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Confidential

Omega Completion Technology Ltd

TECHNICAL UNIT UNIT No: TU532-0175-002


DATE: 01-06-10
This document contains confidential information of Omega Completion Technology Ltd (Omega) and is
furnished to the customer for information purposes only. It is requested that this document not be reproduced in
any way whatsoever, in part or in whole, or distributed outside the customer organisation with out first obtaining
the express written authorisation of Omega. This document is the property of Omega and is returnable on request
of Omega.  2010

Omega 1.75” OD Memory Camera


Description/ Application
The Omega Downhole Memory Camera enables operators
to deploy a camera system via Slickline in a cost effective
manner.
No requirement for either E-Line equipment/ personnel or
any other specialized equipment commonly required with
alternative systems, greatly enhances both the flexibility
and value of Omega’s Memory Camera.
Obtaining images of a wellbore obstruction or wireline fish,
allows operators to fully understand what they are actually
up against. Validating the downhole issues can help
determine the best course of action, increasing the
likelihood of a successful intervention whilst reducing the
operator’s overall intervention risk and associated costs.
As the tool is fully programmable at the well site, the
operator can decide when the camera will start capturing
images, the time duration between each image being
captured and also the total amount of images to be
captured. A maximum of 1000 images can be recorded
and subsequently downloaded using a laptop and
Omega’s camera software. The images can then be saved
to CD and/or emailed from location.
Compact design allows for the Omega camera to be
deployed when rig up heights are restrictive.

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UNIT No: TU532-0175-002 Page 2 of 17

Features and Benefits


• Operator programmable delay time, time
interval between images and total of images
captured.
• Standard wireline 15/16” Sucker Rod
connection. A
• High Intensive LED’s illuminate viewing
area.
• Detachable battery module, enabling ease of
C
‘at location’ replacement.
• High quality Sapphire optical lens.
• Compact design enables deployment in E B
restrictive rig ups.

• Highly portable Downhole camera system. D


• Captures 1000 images per run.
Photograph 1
• Deployed on standard Slickline wire / Coiled
Tubing.
• May significantly reduce Operator
intervention costs.
Fitting/removing the optional
fixed size stand off
The Camera can be supplied with three sizes of
standoff. The largest Stand Off should be fitted that
General information is best suited for the intended run. If this is no longer
suitable it may be removed or replaced using the
The Camera consists of a Lens and Camera Electronics following instructions.
Module; these are housed within the Camera Module Fitting
Housing. The detachable Battery Unit and interface Insert the Split Ring into the groove on the Camera
connector are housed within the Top Sub. Mandrel, see photograph 3.
It is recommended that a Centraliser be fitted behind the Slide the Retainer Ring over the Top Sub and the
Camera to keep the Lens away from the Tubing wall and Stand Off over the Camera module Housing, see
any grease or dirt. Optional Stand off’s can be supplied photograph 4. Screw the Stand Off onto the Retainer
with the Camera in 2.250”, 2.875”, and 3.250” max. O.D. Ring (right hand thread).
sizes these attach to the Camera behind the Camera Removing
Module Housing. Unscrew the Stand Off from the Retainer Ring (right
The following items are supplied with the Camera. hand thread). Pull the two apart to expose the Split
A) Software Disc Ring. Slide the Stand Off down towards the optical
B) 3mm Allen Key end of the Camera and remove it. Slide the Retainer
C) Positronic Connector Ring upwards towards the Top Sub and remove it.
D) Battery Unit Removal Key Remove the Split Ring from the groove on the Camera
E) USB Communication Cable Mandrel.

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UNIT No: TU532-0175-002 Page 3 of 17

Camera Lens Cleaning


The Camera Lens is protected by a two piece sapphire
front port. It has two distinct areas, the camera lens
view port and the LED light ring port. A metal
separator with a sealing arrangement forms a barrier
between the two areas. A snap ring retains the front
port into the camera module housing.
The camera front port should be cleaned using a
cotton swab soaked in an alcohol based cleaning
solution that does not leave residue, see photograph
30.
Photograph 2
Important: It is crucial that the camera viewing port is
not obstructed, contaminated or damaged prior to
deployment. All these factors greatly reduce the likely
hood of gaining good quality images.

Powering up and connecting the


Camera
To gain access to the cameras battery unit the top sub
Photograph 3 needs to be removed. Hold the camera via the camera
mandrel using the flat areas as a gripping point. Using
either a firm hand grip or chain grips near the top of
the top sub, back-off in a counter clockwise direction.

Note: The socket set screws should NOT be removed.

Photograph 4

Photograph 6 Photograph 7

Photograph 5

Fitting the Bow Spring


Centraliser
The Bow Spring Centraliser should be made up to the
15/16 connection at the top of the camera. In highly
deviated wells more than one centraliser may be required.
Photograph 8

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UNIT No: TU532-0175-002 Page 4 of 17
DO NOT grip the camera in any other area than those
recommended in this tech unit. The interface cable is connected to the top of the
1. Take the Positronic Connector and push it into the battery unit by aligning the key way/red alignment
mating connector on the battery Unit, see marks as shown in photographs 12 & 13.
photographs 10, & 11.

When the Battery Unit is connected to the Electronics Sub


Assembly no power will be supplied until the Positronic
connector is fitted. The Camera may be stored with the
Battery Unit attached providing the Positronic connector
is not fitted. When the camera is initially powered up the
front LED’s will illuminate for a short period and then
flash every 10 seconds while in standby mode to indicate
that power is connected.

Photograph 12

Photograph 9

Photograph 13

Note: For normal operation there is NO need for the


camera electronics housing to be removed. All
setup/image retrieval can be performed merely by
removing the topsub.

Installing the software


The Omega Downhole Memory Camera requires
Photograph 10 Omega View software to be installed on a PC to allow
the tool to be operated.
To install Omega View insert the supplied CD-ROM
in to the disc drive of the PC. The Auto-Run feature
should now begin and the on screen dialog and
prompts should be followed.
Should the Auto-Run feature not start automatically
navigate to the CD-ROM drive and double click on
the Setup.exe, then follow the on screen dialog and
prompts.
Omega View should now be successfully installed and
a shortcut icon should have been placed on the
Desktop.

Photograph 11

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UNIT No: TU532-0175-002 Page 5 of 17
With the Camera powered up, connected to the PC
Installing the Drivers
and Omega View open press the “Find Camera”
Note: Any issues installing the software may be due to the button on the main window.
requirement for IT to allow any software to be installed The main window should now change as below
upon the PC being used. Alternatively Omega can supply unlocking previously unavailable controls. Also text
a dedicated Laptop with the software already pre- along the bottom of the main window will inform that
installed. the camera is connected and display the camera’s
serial number.
To install the drivers that are required to communicate
with the camera perform the following:
- Insert the Positronic Connector on the battery pack;
- Plug the interface cable in to the camera and a free
USB port on the PC;
- Windows© should find the camera and ask to locate
the drivers automatically. With the CD-ROM still
inserted click OK, the drivers should be installed
automatically;
- Remove the CD-ROM. The software is now installed
and ready for use.

Using Omega View Omega View Overview


To use Omega View the Omega Downhole Memory Omega View provides a User Interface for an operator
Camera should be powered and connected to the host PC to setup and retrieve images taken by the Omega
via its USB interface cable (see section “Powering up Downhole Memory Camera.
and connecting the Camera”). To use Omega View the camera should be connected
and communications should have been established.
In the main window there are four buttons, a camera
status panel, an image viewing window, and a drop
Starting Omega View down menu. Brief explanations of each are:

To run the Omega View application, double-click on the


Desktop icon or go to the Start menu – Programs –
Omega Completion Technology Ltd – Omega View. 1. ”Settings”. Pressing this button will
The Omega View main window should now be displayed open a window in which the camera
as shown below. deployment parameter can be setup for
deployment;

2. ”Upload”. Pressing this button will


open a window in which the saved camera
images can be uploaded;

3. ”Snapshot”. Pressing this button will


cause the camera to take a picture. The image
will be displayed in the image window of the
main window. This feature allows testing of
the camera imaging system prior to setup and
deployment;
Communicating with the Camera
4. ”Stop”. Pressing this button will
cause the camera to stop its current run

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UNIT No: TU532-0175-002 Page 6 of 17
configuration. This button is only selectable if the • Acquisition Time – This is not a user adjustable
camera is actually in the run mode. parameter. This value informs the user how long it
will take to acquire the chosen amount of pictures
5.The camera status panel provides the following
at the chosen picture interval. This time does NOT
status information:
include the start-up delay time.
• Run Total – The total amount of runs the
camera has done in lifetime; • Start-up Delay – The delay in hours and minutes
to begin taken pictures once the camera has been
• Picture Total – The total amount of pictures put in run mode.
the camera has taken in its lifetime; Once the desired setup information has been entered
the “RUN” button should be clicked. A new window
• Pics in Memory – The current amount of
will appear with a recap of the run parameters chosen;
pictures stored in the cameras memory;
clicking OK will erase the camera’s memory and
• Run Status – Indicates whether the camera is place the camera in run mode. If the parameters are
running or stopped; not correct press cancel and adjust accordingly.
Once the camera is in run mode the Positronic
• Battery Time Remaining – Indicates the connector MUST NOT be removed until the run is
amount of approximate battery life remaining complete, the run is to be aborted, or the camera has
in hours and minutes. been stopped via the stop command from Omega
View.

Setting up the Camera for Uploading the Pictures


Deployment With the camera powered and connected to the PC,
see section “Powering up and connecting the
Press the “Settings” button on the main window. Camera”, and Omega View open click the “Upload”
A new window as shown below will appear.
button. A new window as shown below will
appear.

The operator must fill in the mandatory Customer Name,


Well Number, Run Number and Operator fields. The
Well Pressure and Temperature are optional fields that are
not required to be filled in.
Camera deployment parameters are setup via controls
within the Capture Control and Start-up Delay panels. To begin the upload process, click the “Upload”
button. Text at the end of the progress bar will now
• Picture Limit – The maximum amount of pictures
that the camera should take. appear stating which picture has been uploaded out of
the total available to be uploaded i.e. 2/50 would mean
• Picture Interval – The time interval between one that the current shown image is 2 out of 50.
picture and the next. As each image is uploaded it will be displayed in the
image window until the next picture is uploaded from
• Upload Time – This is not a user adjustable
the camera. When an image is uploaded it will also be
parameter. This value informs the user how long it
added to the upper left list displaying it by the file
will take to upload the amount of pictures taken by the
name that it has been given. The file name will be in
camera. This value changes according to the chosen
the format “Well name_Run number.bmp” as entered
picture limit.
at the time of deployment.

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UNIT No: TU532-0175-002 Page 7 of 17
Images of Interest
Battery Unit Information
A second list on the lower left corner is available to use as
an “Images of interest list”. This creates a sub-directory The Battery Unit will power the Camera for 50 hours
within the directory where the pictures are currently being approximately. The Battery Unit contains Lithium
saved where picked images are copied to allow them to be and when used correctly is a safe and reliable source
found quickly at a later date. To add an image to this list of power. However, the Batteries can become
extremely hazardous if misused or abused. Please
read appendix I at the end of this document, which
either click the “ADD” button while the image is on outlines safety procedures for dealing with Lithium
display or drag and drop the image by file name from the Batteries.
main image list.
When the download is complete the window can be
closed. If the current upload is to be cancelled at any
point press the cancel button. Uploading will finish when
the current picture being uploaded is complete. Battery Unit Removal
Procedure
(Ref: Assembly Drawing Nos. 200-377-00 p1 & p2 –
See Appendix II)
Hints and Tips
1. Back off (right hand thread) and remove the
1. Ensure that the camera viewing port is clean at all Top Sub (item 1) from the Camera Mandrel
times! It is critical to the success of a camera (item 6), see photograph 14).
survey that the main lens is clean. Cleaning the
external area should be sufficient, and inspect for
any damage or scratches that may affect the
viewing clarity through the lens. Maintain where
and when required.
2. Do not exceed 100 ft/min, slowing down further
reaching any restrictions. Once 20 ft above
viewing area carry out a PUW. Once the Camera is
scheduled to commence taking images move down
slowly towards target area allowing for images to
be taken during static periods. Care should be
taken not to make contact with any obstructions Photograph 14
too early in the recording period, as debris may
contaminate the viewing port of the camera. 2. Hold the Camera Mandrel (item 6) and insert
3. The Camera adjusts its exposure settings to well the Battery Unit Removal Key between the two
conditions. Any impurities in the fluid will result flanges, see photograph 15.
in reflected light, which will confuse the expose 3. Lever the Battery Unit Removal Key two
logic of the camera. Fluid surrounding the Camera wards the battery Unit then gently pull the
must be as clean as possible. A gas environment is battery pack free. The lever action unlocks the
the optimum where possible. connector, see photographs 16, & 17.
4. To prevent migration of grease from the tree onto
Camera, have equal or higher pressure above Swab
Valve when opening.
5. A Bow Spring Centraliser or standoff should be
used. This keeps the Lens away from the Tubing
sides and helps keep it clean.
6. In order to fully interpret pictures that have been
taken it is advisable to take note of the time at
which the Camera has reached depths where
pictures taken would be of interest, or alternatively
start time, depth and running speed should be
recorded to fully understand the images returned.
The times can be correlated back to the photos and
compared against the time shown annotated on
each picture.

Photograph 15

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UNIT No: TU532-0175-002 Page 8 of 17

Photograph 16 Photograph 18

Photograph 17 Photograph 19

1. Align the key way on the Battery Unit


Battery Unit Refitting Procedure Connector with the Key slot on the Electronics
(Ref: Assembly Drawing Nos. 200-377-00 p1 & p2 – See assembly. The two red markers will also be in
Appendix II) line, see photograph 19.
2. Gently push the battery Unit into the
When refitting your existing battery unit or fitting a new Electronics assembly, a click will be heard as
battery unit the procedure is the same. The spare battery the connector locks in place.
unit is contained within a sealed package, see photograph 3. When the Camera is not in use remove the
13.If the spare battery unit is removed from its packaging Positronic connector. If the Positronic
it will be assumed that it has been used and upon return to connector is installed during Camera storage
Omega will be refurbished at the clients account. Fully the battery will drain.
remove the packaging before proceeding to step 1 below. 4. After installing the new battery unit the camera
should be connected to a PC and Omega View
opened. Connect to the camera in the normal
manner.
5. From the drop down menu select Camera →
Battery → New Battery. A warning message
will be shown, this should be OKed. The
battery indicator should now be showing that
the battery is full.

Note: You should NEVER reset the battery level unless


a new battery has been fitted. Also battery packs
should NEVER be swapped from one camera to
another as the battery level indicator will not show a
true reading.

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UNIT No: TU532-0175-002 Page 9 of 17
Used battery packs should be returned to Omega
Completion Technology for replacement and or
refurbishment

Replacing the O-Ring Seals


Reference Assembly Drawing No 200-377-00 Photograph 20

Omega Completion Technology Ltd recommends that all


Camera O-Ring seals are replaced and the equipment
pressure tested prior to the equipment being mobilized for
its next well intervention.

Disassembly Procedure
1. If fitted remove the stand off as described in the
“fitting/removing the standoff “section of this tech
unit.
2. Whilst gripping the Camera Mandrel (item 6) back
off (right hand thread) and remove the Top Sub
(item 1).
3. Using the tool provided, disconnect the Battery
Unit assembly (item 2).
4. Remove the O-Rings and Backup Rings (items 4 &
5) that are now visible. Photograph 21 Photograph 22
5. Back off and remove the two Hex Socket Head Set
Screws (item 7) using a 3mm Allen Key. 2. Take the removed camera front port and place
6. Back off (right hand thread) and remove the it into the assembly jig (01-03248-00) with the
Camera Module Housing (item 12) from the etched face of the light shield (item 14) facing
Camera Mandrel (item 6). up, see photograph 23.
7. Remove the O-Rings and Backup Rings (items 8 &
9) from the Camera Mandrel (item 6).
8. Pull the Electronics assembly (item 3) out from
within the Camera Module Housing (item 12).Care
should be taken so as not to damage or dirty the
electronics and camera lens.

Note: The Optical Unit Sub Assembly (item 11) should


not be removed from the Camera Electronics Sub
Assembly (item 3) unless the Unit is faulty and requires
replacing.

9. Remove the Wave Spring (item 10) from the


Electronics Assembly (item 3).
10. Remove the O-ring (item 20) from the Optical Unit
Sub assembly ( item 11).
11. Remove the Snap Ring (item 24) and Retaining
Washer (item 23) from Camera Module Assembly. Assembly jig

Camera Front Port Disassembly Photograph 23


1. Push out the front port by inserting the Camera
window removal tool (01-03245-00) up the inside 3. Insert the removal insert (01-03250-00) into the
of the Camera Module Housing, see photographs compression cap (01-03249-00), see
20, 21, & 22. photograph 24.

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UNIT No: TU532-0175-002 Page 10 of 17
5. Remove O-rings and backup rings ( items 15,
16 , 17, & 18) from the light shield.

Assembly Procedure
All O-Ring seals must be lubricated with
LUBRIPLATE or similar.
All threads must be lubricated with COPASLIP anti-
seize compound or similar.
Use new O-rings only.
All back-up rings have a chamfered edge and a radius
edge. The radius edge should ALWAYS be installed
Removal insert to the O-ring side.
fitted

Photograph 24

4. Screw the compression cap onto the assembly jig


which should disassemble the camera front port in
to its three piece parts. Un-screw and remove the
parts from the tool, see photographs 25, & 26.

Front Port Assembly Procedure


1. Install the O-rings & Backup Rings (items 15,
16, 17, & 18) into the light shield (item 14) The
O-rings should have the lubrication wiped from
them so as only to leave a very fine residue.
Place the three piece parts of the camera front
port (items 13, 14, and 19) into the lens
assembly jig (01-03248-00) as shown. It is
essential that the sapphire parts have the O-
ring lead-ins in the correct orientation.

13

14

Photograph 25

19

Photograph 26
Photograph 27

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UNIT No: TU532-0175-002 Page 11 of 17
2. Using the compression cap (01-03249-00), with the smooth inner surface of the glass and the
the removal insert (01-03250-00) removed, screw face of the Camera Module Housing (item 12).
onto the assembly jig until firm. Remove the Ensure this area is clean.
compression cap and assembled front port. Check 4. Screw the compression cap (01-03249-00) onto
that there are no signs of shaved O-rings and that the assembly jig (01-03248-00) ensuring that
the parts have been fully pressed together. the removal insert (01-03250-00) is not
installed. Slide over the camera module
housing as shown, apply downwards pressure
until the front port is fully pushed in to the
housing, see photograph 31.

Photograph 28

Photograph 31
Place the washer (item 23) on top of the front
port followed by the Snap Ring (item 24).

General Assembly
1. Install the O-ring (item 20) onto the Optical
Unit Sub assembly (item 11).
2. With the Camera Module Housing (item 12)
still in the vertical position carefully lower the
Photograph 29 Camera Electronics Assembly (item 3) into the
Camera Module Housing (item 12). Rotate
2. The camera front port should be thoroughly carefully until the sixteen LED’s drop into the
cleaned using a cotton swab soaked in an alcohol drilled holes in the Camera Module Housing
based cleaning solution, see photograph 30. (item 12).

Note: The Camera Module Housing (item 12) must


remain in the vertical downwards position until the
Camera Mandrel (item 6) is fully made up. If the
Camera Module Housing is moved into a vertical
upwards position the Electronics Sub Assembly may
slip back and the LED’s may loose their orientation
with the drilled holes. If this happens then the LED’s
may become damages when the Camera Mandrel
(item 6) is made up to the Camera Module Housing.

3. Install the Wave Spring (item 10) onto the


stepped face of the Electronics Sub Assembly
Photograph 30
(item 3).
4. Install the O-Rings & Backup Rings (items 4,
3. Install the camera front port into the end face of the
5, 8, & 9) onto the Camera Mandrel (item 6).
Camera Module Housing (item 12). The front
5. Make up the Camera Mandrel (item 6) to the
port MUST be installed with the outer chamfered
Camera Module Housing (item 12). Look
edge pointing in toward the Camera Module
through the Camera Front Port to ensure that
Housing (item 12). When pressure acts on the
the LED’s are inside the sixteen drilled holes.
front port it may crack if debris is present between

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UNIT No: TU532-0175-002 Page 12 of 17
6. Install the Set Screws (item7) into the Camera
Mandrel (item 6).
7. Connect the Battery unit (item 2) to the Electronics
Sub Assembly (item 3). See appropriate section
of this Technical Unit.

Note: Ensure that the Positronic Connector is not


installed as this will power up the Camera and
start to drain the Battery Unit.

8. Make up the Top Sub (item 1) to the Camera Photograph 34


mandrel (item 6).
5. Make up a test pump to the ¼” NPT port.
6. Slowly apply 50 psi of pressure to perform a
Pressure Test low pressure test, hold for 5 minutes.
Reference Assembly Drawing No 200- 377-00 7. If the 50 psi test is successful increase the
pressure in 1,000 psi (69 bar) increments
The pressure test must be conducted to ensure that the holding the pressure at each increment until it
O-Ring Seals will prevent well fluid from entering the stabilizes. The maximum pressure should at
Camera assembly. least equal the well pressure that the Camera
will be exposed to but not exceeding 7,500 psi
1. With the Top Sub (item 1) and the Battery Unit (517 bar). Applying pressure in access of
(item 2) removed ensure that the two O-rings (item 7,500psi (517 bar) will cause the Lens Glass
4) are installed on the Camera Mandrel (item 6). (item 10) to fracture flooding the internals of
2. Install the BS 229 O-Ring onto the Test Adaptor the camera. This will cause extensive damage.
01-02936-00 8. Hold the final pressure for 15minutes whilst
3. Push the Test Adaptor onto the Camera Mandrel monitoring for leaks.
(item 6), see photograph 33. 9. After the 15 minutes has expired bleed the
pressure off slowly.
10. Unscrew the Bottom Sub and remove.
11. Dry the Test Adaptor and slide it back off the
Camera Mandrel (item 6). Ensure that none of
the test fluid contaminates the Electronics Sub
Assembly, especially the connector where the
Photograph 32 Battery Unit connects to as this could cause a
short circuit.
12. Inspect the O-Rings (item 4) for damage; if
they look OK attach the Battery Unit (item 2)
to the Electronics Sub Assembly (item 3).
13. Make up the Top Sub (item 1) to the Camera
mandrel (item 6).
Photograph 33

4. Slide the Bottom Sub 01-02937-00 over the


Camera Module Housing (item 12) and make up to
the Test Adaptor 01-02936-00, see photograph 34.

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UNIT No: TU532-0175-002 Page 13 of 17

Specification Guide

Technical Specification

Tool Size 1.750” (44.45mm)


Top Connection 15/16 UNS
Material AISI 4140 18-22 Rc & 17-4PH
OD 1.750”
Stand Off OD 2.250”, 2.875”, & 3.250”
Length 21.59” (548.5mm)
Carrying Case 1000 x 450 x 150mm
Weight 3.64kg (8.024 lbs)
Pressure Rating 7,500 psi (517 bar) max
Temperature Rating -10 - 140 oC max

Number Of Pictures Up to 1000


Resolution 640 x 480 x 8 bits
Sensitivity Approximately 0.04 Lux, Auto Exposure
Operating 550 – 950 nm
Wavelength
Relative Aperture F1.3
Focal Length 300mm Fixed

Sample Rate 1 – 60 seconds between each frame


Initial Delay 1 – 719minutes
Battery Pack Lithium (below dangerous goods level)
Battery Lifetime 50 hours continuous use.
Software Windows Compatible
Interface USB

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UNIT No: TU532-0175-002 Page 14 of 17

APPENDIX I

WARNING!
LITHIUM BATTERIES CONTAINED IN EQUIPMENT

PLEASE READ THIS SECTION BEFORE USING THE OMEGA DOWNHOLE MEMORY CAMERA
This information should only be used if your company has no procedure for dealing with Lithium Batteries.

If you suspect that a lithium battery has been damaged either in transit or through use contact Omega Completion
Technology Immediately for advise on Tel No: +44 (0)1224 772744

Lithium batteries if damaged can pose a serious threat to human health and to the environment. The main hazards are
through rupturing and puncturing of the battery, as well as the venting of gas from the battery and explosion of the battery.
Any of these incidents could result in exposure of corrosive substances and formation of toxic gases. A battery explosion
could cause shrapnel injury and start a Lithium fire.
DO NOT
Short circuit the battery, attempt to charge the battery, force over discharge the battery, expose the battery to heat or
humidity, or attempt to incinerate the battery, do not use excessive force on or subject the battery to a high mechanical shock
or vibration. Do not attempt to dispose of the battery. All batteries must be returned to Omega for proper disposal in
accordance with HSE guidelines.
ACTIONS
There are two obvious signs that a battery has vented inside the Camera, these are:
• Heat or hot spots on the Camera Housing
• Excessive force behind the threads. (If detected do not attempt to unscrew any further).
If you suspect that the battery has been damaged downhole, use caution when retrieving to surface. If the battery has been
exposed to the well is should have reacted with the well fluid and effectively become inert. However, if the battery was not
exposed there is still a danger of explosion. Keep the battery in the Lubricator for 2-3 hours when pulled, this will allow the
battery to cool. During this period, ensure that the appropriate personnel are informed, and that all non-essential personnel
are kept clear of the immediate area. After this time open the Lubricator and check the Camera Housing for heat, if detected
put back into the Lubricator and leave overnight. Do not transport the tool if heat is still detected.

Use additional personal protective equipment, if available, such as respirator or B.A. set, heavy-duty rubber gloves, safety
goggles, and rubber apron. If the battery vents gas while handling, immediately put the battery down and leave the area as
quickly as possible. Ensure that other personnel in the area are also evacuated to safety. HCI and SO2 gases are sometimes
formed and these become acids when mixed with water and can attack the skin, eyes and lungs. If a Lithium fire is ignited
use only a Lith-ex or Class D extinguisher. Never use Water CO2, Dry Powder or any other type.

The best method of back-loading a damaged Camera is to place it carefully inside a section of Lubricator fitted with end
caps and filled with dry sand. If possible, beforehand, place the Camera inside a plastic bag filled with Baking Soda / Soda
Lime / Bicarbonate Sodium and ship inside a mini container. Never store any other Lithium batteries or other combustible /
explosive materials in the same container. Always store in a cool dry place.

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UNIT No: TU532-0175-002 Page 15 of 17

APPENDIX II
Assembly Drawings & Parts Lists

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UNIT No: TU532-0175-002 Page 16 of 17

WRITTEN BY :- Pamela Stroud DATE :- 11-11-10 REV :- 3


UNIT No: TU532-0175-002 Page 17 of 17

WRITTEN BY :- Pamela Stroud DATE :- 11-11-10 REV :- 3

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