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Confidential Technical Unit: Omega 1.75" OD Memory Camera
Confidential Technical Unit: Omega 1.75" OD Memory Camera
Photograph 4
Photograph 6 Photograph 7
Photograph 5
Photograph 12
Photograph 9
Photograph 13
Photograph 11
Photograph 15
Photograph 16 Photograph 18
Photograph 17 Photograph 19
Disassembly Procedure
1. If fitted remove the stand off as described in the
“fitting/removing the standoff “section of this tech
unit.
2. Whilst gripping the Camera Mandrel (item 6) back
off (right hand thread) and remove the Top Sub
(item 1).
3. Using the tool provided, disconnect the Battery
Unit assembly (item 2).
4. Remove the O-Rings and Backup Rings (items 4 &
5) that are now visible. Photograph 21 Photograph 22
5. Back off and remove the two Hex Socket Head Set
Screws (item 7) using a 3mm Allen Key. 2. Take the removed camera front port and place
6. Back off (right hand thread) and remove the it into the assembly jig (01-03248-00) with the
Camera Module Housing (item 12) from the etched face of the light shield (item 14) facing
Camera Mandrel (item 6). up, see photograph 23.
7. Remove the O-Rings and Backup Rings (items 8 &
9) from the Camera Mandrel (item 6).
8. Pull the Electronics assembly (item 3) out from
within the Camera Module Housing (item 12).Care
should be taken so as not to damage or dirty the
electronics and camera lens.
Assembly Procedure
All O-Ring seals must be lubricated with
LUBRIPLATE or similar.
All threads must be lubricated with COPASLIP anti-
seize compound or similar.
Use new O-rings only.
All back-up rings have a chamfered edge and a radius
edge. The radius edge should ALWAYS be installed
Removal insert to the O-ring side.
fitted
Photograph 24
13
14
Photograph 25
19
Photograph 26
Photograph 27
Photograph 28
Photograph 31
Place the washer (item 23) on top of the front
port followed by the Snap Ring (item 24).
General Assembly
1. Install the O-ring (item 20) onto the Optical
Unit Sub assembly (item 11).
2. With the Camera Module Housing (item 12)
still in the vertical position carefully lower the
Photograph 29 Camera Electronics Assembly (item 3) into the
Camera Module Housing (item 12). Rotate
2. The camera front port should be thoroughly carefully until the sixteen LED’s drop into the
cleaned using a cotton swab soaked in an alcohol drilled holes in the Camera Module Housing
based cleaning solution, see photograph 30. (item 12).
Specification Guide
Technical Specification
APPENDIX I
WARNING!
LITHIUM BATTERIES CONTAINED IN EQUIPMENT
PLEASE READ THIS SECTION BEFORE USING THE OMEGA DOWNHOLE MEMORY CAMERA
This information should only be used if your company has no procedure for dealing with Lithium Batteries.
If you suspect that a lithium battery has been damaged either in transit or through use contact Omega Completion
Technology Immediately for advise on Tel No: +44 (0)1224 772744
Lithium batteries if damaged can pose a serious threat to human health and to the environment. The main hazards are
through rupturing and puncturing of the battery, as well as the venting of gas from the battery and explosion of the battery.
Any of these incidents could result in exposure of corrosive substances and formation of toxic gases. A battery explosion
could cause shrapnel injury and start a Lithium fire.
DO NOT
Short circuit the battery, attempt to charge the battery, force over discharge the battery, expose the battery to heat or
humidity, or attempt to incinerate the battery, do not use excessive force on or subject the battery to a high mechanical shock
or vibration. Do not attempt to dispose of the battery. All batteries must be returned to Omega for proper disposal in
accordance with HSE guidelines.
ACTIONS
There are two obvious signs that a battery has vented inside the Camera, these are:
• Heat or hot spots on the Camera Housing
• Excessive force behind the threads. (If detected do not attempt to unscrew any further).
If you suspect that the battery has been damaged downhole, use caution when retrieving to surface. If the battery has been
exposed to the well is should have reacted with the well fluid and effectively become inert. However, if the battery was not
exposed there is still a danger of explosion. Keep the battery in the Lubricator for 2-3 hours when pulled, this will allow the
battery to cool. During this period, ensure that the appropriate personnel are informed, and that all non-essential personnel
are kept clear of the immediate area. After this time open the Lubricator and check the Camera Housing for heat, if detected
put back into the Lubricator and leave overnight. Do not transport the tool if heat is still detected.
Use additional personal protective equipment, if available, such as respirator or B.A. set, heavy-duty rubber gloves, safety
goggles, and rubber apron. If the battery vents gas while handling, immediately put the battery down and leave the area as
quickly as possible. Ensure that other personnel in the area are also evacuated to safety. HCI and SO2 gases are sometimes
formed and these become acids when mixed with water and can attack the skin, eyes and lungs. If a Lithium fire is ignited
use only a Lith-ex or Class D extinguisher. Never use Water CO2, Dry Powder or any other type.
The best method of back-loading a damaged Camera is to place it carefully inside a section of Lubricator fitted with end
caps and filled with dry sand. If possible, beforehand, place the Camera inside a plastic bag filled with Baking Soda / Soda
Lime / Bicarbonate Sodium and ship inside a mini container. Never store any other Lithium batteries or other combustible /
explosive materials in the same container. Always store in a cool dry place.
APPENDIX II
Assembly Drawings & Parts Lists