Professional Documents
Culture Documents
FORMWORK
C
B
0.800 0.800
1.800 5.111 1.800 8.645 2.000 9.044 2.600
Ø100,t=4.5 MS Pipe
@800mm (B/W) 1.250 1.250
Ø38,t=2.3 MS Pipe
@800mm (B/W)
( +) 0.200
( +) 0.200
( +) 0.200 ( -) 2.200
1.600
P2 P2
0.800
2.100
C-1 C-2 C-3 C-4
Beam 1.500 Beam
2.050
2.850
5.250 0.450
4.450
11.500
( +) 0.00
6.852
Beam
Beam
Beam
Beam
7.300
P1
A
P4
( +) 0.00
Beam
2.100
C-1 C-2 C-3 C-4
0.800
Beam
P3 P3
( +) 0.300
31.000
0.800 0.800
LAYOUT OF PIPE FOR MIDDLE BEAM ( T.O.C + 6.30)
PRO ECT : LOCATION : PRO ECT MANAGEMENT BY : DRAWING TITLE: DESIGNED BY: SINAMM ENGINEERING LIMITED. APPROVED BY:
718 MW COMBINED CYCLE POWER PROJECT, MEGHNAGHAT, BANGLADESH STG MB PLATFORM DETAILS CHECKED BY:
MEGHNAGHAT, BANGLADESH
SHEET NO. : DRAWN BY:
DOC. NO. : SINAMM/STG/MB/PLAT FORM-01
01 SINAMM ENGINEERING LIMITED
0.800 0.800
31.000
( +) 6.30m
EL( +) 0.00m
PRO ECT : LOCATION : PRO ECT MANAGEMENT BY : DRAWING TITLE: DESIGNED BY: SINAMM ENGINEERING LIMITED. APPROVED BY:
718 MW COMBINED CYCLE POWER PROJECT, MEGHNAGHAT, BANGLADESH SECTION -A-A CHECKED BY:
MEGHNAGHAT, BANGLADESH
SHEET NO. : DRAWN BY:
DOC. NO. : SINAMM/STG/MB/PLAT FORM-01
0 SINAMM ENGINEERING LIMITED
0.800 0.800 0.800 0.800
11.500 11.500
Ø38,t=2.3 MS Pipe Ø38,t=2.3 MS Pipe
( +) 6.30m
@800mm (B/W)
( +) 6.30m @800mm (B/W) ( +) 6.30m
PRO ECT : LOCATION : PRO ECT MANAGEMENT BY : DRAWING TITLE: DESIGNED BY: SINAMM ENGINEERING LIMITED. APPROVED BY:
718 MW COMBINED CYCLE POWER PROJECT, MEGHNAGHAT, BANGLADESH SECTION -B-B & C-C CHECKED BY:
MEGHNAGHAT, BANGLADESH
SHEET NO. : DRAWN BY:
DOC. NO. : SINAMM/STG/MB/PLAT FORM-01
0 SINAMM ENGINEERING LIMITED
EL( +) 6.30m
0.300
0.600
1.000
Middle Beam
0.300
EL( +) 5.30m
0.600
1.200
100mmx50mm
C-channel
0.300
0.600 0.600 0.600
1.200
0.600
EL( +) 0.00m
REV NO: DATE DESCRIPTION
SECTION Z-Z
PRO ECT : LOCATION : PRO ECT MANAGEMENT BY : DRAWING TITLE: DESIGNED BY: SINAMM ENGINEERING LIMITED. APPROVED BY:
718 MW COMBINED CYCLE POWER PROJECT, MEGHNAGHAT, BANGLADESH STG OUT SIDE MIDDLE BEAM SHUTTER SUPPORT PLAN & SECTION CHECKED BY:
MEGHNAGHAT, BANGLADESH
SHEET NO. : DRAWN BY:
DOC. NO. : SINAMM/STG/MB/PLAT FORM-01
0 SINAMM ENGINEERING LIMITED
( +) 6.30m ( +) 6.30m
( +) 5.30m ( +) 5.30m
4mm Thick MS Sheet or 4mm Thick MS Sheet or
(12mm Ply + 38mm Shutter) (12mm Ply + 38mm Shutter)
C-Channel @ 225 C/C C-Channel @ 225 C/C
[-100X50X5 [-100X50X5
( Double C-CHANNEL @800 CTC ) H.Beam @ 800 C/C (H.Beam @ 800 C/C ) C-CHANNEL @800 CTC
[-100X50X5 200X100X5.5X8 800 200X100X5.5X8 [-100X50X5
(ONEWAY) (ONEWAY)
U- HEAD 800 U- HEAD
150
U- HEAD U- HEAD
200
600
600
Bracing Pipe
@1.200 C/C
HORIZONTAL BRACING
D=38 x t=2.3
HORIZONTAL BRACING
D=38 x t=2.3
25mm thick
wooden plank
( +) 0.00m ( +) 0.00m
SECTION X-X
25mm thick Pipe Bottom Plate
( +) 1.900m wooden plank t=10, SQ300X300
Wooden Plank,
t=25, B=400
SECTION Y-Y
PRO ECT : LOCATION : PRO ECT MANAGEMENT BY : DRAWING TITLE: DESIGNED BY: SINAMM ENGINEERING LIMITED. APPROVED BY:
718 MW COMBINED CYCLE POWER PROJECT, MEGHNAGHAT, BANGLADESH SECTION -X-X & Y-Y CHECKED BY:
MEGHNAGHAT, BANGLADESH
SHEET NO. : DRAWN BY:
DOC. NO. : SINAMM/STG/MB/PLAT FORM-01
0 SINAMM ENGINEERING LIMITED
MS Pipe Flat bar
D=100 x t=4.5 t=3mmx38mm
HORIZONTAL BRACING HORIZONTAL BRACING
Clump D=38 x t=2.3 D=38 x t=2.3
HORIZONTAL BRACING
D=38 x t=2.3
PLAN
200
Pipe Top Plate
t=10, SQ300X300
(TYPE-2) Flat bar/Angle NOTE: Type-1 &Type-2 Clump Shall be used Alternated
DETAILS -1
t=10 MS Plate
SQ 300x300
6
75 (E60XX)
I-200x100x5,5x8 6
4xt=5 Stiffener
75
6
(E60XX)
6 6
(E60XX) Nut Bolt
6
D=100 x t=4.5 4xt=5 Stiffener
MS Pipe 4xt=5 Stiffener
4xt=5 Stiffener D=100 x t=4.5
MS Pipe
2xt=10 MS Plate
SQ 300x300
4T16x60 A325 BOLT
t=10 MS Plate
t=10 MS Plate SQ 300x300
SQ 300x300
75
4xt=5 Stiffener
BOTTOM & TOP PLAN DETAILS
BOTTOM & TOP PLAN DETAILS
75 JOINT DETAILS
t=10 MS Plate
SQ 300x300 REV NO: DATE DESCRIPTION
VERTICAL MS PIPE & I-BEAM DETAILS
DIA 100 MS PIPE DETAILS REV-1 09-11-2020 STG MIDDLE BEAM STAGGING PLAN & SECTION DETAILS
PROJECT : LOCATION : PROJECT MANAGEMENT BY : DRAWING TITLE: DESIGNED BY: SINAMM ENGINEERING LIMITED. APPROVED BY:
718 MW COMBINED CYCLE POWER PROJECT, MEGHNAGHAT, BANGLADESH SECTION DETAILS CHEC ED BY:
MEGHNAGHAT, BANGLADESH
SHEET NO. : DRAWN BY:
DOC. NO. : SINAMM STG MB PLAT ORM-01
06 SINAMM ENGINEERING LIMITED
STAGING AND SHUTTERING DETAILS FOR STG MIDDLE BEAM
Ref. Drawing no:
1. 19FW-00UMA00-C04-0032-R0 Steam Turbine Foundation Plan
2. 19FW-00UMA00-C04-0033-R0 Steam Turbine Foundation Plan
3. 19FW-00UMA00-C04-0034-R0 Steam Turbine Foundation Plan
4. 19FW-00UMA00-C04-0035-R0 Steam Turbine Foundation Plan
Data :
i. f'c = 30 MPa [APPENDIX-A]
ii. fy =
410 MPa [APPENDIX-A]
[APPENDIX-B : Table 6.2.1: Unit Weight of Basic
iii. Wc = 25 kN/m3
Materials, BNBC-20154]
Let, Steel Ratio for 30MPa = 4350 psi = 2.17%; Wc=22.8+(0.63*2.17) = 24.17 ≈ 25 kN/m3 [APPENXIX-C : Min. & Max Steel Ratio as per ACI Code]
1. C-CHANNEL - 100X50X5
λ= b/tf = 10.00
λp= 0.38√(E/Fy) = 10.75
λr= 1.0√(E/Fy) = 28.28
So, Flange is Compact
λ= h/tw = 18.00
λp= 3.76√(E/Fy) = 106.35
λr= 5.70√(E/Fy) = 161.22
So, Web is Compact
2. I-BEAM - 200X100X5.5X8
λ= b/2tf = 6.25
λp= 0.38√(E/Fy) = 10.75
λr= 1.0√(E/Fy) = 28.28
So, Flange is Compact
λ= h/tw = 33.45
λp= 3.76√(E/Fy) = 106.35
λr= 5.70√(E/Fy) = 161.22
So, Web is Compact
3. MS PIPE-D100, T=4.5
λ= D/t = 22.22
λr= 0.11(E/Fy) = 80.00
So, Non-slender effect.
4. MS PIPE-D38, T=2.3
λ= D/t = 16.52
λr= 0.11(E/Fy) = 80.00
So, Non-slender effect.
STAGING AND SHUTTERING DETAILS FOR STG MIDDLE BEAM
2. Stagging & Formwork for EL (+) 6.6
ii. HL
Horizontal Load is to be considered larger one of the following criteria
a) 2% of W DL = 0.508 kN/m
b) 1.5kN/m of slab edge = 1.50 kN/m (Control)
<38x38x4 262 262 <38x38x4
Total, WHL = 1.50 kN/m
--38x3
iii. LL
a) Live Load = 2.5 kN/m2 [APPENDIX-1, ACI-347 FORMWORK DESIGN GUIDELINE]
Total, WLL= 2.5 kN/m2
Total, WLL= 2.50 kN/m
Let, strength reduction for reused material and Beam Side Formwork and other non-considerable load factor = 125% of W' T
(as per professional experience)
Total Load :
W'T=WDL +WLL + WHL = 29.42 kN/m
WT=WDL +WLL + WHL = 36.78 kN/m [29.42*1.25]
Let, Panel Size, a= 1000 mm
b=L= 262 mm
Panel ratio, α= 0.26 =short span/long span
All edges Condition= Pinned Support
P= 36.78 kN/m2
MS sheet, tst= 1.98 mm
Plyboaard, tply= 12.00 mm
Plyboard,Fy/ply= 42.00 MPa (Along the Face Grain)
25.00 MPa (Across the Face Grain)
APPENDIX-2 : IS 710 : 2010
Plyboard, E1/ply= 7,500.00 MPa (Along the Face Grain)
Plyboard, E2/ply= 4,000.00 MPa (Across the Face Grain)
Steel, Fy/st = 250.00 MPa
Steel, Est= 200,000.00 MPa
∆(all) = b/180 [APPENDIX-3 : BNBC-2015, Table : 6.1.2 Deflection Limits]
Deflection Check :
0.1422xPxL4 (b) [APPENDIX-4]
∆P/(max)=
E2c(t3ply+t3st) (1+2.21 α3)
= 0.04 mm =(0.1422*36.78*262^4)/(4646.62*(12^3+1.98^3)*(1+2.21*0.262^3))
∆(all)= 1.46 mm Hence OK
2B. C-Channel Design :
C-Channel @ 225
Considering,
Span Length, L = 800 mm (I-Beam C/C Distance)
Load Area= 225 X 800 mm
800 800 I-Beaml
Load Calculation :
i. DL
a) RCC Slab wt. = 25.00 kN/m2 = 5.63 kN/m (=250*0.225)
b) Self wt. of 12mm Plyboard+38mm Shutter = 0.42 kN/m2 = 0.10 kN/m
d) Self wt. of C-channel= - - = 0.096 kN/m
Total, WDL= = 5.82 kN/m
ii. LL
Live Load = 2.5 kN/m2 = 0.56 kN/m (=2.5*0.225)
Total, WLL = 0.56 kN/m
Total Load :
W'T=WDL + WLL = 6.38 kN/m
WT=WDL+WLL 7.97 kN/m (=9.87*1.25)
Shear Check :
h/tw = 18 [=90/5]
Va = WTL/2 [=7.97*800/2]
= 3,189.51 N
fa = Va / Aw
= 7.09 MPa
Fa = 0.4 F y
= 100.00 MPa Hence OK
Lp = 1.1*12.66*sqrt(200000/250)
393.86 mm
Lr = pi()*12.66*sqrt(200000/(0.70*250))
1344.48 mm
bfc 50
hc 90
tw 5
tfc 5
aw hctw/bfc*tfc
= 1.8
rt bfc/sqrt(12*(1+aw/6)
= 12.66
2C. I-Beam Design : (BACK TO BACK C-CHANNEL)
i. DL
a) Self wt. of I beam= = 0.282 kN/m (UDL)
ii. LL
a) Live Load of C-Channel = 0.56 kN/m = 0.56 kN (Point Load)
Total Load :
W'UDL 0.28 kN/m
P'T=PDL+PLL 6.38 kN
∆(all)= L/180
= 4.44 mm (=800/180) Hence OK
Shear Check :
fa = Va / Aw
= 9.57 MPa
Fa = 0.4 Fy
= 100.00 MPa Hence OK
Lateral-Torsional Buckling Check :
Lp = 1.1*26.23*sqrt(200000/250)
816.22 mm
Lr = pi()*26.23*sqrt(200000/(0.70*250))
2786.20 mm
bfc 100
hc 184
tw 5.5
tfc 8
aw hctw/bfc*tfc
= 1.265
rt bfc/sqrt(12*(1+aw/6)
= 26.23
2D. Bracing Pipe (Horizontal / Diagonal) Design :
Size =
D= 38 mm O/O
t= 2.3 mm
4
I= 41,265.90 mm
Self wt. of Pipe= 2.030 kg/m = 0.2 kN/m
Load Calculation :
Vertical Load for a single Pipe = 12.10 kN (Load from MS Pipes)
Vertical Load for 3 Pipes Togather, Pr = 60.50 kN [Let 5 Pipes will be Braced Togather]
Lateral Load for Vertical Load, Prb = 0.4% Pr [APPENDIX-5 : AISC A-6 for Relative Bracing]
= 0.24 kN …....................... (i)
Lateral Load due to Concrete Dumping, Wind and others Factor wil be greater of the following two criteria
a) 2% of Toal Dead Load on Slab Form 5 Pipes with x-bracing
b) 1.5kN/m at edge of Slab Form
Now Calculate Total Dead Load of TB = Toal wt. of Concrete of STG Middle Beam x 125%
= 23.63 kN [=MB SIZE=9.0*2.1*1*125%]
2% of Toal Deal Load= 0.02 kN/m [=14572.94/164.698*2%] [Beam Perimeter =9*2+2.1*2=22.20rm]
So Take = 1.50 kN/m
Input Data
MS Pipe
Vertical Pipe Height from LVL+5.3 to LVL+9.9, h1 = 6871.00 mm = 22.54 ft
Bent Width, L= 1600.00 mm = 5.25 ft [=800x2=1600mm]
Lateral Story Load, P1 = 1.44 kN = 0.32 Kip
Left & Right Column, LC1=LR1 = 6871.00 mm = 22.54 ft [=D=100, t=4.5, A= 2.13 in2]
Beam, HB1 = 1600.00 mm = 5.25 ft
[=D=38, t=1.2, A=0.22]
Bracing Beam, DB1 = 7054.83 mm = 23.15 ft
Mod. Of Elasticity, E= 200.00 Gpa = 29000.00 ksi
5
"XBRACING.xls" Program
Version 1.2
0.00 k
1.39 k
h1 = 22.54 ft. Brace Angle1=76.89 L1=23.15 ft. Ht = 22.54 ft.
(Total Bent Height)
P(bot) = 0.00 k 0.32 k = VL
Results: Note: Results are for joints at left side of bent, with all members (segments) assumed pinned at both ends.
Drift Analysis
Story Total Drift Drift Ratio
Number Dt (in.) (Total)
Story 1 0.3033 Ht / 892
11 of 14 29-11-20 4:04 PM
Capacity of Bracing Pipe
Size =
D= 38 mm O/O
t= 2.3 mm
4
I= 41,265.90 mm
Rgx = 12.65 mm
Self wt. of Pipe= 10.41 kg/m = 0.102 kN/m
Load Calculation :
Pu = 6.35 kN
Unbraced Condition :
k= 1
Leff = 7054.83 mm
kLeff/Rgx = 557.69 > 200 NG
2
π EI
Critical Load on Props, Pcr = 2
(kLeff)
= 26.16 kN = 2,667.47 kg
Load Calculation :
MS Pipe Length (unbraced) = 6871.00 mm
Load Area= 800 x 800 mm
Unbraced Condition :
k= 1
Leff = 6871 mm
kLeff/Rgx = 203.28 > 200 NG
Mid-braced Condition :
k= 1
Leff = 3435.5 mm [6871/2]
kLeff/Rgx = 101.64 < 200 Hence OK
2
π EI
Critical Load on Props, P cr = 2
(kLeff)
= 257.72 kN = 26,280.08 kg
Note: As per design, Mid-braced Pipe Length is adequate for Vertical Loading Condition.
Input :
Column Length = 11.27 ft [3435.5mm]
Column Section = HSS4.0x0.188 [D=100mm=4", t= 4.5mm=0.188"]
Column Yield Stress = 36 ksi [250 Mpa]
Axial Load = 11.41 Kip [54.91 kN]
Lateral Load = 0.32 Kip [1.39kN]
= 0.06 kip/ft [equivalent UDL Load = 0.31/11.27*2]
Tube / Pipe Column Design Based on AISC-ASD 9th
DIMENSIONS H = 11.27 ft
STRONG AXIS BENDING ? (1=Yes, 0=No) => 1 yes, strong axis, x-x, bending.
BENDING LOAD w= = 0.056 k / ft (Lateral Load = 1.44 kN = 0.32 kip
= 0.056 kip/ft)
THE DESIGN IS ADEQUATE.
ANALYSIS
CHECK COMBINED COMPRESSION AND BENDING CAPACITY
ìfa fb fa
ï + , for £ 0.15
ïFa Fb Fa
ï æ fa Cm f b ö
ï ç + ÷
í ç F a æç1 - f a ö÷ F b ÷ fa
= 0.83 < 4/3 [Satisfactory]
ï L arg er of ç è
'
Fe ø ÷ , for > 0.15 (AISC-ASD, H1, page 5-54)
ï ç ÷ Fa
ï ç f a f ÷
ï + b
ç 0.6 F y F b ÷
ï
î è ø
Where fa = P/ A = 5.5 ksi
Es = 29000 ksi
KL x = 11.2713255 ft, for x-x axial load. KL y = 11.271 ft, for y-y axial load.
(KL / r)max = 100 < 200 [Satisfactory]
2 0.5
C c = (2 p E s / F y ) = 126
ì é ( kl / r ) ú 2ù
ï ê1 - Fy
ï ê 2C c2 ú kl
ï ë û , for £ Cc
ï 5 3 ( kl / r ) ( kl / r )3 r 13.0 ksi, (AISC-ASD, E2, page 5-42)
Fa =í + - =
ï3 8C c 8C 3c
ï 2 > fa [Satisfactory]
ï 12p E kl
2
, for > Cc
ï 23 ( kl / r ) r
î
Cm = 1.0
M max = 0.89 ft-kips, at middle of column
f b = M max / S = 5.5871 ksi
F b = 0.6 F y = 21.6 ksi, (AISC-ASD, F3, page 5-48) > 3/4 f b [Satisfactory]
12p 2E
F 'e = 2
= 14.96 ksi
23( kl / r )
5w H 4
D Mid = = 0.18 in
384 EI
< L / 180 = 0.75 in [Satisfactory]
Loads on Buildings and Structures Chapter 2
2.2.1 General
The minimum design dead load for buildings and portions thereof shall be determined in accordance with the
provisions of this Section. In addition, design of the overall structure and its primary load-resisting systems shall
conform to the general design provisions given in Chapter 1.
2.2.2 Definition
Dead Load is the vertical load due to the weight of permanent structural and non-structural components and
attachments of a building such as walls, floors, ceilings, permanent partitions and fixed service equipment etc.
2.2.3 Assessment of Dead Load
Dead load for a structural member shall be assessed based on the forces due to:
* for reinforced concrete, add 0.63 kN/m3 for each 1% by volume of main reinforcement
• Insufficient allowance for eccentric loading due to • Location of external vibrator mountings;
placement sequences; • Crush plates or wrecking plates where stripping can
• Failure to investigate bearing stresses in members in damage concrete;
contact with shores or struts; • Removal of spreaders or temporary blocking;
• Failure to provide proper lateral bracing or lacing of • Cleanout holes and inspection openings;
shoring; • Construction joints, contraction joints, and expansion
• Failure to investigate the slenderness ratio of compres- joints in accordance with contract documents (also
sion members; refer to ACI 301);
• Inadequate provisions to tie corners of intersecting • Sequence of concrete placement and minimum elapsed
cantilevered forms together; time between adjacent placements;
• Failure to account for loads imposed on form hardware • Chamfer strips or grade strips for exposed corners and
anchorages during closure of form panel gaps when construction joints;
aligning formwork; and • Camber;
• Failure to account for elastic shortening during post- • Mudsills or other foundation provisions for formwork;
tensioning. • Special provisions, such as safety, fire, drainage, and
2.1.5 Formwork drawings and calculations—Before protection from ice and debris at water crossings;
constructing forms, the formwork engineer/contractor may • Formwork coatings;
be required to submit detailed drawings, design calculations, • Notes to formwork erector showing size and location of
or both of proposed formwork for review and approval by conduits and pipes projecting through formwork; and
the engineer/architect or approving agency. If such drawings • Temporary openings or attachments for climbing crane
are not approved by the engineer/architect or approving or other material handling equipment.
agency, the formwork engineer/contractor should make such
changes as may be required before the start of construction 2.2—Loads
of the formwork. 2.2.1 Vertical loads—Vertical loads consist of dead and
The review, approval, or both of the formwork drawings live loads. The weight of formwork plus the weight of the
does not relieve the contractor of the responsibility for reinforcement and freshly placed concrete is dead load. The
adequately constructing and maintaining the forms so that live load includes the weight of the workers, equipment,
they will function properly. If reviewed by persons other material storage, runways, and impact.
than those employed by the contractor, the review or Vertical loads assumed for shoring and reshoring design
approval indicates that no exception is taken by the reviewer for multistory construction should include all loads trans-
to the assumed design loadings in combination with design mitted from the floors above as dictated by the proposed
stresses shown; the proposed construction methods; the construction schedule. Refer to Section 2.5.
placement rates, equipment, and sequences; the proposed The formwork should be designed for a live load of not
form materials; and the overall scheme of formwork. All less than 50 lb/ft2 (2.4 kPa) of horizontal projection. When
major design values and loading conditions should be shown motorized carts are used, the live load should not be less than
on formwork drawings. These include assumed values of 75 lb/ft2 (3.6 kPa).
live load; the compressive strength of concrete for formwork The design load for combined dead and live loads should
removal and for application of construction loads; rate of not be less than 100 lb/ft2 (4.8 kPa) or 125 lb/ft2 (6.0 kPa) if
placement, minimum temperature, height, and drop of motorized carts are used.
concrete; weight of moving equipment that can be operated 2.2.2 Lateral pressure of concrete—Unless the conditions
on formwork; foundation pressure; design stresses; camber of Section 2.2.2.1 or 2.2.2.2 are met, formwork should be
diagrams; and other pertinent information, if applicable. designed for the lateral pressure of the newly placed concrete
In addition to specifying types of materials, sizes, lengths, given in Eq. (2.1a) or (2.1b). Minimum values given for
and connection details, formwork drawings should provide other pressure formulas do not apply to Eq. (2.1a) and (2.1b).
for applicable details, such as:
• Procedures, sequence, and criteria for removal of p = wh (lb/ft 2) (2.1a)
forms, shores, and reshores;
• Design allowance for construction loads on new slabs p = ρgh (kPa) (2.1b)
when such allowance will affect the development of shor-
ing, reshoring schemes, or both (refer to Sections 2.5 and where
3.8 for shoring and reshoring of multistory structures); p = lateral pressure, lb/ft2 (kPa);
• Anchors, form ties, shores, lateral bracing, and horizontal w = unit weight of concrete, lb/ft3;
lacing; ρ = density of concrete, kg/m3;
• Field adjustment of forms; g = gravitational constant, 9.81 N/kg; and
• Waterstops, keyways, and inserts; h = depth of fluid or plastic concrete from top of place-
• Working scaffolds and runways; ment to point of consideration in form, ft (m).
• Weepholes or vibrator holes, where required; The set characteristics of a mixture should be understood,
• Screeds and grade strips; and using the rate of placement, the level of fluid concrete
IS 710 : 2010
into shorter intervals by keeping the samples in room and Air (Prevention and Control of Pollution) Act, 1981
temperature at 27 ± 2°C in water (in case of boiling) and Water (Prevention and Control of Pollution) Act,
or in air (in case of drying). The sample shall have an 1977 along with the authorization, if required under
average and minimum individual modulus of elasticity the Environment (Protection) Act, 1986 while applying
and modulus of rupture no t less than the values for ECO-Mark appropriate with enforced Rules and
specified in Table 4. Regulations of forest department.
Table 3 Minimum Values for MOE and MOR 10.2 Specific Requirements
(Clause 9.1.6)
The plywood shall conform to the specific requirements
Sl Requirement Along the Across the given for ECO-Mark under relevant clauses of the
No. Face Grain Face Grain
(1) (2) (3) (4) standard.
i) MOE, N/mm 2: NOTE — The man ufacturer shall provide documentary
a) Average 70500 40000 evidence by way of certificate or declaration to Bureau of Indian
b) Minimum 60700 30600 Standards, while applying for ECO-Mark.
individual
ii) MOR, N/mm2: 11 MARKING
a) Average 50 30
b) Minimum 45 27 11.1 Each plywood board shall be legibly and indelibly
individua marked or stamped with the following particulars along
with such other marks as the purchaser may stipulate
9.1.8 Retention of Preservative at the time of placing order:
When tested as per IS 2753 (Parts 1 and 2) the plywood a) Manufacturer’s name, initials or recognized
shall have a retention of preservative as specified trade-mark, if any;
in 5.3. b) Year of manufacture;
c) Abbreviations indicating the species of timber
Table 4 Minimum Values for MOE and MOR used in each ply, as indicated in col 4 of
(Wet Bending Strength) Tables 1 and 2;
(Clause 9.1.7)
d) Batch number; and
Sl Requirement Along the Face Across the e) Criteria for which the plywood has been
No. Grain Face Grain
(1) (2) (3) (4)
labelled as ECO-Mark.
5
IS 710 : 2010
9.1.1 Moisture Content se pa rat ing the lay ers. The veneers s hall o ffer
appreciable resistance to separation and the fractured
The moisture content of test pieces cut from each board
sample shall show some adherent fibres distributed
selected as under 9.1 shall not exceed 15 percent nor
more or less uniformly. Adhesion may also be tested
be less than 5 percent when determined by the method
by knife test method described in IS 1734 (Part 5).
described in IS 1734 (Part 1).
NOTE — In case a definite result is not obtainable by the
9.1.2 Glue Adhesion in Dry State method described in IS 1734 (Part 4), the result of knife test
described in IS 1734 (Part 5) shall be considered as decisive.
9.1.2.1 Glue shear strength In case of even number of plies where the grains of central
plies follow the same direction the result as obtained from knife
When tested for glue adhesion by the method described test shall be considered final.
in IS 1734 (Part 4) the average failing load shall be not
less than 1 350 N and no individual value shall be less 9.1.3.2 The specimens shall be subjected to constant
than 1 100 N. steam pressure for a definite duration inside a vacuum
steam pressure test apparatus as described in Annex C
9.1.2.2 Adhesion of plies and thereafter subjected to tests as per 9.1.3.1.1
The adhesion of plies shall be tested by forcibly and 9.1.3.1.2.
se pa rating the layers. The ven eers s ha ll of fer 9.1.4 Tensile Strength
appreciable resistance to separation and the fractured
samples shall show some adherent fibres distributed The tensile strength when determined by the method
more or less uniformly. Adhesion may also be tested described in IS 1734 (Part 9) shall comply with the
by knife test method described in IS 1734 (Part 5). following values:
NOTE — In case, a definite result is not obtainable by the a) Tensile strength shall be no t l ess th an
method described in IS 1734 (Part 4), the result of knife test 42.0 N/mm2 in the direction parallel to grain
described in IS 1734 (Part 5) shall be considered as decisive.
direction of the face veneers,
In case of even number of plies where the grains of central
plies follow the same direction the result as obtained from knife b) Tensile strength shall be not less than
test shall be considered final. 25.0 N/mm2 in the direction of right angles
9.1.3 Water Resistance Test to the grain direction of the face veneers, and
c) Sum of the tensile strength in both directions
The specimens shall be subjected to any one of the shall be not less than 84.5 N/mm 2.
tests specified in 9.1.3.1 and 9.1.3.2. The test specimen
for carrying out test as per 9.1.3.1.1, shall be as If the plywood contains scarf joints, half the specimen
specified in IS 1734 (Part 5). Six test pieces each subjected to testing shall contain the joint.
approximately 250 mm × 100 mm, shall be cut from 9.1.5 Mycological Test
any position in the board such that the grain of the
face veneer is parallel to the length of the piece for The test for resistance to micro-organism shall be
carrying out test as per 9.1.3.1.2. carried out by the method described in IS 1734 (Part 7).
When tested the test piece shall show no appreciable
9.1.3.1 The specimens shall be kept submerged in a signs of separation at the edges of the veneers and shall
pan of boiling water for a period of 72 h. The period comply with the requirements specified in 9.1.3.
of 72 h of boiling may be a continuous period or an
aggregate of smaller periods of boiling, if the test piece 9.1.6 Static Bending Strength
is left in cold water between these smaller periods. Three test specimens taken in each direction from the
These test pieces shall then be removed from the boiling sample of plywood, when tested in accordance with
water and cooled down to room temperature by IS 1734 (Part 11) shall have an average and a minimum
plunging them in cold water. These test specimens, individual value of modulus of elasticity and modulus
while still in wet condition, shall be subjected to tests of rupture not less than the values specified in Table 3.
described under 9.1.3.1.1 and 9.1.3.1.2.
9.1.7 Wet Bending Strength
9.1.3.1.1 Glue shear strength
Three test specimen taken in accordance with IS 1734
When tested for glue shear strength by the method (Part 11) and from each direction of a sample of
described in IS 1734 (Part 4), the average failing load plywood, shall be subjected to cyclic test for 3 cycles,
shall be not less than 1 000 N and no individual value each cycle consisting of 4 h boiling in water and 16 h
shall be less than 800 N. drying in an oven at 65 ± 2°C or of 72 h of boiling.
9.1.3.1.2 Adhesion of plies The samples shall be then kept in water at 27 ± 2°C
for 1 h and thereafter tested as per IS 1734 (Part 11).
The adhesion of plies shall be tested by forcibly The duration of boiling/drying in oven may be split
4
Definitions and General Requirements Chapter 1
1.2.5� Serviceability
Structural framing systems and components shall be designed with adequate stiffness to have deflections,
vibration, or any other deformations within the serviceability limit of building or structure. The deflections of
structural members shall not exceed the more restrictive of the limitations provided in Chapters 2 through 13 or
that permitted by Table 6.1.2 or the notes that follow. For wind and earthquake loading, story drift and sway shall
be limited in accordance with the provisions of Sec 1.5.6. In checking the serviceability, the load combinations and
provisions of Sec 2.7.5 shall be followed.
Table 6.1.2: Deflection Limits a, b, c, h (Except earthquake load)
Construction +
Roof members:e
Supporting plaster ceiling /360 /360 /240
Supporting non-plaster ceiling /240 /240 /180
Not supporting ceiling /180 /180 /120
Floor members /360 - /240
Exterior walls and interior partitions
With brittle finishes - /240
With flexible finishes - /120
1.2.6� Rationality
Structural systems and components thereof shall be analyzed, designed and constructed based on rational
methods which shall include, but not be limited to the provisions of Sec 1.2.7.
1.2.7� Analysis
Analysis of the structural systems shall be made for determining the load effects on the resisting elements and
connections, based on well-established principles of mechanics taking equilibrium, geometric compatibility and
both short and long term properties of the construction materials into account and incorporating the following:
rner