to move in one direction, and are resting on supports of sufficient
size that the shoe will not fall off the support.
− High point vents and low point drains should be installed where necessary.
− Spectacle blinds should be provided where required.
− Car-sealed valves should be locked in proper position.
− Spring hangers should have locking pins removed (after hydro-testing) and necessary
adjustments should be made for hot/cold position after startup
1.5.1 Piping
Pressurized air or clean water may be used as flushing medium depending on the availability of
these media and line size. Normally for small bore (<=8”) lines, water or air flushing may be
resorted to. Higher bore lines prohibit use of water due to high flow requirement and subsequent
disposal problem. For these lines, cleaning by air is preferred. SS lines shall be flushed by DM
water or air. It should be ensured in all flushing operations that design pressure of lines and
equipment are never exceeded.
1.5.1.1 Preparations
Before undertaking any flushing operation, in-line instruments like flow measuring elements, control
valves etc. which may get plugged or damaged due to debris must be dropped and replaced with temporary
spool pieces. If spool piece is not provided, upstream and downstream pipes may be flushed separately.
Strainers should be removed. All pressure tappings and safety valves should be isolated to ensure that the
debris does not enter in them. All equipment should be disconnected from piping and slip plates should
be provided at the nozzles so that flushed out material does not enter into the tank.
Flushing should be carried out with sufficient flow such that any debris not by picked up during
normal operation. As a normal practice drag force exerted by the flushing fluid should be more
than that of normal process fluid. Drag force is defined by velocity head (density x square of
velocity of fluid). In larger diameter pipes, required flow shall in general be prohibitive. Such
pipes can be cleaned by pressurizing and depressurizing by bursting disc of cardboard or gasket
material.

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1.5.1.2 Water Flushing
Following procedure shall be adopted for water flushing.

1. Identify flushing loops. Small loops are preferred for better cleaning. In each loop identify
water inlet and outlet points.
2. Low point drains and high point vents should be opened.
3. Low point flanges should be opened during initial flushing, wherever possible.
4. At each opening of the flanged joint, a thin metallic sheet should be inserted to prevent dirty
water from entering the equipment or piping.
5. Vertical lines which are long and rather big (say over 100 mm dia) should preferably be
flushed from top to bottom. This will ensure better flushing. Filling the lines and releasing
from bottom is also helpful. Temporary water connection at suitable points can be made to
carry out flushing operation. The run down lines should be flushed from the unit to the
respective tanks or tanks to unit.
6. Flushing is deemed complete when no visible debris is sampled in the effluent water.
7. After flushing of lines and equipment, water should be thoroughly drained from all low
points. All drains and vents should be opened to facilitate draining operation and ensure that
they are through.
8. Lines and equipment containing pockets of water should not be left idle for a long time; it is
preferable to dry these lines and equipment by air blowing after water flushing. Air blowing
should continue until no free moisture is observed from the low point drains in the system.
9. After flushing is over, reinstall the equipment and instruments, removed for flushing purpose.
Box up the opened flanges. Permanent gaskets are to be used at this point. If at any other
points, temporary gaskets were provided, they should be replaced with permanent gaskets. Do
not forget to remove the slip plates or temporary blinds, inserted for flushing.
10. Remove the hose connection and close drain/vent valves. If the commissioning of system is
expected to be delayed, it is preferred that the piping system is preserved under positive
pressure of dry air. Air pressure should not exceed 0.5 kg/cm2g. Proper identification tags
should be placed to inform all concerned that the line is under pressure.
11. Clean the area.
3.6.1.3 Air Blowing
Air blowing procedure shall be similar to that for water flushing with the difference that air shall
be used in place of water.
3.6.1.4 Air Blasting

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Air blasting (repeated pressurization and rapid depressurization) shall be carried out for high bore
pipes. Bursting pressure should not increase beyond 2.0 kg/cm2g or so.
If this method is resorted, it must be ensured that pipe is properly supported and exit end of the
pipe should be provided with temporary fasteners/supports so that the pipe does not move from its
position. Mechanical group must be consulted before deciding on the method for suitability of this
method for the subject piping loop. Cordon off the area so that flying pieces of solid material do
not injure any one. After air blasting, gentle air blowing and cleaning of drains/vents shall be
carried out.
3.6.1.5 Steam Blowing (As applicable)
Steam blowing shall be done mainly for steam lines. It is preferable that insulation should be
complete; otherwise when steam is opened lot of condensate formation will take place. Hot
uninsulated pipes may cause injury to personnel. When cleaning by steam is performed thermal
expansion of pipe should be taken into consideration.
Following procedure should be followed:
1. Disconnect equipment to avoid entry of flushed material.
2. If necessary, make temporary arrangement for steam blowing at open end of the pipe.
3. Open steam trap bypass valves, and isolate steam traps.
4. Slowly allow steam to heat the pipe and then flush thoroughly with a strong flow of steam.
Avoid steam hammering by draining condensate properly. Repeat this operation after
allowing the line to cool for effective flushing.
5. Check pipeline supports and loops for expansion.
6. After blowing is over, allow the pipe to cool, with vent open to prevent vacuum pulling.
Open drip legs flanges and remove accumulated muck. Then box up the line. Install the
control valves and orifice plates.
3.6.2 Tanks
The details pre-commissioning of the Tank based on the type are given below:
3.6.2.1 FLOATING ROOF TANKS
Following are the general instructions for pre-commissioning and commissioning of Floating roof tanks.
Services having floating roof tanks are Crude Storage.
Pre-commissioning
3.6.2.1.1 Internal Inspection

 Check the tank and connected piping installed as per data sheet & P&ID. Shell, roof
appurtenances and accessories are provided and internals are complete.

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 Check nozzle orientation/drain elevation, etc.

 Ensure drain lines, sumps are cleaned.
 Ensure tank bottom is properly sloped towards water draw off sump.
 Check roof drain pipe’s swivel joints for movement, proper fixing and integrity.
 In some cases swivel joints greasing may be required.
 Check the cleanliness of tank bottom, shell and internals.
 Check the condition of internal coating and painting.
 Check for installation and functioning of level instruments.
 Inspect breather valve for proper setting.
 Check alignment of gauge hatch, gauge hatch reference for easy operation & dip pipe for
 Ensure removal of blind plates and blind gaskets from nozzles wherever applicable.
 Check the datum plate arrangement and its position from tank bottom.
 Once tank inside inspection & maintenance etc. are over, reset floating roof legs position as per
design and check if the roof rests properly.
3.6.2.1.2 External Inspection

 Check the moving of ladder/rails/wheels on the roof top as well as the swivel joints of the roof
rain water drain connection for greasing and easy movement.
 Check for provision of fire-foam connections with rupture disc. (Glass) connections.
 Check whether earthing connections and lightening arrestors are provided.
 Ensure that calibration is done for all the instruments as well as check their mountings.
 Check dyke and drainage system.
 Check for breather arrangement and their cleanliness.
 Check for fire water spray arrangement.
 Check whether hydraulic test and external paining subsequently are over after site fabrication.
 Check the platform for safe operation and maintenance.
 Check that the connected pipelines/fittings are erected/supported as per the engineering.
 Check the foundation bolts for proper size and tight fixing.
 Check the accessibility of all the valves connected to the tank nozzles.
 Check the clearance between the foam and the floating roof edge as per design. The gap for
filling the foam should also be uniform throughout.
 Check earthing connection between floating roof and ladder.
 Check for uniform gap all around the tank to fill the foam.
 Check for cleanliness of the pontoon/deck.

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 Roof seal condition.
Commissioning
 Once Tank-Inspection is over fix the cover back with proper gaskets.
 Ensure removal of blind plates and blind gaskets from nozzles wherever applicable and
box-up the piping with proper gaskets.
 Ensure that fire water is available for emergencies.
 Close all drain and vent valves on tank and piping. Close all valves on tank nozzles.
 Open drain valve to purge air from the tank. Close the drain valve and check if stable
pressure is maintained.
 Now the tank is ready to receive intermediate product. Open inlet valve. Line up the
product to the tank inlet. During filling operation look for any leakages from flange joints,
manholes, etc. of the tank. In case of any leakage, stop filling operation and take
corrective action. Care must be observed so as not to fill the tank above its safe filling
height.
 When the feed nozzle is almost submerged, increase feeding rate by slowly opening inlet
isolation valve at manifold. Level rise can be checked from LI and LT.
 Never fill the tank beyond its safe filling height.
3.6.2.2 CONE ROOF TANK

Crude/Water drain tank & Surge Tanks are Cone Roof Type Tanks. Following are the general instructions
for pre-commissioning and commissioning of internal floating roof tanks.
Pre-commissioning
3.6.2.2.1 Internal Inspection
 Open the manhole cover for internal inspection and inspect the tank from inside. The
manhole cover shall be fixed back after completion of inspection with proper gasket.
 Check the tank and connected piping installed as per Data Sheet & P&ID. Shell,
roof appurtenances and accessories are provided and internals are complete.
 Check Nozzle orientation / drain elevation, etc.
 Ensure drain lines, sump are cleaned.
 Ensure Tank bottom is properly sloped towards water draw off sump.
 Check whether Roof Vent is properly working condition.
 Check the cleanliness of tank bottom, shell and internals.
 Check the condition of internal coating and painting.
 Check for installation and functioning of level instruments.
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 Check alignment of gauge hatch, gauge hatch reference for easy operation & dip pipe for
 Ensure removal of blind plates and blind gaskets from nozzles wherever applicable.
 Check the datum plate arrangement and its position from tank bottom.
 Check whether Steam heating coils are isolated.
External Inspection
 Check the moving of ladder / rails / wheels on the roof top for greasing and easy
movement.
 Check for provision of fire-foam connections with rupture disc. (Glass)
connections.
 Check whether earthing connections and lightening arrestors are provided.
 Ensure that calibration is done for all the instruments as well as check their mountings.
 Check dyke and drainage system.
 Check for breather arrangement and their cleanliness.
 Check for fire water spray arrangement.
 Check whether hydraulic test and external paining subsequently are over after site
fabrication.
 Check the platform for safe operation and maintenance.
 Check that the connected pipelines / fittings are erected / supported as per the engineering.
 Check the foundation bolts for proper size and tight fixing.
 Check the accessibility of all the valves connected to the tank nozzles.
 Check insulation for the tank is completed.(As applicable)
Commissioning
 Once Tank-Inspection is over fix the cover back with proper gaskets.
 Ensure removal of blind plates and blind gaskets from nozzles wherever applicable
and box-up the piping with proper gaskets.
 Ensure that fire water is available for emergencies.
 Close all drain and vent valves on tank and piping. Close all valves on tank nozzles.
 Open drain valve to purge air from the tank. Close the drain valve and check if stable
pressure is maintained.
 Now the tank is ready to receive the product. Open inlet valve. Line up the product to the
tank inlet. During filling operation look for any leakages from flange joints, manholes, etc.

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of the tank. In case of any leakage, stop filling operation and take corrective action.
Care must be observed so as not to fill the tank above its safe filling height.
 When the feed nozzle is almost submerged, increase feeding rate by slowly opening inlet
isolation valve at manifold. Level rise can be checked from LI and LT.
 Never fill the tank beyond its safe filling height.
General Points That Are To Be Considered While Commissioning Any of the Tanks
 Calibration charts made by authorized personnel must be available for each Storage Tank. The
calibration charts take care of structural supports, nozzles, manholes, non-circularity of the tank
shell and any projections inside the tank. All calibration charts give the reference height of
the tank which is the distance between the reference mark in the gauge hatch and the
bottom datum plate. The dead stock of the tank corresponding to zero level and also the safe
filling height of the tank are indicated in the calibration charts.
 Once tank-inspection is over, clean the internals, pontoon, vents and drains and check if the
roof rests properly at its legs. Fix the manhole cover back with proper gaskets.
 Ensure removal of blind plates and blind gaskets from nozzles wherever applicable and
box-up the piping with proper gaskets. Prepare a Blind List for all the blinds placed while Pre-
commissioning of Tanks and associated piping and ensure their removal prior to
Commissioning through a signed procedure for each Blind.
 Ensure that water seal is made in all the seal pots of the roof before charging the process fluid.
 Ensure that propeller mixer is ready for commissioning.
 Swing open spectacle blinds at tanks inlet and nozzles and manifold as per process service
requirement.
 Close all drain and vent valves on tank and piping. Close gauge hatch cover.
 Ensure bleeder vents, rim vent and emergency drain on roof is in working condition.
 Close all valves on outlet manifold and outlet nozzle. Open valve on inlet nozzle at tank inlet
manifold. All other valves at tank manifold shall remain closed until service requirement.
Ensure that fire water is available for emergencies.
 Line up the product to the tank inlet. Initially the product shall be unloaded at a slow rate with
maximum corresponding to a liquid velocity of 1m/s at tank inlet nozzle. Unloading at this rate
shall continue until the floating roof of the tank is buoyant. This is to avoid excessive static
charge generation in the tank. During filling operation look for any leakages from
flange joints, manholes, etc. of the tank. In case of any leakage, stop filling operation and take
corrective action. Particular attention is required when the roof is about to be afloat. Once the
roof is properly afloat, unloading rate may be increased to normal values. Care must be

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SPECIFICATION FOR
observed so as not to fill the tank above its safe filling height.
 After completion of unloading operation, switch run down/ transfer to other tank as
applicable by closing inlet valve at the subject tank manifold and opening corresponding
valve of other tank. Now activities like settling, water draining, mixing, pump out may be
carried out as applicable.
3.6.3 Pumps
3.6.3.1 CENTRIFUGAL PUMPS
Specification Check
The design specifications should be reviewed against the pump curves and data given by the vendor to
confirm agreement on the following:
 Head and capacity.

 Pressure and temperature rating.
 Speed.
 NPSH requirement.
 Pump type, materials of construction, flange ratings, seals, bearings, number of stages, lubrication
and cooling systems, etc.
 Type of driver.
 Balancing lines for multistage pumps must have flanged joints (not unions).
Field Inspection (As applicable)
The following items should be checked in the field:
 Sight flow indicators, inlet/outlet shutoff valves on cooling water lines.

 Thermometers/pressure gauges for gland seal and flushing oil manifolds.
 Restriction orifices (if required) present in seal flush manifold piping.
 Pedestals on pumps operating over 500°F (260°C) should be water cooled.
 Cooling water to mechanical seals on pumps operating over 250°F (121°C).
 Proper direction of rotation.
During pump trial run with water, it is to be ensured that pump motor is suitable for operation of increased
load due to pumping of water. Also such operation may need approval of pump vendor/specialist rotary
group engineer in certain cases.
Pump suction strainer during initial trial run should be finer (typically 40 mesh).This can be replaced with a
coarse strainer (typically 6 to 8 mesh) or as recommended by pump vendor during normal duty. During

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trial run of the pump, seal flushing line can also be charged with pumping fluid, only if approved by pump
and mechanical seal vendor
3.6.3.2 POSITIVE DISPLACEMENT PUMPS

Specification Check
The vendor information should be checked against the specifications to verify agreement on the
following:
 Head and capacity (minimum, normal, maximum).

 Materials of construction (body/glands, plungers, diaphragms, packing, internal check valves).
 Cooling/lubrication systems.
 Pressure, temperature ratings.
 Relief valve setting must be bench tested.
 Pump speed and stroke.
 Pulsation suppression devices, if required. Means for calibrating the pump flow rate should be
investigated.
3.6.4 Instrumentation
All personnel on site should check to ensure that the instrumentation is provided as specified; that
it is functional; and that a minimum of instrumentation problems will occur when the unit is
commissioned. Some of the basic items which must be checked include the following:
 Instrument type, range, and size.
 Materials of construction and rating of instrument, accessories, and connecting piping, flanges
and valves.
 Accessibility of instrument for routine checks and maintenance; rigidly mounted.
 Installation according to correct drawing details.
 Accessories (pulsation dampeners, filter/regulators, diaphragm seals, excess flow checks, seal
pots).
 Location of local indicators so they are readable from grade platform or controller assembly, as
required.
 Process requirements of flow, temperature, pressure, differential pressure, specific gravity, etc.
 Controller type, number of modes, chart type, range, cascades.
 Power requirements of voltage, frequency; emergency power supply and connections.
 Calibration of controllers, transmitters, analyzers, special instrumentation.

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 Control valve, block and bypass valve sizes for control valve assemblies.
3.6.5 Relief Valves
Relief valves will be checked against specifications. Relief valves will be set at site workshop and
mounted just before the system tightness test. Block valves before and after relief valves will be
checked for lock open position as per P&ID. Relief valve setting and sealing are to be carried out
and jointly inspected by instrumentation and operations. Set value is to be separately recorded and
kept.
1.6 TIGHTNESS TEST
The purpose of this test is to check the tightness of flanges, joints, manholes etc. for systems that
operate under pressure. Testing is done with air using soap solution for leak detection. The
following steps are recommended:
1. Ensure the system that is to be tested is isolated from the rest of the system.
2. Take the system gradually to a pressure of 1-1.5 kg/cm2g or the operating pressure,
whichever is lower. Check all flanges, joints, manholes etc. For any leakage with soap
solution. Design pressure of the system should never be exceeded.
3. If the operating pressure of the system is more than 1.5 kg/cm2g, slowly raise the pressure of
the system in the stage of 1.0 Kg/cm2g at a time to 3.5-5.0 kg/cm2g. After each stage check
for leaks using soap solution. Attend the leaks if any.
4. Leak testing is complete at 6.0-7.0 Kg/cm2g. Additional tightness test can be carried out
when the pumps are tested with the process fluid.
1.7 DRYING/PURGING
3.8.1 DRYING
Systems that have been water flushed or steam flushed may require complete drying before
hydrocarbon can be taken in. If slugs of water are to be removed, the system is initially blown
hard with a strong flow of plant air. Necessary temporary connections for air inlet and outlet are to
be made. Since plant air can give rise to about 7 Kg/cm2g pressure on blocked out conditions, care
should be taken to ensure that line design conditions are not exceeded.
Ensure that there is no inadvertent closing of valves during air blowing & adequate venting is
available. When major portion of water has been removed, the air drying can be continued with
compressed utility air to make the system completely dry. For pre-specified critical services(As
applicable), the plant air is to be heated up to 800˚C and blown through the system followed by
instrument air or Nitrogen. Alternatively the line can be blown through by N2 from Nitrogen

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cylinders. Portable dew point instrument is to be used to measure the dew point of exit air. Normal
recommended value is - 40 Deg C at Atm pressure. It is advisable to take up small systems at a
time for drying. After drying these are to be isolated and kept sealed with Nitrogen. While
blowing with hot air, precautions are to be taken to take care of thermal expansion of pipes.
3.8.2 PURGING AND INERTING (AS APLICABLE)
Before feeding any hydrocarbon to the plant all piping and vessels are to be purged out free of air.
If air is allowed to remain it will form an explosive mixture with the hydrocarbon. It can become
potential hazard for explosion. Hence it is imperative to remove Air (oxygen) from the system.
Normal criteria are to bring down oxygen content to less than 1%. This can be achieved as
follows:
Steam purging, followed by natural gas/fuel gas backing up and hydrocarbon charging (As
applicable):
This method is generally practiced in refineries or plants where Nitrogen or inert gas is generally
not available in required quantities. In such plants the system is purged with steam continuously
taking care to keep the vents and drains open for steam & condensate respectively. Steam flow is
maintained in such a way that there is a positive pressure attained in the system. After blowing for
a period long enough to bring down oxygen content within limits, the Natural gas is backed up
immediately, steam is cut off, and vents and drains closed. After the system is cooled the
condensed water is drained off from the low point drains. Hydrocarbon liquid/vapor is taken into
the system under small positive fuel gas pressure.
Nitrogen purging followed by hydrocarbon feed:
The second method, where N2 or inert gas is available, is fairly simple and straight forward. The
system is flow purged continuously from one end to the other with unidirectional flow than
can sweep off all the air in the system. Normal requirement of N2 for flow purge is of the order of
3 to 5 times the system volume. If the system is designed for higher pressure it can also be
pressure purged by pressurizing it with N2 and releasing through a top vent that will establish a
unidirectional flow.
If the system can operate under vacuum, it is advisable to pull vacuum and refill with N2. In this
way N2 consumption can be reduced to a maximum of 3 times the system volume. HC is taken
while the system is still under slight positive N2 pressure.
1.8 FUNCTIONAL TEST
All motors, mixers/ agitators equipment will undergo functional test to check their performance.
Pumps may be tested on water if manufacturer’ instructions permit or recommend the same. All
instruments will be checked / calibrated.

reserved
Page 878 of 5928
Page 24 of 26
SPECIFICATION FOR
3.9.1 MOTORS
Manufacturer’s lubrications schedule should be used to ensure that all lubrication points have been
serviced. Each motor should be checked and started on no load. Ensure that it has the correct
direction of rotation. The motor speed should be checked with tachometer to ensure that RPM is
correct. After a short run each bearing should be felt to ensure that it is free and not over heated.
3.9.2 PUMPS
Generally, the pump casing is opened and checked to ensure that it contains no foreign materials.
Pump casings need not be opened up in case the pump had been stored carefully and the blinds
covering suction and discharge nozzles were not removed in storage or in transit. Cleanliness
of suction line and installation of fine mesh strainer should be ensured. Pumps and motor will be
aligned.
If system configuration allows for running of all pumps individually without any dependence to
other systems , there is no need to run pumps on water and the pumps may be run directly on the
designated hydrocarbon fluid. However, if it is decided to carry out trial run of pumps on water,
pump vendor must be consulted for the required arrangements and precautions. Temporary
connections may have to be made for providing suction to the pump and collect pumped water.
When running a pump designed for hydrocarbons on water, the discharge valve may have to be
throttled, so that the rated current is not exceeded. Ensure that the vents and drains of the pump are
clear. Pressure gauge tapping will be flushed and filled with sealing fluid wherever necessary.
3.9.3 INSTRUMENTS
Instruments will be checked, starting from the controller and proceeding logically through
the control loop. Cascade control system will be checked from the impulse point of primary loop.
Operating crew should check proper mounting of control valves. The shutdown systems of the
equipment should be checked by simulating the various conditions in the control circuits,
including the fail safe positions.
Orifice Plates
Before each orifice plate is installed, the orifice taps should be blown clear. The orifice
plate should be callipered to check if the correct size orifice plate is being installed. The
plate should then be installed after checking for the correct direction. Particular attention should
be given to weep holes of orifice, where ever provided.
Transmitters and Receivers
These should be checked in place. The calibration of the receiver should be checked at the same
time.

reserved
Page 879 of 5928
Page 25 of 26
SPECIFICATION FOR
Control Valves
Ensure that control valve port is clean. Release control valve hand jack (if provided) is released.
Put on instrument air supply to control valve. Look for any undue leakage of instrument air.
Control valves operation shall be checked with signal from C/R. Typically stoke should be
checked at 0, 25, 50, 75 and 100% opening of the valve, both ways, i.e. during valve opening and
closing. Check valve operation time, any hunting (stability). Ensure that valve operation is smooth
(not jerky).
Alarms
All alarms, auto start & cut off system should be checked by simulating the conditions.
Start-Up/Shut down Logic
Check the sequence of startup/shut down interlocks.

reserved
Page 880 of 5928
Document No.
EL-0PZZZA-PR-IDX-0001
P & ID INDEX Rev no. A3
Page 1 of 2
UNIT COT-PARADIP & UPSTREAM PIPELINE JOB NO. B302 UNIT NO. 221,222,321,354,451
Drawing No. Drawing Description Revision No./ Date
B302-02-42-000-1191 SHT.1 OF 2 A1 30.04.20 D1 20.07.2020

OR STANDARD SYMBOLS & NOMENCLATURE
EL-0PZZA-PR-PID-0001.01
DELETED
B302-02-42-000-1193 SHT.1 OF 2 A1 14.02.20 A2 13.05.20 D1 05.08.20

OR GENERAL NOTES & TYPICAL DETAILS
EL-0PZZA-PR-PID-0002.01 D2 29.10.20
B302-02-42-221-1111 OR A1 06.03.20 A2 13.05.20 D1 05.08.20

TAP OFF FACILITIES WITHIN IOCL-PARADIP
EL-2P21A-PR-PID-0401.00 D2 29.10.20
B302-02-42-222-1111 OR A1 06.03.20 A2 13.05.20 D1 05.08.20

PIPELINE & SCRAPPER LAUNCHER FACILITIES
EL-2P22A-PR-PID-0401.00 D2 29.10.20
B302-02-42-224-1111 OR A1 06.03.20 A2 13.05.20 D1 05.08.20

PIPELINE & SCRAPPER RECEIVER FACILITIES
EL-2P24A-PR-PID-0401.00 D2 29.10.20
B302-02-42-321-1111 OR A1 06.03.20 A2 13.05.20 D1 05.08.20

CRUDE STORAGE SYSTEM
EL-3P21A-PR-PID-0401.00 D2 29.10.20
B302-02-42-321-1112 OR A1 06.03.20 A2 13.05.20 D1 05.08.20

EL-3P21A-PR-PID-0402.00 D2 29.10.20
B302-02-42-321-1113 OR A1 06.03.20 A2 13.05.20 D1 05.08.20

EL-3P21A-PR-PID-0403.00 D2 29.10.20
B302-02-42-321-1114 OR A1 06.03.20 A2 13.05.20 D1 05.08.20

EL-3P21A-PR-PID-0404.00 D2 29.10.20
B302-02-42-321-1115 OR A1 06.03.20 A2 13.05.20 D1 05.08.20

EL-3P21A-PR-PID-0405.00 D2 29.10.20
B302-02-42-321-1116 OR A1 06.03.20 A2 13.05.20 D1 05.08.20

CRUDE BOOSTER PUMPS-I
EL-3P21A-PR-PID-0406.00 D2 29.10.20
B302-02-42-321-1117 OR A1 06.03.20 A2 13.05.20 D1 05.08.20

CRUDE BOOSTER PUMPS-II
EL-3P21A-PR-PID-0407.00 D2 29.10.20
B302-02-42-321-1118 OR A1 06.03.20 A2 13.05.20 D1 05.08.20

CRUDE BLENDING SYSTEM
EL-3P21A-PR-PID-0408.00 D2 29.10.20
B302-02-42-321-1119 OR CRUDE WATER DRAIN TANK & PUMPING A1 13.03.20 A2 13.05.20 D1 05.08.20
EL-3P21A-PR-PID-0409.00 SYSTEM D2 29.10.20
B302-02-42-321-1120 OR SURGE RELEIF STORAGE AND TRANSFER A1 13.03.20 A2 13.05.20 D1 05.08.20

EL-3P21A-PR-PID-0410.00 SYSTEM D2 29.10.20
B302-02-42-321-1121 OR A1 13.03.20 A2 13.05.20 D1 05.08.20

CBD VESSEL & PUMPING
EL-3P21A-PR-PID-0411.00 D2 29.10.20
B302-02-42-321-1122 OR A1 13.03.20 A2 13.05.20 A3 19.06.20

DEMULSIFIER INJECTION SKID
EL-3P21A-PR-PID-9501.00 D1 05.08.20 D2 29.10.20
DATE OF ISSUE 29.10.2020
NOTES:
Format No. 3-0241-1039 Rev. 1 Copyrights EIL - all rights reserved
Page 881 of 5928

Document No.
EL-0PZZA-PR-IDX-0001
P & ID INDEX Rev no. A3
Page 2 of 2
UNIT COT-PARADIP & UPSTREAM PIPELINE JOB NO. B302 UNIT NO. 221,222,321,354,451
Drawing No. Drawing Description Revision No./ Date
B302-02-42-354-1111 OR A1 13.03.20 A2 13.05.20 A3 27.05.20

INSTRUMENT AIR SYSTEM
EL-3U54A-PR-PID-5501.00 D1 05.08.20 D2 29.10.20
B302-02-42-354-1112 OR A1 13.03.20 A2 13.05.20 D1 05.08.20

INSTRUMENT AIR DISTRIBUTION
EL-3U54A-PR-PID-5502.00 D2 29.10.20
B302-02-42-451-1111 OR A1 13.03.20 A2 13.05.20 D1 05.08.20

SERVICE WATER SYSTEM
EL-4U51A-PR-PID-4501.00 D2 29.10.20
B302-02-42-451-1112 OR A1 13.05.20 D1 05.08.20 D2 29.10.20

SERVICE WATER DISTRIBUTION
EL-4U51A-PR-PID-4502.00
DATE OF ISSUE 29.10.2020
NOTES:
Format No. 3-0241-1039 Rev. 1 Copyrights EIL - all rights reserved
Page 882 of 5928

LINES VALVE, INSTRUMENT AND LINE SYMBOLS INSTRUMENTATION SYMBOLS AND LEGEND
N(NNN)–AA(AA)–NAAA–NNNNN–AA(AA)A-AA(A)
FUNCTION BLOCKS - FUNCTION DESIGNATIONS
LINE LEGEND
INSTRUMENT LINE SYMBOLS
DCS/COMPUTER SYSTEM SYMBOLS
NOTE:
I
FUNCTIONAL SYMBOLS
GENERAL ABBREVIATIONS
INSULATION/TRACING TYPE
OTHERS LESS FREQUENTLY USED SYMBOLS
Page 883 of 5928

TABLE - A - LIMIT SWITCH DETAIL
TANK NO. LIMIT SWITCH NO. VALVE NO. LOCATION
HZSC/HZSO/X1HZSC/X1HZSO-040101/040102/040103/040104 3P21-GTV-040101/040102/040103/040104 SIPHON DRAIN VALVE

3P21-TT-0401
HZSC/HZSO/X1HZSC/X1HZSO-040105 3P21-GTV-040105 ROOF DRAIN VALVE

3P21-TT-0402

3P21-TT-0403

3P21-TT-0404

3P21-TT-0405

3P21-TT-0406

3P21-TT-0407

3P21-TT-0408

3P21-TT-0409

3P21-TT-04010
Page 884 of 5928

3P21-TT-04011 HZSC/HZSO/X1HZSC/X1HZSO-041101/041102 3P21-GTV-041101/041102 SIPHON DRAIN VALVE
3P21-TT-04012 HZSC/HZSO/X1HZSC/X1HZSO-041201/041202 3P21-GTV-041201/041202 SIPHON DRAIN VALVE

NOTES:
GENERAL NOTES:
Page 885 of 5928

NOTES:
GENERAL NOTES:
Page 886 of 5928

NOTES:
GENERAL NOTES:
Page 887 of 5928

INTERLOCK
ACTUATED BY ACTION
NO.
3P21-IS-01 LSHHH-040101X CLOSE RSOV-040101X
& MOV-040001X
& MOV-040006X
STOP PUMPS
3P21-PA-0451 A/B/C &
3P21-IS-03 LALL-040102X PA-0452 A/B/C &
MIXER(3P21-MX-0421)
STOP PUMPS
3P21-PA-0451 A/B/C
3P21-IS-04 LALL-040202X & 0452 A/B/C &
MIXER (3P21-MX-0422)
NON PERMISSIVE TO
OPEN INDICATION OF OPEN
3P21-IS-05 MOVs-040002X/040003X
MOV-040001X
NON PERMISSIVE TO
3P21-IS-06
MOV-040006X MOVs-040007X/040008X
OPEN INDICATION OF PEMISSIVE TO START
(ROSOV-040101X & PUMPS (3P21-PA-0451
3P21-IS-07 MOV-040002X OR A/B/C & 0452 A/B/C) TO
040003X) BE LINED UP FOR DISPATCH
PERMISSIVE TO START
OPEN INDICATION OF PUMPS
(RSOV-040201X & (3P21-PA-0451 A/B/C
3P21-IS-08 MOV-040007X OR
& 0452 A/B/C) TO BE
040008X) LINED UP FOR DISPATCH
OPEN INDICATION OF
(MOV-040002X OR STOP
3P21-IS-09 040003X) & CLOSURE PUMPS(3P21-PA-0451
OF RSOV-040101X A/B/C & 0452 A/B/C)
OPEN INDICATION OF STOP PUMPS
(MOV-040007X OR (3P21-PA-0451 A/B/C
3P21-IS-10
040008X) & CLOSURE & 0452 A/B/C)
OF RSOV-040201X
Page 888 of 5928

INTERLOCK ACTUATED BY ACTION
NO.
& MOV-040010X
& MOV-040014X
STOP PUMPS
3P21-PA-0451 A/B/C &
3P21-IS-13 LALL-040302X PA-0452 A/B/C &
MIXER(3P21-MX-0423)
STOP PUMPS
3P21-PA-0451 A/B/C
3P21-IS-14 LALL-040402X & 0452 A/B/C &
NON PERMISSIVE TO
3P21-IS-15
MOV-040010X MOVs-040011X/040012X
NON PERMISSIVE TO
3P21-IS-16
MOV-040014X MOVs-040015X/040016X
(ROSOV-040301X & PUMPS (3P21-PA-0451
3P21-IS-17 MOV-040011X OR A/B/C & 0452 A/B/C) TO
040012X) BE LINED UP FOR DISPATCH
PERMISSIVE TO START
OPEN INDICATION OF
PUMPS
(RSOV-040401X &
3P21-IS-18 MOV-040015X OR (3P21-PA-0451 A/B/C
040016X) & 0452 A/B/C) TO BE
LINED UP FOR DISPATCH
OPEN INDICATION OF STOP
3P21-IS-19 (MOV-040011X OR PUMPS(3P21-PA-0451
040012X) & CLOSURE A/B/C & 0452 A/B/C)
OF RSOV-040301X
3P21-IS-20 (MOV-040015X OR (3P21-PA-0451 A/B/C
040016X) & CLOSURE & 0452 A/B/C)
OF RSOV-040401X
Page 889 of 5928

INTERLOCK ACTUATED BY ACTION
NO.
CLOSE RSOV-040501X
3P21-IS-21 LSHHH-040501X & MOV-040018X
& MOV-040022X
STOP PUMPS
3P21-PA-0451 A/B/C &
3P21-IS-23 LALL-040502X PA-0452 A/B/C &
MIXER(3P21-MX-0425)
STOP PUMPS
3P21-PA-0451 A/B/C
3P21-IS-24 LALL-040602X & 0452 A/B/C &
NON PERMISSIVE TO
3P21-IS-25
MOV-040018X MOVs-040019X/040020X
NON PERMISSIVE TO
3P21-IS-26
MOV-040022X MOVs-040023X/040024X

(RSOV-040501X & PUMPS (3P21-PA-0451
3P21-IS-27 MOV-040019X OR A/B/C & 0452 A/B/C) TO BE
PERMISSIVE TO START
(RSOV-040601X & (3P21-PA-0451 A/B/C
3P21-IS-28 MOV-040023X OR & 0452 A/B/C) TO BE
(MOV-040019X OR PUMPS(3P21-PA-0451
3P21-IS-29 040020X) & CLOSURE A/B/C & 0452 A/B/C)
OF RSOV-040501X
040024X) & CLOSURE & 0452 A/B/C)
OF RSOV-040601X
Page 890 of 5928

INTERLOCK
ACTUATED BY ACTION
NO.
CLOSE RSOV-040701X
3P21-IS-31 LSHHH-040701X
& MOV-040026X
& MOV-040030X
STOP PUMPS
3P21-PA-0451 A/B/C &
3P21-IS-33 LALL-040702X PA-0452 A/B/C &
MIXER(3P21-MX-0427)
STOP PUMPS
3P21-PA-0451 A/B/C
3P21-IS-34 LALL-040802X & 0452 A/B/C &
NON PERMISSIVE TO
3P21-IS-35
MOV-040026X MOVs-040027X/040028X
NON PERMISSIVE TO
3P21-IS-36
MOV-040030X MOVs-040031X/040032X
(RSOV-040701X & PUMPS (3P21-PA-0451
PERMISSIVE TO START
(RSOV-040801X & (3P21-PA-0451 A/B/C
3P21-IS-38 MOV-040031X OR
& 0452 A/B/C) TO BE
040032X)
040028X) & CLOSURE A/B/C & 0452 A/B/C)
OF RSOV-040701X
(MOV-040031X OR (3P21-PA-0451 A/B/C
3P21-IS-40 040032X) & CLOSURE
OR 0452 A/B/C)
OF RSOV-040801X
Page 891 of 5928

INTERLOCK
NO. ACTUATED BY ACTION
CLOSE RSOV-040901X
3P21-IS-41 LSHHH-040901X & MOV-040034X
CLOSE RSOV-041001X
3P21-IS-42 LSHHH-041001X & MOV-040038X
STOP PUMPS
3P21-PA-0451 A/B/C &
3P21-IS-43 LALL-040902X PA-0452 A/B/C &
MIXER(3P21-MX-0429)
STOP PUMPS
3P21-PA-0451 A/B/C
3P21-IS-44 LALL-041002X & 0452 A/B/C &
OPEN INDICATION OF NON PERMISSIVE TO OPEN

3P21-IS-45
MOV-040034X MOVs-040035X/040036X
OPEN INDICATION OF NON PERMISSIVE TO OPEN

3P21-IS-46 MOV-040038X MOVs-040039X/040040X

(RSOV-040901X & PUMPS (3P21-PA-0451
OPEN INDICATION OF PERMISSIVE TO START

PUMPS
(RSOV-041001X &
3P21-IS-48 MOV-040039X OR (3P21-PA-0451 A/B/C
040040X) & 0452 A/B/C) TO BE
040036X) & CLOSURE A/B/C & 0452 A/B/C)
OF RSOV-040901X
040040X) & CLOSURE & 0452 A/B/C)
OF RSOV-041001X
Page 892 of 5928

Page 893 of 5928

Page 894 of 5928

Page 895 of 5928

Page 896 of 5928

Page 897 of 5928

Page 898 of 5928

DETAIL-T (TYP.)
Page 899 of 5928

Page 900 of 5928

Page 901 of 5928

Page 902 of 5928

Page 903 of 5928

Design , Engineering , Procurement , Supply, Document no:B302- Rev no
Installation , Testing , Commissioning , 000-83-41-SP-0009 :A
Operation and Maintenance of COT, Paradip
on Build – Operate – Own- Transfer Basis
(BOOT) Tender no: B302-000-80-42-EP-
T-6001
PROJECT PLANNING, SCHEDULING, MONITORING &

CONTROL SYSTEM FOR BOOT CONTRACT
PROJECT : NUMARLIGARY REFINERY EXPANSION

PROJECT - CRUDE OIL TERMINAL
OWNER : NUMALIGARH REFINERY LTD. ( NRL)
CONSULTANT: ENGINEERS INDIA LTD. ( EIL)
JOB NO. : B302
0 17.10.2020 Issued for Tender AKR MSK BS

Rev. Prepared Checked Approved
Date Purpose
No by by by
Template No. 5-0000-0001-T1 Rev. 1 Copyrights EIL – All rights reserved
Page 904 of 5928

T-6001
Abbreviations:
AFC - Approved for Construction
DPR - Daily Progress Report
BOOT - Build , Own , Operate and Transfer
MR - Material Requisition
OPS - Overall Project Schedule
PO - Purchase Order
PR - Purchase Requisition
PMC - Project Management Consultant
P&ID - Piping & Instrumentation Diagram
RCM - Resident Construction Manager
UOM - Unit of measurement
WBS - Work Breakdown Structure
Page 905 of 5928

T-6001
CONTENTS
Clause Title Page No.
1.0 INTRODUCTION 4
2.0 DEFINITIONS 4
3.0 DOCUMENTS ALONG WITH BID 4
4.0 AFTER AWARD OF WORK 5
5.0 PROJECT SCHEDULES 6
6.0 UPDATION OF PROJECT SCHEDULES 11
7.0 REVIEW MEETINGS 13
8.0 PROGRESS REPORTING 14
9.0 BULK MATERIAL CONTROL 15
10.0 PLANNING PACKAGE 16
11.0 CONTROL ROOM DISPLAY 17
12.0 SOFTWARE PACKAGES 17
13.0 CLOSE OUT REPORT/UPDATION OF PLANNING PACKAGE 16
ATTACHMENT
I WORK BREAK DOWN STRUCTURE (1 Sheet)

II DAILY PROGRESS REPORT (2 Sheet)
III MONTHLY PROGRESS REPORT (37 Sheet)
IV FLOW OF DOCUMENTS (3 Sheet)
V INDICATIVE PROGRESS MEASUREMENT WEIGHTAGE AT VARIOUS LEVELS ( 3
SHEETS )
Page 906 of 5928

T-6001
1.0 INTRODUCTION
To ensure timely completion of the BOOT contract, BOOT CONTRACTOR shall establish
and maintain an effective Planning, Scheduling, Monitoring and Control system, including
mobilization of required number of professionally qualified and experienced Planning
Engineers for design office and construction site. The system shall be capable of accurate
and timely prediction of trend, evolution of adequate preventive actions for likely slippages,
and formulation of suitable catch-up schedule for delays, if any, that have occurred.
Schedules, reports and documents to be prepared and submitted by the BOOT

CONTRACTOR for review of NRL/EIL at various stages and details of meetings to be held
are described here.
2.0 DEFINITIONS
Work Breakdown Structure (WBS)

Work Breakdown Structure is a diagram that depicts various units in a project and each unit
is detailed with work items/equipment and major workloads.
Design Office
Where Residual Basic Engineering, Detailed Engineering, Procurement activities for the
contract are performed by BOOT CONTRACTOR.
Functions
Function means basic components of the projects e.g. Residual Basic Engineering, Detailed
Engineering, Ordering, Manufacturing & Delivery, Construction and Commissioning. Each
function is divided into various disciplines.
3.0 DOCUMENTS ALONG WITH BID
The BOOT bidder shall submit following documents along with the bid:
a) Proposed Overall Project Schedule in network form showing all the details unit wise.
b) Write up on proposed Project Planning, Scheduling, Monitoring and Control system (in
line with requirement of this Procedure).
c) Organizational set up for Planning, Scheduling, Monitoring & Control at BOOT
CONTRACTOR’s Design Office and Site Office.
d) Progress Measurement System with details such as Weightages, Milestones, frequency
etc.
e) Project Execution Methodology.
f) Function wise Resource Deployment Schedule (HO & Site manpower and construction
equipment).
g) Software to be used for Planning and for Material Control at site.
h) Statement confirming compliance to the “Planning, Scheduling, Monitoring and Control
System” requirements
Page 907 of 5928

T-6001
4.0 AFTER AWARD OF WORK
LOOK AHEAD SCHEDULE
The BOOT CONTRACTOR shall prepare and submit a detailed Look Ahead Schedule. Look
Ahead Schedule covers all initial activities (Front end activities) including Basic/Residual
Basic Engineering, Detailed Engineering, Procurement and Construction pertaining to first
30/60/90 days of the project duration.
- 30 days Look ahead schedule for projects having project duration of less than 12
months.
- 60 days Look ahead schedule for projects having project duration of 12 to 24 months.
- 90 days Look ahead schedule for projects having project duration of more than 24
months.
It is derived from the scope and schedule agreed as per contract. It forms the basis of project
execution and monitoring till Overall Project Schedule is finalised. Look Ahead Schedule is
submitted within 2 week from Award of Contract or at the time of kick-off meeting whichever
is earlier. The schedule shall be reviewed in the kick-off meeting.
4.1 KICK OFF MEETING
A Kick Off Meeting shall be organised within two weeks of award of contract. The meeting
shall be attended by NRL’s and EIL’s representatives. During the meeting, the following with
respect to Planning, Scheduling, Monitoring and Control system shall be discussed and
finalized:
1. Planning deliverables required for Project Monitoring and Control.

2. Work Breakdown Structure depicting Quantitative scope/workload function wise
3. Overall Project Bar Chart schedule clearly showing completion targets of applicable
units and utilities/offsite along with major/critical milestones, and various levels of
proposed Project Scheduling (Level 1,2,3 etc. ).
3. Look Ahead Schedule
3. Procedure for Project Planning, Scheduling, Monitoring & Control system including all
reporting formats.
4. Progress Measurement System with Unit, Function, Discipline, and Deliverable wise
weightage breakdown (refer Attachment V for indicative weightage).
5. List of major engineering deliverables with indicative schedule for submission.
6. List of unit wise milestones to be included in the network, in addition to milestones
specified in the Contract, if any (the number of milestones shall be at least 2 to 3 per
unit per month).
7. List of critical/long delivery equipment and materials for which fortnightly expediting
report to be issued by the BOOT CONTRACTOR.
8. Procedure for Bulk material control.
9. Cut off dates, distribution list with number of copies and Project calendar indicating
submission of various planning documents and revisions.
Page 908 of 5928

T-6001
10. Finalisation of DCI (Planning deliverables)

11. Any other document as required.
4.2 PROGRESS MEASUREMENT SYSTEM
The BOOT CONTRACTOR shall submit during Kick Off Meeting, the detailed system of
progress measurement of Residual Basic Engineering, Detailed Engineering, Ordering,
Manufacturing & Delivery, Sub-contracting, Construction and Commissioning for review by
NRL/EIL.
During the Kick Off meeting, NRL/EIL shall finalise weighted values to be used for the
following:
a) Unit wise within the contract, as applicable.

b) Function wise (for Residual Basic Engineering, Detailed Engineering etc.) within each
unit.
c) Milestone weightage (for Residual Basic Engineering, Detailed Engineering etc.) for
each type deliverable.
“Effort based weighted values” for the deliverable under Residual Basic Engineering,
Detailed Engineering, Construction, Pre-Commissioning/Commissioning and miscellaneous
activities (like As-built, Training etc.) and “Cost based weighted values” for the
deliverables under Ordering, Tendering, Sub-Contracting & Manufacturing/Delivery along
with the basis of their derivation shall be submitted by BOOT CONTRACTOR for review by
NRL/EIL, and the comments if any shall be incorporated by BOOT CONTRACTOR and
resubmit for approval.
Function level weightage shall be divided to discipline level and then to deliverable
level/milestone level as indicated in attachment V.
Progress figures at Unit / Function / Discipline level shall be summarized from deliverable
level and indicated in the functional schedules.
5.0 PROJECT SCHEDULES
Following schedules shall be prepared and submitted by BOOT CONTRACTOR to NRL/EIL

for approval:
- Overall Project Schedule

- Functional Schedules
5.1 OVERALL PROJECT SCHEDULE NETWORK (Summarized & Detailed)
The BOOT CONTRACTOR shall submit within four weeks of award a network based
detailed Overall Project Schedule (OPS) (unit wise) on time scale, for all units in the contract
and all functions of the work describing the project workload as Annexure to OPS (refer
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Attachment - I). The schedule shall highlight interface activities in the scope of NRL/EIL and
clearly reflect strategies and philosophy of execution. Major milestones for each unit shall be
depicted at the beginning of the network. Milestones shall be chosen in such a ways that
minimum 1 milestone to maximum 5 milestones are scheduled every month (Average 2 to 3
milestones per month). These milestones should have importance with respect to key areas/
activities of project execution covering all functions viz., engineering, procurement &
construction. The project schedule shall be developed for contractual duration and or target
duration decided with NRL/EIL. Grace period, if any as per contract shall not be
considered for schedule. The schedule shall be reviewed by NRL/EIL and the comments
if any shall be incorporated and the schedule shall be issued for implementation within one
week from the receipt of comments. This schedule once approved by NRL/EIL shall not be
revised without the prior written permission of NRL/EIL.
Overall Project Schedule (Summarised) will be prepared from Overall Project Schedule
Network (Detailed) and will include all major / critical activities & summarised activities at
macro-level.
Overall Project Schedule Network (Detailed) shall be used for trend / detailed analysis
whereas Overall Project Schedule (Summarised) will be used for project status at a glance
to higher management along with the Monthly Progress Report.
The Overall Project Schedule shall be updated on monthly basis and submitted along
with Monthly Progress Report indicating base line schedule.
5.2 FUNCTIONAL SCHEDULES
The BOOT CONTRACTOR shall prepare resource / effort based detailed Unit wise functional
schedules / DCI & MCI (Deliverable and Milestone level Schedule) for all functions in
spreadsheet format in line with Overall Project Schedule for monitoring and control. BOOT
CONTRACTOR shall submit the same within Nine weeks (2 months) of award of contract for
review (Overall Schedule.- 4 week submission+min.1-2 week NRL/EIL comments+1 week
correction and issue for implementation and 2 weeks for Functional schedules / DCI & MCI
submission) based on overall project schedule. Unit wise Progress curves for schedule
progress shall also be submitted along with the functional schedules. The schedule shall be
reviewed by NRL/EIL and comments, if any, shall be incorporated and issued for
implementation within one week from receipt of comments. The Schedule Progress
curves shall remain firm during the execution of the project.
BOOT CONTRACTOR shall also ensure preparation and submission of all Functional
Schedules as described herein for all sub contracted packages (if applicable) e.g., Effluent
Treatment Plant, Sewage Treatment Plant etc., etc.
Functional Schedules shall be updated on monthly basis and submitted along with monthly
progress report.
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5.2.1 RESIDUAL BASIC ENGINEERING SCHEDULE
The BOOT CONTRACTOR shall submit a Unit wise schedule consisting of all Residual Basic
Engineering drawing/document and applicable milestones (refer sample format page 14 of
Attachment – III).
5.2.2 DETAILED ENGINEERING SCHEDULE
The BOOT CONTRACTOR shall submit a Unit wise schedule of all engineering
drawing/documents such as AFC drawings, Isometrics, Specifications, Material Requisition,
Purchase Requisition (MRs), Design calculations etc. as per page 14 of Attachment - III.
5.2.3 ORDERING SCHEDULE
The BOOT CONTRACTOR shall submit a Unit wise schedule for all ordering activities as per
pages 17 & 18 of Attachment - III. This shall include all MRs listed in Engineering Schedule.
5.2.4 MANUFACTURING / DELIVERY SCHEDULE
The BOOT CONTRACTOR shall submit a Unit wise schedule for all Manufacturing & Delivery
activities as per page 22 of Attachment – III. These shall include all MRs listed in the Ordering
Schedule. After placement of order for MR, PO-wise detail under respective MR shall be
listed. The progress at Function/Unit level shall be rolled up from considering weighted
values of MR /PO level to report overall Manufacturing and Delivery progress.
BOOT CONTRACTOR shall also submit along with Weekly Progress Report, status of
drawings and documents for all vendors on whom orders have been placed, as per page 16
of Attachment - III. In addition to the above, for critical items as mutually agreed between
BOOT CONTRACTOR and NRL/EIL, BOOT CONTRACTOR shall ensure that vendors
prepare and updates logical networks for Manufacturing & Delivery and submit the same on
weekly / monthly basis to NRL/EIL if asked for.
5.2.5 SUB-CONTRACTING SCHEDULE
The BOOT CONTRACTOR shall submit a Unit wise schedule for all Sub-contracting
activities as per page 23 of Attachment - III. This shall include all tenders envisaged for the
Project.
5.2.6 CONSTRUCTION SCHEDULE
The BOOT CONTRACTOR shall prepare and submit a Detailed Network and Quantitative
Construction Schedule (in Bar Chart) unit wise for NRL/EIL review. The BOOT
CONTRACTOR shall submit resources deployment schedule (manpower and machinery).
The schedule shall have interface with Engineering, Ordering and Manufacturing & Delivery
activities and also interface required from NRL/EIL. The BOOT CONTRACTOR shall also
define construction quantity for major activities. BOOT CONTRACTOR shall finalise
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discipline/sub-contract wise Construction Progress Curves and quantum schedule as a part

of BOOT CONTRACTOR Schedule.
5.2.7 COMMISSIONING SCHEDULE
Indicative Commissioning Schedule progress (if applicable) shall be submitted along with
other Functional Schedule. However, detailed Commissioning Schedule shall be submitted
at site to Engineer In-Charge before commencement of commissioning.
5.3 OVERALL PROGRESS CURVES
The BOOT CONTRACTOR shall prepare unit wise and Overall Progress curves showing
cumulative schedule progress taking into consideration Progress curves for Residual Basic
Engineering, Detailed Engineering, Ordering, Manufacturing & delivery, Sub-contracting and
Construction & Commissioning Progress Curves. The overall Progress curves shall be
updated immediately after finalisation of construction schedule. The overall curves shall be
submitted for NRL/EIL review, with necessary back ups and shall form part of monthly
progress report.
5.4 OTHER SCHEDULES
The control philosophy for construction activities involves monitoring at the

unit/discipline/subcontract/area level from the initial stages of construction and supplementing
it with monitoring at the system/ loop level as construction advances towards mechanical
completion/ pre-commissioning/ commissioning stages. To meet this objective, the following
schedules/deliverables shall be prepared by BOOT CONTRACTOR.
5.4.1 SUB CONTRACTOR SCHEDULE
BOOT CONTRACTOR shall ensure preparation of detailed schedules for all works in the
scope of each subcontract awarded by them within two weeks of award of sub-contract, for
monitoring of construction progress. These schedules shall have quantity/work load details of
all work items and Progress curve for each of the sub contracts. The BOOT CONTRACTOR
shall ensure updation of the same on fortnightly basis. NRL/EIL reserve the right to check
these schedules at any time.
5.4.2 MONTHLY PROGRAMME
BOOT CONTRACTOR shall prepare monthly quantitative programmes in line with functional
schedules for all the functions. These programmes shall be made keeping in view the
cumulative targets as set in the schedules backlog and work front available in terms of vendor
inputs, drawings, materials and access as applicable. The programmes for construction shall
be accompanied by list of resources (Manpower & machinery) planned to be deployed to
achieve the programmes. Current hold ups (Drawing, Materials, etc. if any) required to be
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resolved for the execution of the programmes made shall be indicated with proposed action
plan for resolution.
Monthly programmes other than Construction shall be submitted to NRL/EIL Design Office
within three calendar days of monthly progress report cut-off date. In case of Construction,
monthly programme shall be finalised in consultation with NRL/EIL’s site representative and
submitted within two calendar days of monthly progress report cut-off date.
The monthly programmes shall be further broken down into weekly programmes and indicated
in weekly reports for closer monitoring of progress.
5.4.3 LOOPWISE PIPING COMPLETION SCHEDULE
BOOT CONTRACTOR shall prepare micro-level schedule for completion of piping activities
and submit to NRL/EIL for review at least two months before the start of hydrotesting as
scheduled in Unit wise Construction schedules. The schedules shall cover unit wise/ system
wise/ loop wise, the following activities remaining as of the date of preparation:
a) Status of balance piping materials (Details of items, quantities, vendors, POs and
expected date of receipt at site to be indicated)
b) Status of balance equipment and in-line instrument items (Details of tags, vendors and
POs and expected receipt to be indicated)
c) Welding (inch dia) workload separately for shop fabrication and field welding.
d) Erection and supporting (inch meter)
e) Radiography (number of joints)
f) Stress relieving (number of joints)
g) Hydrotesting (inch meter)
5.4.4 SYSTEMWISE COMPLETION SCHEDULE
After preparation of loop wise micro-level schedule for completion of piping activities, BOOT
CONTRACTOR shall prepare Unit wise/ System wise micro-level schedule for completion
of remaining activities. The schedules shall be submitted by BOOT CONTRACTOR to
NRL/EIL for review, 6 weeks before scheduled system completion as per Unit wise
Construction Schedules. The schedules shall cover discipline wise remaining activities as
mentioned below
a) Balance civil and structural work item wise

b) Balance Mechanical erection work tag wise
c) Alignment of Rotating Equipment
d) Balance Electrical work
e) Balance Instrumentation works including loop checking
f) Schedule for issue of prescribed formats for handing over of system such as
Format I : Information regarding system completion

Format II : Checklist (By EIL/ NRL)
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Format III : Ready for Pre-commissioning / Mechanical completion certificate (as

per project specific definition)
Format IV : Ready for Commissioning Certificate
Format V : Completion of Commissioning Certificate
The description of the system and loop numbering mentioned in the schedules at 5.4.3 & 5.4.4
above shall be as agreed with NRL/EIL (Construction / Commissioning group). The schedule
shall be resource based and shall indicate total and remaining workload for each activity.
5.4.5 PRE-COMMISSIONING/COMMISSIONING SCHEDULE
BOOT CONTRACTOR shall prepare unit wise / system wise pre-commissioning/

commissioning micro-level schedule. These schedules shall be submitted by BOOT
CONTRACTOR to NRL/EIL for review two months before the Mechanical Completion
milestone or one month before starting pre-commissioning activities, which ever is
earlier.
The schedules shall be developed after considering the pre-commissioning/ commissioning

priorities & interface requirements and identify requirement of licensor’s/ vendor’s
representatives stay at site. The description of system/ sub system mentioned in the schedule
shall be as agreed with NRL/EIL (Construction/ Commissioning groups).
However, for finalisation of Overall Progress curves the BOOT CONTRACTOR shall prepare
and submit a Tentative Pre-commissioning/Commissioning Schedule unit wise for
NRL/EIL review within nine weeks of award.
5.5 CATCH-UP SCHEDULE
The BOOT CONTRACTOR shall generate and submit catch-up schedule for completion of all
balance activities without change in contractual completion date with detailed resource
reinforcement as and when asked by NRL/EIL. The catch-up schedules shall be submitted to
NRL/EIL for review. Accordingly the “S” curves for catch-up schedules shall be made and
shown along with the original schedules and actual “S” curves.
During updation of overall project schedule, the catch-up schedules shall be shown in bar
charts along with the original schedule.
6.0 UPDATION OF PROJECT SCHEDULES
The various schedules as described herein shall be updated for submission to NRL/EIL.
Updation of the schedule is to determine the project trend, with the objective of taking
preventive/ corrective action. The reflection of delayed / anticipated completion by way of
current trend does not in any manner absolve the BOOT CONTRACTOR of his contractual
obligations as per the contract.
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6.1 OVERALL PROJECT SCHEDULE
6.1.1 Overall Project Schedule Network (Detailed)
The schedule shall be updated on monthly basis and submitted in linked bar chart form in
A4 size in soft form (native format) as a part of Monthly Progress Report. The updation shall
be compared with the original (baseline) schedule.
While updating, the following shall be considered:

- Actual date of start and completion for the activities.
- Contractual completion dates for vendors and sub- contractor’s/turnkey agencies, any
change of duration due to offloading of vendors/subcontractors/turnkey agencies to be
reflected.
- Anticipated dates of activities in progress.
- Addition/deletion of any activity if required or any change on job logic.
- Any change in drawing/material availability or change in activity duration.
- Any change in resource planning.
- Change in philosophy/strategy in execution of balance works, keeping in mind the actual
status of the project.
6.1.2 Overall Project Schedule Network (Summarised)
The schedule shall be as derived from the updated Overall Project Schedule Network
(detailed) as above on monthly basis and submitted in linked bar chart form in A4 size with
monthly progress report. The updation shall be compared with the original schedule. Format
for updated schedule will be as per Attachment-III page 31 of 37.
6.2 FUNCTIONAL SCHEDULES
The updated functional schedule trend and original schedule shall be shown together and
submitted to ‘NRL/EIL on monthly basis, as part of Monthly Progress Report.
While updating, the following aspects shall be considered:

- Actual dates of start and completion for the activities.
- Actual work progress/balance work
- Contractual completion date for sub-contractor’s and vendor delivery not reflected
earlier.
- Any change in estimated activity durations
- Material and drawing availability
- Interfaces of one agency with other agencies
- Various statutory reviews/approval
- Interfaces between unit & offsite / utilities i.e. permanent power & water, waste disposal
etc.
- Any change in execution logic/philosophy and engagement of number of agencies/
sub- contractor’s and resource planning/ offloading if resorted to.
- Addition / deletion of deliverables
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6.3 OTHER SCHEDULES
The following schedules shall be updated on a weekly basis and submitted to NRL/EIL before
the weekly review meeting at site in bar chart format. The updated schedule trend shall be
compared with original schedule.
- Loop wise piping completion schedule

- System wise completion schedule
- Pre-commissioning/commissioning schedule
7.0 REVIEW MEETINGS
The BOOT CONTRACTOR shall present project status, project highlights and action plan as
applicable at various review meetings as described below. The presentation materials shall
be submitted by BOOT CONTRACTOR to NRL/EIL at least two days before the date of the
meeting for management level review meetings and Monthly/ Fortnightly review meetings.
7.1 Management level Review Meeting
Level of participation : Senior management of Client, PMC and

BOOT CONTRACTOR.
Agenda frequency and venue : to be decided by NRL/EIL.
7.2 Monthly/Fortnightly Review Meeting
Level of participation: NRL, EIL and BOOT CONTRACTOR
Agenda: 1) Status against various commitments made during the previous review
meetings
2) Monthly programme v/s Progress Status/Statistics
3) Project Completion Outlook
4) Areas of concern with action plan
5) Catch-up schedule.
Venue and timing of the meeting shall be decided by NRL/EIL. Frequency of Meeting (Monthly
or Fortnightly) shall also be decided by NRL/EIL, based on criticality of the project status.
7.3 Weekly Review Meeting
7.3.1 For BOOT Design Office activities (interval of meeting shall be decided based on
progress of work)
Note: This meeting may be changed to fortnightly meeting till completion of major Engineering
issues.
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Level of participation: NRL, EIL & BOOT CONTRACTOR
Agenda: 1) Weekly programme v/s progress status/Statistics for Residual

Basic Engineering, Detailed Engineering, Ordering,
Manufacturing & Delivery and Sub-contracting.
2) Action taken for slippages.
3) Programme for next week
4) Status of various resources deployed Vs planned
7.3.2 For Site Activities
Level of participation: NRL, EIL & BOOT CONTRACTOR
Agenda: 1) Progress statistics

2) Work front availability
3) Weekly programme v/s Achievement
4) Resource mobilisation
5) Reasons for shortfall
6) Catch-up Schedule
7) Programme for next week.
8) Status of resources deployed v/s planned.
Venue and timing of Weekly Review Meetings for shall be decided by NRL/EIL.
8.0 PROGRESS REPORTING
The BOOT CONTRACTOR shall submit the following reports on regular basis for NRL/EIL’s
information/ review.
8.1 Monthly Progress Report
The report shall be submitted on monthly basis within 5 calendar days from cut-off date
covering overall scenario of the project. A copy of the specified formats for the report is
enclosed as Attachment – III.
8.2 Weekly Progress Report (Overall)
This report shall be prepared by BOOT CONTRACTOR and issued on weekly basis to
NRL/EIL with in three days of the cut off date. The report shall include the following:
 Executive Summary
 Project highlights with dates of achievements.
 Project exception (work programmed but not achieved with reasons for non-
achievement) and work programmed for next week
 Critical areas
 Action taken / to be taken for slippages
 Progress statistics
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 Activities planned for next week

 Status of Outstanding Documents from Licensor/PMC
This shall cover both for BOOT CONTRACTOR’s Design Office activities and construction
activities at site.
8.3 Weekly Progress Report (Construction)
This report shall be prepared by BOOT CONTRACTOR and submitted on weekly basis
within 2 calendar days from cut off date. The report shall cover following items:
 Progress statistics
 Work item wise quantity completed against programme for the week including
reasons for shortfall
 Programme for next week
 Front available
 Constraints, if any.
 Resources deployed against planned with reasons for shortfall in resource
deployment
 List of equipment/materials received at site during the week
 Construction Photographs
8.4 Daily Progress Report (Construction)
BOOT CONTRACTOR shall submit (daily before noon), for status of previous working day a
daily report including the following: (Attachment-II)
 Programme v/s Progress for the day

 Programme for next day
 Important achievements for the day
 Materials / Equipment receipt for the day.
 Man power / Machinery deployment report - Required v/s Deployed.
8.5 Expediting Report
BOOT CONTRACTOR shall submit fortnightly expediting reports based on his

representative’s visit to vendor’s work for orders where delivery of materials is critical to
project completion. A list of such critical items/vendors shall be specified by NRL/EIL during
the kick off meeting or at a later date.
In addition to the above, NRL/EIL may request expediting report based on visit of BOOT
CONTRACTOR’s representatives in case of orders which though not critical at the time of
order placement become subsequently critical during project execution due to any reason.
9.0 BULK MATERIAL CONTROL
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The BOOT CONTRACTOR shall follow an integrated material control system for the project.
The system shall be such that material identification in the design office, procurement and
allocation, are all channelised and controlled in an orderly manner. The BOOT
CONTRACTOR shall follow material identification like unitwise/system wise/area wise/zone
wise/Linewise, and shall give construction orientation to material control. The BOOT
CONTRACTOR, right from the beginning, at the design office stage, shall start identifying
materials system wise or area wise as indicated above. The system shall be based upon
tracking of material requisitioning, placement of purchase order, manufacturing at vendor’s
shop up to receipt at site for making the material available for performing planned and
sequential construction work.
Through periodic reviews, the BOOT CONTRACTOR shall have a system of generating Hold
up reports well in advance to identify exception on material availability and to track such
material by the expeditors through a systematic follow up procedure from the vendors.
The BOOT CONTRACTOR shall make a presentation on the bulk material control system
proposed to be implemented by them for the project during the kick-off meeting.
BOOT CONTRACTOR shall submit the following reports on monthly basis for each unit as
well as summary level.
 Bulk Material Status Report

 Material hold up/shortage report.
10.0 PLANNING PACKAGE
Details of time of submission, frequency of submission and tentative number of copies

required for all documents to be submitted by the BOOT CONTRACTOR are tabulated in
attachment IV.
Once the majority of the schedules are finalized, the BOOT CONTRACTOR shall compile
the same and submit in the form of a Planning Package. (Not later than 12 weeks of award
of the job). The Planning Package shall consist of the following:
- Introduction & Approach to Implementation

- Organisation Chart (Design office/ Site)
- Project WBS/ Work load
- Progress Measurement System
- Look Ahead Schedule
- Overall Project Schedule Network (Summarised)
- Overall Project Schedule Network (Detailed)
- List of Milestones
- Functional schedules
- Overall Progress Curves with backup calculation sheet.
- Sample reporting formats
- Manpower and Machinery deployment schedule
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BOOT CONTRACTOR shall submit reports, updated schedules, programmes etc. as

described herein till the completion of all work in the scope of the contract. No
chapter/annexure of any report shall be deleted without prior written approval of NRL/EIL.
11.0 CONTROL ROOM DISPLAY
BOOT CONTRACTOR shall have conference room at site to display charts featuring salient
static information of the project, schedules, status of progress, resource deployment, rainfall
record, block flow diagram, plot plan, work break down structure etc. The status shall be
updated at least on weekly basis. The objectives of the control room are to provide
information at a glance to project personnel including the management of NRL and EIL.
12.0 SOFTWARE PACKAGES
For schedule preparation and updation, The BOOT contract shall use Primavera Project
Planner compatible with that being used by NRL/EIL and submit the backup of the schedules
(native format) along with the hard copy whenever submission of the schedules are called
for. The electronic files for all other deliverables shall be compatible with Microsoft Office. All
Planning deliverables as per DCI shall be submitted thru EIL eDMS Portal. The detail
guidelines for uploading documents on EIL eDMS Portal are available on following URL
http://edocx.eil.co.in/vportaI
13.0 CLOSE OUT REPORT / UPDATION OF PLANNING PACKAGE
BOOT CONTRACTOR shall submit the Close Out Report (Head Office & Site Activities)
immediately after Mechanical Completion of the Project and also provide updated Planning
Package along with Close out report.
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Page 921 of 5928
ATTACHMENT-I
Page 922 of 5928

ATTACHMENT-II
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Page 924 of 5928
Page 925 of 5928
NAME OF EPC CONTRACT MONTH & YEAR
CONTRCTOR CLIENT
PMC EIL
XYZ PROJECT Page of
Page 926 of 5928

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A.3.12 – COST CONTROL
PROJECT : NRL REFINERY EXPANSION PROJECT – COT
OWNER : NUMALIGARH REINERIES LIMITED (NRL)
CONSULTANT : ENGINEERS INDIA LIMITED (EIL)
JOB NO. : B302
A 26.10.2020 ISSUED FOR TENDER AKR MSK BS

Date Purpose
No by by by
1|Page
Page 927 of 5928

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1. INFORMATION REQUIRED WT I H BID

CONTRACTORS are required to submit along with their technical bids the Quantum of Work
separately for the Package in detailed formats of the same are enclosed elsewhere in the
tender. The information being sought is specifically for the purpose of assessment of
understanding of the bidders with respect to defined scope.
2. BILLING SCHEDULE
CONTRACTOR shall furnish Billing Schedule in line with SOP within one month of award of
Contract for OWNER/ PMC approval.
3. MASTER CASH FLOW SCHEDULE
CONTRACTOR shall submit a quarter-wise Master Cash Flow Schedule based on billing
schedule for entire duration of contract within a month of award of the Contract. The cash flow
schedule/projections from zero date shall be made on the basis of Billing Schedule.
Thereafter, breakup of quarter-wise projection for each cost head as per billing Schedule shall
be furnished on quarterly basis with details of monthly projections for current plus next month.
4. CHANGE ORDER I DEVIATION PERMIT
For Change Order I Deviation Permit, CONTRACTOR shall prepare and submit necessary
supporting documents containing reason for change I deviation, estimated cost along with rate
analysis and quotation/documentary support, sketches and drawings and impact on schedule,
for OWNER I PMC approval.
CONTRACTOR will maintain Change Order and Deviation Permit registers that will list all the
change orders/deviation permits and indicate their approval, cancellation or rejection status.
Methodology for change order & deviation permit to be raised for consideration of Owner/
PMC shall be finalized after award of the contract.
All the deviation permits are required to be submitted by the contractor through PMC Web
Portals, details of which are provided to Contractor after award.
5. PROJECT COST CONTROL AND MONITORING
CONTRACTOR shall include a chapter on Cost Control in the Monthly Progress Report which
shall have the following sections:
• COST STATUS Summary
Cost status of the Contract shall be furnished with a break-up of costs under the heads of
original contract value and Estimated/Actual value, approved change orders, pending
change orders, approved deviation permits, invoice to-date and payment to- date.
• CHANGE ORDER I DEVIATION PERMIT
The status of all change orders/deviation permits.
2|Page
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• CASH FLOW STATUS
Quarter wise cash flow with monthly break-up for current+2 months status in the
monthly report with following detail:
Actual/Likely invoiced Actual/Likely
received Actual/Likely net cash flow
• EXTRA ITEMS
CONTRACTOR s h a l l furnish the status of extra items. Bunching o n such issues are not
allowed. CONTRACTOR if failed to submit the details of extra items within a month of
identification, no claim on the same will be entertained in subsequently.
3|Page
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A.3.13 – CLOSING OF CONTRACT
JOB NO. : B302

Rev. Prepare Checked Approve
Date Purpose
No d by by d by
1|Page
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1. GENERAL
1.1 CONTRACTOR after completing the works in all respects as specified elsewhere in
the PACKAGE is required to complete the following activities but not limited to the
same for closing of the contract.
1.2 Payment against CONTRACTOR'S Final Bill shall be released upon the satisfactory
completion of activities pertaining to closing of the contract.
2. REQUIREMENT FOR CONTRACT CLOSING
The CONTRACTOR shall be required to submit the following documents but not
Limited to the same on completion of work along with the final bill:
i. Certificate for successful completion of Commissioning

ii. Certificate of submission of certified As-built documents
iii. Reconciliation of Free Issue Material, if any.
iv. Site clearing as per Contract.
v. Handing over of spares and surplus materials after reconciliation, codification &
Acceptance.
vi. Supply and acceptance of special tools and tackles
vii. Submission of Operating/Maintenance Manuals.
viii. Submission of Final Technical documents AS BUlLT for all supply items in bound
volumes and Soft copies.
ix. Submission of any balance documents to the OWNER for claiming Tax Benefits,
as applicable.
x. Requisite approvals from Statutory Authorities and Government bodies.
xi. No dues certificate from Statutory Authorities and Government bodies.
xii. Settlement of all extra claims with OWNERIPMC, if any.
xiii. No claims certificate.
xiv. Contractor Demobilization check list as per Attachment - I.
xv. Completion of Contract closeout checklist as per clause 2.1
xvi. Detailed contract close out report.
xvii. Any other documents to be submitted as specified elsewhere in the contract.
xviii.No liability certificate: Self - certification from the CONTRACTOR that no payment
is balance to their subcontractors and suppliers on account of service rendered
/materials supplied by them or provide list of balance payments due indicating
reason for non-- payment / time frame for payment.
2.1 C h e c k l i s t for Contract Closeout.
The broad checklist is enclosed in the Attachment- II. However, CONTRACTOR to

prepare his own exhaustive checklist including detailed procedure for contract closeout
and get it reviewed by OWNER/PMC before implementation.
2|Page
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3. DOCUMENTATION
Documents as specified under clause no. 2.0 and other documentation requirement
specified elsewhere in the tender, are to be submitted to OWNER/PMC along with the
final bill.
4. TIME FRAME FOR CONTRACT CLOSURE
The CONTRACTOR shall be required to submit all the documents within One (1)
Month of Contact Completion to OWNER/ PMC for CONTRACT CLOSING.
CONTRACTOR shall take care of the following while preparing the schedule:
• Documents related to statutory authorities (like IBR, CCOE etc.) approvals and QC
Documents shall be submitted at least one month before Mechanical completion.
• Other documents f o r such activities, which are completed before M e c h a n i c a l
Completion, shall be submitted within one month of Mechanical Completion.
3|Page
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ATTACHMENT - 1: CONTRACTOR DEMOBILIZATION CHECKLIST
Date ------------------------
PROJECT ------------------------------ OWNER--------------------
NAME OF THE CONTRACTOR-----------------------------
PMC--------------------------
CONTRACT NO-----------------------
DESCRIPTION OF ACTIVITY SIGNATURE WITH COMPLETION DATE

CONTRACTOR PMC OWNER
Free Issue Material
Reconciliation
Removal of temporary facilities
- site office, temporary water/
power etc.
Clearance of site viz. debris
construction material, tools &
tackles, equipment, etc.
Reconciliation of entry passes
for men/materials.
4|Page
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ATTACHMENT-II: CHECKLIST FOR CONTRACT CLOSING
Date ------------------------
PROJECT ------------------------------ OWNER--------------------
NAME OF THE CONTRACTOR-----------------------------
PMC--------------------------
CONTRACT NO-----------------------
DESCRIPTION OF ACTIVITY SIGNATURE WITH COMPLETION DATE

CONTRACTOR PMC OWNER
Final Completion Certificate issued.
All Deficiencies corrected
All types of special tools & tackles
delivered.
Handing over of spares & surplus materials
completed.
As built drawings including Drawing-Index
received.
Operation & Maintenance Manuals
received.
QC documents submission completed.
Submission of Statutory/ Govt.Bodies
approval completed
Final Documents submission completed.
No outstanding claims.
Back charges /Recoveries Accepted
Validity of Performance BGs checked and
found acceptable
All safety incidences resolved.
Demobilization checklist approved.
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A.3.14-QUALITY MANAGEMENT SYSTEM

REQUIREMENT FROM BIDDERS
JOB NO. : B302

Date Purpose
No by by by
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Abbreviations:
CV - Curriculum Vitae
ISO - International Organization for Standardization
MR - Material Requisition
PO - Purchase Order
PR - Purchase Requisition
QA - Quality Assurance
QMS - Quality Management System
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CONTENTS
Clause Title Page No.

1.0 SCOPE ........................................................................................................................................ 4
2.0 REFERENCE DOCUMENTS ...................................................................................................... 4
3.0 QUALITY MANAGEMENT SYSTEM – GENERAL ..................................................................... 4
4.0 QUALITY SYSTEM REQUIREMENTS ....................................................................................... 4
5.0 AUDITS........................................................................................................................................ 7
6.0 DOCUMENTATION REQUIREMENTS....................................................................................... 7
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1.0 SCOPE
This specification establishes the Quality Management System requirements to be met

during contract execution by BIDDER (Suppliers / Contractors).
2.0 REFERENCE DOCUMENTS
6-78-0002 Specification for Documentation Requirements from

Contractors
6-78-0003 Specification for Documentation Requirements from Suppliers
3.0 QUALITY MANAGEMENT SYSTEM – GENERAL
Unless otherwise agreed with EIL / Owner, the BIDDER proposed quality system shall
fully satisfy all relevant requirements of ISO 9001 “Quality Management Systems –
Requirements.” Evidence of compliance shall be current certificate of quality system
registration to ISO 9001 or a recent compliance audit recommending registration from a
certification agency. The quality system shall provide the planned and systematic
control of all quality related activities for execution of contract. Implementation of the
system shall be in accordance with bidder’s Organization Quality Management
System documents and Contract specific Quality requirements.
4.0 QUALITY SYSTEM REQUIREMENTS
4.1 BIDDER shall prepare and submit for review / record, Project Quality Plan / Quality
Assurance Plan for contracted scope / job. The BIDDER’S Quality Plan shall address
all of the applicable elements of ISO 9001, identify responsible parties within
BIDDER’S organization, for the implementation / control of each area, reference the
applicable procedures used to control / assure each area, and verify the documents
produced for each area. The Project Quality Plan shall necessarily define control or
make reference to the relevant procedures, for design and engineering, purchase,
documentation, record control, bid evaluation, inspection, production/manufacturing,
preservation, packaging and storage, quality control at construction site, pre-
commissioning, commissioning and handing over (as applicable) in line with contract
requirement and scope of work.
4.2 BIDDER shall identify all specified or implied statutory and regulatory requirements and
communicate the same to all concerned in his organization and his sub contractor’s
organization for compliance.
4.3 BIDDER shall deploy competent and trained personnel for various activities for
fulfillment of PO / contract. BIDDER shall arrange adequate infrastructure and work
environment to ensure that the specification and quality of the deliverable are maintained.
4.4 BIDDER shall do the quality planning for all activities involved in execution of P O /
contract. The quality planning shall cover as minimum the following:
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 Resources
 Product / deliverable characteristics to be controlled.
 Actions to address risks and opportunities.
 Process characteristics to ensure the identified product characteristics are
realized
 Identification of any measurement requirements, acceptance criteria
 Records to be generated
 Need for any new / updated procedure
The quality planning shall result into the quality assurance plan, inspection and test plans
(ITPs) and job procedures for the project activities in the scope of bidder. These
documents shall be submitted to EIL/Owner for review/approval, before commencement
of work.
4.5 Requirements for sub-contracting / purchasing of services specified in contract /

tender shall be adhered to. In general all outsourced items will be from approved vendors
of EIL. Wherever requirements are not specified, or approved sub vendors do not exist,
the sub-contractor shall establish and maintain a system for purchasing
/ sub-contracting to ensure that purchased product / service conforms to specified
requirements. Criteria for selection of sub-contractor, evaluation, re-evaluation,
maintenance of purchasing data and verification of purchased product (sub- contractor
services), constitute important components of this requirement.
4.6 BIDDER shall plan and carry production and service provision under controlled
conditions. Controlled conditions shall include, as applicable
a) the availability of information that describes the characteristics of the product b)

the availability of work instructions
c) the use of suitable equipment
d) the availability and use of monitoring and measuring devices e)
the implementation of monitoring and measurement
f) the implementation of release, delivery and post-delivery activities
4.7 BIDDER shall validate any processes for production and service provision where
resulting output cannot be verified by subsequent monitoring and measurement. This
includes any process where deficiencies become apparent only after the product is in
use or service has been delivered.
4.8 BIDDER shall establish a system for identification and traceability of product /
deliverable throughout product realization. Product status with respect to inspection and
testing requirements shall be identified.
4.9 BIDDER shall identify, verify, protect and safeguard EIL / Owner property (material /
document) provided for use or incorporation into the product. If any Owner / EIL
property is lost, damaged or otherwise found to be unsuitable for use, this shall be
reported to the EIL / Owner.
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4.10 BIDDER shall ensure the conformity of product / deliverable during internal
processing and delivery to the intended destination. Requirements mentioned in the
tender shall be adhered to.
4.11 BIDDER shall establish system to ensure that inspection and testing activities are
carried out in line with requirements. Where necessary, measuring equipments shall
be calibrated at specified frequency, against national or international measurement
standards; where no such standard exists, the basis used for calibration shall be
recorded. The measuring equipments shall be protected from damage during handling,
maintenance and storage.
4.12 BIDDER shall ensure effective monitoring, using suitable methods, of the processes
involved in production and other related processes for delivery of the scope of contract.
4.13 BIDDER shall monitor and measure the characteristics of the product /deliverable to verify
that product requirement has been met. The inspection (stage as well as final) by
BIDDER and EIL / Owner personnel shall be carried out strictly as per the ITPs forming
part of the contract. Product release or service delivery shall not proceed until the
planned arrangements have been satisfactorily completed, unless otherwise approved by
relevant authority and where applicable by Owner / EIL.
4.14 BIDDER shall establish and maintain a procedure to ensure that the product which does
not conform to requirements is identified and controlled to prevent its unintended use or
delivery
4.15 All non-conformities (NCs) / deficiencies found by the BIDDER’S inspection /

surveillance staff shall be duly recorded, including their disposal action shall be recorded
and resolved suitably. Effective corrective action shall be implemented by the BIDDER so
that similar NCs including deficiencies do not recur.
4.16 All deficiencies noticed and reported by EIL / Owner shall be analyzed by the
BIDDER and appropriate corrective actions shall be implemented. BIDDER shall
intimate EIL / Owner of all such corrective action implemented by him.
4.17 BIDDER should follow the standards, specifications and approved drawings.
Concessions/Deviations shall be allowed only in case of unavoidable circumstances. In
such situations Concession/deviation request must be made by the BIDDER through
online vendor document management system of EIL, URL is https://edocx.eil.co.in/vdm.
4.18 BIDDER shall have procedure for control of documents.
4.19 All project records shall be carefully kept, maintained and protected for any damage or
loss until the project completion, then handed over to EIL / Owner as per contract
requirement (Refer Specification Nos. 6-78-0002 - Specification for Documentation
Requirements from Contractors and 6-78-0003 - Specification for Documentation
Requirements from Suppliers), or disposed as per relevant project procedure.
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5.0 AUDITS
BIDDER shall plan and carry out the QMS audit for the job. Quality audit programme shall
cover design, procurement, construction management and commissioning as applicable
including activities carried out by sub-vendors and sub-contractors. This shall be
additional to the certification body surveillance audits carried out under BIDDER’S own
ISO 9001 certification scheme.
The audit programmes and audit reports shall be available with bidder for scrutiny by
EIL / Owner. EIL or Owner’s representative reserves the right to attend, as a witness,
any audit conducted during the execution of the WORKS.
In addition to above EIL, Owner and third party appointed by EIL/Owner may also
perform Quality and Technical compliance audits. BIDDER shall provide assistance and
access to their systems and sub-contractor / vendor systems as required for this purpose.
Any deficiencies noted shall be immediately rectified by BIDDER.
6.0 DOCUMENTATION REQUIREMENTS
BIDDER shall submit following QMS documents immediately after award of work
(Within one week) for record / review by EIL / Owner.
 Organization chart (for complete organization structure and for the project)
 Project Quality Plan/Quality Assurance Plan
 Job specific Inspection Test Plans, if not attached with PR
 Job Procedures
 Inspection/Test Formats
In addition to above QMS documents, following documentation shall be maintained by

the BIDDER for submission to EIL / Owner on demand at any point of time during
execution of the project.
 Quality Management System document of their Organization

 Certificate of approval for compliance to ISO: 9001 standard
 Procedure for Control of Non-conforming Product
 Procedure for Control of Documents
 Sample audit report of the QMS internal and external audits conducted during last
one year
 Project QMS audit report
 Technical audit reports for the project
 Corrective action report on the audits
Documents as specified above are minimum requirements. BIDDER shall submit any
other document/data required for completion of the job as per EIL/Owner instructions.
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DOCUMENTATION AND SOFTWARE

REQUIREMENTS
PROJECT : NUMALIGARH REFINERY EXPANSION
PROJECT - CRUDE OIL TERMINAL ,
PARADIP
OWNER : Numaligarh Refinery Ltd (NRL)
CONSULTANT : EIL
JOB NO. : B302
0 29.09.2020 Issued for Tender AKR MSK BS

Date Purpose
No by by by
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T-6001
CONTENTS
1.0 GENERAL
2.0 Category of Documents and Cycle time
3.0 Review of Purchase Requisitions
4.0 Control and Monitoring of Documents review and submission
5.0 As-built drawings / documents
6.0 Pre-requisites needed from CONTRACTOR
7 .0 Approved for Construction drawings
8.0 Activity Sequence for Drawing Approval
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1.0 GENERAL
This chapter details out the type of drawings and documents to be generated by the
BOOT CONTRACTOR at different stages of the Project.
The BOOT CONTRACTOR must recognize that efficient handling of drawings and documents
prepared by him under the contract is the key to the timely completion of the plant.
The B O O T CONTRACTOR shall ensure that all drawings and documents to be submitted
by him to the N R L and/or E I L shall be of professional quality and conforming to the
contractual requirements.
The BOOT CONTRACTOR shall institute a formal drawing control system, which will be
documented and submitted to the NRL/EIL for review or approval.
Compliance to the requirements as spelt in this document on drawings and documents is

mandatory and is non-negotiable.
The drawings/ documents as generated by the BOOT CONTRACTOR at various stages of

the Project will be in the category of
(i) Review
(ii) Information/ Records
The listing of drawings and documents required for submission under different
categories is enclosed elsewhere in the Bid. However, submission o f drawings/
documents under different categorization will in no way relieve the B O O T CONTRACTOR
of his responsibility to conform drawings/ documents, specification to contractual requirements.
Computer aided design and drafting only shall be used, manual drafting is not permitted.
The BOOT CONTRACTOR / sub-vendors etc shall only use standard, approved and well-
established PC based computer programs/ software packages available in the market. BOOT
CONTRACTOR shall bring out the list of all such packages in the Offer, for each
discipline, if not specified in the tender, for evaluation of the bid.
DOCUMENTS/ DRAWINGS to be submitted by CONTRACTOR for review to the NRL/ EIL are
to be uploaded through EIL eDMS (Electronic Document Management System) along with
hardcopies. Two (2) complete sets (A1, A0 whichever is applicable) to NRL and four (2)
Complete set for Documents / Drawings are to be submitted in hard copies along with all
input/output data, soft file of these documents in native also needs to be submitted by BOOT
CONTRACTOR to EIL. Regarding A4 & A3 only soft copy review shall be carried out through
eDMS portal. Each CAD document should specify the name of the software package used
and it shall be ensured that the CD is operable on any PC system.
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NO Manual Drafted Calculations and documents are permitted.
The BOOT CONTRACTOR shall vet all documents, including documents of his sub-vendors
before submission to the NRL/EIL for review. B O O T CONTRACTOR shall duly stamp & sign
the hardcopies of documents submitted by him as proof of his vetting. Document received
without BOOT CONTRACTOR’s vetting will be returned without review / approval. Also, the
BOOT CONTRACTOR will not only rectify any inaccuracies / mistakes found during
review but the B O O T CONTRACTOR shall remain liable for bearing charges towards
efforts spent by N R L / E I L for discussing, arranging meeting to resolve outstanding issues.
Delay owing to these shall be to the account of BOOT CONTRACTOR.
Review of the drawings/ documents by the NRL/EIL would be only limited to the review of
compatibility with basic designs and concepts. The review by the N R L / E I L shall not be
construed by the B O O T CONTRACTOR as limiting any of his responsibilities and
liabilities for mistakes and deviations from the requirements, specified under these
specifications and drawings.
Only AUTOCAD release 2007 or later versions shall be used for drawings, data sheets and
all graphic works. For all text related documents, MS Word 2000 only shall be used.
Drawings shall be prepared on the DRAWING FORMAT as provided to successful bidder.

Excepting the Title block of (A0, and A1 sizes) drawings which shall be bi-lingual
(English and Hindi) all notes, markings and dimensioning on the drawings shall be in English.
All the dimensions shall be in metric units.
Subsequent submissions of reviewed (commented) Drawings/ Documents by the BOOT

CONTRACTOR shall be along with a document-wise compliance report, with separate
listing of compliance/ status for each of the comments. If required comments given by the
NRL/EIL shall be discussed and finalized within agreed schedule.
The schedule of submission of Drawings/ Documents (DCI) shall be in accordance with

Project plans only. The detailed list of documents/ documents proposed to be submitted for the
NRL/EIL review (for different categories) shall be prepared by the BOOT CONTRACTOR for
review of OWNER/ PMC. This activity is to be completed and submitted at the time of
KOM (Kick off Meeting).
Sequence of submission of all drawings and documents is essential for proper review of
documents and timely completion of the Project and is to be strictly adhered to. In case
sequence is not maintained, NRL/EIL will not review the documents submitted and
responsibility of timely execution of Package shall be to BOOT CONTRACTOR’s accounts.
The B O O T CONTRACTOR shall maintain latest record of drawings & document status
and make regular issue of drawing/ documents index (discipline wise), on fortnightly/
monthly
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basis, with copies to EIL Site, HO and NRL indicating schedule date of submission,
submission date of various revisions and date of review with code.
SPECIAL REQUIREMENTS:
(a) NRL intends to standardize the entire project documentation using project information
standards. NRL standard for document and drawing template is attached herewith. It
will be responsibility of BOOT contractor to comply with the same.
(b) It will be responsibility of LSTK contractor to submit their documentation in desired file
formats from the software’s mentioned in table below.
(c) BOOT Contractor should strictly comply to the project standards, specifications and
templates released by EIL. Standard Documents equivalent to those referred to herein
shall not be substituted without written approval from EIL. Approval of equivalent
Standard Documents will not, in any way, release/relieve responsibility from the BOOT
CONTRACTOR to meet the best practices and/or requirements of the Standard
Engineering Documents referred to herein, in the event of conflict.
(d) Where differences and/or conflicting issues occur, the requirements released by
NRL/EIL shall overrule unless otherwise advised. However BOOT CONTRACTOR shall
report major conflicts in writing to EIL, for taking up with the NRL/EIL’s Standards
Authority/Technical Custodian nominated for the project for the resolution of the conflict.
EIL will reserve the right of final approval/rejection on the differences/conflict. Any such
deviations will be recorded for the documentation clearance at the time of stage review.
(e) Quality assurance will be a part of the completion for the stage review. Non-adherence
to the data quality standards may impact the milestone completion and further to the
release of the milestone payments for the BOOT CONTRACTOR.
(f) All drawings and documents created for NRL shall conform to EIL standards. Prior
written approval is required from EIL’s Engineering/ design section for any deviations to
these Standards. EIL reserves the right of refusal of drawings and documents that do
not conform to these standards.
(g) Latest version of following software (as applicable to the tender scope) shall
mandatorily be used by BOOT CONTRACTOR for design and Drawing /
Documentations for Numaligarh Refinery Expansion Project (NREP), to maintain
uniformity in project data and documentation across NREP.
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Sr.
Application Software Name Remarks
No.
1 Project Scheduling Primavera Level-I,II schedule in MS-Excel
2 3D Design / Plant Modelling SP3D
3 P&ID Smart Plant P&ID
5 Process Simulation Hysys or equivalent
7 Electrical System Configuration E-Tap
Smart Plant
8 Instrumentation
Instrumentation
Documentation & Workflow

eDMS / V-portal / C-
9 Handling (including vendor doc.
Portal
submission / approval)
Mechanical design of Vessels,

10 PVELITE
tankages
11 Piping Stress Analysis CESEAR-II
STAAD PRO / ETAB /

12 Structural Analysts
SAP
13 Structural Detailing & Design TEKLA / Autocad
ABAQUS/ ANSYS/
14 Finite Element Analysis
FEPIPE
Tool for overall integration of 3D Smart Plant

15 Model with all the disciplines integration platform
deliverable and final as-built data
Compatible with
Owner Information Standards
16 Selected Integration
Management
platform
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Sr.
Application Software Name Remarks
No.
Compatible with
Selected Integration
17 Tag management platform
In PDF as well as in
18 Final / as built Drawings Original/native
Format
19 All Text Data MS Word
20 All Spread Sheet work MS Excel
MS-Power point
21 All presentation
NRL intends to carry out detailed reviews of the project progress through project
monitoring software’s such as Primavera which will be required to be integrated
with the proposed project documentation and data handover system so that timely
integrated reviews can be carried out.
BOOT CONTRACTOR should submit their project schedules up to L1 level within

10 working days of receipt of LOA/PO and subsequently submit L2 and L3 level
schedules within 30 working days.
Project schedules with all minor details up to level 4 will have to be submitted by
BOOT CONTRACTOR as per mutually agreed schedule during kick off meeting
with BOOT CONTRACTOR .
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BOOT CONTRACTOR must ensure that contractor / vendors submit full metadata
describing all documents. This will help in standardized handover from BOOT
CONTRACTOR for seamless integration of data not only during the design &
construction phase but also in Commissioning/Operation phase.
NRL’s requirement of software and data transfer is appended below:
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Final documents shall be submitted in the native file formats and pdf with 1 no. of
license distinct each for every software used for preparing the handover
documents (excluding MS office suite of software) for editing. Report from the
Project Documentation system will be considered as a final proof of completion of
document handover milestones.
 Three CD’s and three hard copies of final operating manuals of all units,
utilities & offsite and facilities
 Equipment folders containing “AS BUILT” drawings, design drawings,
specifications, detailed fabrication drawings, stage-wise inspection reports,
Third party inspection release notes, Guarantee / Warrantee Certificates,
Datasheets, operating and maintenance manuals in soft copy.
 Final documents from suppliers, Vendors etc. shall be standardized though a
procedure which will be included in all the relevant purchase orders.
 Following documents shall be submitted to NRL in hard binder in two sets
(one original), if applicable:
o Welding Procedure Qualification Reports
o Radiographic Procedure Qualification
o Radiographic Reports along with radiographs (radiographs only with
original)
o Heat treatment charts
o Material test certificates
o Hydrostatic and other test results and reports
o All other requirement as specified in the respective specifications
 Operating Manuals – BOOT CONTRACTOR & Package Supplier shall prepare

respective generic operating manual for their respective units. EIL will review
the documents for the completeness
 BOOT CONTRACTOR Shall develop supervisory operating manual including
concise SOP (pocket booklets) for all units, offsite & Utilities
 All the drawings, documentation, calculation generated as part of the Project.
 List of version details of all software and databases.
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2.0 CATEGORY OF DOCUMENTS AND CYCLE TIME
The handling of documents by NRL/EIL/BOOT CONTRACTOR shall be as follows:
2.1 NRL’s/ EIL's Review
A detailed document list clearly identifying the class of review to be performed against
each document shall be developed. Following classes of review shall be followed for all
the documents engineered by the BOOT CONTRACTOR:
Review
The documents shall be reviewed by NRL/EIL with respect to specifications, guidelines

and details provided in the Tender package. Upon review of the document, Review
Codes will be indicated in the documents based on the compliance to tender
requirements. Code-1/Code-2/Code-3 will be accorded to such documents.
Information/Records
The BOOT CONTRACTOR shall submit documents for NRL/ EIL information/ records
and proceed with the work. Inadequacies/ inaccuracies noticed at any stage of the
Project on such documents/ drawings shall be brought to the attention/ notice of the
BOOT CONTRACTOR for corrections and incorporation in works. These corrections, as
made by the BOOT CONTRACTOR , shall be to the BOOT CONTRACTOR’s account
and would not have any cost or time impact to the NRL.
The documents falling under review category shall in general, except for drawings
requiring multi-disciplinary review, be returned with comments within 10 working days.
Documents submitted without meeting pre-requisite requirements will be returned

without review.
The period of ten working days shall be reckoned from the date of receiving
the documents at NRL/EIL Review Centre. Receiving date shall be considered as date
entered by EIL .
However, documents where multi-disciplinary activity is involved, the CONTRACTOR,

shall visit NRL/EIL design office for discussion for expeditious review of documents,
after submission of these for NRL/EIL review.
In absence of visit of BOOT CONTRACTOR’S engineering team at NRL/ EILoffice

review time shall be 15 working days.
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The information/ records category documents/ drawings shall be retained for records
only.
2.2 BOOT CONTRACTOR’S Review
The following cycle time shall be adopted for the incorporation of comments by BOOT
CONTRACTOR
i. Review & Incorporation of comments and resubmission by BOOT

CONTRACTOR within 7 days
3.0 REVIEW OF PURCHASE REQUISITIONS
3.1 The B O O T CONTRACTOR shall ensure that all equipments are ordered on
a p p r o ve d vendors who are capable of supplying the equipments and meet all
specifications.
3.2 Review of Purchase Requisition
BOOT CONTRACTOR shall forward only critical Purchase Requisition

(Technical Part) for items as mentioned in the Major tagged equipment, VDR
(Vendor Document Review) & DCI (Document Control Index), together with
attached documentation, without pricing details, to NRL/EIL for review as
per DCI. Such review by NRL / EIL shall not relieve BOOT
CONTRACTOR of any of his obligations under the Contract. BOOT
CONTRACTOR to include all comments given by NRL/EIL and revised copy
of PR to be submitted for further review and approval. Items not covered in
VDR & DCI shall not be accepted for review/approval.
All subsequent changes to Purchase Requisition following review of the

original shall be subject to prior approval.
4.0 CONTROL AND MONITORING OF DOCUMENTS REVIEW AND SUBMISSION
NRL’s review
A document logging system shall be established within E I L through eDMS

(Electronics Document Management System) to monitor the review cycle. This log
shall be updated on real time basis.
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In case review requires more than stipulated cycle time for any document,
BOOT CONTRACTOR shall be informed for the same
Submissions
 EIL is using electronic document management system (eDMS) for document

workflows and storage.
 All vendor documents shall be submitted and reviewed through eDMS. To
facilitate document exchange with the vendors a separate vendor portal for the
successful bidder will be provided after award.
 Discipline wise Document Control Index (DCI) based on VDR in MR/Tender will
be created by vendor through the vendor portal in the format available in the
portal.
 DCI shall be submitted and will be approved by EIL. All document submission on
the vendor portal shall be against the approved DCI only.
 During the course of engineering any unscheduled documents if required to be
submitted shall be as approved by EIL.
 Drawing schedule shall indicate the following as minimum:
- Schedule/Actual submission to NRL/EIL

- Category of submission
- Receipt of comments from NRL/EIL
- Category of return status from NRL/EIL
- Issue date for Construction
Detailed listing of documents (discipline-wise) that are scheduled to be submitted or

resubmitted incorporating NRL/EIL’s comments shall be provided by BOOT
CONTRACTOR in the weekly meetings. BOOT CONTRACTOR may ensure that
drawings / documents are submitted as per the agreed schedule only. Bunching of
documents / out of sequence submissions and consequential delay of documents and
approval there of shall be exclusively attributable to BOOT CONTRACTOR.
Details regarding EIL eDMS (Electronic Document Management System) shall be

furnished to Successful bidder.
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5.0 AS-BUILT DRAWINGS / DOCUMENTS
As built drawings and documents will h a v e t o be generated within 1 0 d a y s of

completion of activities on respective items of work.
BOOT CONTRACTOR shall furnish editable (native) electronic files of all the
drawings under their scope to NRL/EIL certified as "As Built Issue". These documents
also need to be submitted through eDMS.
Upon completion of identifiable units or components of the fabrication, construction

and installation phase of the project, the BOOT CONTRACTOR will complete all the
related plans to the "As Built" stage including all Vendor drawings and furnish
OWNER/ PMC with the following:
a) 6 complete sets of full size prints of the drawings and 4 sets of reduced
size prints.
b) 6 complete bound sets of Manufacturer’s specifications including design

calculations.
c) As Built Drawing generated specifically for this job in electronic media
d) All vendor drawings & documents either in AutoCAD or in scanned

images stored in electronic media.
e) All operating & maintenance instructions in electronic media or in

scanned images converted in electronic media.
f) 6 complete sets in hard binders of the Manufacturer’s data book

including certified prints and data for all items including test reports. Data
Book shall be complete with index as tag numbers associated with
Manufacturer’s data shown. Equipment data shall include as a minimum
requirement the principal and description of operation, drawings and
dimensions, spare parts lists and un- priced purchase orders and bill of
materials.
g) 6 bound copies each of the Spare Parts data book and the Lubricants
inventory schedule.
h) The BOOT CONTRACTOR’S and NRL’s representatives at the site

shall sign 6 complete sets of field records.
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i) Original approvals and related drawings and documents from the

statutory authority.
j) Copies of correspondence with the statutory authorities.
k) Prepare and provide 12 copies of plant specific Operating and maintenance

manuals for sufficient, safe operations, start up and shutdown, emergency
handling including utilities failure, feed failure etc. Manual shall include the
details of package items and their operating procedure and detailed
operating and shutdown guidelines. The manual will be submitted for
NRL/EIL review and approval at least 1 month before start up of pre-
commissioning activities.
6.0 Pre-Requisites Needed from BOOT CONTRACTOR
6.1 At the kick-off meeting, the B O O T CONTRACTOR must submit

discipline wise list of documents and drawings index in the specified format
as per tender requirement.
6.2 The Drawing Index (discipline wise) shall include description of drawings/
documents, category of drawings, scheduled date of submission, actual date of
submission, review code received with dates. This shall be updated weekly by
BOOT CONTRACTOR and copies issued to EIL site and H.O. as well as NRL .
Drawings submitted before finalization of drawing index shall be rejected.
6.3 BOOT CONTRACTOR shall separately submit list of drawings/documents

involving multi- disciplinary reviews, considering the EIL departmental
activities furnished in the contract during the kick off meeting itself. They are
also highlighted in the discipline- wise document list.
6.4 Critical and typical drawings/documents having impact on schedule and

quality should only be identified for such timely reviews. This shall be adopted
after receipt of drawings/documents indexes from the BOOT CONTRACTOR at
the kick-off meeting with mutual understanding of the BOOT
CONTRACTOR/concerned specialist/NRL.
6.5 All requirements specified in the Bid Package/contract is with the intent of
providing a safe, user-friendly plant conforming to all applicable codes,
standards, regulations, etc.
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It is B O O T CONTRACTOR’S responsibility to comply with the bid package.

To monitor the same, NRL/EIL shall select a few critical documents/drawings
for review and leave the rest as Information/Record Category.
Any deviation on such Information/Record category drawings/documents and on

review category drawings observed later or in execution at site during site
visit/technical review by NRL/EIL shall be taken seriously. BOOT
CONTRACTOR shall rectify the same at his own cost and time.
6.6 BOOT CONTRACTOR shall plan submission progressively so that no

bunching takes place in any discipline.
6.7 Review period shall be reckoned from the “Date of Receipt” of

documents/drawings at PMC Office to the “Date of Receiving” the reviewed
documents by the BOOT CONTRACTOR at EIL Review Centre. BOOT
CONTRACTOR shall monitor submission and receipt.
6.8 Documents/drawings received prior to holiday/week end shall be accounted as

received on the following working day and the review period committed
shall include only working days.
6.9 Quality of drawings / documents is essence for a timely review. If major

comments / deviations to the agreed design basis are noticed, the drawing
shall be rejected in Code-3. (BOOT CONTRACTOR cannot proceed with
construction with drawings/ documents reviewed in Code-3).
6.10 Sequence of submission of drawings is essential for proper review of

documents and timely completion of the project and the same is to be adhered
to. In case sequence is not maintained, the documents submitted shall not be
approved / reviewed by N R L / E I L and the responsibility of timely
execution of the plant shall remain to BOOT CONTRACTOR’S
accounts.
6.11 Deleted
6.12 BOOT CONTRACTOR shall not revise drawings/ documents already reviewed in
Code-1.
a) If it is of utmost necessity to revise or add some minor details in Code-1

drawings, BOOT CONTRACTOR shall highlight such revisions by marking
Page 958 of 5928

T-6001
“CLOUD” to such additions/alterations. B O O T CONTRACTOR is also

needed to provide a “BLOCK” in the drawing indicating reasons of such
changes and to insert another “Review Block”. PMC shall put relevant
code for such revisions only “Code marking given by EIL on such
revisions shall not change the category of drawing.
b) Any major change in Code-1 drawing shall call for preparation of new
drawing.
6.13 Based on the confidence gained on B O O T CONTRACTOR’S quality of

drawings/ documents already submitted, “Review Category” drawings could be
retained as Information/Records and vice versa at the discretion of NRL/EIL.
This however, does not change the category of drawings in DCI.
6.14 Once a document is already reviewed in Code-2, subsequent submission due

to non- incorporation of comments shall not be accounted for any contractual
commitment of approval/review period from EIL. BOOT CONTRACTOR is
expected to comply with EIL’s comments in the next revision after Code-2
and is required to submit a compliance report accordingly
6.15 Deviation permit, submitted for seeking deviation, shall be separately

identified and shall not be considered as a document for timely
approval/review.
6.16 When E I L deploys engineers at the B O O T CONTRACTOR’S work centre

following shall be satisfied:
- Reviews limited to identified long delivery/schedule critical items only.
- Readiness of documents/drawings shall be ensured by the BOOT

CONTRACTOR.
- Presence of lead engineers of all disciplines of the BOOT CONTRACTOR.
6.17 If N R L / E I L highlights any necessary rectifications required in the

construction at the time of Technical Review/Audit, construction executed
based on Reviewed drawings not complying with Bid requirement, B O O T
CONTRACTOR shall rectify without any impact of time and cost to NRL.
6.18 BOOT CONTRACTOR shall submit designs drawings for review only after the
corresponding GA/Equipment data sheets etc. have been co-coordinated in his
office and reviewed by NRL/EIL engineers at least in Code 2. Such RL/EIL
Page 959 of 5928

T-6001
reviewed drawings shall be furnished along with drawings/designs for timely

review.
6.19 BOOT CONTRACTOR shall open an engineering office in India for

speedy document submission and to help faster review of the drawings &
documents:
7.0 Approved for Construction Drawings
Drawings reviewed under Code 2 & Code 1 required for execution at site
shall be arranged by BOOT CONTRACTOR to EIL (RCM), BOOT
CONTRACTOR’S RCM and NRL(site).
- “Approved for Construction” stamped / sticker drawings shall be

issued by BOOT CONTRACTOR for execution.
- “Approved for Construction” stamp / sticker separately on the reviewed

print and not on the Title block.
- Without changing Revision Number, BOOT CONTRACTOR to arrange

adequate number of prints of documents and drawings to CONTRACTOR’S
RCM, 2 copies to EIL RCM and one copy to NRL (site) with transmittal.
- Copies of only reviewed or final documents like design calculations, design

basis etc. shall be sent to EIL (RCM) for records.
- Copy of such transmittal shall be sent to EIL (HO) & NRL for records.
8.0 Activity Sequence for Drawing Approval
BOOT CONTRACTOR shall establish an electronic mail system compatible

with that of NRL/EIL for document/data transfer.
The drawings requiring NRL/EIL’s review shall be uploaded on eDMS of EIL and
E-mail intimation, regarding uploading to be forwarded to NRL / EIL.
BOOT CONTRACTOR shall establish a local office having facility of

telephone, fax and electronic mail system for receiving documents and drawings
from outstation.
On uploading the drawings/documents through eDMS, BOOT CONTRACTOR

shall send an Email Intimation for the same to NRL/EIL . However, hard copies in
Page 960 of 5928

T-6001
numbers as mentioned in section 1.0 of this document shall be sent by BOOT

CONTRACTOR to NRL/EIL by courier or by hand delivery.
After review, NRL /EI L shall send back the drawings/ documents t h r o u g h
e D M S w i t h Email intimation to BOOT CONTRACTOR.
It shall be the responsibility of BOOT CONTRACTOR’S representative to transmit

the drawings/documents to their design office/vendor works.
BOOT CONTRACTOR shall also establish electronic system at site to receive all
drawings and documents with all printing and scanning facilities
.
The reviewed drawings shall be transmitted to site by BOOT CONTRACTOR.
Necessary printing / plotting and distribution of documents and drawings to

RCM(BOOTCONTRACTOR), RCM(EIL) and NRL(site) is the responsibility of
BOOT CONTRACTOR.
Page 961 of 5928

SECTION A-4
MANDATORY SPARE PARTS
Page 962 of 5928

Design , Engineering , Procurement , Section A-4 Rev
Supply, Installation , Testing , Subsection A-4.3 no : A
Commissioning , Operation and Document
Maintenance of COT, Paradip on Build no:B302-000-80-
– Own – Operate – Transfer (BOOT) 42-SL-6002
Basis Tender no: B302-000-80-42-
EP-T-6001
MANDATORY SPARE LIST

(STATIC & MACHINERY EQUIPMENT-
ROTATING EQUIPMENT)
BOOT TENDER FOR COT PARADIP
PROJECT : NRL EXPANSION PROJECT
UNIT : 000
OWNER : NUMALIGARH REFINERY LTD. (NRL)
PMC : ENGINEERS INDIA LTD. (EIL)
JOB NO. : B302
29-07-2020
A ISSUED AS TENDER INPUT AK JSD NK
Date
Purpose
No. by by by
1|Page
Page 963 of 5928

Design , Engineering , Procurement , Section A-4 Rev
Supply, Installation , Testing , Subsection A-4.3 no : A
Commissioning , Operation and Document
Maintenance of COT, Paradip on Build no:B302-000-80-
– Own – Operate – Transfer (BOOT) 42-SL-6002
Basis Tender no: B302-000-80-42-
EP-T-6001
A. MANDATORY SPARES FOR ROTATING EQUIPMENT
Mandatory spare parts for all Rotating Equipment items shall be as per Engineering
Design Basis- Rotating Equipment (Doc. No. B302-999-80-42-EDB-1001) attached with
the Tender document.
2|Page
Page 964 of 5928

Total pages: 02

COT-PARADIP
MANDATORY SPARE LIST
D2 05.01.21 ISSUED FOR BIDS JKU DDB SKN

D1 26.10.20 ISSUED FOR BIDS JKU DDB SKN
A1 10.08.20 ISSUED FOR COMMENT JKU DDB SKN
Dept. Head
Contractor Name NRL

Facility Area Code 3U General Utility
NRL’s PO NO: NRL/COMM/C10/6490/LOA Document Type MTO Material Take Off
EIL PO/JOB NO.: B302 System Number 43 Fire Water
EIL’s DOC. NO: B302-321-17-44-SL-6000-1 Life Cycle 02 Disk Ref.: NIL
Document Sequence
This document is copyright and shall not be Originator/ Asset Disc Type Number Revision
reproduced without permission of NRL Contractor Code
EL 3U62A SA MTO 4300 D2
Page 1 of 2 EIL DOC. NO. B302-321-17-44-SL-6000-1
Page 965 of 5928

Numaligarh Refinery Limited NRL Expansion Project
Standards NRL Doc. No. EL-3U62A-SA-MTO-4300-D2
A) MANDATORY SPARES FOR FIRE WATER SYSTEM:
1. Mandatory spares pertaining to fire protection system for storage tanks, bidder to follow
EIL Standard specification for fire protection system package for storage tanks (i.e.
Doc. No. 6-66-0072).
2. Mandatory spares pertaining to clean agent system, bidder to follow EIL specification
of clean agent system (i.e. Doc. No. 6-66-0050).
3. Min. 10% spare quantity shall be provided for hydrants and monitors/HVLRM.
4. Min. 2 no. of JRCP (SS-316) with 60m foam induction hose pipe with end coupling for
each type of HVLRM.
5. Min. 10% of the total charge in the extinguisher shall be maintained as per OISD-244.
B) ERECTION/COMMISSIONING SPARES:
All erection/commissioning spares shall be included by the bidder in the quoted price.
C) SPECIAL TOOLS AND TACKLES:
All required special tools and tackles shall be included by the bidder in the quoted
price.
NOTES:
1. The above nos. of spares are suggestive and minimum. In case the vendor
feels more are required / recommended by manufacturer, same shall be
provided and mentioned along the offer.
2. Wherever %age is identified, Bidder shall supply next rounded figure.
3. The terminology used under ‘Part Description’ is the commonly used name of
the part and may vary from manufacturer to manufacturer.
Page 2 of 2 EIL DOC. NO. B302-321-17-44-SL-6000-1
Page 966 of 5928

Design , Engineering , Procurement , Document no: Rev.
Supply, Installation , Testing , EL-3-U-22-Z-EV-MS-96SE-01 No: 0
Commissioning , Operation and
Maintenance of COT, Paradip on Build – Tender No:
Own – Operate – Transfer (BOOT) Basis B302-000-80-42-EP-T-6001

(PLOT PLAN & WATER DEPARTMENT)
EFFLUENT TREATMENT PLANT (ETP)
PROJECT : CRUDE OIL TERMINAL, PARADIP
OWNER : NRL
PMC : ENGINEERS INDIA LIMITED
JOBNO. :B302
0 26.10.2020 ISSUED FOR TENDER RM VS PKG
Rev. No Date Purpose Prepared by Reviewed by Approved by
Template No. 5-0000-0001-T1 Rev.2/28.11.2014 Copyrights EIL – All rights reserved
Page 967 of 5928

Supply, Installation , Testing , EL-3-U-22-Z-EV-MS-96SE-01 No: 0

Contractor shall supply mandatory spares for Effluent Treatment Plant (ETP) as listed below:
S. NO. PART DESCRIPTION QUANTITY REQUIRED
1. Nozzles of Strainer Plates in PSF & 15% of Total Quantity of Nozzles for Each
ACF Filter (including standby)
One charge volume for one activated carbon

2. Filter media in Activated carbon filter filter.
NOTES:-
1. The above nos. of spares are minimum.
2. Wherever % age is identified, Contractor shall supply next rounded figure.
3. Mandatory spares shall be applicable for Electrical / Instrumentation items of sub-packages also
as per above mandatory spares philosophy.
4. Mandatory spares shall be procured along with the main equipment. These spares include only
those spares, which are critical for equipment and require longer delivery periods.
5. The word `Set' means the quantity required for full replacement of that part in one machine.
6. The Bidder shall quote for all the mandatory spares as defined above & as applicable to the
proposed design of the equipment. In case, any spare which is listed above but not applicable due
to specific construction/design of the equipment, the same shall be highlighted as `Not Applicable'
against that spare supported with proper technical explanation.
7. Spare parts shall be identical in all respects to the parts fitted on the main equipment, including
dimensions, material of construction, testing & heat treatment.
Mandatory spare list given above is related to ETP Process (Plot Plan and Water)
equipments/ items only. Contractor’s scope regarding supply of Mandatory spares related
to Engineering disciplines shall be as per respective engineering mandatory spare list
document attached elsewhere in the tender.
Template No. 5-0000-0001-T2 Rev. 2/28.11.2014 Copyrights EIL – All rights reserved
Page 968 of 5928

Design, Engineering, Procurement, Documentno:-
Supply, Installation , Testing , Rev no:
Commissioning , Operation and B302-000-16-51-SL- B
Maintenance of COT, Paradip on Build – 1001
Own – Operate – Transfer(BOOT) Basis Tender no: B302-000-80-42-EP-T-
6001

(INSTRUMENTATION)
FOR BOOTTENDER
CRODE OIL TERMINAL- PARADIP
PROJECT : NRL EXPANSIONPROJECT
OWNER : NRL
JOBNO. : B302
B 04.01.21 Issued for Bids BB SKS/SR PKS
A 01.06.20 Issued for Bids BB SKS/SR PKS

Rev Prepared Approved Approved
Date Purpose by by by
No
Page | 1
Page 969 of 5928

6001
INSTRUMENTATION
INSTRUMENTATION MANDATORY SPARES

1.1 This section defines the Philosophy for Instrumentation mandatory spares to be considered by the
contractor.
1.2 Bidder shall consider mandatory spares for Instruments and systems listed below which are
applicable for the package.
1.3 The list below indicates the Minimum requirement for mandatory spares for Instruments/
Accessories and systems. However additional mandatory spares if and as recommended by
Instrument/ System Manufacturer shall be considered by Bidder without any cost and time
implication.
1.4 Bidder shall also refer Instrumentation notes given at the end of this section for working out
mandatory spares requirement.
1.5 Bidder shall submit a list of these spares as per the percentage of total installed quantity during
detail engineering.
1.6 Mandatory spares shall be quoted and included in lump-sum base price of the tender price as per
the following table:
S.no Description Unit Quantity Remarks

1.0 Field Instruments
Pressure Gauges, Temperature Gauges,
Differential Pressure Gauges, Draft
Subject to minimum
1.1 Gauges/ Transmitters, Field mounted loop % 10
1 No. of each type
powered Indicators, RTD/ Thermocouple
etc.
Transmitters (SMART Type ) for Pressure,
Level, Flow, Temperature & Differential Subject to minimum
1.2 % 10
Pressure (complete transmitter),field 1 No. of each type
mounted loop indicators
Subject to minimum
1.3 Smart positioner % 10
1 No. of each type
2.0 Line Mounted Instruments
Control Valves, ROSOVs, Shutdown
2.1
Valves &Dampers
i) Proximity type limit switches
ii) Air filter Regulator
iii) Solenoid valve Subject to minimum
% 10
iv) Bonnet Gasket/Special Gasket 1 No. of each type
v) Gland packing
vi) Stem Seal O-rings/Piston O-ring
Pressure Relief Valves and Pilot Valve of
2.2
Pilot Operated PRV
a). Disc insert
Subject to minimum
b). Spring % 10
1 No. of each type
c). Gasket set
2.3 Self Actuated Regulators
i) Bonnet Gaskets/ Special Gaskets
Subject to minimum
ii) Gland Packing % 10
iii) Diaphragm 1 No. of each type
3.0 Installation Material
3.1 Instrument Valves and Valve Manifolds % 10 Subject to minimum 1
Page | 2
Page 970 of 5928

6001
No. of each type

Subject to minimum 1
3.2 Tube Fittings % 10
No. of each type
10% of the length of
3.3 Tubes % 10
each type
10% of the length of
3.4 Cables % 10
each type
3.5 Junction Boxes % 10
No. of each type
3.6 Cable Glands % 10
No. of each type
3.7 Integral manifolds % 10
No. of each type
4.0 Local Panel
Loose supply of 10%
All items like Push Buttons, Indicators, Hand
subject to minimum
4.1 Switches, Lamps, Holders etc. mounted in % 10
two numbers of each
the Local Panel
type
4.2 Fuses % 100 100% of each type
5.0 PLC system
Refer Clause no. 3 of the document 6-52-
5.1 0040(Standard specifications for PLC) for - - -
the Mandatory spares requirements of PLC
6.0 Tank Farm Management System
6.1 Power supply module % 5
No. of each type
Electronic cards for Radar level Subject to minimum 1
6.2 instruments and Tank farm % 5 No. of each type
management system
6.3 Local indicators, Pressure Transmitters % 10
No. of each type
6.4 Antenna (of each type) % 10
No. of each type
Multi-element Temperature sensors Subject to minimum 1
6.5 % 10
(Averaging type) No. of each type
6.6 Fuses % 100 100% of each type
INSTRUMENTATION NOTES:
1. The word ‘TYPE’ means the Make, Model no., Type, Range, Size/ Length, Rating,
Material as applicable.
2. Wherever % age is identified, Bidder shall supply next rounded figure.
3. The terminology used under ‘Part Description’ is the commonly used name of the part
and may vary from manufacturer to manufacturer.
4. The above list indicates Predefined Mandatory spares excluding the Commissioning
spares, Consumables and installed engineering spares for system-oriented items.
The Commissioning spares and Consumables shall also be part of Bidder scope of
supply as per Bidder’s recommendation. The installed engineering spares for system
oriented items like PLC etc. shall be as per specification given elsewhere.
5. Mandatory spares shall also be applicable for instrumentation items of sub-packages
as per mandatory spares philosophy.
Page | 3
Page 971 of 5928

SECTION A-5
ENGINEERING DOCUMENTS
Page 972 of 5928

Document No.
VENDOR DATA REQUIREMENTS B302-000-16-43-VDR-6001
FOR Rev. A
CRUDE OIL TERMINAL-BOOT TENDER Page 1 of 3
VENDOR DATA REQUIREMENTS

FOR
CRUDE OIL TERMINAL-BOOT TENDER
A 20-JUL-2020 ISSUED FOR TENDER TS SSP SKG

Rev. Date Purpose Prepared by Checked by Approved by
No.
Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved
Page 973 of 5928

Document No.
FOR Rev. A
The following drawings/documents marked " " shall be furnished by the bidder.
POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
1. Document Control Index
2. Drawings - GADs with Battery Limit Interface
and valving arrangement
3. Flexibility Analysis line index
4. Flexibility Analysis Reports with stress Only for critical
systems identified in
isometrics marked with computer nodal points flexibility analysis line
and support type index
5. 3D MODEL REVIEW - 30% Stage
6. 3D MODEL REVIEW - 60% Stage Reviewed 3D Models
with Tag points
resolution for 30%
model reviews shall be
provided for records.
7. 3D MODEL REVIEW - 90% Stage Reviewed 3D Models
with Tag point's
resolution for 30% &
60% model reviews
shall be provided for
records.
8. 3D MODEL REVIEW FINAL Reviewed 3D Models
with Tag point's
resolution for 30%,
60% & 90% model
reviews shall be
9. GADs showing all equipment, piping &
underground drain points
10. As Built - Isometrics As Built Isometrics to
be given with final
documents.
11. As Built - GADs
12. As Built - Job specific sketches / drawings
13. As Built - 3D-Model with complete editable data Reviewed 3D Models
with all Tag points
base resolution shall be
14. Vendor Drawings (as specified) Vendor drawings for
following items:
1. Expansion Bellow
2. Special Valves such
as MOV etc.
3. Any other special
items
Notes :
1. "TICK" denotes applicability.
Page 974 of 5928

Document No.
FOR Rev. A
2. Post order, drawing / document review shall commence only after approval of Document Control Index (DCI).
3. All post order documents shall be submitted / approved through EIL eDMS portal.
4. Final documentation shall be submitted in hard copy (Six prints) and soft ( two CDs/DVDs ) in addition to
submission through EIL eDMS.
5. Refer - 6-78-0001: Specification for quality management system from Bidders.
6. Refer - 6-78-0002: Specification for documentation requirements from Contractors.
7. Refer - 6-78-0003: Specification for documentation requirement from Suppliers.
8. All drawings & documents shall be submitted in A4 or A3 paper sizes. Documents in higher paper size shall
be submitted in exceptional circumstances or as indicated in the MR/Tender.
9. Post order- The schedule of drawing / data submission shall be mutually agreed between EIL & the bidder /
contractor / supplier during finalization of Document Control Index (DCI).
10. "@" indicates submission of documents to Inspection Agency.
11. Bill of Material shall form part of the respective drawing.
12. Model reviews mentioned above are milestones, however Owner/PMC can ask for 3D model any time other
than this.
Page 975 of 5928

Document No.
VENDOR DATA REQUIREMENTS B302-000-16-50-VR-6001
FOR Rev. 1
ELECTRICS OF COT TENDER Page 1 of 17

FOR
ELECTRICS OF COT TENDER
1 08-JAN-2021 Revised & Issued with Tender SKM SS ANPS

0 29-JUL-2020 ISSUED WITH TENDER SH RS RS
No.
Page 976 of 5928

Document No.
FOR Rev. 1
COMMUNICATION FIRE ALARM CABLES
POST ORDER
S. WITH WITH
BID
(FINAL)
1. Schedule of Vendor Documents
2. Data Sheets (Duly filled-in)
3. Dimensional Drawings : Cross sectional views
of cables
4. Dimensional Drawings : Crossectional view of
accessories
5. Test Records
6. Inspection & Test Plan (ITP) -For review by Refer Note-'*'
Inspection Dept.
7. Type Test Certificate for similar cables
8. Data Books/ Manuals : Installation Manual
9. Data Books/ Manuals : Operating/ Maintenance
Manual
10. Data Books/ Manuals : Catalogues/ Brochures
11. Equipment storage procedure at site
DRY TYPE LIGHTING TRANSFORMER
POST ORDER
S. WITH WITH
BID
(FINAL)
3. Dimensional/Assembly Drawings : GA Drawing
for Transformer
for HV & LV Termination Bushing/Box
for Marshalling Box
6. Dimensional/Assembly Drawings : Installation
Plan/Mounting Details
7. Dimensional/Assembly Drawings : Nameplate
Rating & Diagram
8. Dimensional/Assembly Drawings : List Of
Accessories & Make
Page 977 of 5928

Document No.
FOR Rev. 1
POST ORDER
S. WITH WITH
BID
(FINAL)
9. Electrical Wiring Drawings : Marshalling Box
Wiring Diagram
10. Test Records
Inspection Dept.
12. List of Maintenance Spares
13. List of Commissioning Spares
14. List of Special Tools & Tackles
Manual
E.O.T. CRANES
POST ORDER
S. WITH WITH
BID
(FINAL)
2. Confirmation of Technical Compliance
3. Electrical Wiring Drawings : Single Line
Diagram
4. Electrical Wiring Drawings : Control Schematics
Inspection Dept.
EMERGENCY GENERATOR PACKAGE
POST ORDER
S. WITH WITH
BID
(FINAL)
4. Details of excitation system
Page 978 of 5928

Document No.
FOR Rev. 1
POST ORDER
S. WITH WITH
BID
(FINAL)
5. Details of cooling system
6. GA drawing
7. Estimated capability curve
8. Open circuit characteristics
9. Short circuit characteristics
10. Short time under frequency operating limits
11. Control power requirements
12. List of Recommended Spares
13. Catalogues and brochures
14. Bill Of Material
15. Foundation/fixing arrangement drawings
16. Schematic diagrams
17. Logic diagrams
18. Interconnection/Wiring diagrams
19. Owner Interface Drawings
20. Testing procedure
21. Operation and maintenance manual
22. Site storage requirements
23. Test certificates
Inspection Dept.
ENGINE STARTING BATTERY & CHARGER
POST ORDER
S. WITH WITH
BID
(FINAL)
for Charger panel
5. Dimensional/Assembly Drawings : Cubicle
Arrangement Drawing & Installation Details
6. Dimensional/Assembly Drawings : Battery Rack
Arrangement Drawing
7. Dimensional/Assembly Drawings : Bill of
Material
Page 979 of 5928

Document No.
FOR Rev. 1
POST ORDER
S. WITH WITH
BID
(FINAL)
Diagram
9. Electrical Wiring Drawings : Logic Diagram
11. Electrical Wiring Drawings : Wiring Diagram/
Terminal Details/ Interconnection Diagram
12. Performance Curves of battery
13. Type Test certificates
Inspection Dept.
15. Calculations for : Battery Sizing
16. Calculations for : Charger Sizing
19. List of Mandatory Spares
Manual
FLAMEPROOF CONTROL STATIONS
POST ORDER
S. WITH WITH
BID
(FINAL)
2. Dimensional/Assembly Drawings : GA
Drawings ( For control station and canopy)
and mounting details
4. Wiring Diagram And Terminal Details
5. Type Test Certificate from Independent Test
Lab
6. Statutory approval certificate
7. BIS Licence
Page 980 of 5928

Document No.
FOR Rev. 1
POST ORDER
S. WITH WITH
BID
(FINAL)
Inspection Dept.
11. Test Records
Manual
FLAMEPROOF LIGHTING AND POWER PANELS
POST ORDER
S. WITH WITH
BID
(FINAL)
3. Dimensional Drawings : G.A. Drawing
4. Dimensional Drawings : Crossectional view
5. Dimensional Drawings : Cable gland, sealing
plug drawings
6. Dimensional Drawings : Terminal details, wiring
diagram
7. Test Records
Inspection Dept.
Lab
11. BIS Licence
12. List of spares
Manual
FLAMEPROOF PLUG, SOCKET AND HANDLAMPS
Page 981 of 5928

Document No.
FOR Rev. 1
POST ORDER
S. WITH WITH
BID
(FINAL)
Drawings
and mounting details
4. Wiring Diagram And Terminal Details
Lab
7. BIS Licence
8. List of spares
10. Test Records
Inspection Dept.
Manual
HV MOTOR
POST ORDER
S. WITH WITH
BID
(FINAL)
Drawings
6. Dimensional/Assembly Drawings : Bearing
Assembly Drawing
7. Dimensional/Assembly Drawings : Rotor
Dimensional Drawing
8. Dimensional/Assembly Drawings : Sectional
View Drawing
9. Dimensional/Assembly Drawings : Air/Water
Cooler Drawing
Page 982 of 5928

Document No.
FOR Rev. 1
POST ORDER
S. WITH WITH
BID
(FINAL)
10. Dimensional/Assembly Drawings : Terminal
Box Arrangement
11. Dimensional/Assembly Drawings : Name Plate
Drawing
12. Schematic/Unit Connection Diagram
13. Performance Curves : Speed Torque Curves
14. Performance Curves : Speed-Current/Time
Curves
15. Performance Curves : Thermal Withstand
Curves (Hot & Cold)
16. Performance Curves : P.f. & Efficiency Curves
17. Test Records
Inspection Dept.
20. Type Test Certificates for similar equipment
Manual
28. Details of proven track record (for motors
>2MW)
LIGHT FITTINGS FOR HAZARDOUS LOCATIONS
POST ORDER
S. WITH WITH
BID
(FINAL)
Drawings
Box Arrangement
5. Performance Curves : Polar Curves For Each
Type Of Fixture
Page 983 of 5928

Document No.
FOR Rev. 1
POST ORDER
S. WITH WITH
BID
(FINAL)
6. Performance Curves : Photomatric Data For
Each Type Of Fixture
7. Test Records
Inspection Dept.
Lab
Manual
MEDIUM VOLTAGE SWITCHBOARD
POST ORDER
S. WITH WITH
BID
(FINAL)
Drawings
6. Dimensional/Assembly Drawings : Cross
Sectional View
7. Dimensional/Assembly Drawings : Bus Duct
GA Drawing
8. Dimensional/Assembly Drawings : Bus Duct
Termination Drawing
9. Dimensional/Assembly Drawings : Cubicle
Arrangement Drawing
Drawing
11. Dimensional/Assembly Drawings : GA drawing
of Data Concentrator, HMI
Diagram
Page 984 of 5928

Document No.
FOR Rev. 1
POST ORDER
S. WITH WITH
BID
(FINAL)
13. Electrical Wiring Drawings : Block and Logic
Diagrams
15. Electrical Wiring Drawings : Wiring Diagram
and Terminal Details
16. Electrical Wiring Drawings : Interpanel Wiring
Diagram
17. Electrical Wiring Drawings : System
Architecture
19. Relay Characteristic Curve
20. Auxiliary Power Requirement Data (AC & DC)
21. Test Records
Inspection Dept.
23. Type Test Certificate for Panel, Breakers & Bus
ducts
Manual
31. Relay Parameterisation
32. Data Mapping Details
33. ECS I/O List
MOV ACTUATOR
POST ORDER
S. WITH WITH
BID
(FINAL)
3. G.A.Drawings and mounting details of
actuators
4. Wiring and Connection diagrams
5. Test Records
Page 985 of 5928

Document No.
FOR Rev. 1
POST ORDER
S. WITH WITH
BID
(FINAL)
6. Type Test Certificates for Flameproof/
Explosionproof equipment
Inspection Dept.
11. Data Books/ Manuals : Installation Manual and
Standards
Manual
indicating complete technical details and data
for actuator selection
14. Details of fireproofing, if specified in data sheet
15. Details of 2-Wire control system, if specified in
data sheet
MV MOTOR
POST ORDER
S. WITH WITH
BID
(FINAL)
For motors < 75kW
For motors >= 75kW
Box Arrangement
Drawing
9. Performance Curves : Speed Torque Curves
10. Performance Curves : Speed-Current/Time
Curves
11. Performance Curves : Thermal Withstand
Curves (Hot & Cold)
12. Performance Curves : P.f. & Efficiency Curves
Inspection Dept.
14. Test Records
Page 986 of 5928

Document No.
FOR Rev. 1
POST ORDER
S. WITH WITH
BID
(FINAL)
Manual
OFFSITE PACKAGES
POST ORDER
S. WITH WITH
BID
(FINAL)
3. Guaranteed max. Power Consumption
4. Single line diagram
5. Electrical load data
6. Emergency power requirement
7. Control supply requirement
8. Area classification
9. Block Diagram- FA & PA
10. GA drawings of switchgear
11. Equipment layout/Substation layout
12. Cable layout
13. Earthing & Lightning Protection Layout
14. Lighting layout
15. Sizing calculation-lighting, cabling, earthing
16. Cable schedule
17. Interconnection diagram
18. Electrical interface with owner
19. Technical details/Data sheets for major
equipment
20. Purchase reqn. for major equip.
Page 987 of 5928

Document No.
FOR Rev. 1
POST ORDER
S. WITH WITH
BID
(FINAL)
21. Schematic/Logic diagrams
25. List of recommended maintenance spares
Inspection Dept.
29. Installation manual
30. Operation/maintenance manual
31. Motor Data Sheet/GA- Main & Auxiliary Motors
32. Curves for Motors
PACKAGED EQUIPMENT
POST ORDER
S. WITH WITH
BID
(FINAL)
3. Guaranteed max. Power Consumption
4. Single line diagram
5. Electrical load data
6. Area classification
7. Block Diagram- FA & PA
8. Equipment layout
9. Cable layout
10. Sizing calculation
11. Cable schedule
12. Interconnection diagram
13. Electrical interface with owner
14. Technical details/Data sheets for major
equipment
15. Motor data sheet
16. GA and internal arrangement drawing for
panels
17. Schematic/Logic diagrams
Page 988 of 5928

Document No.
FOR Rev. 1
POST ORDER
S. WITH WITH
BID
(FINAL)
21. List of recommended maintenance spares
Inspection Dept.
24. Test certificates
26. Installation manual
27. Operation/maintenance manual
POWER/ CONTROL CABLES AND ACCESSORIES
POST ORDER
S. WITH WITH
BID
(FINAL)
3. Dimensional Drawings : GA drawing for
terminating kits and jointing kits
4. Dimensional Drawings : Cross sectional views
of cables
5. Technical particulars of cables eg., impedance,
inductance, resistance, current carrying
capacity etc)
Inspection Dept.
7. Test Records
8. Type Test Certificate for similar cables
9. Type Test Certificate for cable accessories
10. DGMS approval certificate, where applicable
11. Calculation for selection of copper screen for
HV cables
Manual
Page 989 of 5928

Document No.
FOR Rev. 1
PLANT COMMUNICATION SYSTEM
POST ORDER
S. WITH WITH
BID
(FINAL)
for Central exchange
for Master control station
for Charger panel
for Field call station and loud speakers
View Drawing
9. Dimensional/Assembly Drawings : Cubical
Arrangement Drawing
Arrangement Drawing
Plan/ Mounting Details/ Cable Cutout Details
Material
13. Electrical Wiring Drawings : Speech diagram
14. Electrical Wiring Drawings : Block diagrams
16. Electrical Wiring Drawings : Interconnection
Diagrams
18. Test Records
Inspection Dept.
20. Statutory approval certificate for each item
23. Calculations for : System Cables
Page 990 of 5928

Document No.
FOR Rev. 1
POST ORDER
S. WITH WITH
BID
(FINAL)
Manual
UPS SYSTEM
POST ORDER
S. WITH WITH
BID
(FINAL)
Drawings UPS Panels ,Cell booster and Aux.
Board
Plan/ Mounting Details/ Cable Cutout Details
View Drawing
7. Dimensional/Assembly Drawings : Cubical
Arrangement Drawing
Arrangement Drawing
Material
Diagram
11. Electrical Wiring Drawings : Block and Logic
Diagrams
14. Electrical Wiring Drawings : Interconnection
Diagrams
Inspection Dept.
17. Test Records
20. Calculations for : Component Sizing(power
&electronic devices)
21. Calculations for : System Cables
Page 991 of 5928

Document No.
FOR Rev. 1
POST ORDER
S. WITH WITH
BID
(FINAL)
27. Sizing calculation for UPS system(when
supplied with DCS package)
Manual
Notes :
12. Also refer other department's VDR :-
13. Electrical
14. '*' indicates the following:
a. Equipments whose ITP is attached with Contract -ITP for respective equipment shall be followed. Therefore,
no ITP is to be furnished for review for those equipments.
b. Equipments whose ITP is not attached with Contract-Manufacturer's ITP shall be submitted by Packager/
Vendor/Contractor to respective Regional Procurement Office (RPO) near to manufacturer's works for approval
by EIL Inspection.
15. All technical details and documents furnished with bids shall be treated as data for engineering. These shall
however be subject to Purchasers review after order placement and bidder shall comply to MR/Tender
requirements without any cost & time implication to EIL/Owner.
Page 992 of 5928

Document No.
FOR Rev. C
BOOT TENDER Page 1 of 8

FOR
BOOT TENDER
C 07-JAN-2021 REVISED AND ISSUED WITH TENDER MB/AK RRS NK

B 28-OCT-2020 ISSUED WITH TENDER RNK PKP NSK
A 14-AUG-2020 ISSUED WITH TENDER AK/MB JSD NK
No.
Page 993 of 5928

Document No.
FOR Rev. C
GENERAL
POST ORDER
S. WITH WITH
BID
(FINAL)
1. Filled in Technical Confirmation list and letter of
waiver (DOC B302-000-80-42-TCL-6003) duly
signed & stamped.
ROTATING EQUIPMENT
POST ORDER
S. WITH WITH
BID
(FINAL)
1. Duly filled-in Technical Confirmation List-Static
& Machinery(Rotating Equipment)
doc no. B302-000-80-42-TCL-6002
2. Document Control Index (DCI) or Drawing &
Documentation Schedule (This shall be the first
document to be submitted by the Bidder
immediately after order)
3. General Arrangement for each skid showing
the driver, driven equipment and other auxiliary
equipment (like sealing system, lube oil system,
panels etc.) along with interface/ terminal
points, location, maintenance space, erection &
maintenance weights, capacity & hook height
for maintenance etc.
4. Plot plan showing layout of all skids, elevations,
access and maintenance space and Crane size
(For multi skid equipment packages)
5. P & I Diagram with bill of material for process
fluid, lube oil system, seal oil system,
nitrogen,instrument air, cooling water etc. for
the complete package
6. Utility consumption list (start up, normal
operation &shutdown),
Consumables/Lubricants/Chemical
consumption list
Page 994 of 5928

Document No.
FOR Rev. C
POST ORDER
S. WITH WITH
BID
(FINAL)
7. PURCHASE REQUISITIONS
Purchase Requisitions containing:
a) Vendors scope of supply / work
b) Duly filled in equipment data sheets
(approved copy)
c) Performance curves (approved copy)
d) List of Agreed Deviations (approved copy)
e) List of Mandatory / Insurance spares
(approved copy)
f) List of Commissioning spares
g) List of Special tools / tackles Note-21,22
h) Completely filled in Experience record format
(approved copy)
i) Detailed Vendor Data Requirement (i.e. GA
drawing; C/S drawing; Layout drawing, P&ID
etc.)
j) Inspection Test Plan (approved copy)
k) Equipment manufacturer's general reference
list, manufacturer's catalogue.
l) List of vendor recommended 2 year operation
and maintenance spare with itemized price
list(Quotation only)
8. Foundation drawing of DG Set [i.e. for Diesel
Engine, drive transmission system (as
applicable) & Alternator/ Generator],Pumps
including details of openings in the foundation,
load points loaction and their details,
foundation load data (static & dynamic),
foundation bolts, their location, foundation bolt
pocket dimensions, details of insert plates,
recommended type of grout, grout thickness,
make, grade and quantity, as required/
applicable
9. Foundation drawing of auxiliaries to be installed
at grade such Diesel Day Tank, exhaust stack
including support structure, Equipments
associated with subsystems (like Starting
Sytems, Air Intake system, Exhaust Gas
System, CW System, LO System, etc.)
Electrical/ Instrumentation Panels, drain pots
(as applicable), etc
10. Shop test procedures including mechanical
running test, performance test, complete unit @
test, site test etc. as applicable
11. Cross-sectional drawings for each equipment
with bill of materials
12. FINAL DOCUMENTATION containing the
following:
i) All certified as built documents
ii) All inspection & test records
iii) Operation and maintenance manuals Note-4
iv) Spare parts manual
v) List of Tools & Tackles
vi) Manufacturers Catalogue for various
instruments and accessories
13. Filled-in Equipment Data sheets, Deration
Calculation, Performance Curves and Filled in Note-21,22
Experience Record Profoma, List of agreed
deviation
Page 995 of 5928

Document No.
FOR Rev. C
POST ORDER
S. WITH WITH
BID
(FINAL)
14. General Arrangement drawings of Diesel Day IF APPLICABLE
Tank & acoustic enclosure
15. P&ID of Diesel Engine icluding all the auxiliary
syestems like Air intake/ exhaust gas system,
starting system, lubrication system, cooling
system, fuel system
16. Procedure for Load test & Fuel consumption @
test
17. Test Procedure(s) : Witness tests as specified
in data sheets / other specs enclosed in the @
inquiry / MR or as required by approved
ITP/QAP
EOT CRANES
POST ORDER
S. WITH WITH
BID
(FINAL)
2. List of Special Tools & Tackles, if any
3. Performance Gaurantee Test Procedure as
applicable
4. Installation, operation & maintenance manuals
containing all certified drawings & documents
5. Quality Assurance Plan @
6. Test Certificates - as per approved QAP @

8. Mechanical design & sizing calculation for
Motor, wire rope, wheel, brake, rope drum, rope
sheave & structural calculation of girder
9. Filled in Data Sheet & crane clearance diagram
- EOT Cranes
10. GA Drawing and cross -section drg. of
individual parts showing major dimensions and
MOC with individual equipment weight, wheel
load & rail fixing details
11. Utility Consumption figures
FOR INDIVIDUAL EQUIPMENT (MATERIAL HANDLING EQUIPMENT LIKE

HOT CRANE, CHAIN PULLEY BLOCK ETC.)
Page 996 of 5928

Document No.
FOR Rev. C
POST ORDER
S. WITH WITH
BID
(FINAL)
2. Duly filled-in Data Sheet
3. Mechanical design & sizing calculation for wire
rope, wheel, brake, rope drum, rope sheave &
structural calculation of girder(as applicable for
HOT crane)
4. Equipment G.A drawings including battery limit
details and load data
6. Sizing/Selection and Power Calculation
7. Utility Consumption figures
8. Inspection Test Reports as per Approved QAP @

applicable
11. Quality Assurance Plan (QAP) @
HVAC SYSTEM
POST ORDER
S. WITH WITH
BID
(FINAL)
2. List of Special Tools & Tackles, if any
applicable
5. Quality Assurance Plan(QAP) @
6. Test Certificates - as per approved QAP @

8. As Built Drawings
9. GA drawing and cross section drawing of
individual equipment showing major
dimensions and MOC including nozzle
orientation details,including those required for
purchaser's support and interface design.
10. Equipment load data and foundation/anchor
plan with pocket details
11. Filled in Data Sheets
12. Cooling/Heating Load Calculation and de-rating
calculation of main HVAC Equipment such as
Chiller etc as per ARI/AHRI
Page 997 of 5928

Document No.
FOR Rev. C
POST ORDER
S. WITH WITH
BID
(FINAL)
13. Ducting layout, Air-conditioning plant layout,
Piping and Equipment layout including battery
limit interface drawings for each building
14. Torque speed characteristics (motor & driven
equipment), Characteristic performance curve
and selection table for individual eqpt., Vendor
catalogues etc
15. List of bought-out items with makes
16. Utility consumption figures (with power
consumption)
STORAGE TANKS
POST ORDER
S. WITH WITH
BID
(FINAL)
1. TECHNICAL COMPLIANCE STATEMENT,
DULY SIGNED & STAMPED
2. GENERAL ARRANGEMENT DRAWINGS AND ONLY G.A AND
DESIGN
DESIGN CALCULATIONS OF STORAGE CALCULATION OF
TANKS ONE ITEM PER TAG
OF 3P21-TT-0401
SHALL BE
REVIEWED.
ONLY G.A AND

DESIGN
CALCULATION OF
3P21-TT-04011
SHALL BE
REVIEWED.
3. BOTTOM AND ANNULAR RING LAYOUT &
WELD DETAILS.
4. DETAIL OF SUMP FOR DRAIN NOZZLES
5. SHELL PLATE LAYOUT (SHOWING
LOCATION OF NOZZLES & MANHOLES)
6. DETAILS OF WIND GIRDERS .
7. SPIRAL STAIRWAYS, INTERMEDIATE & TOP

PLATFORMS
8. ROOF PLATE LAYOUT & WELD DETAILS.
9. ROOF STRUCTURE DETAILS
10. DETAILS OF NOZZLES ON SHELL
11. DETAILS OF NOZZLES ON ROOF
12. DETAIL OF INTERNALS LIKE GUIDE
ROLLERS, ROOF STOPPERS, STILL WELLS,
DIP PIPE, FOAM SEAL (PRIMARY &
SECONDARY) ETC.
Page 998 of 5928

Document No.
FOR Rev. C
POST ORDER
S. WITH WITH
BID
(FINAL)
13. DESIGN CALCULATIONS FOR FLOATING
ROOF FOR BUOYANCY, STABILITY, ONE ITEM PER TAG
NO: 3P21-TT-0401
TILTING, LEG SUPPORTS, BLEEDER SHALL BE
VENTS, ROOF DRAIN, RIM VENT, REVIEWED.
EMERGENCY DRAIN ETC
14. FLOATING ROOF DETAILS ONE ITEM PER TAG
NO: 3P21-TT-0401
SHALL BE
REVIEWED.
15. DETAILS OF FOAM & COOLING SYSTEM
16. INFORMATION ON ALL BOUGHT OUT
COMPONENTS I.E VENDORS, SIZE, MODEL
NO., CATALOGUES, INSTALLATION &
OPERATING MANUAL, DRAWINGS AND
CALCULATIONS AS APPLICABLE
17. INSPECTION AND TESTING PLAN @ SUBMISSION OF
DOCUMENTS TO
INSPECTION
AGENCY
18. WELDING PROCEDURES AND SUBMISSION OF
DOCUMENTS TO
QUALIFICATION TEST REPORTS @ INSPECTION
AGENCY
19. DESTRUCTIVE AND NON-DESTRUCTIVE SUBMISSION OF
DOCUMENTS TO
TEST REPORTS @ INSPECTION
AGENCY
20. MATERIAL TEST CERTIFICATES @ SUBMISSION OF
DOCUMENTS TO
INSPECTION
AGENCY
21. RADIOGRAPHIC EXAMINATION REPORTS SUBMISSION OF
DOCUMENTS TO
WITH FILMS @ INSPECTION
AGENCY
22. HEAT TREATMENT PROCEDURE AND TIME SUBMISSION OF
DOCUMENTS TO
TEMPERATURE CHARTS @ INSPECTION
AGENCY
23. COMPLETION CERTIFICATES (INCLUDING SUBMISSION OF
INSPECTION CERTIFICATE, HYDROSTATIC DOCUMENTS TO
TEST CERTIFICATE, LOCAL CODE INSPECTION
AGENCY
REQUIREMENTS)
24. LIST OF SPARES INCLUDING MANDATORY
SPARES
25. FABRICATION SCHEDULE
26. APPROVAL CERTIFICATES FROM
STATUTORY AUTHORITIES
27. DETAILS OF CATHODIC PROTECTION FOR
TANK BOTTOM PLATES
28. DESIGN CALCULATION, DATA SHEET & G.A
DRAWINGS OF PROPELLER MIXER
Notes :
Page 999 of 5928

Document No.
FOR Rev. C
13. Electrical
14. Instrumentation
15. DOCUMENT REQUIREMENT REGARDING ALTERNATOR, BATTERY CHARGER, PANELS AND ECP
SHALL BE AS PER ELECTRICAL AND INSTRUMENTATION DEPTs VDR
16. General Civil
17. Piping
18. Structures
19. Architecture
20. Pipeline
21. Each vendor Drawing/Data (listed under Review & Record) shall have been reviewed by the Contractor for
ensuring strict compliance to the Bid Specification requirements and shall carry the Reviewers signature/seal of
the Contractor, prior to submission for PMCs Review/Record and as Final Documentation. Drawings submitted
without Contractors review shall be returned. Any Deviation to Purchase Specifications shall be clearly brought
out through Deviation Waivers Permits for PMCs Approval.
22. CONTRACTOR shall first submit the completely filled-in Equipment Data sheets, Performance Curves, filled
in Experience Record Profoma, Equipment Manufacturers Latest catalogues, their General reference lists and
List of deviation (if any) for the finally selected equipment make and model for approval prior to placement of
purchase order on the respective Equipment Vendors.
Page 1000 of 5928

Supply, Installation , Testing , EL-3-U-22-Z-EV-VDR-96SE-01 No: 0
STANDARD VDR
(PLOT PLAN & WATER DEPARTMENT)
EFFLUENT TREATMENT PLANT
PROJECT : CRUDE OIL TERMINAL, PARADIP
OWNER : NRL
PMC : ENGINEERS INDIA LIMITED
JOBNO. :B302
0 26.10.2020 ISSUED FOR TENDER RM VS PKG
Rev. No Date Purpose Prepared by Reviewed by Approved by
Template No. 5-0000-0001-T1 Rev.2/28.11.2014 Copyrights EIL – All rights reserved
Page 1001 of 5928

DOCUMENTS/ DRAWINGS FOR OWNER’S/ PMC’S REVIEW

The following Data marked “” shall be furnished by Vendor for ETP Plant:
Sl. With For For

Documents Remarks
No. Bid Review Record
1. Basic Engineering Package (Part-I)
a) Process Design Basis 
b) Treatment Scheme/ Philosophy 
c) Unit/ Equipment sizing Calculations 
d) Equipment List 
e) Instrument & Control Philosophy 
f) Battery Limit Interface Conditions 
2. Basic Engineering Package (Part-II)
a) Process Datasheets 
b) Instrument Process Datasheets 
3. Basic Engineering Package (Part-III)
a) Process Flow Diagram with Mass Balance 
b) Piping and Instrumentation Diagrams 
c) Line Schedule 
4. Equipment Layout Drawing 
5. Hydraulic Calculations
a) Hydraulic Flow Diagram 
b) Gravity Mains Calculations 
c) Pump Head Calculations 
6. General Arrangement Drawings 
7. Chemical & Utility Consumption
a) Chemicals Consumption List 
b) Utilities Consumption List 
c) Electrical Load List 
Page 1002 of 5928

Sl. With For For

Documents Remarks
No. Bid Review Record
8. Operating Manual 
9. PGTR Procedure 
10. Other documents for submission
a) Erection & commissioning spares 
b) Mandatory spares 
c) Special tools & tackles 
d) Priced recommended spare list for 2


years
11. Master Index List 
12. Technical Compliance 
Page 1003 of 5928

Document No.
FOR Rev. A

FOR
BOOT TENDER
A 27-OCT-2020 ISSUED FOR BIDS JKU DDB SKN

No.
Page 1004 of 5928

Document No.
FOR Rev. A
CLEAN AGENT SYSTEM
POST ORDER
S. WITH WITH
BID
(FINAL)
1. List of clause wise deviations, if any, to the
specifications in the deviation format. It will be
bidder's responsibility to furnish the deviations.
If the same are not furnished, it will be
assumed that the offered system/ equipment
meets the specifications of the enquiry
document in totality. Deviation mentioned
anywhere else, except for those mentioned in
the deviation format, shall not be considered.
2. Program user's manual for software used for
Clean Agent flow calculation
3. Indian/International standards to which the
offered system/equipment conform.
4. Catalogues/Brochures giving technical
particulars and details of operation/
maintenance of the offered elements/ system.
5. Certificates of agencies who have accorded
approval for the elements/components offered.
6. If the BIDDER is collaborating with any foreign
party for basic engineering, design etc., he
should provide certificate of collaboration
7. Firm commitment and agreement with backup
consultant for design, supply, engineering,
construction, testing and commissioning etc.
(furnish certificate).
8. Name of the Clean Agent to be provided shall
be clearly furnished and the same shall be got
approved from Owner.
9. Protected room/area layouts as reconfirmation
regarding the area being provided with Clean
Agent system).
10. Confirmation regarding the available space for
cylinders as given in the bid drawing.
11. Numbers & placement/ Area coverage for type
of nozzles used
12. Quantity of Clean Agent offered for various
areas as per specifications
13. List and certificate of jobs completed along with
completion certificates of similar types of job.
14. Availability of gas, spare parts, refilling facilities
in India
15. Details of source of Clean Agent to be procured
shall be submitted along with the offer
16. Filled-in Technical Data Sheet as per attached
Specificatiosn 6-66-0050 (Annexure-I)
Page 1005 of 5928

Document No.
FOR Rev. A
POST ORDER
S. WITH WITH
BID
(FINAL)
17. List of Mandatory and Recommended spares
as per 6-66-0050 (Clause 7.0 and 8.0)
18. Relevant UL listing document in support of
minimum design concentration offered as per
Clause 5.4.2 of NFPA-2001.
19. System design including computerised system
flow calculations, piping and storage layout
using approved listed software
(UL/FM/Vds/LPC). Hydraulic calculation for
each risk area shall be provided. The complete
output shall be submitted which also shows that
there is no error in calculation and discharge
time is less than as specified in NFPA using
seamless steel cylinders.
20. Quantity of each type of equipment offered
along with the calculations
21. PFD, P&ID and GA Drawing
22. GA and dimensional drawings of the areas
showing storage, piping and nozzles for various
areas
23. Testing and inspection schedule and procedure
24. Cylinder data sheets
25. Other data sheets as per the list attached
26. If the BIDDER is collaborating with any foreign
party for basic engineering, design etc., the
design and detailed drawing shall be approved
by the collaborator (certificate of collaboration
shall be furnished during bidding)
27. Testing and inspection schedule and procedure
according to NFPA 2001
28. Battery and charger sizing calculations
29. GA and schematic designs of Control Panel
30. Functional write up of control panel including
battery charger
31. Operating and maintenance manual
32. Approval certificate of supplier¿s design
software from the UL/FM/Vds/LPC etc.
RIM SEAL FIRE PROTECTION SYSTEM
POST ORDER
S. WITH WITH
BID
(FINAL)
1. Detailed P&ID indicating the complete scheme
of instrumentation and controls
2. Control and Interlocking Philosophy
Page 1006 of 5928

Document No.
FOR Rev. A
POST ORDER
S. WITH WITH
BID
(FINAL)
3. Power supply requirement for field instruments
along with consumption
4. List of spares
5. Bill of Material
6. Logic diagram with detailed write up
7. Data Sheets for equipments and Instruments
8. Detail specification (completely filled up data
sheets) with make and model no. before
placement of order to sub-vendor
9. Design Calculation for foam Quantity
10. Pressure vessel design calculation of Foam
Module
11. General Arrangement Drawings of panels and
internal layout with dimensions.
12. Power supply distribution
13. Cable schedule
14. Instrument tray layout & Instrument Location
Plan
15. Wiring and termination drawings for panels and
junction boxes
17. Certificates required by Statutory bodies
MONITORS
POST ORDER
S. WITH WITH
BID
(FINAL)
1. Data Sheet Water cum Foam Monitors
2. Data Sheet Long Range Water cum Foam
Monitors
3. Basic Design parameters, performance data
like Projectile movement of water stream, Foot
print (shape, size, area) of stream at landing
zone, catalogues, Brochures, K- factor of
nozzle, Pressure drop across the monitor, etc.
4. Inspection and testing Records
5. General Arrangement drawing and cross
sectional details drawings
6. Installation, Pre-commissioning and
Performance Guarantee tests procedures
7. Operating & instruction manual
8. UL/FM/Vds listing documents of water cum
foam monitor as per Approval
Page 1007 of 5928

Document No.
FOR Rev. A
POST ORDER
S. WITH WITH
BID
(FINAL)
9. Data Sheet for foam drum.
PORTABLE EXTINGUISHERS
POST ORDER
S. WITH WITH
BID
(FINAL)
1. Approval certificate from BIS/ UL/FM /PESO
2. GA drawings of each fire fighting equipment
3. Instruction book(s) for guidance of the user
including both the operating and normal
maintenance procedures shall be supplied.
The book(s) shall include an itemized and
illustrated part list/spare parts list giving
reference number of all the wearing parts.
4. Catalogues for all bought out items with Model
No. If any (for DCP Extinguishers)
5. Fabrication details and plate thickness
calculation for pressure vessel. (for DCP
Extinguishers)
6. Data Sheet for fire Extinguishers
DOCUMENTS
POST ORDER
S. WITH WITH
BID
(FINAL)
1. Fire water Demand Calculation Report
2. Hydraulic calculation Report
3. Control and Interlocking Philosophy for fire
water pump house and foam pump house
4. List of spares
5. Bill of Material
6. Data Sheets for equipments and Instruments
7. Detail specification (completely filled up data
sheets) with make and model no. before
placement of order to sub-vendor
8. Design Calculation for foam Quantity
9. General Arrangement Drawings of panels and
internal layout with dimensions
10. Cable schedule
Page 1008 of 5928

Document No.
FOR Rev. A
POST ORDER
S. WITH WITH
BID
(FINAL)
11. Wiring and termination drawings for panels and
junction boxes
FIRE PROTECTION SYSTEM PACKAGE FOR STORAGE TANKS
POST ORDER
S. WITH WITH
BID
(FINAL)
1. Filled in Technical Data Sheets
2. Basic Design Calculations
3. General arrangement, Layout and cross
sectional detail drawings
4. Accessories and sub-assembly drawings
5. Battery Limit drawing
6. Pre-commissioning, commissioning and
performance guarantee tests procedures
7. GA drawings of each fire fighting equipment
8. Hydraulic Design Calculation
9. Piping Layout and Details
10. Civil/Structural construction fabrication
drawings - G.A. Reinforcement details etc.
11. Installation, Operation, maintenance and spare
part manual
DRAWINGS
POST ORDER
S. WITH WITH
BID
(FINAL)
1. Overall Foam P&ID for COT
2. Layout for foam network system for COT
3. Overall Fire water P&ID for COT
4. Layout for Fire water system for COT
5. General Arrangement Drawing for Fire water &
foam system
6. Layout of First Aid Fire Fighting equipments
7. As Built Drawings
8. Fire water pumping P&ID for COT
Page 1009 of 5928

Document No.
FOR Rev. A
POST ORDER
S. WITH WITH
BID
(FINAL)
9. Foam pumping P&ID for COT
10. Layout for Fire Protection system for fire
training ground
11. General Arrangement Drawing for Fire water &
foam pump house
12. General Arrangement Drawing for Fire water
tanks & foam storage vessels
FIRE EQUIPMENTS
POST ORDER
S.
N DESCRIPTION WITH WITH
REMARKS
FOR FOR DATA
BID
(FINAL)
1. Data Sheet for Fire Water Hydrants.
2. Data Sheet for Landing Valve.
3. Data Sheet for Hose Reel.
4. Data Sheet for Hose Box.
5. General Arrangement Drawing and Cross
sectional details drawings Hydrants
6. BIS documents of Fire Hydrant/ Landing
Valve/Hose reel as per Approval
7. Operating & instruction manual
8. Catalogues, brochures, performance data of
equipments etc.
9. Data Sheet for MEFG.
Notes :
Page 1010 of 5928

Document No.
FOR Rev. A

13. Electrical
14. Instrumentation
15. Packaged Equipment
16. Static Equipment
17. Rotating Equipment
18. Piping
19. Structures
20. All vendor documents shall be reviewed & signed by the package contractor before forwarding the same to
Owner / PMC for review / Records.
Page 1011 of 5928

VENDOR DATA REQUIREMENTS Document No.
B302-000-81-41-VDR-8100
FOR Rev. 1
CIVIL & STRUCTURAL WORKS (BOOT
TENDER) Page 1 of 5

FOR
TENDER)
1 07-JAN-2021 REVISED AND ISSUED FOR TENDER PR YC SM

0 30-OCT-2020 ISSUED FOR TENDER YC/PR SM VG
B 29-OCT-2020 REVISED AND ISSUED FOR TENDER PR SM VG
A 29-JUL-2020 ISSUED FOR TENDER PR AKS VG
No.
Page 1012 of 5928

B302-000-81-41-VDR-8100
FOR Rev. 1
TENDER) Page 2 of 5
CIVIL
POST ORDER
S. WITH WITH
BID
(FINAL)
1. Storm water system calculations (Flow
calculation & Drain size calculation) for Tank
Farm
2. System Write-up and Flow calculation for
Contaminated rain water /Fire water (CRWS)/
Oily waste (OWS)/Process waste system
3. Hydraulic calculations (flow calculation & Line
sizing calculation) for Sanitary sewer system
4. Details of RCC sanitary manhole (Design
calculation and drawings)
5. Drinking water system calculations (Water
demand Calculation & Line sizing calculation)
6. Contaminated area demarcation on equipment
layout
7. P&ID & PFD for Process Waste collection
system and contaminated rain/ OWS/ Fire
water collection system
8. P&ID & PFD for Drinking water system, Safety
Shower and Eye Wash system
9. Layout of Micro-Grading works
10. OWS, CRWS, Drinking water system, Sanitary
sewer system, Pavement, Close Blow Down
and Footpath Layout
11. Battery Limit condition drawing
12. Safety Shower & Eye Wash system Layout
13. Pipe Sleeper:
-Design Calculation
-GA & R/F details
-Sleeper Schedule
14. Raw Water Reservoir:
-Hydraulic calculation for RWTP feed and FW
make up water
-P&ID for RWTP feed and FW make up water
-GA of raw water reservoir
-Design calculation for RCC sump/pump
reservoir and shed
-Sub-structure GA and R/F details of RCC
sump/pump reservoir
-Super-structure details of raw water sump
pump shed
Page 1013 of 5928

B302-000-81-41-VDR-8100
FOR Rev. 1
TENDER) Page 3 of 5
POST ORDER
S. WITH WITH
BID
(FINAL)
15. Drinking Water & Service Water Reservoir:
-GA of drinking and service water reservoir
-Design calculation for RCC sump/pump
reservoir and shed
-Sub-structure GA and R/F details of raw water
sump
-Super-structure details of raw water sump
pump shed
16. Datasheet of equipment like pump, instruments
etc. for drinking and raw water pumping system
17. Firewater RCC Intake Well:
-Hydraulic calculation for water transfer line and
pump.
-Datasheets of equipment etc.
-General Arrangement drawing for firewater
RCC intake well and all associated facilities
-Design calculation for RCC well, pump house,
structural steel gangway etc.
-GA & R/F details of foundations, wall, slab etc.
-Super-structure details drawing
-System write-up and operation philosophy
18. Area drawings in 1:250 scale showing all the
services and facilities with levels, locations, co-
ordinates, material specifications etc.
19. As built drawings and As build model of Civil-
Structural Works
20. Catalogues, brochures, performance data of
equipments etc.
21. SP 3-D modeling of Civil works for entire COT
facilities
STRUCTURE
POST ORDER
S. WITH WITH
BID
(FINAL)
1. Engineering Design Basis/Design Philosophy.
2. Design calculation document & drawings for
Sump Pits, Collection Pits and Valve Pits.
3. Design calculation document & drawings for Analysis software
(STAAD Pro, Excel
Crude oil Tank, Surge Relief Tank, Crude etc.) input & output
Water Drain Tank & Fire Water Tank also to be included
foundation with these documents.
One of each type shall
be reviewed and
remaining shall be
kept for record.
(STAAD Pro, Excel
sub structure and superstructure of Fire Water etc.) input & output
Pump House. also to be included
with these documents.
Page 1014 of 5928

B302-000-81-41-VDR-8100
FOR Rev. 1
TENDER) Page 4 of 5
POST ORDER
S. WITH WITH
BID
(FINAL)
(STAAD Pro, Excel
sub structure and superstructure of Foam etc.) input & output
Pump House. also to be included
(STAAD Pro, Excel
sub structure and superstructure of Control etc.) input & output
room Building. also to be included
(STAAD Pro, Excel
sub structure and superstructure of Fire station. etc.) input & output
also to be included
(STAAD Pro, Excel
sub structure and superstructure of DG etc.) input & output
Shed/DG Set foundation. also to be included
9. Effluent Treatment Plant:
Design calculation document & drawings for

sub structure and superstructure of following
-Control Room Building
-Reservoir
-Equipment foundation
10. Sewage Treatment Plant:
Design calculation document & drawings for

sub structure and superstructure of following
-Control Room Building
-Chemical Storage Building
-Reservoir
-Equipment foundation
sub structure and superstructure of Guard
Room.
foundations of all Equipments (Equipments,
Pumps, Vessels, Pole structures etc.,)
Pipe supports, Operating/Access platforms
supported on equipment/grade, E&I Cable
trench/Supports etc.
14. Fortnightly Updated Status of BOQs of major
items ( RCC & Structural Steel)
15. Miscellaneous document other than the above.
16. SP 3-D modeling of Structure works (super
structure/sub structure including Piles) for
entire COT facilities
Notes :
Page 1015 of 5928

B302-000-81-41-VDR-8100
FOR Rev. 1
TENDER) Page 5 of 5
13. Electrical
14. Instrumentation
15. Packaged Equipment
16. Static Equipment
17. Rotating Equipment
18. Piping
19. Architecture
Page 1016 of 5928

DOCUMENTS/DRAWINGS FOR Section A-5.2.7
OWNER/PMC REVIEW B302-000-83-41-VDR-9001
(ARCHITECTURE) Rev A
BOOT TENDER FOR CRUDE OIL Page 1 of 3
TERMINAL AT PARADIP
DOCUMENTS/DRAWINGS FOR
OWNER/PMC REVIEW
BOOT TENDER FOR CRUDE OIL TERMINAL

AT PARADIP
(ARCHITECURAL)
TENDER No. B302-000-80-42-EP-T-6001

(COT AT PARADIP)
CONSULTANT : ENGINEERS INDIA LIMITED

JOB NO. : B302
A 24.07.2020 ISSUED FOR TENDER AA HD MKV

Date Purpose
No by by by
Page 1017 of 5928

TERMINAL AT PARADIP
VENDOR DRAWING AND DOCUMENT REQUIREMENT
The following Data marked “√” shall be furnished by Vendor:

Sl. No. Description Review Records Remarks
1. Vendor drawing/ documents submission schedule √
2. GA & equipment lay-out of buildings/ sheds √

indicating sizing of internal spaces
3. Alternative (minimum 2 numbers) Architectural √

Design/ Drawings of buildings.
These alternative drawings shall include 3-D

rendered perspective of all external sides of
buildings.
4. Architectural schemes for finalized buildings √

supported by 3-D rendered walkthroughs & views
(interior as well as exterior) indicating decorative
patterns/ features in floor/ wall/ ceiling and other
Architectural features with minimum 2 options.
5. Construction drawings of all the Buildings/ Sheds.

Construction Drawings shall contain the followings.
These drawings shall be prepared incorporating
comments etc. on the preliminary Drawings.
a) Plan of all levels, Terrace Plan, Key Plan. √
b) Sections as required for complete understanding √

of the Design & Construction
c) Elevations of all sides. √
d) Door/Window details. √
e) False ceiling/ flooring details & layouts √
f) Schedule of Architectural Finishes √
g) Any other Drawing as required for complete √

understanding of the Design & Construction.
h) Furniture Layout drawings √
i) Landscape Layout drawings √
Page 1018 of 5928

TERMINAL AT PARADIP
Sl. No. Description Review Records Remarks
6. Documents/ Drawings for Statutory Approval in √

accordance with the statutory requirement
7. As-built drawings √
8. List of all Sub- vendors/ authorized applicators to √

be engaged for execution of various specialized
items (like Aluminium Doors and Windows,
Waterproofing/ Insulation, False ceiling/ Flooring,
Partitioning etc.
Page 1019 of 5928

Document No.
FOR Rev. C

FOR
BOOT TENDER
C 07-JAN-2021 ISSUED WITH TENDER BB SR PKS

B 06-JAN-2021 Issued with Tender BB SR PKS
A 01-NOV-2020 Issued with Tender BB SKS PKS
No.
Page 1020 of 5928

Document No.
FOR Rev. C
PACKAGE MR FOR EPCM JOB
POST ORDER
S. WITH WITH
BID
(FINAL)
1. Drawing and Document Schedule
2. Level Sketches
3. Instrument Index
4. Sub-Vendor List for Instruments and
accessories
5. MCC PLC Inter-connection diagram
6. Utility consumption requirements including sub
vendor packages
7. Power consumption requirements including sub
vendor packages
8. Purchase Requisition for all instruments and Purchase Requisition
(PR) for system
system oriented items like PLC oriented items and
/TFMS/AAQMS/Telecom System etc. critical items like PLC
System, TFMS,
Pressure relief valve,
Control valves,
AAQMS, Telecom
system etc. shall be
submitted for review.
PR for all the other
items shall be
submitted for record
only.
9. Functional schematic
10. Logic diagrams
11. Instrument loop drawings
12. Control room layout
13. Power Supply Distribution drawings
14. Wiring diagram for panels
15. System Configuration diagram for PLC
16. I/O assignment for PLC
17. Instrument Duct/Tray layout
18. Instrument Cable Schedule
19. Instrument Location Plans
20. Instrument Installation Drawings
21. Bill Of Material for Instruments and other
System oriented items like PLC, TFMS,
AAQMS, Telecom System
Page 1021 of 5928

Document No.
FOR Rev. C
POST ORDER
S. WITH WITH
BID
(FINAL)
22. Inspection and test (FAT/SAT) procedures for
PLC, TFMS, AAQMS, Telecom System
23. Test / calibration / inspection /statuary
certificates for all instruments and system
oriented items
24. Complete catalogs with part list for all
contractor supplied instruments, control, etc.
25. Installation, operation and maintenance
manuals
26. Dynamic graphics for PLC, AAQMS and TFMS
systems along with the logging formats and
trend grouping.
27. Telecom System configuration drawing
28. TFMS configuration drawing
29. AAMQS system configuration drawing
30. System loading calculations for PLC system
31. GA drawings for Panels/Cabinets(PLC, TFMS,
AAQMS etc)
32. Software details for PLC,TFMS and AAQMS
systems
33. Interface Details between PLC to Purchasers
SCADA system
34. Instrument Earthing layout
35. Gas/ Fire detector Layout drawing
36. MCT layout drawing
37. SIL Verification report
38. As Built drawings & documents
Notes :
Page 1022 of 5928

Design, Engineering, Procurement, Document no: Rev no : 1
Supply, Installation, Testing, B302-000-16-51-
Commissioning, Operation and VDR-2470
Maintenance of COT, Paradip on Build
– Own – Operate – Transfer (BOOT)
Basis Tender no: B302-000-80-42-EP-T-
6001

(TELECOM)
PROJECT : NRL EXPANSIONPROJECT

OWNER : M/s NRL
JOB NO. : B302
1 04.01.2021 Revised & Re-issued for Bids SS SR PKS
0 16.06.2020 Issued for Bids SS SR PKS
Rev. Date Details Prepared Checked Approved
1|P a g e
Page 1023 of 5928

6001
AFTER PURCHASE
Prints ORDER Final
S.N. Description with Date Documentation
Quotes Prints Needed /As built
Functional Design Specification (FDS)
including detailed system design,
system description with drawings,
equipment schedule, power
requirements, System availability,
Equipment Layout, rack layout, BOM,
Power Consumption, Catalogue etc. for
1. each system i.e. 1* 6W 3S
(a) IP-PBX & Telephones
(b) CCTV System Cameras & NVR
(c) Wireless TETRA
Communication System
(d) Video Conferencing System
(e) Access Control System
Technical Manuals of each type of

2. 1 5W
equipment.
Factory Acceptance Testing (FAT)
3. 1* 12W
Procedure
Site Acceptance Testing (SAT)
4. 1* 18W
Procedure
Maintenance manual comprising of
preventive maintenance, trouble
5. 1 18W
shooting procedure including failure
analysis
Station folder, Maintenance folder,
6. # 6+3S
Station inventory folder
Certificates from Statutory Bodies for
7. 1
Ex-proof equipment, Test Certificates
NOTES:
1. FOLD ALL DRAWINGS TO 216mm x 279mm AND ROLL TRANSPARENCIES.

2. BIDDER TO PROVIDE ALL TRANSPERANCIES AND PRINTED MATTER TO ENGINEERS INDIA
LIMITED (EIL- New Delhi).
ATTENTION – BIDDER PRINT CONTROL DEPARTMENT`
1.0 Bidder must take care of the following while submitting drawings and documents
for review as indicated in Bidder Data requirement enclosed.
1.1 A blank space measuring 75mm W x 40 mm H shall be provided on all Bidders

drawing for marking review codes etc. by Engineers India Limited (EIL).
2|P a g e
Page 1024 of 5928

6001
1.2 The review of Bidder drawings shall be done as applicable under the following
review codes:
a) Review code 1 : No comments
b) Review code 2 : Proceed with manufacture/ fabrication as per

commented
drawing. Revised drawing required.
c) Review code 3 : Document does not conform to basic requirements

as marked.
Resubmit it for review.
2.0 Review of the Bidder drawings by EIL would be only to check compatibility with
basic design and concepts and would in no way absolve the
manufacturer/fabricator of his responsibility to meet applicable codes,
specifications and statutory rules/regulations.
3.0 For drawings/documents indicated as FOR INFORMATION in the Vendor Data

Requirement. Bidder must mark FOR INFORMATION ONLY on the submitted
drawing/documents.
LEGEND:
CATEGORIES PRECEEDED WITH ‘*’ WILL BE APPROVED FOR FABRICATION BY

ENGINEERS INDIA LIMITED. THE REMAINING DRAWINGS ARE NEEDED FOR
INFORMATION ONLY.
A/C = AS COMPLETED, A/R= AS REQUIRED, W/S= WITH SHIPMENT, W= WEEKS, S=SOFT

COPY.
# - After Trial run before final acceptance of the system by Owner/Consultant.
3|P a g e
Page 1025 of 5928

SECTION A-6
PROJECT VENDOR LIST
Page 1026 of 5928

Design, Engineering, Procurement, Section A-6 Rev
Supply, Installation, Testing , Subsection A -6.1 no : 0
Commissioning, Operation and Document No: B302-
Maintenance of COT, Paradip on Build – 000-83-41-VL-6001
Own – Operate – Transfer (BOOT) Basis
Tender no: B302-000-80-42-
EP-T-6001
PROJECT VENDOR LIST
OWNER : M/S NUMALIGARH REFINERY LIMITED
CONSULTANT : ENGINEERS INDIA LIMITED
UNIT : Crude Oil Terminal, Paradip
UNIT No. : 321
EIL JOB NO : B302
TENDER NO. : B302-000-80-42-EP-T-6001
0 30.12.20 ISSUED WITH TENDER AR MSK BS

Date Purpose
No by by by
1|Page
Page 1027 of 5928

Tender no: B302-000-80-42-
EP-T-6001
GENERAL NOTES
1.0 CONTRACTOR shall procure all the material/ equipment forming permanent part of the unit /
plant from OWNER / CONSULTANT approved vendors. This shall include sub-ordered items
/ components also. The “Approved Vendors” shall be item specific.
2.0 OWNER/PMC approved vendor list for the various items is enclosed in this section.
3.0 CONTRACTOR to procure material from any of OWNER/ CONSULTANT approved

vendors. However, current validity, holiday status and range of approval as per EIL
enlistment letter need to be verified by the CONTRACTOR with vendor before
placement of order.
i. CONTRACTOR shall also verify the work load, stability and solvency status of the vendor
prior to placement of order.
ii. Vendors on OWNER/PMC holiday list shall not be considered for ordering, which need
to be verified by the CONTRACTOR prior to placement of order. CONTRACTOR shall
comply with this requirement without any time or cost implication to Owner.
ii. In case any vendor is registered with EIL as an approved vendor subsequent to release
of this vendor list, the same may also be considered by the CONTRACTOR with prior
intimation to OWNER/ PMC and obtain their concurrence prior to placement of order.
iii. Wherever job specification calls for requisite proven track record, the same shall be
complied and necessary documents to be submitted for EIL approval prior to ordering.
v. Vendors on OWNER /PMC holiday list shall not be considered for ordering.
CONTRACTOR shall comply with this requirement without any time or cost implication to the
OWNER. If a vendor is put on OWNER/ PMC’s holiday list subsequent to CONTRACTOR
placing an order, it shall be CONTRACTOR’s responsibility to ensure quality work and timely
supply from the vendor.
4.0 Wherever the Nos. of approved vendors are less than 3 (three) CONTRACTOR may consider
additional vendors with prior approval of OWNER/CONSULTANT. “Approval status”
documents / credentials to be furnished by the vendors in such cases, the CONTRACTOR
shall be solely responsible. OWNER/ COSULTANT’s decision on approval shall be final and
nonnegotiable. Non-acceptance of a particular proposed vendor due to any reasons
whatsoever shall not be a cause of schedule and cost implication. Delay in approval of
additional vendor, if any, on account of non- submission of performance track record and
other documents as per requirements is solely to contractor’s account and no time and cost
implication(s) shall be entertained on account of additional vendor approval
5.0 For items not covered in this document, the vendor list shall be approved by OWNER/
CONSULTANT prior to placement of order by CONTRACTOR. CONTRACTOR shall list down
the proposed suppliers/ vendors for such items and submit the same for OWNER/
2|Page
Page 1028 of 5928

Tender no: B302-000-80-42-
EP-T-6001
CONSULTANT’s review / approval along with necessary documents/credentials. Non-

acceptance of a particular proposed vendor due to any reasons whatsoever shall not be a
cause of schedule and cost implication.
6.0 CONTRACTOR shall make an independent assessment of capability of all the vendors for
timely deliveries of material / equipment. Any delays in deliveries by vendor(s) shall not be a
cause of schedule and cost implication.
7.0 At any stage of the project, if it comes to the notice of OWNER/ CONSULTANT that
CONTRACTOR has procured material / equipment, intentionally or unintentionally
whatsoever, from an unapproved vendor and/or items not falling in approved range of
vendor(s), the same shall be rejected forthwith and CONTRACTOR shall be liable to replace
such material/ plant/ machinery without any schedule and cost implication to the OWNER.
8.0 Sub-Vendor list given in the job specifications attached with the tender shall be considered
for respective items if not covered in this vendor list.
9.0 It is understood that name of the Vendor should be changed due to change in their Company
or corporate shareholding, OWNER may accept such Vendors under its new name with prior
approval.
Any such approval shall however, not absolve the CONTRACTOR from any of his obligations
under the contract; neither shall any such approval signify nominations or instruction to use
such a vendor. All approved vendors are deemed to have been freely chosen by the
CONTRACTOR at his own risk.
10.0 Proposal of any new vendor based on its successful PTR is permissible only as special case.
In case no quote is received from the bid specified approved vendors, substantial proof such
as regret letters / E-mails from vendors etc. to be submitted for the same as documentary
evidence. However, OWNER/PMC decision shall be final and binding on the contractor for
which commercial implication (if any) shall not be entertained by the OWNER.
3|Page
Page 1029 of 5928

Commissioning, Operation and Document No:
Maintenance of COT, Paradip on Build – B302-000-83-41-
Own – Operate – Transfer (BOOT) Basis VL-6001
Tender no: B302-000-80-42-
EP-T-6001
PROJECT ITEM CODE DIRECTORY
A. Rotating Equipment
S.No. Item name Item code

1. PUMP-CENT. (GPP) 04AA
2. PUMP-CENT. (GWS) 04AC
3. PUMP-CENT. (H/V) (FW) 04CD
4. PUMP-CENT. VERT. (GPP) 04BA
5. PUMP-CENT. VERT. (GWS) 04BC
6. PUMP-ROTARY.SCREW 04DA
7. PUMP-ROTARY.GEAR 04DB
8. PUMP-ROTARY.LOBE 04DE
9. PUMP-RECIPRO.(PLUNGER/DIAPHRAGM) 04FA
10. PUMP-AIR OPERATED DIAPHRAGM 04GC
11. COMP.-RECIPRO. (PIANS) 04HB
12. COMP.-ROT. LOBE/VP(AS) 04JB
13. DIESEL ENGINE 04MD
14. DG SET 04ME
15. BLOWER-TURBO CENTRIFUGAL 04MG
16. MECH. SEAL FOR PUMPS/AGITATOR 04MH
16. DOSING PACKAGE (SKID MOUNTED) 06NB
17. PUMP-CENTRIFUGAL HORIZONTAL (SPECIAL PURPOSE PROCESS) 04AB
B. Packaged items

1. (HVAC SYSTEM –CENTRAL AIR CONDITIONING) 06AA
2. (HVAC SYSTEM –PACKAGED AIR CONDITIONING) 06AB
3. (CRANE H.O.T, HAND OPERATED) 07AB
4. (CRANE E.O.T, SAFE AREA) 07AC
5. (ELECTRIC HOISTS). 07AF
6. (CHAIN PULLEY BLOCK). 07AH
7. (CRANE-EOT, HAZARDOUS AREA). 07AI
1|Page
Page 1030 of 5928

Tender no: B302-000-80-42-
EP-T-6001
C. Piping items :

1 GASKET NON ASBESTOS 02AA
2 GASKET SPIRAL BOUND 02AD
3 HOSE- RUBBER (STEAM/GAS/AIR/WATER/CHEM.) 02BA
4 HOSE METALLIC FLEXIBLE SS 02BC
5 FASTENERS 02CA
6 SPRING SUPPORTS 02DB
7 STRAINERS (T/CONE-TYPE & Y-TYPE) 02EA
8 VALVE GATE CAST 50AA
9 VALVE GATE FORGED 50AD
10 VALVE GATE (MOTOR OPERATED) 50AI
11 VALVE GLOBE CAST 50BA
12 VALVE GLOBE FORGED 50BD
13 VALVE CHECK CAST 50CA
14 VALVE CHECK FORGED 50CD
15 VALVE BALL FIRE SAFE-CCS 50DE
16 VALVE BALL FIRE SAFE-CSS 50DF
17 VALVE BALL - FIRE SAFE (FORGED) 50DL
18 VALVE BUTTERFLY (TRIPLE OFFSET) 50 EP
19 VALVE PLUG 50GA
20 FLANGE CARBON STEEL 55AA
21 FLANGE STAINLESS STEEL 55AC
22 PIPE/TUBE-C S (SEAMLESS)TO ASTM STDS 60AH
23 PIPE-CARBON STEEL(WELDED)TO ASTM STDS 60AI
24 PIPE/TUBE-SS(S.LESS & WELDED)TO ASTM STD 60AK
25 PIPES- INDIAN STOCKIST 60B
26 PIPING SYSTEM-GRE/GRP 61AD
27 FITTING BLOCK FORGED-CARBON STEEL 71AA
28 FITTING BLOCK FORGED-STAINLESS STEEL 71AC
29 FITTINGS FROM SEAMLESS PIPE-CARBON STEEL 72AA
30 FITTINGS FROM SEAMLESS PIPE- S.S. 72AC
31 FITTINGS FABRICATED FROM PLATE - C.S. 74AA
32 FITTINGS FABRICATED FROM PLATE - S.S. 74AC
33 FITTINGS PIPE CAP (C S) 75AA
2|Page
Page 1031 of 5928

Tender no: B302-000-80-42-
EP-T-6001
34 FITTINGS PIPE CAP (S S) 75AC
D. Instrumentation items:

1 TUBE FITTINGS 15AA
2 TUBING 15AB
3 SIGNAL CABLES 15CB
4 CONTROL VALVES 15EB
5 ON-OFF VALVES 15EF
6 SELF ACTUATED PR. CONTROL VALVES 15EG
7 INSTRUMENT VALVES & MANIFOLDS 15ED
8 CONTROL PANEL & ACCESSORIES 15UA
9 CABLE GLANDS (HAZARDOUS AREA) 14CA
10 JUNCTION BOX (FLAMEPROOF) 13MA
11 FIELD INSTRUMENTS (P,DP,F,L,T,TD.) 15RD
12 PRESSURE GAUGES 15KA
13 TEMPERATURE ELEMENTS AND THERMOWELLS 15HD
14 PROGRAMMABLE LOGIC CONTROLLERS 15JA
15 GAS DETECTION SYSTEM 15IA
16 PRESSURE RELIEF VALVE 15EC
17 TEMP.GAUGES(BI METALLIC,FILLED SYSTEM) 15LA
18 ORIFICE PLATES & FLANGES 15GA
19 GAUGE GLASSES & COCKS 15OA
20 TANK LEVEL INSTRUMENT (RADAR,ULTRASONIC) 15TC
21 LOOP POWERED INDICATORS 15RA
22 TANK FARM MANAGEMENT SYSTEM 15OH
23 FIRE PROTECTION SYSTEM (VALVES AND ACC.) 15VB
24 AIR FILTER REGULATOR 15BA
25 SOLENOID VALVE 15EA
26 MAGNETIC LEVEL INSTRUMENTS 15OF
27 AMBIENT AIR MONITORING SYSTEM 15FO
28 TANK PROTECTION DEVICES/FLAME ARRESTOR 15EE
29 TANK LEVEL INSTRUMENTS (FLOAT OPERATED) 15OD
30 MASS FLOW METER 15NI
3|Page
Page 1032 of 5928

Tender no: B302-000-80-42-
EP-T-6001
31 ULTRASONIC FLOW METERS 15ND

32 VARIABLE AREA FLOW METER 15MB
E. Electrical items:

1 SWITCHBOARD-M.V.-MCC/PCC/PMCC-DRAWOUT 13BC
2 SWITCHBOARD FIXED FOR PACKAGE EQUIPTS 13BF
3 CONTROL STATIONS- WEATHERPROOF 13GA
4 CONTROL STATIONS-FLAME PROOF 13GB
5 BATTERIES-LEAD ACID (FLOODED) 13HA
6 BATTERY CHARGERS 13HB
7 BATTERIES-LEAD ACID (VRLA) 13HC
8 BATTERIES-NICKLE CADMIUM 13HD
9 U.P.S.SYSTEM 13IA
10 MOTOR INDUCTION-MV (INDL.TYPE SAFE AREA) 13JD
11 MOTOR-INDUCTION-M.V(ZONE 2-TYPE e & n) 13JE
12 MOTOR-INDUCTION-M.V (FLAME PROOF) 13JF
13 LIGHTING FIXTURE & ACCESSORIES-HAZARDOUS 13LA
14 HIGH MAST LIGHTING SYSTEM 13LD
15 JUNCTION BOXES (FLAME PROOF) 13MA
16 LIGHTING & POWER PANELS (FLP) 13MB
17 PLUGS/SOCKETS/HANDLAMPS (FLAME PROOF) 13MC
18 FLAMEPROOF POWER DISTRIBUTION BOARD 13MD
19 MV POWER CABLE - FIRE SURVIVAL 13OB
20 MV POWER CABLE - FIRE SURVIVAL 13OC
21 CABLES:CONTROL-PVC/XLPE 13OD
22 CABLES-FIRE ALARM AND COMMUNICATION / SIGNAL 13OE
23 CONTROL CABLE - FIRE SURVIVAL 13OF
24 CABLES COMMN. (JELLY FILLED) 13OJ
25 PLANT COMMUNICATION SYSTEM 13SA
26 EMERGENCY GENERATORS (MV) 13UA
27 ACTUATORS-MOV 13VA
28 A.C. VARIABLE SPEED DRIVE - MV (UPTO 690 V O/P) 13WB
4|Page
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Tender no: B302-000-80-42-
EP-T-6001
29 AIR CIRCUIT BREAKER 14AA

30 AUX. RELAYS 14AB
31 BIMETAL RELAYS 14BA
32 CABLE GLANDS ( HAZARDOUS AREA) 14CA
33 CABLE TERMN. & JOINTING KIT 14CB
34 CONTACTORS 14CD
35 CONTROL SWITCHES (BREAKER) 14CE
36 CONTROL SWITCHES / SELECTOR SWITCHES 14CF
37 CABLE TRAYS-FRP 14CJ
38 EARTH LEAKAGE CIRCUIT BREAKER 14EA
39 FUSES 14FA
40 HEAVY DUTY SWITCHES 14HA
41 INSTRUMENT TRANSFORMERS CT & PT (MV) 14IA
42 LIGHTING FIXTURE & ACCESORY-NON HZARDOUS 14LB
43 LIGHTING & POWER PANELS (SAFE AREA) 14LC
44 DRY TYPE LIGHTING TRANSFORMERS 14LD
45 MCB 14MA
46 MCCB 14MB
47 METERS 14MC
48 PROTECTION RELAYS 14PA
49 PUSH BUTTON AND INDICATING LAMPS 14PB
50 FUSE SWITCH COMBINATION 14SA
51 TIMERS 14TA
F. EWS( Plot plan & Water Deptt. )

1 FIRE EXTINGUISHERS (PORTABLE) 05AA
2 CLEAN AGENT SYSTEM 05AC
3 HOSE DELIVERY 05AF
4 FIRE HOSE ACCESSORIES 05AG
5 FOAM MAKER 05AH
6 FIRE SEAL CHAMBER 05AI
7 BRANCH PIPES 05AK
8 INLINE INDUCTORS 05AL
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Tender no: B302-000-80-42-
EP-T-6001
9 TRAILER/ TROLLEY MOUNTED FIRE FIGHTING EQUIPMENT 05AM

10 CHASSIS MOUNTED FIRE FIGHTING EQUIPMENT 05AN
11 FIXED FOAM SYSTEM (FOAM PACKAGE) 05AP
12 LANDING VALVES 05AQ
13 SPRAY NOZZLE - FIRE FIGHTING 05AS
14 HV/MV SPRAY SYSTEMS 05AU
15 RIM SEAL FIRE PROTECTION SYSTEM 05AW
16 WATER CUM FOAM MONITOR 05BC
17 REMOTED CONTROLLED MONITORS 05BE
G. EWS( Environment )
Refer attachment of this document.
H. Static equipment
Refer EIL Specification 6-51-0053 (Enclosed in the Bid document)
I. Structural
J. Architectural
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Suppliers List for B302-COT Paradip BOOT Date :30/12/2020 11:54:30
Page 1 of 162
Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 02AA Description : GASKET NON-ASBESTOS
Approved Suppliers
1 I001 IGP ENGINEERS PVT. LIMITED INDIA
2 M570 MOORSIDE MACHINING CO LTD UNITED
KINGDOM
3 C055 CHAMPION JOINTINGS PVT LTD. INDIA
4 F543 FLEXITALLIC UK LTD UNITED
KINGDOM
5 T244 TEADIT PACKING AND GASKETS PVT LTD INDIA
6 B144 BOMBAY CHEMICAL EQUIPMENTS INDIA
7 3853 PILOT GASKETS AND ENGINEERS INDIA
8 H176 HEM ENGINEERING CORPORATION INDIA
9 N175 NEOSEAL ENGINNEERING PRIVATE LIMITED INDIA
10 D161 DAVE ENGINEERS PVT.LTD INDIA
11 3614 SEALANT AND GASKET INDIA PVT.LTD. INDIA
12 J210 JAMES WALKER INMARCO INDUSTREIS PVT. LTD INDIA
13 3735 UNI KLINGER LTD INDIA
14 M012 MADRAS INDUSTRIAL PRODUCTS INDIA
15 G132 GOODRICH GASKET PVT LTD INDIA
16 3759 ASIAN SEALING PRODUCTS PRIVATE LIMITED INDIA
17 S471 STARFLEX SEALING INDIA PVT LTD INDIA
066054049049
Copyrights EIL - All rights reserved

066054049049
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Page 2 of 162

Code
Item Code : 02AD Description : GASKET SPIRAL WOUND
Approved Suppliers
1 J210 JAMES WALKER INMARCO INDUSTREIS PVT. LTD INDIA
2 C055 CHAMPION JOINTINGS PVT LTD. INDIA
3 I001 IGP ENGINEERS PVT. LIMITED INDIA
4 D161 DAVE ENGINEERS PVT.LTD INDIA
5 T210 TEEKAY FLOWFLEX PVT. LTD. INDIA
6 S471 STARFLEX SEALING INDIA PVT LTD INDIA
7 N175 NEOSEAL ENGINNEERING PRIVATE LIMITED INDIA
8 F543 FLEXITALLIC UK LTD UNITED
KINGDOM
9 G132 GOODRICH GASKET PVT LTD INDIA
10 B144 BOMBAY CHEMICAL EQUIPMENTS INDIA
11 M570 MOORSIDE MACHINING CO LTD UNITED
KINGDOM
12 T244 TEADIT PACKING AND GASKETS PVT LTD INDIA
13 H176 HEM ENGINEERING CORPORATION INDIA
14 M012 MADRAS INDUSTRIAL PRODUCTS INDIA
15 3735 UNI KLINGER LTD INDIA
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Code
Item Code : 02BA Description : HOSE- RUBBER (STEAM/GAS/AIR/WATER/CHEM.)
Approved Suppliers
1 R204 RM APPLIED ENGINEERS INDIA
2 S254 SRIDHAR ENGG. & RUBER PRODUCTS PVT LTD. INDIA
3 I207 INSAP ENGINEERS PVT. LTD INDIA
4 G052 GAYTRI INDUSTRIAL CORPORATION INDIA
5 P316 PIX TRANSMISSIONS LIMITED INDIA
6 D144 DEWAS HYDROQUIP PVT LTD INDIA
7 S773 SWAGELOK CO. UNITED STATES
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Code
Item Code : 02BC Description : HOSE METALLIC FLEXIBLE SS
Approved Suppliers
1 I197 INDIA FLEX INDUSTRIES PVT.LTD. INDIA
2 G052 GAYTRI INDUSTRIAL CORPORATION INDIA
3 3708 QUALITY FOILS (INDIA) PVT. LTD. INDIA
4 I207 INSAP ENGINEERS PVT. LTD INDIA
5 R204 RM APPLIED ENGINEERS INDIA
6 S773 SWAGELOK CO. UNITED STATES
7 B179 BENGAL INDUSTRIES PVT LTD INDIA
066054049049

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Page 5 of 162

Code
Item Code : 02CA Description : FASTENERS
Approved Suppliers
1 N110 NITIN FASTNERS PVT LTD INDIA
2 U109 UDEHRA FASTNERS LTD INDIA
3 S336 SYNDICATE ENGINEERING INDUSTRIES INDIA
4 U177 UDEHRA MECHANICAL WORKS INDIA
5 H042 HARDWIN FASTENERS PVT LTD. INDIA
6 P200 PRECISION AUTO ENGINEERS INDIA
7 K133 KUNDAN INDUSTRIES LTD. INDIA
8 P326 PANKAJ INTERNATIONAL INDIA
9 N090 NEXO INDUSTRIES PVT. LTD. INDIA
10 27418 TECHNICAL METAL EST. UNITED ARAB
EMIRATES
11 D125A DEEPAK FASTENERS LIMITED(DORAHA UNIT) INDIA
12 P008 PRECISION ENGG. INDUSTRIES INDIA
13 I139 INDUSTRIAL ENGINEERING CORP. INDIA
14 T710 TRIPLE FAST MIDDLE EAST LTD UNITED ARAB
EMIRATES
15 K639 KOREA PARTS & FASTENERS (KPF) KOREA, REPUBLIC
OF
16 B728 BEA SRL ITALY
17 3797 J J INDUSTRIES 066054049049 INDIA
18 F017 FASTENERS & ALLIED PRODUCTS PVT LTD. INDIA
19 A058 AEPCOM FASTENERS PRIVATE LIMITED INDIA
20 P282 PIONEER NUTS & BOLTS PVT LTD INDIA
21 L105 LAKSHMI PRECISION SCREWS LTD INDIA
22 S137 SOUVENIR INTERNATIONAL INDIA
23 P258 PRESIDENT ENGINEERING WORKS INDIA
24 M105 MULTI FASTENERS PVT LTD INDIA
25 O551 OME METALLURGICA ERBESE S.r.l. ITALY
26 F027 FIX FIT FASTENERS MFG. PVT.LTD. INDIA
27 3851 ASHWIN FASTENERS PVT LTD INDIA
28 3592 PROCYON TECHNOLOGY INDIA
29 3653 SAVETA ENGINEERING CO. PVT. LTD. INDIA
30 3676 HEM INDUSTRIES INDIA
31 M273 MEGA ENGINEERING PVT. LTD. INDIA

066054049049
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Page 6 of 162

Code
Item Code : 02DB Description : SPRING SUPPORTS
Approved Suppliers
1 U584 UnisonHKR Co. Ltd. KOREA, REPUBLIC
OF
2 P338 PIPE SUPPORTS CO INDIA
3 T246 TECHNO INDUSTRY INDIA
4 27466 LISEGA SE GERMANY
5 T246A TECHNO INDUSTRY INDIA
6 27480 CARPENTER & PATERSON LTD UNITED
KINGDOM
7 3727 BERGEN PIPE SUPPORTS INDIA PVT. LTD INDIA
8 27517 JEONGWOO INDUSTRIAL MACHINE CO LTD KOREA, REPUBLIC
OF
9 27476 CARPENTER & PATERSON ASIA LTD THAILAND
10 P018 PIPING & ENERGY PRODUCTS ( P ) LTD INDIA
11 P705 PIPE SUPPORTS ASIA LTD THAILAND
12 3742 LISEGA INDIA PRIVATE LIMITED INDIA
13 3835 CARPENTER AND PATERSON INDIA PRIVATE INDIA
LIMITED
14 P273 PIPE HANGERS & SUPPORTS PVT LTD INDIA
15 S168 SPRING SUPPORTS MFG CO INDIA
16 C748 CA.S.T.IM.2000 SRL
066054049049 ITALY

066054049049
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Page 7 of 162

Code
Item Code : 02EA Description : STRAINERS (T/CONE-TYPE & Y-TYPE)
Approved Suppliers
1 E026 ESCO STEAMCON PVT. LTD. INDIA
2 G118 GRAND PRIX ENGINEERING PVT LTD. INDIA
3 J591 JFC CORPORATION KOREA, REPUBLIC
OF
4 F501 FUJI FILTER MFG CO LTD JAPAN
5 3822 SUNGOV ENGINEERING PVT LTD INDIA
6 3889 NORFLOW CONTROLS INDIA
7 V573 VEE BEE LIMITED UNITED
KINGDOM
8 S597 SPIRAX SARCO INTERNATIONAL INC UNITED STATES
9 3847 ACME FLUID SYSTEMS INDIA
10 S132 SUNGOV ENGINEERING PVT LTD INDIA
11 V621 VERMEER PROCESS TECHNOLOGY B.V NETHERLANDS
12 L004 LEADER VALVES LTD INDIA
13 27502 ARMSTRONG INTERNATIONAL KOREA CO. LTD. KOREA, REPUBLIC
OF
14 3843 MULTITEX FILTRATION ENGINEERS LTD INDIA
15 D679 DOUGLAS CHERO SPA ITALY
16 G097 GUJARAT OTOFILT INDIA
17 B144 BOMBAY CHEMICAL EQUIPMENTS 066054049049 INDIA
18 F526 FORAIN S.R.L. ITALY
19 N551 NEWARK WIRE CLOTH CO UNITED STATES
20 3761 RAKDIN ENGINEERS INDIA
21 F181 FORBES MARSHALL PVT. LTD.- PUNE INDIA

066054049049
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Page 8 of 162

Code
Item Code : 04AA Description : PUMP_CENT.HOR(GPP)
Approved Suppliers
1 27455 HYOSUNG GOODSPRINGS INC. KOREA, PEOPLE'S
DEMOCRATIC
REPUBLIC OF
2 S065 SAM TURBO INDUSTRYPVT. LTD(ENQ-ACE MKTG) INDIA
3 E501 EBARA CORPORATION (JAPAN) JAPAN
4 3760 C.R.I. PUMPS PRIVATE LIMITED INDIA
5 T756 TMP S.P.A TERMOMECCANICA POMPE ITALY
6 S014 SU MOTORS PVT LTD INDIA
7 S684 SHIN NIPPON MACHINERY CO LTD JAPAN
8 3863 WILO MATHER AND PLATT PUMPS PVT. LTD. INDIA
9 I198 ITT CORPORATION INDIA PVT LTD INDIA
10 K003 KIRLOSKAR BROTHERS LTD INDIA
11 F156 FLOWSERVE INDIA CONTROLS PVT LTD INDIA
12 T535 FLOWSERVE(THOMPSONS KELLY&LEWIS PTY LTD) AUSTRALIA
13 S401 SULZER PUMPS INDIA PRIVATE LIMITED INDIA
14 3767 KSB LIMITED INDIA
15 F635 FLOWSERVE CORPORATION (FORMERLY I571) UNITED STATES
16 G510 GOULDS PUMPS INC UNITED STATES
17 3739 KSB LIMITED
066054049049 INDIA
18 R611 RUHRPUMPEN GMBH(FORMERLY THYSSENT509) GERMANY
19 M013 WILO MATHER AND PLATT PUMPS PVT. LTD. INDIA
20 K087 KIRLOSKAR EBARA PUMPS LTD INDIA
21 27505 RUHRPUMPEN S.A DE C.V MEXICO
22 K018 KSB LIMITED INDIA
23 C725 CLYDE UNION LIMITED (FRMLY T722 & W518) UNITED
KINGDOM
24 27504 RUHRPUMPEN INC. UNITED STATES
25 D501 DMW CORPORATION JAPAN
26 S744 SULZER PUMPS (US) INC UNITED STATES
27 A550 ARAI PUMP MANUFACTURING COMPANY LTD JAPAN
28 3629 RUHRPUMPEN INDIA PRIVATE LIMITED INDIA

066054049049
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Page 9 of 162

Code
Item Code : 04AB Description : PUMP-CENT.HOR(SPP)
Approved Suppliers
DEMOCRATIC
REPUBLIC OF
9 G629 GOULDS PUMPS CO.LTD. KOREA, REPUBLIC
OF
KINGDOM
16 3786 DMW CORPORATION INDIA PVT.LTD. 066054049049 INDIA
19 W602 WEIR MINERALS NETHERLANDS BV (FMLY E620) NETHERLANDS
20 27441 SULZER PUMPEN DEUTSCHLAND GMBH GERMANY

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Code
Item Code : 04AC Description : PUMP-CENT.HOR(GWS)
Approved Suppliers
4 W012 WPIL LTD INDIA
6 3804 FLOWMORE LIMITED INDIA
12 B018 BEACON WEIR LIMITED INDIA
DEMOCRATIC
REPUBLIC OF
17 C725 CLYDE UNION LIMITED (FRMLY T722 & W518)
066054049049 UNITED
KINGDOM
20 F127 FLOWMORE LIMITED INDIA
27 3760 C.R.I. PUMPS PRIVATE LIMITED INDIA

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Code
Item Code : 04BA Description : PUMP-CENT.VERT(GPP)
Approved Suppliers
KINGDOM
18 K003 KIRLOSKAR BROTHERS LTD 066054049049 INDIA
21 K001 KISHOR PUMPS PVT LTD. INDIA
DEMOCRATIC
REPUBLIC OF

066054049049
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Code
Item Code : 04BC Description : PUMP-CENT.VERT.(GWS)
Approved Suppliers
DEMOCRATIC
REPUBLIC OF
17 3725 WPIL LTD
066054049049 INDIA
18 K001 KISHOR PUMPS PVT LTD. INDIA
KINGDOM

066054049049
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Code
Item Code : 04CD Description : PUMP-CENT.H/V(FW)
Approved Suppliers
3 3725 WPIL LTD INDIA
066054049049

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Page 14 of 162

Code
Item Code : 04DA Description : PUMP-ROTARY.SCREW
Approved Suppliers
1 N151 NETZSCH TECHNOLOGIES INDIA PVT.LTD INDIA
3 3771 DELTA PD PUMPS PRIVATE LIMITED INDIA
4 P660 PLENTY MIRRLESS PUMPS UNITED
KINGDOM
5 W539 WARREN PUMPS INC UNITED STATES
6 A185 ALEKTON ENGG INDUSTRIES PVT. LTD INDIA
7 T194 ALLWEILER INDIA PRIVATE LIMITED INDIA
8 P564 POMPE VERGANI SPA ITALY
9 R035 ROTO PUMPS LTD INDIA
10 S829 SEEPEX GMBH GERMANY
11 U084 UT PUMPS & SYSTEMS PVT. LTD. (BORNEMAN) INDIA
066054049049

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Code
Item Code : 04DB Description : PUMP-ROTARY.GEAR
Approved Suppliers
1 M580 MAAG PUMPS SYSTEMS AG SWITZERLAND
2 W599 WITTE PUMPS & TECHNOLOGY GMBH GERMANY
3 T194 ALLWEILER INDIA PRIVATE LIMITED INDIA
5 S565 SHIMADZU CORPORATION JAPAN
6 D033 DEL PD PUMPS & GEARS PVT. LTD. INDIA
7 3771 DELTA PD PUMPS PRIVATE LIMITED INDIA
8 V524 VIKING PUMP INC UNITED STATES
066054049049

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Page 16 of 162

Code
Item Code : 04DE Description : PUMP-ROTARY(LOBE)
Approved Suppliers
1 V162 VOGELSANG INDIA PVT LTD INDIA
2 B744 BOERGER GMBH
066054049049

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Code
Item Code : 04FA Description : PUMP-RECIPRO(API 675,PLUNGER/DIAPHRAGM)
Approved Suppliers
1 27481 TEIKOKU ELECTRIC MGF. CO., LTD. JAPAN
2 W570 WILLIAMS INSTRUMENT COMPANY INC UNITED STATES
3 W602 WEIR MINERALS NETHERLANDS BV (FMLY E620) NETHERLANDS
4 S024 SWELORE ENGG. (P) LTD INDIA
5 L620 LEWA GMBH GERMANY
6 M242 ACCUDYNE INDUSTRIES INDIA PVT. LTD. INDIA
7 N505 NIKKISO CO LTD (NIKKISO K.K.) JAPAN
8 V005 V K PUMP INDUSTRIES PVT. LTD. INDIA
9 A554 ALLDOS DOSIERTECHNIK GMBH GERMANY
10 P328 POSITIVE METERING PUMPS (I) PVT LTD INDIA
11 P563 PULSA FEEDER (UNIT OF IDEX CORP) SINGAPORE
12 B522 BRAN + LUEBBE LTD GERMANY
13 O505 ORLITA GMBH & CO KG GERMANY
14 3776 SWELORE ENGG. (P) LTD INDIA
15 O632 OFFICINE MECCANICHE GALLARATESI SPA ITALY
066054049049

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Code
Item Code : 04GC Description : PUMP - AIR OPERATED DIAPHRAGM
Approved Suppliers
1 M298 MONIBA ANAND ELECTRICALS PVT LTD INDIA
2 H151 HI-LIFE MANUFACTURING CO. INDIA
066054049049

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Code
Item Code : 04HB Description : COMP-RECIPRO(PIANS)
Approved Suppliers
1 D129 DRESSER RAND INDIA PVT LTD INDIA
2 27492 NEUMAN & ESSER GMBH WURZEN GERMANY
MASCHINENFABR
3 D646 DRESSER RAND COMPANY UNITED STATES
4 3608 NEUMAN & ESSER ENGINEERING (I) PVT LTD INDIA
5 A593 ANDREAS HOFER HOCHDRUCKTECHNIK GMBH GERMANY
6 3769 KIRLOSKAR PNEUMATIC COMPANY LIMITED INDIA
7 I022 INGERSOLL RAND (INDIA) LTD. INDIA
8 L579 LEOBERSDORFER MASCHINENFABRIK AG (LMF) AUSTRIA
9 B715 BURCKHARDT COMPRESSION AG SWITZERLAND
10 N601 NEUMAN & ESSER USA INC GERMANY
11 K507 KOBE STEEL LTD JAPAN
12 B200 Burckhardt Compression (India) Pvt.Ltd. INDIA
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Code
Item Code : 04JB Description : COMP-ROT.LOBE/VP(AS)
Approved Suppliers
1 B732 BUSCH GVT LTD(FORM GRAHAM PRECISION PUMP UNITED
KINGDOM
2 3657 AERZEN MACHINES INDIA PVT. LTD. INDIA
3 3839 EVEREST BLOWERS PVT LTD INDIA
4 A548 AERZENER MASCHINENFABRIK GMBH GERMANY
5 S072 SWAM PNEUMATICS (P) LTD INDIA
6 A409 ACME AIR EQUIPMENTS CO PVT LTD INDIA
7 U103 USHA COMPRESSORS PVT. LTD. INDIA
8 R580 RIETSCHLE THOMAS GMBH + CO. KG GERMANY
9 U516 UNOZAWA GUMI IRON WORKS LTD JAPAN
066054049049

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Code
Item Code : 04MD Description : DIESEL ENGINE
Approved Suppliers
1 K038 KIRLOSKAR OIL ENGINES LTD INDIA
2 W043 WARTSILA INDIA LTD INDIA
3 G002 GREAVES COTTON LTD. INDIA
066054049049

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Code
Item Code : 04ME Description : DG SET
Approved Suppliers
1 P187 POWERICA LTD INDIA
2 S193 STERLING GENERATORS PVT. LTD. INDIA
3 B041 BHEL(BHOPAL) INDIA
4 3632 JAKSON LIMITED INDIA
5 T090 TRADING ENGINEERS(INTERNATIONAL) LTD INDIA
6 3748 JAKSON AND COMPANY INDIA
7 T042 TIL LIMITED (SAHIBABAD WORKS) INDIA
8 D550 DAIHATSU DIESEL MANUFACTURING CO LTD JAPAN
9 K038 KIRLOSKAR OIL ENGINES LTD INDIA
10 S524 SIEMENS AG GERMANY
11 3883 ELECTRO EQUIPMENTS INDIA
12 S435 SUDHIR POWER LTD INDIA
13 G002 GREAVES COTTON LTD. INDIA
14 W043 WARTSILA INDIA LTD INDIA
066054049049

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Code
Item Code : 04MG Description : BLOWER-TURBO CENTRIFUGAL
Approved Suppliers
1 A025 AIR CONTROL & CHEMICAL ENGG.CO.LTD. INDIA
2 V576 SICCADANIA/VTK B.V. NETHERLANDS
3 G619 GARDNER DENVER WITTIG GMBH GERMANY
4 M282 MARATHON ELECTRIC MOTORS (INDIA) LTD. INDIA
6 B175 BATLIBOI ENVIRONMENTAL ENGG.LIMITED INDIA
7 P300 Patels Airflow Ltd. INDIA
8 H509 HOWDEN COMPRESSORS UNITED
KINGDOM
9 F028 HOWDEN SOLYVENT (INDIA) PVT. LTD. INDIA
10 A375 BOLDROCCHI INDIA PRIVATE LIMITED INDIA
11 T564 TURBO LUFTTECHNIK GMBH GERMANY
12 I584 ILLINOIS BLOWERS INC UNITED STATES
13 K522 KAWASAKI HEAVY INDUSTRIES LTD JAPAN
14 M696 MAN TURBOMASCHINEN AG GERMANY
15 N510 NUOVO PIGNONE INTERNATIONAL S.R.L. ITALY
16 A757 AEROMECCANICA STRANICH SPA ITALY
17 M502 MITSUBISHI HEAVY INDUSTRIES LTD JAPAN
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Code
Item Code : 04MH Description : MECH.SEAL FOR PUMPS/AGITATORS
Approved Suppliers
1 3754 EAGLEBURGMANN INDIA PRIVATE LIMITED INDIA
2 L060 LEAK PROOF ENGG (I) PVT. LTD INDIA
3 J078 JOHN CRANE SEALING SYSTEMS INDIA PVT. LTD. INDIA
4 A750 AESSEAL PLC UNITED
KINGDOM
5 C753 CHETRA DICHTUNGSTECHNIK AG GERMANY
6 3858 SEALMATIC INDIA PVT. LTD. INDIA
7 E153 EAGLEBURGMANN INDIA PRIVATE LIMITED INDIA
8 F149 FLOWSERVE SANMAR LTD INDIA
066054049049

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Code
Item Code : 05AA Description : FIRE EXTINGUISHERS
Approved Suppliers
1 F202 FIRE SAFETY DEVICES PVT. LIMITED INDIA
2 I212 INTEGRATED FIRE PROTECTION PVT. LTD. INDIA
3 M719 MINIMAX GmbH & Co.KG GERMANY
4 I205 INTIME FIRE APPLIANCES PVT LTD INDIA
5 G165 GUNNEBO INDIA LIMITED INDIA
6 S060 SAFEX FIRE SERVICES LTD. INDIA
7 K181 KANADIA FYR FYTER PVT. LTD. INDIA
8 B033 BHARAT ENGG. WORKS INDIA
9 Z001 ZENITH FIRE SERVICES (INDIA) PVT. LTD. INDIA
10 V072 VIMAL FIRE CONTROLS PVT LTD INDIA
11 U185 UNITED FIRE EQUIPMENTS PVT. LTD. INDIA
12 3785 ASKA EQUIPMENTS LTD. INDIA
13 S081 SUPREMEX EQUIPMENTS INDIA
066054049049

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Code
Item Code : 05AC Description : CLEAN AGENT SYSTEM
Approved Suppliers
1 M719 MINIMAX GmbH & Co.KG GERMANY
2 U095 NOHMI BOSAI (INDIA) PRIVATE LIMITED INDIA
3 3639 CHETAN CORPORATION INDIA
4 N539 NOHMI BOSAI LTD JAPAN
5 3644 THERMOSYSTEMS PRIVATE LIMITED INDIA
6 3702 ADN FIRE SAFETY PVT LTD INDIA
7 S003 SIEMENS LIMITED INDIA
8 T206 TYCO FIRE & SECURITY INDIA PVT. LTD INDIA
9 C356 CHETAN ENGINEERS INDIA
11 3880 TECHNICO INDIA PRIVATE LIMITED INDIA
12 N075 NEW FIRE ENGINEERS (P) LTD INDIA
066054049049

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Code
Item Code : 05AF Description : HOSE DELIVERY
Approved Suppliers
1 3651 INDUSTRIAL COMMERCIAL CORPORATION INDIA
2 N214 NEWAGE FIREFIGHTING CO,LTD. INDIA
4 3646 SUKAN EQUIPMENTS PVT. LTD. INDIA
5 N215 NEWAGE FIRE PROTECTION INDUSTRIES P LTD INDIA
6 C149 CHHATARIYA RUBBER & CHEMICAL INDUSTRIES INDIA
7 C216 CHHATARIYA FIRETECH INDUSTRIES INDIA
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Code
Item Code : 05AG Description : FIRE HOSE ACCESSORIES
Approved Suppliers
2 S313 SHAH BHOGILAL JETHALAL & BROTHERS INDIA
7 A077 ASCO STRUMECH PVT.LTD. INDIA
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Code
Item Code : 05AH Description : FOAM MAKER
Approved Suppliers
2 F115 FIRETECH EQUIPMENTS & SYSTEM PVT. LTD. INDIA
3 H091 HD FIREPROTECT PVT. LTD. INDIA
066054049049

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Code
Item Code : 05AI Description : VAPOUR SEAL CHAMBER
Approved Suppliers
066054049049

066054049049
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Code
Item Code : 05AK Description : BRANCH PIPES
Approved Suppliers
4 Z001 ZENITH FIRE SERVICES (INDIA) PVT. LTD. INDIA
066054049049

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Code
Item Code : 05AL Description : INLINE INDUCTORS
Approved Suppliers
2 I212 INTEGRATED FIRE PROTECTION PVT. LTD. INDIA
066054049049

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Code
Item Code : 05AM Description : TRAILER/TROLLEY MOUNTED FIRE FIGHTING EQUIPMENT
Approved Suppliers
4 3641 NK FIRE & SAFETY (DIV. OF NEWAGE FIRE FI INDIA
7 V127 VIJAY FIRE VEHICLES AND PUMPS LTD INDIA
8 W025 WADIA BODY BUILDERS INDIA
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Code
Item Code : 05AN Description : CHASSIS MOUNTED FIRE FIGHTING EQUIPMENT
Approved Suppliers
1 W025 WADIA BODY BUILDERS INDIA
2 B027 BRIJBASI HI-TECH UDYOG INDIA
3 3641 NK FIRE & SAFETY (DIV. OF NEWAGE FIRE FI INDIA
5 V127 VIJAY FIRE VEHICLES AND PUMPS LTD INDIA
6 A404 AMBALA COACH BUILDERS INDIA
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Code
Item Code : 05AP Description : FIXED FOAM SYSTEM (FOAM PACKAGE)
Approved Suppliers
066054049049

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Code
Item Code : 05AQ Description : LANDING VALVES
Approved Suppliers
2 V078 VENUS PUMP & ENGINEERING WORKS INDIA
7 A077 ASCO STRUMECH PVT.LTD. INDIA
066054049049

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Code
Item Code : 05AS Description : SPRAY NOZZLE- FIRE FIGHTING
Approved Suppliers
3 S621 STRAHMAN VALVES INC. UNITED STATES
5 3751 UTC FIRE & SECURITY INDIA LTD-FORM.K125 INDIA
6 3820 HD FIREPROTECT PVT. LTD. INDIA
066054049049

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Code
Item Code : 05AU Description : HV/MV SPRAY SYSTEMS
Approved Suppliers
1 T197 TECHNO FIRE PROTECTION SERVICES PVT LTD INDIA
2 N075 NEW FIRE ENGINEERS (P) LTD INDIA
4 3751 UTC FIRE & SECURITY INDIA LTD-FORM.K125 INDIA
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Code
Item Code : 05AW Description : RIM SEAL FIRE PROTECTION SYSTEM
Approved Suppliers
2 S699 SAVAL B.V. NETHERLANDS
3 H146 HSE ENGINEERS PVT. LTD. INDIA
4 3741 FITECH EQUIPMENTS (I) PVT. LTD INDIA
066054049049

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Code
Item Code : 05BC Description : WATER CUM FOAM MONITOR
Approved Suppliers
7 A738 AKRON BRASS COMPANY UNITED STATES
066054049049

066054049049
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Code
Item Code : 05BE Description : REMOTE CONTROLLED MONITORS
Approved Suppliers
1 A738 AKRON BRASS COMPANY UNITED STATES
066054049049

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Code
Item Code : 06AA Description : HVAC SYSTEM- CENTRAL AIR CONDITIONING
Approved Suppliers
1 E178 VERTIV ENERGY PRIVATE LIMITED INDIA
2 V004 VOLTAS LIMITED INDIA
3 A336 ADVANCE VENTILATION PVT. LTD INDIA
4 3678 ROOTS COOLING SYSTEMS PVT. LTD. INDIA
5 B029 BLUE STAR LTD INDIA
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Code
Item Code : 06AB Description : HVAC SYSTEM- PACKAGED AIR CONDITIONING
Approved Suppliers
1 A336 ADVANCE VENTILATION PVT. LTD INDIA
3 V004 VOLTAS LIMITED INDIA
4 3886 PURVI ENGINEERS INDIA PVT LTD INDIA
5 B029 BLUE STAR LTD INDIA
6 E186 ETA ENGINEERING PVT. LTD. INDIA
7 A381 AIR PERFECTION INDIA
8 3678 ROOTS COOLING SYSTEMS PVT. LTD. INDIA
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Code
Item Code : 06NB Description : DOSING PACKAGE(SKID MOUNTED)
Approved Suppliers
1 V005 V K PUMP INDUSTRIES PVT. LTD. INDIA
2 O632 OFFICINE MECCANICHE GALLARATESI SPA ITALY
3 M242 ACCUDYNE INDUSTRIES INDIA PVT. LTD. INDIA
4 E183 ENPRO INDUSTRIES PVT LTD INDIA
5 S024 SWELORE ENGG. (P) LTD INDIA
6 I117 INDCON PROJECTS & EQUIPMENTS LTD INDIA
7 3776 SWELORE ENGG. (P) LTD INDIA
8 P701 PETRONASH FZE UNITED ARAB
EMIRATES
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Code
Item Code : 07AB Description : CRANE H.O.T. (HAND OPERATED)
Approved Suppliers
1 A086 ARMSEL MHE PVT LTD INDIA
2 W005 BRADY & MORRIS ENGINEERING CO. LTD. INDIA
3 G183 GRIP ENGINEERS PVT.LTD INDIA
4 3875 MEEKA MACHINERY PVT LTD INDIA
5 M248 MEEKA MACHINERY PVT LTD INDIA
6 S377 SAFEX ELECTROMECH PVT LTD INDIA
7 E072 EDDY CRANES ENGRS (P) LTD INDIA
8 S138 SAFEX ENERGY PVT LTD INDIA
066054049049

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Code
Item Code : 07AC Description : CRANE- E.O.T (SAFE AREA)
Approved Suppliers
2 3622 UNIQUE INDUSTRIAL HANDLERS PVT. LTD. INDIA
5 S853 STAHL CRANE SYSTEMS GMBH GERMANY
6 E227 ELECTROMECH MATERIAL HANDLING SYSTEMS (I) INDIA
PVT. LTD.
7 A266 ANUPAM INDUSTRIES LIMITED (ANAND) INDIA
9 T222 TATA STEEL GROWTH SHOP INDIA
12 3619 TECHNO INDUSTRIES INDIA
14 H012 HEAVY ENGINEERING CORPORATION LTD INDIA
15 W013 WMI KONECRANES INDIA LTD. INDIA
16 C035 CONSOLIDATED HOISTS PVT LTD. INDIA
17 F023 FURNACE AND FOUNDRY EQUIPMENT CO. INDIA
18 G183 GRIP ENGINEERS PVT.LTD 066054049049 INDIA

066054049049
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Code
Item Code : 07AF Description : ELECTRIC HOISTS
Approved Suppliers
2 C035 CONSOLIDATED HOISTS PVT LTD. INDIA
4 A086 ARMSEL MHE PVT LTD INDIA
5 H129 HERCULES HOISTS LTD INDIA
6 S256 SAFEX ENGINEERS P. LTD. INDIA
066054049049

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Code
Item Code : 07AH Description : CHAIN PULLEY BLOCK
Approved Suppliers
2 H129 HERCULES HOISTS LTD INDIA
066054049049

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Page 49 of 162

Code
Item Code : 07AI Description : CRANE- E.O.T (HAZARDOUS AREA)
Approved Suppliers
9 F023 FURNACE AND FOUNDRY EQUIPMENT CO. INDIA
11 3622 UNIQUE INDUSTRIAL HANDLERS PVT. LTD. INDIA
066054049049

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Code
Item Code : 13BC Description : SWITCHBOARD-M.V.-MCC/PCC/PMCC-DRAWOUT
Approved Suppliers
1 S109 SCHNEIDER ELECTRIC INFRA. LTD(FORM A347) INDIA
2 L001C LARSEN & TOUBRO LTD-POWAI INDIA
3 C024 CONTROLS & SCHEMATICS LTD INDIA
4 L103 SCHNEIDER ELECTRIC INDIA PRIVATE LIMITED INDIA
5 3873 ABB INDIA LTD INDIA
066054049049

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Code
Item Code : 13BF Description : SWITCHBOARD FIXED FOR PACKAGE EQUIPTS
Approved Suppliers
1 V124 VIDHYUT CONTROL (INDIA) PVT LTD INDIA
2 D094 DHARIA SWITCHGEAR & CONTROL. INDIA
3 E209 ELECTRO ALLIED PRODUCTS INDIA
4 3837 MILESTONES SWITCHGEARS PVT LTD INDIA
5 3780 POSITRONICS PVT LTD INDIA
6 M138 M.K. ENGINEERS & CONTROLS PVT. LTD. INDIA
7 P289 POPULAR SWITCHGEARS PVT LTD INDIA
8 Z011 ZENITH ENGINEERING CORP. INDIA
9 N148 NITYA ELECTROCONTROLS PRIVATE LIMITED INDIA
11 T114 TRICOLITE ELECTRICAL INDUSTRIES PVT LTD INDIA
12 M264 MAKTEL SYSTEMS INDIA
13 A212 ACCUSONIC CONTROLS PVT LTD INDIA
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Code
Item Code : 13GA Description : CONTROL STATIONS- WEATHERPROOF
Approved Suppliers
1 F036 FLAMEPROOF EQUIPMENTS PVT.LTD INDIA
2 B024 BALIGA LIGHTING EQUIPMENTS (P) LIMITED INDIA
3 3706 PHOENIX MECANO INDIA PVT. LTD. INDIA
4 F024 FLEXPRO ELECTRICALS PVT LTD INDIA
5 S158 SUDHIR SWITCHGEARS PVT LTD INDIA
6 E024 EX-PROTECTA INDIA
7 F141 FCG POWER INDUSTRIES PVT LTD INDIA
8 G159 PEPPERL & FUCHS MANUFACTURING (INDIA) INDIA
PRIVATE LIMITED
9 F165 FCG FLAMPROOF CONTROL GEARS P. LTD(C-157 INDIA
10 B002 BCH ELECTRIC LTD INDIA
11 3681 FCG POWER INDUSTRIES PVT LTD INDIA
12 E111 ELECTRICAL EQUIPMENT CORPORATION INDIA
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Page 53 of 162

Code
Item Code : 13GB Description : CONTROL STATIONS-FLAME PROOF
Approved Suppliers
PRIVATE LIMITED
8 K173 KAYSONS TECHNO EQUIPMENTS PVT. LTD. INDIA
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Code
Item Code : 13HA Description : BATTERIES-LEAD ACID (FLOODED)
Approved Suppliers
1 E149 EXIDE INDUSTRIES LTD. INDIA
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Code
Item Code : 13HB Description : BATTERY CHARGERS
Approved Suppliers
1 3861 STATCON ENERGIAA PVT. LTD. INDIA
2 H132 HBL POWER SYSTEMS LTD INDIA
3 H010A HITACHI HIREL POWER ELECTRONICS PVT. LTD INDIA
4 A267 AMARA RAJA POWER SYSTEMS LIMITED INDIA
5 C043 CHHABI ELECTRICALS PVT LIMITED INDIA
6 27401 Borri S.p.A ITALY
7 M225 MASS-TECH CONTROLS PVT LTD INDIA
8 C230 CHLORIDE POWER SYSTEMS & SOLUTIONS LTD INDIA
9 U021 UNIVERSAL INSTRUMENT MFG CO PVT LTD INDIA
10 D120 DUBAS ENGINEERING PVT LTD INDIA
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Code
Item Code : 13HC Description : BATTERIES-LEAD ACID (VRLA)
Approved Suppliers
1 3832 HBL POWER SYSTEMS LTD INDIA
2 E149 EXIDE INDUSTRIES LTD. INDIA
3 A209 AMARA RAJA BATTERIES LTD INDIA
4 N216 NED ENERGY LIMITED INDIA
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Code
Item Code : 13HD Description : BATTERIES-NICKLE CADMIUM
Approved Suppliers
1 H132 HBL POWER SYSTEMS LTD INDIA
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Code
Item Code : 13IA Description : U.P.S.SYSTEM
Approved Suppliers
1 D026 VERTIV ENERGY PVT. LTD. INDIA
2 C592 CHLORIDE INDUSTRIAL SYSTEMS FRANCE
3 27401 Borri S.p.A ITALY
4 H010A HITACHI HIREL POWER ELECTRONICS PVT. LTD INDIA
5 G562 GUTOR ELECTRONIC LLC SWITZERLAND
7 T597 TOSHIBA CORPORATION JAPAN
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Code
Item Code : 13JD Description : MOTOR INDUCTION-MV (INDL.TYPE SAFE AREA)
Approved Suppliers
2 A200 ABB INDIA LTD (BANGALORE) INDIA
3 B048 BHARAT BIJLEE LIMITED INDIA
5 A310 ABB INDIA LTD-FARIDABAD INDIA
6 3668 CG POWER & INDUSTRIAL SOLUTIONS LTD. INDIA
7 L065 LAXMI HYDRAULICS PVT LTD INDIA
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Code
Item Code : 13JE Description : MOTOR-INDUCTION-M.V(ZONE 2-TYPE e & n)
Approved Suppliers
2 A310 ABB INDIA LTD-FARIDABAD INDIA
5 A200 ABB INDIA LTD (BANGALORE) INDIA
066054049049

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Code
Item Code : 13JF Description : MOTOR-INDUCTION-M.V (FLAME PROOF)
Approved Suppliers
066054049049

066054049049
Page 1096 of 5928

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Code
Item Code : 13LA Description : LIGHTING FIXTURE & ACCESSORIES-HAZARDOUS
Approved Suppliers
6 R175 R STAHL PVT LTD INDIA
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Code
Item Code : 13LD Description : HIGH MAST LIGHTING SYSTEM
Approved Suppliers
1 3850 BAJAJ ELECTRICALS LTD INDIA
2 B011 BAJAJ ELECTRICALS LTD INDIA
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Code
Item Code : 13MA Description : JUNCTION BOXES (FLAME PROOF)
Approved Suppliers
PRIVATE LIMITED
3 R175 R STAHL PVT LTD INDIA
5 3706 PHOENIX MECANO INDIA PVT. LTD. INDIA
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Code
Item Code : 13MB Description : LIGHTING & POWER PANELS (FLP)
Approved Suppliers
066054049049
Signature Not Verified

Digitally signed by Saurabh Kumar
Date: 2021.01.13 18:50:35 IST
Location: eProcure-EPROC
066054049049
Page 1100 of 5928

Design of Boot Tender Eil

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NUMALIGARH REFINERY LIMITED

NRL EXPANSION PROJECT

Revised & Reissued for

Category Code Description

EL 3P21A PR LST 0401 D2

Page 609 of 5928

NO. EQUIPMENT DESCRIPTION REMARKS

3P21‐MX‐0431 STATIC MIXER 1 No.

3P21‐AG‐9511 DEMULSIFIER AGITATOR‐I/II Part of 3P21‐Z‐9501

Page 610 of 5928

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NUMALIGARH REFINERY LIMITED

NRL EXPANSION PROJECT

Revised & Reissued for

Category Code Description

EL 3U54A PR LST 5501 D2

Page 612 of 5928

Page 613 of 5928

NUMALIGARH REFINERY LIMITED

NRL EXPANSION PROJECT

Revised & Reissued for

Category Code Description

EL 4U51A PR LST 4501 D2

Page 614 of 5928

Page 615 of 5928

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Page 617 of 5928

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NUMALIGARH REFINERY LIMITED

NRL EXPANSION PROJECT

Category Code Description

EIL DOCUMENT NO:

EL 3P21A PR DAT 0401 D1

Page 619 of 5928

[ EIL DOC NO.: B302-321-02-DS-1701-0 ]

Page 620 of 5928

[ EIL DOC NO.: B302-321-02-DS-1701-0 ]

Page 621 of 5928

ALL DIMENSIONS ARE IN MM

[ EIL DOC NO.: B302-321-02-DS-1701-0 ]

Page 622 of 5928

NUMALIGARH REFINERY LIMITED

NRL EXPANSION PROJECT

Category Code Description

EIL DOCUMENT NO:

EL 3P21A PR DAT 0404 D1

Page 623 of 5928

MIXTURE DENSITY KG/M3 857-888 (Note-7)

[ EIL DOC NO.: B302-321-02-DS-1901-0 ]

Page 624 of 5928

NUMALIGARH REFINERY LIMITED

NRL EXPANSION PROJECT

Category Code Description

EIL DOCUMENT NO:

EL 3P21A PR DAT 0402 D1

Page 625 of 5928

PROJECT NRL EXPANSION PROJECT CLIENT NRL

UNIT NRLCOT PARADIP JOB NO. B302 UNIT NO. 321

VTF 1 BY ENGG. VIBRATING TUNING FORK

[ EIL DOC NO.: B302-321-02-DS-1702-0 ]

Page 626 of 5928

PROJECT NRL EXPANSION PROJECT CLIENT NRL