Jindal Shadeed Iron and Steel

2016-17 Snap Shot

- - April-2017
Gautam Das - 26th 1
 JSIS Process Overview

- - April-2017
Gautam Das - 26th 2
 JSIS Process Overview

Jetty

DR Plant

HBI Stock yard EAF

Scrap yard

Rolling Mill

Rolling Mill (to be

Billet→ added)

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Gautam Das - 26th 3
Vision and Mission of JSIS:

Hon’ble Chairman

CEO

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Gautam Das - 26th 4
 Our Products

Square Billet

Round BIllets
HBI/ HDRI

Rebars
• Major • 100-200 mm • 180 Φ - 406 • Rolling Mill
product of • Section cast- Φ mm • Size 8-40
DR plant 130, 150, 160 • Dia- 200, mm
• HDRI • Major Grades 220, 280,
developed-
produced WELD MIG, Ball
350 & 406
mostly for bearing - EN31, • Grades
in-house Boron treated, successfully
consumption High Carbon, developed-
- resulting in Pre stressed Grade 102,
substantial concrete grade, Grade 320,
energy Fe500D
GR320A,GR3
savings 20A1, Grade
341

DR SMS SMS Rolling Mill

Gautam Das - 26th April-
2017
 First and largest integrated steel plant in the Sultanate of Oman

2.0 MTPA SMS, 8

strand combi caster,
HBI, HDRI
major products –
square & round billets

Billets
Natural Gas Iron Ore Pellets 1.4 MPTA Rolling Mill
Project Rebars from 8
to 40 mm

1.5 MTPA gas based DR; products- HBI,

HDRI. Regularly recognized as best
operating plant by Midrex

Rolling mill-
March-2016
April 2014 –
SMS plant
Dec 2010- DR commissioned
plant
July 2010- commissioned
Acquired SIS

Jetty with draft of 19m, 2 berths,

capable of handling capsize vessels

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Gautam Das - 26th 6
 Plant Specification
 Design Capacity : 1.5 MTPA
 Design Operating Hours : 8000
 Design Production : 187.5 TPH
 Reformer Tubes : 480 Tubes (16 bays / 5 tubes-bay)
 Briquetting Machines : 4’ Briquetting Machines (55 t/hr )
 Furnace Dia : 6.65 M
 Hot Transport : Direct Gravity through Midrex Furnace
 Metallization : 93% Min
 Carbon : 1.5%
 Discharge Temp (HDRI) : 650* C

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Gautam Das - 26th 7
 Plant Capacity Achievement:

2011-12: 2013-14 2015-16:

83% 98% 101%
HBI Operation Annual Surpassed
with 3 Briquette Shutdown Rated Capacity
Machines

2012-13: 2014-15: 2016-17:

101% 95% 96%
Surpassed Rated NG Restriction Achieved lowest
Capacity with Specific NG
Export HBI consumption
Operation

2 4 6

Gautam
- Das - 26th April-2017
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 Fiscal Year wise at a glance:

83% Production Achievement

100% NG Utilization
First Operation year

101% Production Achievement

100% NG Utilization
Surpassed Rated Capacity

98% Production Achievement

100% NG Utilization
First Annual Shutdown
Even after SMS
and Rolling Mill
95% Production Achievement
Started
100% NG utilization
consumption,
NG restriction from OGC
with the less
available NG,

101% Production Achievement DR Plant achieved

99% NG utilization [1% SMS] 96% of Rated
Surpassed Rated Capacity Capacity with
lowest Specific
Consumption
96% Production Achievement figure
95% NG Utilization [5% SMS +SRM]
Lowest specific consumption

Gautam
- Das - 26th April-2017
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 Optimization of Different grade pellets

90%
2016-17
44%
2015-16
13%
2014-15
6%
2013-14
3%
0% 2012-13

7% 2012-13

2011-12

Gautam Das - 26th April-2017

 Reduction of Specific NG:

10.1%
8.3%
6.1%
6.6%
6.9%
2%
Gautam Das - 26th April-2017
 Optimization of HDRI in DR Plant

2016-17 83
2015-16 60
2014-15 36
2013-14 10
2012-13 10
2011-12 0
By increasing HDRI
percentage,

JSIS DR Plant
optimizes the specific
consumption figures

Gautam Das - 26th April-2017

 Reduction of Specific Power
2011-12
-3.8%.

2014-15
4.4%.

2016-17
18.1%.
2012-13
4.4%.
2013-14
4.1%.

2015-16
17.7%.

Gautam Das - 26th April-2017

 Resource Optimization

 Initially DRI was being given to SMS –

EAF through one HDRI Bin.

 When SMS not taking HDRI, HBI was

produced and later given to SMS

 One additional bin was installed and

taken in line in April 2017.

 Due to the availability of second Bin,

the HBI production quantity (during
the SMS Breakdown and Shutdown)
has been significantly reduced

 Significant reduction in Specific

consumption of power in Both DRI
and SMS Plants.

Gautam Das - 26th April-2017

 Recognition from Midrex

Gautam Das - 26th April-2017

 THANK YOU

Gautam
- Das - 26th April-2017
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