Mechanizes Clearing and Piling

Tc = (X/60) (AB + M1N1 + M2N2 + M3N3 + M4N4 + DF)

Tp = (1/60) (B + M1N1 + M2N2 + M3N3 + M4N4 + DF)

Tc and Tp is machine time per hour, where X is the hardwood density factor, A is the vine dens
is the base minutes per hectare, M is the minutes per tree in each diameter range, N is the num
per hectare in each diameter range, D is the sum of the diameters of all trees per hectare large
cm, and F is the minutes per cm of diameter to cut trees with diameters greater than 180

1 Total Area is 120 Ha.

2 Assume Bulldozer 160 Hp
Table 4.1 Production factors for felling with rome KG blade

Min per cm of
diameter for trees
Tractor Factors Dimeter Range in cm >180CM
GHP 30-60 61-90 91-120 121-180
B M1 M2 M3 M4 F
140.0 100.0 0.8 4.0 9.0 0.0 0.0
160 87.33 0.7 3.27 7.2 3.67 0.04
200.0 62.0 0.5 1.8 3.6 11.0 0.1
335.0 45.0 0.2 1.3 2.2 2.2 0.1
460.0 39.0 0.1 0.4 1.3 3.0 0.0

X = 1.3 if the percentage of hardwoods > 75 and X = 0.7 if percentage of hardwood is < 25
otherwise.

A = 2.0 if number of trees/ha > 1500 and A = 0.7 if number of trees/ha < 1000, A = 1.0 otherwis
value of A by 1.0 if there are heavy vines, and by 2.0 for very heavy vines.

For hectares which must be cleared and where stumps must be removed (grubbed), multiply th
for clearing by a factor of 1.25

Table 4.1 Production factors for pilling in windrows

Min per cm of
diameter for trees
Tractor Factors Dimeter Range in cm >180CM
GHP 30-60 61-90 91-120 121-180
B M1 M2 M3 M4 F
140.00 185.00 0.60 1.20 5.00 0.00 0.00
 160 168.33 0.53 1.03 4.23 1.8 0
200.00 135.00 0.40 0.70 2.70 5.40 0.00
335.00 111.00 0.10 0.50 1.80 3.60 0.03
460.00 97.00 0.08 0.10 1.20 2.10 0.01

3 Estimated No. of trees 3,200. Say 30 Trees per Ha.

Assume Hardwood Density Facto 1
Assume Area with Heavy vines(A 1
4 Assume 25% of the total area where tree stumps must be removed
5 Assume 1 tree per hectare with a diameter larger than 180cm.
6 Assumed tabulated tree ranges
Number Sum of tree
Diameter Range, cm
of trees diameters for trees
<30 cm 30-60 61-90 91-120 121-180 > 180 cm
N1 N2 N3 N4 D
19 4 4 2 1

Tc=

Tp=

Tt=

Tt=
 (Clearing)

(Piling in Windrows)

sity factor, A is the vine density factor, B

diameter range, N is the number of trees
s of all trees per hectare larger than 180
h diameters greater than 180 cm.

New Interp
X olate
d
Value

160 0.04

rcentage of hardwood is < 25, X = 1

s/ha < 1000, A = 1.0 otherwise. Increase

2.0 for very heavy vines.

emoved (grubbed), multiply the total time

25

New Interpol
X ated
Value

160 1.80 #N/A #N/A #N/A #N/A #N/A

1 87.3 13.3 13.1 28.8 0 2.4
60

1
168.3 10.1 4.1 16.9 0 3.32
60

90 5.70 30 5.70

683.9 Hrs @ 160 hp

 Total volume
of spoils 1200000

Assume 0.3m per Sq.-m thickness of cleared spoils

(Vegetations, knocked down trees, stumps, topsoils etc.) to
Data: 1 be pilled in windrows. 0.15
2 Consider 20cu.m. dumptruck capacity 20
3 Consider payloader loading rate of 30cu.m. per hour.
4 Consider dumptruck capacity of 20cu.m.
Assume dumptruck travel time is 1hr per trip from loading
5 to dumping location.
6 Loader Capacity 3cu.m. 3
7 Loader rate per bucket 0.33min. 0.33
8 cycle of haul and dump is 45min 45
Assume Fill factor 0.90 for topsoil, dried vegetation and
9 organic materials.

Calculation:
1) Time to load the truck = (20Cu.m./3Cu.m.)*0.33min Tlt 2.2

2) 19.067797

3) 21.454545
21

Total Volume of spoils from windrows = (1,200,000

Sq.m)*(0.15m) 180000
Total Volume of spoils from windrows = 180,000cu.m.

4) Total Number of Hours 9440

5) Operating Hours of 21 trucks is 8hrs per day. 8
Therefore, No. of Days to complete the job = 55
Cu.m
min
min *Note: If we can point where is the possoble location of dumping area we can reduce the number of minutes of cyc

min

Cu.m/Hr

Trucks
Trucks

Cu.m

Hrs
hrs/day
Days
the number of minutes of cycle for haul and dump
Bigger unit

CUT
Total Volume(Cu./m.)

Equipment

Excavator
Dozer
Dump Truck

FILL
Total Volume(Cu./m.)

Equipment

Dozer
Grader
Roller Compactor

Equipment Productivity Derivation

EXCAVATOR
DATA:
 CALCS:

EXCAVATOR LOADER
DATA:

CALCS:
 120,541.70

Excavation

Equip. Specs. No. of Units Vol.(Cu.m.)

84,379.19
See Calcs. 2 1187
See Calcs. 1
See Calcs. 1

78378

Pushing
Equip. Specs. No. of Units
Area (Sq.-m.)

-
See Calcs. 1 361
See Calcs. 1
See Calcs. 1

1)0.56Cu.m. bucket capacity. 0.56

2)Assume Fill Factor of 80% for Tough Clay 80%
3)Cycle time under average condition:
Load Bucket 5
Swing
(Loaded) 4
Dump Bucket 2
Swing (Empty) 3
Total 14
Swell Factor 35%
4)Job efficiency of 50min per hour.
 operating hrs
per day 8

71.111111111
71

1)Excavator bucket is 0.56cu.m. 0.56

2) Rate of loading is 0.33min per bucket 0.33
3) Dump Truck Capacity is 20cu.m. 20
4) Cycle of hauling and dumping to filling location is 45min. 45
5)Fill factor of bucket is 1.0 1

1)Time to load 1-Truck = (20cu.m./0.56cu.m)*0.33min 11.785714286

Time to load 1-Truck = 5.5min 12
2) Production per hour = (205cu.m.*1.0*(50min/60min)*60min.)/(5.5min + 45min.) 17.610062893
Production per hour = cu.m./hr. 18
3) No. of trucks to support the excavator loader 5
4) Total Number of Hours = 31243.29*(1/24.75) = 1,262Hrs. 2054
5) Operating Hours of 9 trucks is 8hrs per day. 53
Therefore, No. of Days to complete the job = 1262/(9*8) = 18Days
Excavation Pushing

Rate
Vol.(Cu.m.) Rate (Lcu.m./Hr.)
(Lcu.m./Hr.)

71 36,162.51 217
1187
167

Pushing Spreading+Surface Grading(16layer)

Vol.(Cu.m.) Rate (Lcu.m./Hr.) Area (Sq.-m.)

78378 217 1198720

361
138

Cu.m

sec

sec
sec
sec
Sec
Cu.m/Hr

Cu.m
min
Cu.m
min

min
min

min
Trucks
hrs
Days
 Back Hoe Loading Hauling

Rate
Vol.(Cu.m.) Vol.(Cu.m.)
(Lcu.m./Hr.)

31,243.29 18 31,243.29
1774

1774

Spreading+Surface Grading(16layer) Compaction

Rate (Sq.m./Hr.) Vol. (Cu.m) Rate
(Cu.m./Hr.)
8672 78378 204

138
384
Hauling
Rate
(Lcu.m./Hr
.)
18

1774
Minor Excavation, Backfilling, Grading and Excavation
Total
Area
(Sq.m.) 1,044,320.17

Excavation+Trimming+Scrapping (0.2m
ave.) Pushing (0.2m ave.)
Equipmen Equip. Rate
No. of Units
t Specs. Area (Sq.-m.) Vol.(Cu.m.) (Lcu.m./Hr. Area (Sq.-m.) Vol.(Cu.m.)
)
626,592.10 125,318.42 92 187,977.63 37,595.53
See Calcs. 1 1361 408
Dozer
See Calcs. 1
Grader
Roller
Compacto See Calcs. 1
r

Equipment Productivity Derivation

DOZER 225

80Hp at power shift 0.05 Job Efficiency

DATA: 1) Assume blade capacity cu.m. 1.93
2) Typical Dozer fixed cycle time 0.05min., assume power shift transmission. 0.05
3) Dozer operating speed is ., Assume loose material haul over 60m. 6
4) Maximum reverse speed in third range is 12.5km./hr. 9
5)Job efficiency of 50min per hour. 116.58031088
6) 1km/hr 16.7m/min 16.7
7) Distance 60
CALCS: 1) Dozing Time
Dozing Time= 0.5988023952
2) Return time
Return time = 0.3992015968
3) Cycle Time = 1.048003992

4) Procuction Rate = 92.079801924

Procuction Rate = 92

GRADE
R
DATA: 1) Assume motor grader with . 3.68
 2) Effective blade length of . 3.2016
3) Average speed is . 8
4)Assume number of passed is 2. 2
5) Overlap width of 0.6m. 0.6
6)Job efficiency of 50min per hour. 50

CALCS: Using CAT Performance Handbook

A = S*(Le-Lo)*1000*E
A is Operating area per Hour (Sq.m./Hr.)
8672

COMPA
CTOR
DATA: 1) Single Drum vibratory roller with an average operating speed of 5.3
2) compacted width per pass. 2.31
3) Compacted lift thickness of 150mm. 0.15
4) Assume 6
5) Job efficiency of 40

CALCS: Production Rate = 204.05

 Spreading+Surface
(0.2m ave.) Grading Compaction
Rate Rate
Rate
(Lcu.m./Hr Area (Sq.-m.) Vol. (Cu.m) (Cu.m./Hr.
(Sq.m./Hr.)
.) )
92 992,104.16 8672 75,191.05 204.05
408

114

368

Cu.m/hr at 40m

50 km/hr
Cu.m
min
km/hr 60 m
km/hr
min/hr
m/min
m

min

min
min

Cu.m/hr

m
m
km/hr

m
min/hr

Sq.m/hr

km/hr
m
mm
passes
min/hr

Cu.m/Hr
 LG 1,044,320.17 sq.m.

HG 131,566.90 sq.m.

117.49

19.58
4.9
 !day 8 Hrs. 6 weeks
Qty. of
Equipmen
Item Activity Qty Unit #of Weeks Equipment
t (Uniit)
Mechanized Clearing
1 683.9 Hrs. 14 Dozer
and Grubbing 1
DumpTru
2 Disposal of Spoils 9,440 Hrs. 20 10
ck(DT)

Payloader
2.1 Disposal of Spoils 944 Hrs. 20 1
(PL)

3 Minor Gradding
Excavation+Trimming+S
3.1 1361 Hrs. 14 Dozer 2
crapping

3.2 Pushing 408 Hrs. 4 Dozer 2

Spreading+Surface
3.3 114 Hrs. 2 Grader 1
Grading
Roller
3.4 Compaction 368 Hrs. 8 1
Comp.
4 Major Cut and Fill
CUT

4.1 Excavation 1187 Hrs. 12 Excavator 2

4.2 Pushing 167 Hrs. 2 Dozer 2

Excavator Dumptuc
4.3 Loading+Hauling 1,774 Hrs. 2 10
k(DT)

Excavator
44 Hrs. 2 Excavator 2
Loading+Hauling
FILL

4.5 Pushing 361 Hrs. 4 Dozer 2

4.6 Spreading+Surface 138 Hrs. 3 Grader 1

Grading
Roller
4.7 Compaction 384 Hrs. 8 1
Comp.
`
`
 Model Remarks Wk.01 Wk.02 Wk.03 Wk.04 Wk.05 Wk.06 Wk.07 Wk.08

SD16F

assuming
10DT
L53-B3 with
3300 wheel
base

SD16F &
DH08
SD16F &
DH08

SG14
SR10

CT135-8E

SD16F &
DH08
Assuming
10DT load
using
Excavator

CT135-8E

SD16F &
DH08

SG14

SR10
Wk.09 Wk.10 Wk.11 Wk.12 Wk.13 Wk.14 Wk.15 Wk.16 Wk.17 Wk.18
Wk.19 Wk.20 Wk.21 Wk.22 Wk.23 Wk.24 Wk.25 Wk.26 Wk.27 Wk.28
Wk.29 Wk.30 Wk.31 Wk.32 Wk.33 Wk.34 Wk.35 Wk.36 Wk.37 Wk.38
Wk.39 Wk.40 Wk.41 Wk.42 Wk.43 Wk.44 Wk.45 Wk.46
EquipmentCapacity Unit

Payloader 3 Cu.m

Excavator 0.56 Cu.m

Dozer 160 HP

Grader 3360mm Blade

length

Dump Truc 20 Cu.m

Roller
Compacto 10 tons
r

Dozer 80 HP

Note: Additional excavator, dozer, dump truck, and grader will be needed in major cut and fill and finishing of road su
 Remarks Quantity Shantui Model

•Primary use for loading and disposal. Secondary use for pushing, grading and
levelling.
•Minor Grading of the temporary access road 1

L53-B3 with 330

•For minor excavation at backfill, clearing, piling of windrows, and secondary

loading works. 2
•Possible if we include stump puller and thumb bucket attachement for
excavator CT135-8E

•Land clearing and removal of tree stumps (As we discussed with Subcon for the
land clearing they only responsible for the cutting of trees and, we will be the
ones to remove the tree stamps) 1
•Primary use for mechanized clearing of grass, weeds and shrubs, Pushing of
unsuitable topsoil, removal of tree stumps, and piling of windros. Secondary use
for grading and spreading of backfilled materials.
SD16F
1
SG14

•Initiallly we need to purchase 3units not necessary brand new, We can also
consider getting it from auction 10 0
•primary use for Hauling and disposal of spoils from piled windrows. Secondary
use for hauling and dumping of backfilled materials.

•10Tons operating weight 1

•Primary use for compaction of access roads, laydown area, temporary facilities.

SR10

•Land clearing and removal of tree stumps (As we discussed with Subcon for the
land clearing they only responsible for the cutting of trees and, we will be the
ones to remove the tree stamps) 1
•Primary use for mechanized clearing of grass, weeds and shrubs, Pushing of
unsuitable topsoil, removal of tree stumps, and piling of windros. Secondary use
for grading and spreading of backfilled materials.
DH08
tional excavator, dozer, dump truck, and grader will be needed in major cut and fill and finishing of road surface.
Unit Price

$ 41,700.00

$ 58,700.00

$ 84,500.00

$ 44,900.00

$ 32,000.00

$ 49,400.00