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SYSTEM SPECIFICATION
1. The Cement & Concrete Association started development
1
work on BARD in the mid-1970 s with co-operation and feedback
from three structural consulting organisations. It was agreed
1
that the concept should be 'single element detailing whereby
the output was to consist of say one beam span or one slab
panel presented on an A3 sheet, complete with a bar-schedule.
It was also stipulated that the system should be capable of
running on low-cost equipment in addition to the more costly
mini-computers. At the time it was clear that advances in
computer technology were taking place very rapidly and it was
essential to design a system capable of moving with these
advances. This was important for the following reasons.
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C A D SYSTEMS
DATA INPUT
4. Input to BARD is usually via a conversational 'questions
and answers' procedure whereby the system builds a datafile,
checking each item against the relevant detailing rule. Most
questions include a default answer which the user may
optionally accept by a single keystroke. These default values
are held in 'Standards Files' which can be modified to suit
the requirements of a particular Code of Practice. Standards
files supplied with the system at present satisfy BS8110. It
is not unusual for users to take as little as four or five
minutes to input the data required for a typical beam span or
slab panel, another five minutes being required to produce the
drawing. In practice detailers can produce 20-30 BARD details
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PAPER 1 . H O L L I N G T O N , B A T C H E L O R A N D NOBLE
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C A D SYSTEMS
The training period for BARD is only two or three days since
the data input is aimed specifically at detailers, no
knowledge of CAD being required.
DRAWING OUTPUT
6. In order to make allowance for the very wide range of
plotting devices available today, BARD generates ASCII plot
files from the conversationally produced data files. The user
is then presented with a plot menu from which a device is
selected. Using this procedure, electrostatic printers, flat
bed and drum plotters, dot-matrix printers, laser printers and
a variety of screen graphics devices have been used to produce
BARD drawings. The plotfile is also convenient as a means of
communicating with other drafting systems. Some firms insist
on all plotted output being channelled through a standard
interface which may be linked to their in-house drafting
facility. The economics of insisting that 100% of all drawings
must be produced by the computer is very questionable however
and it often makes more sense to add the odd 5% manually. In
these circumstances, BARD offers a facility whereby information
relating to bars added manually may be included in the weighted
bar-schedule. Alternatively, to deal with elements for which
no BARD program is currently available BARDSHED may be used.
BARD PROGRAMS
7. The BARD system consists of the following suite of ten
programs:-
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PAPER 1. H O L L I N G T O N , B A T C H E L O R A N D N O B L E
and circular cross-section and caters for cases where the size
of the column above that being detailed has the same or reduced
section. Up to four columns may be detailed on a single A3
sheet.
PAD BASES & PILE CAPS This program covers the detailing of
rectangular pad bases and rectangular or A-Form pile caps.
Column starters can optionally be provided.
BARD IN ACTION
8. BARD is currently being used in nearly fifty offices
around the country and, to date, more than 50,000 drawings have
been produced.
9. The scale of jobs on which the system has been used vary
from large hospitals to small housing projects. One very
popular application, not considered at the outset, is the
detailing of ground beams for housing schemes where made-up
ground has to be utilised. The data files required by BARD are
very simple in these circumstances and can often be generated
automatically direct from the design phase. Grove Structural
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C A D SYSTEMS
Consultants have used this procedure very successfully for a
number of Wimpey Homes projects.
THE FUTURE
13. When you write software which is to be made available
commercially, there is often a conflict of interests between
using the very latest technology and the price at which you can
market the product. There is also a subtle difference between
setting out to produce a saleable package from the outset, and
developing a system for in—house use which you subsequently
decide might be a saleable product.
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PAPER 1. H O L L I N G T O N , B A T C H E L O R A N D N O B L E
16. A decision was made therefore to design a system
dedicated to r.c. detailing thus getting the maximum benefit
out of the computer at a sensible cost. Great care was taken
however to design the system in such a way that advantage
could be taken of the latest developments in computer
technology. This has proved to be very successful in that our
customers regularly update their equipment knowing that BARD
will still be available to them.
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Paper 2. The design and implementation of computer
aided reinforced concrete detailing
CAD in reinforced concrete detailing and structural steelwork. Thomas Telford, London, 1987 9
External data
8. Many of the parameters which specify the drafting style
are defined in the external data file. Examples of these
parameters include the lettering sizes and pen thicknesses
for each part of the details, the method of numbering
variable bar marks, and the layout and headings to be used
10
Storage of details
10. All of the details relating to one drawing are stored
in a single file, and the software and data structure are
designed to maintain the integrity of this RCD details file
under any circumstances. If a power failure occurs, or the
computer runs out of disk space, or any other catastrophe
occurs, the working session can later be resumed without any
danger of the data being corrupted, and without losing the
work carried out before the failure.
11. The RCD detail file is divided into two main parts,
the bar mark table and the reinforcement details. The bar
mark table contains the steel type, bar diameter, shape code
and dimensions of every bar mark which appears on the
drawing.
12. The reinforcement details are subdivided into groups,
where each group represents a structural element, such as a
beam or a bay of slab. Each group appears separately on the
bending schedule. Groups may be repeated or multiplied for
similar bays of slab or identical beams or other elements.
13. Each bar may be drawn in as many places as the details
require, for instance a bar may occur in several sections as
well as the main plan or elevation. All of the drawings of a
single bar are associated together, so that it is possible to
check that every drawing of a bar is associated with a callup
on the finished drawing.
14. Regularly repeated bars may be indicated using
ladders. A ladder may be straight or radial, and can appear
in a variety of forms for different types of detail. Ladders
can also be used to indicate ranges of variable bar marks
(Figs. 1-2).
15. Every bar on the completed drawing must be associated
with a callup. The callup always indicates the number of
bars, the steel type and diameter of the bar, and the
corresponding bar mark. It may also contain the pitch of a
11
Detailing method
16. Before any detailing can start, a suitable background
drawing on which the details can be constructed must be
prepared using the standard GIPSYS drafting system (ref. 3 ) .
Each element of the drawing is constructed accurately in full
size co-ordinates, so that the dimensions of bars can later
be measured directly from the background. The plans,
elevations, and sections which form the drawing are then
assembled at appropriate scales and positions using the
GIPREG drawing register system. Parts of plans used at one
scale for general arrangement drawings may be windowed and
used at different scales for reinforcement drawings.
17. All standard BS4466 shape codes are available on the
digitizer menu used to issue commands, while non-standard
shape 99 codes are typed in at the keyboard. The dimensions
of each bar mark can either be entered directly as numeric
values, or measured as distances from the background drawing.
Whenever values are input using GIPSYS RCD, they can be
modified using the standard parameter values defined in the
external data, such as cover dimensions or lap lengths.
18. The input dimensions are automatically checked as
specified in the external shape code definitions, and any
warnings or errors are reported before proceeding any
further. A three dimensional model of the bar is then
constructed, according to the shape code definition. Further
checks of minimum bend radius and minimum straight lengths
are carried out during this process.
19. The bar is then displayed "floating" on the
workstation display, and can be mirrored and rotated in three
dimensions to obtain the required elevation of the bar.
20. Blobs and crosses are added automatically to indicate
changes of direction which are not visible, according to
standard detailing practice. All bends and lengths are drawn
accurately to scale, and the bar can be drawn as a double
line showing its actual width for fitting together complex
details. Bars can either be positioned accurately relative
to the background outlines, or they can be floated and placed
in approximate positions.
21. Where bars are regularly repeated, as for slab
reinforcement or links in a beam, ladders are added to
indicate the position and extent of the repetition. Ladders
may include several extents of bars with different pitches
and changes of direction if required. These features allow a
single ladder to indicate bars in several bays of a slab, or
different spacings of links in a single beam, or to follow an
upstand around the edges of a hole.
22. Sections are constructed by adding further drawings of
the appropriate bars to the section outlines. Bar mark
annotation can then be added to identify bars drawn in
12
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9T12-113-125
6T12-123(o-M-125 hF
122
124a
" 8T16-104-125
UT16-112(a-n>-125 NF
UT16-111(u-n)-125 FF
9T16-105 » 9T16-106-125 AB
4T16-103 » 4T16-102-125 AB 124*
111a
Copy files
24. One very powerful feature is the use of GIPSYS RCD
copy files to copy reinforcement details. Any details, from
a single bar to a fully detailed group complete with its
callups and sections may be copied out to an RCD copy file.
This copy file contains a copy of the bar mark information
for every bar copied, as well as the visible details. The
file may then be copied back either to a different part of
the same drawing, or to a completely different drawing. The
details may be mirrored or rotated to any angle before being
placed back on the drawing, and the software will
automatically rotate and shift each item of text to maintain
meaningful details.
25. When copying between drawings, the details of every
bar mark in the copy file are automatically checked against
the corresponding bar mark in the detail drawing bar mark
table before the details are added. Alternatively, at the
detailer's request, the computer will automatically renumber
every bar mark in the copy file to a new bar mark in the bar
mark cable, and then every occurrence of each bar mark in the
callups and annotation will be renumbered to match.
Editing details
26. An important practical requirement for computerised
reinforced concrete detailing is that comprehensive and
straightforward editing facilities must be available. If the
details can easily be revised at the computer terminal, it is
possible to carry out the majority of the detailing process
at the computer terminal rather than just tracing completed
draft details onto the computer.
27. GIPSYS RCD includes comprehensive editing facilities
which are readily available at all times, even during the
initial input of details. Whenever details are edited, the
software ensures that details cannot become inconsistent or
incomplete as a result of the editing operation.
Bending schedule
28. The bending schedule is extracted directly from the
callups which are visible on the completed drawing, and hence
it is always consistent with the plotted drawing. As the
computer searches the details for callups, it also checks
that every drawing of a bar is associated with a callup.
29. Bar marks are totalled and sorted into order for each
group. The headings and notes which appear on the schedule
can be adjusted using external data, and the schedule can
either be printed on standard computer forms, or on A4 pages
in a format based on the layout specified in BS4466.
14
PRODUCTION EXPERIENCE
30. Whilst every attempt was made at the design stage of
the system to cover all requirements it was felt inevitable
that modifications and further developments would be
necessary in the light of user experience. The modular
design of the system allowed ideas to be modified and
enhanced as it was developed.
31. One of the most difficult problems to solve has been
that of permitting some form of draftmans' licence but at the
same time maintaining the integrity of the bar bending
schedule. In certain cases it is impossible to draw
reinforcement bars to the correct scale and/or in the correct
position and maintain clarity.
32. The dimension and accuracy of the bars is always
maintained because the dimensions are calculated and stored
in a table of bar marks. Therefore it doesn't matter what
view of the bar is drawn as the dimensions for scheduling
still remain correct. Although it is intended to include
facilities in the system to adjust the drawn size of the bars
1
the desired result has been achieved by the users by simply
rotating the bar in three dimensions so that the projected
view is the right size.
33. Another problem was that of positioning the tags
marking the ladder extents. This was solved by first
accurately defining the ladder extents from which the number
of bars/pitch calculation is done and then allowing the ends
to be moved by a maximum specified amount but without
altering the number of bars. The amount by which the extent
can be edited is controlled by a factor held in the external
data file.
34. The original design of the system required a bar to be
placed on the drawing and then the callup added immediately
afterwards. User experience showed that it was necessary to
be able to lay bars out and then add callups later. This
generated the need for a facility to tell the user which bars
did not have callups associated with them.
35. Editing can often be quite extensive on a RC drawing.
Initially a bar had to be deleted and redrawn if a dimension
or the diameter changed, the idea being that the drawn
dimensions, especially the bend radii and bob lengths would
remain correct. However for small dimension changes this
became irritating and time consuming especially as the
detailer felt that the drawn view of the bar was adequate. To
overcome this problem facilities were added to allow a bar
dimension to be changed without requiring a redraw. The
amount by which the dimension can be changed is controlled by
a factor in the external data file. If so desired redraws
can be made compulsory by making the allowable amount of
alteration zero. A dimension change only affects the
schedule, however a bar diameter change affects the callups
on the drawing so facilities had to be added so that if a
bar's diameter was changed then all the callups would be
automatically changed.
15
FUTURE DEVELOPMENTS
38. As already stated it was a deliberate decision not to
launch immediately into 3D, however certain design features
have allowed for further development into 3D. All bars are
three dimensionally defined and by the addition of a third
placement dimension it will be possible to create automatic
cross-sections.
39. It is already possible in the system to copy
arrangements of bars within a drawing and from drawing to
drawing and it would be of great benefit to have
parameterized arrangements of bars to enable speedier
detailing of the simpler elements. The ability to add bar
arrangements created elsewhere to the drawing currently being
detailed, with full checking of bar marks to prevent
duplication, has enabled links with design to be considered.
It is envisaged that many details will be generated by design
programs and added directly to the drawing with any complex
detail being completed by the standard facilities within the
system. This will no doubt lead one day to the engineer
being able to define a complex structure in 3D with the
design and detailing being automatically carried through to
the construction drawings but very importantly with the
engineer having full control over all stages of the process.
REFERENCES
1. WILLIAMS G.M.J. and PARSONS T.J. A computer aided
drafting system for detailing reinforced concrete. The
Structural Engineer, November 1980, Volume 58A, No. 11.
2. BS4466. Specification for bending dimensions and
scheduling of reinforcement for concrete, London, British
Standard Institution 1981.
3. PARSONS T.J. GIPSYS - a CAD system developed by a user.
The Structural Engineer, January 1985, Volume 63A, No. 1.
16
3 I n 1986, because o f t h e l a c k o f t h e r i g h t t y p e of
a p p l i c a t i o n s o f t w a r e L a i n g d e c i d e d t o d e v e l o p t h e i r own,
based on p a s t e x p e r i e n c e o f some t w e n t y y e a r s w i t h c o m p u t e r s
and e l e v e n y e a r s o f u s i n g CAD.
4 The d e v e l o p m e n t s b e i n g c a r r i e d o u t j o i n t l y b y L a i n g
D e s i g n and E l s t r e e Computing L t d . , t h e s o f t w a r e d e v e l o p m e n t
company w i t h i n t h e L a i n g G r o u p , a r e : -
c) HIGHWAY DESIGN.
d) SITE ENGINEERING.
e) DRAINAGE.
CAD in reinforced concrete detailing and structural steelwork. Thomas Telford, London, 1987 17
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C A D SYSTEMS
5 The r e i n f o r c e d c o n c r e t e d e t a i l i n g s o f t w a r e was f i r s t
d e v e l o p e d i n 1976 as a 2 . 1 / 2 D d e t a i l i n g s y s t e m . The c u r r e n t
s y s t e m i s based on o u r e x p e r i e n c e s o f u s i n g t h e o r i g i n a l
v e r s i o n and e n h a n c i n g i t t o a f u l l 3D v e r s i o n .
The b a s i s o f t h e s y s t e m i s a 3D s t r u c t u r a l m o d e l l i n g system
w i t h an i n t e l l i g e n t d a t a - b a s e .
6 A u t o m a t i c checks b u i l t i n t o t h e s y s t e m a l l o w s for:
a) Concrete covers.
b) N a t i o n a l Code r e q u i r e m e n t s ( t e n s i o n and
compression laps e t c )
c) B e n d i n g and c u t t i n g t o l e r a n c e s .
d) Automatic scheduling.
e) Automatic w e i g h t i n g .
7 The s y s t e m i s f u l l y f l e x i b l e and n o t r e s t r i c t e d t o
s t a n d a r d e l e m e n t s , beams, c o l u m n s , s l a b s b u t a l l o w s f o r any
3D g e o m e t r i c a l shape t h a t can be d e f i n e d w i t h i n t h e m o d e l l i n g
system.
8 F u t u r e development o f t h e system w i l l a l l o w t h e d e s i g n
p r o c e s s t o be c a r r i e d o u t f r o m a r c h i t e c t u r a l c o n c e p t i o n
t h r o u g h i n t e r a c t i v e s t r u c t u r a l a n a l y s i s and d e s i g n t o t h e
f i n a l a u t o m a t i c o r semi a u t o m a t i c d e t a i l i n g p r o c e s s .
R.C.DETAILING
2. C o m p u t e r s , g e n e r a l l y i n t h e B u i l d i n g and C i v i l
E n g i n e e r i n g a c t i v i t i e s have been used f o r many y e a r s b u t have
been l i m i t e d t o t h e l a r g e a n a l y t i c a l number c r u n c h i n g
a c t i v i t i e s o f t h e management and c o m m e r c i a l n e e d , of those
organisations
18
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PAPER 3. R I C H A R D S
5 R e i n f o r c e d c o n c r e t e d e t a i l i n g and t h e p r o d u c t i o n o f
b e n d i n g s c h e d u l e i s one s u c h d i s c r e t e a c t i v i t y t h a t has been
s i n g l e d o u t f o r development u s i n g i n t e r a c t i v e computing
methods.
6. To d e v e l o p an e l e c t r o n i c method o f r e p r o d u c i n g R.C.
d r a w i n g s has t o t h e l a r g e r p a r t o n l y r e s u l t e d i n t h e
development o f d r a u g h t i n g systems and has n o t t a k e n i n t o
a c c o u n t t h e w h o l e p r o c e d u r e t h a t e n a b l e s t h e R.C. d r a w i n g t o
be p r o d u c e d .
9. To a l l o w a l l o f t h e s e r e q u i r e m e n t s t o be c a r r i e d o u t
we must d e v e l o p systems t h a t can c h e c k , b a c k w a r d and
f o r w a r d , t h e d e t a i l i n g a c t i v i t y so t h a t a b e t t e r p r o d u c t i s
p r o d u c e d and i s cheaper and more e f f i c i e n t i n o v e r a l l t e r m s .
I f we c a n n o t , t h e n one s h o u l d s t i c k t o t h e d r a w i n g b o a r d and
n o r m a l m e t h o d s , as t h i s w i l l be f o u n d t o be cheaper t h a n
c a r r y i n g o u t t h e same manual a c t i v i t y , w i t h e x p e n s i v e
computing equipment.
10. To t r y t o s a t i s f y t h e g l o b a l use o f c o m p u t i n g as i t s
r e l a t e s t o RC d e t a i l i n g L a i n g D e s i g n and E l s t r e e C o m p u t i n g
Ltd j o i n t venture w i t h Computervision I n c have d e v e l o p e d a
system t h a t encompasses t h e m a j o r i t y o f t h e above
requirements.
19
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C A D SYSTEMS
1. The s t r u c t u r e m o d e l l i n g s y s t e m i s based on e l e m e n t s
r e p r e s e n t i n g t h e s t r u c t u r a l members:-
(1) Cols
(2) Beams
(3) Slabs
(4) Walls
2. G r a p h i c a l l y and m a t h e m a t i c a l t h e s e a r e b y c l o s e d
p o l y g o n a l s t r i n g s r e p r e s e n t i n g t h e b o u n d i n g s u r f a c e s o f each
element.
3. I n t h e n o r m a l s i t u a t i o n , a beam f o r i n s t a n c e , i s seen
as 6 No s u r f a c e s . The s y s t e m however i s n o t l i m i t e d t o
r e c t i l i n i e r shapes b u t can be d e f i n e d as p r i s m s whose c r o s s
s e c t i o n s can be any p o l y g o n a l s h a p e .
5. The e l e m e n t s may be p o s i t i o n e d as 3D e l e m e n t s i n 3D
spaces b y use o f v e c t o r and r o t a t i o n a l commands.
6. J u n c t i o n s between t h e e l e m e n t s , beam, c o l u m n s , s l a b
j u n c t i o n s a r e a u t o m a t i c a l l y c l e a n e d up b y t h e s y s t e m , t o
r e p r e s e n t g r a p h i c a l l y a t r u e 3D s o l i d o b j e c t n o t a s e r i e s o f
2D e l e m e n t s v i e w e d f r o m d i f f e r e n t a n g l e s . I n a d d i t i o n h i d d e n
l i n e r e m o v a l f r o m t h e v i e w p o s i t i o n i s an a u t o m a t i c f u n c t i o n .
7. The s u r f a c e o f t h e e l e m e n t s may be p i c k e d u p , by
d i g i t i s i n g , and a r e u s e d as t h e r e f e r e n c e s u r f a c e s when
p o s i t i o n i n g reinforcement w i t h i n the elements.
8. A t p r e s e n t t h e s y s t e m s t a r t s by m a n u a l l y i n s e r t i n g t h e
e l e m e n t s i n t o t h e i r c o r r e c t 3D s p a c e , t o r e p r e s e n t a b u i l d i n g
or s t r u c t u r e .
9. T h i s p r o c e s s c o u l d be c a r r i e d o u t a u t o m a t i c a l l y as
p a r t o f a f r a m e a n a l y s i s and d e s i g n p r o c e s s , b u t f u r t h e r w o r k
has y e t t o be c o m p l e t e d t o e n a b l e t h i s t o be a r e a l i t y .
10. The p r o c e s s i t s e l f i s i n f a c t q u i t e f e a s i b l e , i f we
use some o f t h e c u r r e n t l y a v a i l a b l e c o m p u t i n g method a l r e a d y
on t h e m a r k e t .
12. I f we t a k e a f r a m e a n a l y s i s p r o g r a m s u c h as S s t r e s s ,
we can d e f i n e a w i r e model r e p r e s e n t i n g t h e s t r u c t u r a l
20
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PAPER 3. RICHARDS
13. These l o a d s c o u l d be c o l l a t e d w i t h r e f e r e n c e t o t h e
d e s i g n e r s r e q u i r e m e n t s and u s e d as i n p u t t o t h e a n a l y s i s
p r o g r a m e s . T h i s a u t o m a t i c c o l l a t i o n o f l o a d i n g s w o u l d be f a r
f a s t e r t h a n t y p i n g i n l o a d i n g r e q u i r e m e n t s t o an a n a l y s i s
p r o g r a m e , as i s n o r m a l i n t h e m a j o r i t y o f c a s e s .
14. The d e s i g n e r c o u l d g u i d e t h e s y s t e m t o c a r r y o u t t h e
t y p e o f a n a l y s i s r e q u i r e d i n t e r m s o f f u l l frame a n a l y s i s ,
c o n t i n u o u s beams, one way o r t w o way s p a n n i n g s l a b s e t c . ,
17. The r e i n f o r c e m e n t c o u l d be i n s e r t e d a u t o m a t i c a l l y
w i t h a d d i t i o n a l c o n s t r u c t i o n r e i n f o r c e m e n t added b y t h e u s e r .
DRAWING OUTLINES
1. F o r t h e p u r p o s e s o f d r a w i n g p r o d u c t i o n s each e l e m e n t
may be d i s p l a y e d i n d i v i d u a l l y as r e q u i r e d f o r n o r m a l d r a w i n g
p r a c t i c e s . As a p l a n f o r s l a b s o r i n e l e v a t i o n s f o r i t e m s
such as beams.
2. S e c t i o n s t h r o u g h t h e e l e m e n t t o be d e t a i l e d a r e
g e n e r a t e d a t any p o s i t i o n as i n d i c a t e d b y t h e u s e r
automatically. S e c t i o n marks on t h e p l a n and e l e v a t i o n s a r e
p o s i t i o n e d a u t o m a t i c a l l y , a s a r e t h e s e c t i o n numbers u n d e r
each s e c t i o n g e n e r a t e d . The s e c t i o n s , a r e n o t i n d i v i d u a l
d r a w i n g s , b u t a r e i n f a c t v i e w p o i n t s on t h e 3- d i m e n s i o n a l
m o d e l , such t h a t any change t o t h e model i s a u t o m a t i c a l l y
r e f l e c t e d i n the sections.
3. We have a l r e a d y m e n t i o n e d t h e c a p a b i l i t y o f a u t o m a t i c
l i n e removal, i n a d d i t i o n , w i t h i n t h e d e t a i l i n g package,
h i d d e n l i n e s a r e a u t o m a t i c a l l y g e n e r a t e d w i t h a dashed l i n e
t o r e p r e s e n t i t e m s on t h e f a r s i d e o f t h e main e l e m e n t s . For
21
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C A D SYSTEMS
p l o t t i n g p u r p o s e s t h e t h e e l e m e n t s and s e c t i o n s a r e
a u t o m a t i c a l l y g e n e r a t e d on s e p a r a t e l a y e r s s u c h , t h a t
d i f f e r e n t pen t h i c k n e s s can be used - say .2 f o r h i d d e n l i n e s
. 4 f o r l i n e s i n e l e v a t i o n s and .5 o r .6 f o r t h e l i n e s
r e p r e s e n t i n g the sectioned elements.
R.C.DETAILING
(a) Code o f P r a c t i c e P a r a m e t e r s .
(b) Project Specification.
(c) Bar shape P a r a m e t e r F i l e .
Code o f p r a c t i c e p a r a m e t e r file.
2. The code o f p r a c t i c e p a r a m e t e r f i l e a l l o w s t h e u s e r t o
d e f i n e t h e s e i t e m s w i t h any p a r t i c u l a r code o f p r a c t i c e , t h a t
he w i s h e s t o be checked d u r i n g t h e d e t a i l i n g p r o c e s s .
(a) Bar D i a m e t e r .
(b) Type o f Bar ( H i g h T e n s i l e M i l d S t e e l )
(c) Minimum S p a c i n g s .
(d) Bar B e n d i n g R e q u i r e m e n t s .
(e) Minimum b a r l e n g t h s .
(f) Dimensional Tolerances
(Bending Tolerances 4)
(g) T e n s i o n Laps Compression Laps e t c . ,
Cutting Tolerances.
5. Even i n t h e UK we d e t a i l t o d i f f e r e n t N a t i o n a l codes
d e p e n d i n g on t h e a r e a s i n t h e w o r l d i n w h i c h we have
contracts. Bar d i a m e t e r f o r i n s t a n c e , may be s p e c i f i e d i n
r e a l terms f o r p o s i t i o n i n g r e q u i r e m e n t s , but o u t p u t i n
nominal terms f o r s c h e d u l i n g purposes.
6. I t a l s o a l l o w s f o r n a t i o n a l r e q u i r e m e n t s as used by
t h e USA (# 3) f o r c a l l ups by u s i n g t h e a c t u a l d i a m e t e r f o r
c a l c u l a t i o n purposes.
7. A f u l l l i s t o f t e n s i o n and c o m p r e s s i o n l a p s can be
s t a t e d , d e p e n d i n g on s t e e l s t r e n g t h , c o n c r e t e s t r e n g t h s , and
f o r l a p s t o be used f o r s p e c i a l r e q u i r e m e n t s - w a t e r
r e t a i n i n g s t r u c t u r e s and f o r a g g r e s s i v e e n v i r o n m e n t s .
22
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PAPER 3. RICHARDS
3 f ***********
5!* CODE OF PRACTICE PARAMETERS
6!*
7!*
8!*
9t* Note!!! O n l y P a r a m e t e r V a l u e s may be a l t e r e d .
10!*
T TPTfTf TfTTTfWTfTPTf
12!*
>!* No
Type Value Despription
15!**
16! 01 T B Standard (B,G,A,F,)
17! 02 F 40.0 Minimum S t e e l C o v e r .
18! 03 F 50.0 Minimum Bar S p a c i n g .
19! 04 F 1000.0 Maximum Bar S p a c i n g .
20!*
21J*** A l l o w a b l e S t e e l Types
22!*
23! 100 T R S t e e l Type No 1 (Grade
250 P l a i n B a r s )
24! 101 T T S t e e l Type No 2 (Grade
4 6 0 Deformed B a r s )
25! 102 T 0 S t e e l Type No 3 ( N o t
a V a l i d S t e e l Type)
26!*
2 7 ! * * * Hook a l l o w a n c e T a b l e f o r S t e e l Type No. 1.
28!*
29! 110 I.F 6,100.0
30! 111 I.F 8,100.0
31! 112 I.F 10,100.0
32! 113 I.F 12,110.0
33! 114 I.F 16,150.0
34! 115 1,F 20,180.0
35! 116 I,F 25,230.0
36! 117 I.F 32,290.0
37! 118 I.F 40,360.0
38! 119 I,F 50,450.0
39! 120 I.F 0,0.000
40! 121 I.F 0,0.000
41! 122 I.F 0,0.000
42! 123 I.F 0,0.000
43! 124 I.F 0,0.000
44! 125 I,F 0,0.000
45!*
4 6 ! * * r* Bend A l l o w a n c e T a b l e f o r s t e e l Type No 1.
47!*
4 8 ! * 130 I.F 6,100.0
49! 131 I.F 8,100.0
50! 132 I.F 10,100.0
51! 133 I.F 12,100.0
52! 134 I,F 16,100.0
53! 135 I.F 20,100.0
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C A D SYSTEMS
CONTRACT PARAMETERS
8!*
9!* Note ! ! ! Only parameter v a l u e s may be altered.
10!*
11f * * * * * * * * * * * * * * *
12!*
13!***************************************************
14!* NO Type Value Description
16!*
17!*** Layer A l l o c a t i o n
18!*** ( - 1 Denotes a c t i v e c o n s t r u c t i o n layer)
121!101 T M * D a t a base b n i t s
122!102 T MM * User c o m m u n i c a t i o n u n i t s
123!103 F 0.001 * Unit conversion factor
124!* N.B. A l l numbers i n p u t b y t h e u s e r w i l l be
m u l t i p l e d by t h i s f a c t o r .
125!*
24
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PAPER 3. R I C H A R D S
PROJECT SPECIFICATION
1. T h i s f i l e i s p o s s i b l y t h e most i m p o r t a n t f i l e , as it
has c o n t r o l o v e r t h e methods o f i n s e r t i o n and methods o f
c a l c u l a t i o n f o r any g i v e n b a r shape.
2. B a s i c a l l y i t i s a symbol f i l e d e f i n i n g a shape b u t t h e
elements o f w h i c h a r e v a r i a b l e p a r a m e t e r s . F o r a shape 3 7 ,
we know t h a t i t c o n s i s t s o f t w o l e g s a t r i g h t a n g l e s t o each
o t h e r , b u t t h e l e n g t h s a r e t o t a l l y v a r i a b l e d e p e n d i n g , on
t h e i r p o s i t i o n w i t h i n the s t r u c t u r e .
4. An example o f a b a r p a r a m e t e r f i l e i s shown b e l o w .
Report: a l l o w s t h e u s e r t o d e f i n e t h e a c t u a l shape
code t o be u s e d on t h e s c h e d u l e as w e l l as
the length of the i n d i v i d u a l legs.
25
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C A D SYSTEMS
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PAPER 3. R I C H A R D S
6. The f l e x i b i l i t y o f t h e p a r a m e t e r f i l e i s s u c h , t h a t a
s p e c i f i c b a r may be c a l c u l a t e d i n a number o f d i f f e r e n t
ways. A shape 4 1 , can be s p e c i f i e d and r e p o r t e d i n t h e
normal f a s h i o n . I t i s p o s s i b l e h o w e v e r , t o d e f i n e a shape
4 1 , as i s n o r m a l f o r g r a p h i c a l r e p r e s e n t a t i o n , b u t t o be
r e p o r t e d as a shape code 20 when say t h e b a r o f f s e t s a r e l e s s
t h a n t h e b a r d e f o r m a t i o n c a p a b i l i t i e s say f o r a T12 d i a m e t e r
bar.
METHOD
7. I n a p a p e r and p r e s e n t a t i o n o f t h i s l e n g t h , i t w o u l d
be i m p o s s i b l e t o d e s c r i b e e v e r y command a v a i l a b l e w i t h i n t h e
programe. I n s t e a d we w i l l l i m i t t h e p a p e r t o t h e i n s e r t i o n
and c h e c k i n g o f b a r s w i t h i n t h e s t r u c t u r a l e l e m e n t s .
8. To i n s e r t a b a r , t h e command s t r u c t u r e c o n s i s t s o f a
VERB, a NOUN, some m o d i f i e r s and i n s t r e a m commands o f
i n f o r m a t i o n c a l l e d GETDATA.
The command i s -
(1) Steeltype.
(2) Bar D i a .
(3) Number o f B a r s .
(4) Or s p a c i n g o f B a r s .
(5) Shape c o d e .
(6) Steel layer.
T h i s a l l o w s t h e b a r p o s i t i o n t o be i n d i c a t e d w i t h
reference t o the concrete surface.
(6.1) Tl
(6.2) T2
(6.3) Bl
(6.4) B2 e t c . ,
The f u l l command s y s t e m w o u l d b e : -
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C A D SYSTEMS
10 To p o s i t i o n t h e n o d e , i n t o an end c o r n e r o f a beam f o r
example, a l l t h r e e s u r f a c e s , b o u n d i n g t h a t c o r n e r must be
digitised. The o f f s e t f r o m any s u r f a c e i s t a k e n f r o m t h e
d e f a u l t s c o v e r s l a i d o u t i n t h e p a r a m e t e r f i l e o r may be
e n t e r e d p r i o r t o d i g i t i s i n g where o f f s e t s a r e i n excess o f
the defaults.
11 A l l b a r l e g l e n g t h s w i l l t h e n be c a l c u l a t e d f r o m t h e
d i g i t i s e d p o s i t i o n s . I f s p e c i f i c dimensions are r e q u i r e d f o r
any b a r l e g t h e n t h e y can be e n t e r e d e x p l i c i t l y as m o d i f i e r
A . B . C D . e t c . , I n t h i s s i t u a t i o n t h e two c o n s e c u t i v e d i g i t i s e d
nodes w i l l i n d i c a t e a v e c t o r o f each b a r d i m e n s i o n and s e l f
c a l c u l a t i n g where no d i m e n s i o n s a r e g i v e n .
12 F o r a shape 37 A o r B o r b o t h d i m e n s i o n may be
explicit.
13 A f t e r p o s i t i o n i n g t h e t y p i c a l b a r w i t h i n t h e element
t h e u s e r i s t h e n prompted by t h e system t o d i g i t i s e t h e
p o s i t i o n o f t h e f i r s t and l a s t b a r s . T h i s may be c a r r i e d o u t
b y d i g i t i s i n g s u r f a c e s as d e s c r i b e d f o r p o s i t i o n i n g t h e main
bar. The e x t e n t s o f t h e b a r can be l o c k e d h o r i z o n t a l l y ,
v e r t i c a l l y o r p e r p e n d i c u l a r t o t h e f i r s t p o s i t i o n such t h a t
t h e f i r s t and l a s t b a r i s p a r a l l e l t o t h e t y p i c a l b a r .
ANNOTATION
1. The b a r s a r e a n n o t a t e d and f l a g g e d t o p r o d u c e t h e
f i n a l d r a w i n g r e q u i r e m e n t as g u i d e d by t h e u s e r . T y p i c a l bar
e x t e n t s are f u l l y annotated w h i l s t every o t h e r a n n o t a t i o n o f
t h a t b a r when i t o c c u r s i n a s e c t i o n o r e l e v a t i o n w i l l be by
b a r mark number o n l y .
A l l o t h e r i n f o r m a t i o n w i l l t h e n be i n s e r t e d by t h e s y s t e m , as
f o r t h e o r i g i n a l b a r mark. The u s e r w i l l h o w e v e r , h a v e t o
p o s i t i o n t h e nodes o f t h e t y p i c a l b a r and t h e e x t e n t s so t h a t
d i f f e r e n c e s i n b a r numbers can be c a l c u l a t e d .
3 Any d i f f e r e n c e i n t h e l o c a t i o n o f t h e b a r n o d e s ,
l e a d i n g t o d i f f e r i n g d i m e n s i o n f o r any o f t h e b a r l e g s , w i l l
a u t o m a t i c a l l y p r o d u c e a new b a r mark number, even i f a b a r
mark i s s p e c i f i c a l l y s t a t e d .
28
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PAPER 3. R I C H A R D S
ADDITIONAL MODIFIERS
1. I f i t i s r e q u i r e d t h a t one b a r s h o u l d l a p w i t h
a n o t h e r , t h e n t h e s y s t e m need o n l y be p r o m p t e d f o r t h e
c o r r e c t t y p e o f l a p , p r i o r t o d i g i t i s i n g t h e b a r t o be l a p p e d
with. Two t y p e o f l a p s e n t e r e d a r e f o r :
2. The c o r r e c t t e n s i o n l a p , w i l l t h e n be e x t r a c t e d f r o m
t h e p a r a m e t e r f i l e , f o r t h e p a r t i c u l a r d i a m e t e r and s t e e l
type.
3 The l a p a r e a u t o m a t i c a l l y c h o s e n , a f t e r d i g i t i s i n g t h e
l a p p i n g b a r ; as b e i n g t h e s m a l l e r d i a m e t e r o f t h e t w o b a r s ,
e i t h e r t h e b a r b e i n g i n s e r t e d o r t h e b a r t o be l a p p e d w i t h .
CLASH CHECKING
2. I f b a r s have n o t been p l a c e d w i t h r e f e r e n c e t o o t h e r
b a r s , t h a t i s , when b a r s have been p l a c e d i n a d j a c e n t s l a b s ,
w i t h t h e same s p a c i n g and t h e same f i r s t and l a s t b a r
p o s i t i o n , then i t i s obvious t h a t they w i l l c l a s h . Global
c l a s h d e t e c t i o n o f t h i s s o r t would r e q u i r e t h e system t o
c a r r y o u t an enormous amount o f c o m p u t a t i o n , e v e r y t i m e a
b a r was i n s e r t e d , and t h i s w o u l d r e d u c e t h e v i a b i l i t y o f t h e
system. I n these circumstances, i t i s l e f t t o the
e x p e r i e n c e d u s e r t o see t h a t t h e s e do n o t o c c u r .
3 T h e r e i s h o w e v e r , a S t a t u s Bar f a c i l i t y , t h a t w i l l
g i v e a f u l l r e p o r t on each b a r , g i v e n a c t u a l v e r s e s n o m i n a l
information, e.g.
29
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C A D SYSTEMS
4. The command w i l l r e p o r t , i f a b a r i s i n s i d e o r o u t s i d e
o f t h e s t r u c t u r e and a l s o i f t h e minimum s p a c i n g r e q u i r e m e n t s
o f any b a r g i v e n has been o v e r w r i t t e n .
REPORT SCHEDULE
1 T h i s command a l l o w s b e n d i n g s c h e d u l e s t o be p r o d u c e d
to a predefined format.
2 The s c h e d u l e s a r e p r o d u c e d b y e l e m e n t , by d r a w i n g , or
by a number o f e l e m e n t s f r o m a d r a w i n g .
An example o f such a s c h e d u l e i s g i v e n i n F i g . 1.
4 A l l s c h e d u l e s can be a u t o m a t i c a l l y w e i g h t e d and
w e i g h t s c o l l a t e d f o r each d r a w i n g o r f o r any number o f
drawings or f o r a p r o j e c t .
An example o f a W e i g h t s Schedule i s g i v e n i n F i g . 2.
1. W i t h t h i s s y s t e m t h e s i m p l e e l e m e n t s have a l r e a d y been
d e v e l o p e d t o c a r r y o u t d e s i g n w i t h a u t o m a t i c d e t a i l i n g and
scheduling.
These i n c l u d e : -
(1) Pads.
(2) Pilcap: 1 2 3 4 & 5 p i l e groups.
(3) Columns.
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PAPER 3. RICHARDS
fi.L. A , 02 1 A , «00 20
20
03, T20 1 k 1900
05 T16 1 It it 5500 20
-
07 T20 1 8 8 3000 20
P) - Plain or deformed grade 260 ban complying, with the raquiramantt of BS 444t;
T - Type } deformed ban of r»de 4 S 0 / 4 J 5 . comph/ing with tht requirements of BS 4449 or BS 4461:
X - A general abbreviation for typei not covered by R or T, where the proper!iei reoulred hava to be defined In
ihe deti*n (pacification.
31
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C A D SYSTEMS
Beam Drawing.
drawn 1 checked data alt dimeniioni in aceordanct
RD 1 MR I let 1987 whhiSMit
Steel
T 16 0.034
0.111
T 25 0.114
TUT 0^139
0.087
32
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3S-TI6-Ot-gOO-Tl
»9-TT-0g-«00-TI
8 F i g . 3. Demo s l a b
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C3
/
><
H
ffl
Fig. 4
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PAPER 3. R I C H A R D S
3QQQ
ge-RI0-08-200
2-TI6-05
1 4-T20-07
_J U-T20-03 12-T32-0I
4-T20-041
BEAM ON G.L. A
® (5
s 8
ss SS
t—. i—r
i_i
88 3 8 S3
s 8 KB
Fig. 5
35
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Fig. 6
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Downloaded by [ Nanyang Technological University] on [15/10/17]. Copyright © ICE Publishing, all rights reserved.
C A D SYSTEMS
ADVANTAGES OF 3D
1. D e l e t i n g bars from the model,using e i t h e r , t h e p l a n or
a s e c t i o n f o r i n d i c a t i n g t h e b a r t o be d e l e t e d , t h e n t h a t b a r
w i l l be a u t o m a t i c a l l y d e l e t e d w h e r e v e r i t i s shown i n any
other section.
2. A d d i t i o n a l l y when a new b a r i s i n s e r t e d i n t o t h e
m o d e l , t h e n t h e b a r w i l l be a u t o m a t i c a l l y i n d i c a t e d on any
s e c t i o n t h a t the bar crosses.
3. T h i s a b i l i t y o b v i o u s l y has g r e a t advantages o v e r
n o r m a l d r a w i n g methods where b a r s may be o m i t t e d f r o m
s e c t i o n s due t o e r r o r .
5. The two e x a m p l e s , d e p i c t i n g t h e f u l l 3D m o d e l , w i t h
a l l b a r s drawn as s o l i d b a r s i n 3D, show t h e o b v i o u s
a d v a n t a g e s o f i n s p e c t i n g s i m p l e o r complex j u n c t i o n s .
7. Speed o f o p e r a t i o n o f t h e s y s t e m , i s o b v i o u s l y g o i n g
t o be dependent on t h e competence o f t h e o p e r a t o r , as a
d e t a i l e r and computer o p e r a t o r . However, u n d e r t e s t t h e
system takes a p p r o x i m a t e l y 3 minutes per bar group
i n s e r t i o n , w h i c h f o r a 200 b a r g r o u p d r a w i n g w o u l d g i v e 10
hours o f d e t a i l i n g t i m e . As s c h e d u l i n g , w e i g h t i n g and code
c h e c k i n g i s a l l p a r t o f t h e o p e r a t i o n no a d d i t i o n a l t i m e i s
required f o r those items.
CONCLUSION
1. R e i n f o r c e d C o n c r e t e d e t a i l i n g has a t l a s t become a
v i a b l e p r o p o s i t i o n , u s i n g i n t e r a c t i o n CAD as a d i s c r e t e
operation. However t h i s s h o u l d o n l y be r e g a r d e d as t h e
beginning. The c o n s t r u c t i o n and b u i l d i n g i n d u s t r y s h o u l d
press t h e vendor t o develop t h e r i g h t type o f s o f t w a r e , f o r
t h e a p p l i c a t i o n and c o - o r d i n a t i n g o f a l l t h e a c t i v i t i e s t h a t
we r e q u i r e t o p r o d u c e t h e f i n i s h e d b u i l d i n g .
2. A t p r e s e n t we seem t o a c c e p t a p p l i c a t i o n s o f t w a r e ,
t h a t s i t s on as many d i f f e r e n t systems as t h e r e a r e
d i s c i p l i n e s , without the a b i l i t y t o t r a n s f e r information
f r e e l y between t h e m .
38
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Paper 4. Detailing of reinforced concrete using C A D
J.W. K A T T E N H O R N , T a y l o r W o o d r o w Services L i m i t e d
SYNOPSIS. T h i s p a p e r c o n s i d e r s t h e a p p r o a c h T a y l o r Woodrow
C o n s t r u c t i o n L t d has t a k e n i n the routine production of
reinforced concrete detail drawings u s i n g computer a i d e d
draughting. The customisation for b u i l d i n g design of a
proprietary CAD system i s described. Conclusions on
productivity are drawn and a n t i c i p a t e d f u t u r e d e v e l o p m e n t s
are o u t l i n e d .
INTRODUCTION
1. Taylor Woodrow C o n s t r u c t i o n (TWC) i s a b r o a d based
company h a v i n g interests i n many s p h e r e s of engineering
activity, a l t h o u g h perhaps best known f o r heavy civil
engineering. Involvement ranges from the advanced
technologies s u c h as n u c l e a r , the r e n e w a b l e e n e r g i e s and
offshore development, to the less glamorous but
none-the-less important sector of conventional building
structures.
2. Over t h e y e a r s c o n s i d e r a b l e c o m p u t e r r e s o u r c e s have
1
been d e p l o y e d by TWC i n ' h i g h - t e c h a c t i v i t i e s b u t i n t h e
'bread and b u t t e r ' b u i l d i n g a r e a s c o m p u t i n g had r e m a i n e d
almost totally absent. The i n t r o d u c t i o n o f computer a i d e d
draughting (CAD) presented an o p p o r t u n i t y t o r e d r e s s t h e
balance, particularly i n t h e f i e l d o f b u i l d i n g d e s i g n where
similarity exists between b u i l d i n g s a t l e a s t as f a r as t h e
s k e l e t a l s t r u c t u r e i s concerned.
3. An e a r l y s u r v e y o f t h e d r a u g h t i n g u n d e r t a k e n by t h e
Structural Design Department w i t h i n TWC i n d i c a t e d that
r e i n f o r c e d c o n c r e t e d e t a i l s and s c h e d u l e s r e p r e s e n t e d 60% o f
total d r a w i n g p r o d u c t i o n , t h e r e m a i n i n g 40% b e i n g r e i n f o r c e d
concrete and s t e e l w o r k general arrangements, and other
layouts. I t was e v i d e n t t h a t r e i n f o r c e d c o n c r e t e d e t a i l i n g
w o u l d be a s t r a t e g i c a r e a o f t h e D e p a r t m e n t ' s w o r k t o be
t a c k l e d by CAD.
CAD in reinforced concrete detailing and structural steelwork. Thomas Telford, London, 1987 39
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C A D SYSTEMS
f
4. In the late 1 9 6 0 s TWC h a d , i n f a c t , begun t o
experiment w i t h a u t o m a t i n g t h e d e s i g n and d r a u g h t i n g o f r . c .
columns. However, the lack of i n t e r a c t i v e user devices
prevented the preparation of drawings to an acceptable
standard of presentation. I t was n e c e s s a r y t o w a i t a decade
for t h e h a r d w a r e t e c h n o l o g y t o become commonly a v a i l a b l e f o r
t h i s t y p e o f d e v e l o p m e n t t o be a v i a b l e p r o p o s i t i o n .
BACKGROUND
!
5. The m u l t i - d i s c i p l i n a r y n a t u r e of the Company s
business, integrating Architecture, Civil, Structural,
Steelwork, Electrical and M e c h a n i c a l skills, required a
general CAD d r a u g h t i n g s y s t e m c a p a b l e o f c u s t o m i s a t i o n t o
the v a r i o u s d i s c i p l i n e needs. E v a l u a t i o n o f v a r i o u s systems
during 1984 l e d t o t h e s e l e c t i o n o f t h e C o m p u t e r v i s i o n (CV)
Medusa Drafting System. A four workstation trial
configuration based on a P r i m e Computer, Westward G r a p h i c s
terminals and an e l e c t r o s t a t i c p l o t t e r was i n s t a l l e d e a r l y
i n 1985.
6. A l t h o u g h i n TWC Medusa i s mainly used f o r 2D
draughting, it has w i r e frame and 3D s o l i d m o d e l l i n g
capabilities, which are useful for architectural
visualisation exercises and co-ordination o f M 5c E
services. The d a t a management structure within Medusa
a l l o w s ready c u s t o m i s a t i o n .
7. Workstations are located in the engineering
departments for use by t h e i r own t r a i n e d u s e r s and a r e n o t
1
operated on a c e n t r a l i s e d 'bureau basis. T h i s ensures a
continuing high quality of output commensurate w i t h t h a t
p r o d u c e d m a n u a l l y by t h e d e p a r t m e n t s .
8. The p r e s e n t n e t w o r k o f Medusa w o r k s t a t i o n s numbers 21
in 5 separate office l o c a t i o n s d i s t r i b u t e d between the
London a r e a and t h e N o r t h o f E n g l a n d , as i l l u s t r a t e d i n t h e
diagram ( f i g . 1 ) .
HARROGATE WARRINGTON
REMOTE
OFFICES
LOCAL
AREA
OFFICE8
HEAD
OFFICE
Fig. 1. W o r k s t a t i o n n e t w o r k and l o c a t i o n s
40
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P A P E R 4. KATTENHORN
AEC CUSTOMISATION I N TAYLOR WOODROW
1
9. C u s t o m i s a t i o n o f a CAD s y s t e m t o a company s needs i s
i n e v i t a b l y expensive but i t ensures t h a t t h e requirements o f
in-house professionals are f u l l y met. TWC has a l o n g
history o f s o f t w a r e d e v e l o p m e n t and p o s s e s s e s t h e c a p a b i l i t y
to c a r r y o u t t h e s i g n i f i c a n t CAD d e v e l o p m e n t r e q u i r e d f o r a
m u l t i - d i s c i p l i n a r y team.
41
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C A D SYSTEMS
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42
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PAPER 4. KATTENHORN
14. To p r o d u c e a s c h e d u l e i t i s o n l y n e c e s s a r y f o r t h e
d r a w i n g t o be scanned t o e x t r a c t the required data f o r
presentation. Thus i n t e g r i t y between t h e d r a w i n g and t h e
schedule i s maintained; if t h e d r a w i n g i s c o r r e c t t h e n so
must be t h e s c h e d u l e . The s c h e d u l i n g p r o c e s s checks f o r
erroneous d u p l i c a t i o n o f b a r m a r k s , w i t h o p t i o n s t o merge
d u p l i c a t e bars and/or o p t i m i s e bar marks.
15. The s c h e d u l e s a r e p r o d u c e d as s e p a r a t e A4 s i z e d CAD
drawings, which allows the detailer t o add n o t e s and
sketches, ( e . g . an i l l u s t r a t i o n o f a shape code 9 9 ) . A
t y p i c a l s c h e d u l e i s shown i n f i g . 4 .
43
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C A D SYSTEMS
16. The a u t o m a t i c p r o d u c t i o n of schedules represents a
very considerable saving i n e f f o r t . However o u r e x p e r i e n c e
is that t h e o v e r a l l p r o d u c t i v i t y improvement f r o m u s i n g t h e
package is o n l y o f t h e o r d e r o f 30% o v e r manual d r a u g h t i n g
whereas for CAD t o be c o s t e f f e c t i v e an improvement o f a t
l e a s t 50% i s r e q u i r e d .
44
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P A P E R 4. KATTENHORN
45
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C A D SYSTEMS
250
a aa a
4 .
i 'a a8 8
» "10 - 6 - 1 5 0
52 ntO - 7 - 1 5 0
46
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PAPER 4. KATTENHORN
S.F.L Z
100.00^
7 R 1 0 - 5 -150
lit R I O - 6 - 1 5 0
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Downloaded by [ University of Nottingham] on [18/09/18]. Copyright © ICE Publishing, all rights reserved.
C A D SYSTEMS
STRUCTURAL COMPONENT
Effl
STRUCTURAL COMPONENT DIMENSIONS 4 GRIOS REINFORCENENT
(CONCRETE ONLY)
i
OTTeT
STRUCTURAL OUTLINE COMPONENT GRIDS RC BAR 4 LABEL RC BAR 4 LABEL RC SECTIONS
4 COMPONENT ID. DEFINITION
4 MTO.
•i t
tr-a
Fig. 8. T y p i c a l component d a t a s t r u c t u r e
48
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PAPER 4. KATTENHORN
FUTURE DEVELOPMENTS
27. I n a d d i t i o n t o a continued expansion of the l i b r a r i e s
of s t a n d a r d d e t a i l s t h e r e a r e 3 main areas where development
can be f o r e s e e n : -
CONCLUSIONS
28. The i n t r o d u c t i o n o f CAD i n t o t h e S t r u c t u r a l D e s i g n
Department for r.c. detailing has been s u c c e s s f u l .
Considerable effort has, however, been r e q u i r e d Full
discussion took p l a c e w i t h t h e Department during the
s p e c i f i c a t i o n and i m p l e m e n t a t i o n of t h e RCCD p a c k a g e , and
there i s now f u l l d e p a r t m e n t a l awareness o f t h e c a p a b i l i t i e s
o f CAD and a c c e p t a n c e o f t h e new t e c h n o l o g y .
29. CAD has t o c o e x i s t w i t h manual d e t a i l i n g , a s i t u a t i o n
which w i l l continue f o r some y e a r s y e t . The d r a w i n g and
s c h e d u l e s p r o d u c e d m a n u a l l y and by CAD m u s t , t h e r e f o r e , have
s i m i l a r a p p e a r a n c e and m e a n i n g .
30. The S t r u c t u r a l D e s i g n D e p a r t m e n t i s b e n e f i t t i n g f r o m
this r.c. customisation. The o v e r a l l productivity is
estimated t o be f o u r t i m e s f a s t e r t h a n manual d r a u g h t i n g
w i t h some t a s k s even b e i n g an o r d e r o f m a g n i t u d e f a s t e r .
49
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C A D SYSTEMS
50
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Paper 5. The establishment and development of cad in the
public sector
CAD in reinforced concrete detailing and structural steelwork. Thomas Telford, London, 1987 51
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C A D SYSTEMS
52
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PAPER 5. JONES, HOPPER A N D BERRESFORD
(a) The MOSS highway design suite of programs which was seen to
offer a considerable saving in drafting time, as it takes m
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C A D SYSTEMS
(a) Hardware
Central processing unit (5MB) VDU
3 numbers 71 MB disk units Plotter
printer Screen copier
Communications interface 3 number work stations
(b) Software
Software for the drafting system
Three dimensional viewing
Reinforced concrete detailing system
54
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P A P E R 5. JONES, HOPPER A N D BERRESFORD
(c) Training for nine members of staff was inclusive and rates
for training additional personnel were set out in the
tender.
TRAINING
15. The training schemes offered by ARC/McDonnell Douglas were
fully utilized and two parties of eight trainee were sent on
courses over a period of nine months. Neither of the groups
had any working experience of CAD but the second group benefited
greatly from the experience already obtained by the first and
this was shown by the speed with which the later group of
trainees developed. Experience therefore indicates that the
55
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C A D SYSTEMS
17. The staff undergoing the training courses have mainly been
technicians and assistant engineers. For the MOSS course team
leaders were included whilst the systems managers are senior
assistant engineers.
56
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P A P E R 5. JONES, HOPPER A N D BERRESFORD
SUMMARY
25. The overall case for the CAD system discussed in paragraph
3 has been met but there has not been the expected progress
regarding the production of Codes of Practices and Regulations
being provided on tape or disc format. The design and
57
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C A D SYSTEMS
construction section continues successfully to compete for
project design work.
58
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PAPER 5. JONES, HOPPER A N D BERRESFORD
APPENDIX 1
COMPUTER AIDED DESIGN - TESTS
1. The 'test for electronic drafting* required the drawing
shown in Figure 2 to be produced in various layers. Drawing
with the aid of a grid was prohibited. Overall the test was
required to show:-
(a) various line styles and objects
(b) that parts of the drawing could be interchanged and amended
between layers
(c) that parts of the drawing could be replotted, transferred,
rotated and re-scaled
(d) areas and dimensions of the drawing could be generated
automatically.
2. The reinforced concrete detailing system required the pro
duction of a drawing for a reinforced concrete wall fully
detailed with a metric bar schedule being produced automatically
including shape code 99.
3. In order to assess the response time and memory usage,
various types of lines and lettering were required to be drawn
with an indication of the necessary disc storage space together
with the time taken to produce the drawings onto the screen.
400
8
§
8
I
8
Scale 1:10
59
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Paper 6. Reinforced concrete detailing systems for civil
engineering
SYNOPSIS
WS Atkins & Partners is a large civil engineering
c o n s u l t a n c y r e s p o n s i b l e f o r t h e d e s i g n and d e t a i l i n g of a
wide range o f reinforced concrete structures. Over t h e
p a s t few y e a r s , the consultancy has introduced computer
aided draughting and i n the process has i n v e s t i g a t e d a
number o f alternative systems capable of RC d e t a i l i n g .
Ir.-house trials of three systems and d e m o n s t r a t i o n of
others have e n a b l e d t h e authors t o produce a l i s t o f t h e
f u n c t i o n a l r e q u i r e m e n t s t h a t make an RC d e t a i l i n g system
f e a s i b l e f o r use i n C i v i l E n g i n e e r i n g .
INTRODUCTION
1.1 The a u t h o r s represent the CAD d e p a r t m e n t o f WS
A t k i n s & P a r t n e r s w h i c h p r o v i d e s CAD s u p p o r t to divisions
covering civil, structural, transportation and w a t e r &
public health engineering. Each o f t h e s e d i v i s i o n s and
d i s c i p l i n e s produce r e i n f o r c e d c o n c r e t e designs which have
their own p a r t i c u l a r requirements f o r d i f f e r i n g functions
within an RC d e t a i l i n g system. Against this varied
background, three systems - BARD, GIPSYS and GDS have been
used w i t h i n WS A t k i n s & P a r t n e r s for RC d e t a i l i n g . This
paper does n o t seek t o compare t h e s e nor any other
s y s t e m s , i n s t e a d , t h e e x p e r i e n c e g a i n e d i s used t o discuss
the requirements o f a r e i n f o r c e d c o n c r e t e d e t a i l i n g system
for c i v i l engineering.
1.2 S e v e r a l s u p p l i e r s were f o u n d to offer detailing
packages linked to design programs. Examination o f these
showed t h a t i n g e n e r a l t h e y a p p l i e d o n l y t o simple regular
concrete elements; beams, c o l u m n s , s l a b s e t c , and t h a t t h e
d e s i g n a s p e c t c o v e r e d b u i l d i n g codes o n l y - at that time
CP110. Projects undertaken by WS A t k i n s Structural
D i v i s i o n f e l l i n t o t h i s c a t e g o r y and BARD, p r o d u c e d by the
C&CA was p u r c h a s e d and has s i n c e been used s u c c e s s f u l l y on
several p r o j e c t s .
CAD in reinforced concrete detailing and structural steelwork. Thomas Telford, London, 1987 61
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CAD SYSTEMS
FUNDAMENTAL REQUIREMENTS
2.1 The o b j e c t i v e s upon w h i c h the selection of a
s y s t e m was based were fundamentally threefold; improved
q u a l i t y , c o n s i s t e n t p r e s e n t a t i o n and c o s t s a v i n g s .
2.2 Quality is i m p r o v e d beyond t h a t a c h i e v e d m a n u a l l y
by many CAD f e a t u r e s ; e.g. automatic scheduling and
replication of details. The a u t o m a t i o n o f as many e r r o r
prone processes as p o s s i b l e increases reliability; e.g.
the use and u p d a t e o f o u t l i n e s shown on G . A . s e l i m i n a t e s
p o s s i b l e e r r o r i n r e d r a w i n g f o r RC d e t a i l i n g .
2.3 Improved presentation is obtained through
uniformity and n e a t n e s s b u t does r e q u i r e t h a t t h e w h o l e o f
t h e d r a w i n g i s p r o d u c e d on t h e CAD s y s t e m . The a b i l i t y to
easily compose RC d r a w i n g o u t l i n e s a t d i f f e r e n t s c a l e s and
c o n t e n t t o t h e e q u i v a l e n t G.A.s a l s o works to improve the
p r e s e n t a t i o n o f congested d e t a i l s .
2.4 Cost savings are a f u n c t i o n of the c a p i t a l cost
of the system, the investment in training, management
charges, t h e reduced time taken t o produce a drawing and
t h e amount o f use made o f t h e s y s t e m .
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PAPER 6. ROWLEY A N D NEWBY
Codes o f P r a c t i c e
4.1 Most d e t a i l i n g systems incorporate support for
BS4466. This includes a definition of the preferred
shapes b u t quite possibly not all shapes. In simpler
systems, none of the 3D shapes are likely to be
available. The a u t h o r s have f o u n d t h e GIPSYS approach,
using an e x t e r n a l file to list the p r a c t i c e dependent
a l g o r i t h m s , t o be a u s e f u l one. Computing and advanced
geometric skills are necessary t o be a b l e t o g e n e r a t e o r
add t o t h i s e x t e r n a l f i l e b u t t h e a d v a n t a g e of being able
to support any p r o j e c t r e q u i r e m e n t makes t h i s w o r t h w h i l e .
The f i l e also allows user d e f i n e d checks for bending
d i m e n s i o n c o m p l i a n c e t o be i n c l u d e d .
Non-Standard bars
5.1 Whilst support for standard BS4466 shapes is
always included, t h e way i n w h i c h systems deal with
non-standard shapes v a r i e s considerably. Two t y p e s of
non-standard bars are r e q u i r e d ; those used r e g u l a r l y and
those produced f o r o n e - o f f o c c u r r e n c e s .
5.2 WS A t k i n s use some 12 n o n - s t a n d a r d shapes f o r
bridgeworks and t h u s require these to be available
parametrically and t o appear on a s c h e d u l e as shape code
99103 f o r e x a m p l e . W i t h GIPSYS t h i s has been a c h i e v e d by
adding t o t h e e x t e r n a l code o f p r a c t i c e f i l e . Sample b a r s
a r e shown i n f i g u r e 1 .
5.3 When o n e - o f f non-standard shapes are required
they s h o u l d be c r e a t e d g r a p h i c a l l y w i t h i n the d e t a i l i n g
system r a t h e r t h a n f o r c i n g an e x i t to edit the external
file.
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C A D SYSTEMS
99102 2(A*B)*3n
99105 B*C*E-r-2d
F i g u r e 1 : Sample n o n - s t a n d a r d b a r shapes
S p e c i f y i n g b a r d i m e n s i o n s and a n g l e s
6.1 The most regularly used method o f s p e c i f y i n g b a r
d i m e n s i o n s i s t o key them i n . Otherwise, dimensions, from
which cover is deducted automaticalTy, and a n g l e s are
indicated by hitting the outline. This process y i e l d s a
v e r s i o n o f the c u r r e n t bar which i s fully dimensioned but
not yet placed. Most systems seem t o use t h i s a p p r o a c h o f
p r e - d e f i n i n g t h e bar dimensions before p l a c i n g .
Bar placing
7.1 The p l a c i n g of bars on a d r a w i n g is usually
c a r r i e d o u t by r e f e r e n c e to one o f the corner origins.
The u s e r s h o u l d be a b l e t o choose any v e r t e x as t h e o r i g i n
and, i n a d d i t i o n , should be a b l e to snap t h e mid-point
along any l e g o n t o any f e a t u r e l i n e o f t h e d r a w i n g . Other
p l a c i n g requirements are t o m i r r o r or r o t a t e the bar about
any a x i s .
Covers
8.1 Bending dimensions can be d e r i v e d r e l i a b l y by t h e
use o f p r e - s p e c i f i e d c o v e r s . The GIPSYS e x t e r n a l practice
file allows covers to be g i v e n v a r i a b l e names e . g . FC -
foundation cover, and t h e n used in the input of bar
dimensions. C o r n e r o r i g i n s may a l s o be o f f s e t by cover
dimensions in order that bars may be p l a c e d on an e x a c t
p o i n t such as t h e c o r n e r o f an e l e m e n t .
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PAPER 6. ROWLEY A N D NEWBY
Lap l e n g t h s
9.1 The a b i l i t y t o s t o r e and use s t a n d a r d lap lengths
is another aid to improved r e l i a b i l i t y b u t as w i t h b a r
shapes t h e s e need t o be a d j u s t a b l e t o suit the particular
code t h a t is being worked t o . Again t h i s s h o u l d be a
function of the external practice f i l e so t h a t consistent
usage i s a s s u r e d .
Ladders
1 0 . 1 Most c a l l - u p extents are indicated by a s i m p l e
'ladder' showing one v i e w o f a sample b a r w h i c h is
intersected orthogonally by the ladder line.
Conventially, the c a l l - u p is placed at one end o f the
ladder. However, if the l a d d e r arrangements are l i m i t e d
t o t h i s basic concept i t w o u l d be i m p o s s i b l e to prepare
complete r e i n f o r c e d concrete drawings.
1 0 . 2 The r e q u i r e m e n t s for more complex l a d d e r s may be
divided into purely graphical changes and t h o s e which
a f f e c t the placing of bars. Examples o f the former would
be j o g g l i n g the end o f the ladder to find room for
otherwise cramped c a l l - u p text, or placing bars a t an
angle other than orthogonal t o the l a d d e r . The o t h e r type
includes variable (a-z) bars, sub-ladder lengths with
d i f f e r e n t s p a c i n g , r a d i a l and c i r c u m f e r e n t i a l ladders. An
example o f the use o f v a r i a b l e b a r s i s shown i n f i g u r e 2 .
I t h e l p s keep t h e s y s t e m s i m p l e if the elementary, i.e.
graphical, changes can be o b t a i n e d w i t h s t a n d a r d d e t a i l i n g
r a t h e r t h a n s p e c i a l RC d e t a i l i n g commands.
Call-ups
11.1 In the authors' experience, little deviation is
now made i n t h e UK f r o m t h e u s u a l c a l l - u p n o t a t i o n o f ;
number, steel grade, diameter, bar mark, centres and
position. e.g. 15T25-10-200B. However t h e ability to
u s e r - d e f i n e c a l l up s t y l e may be n e c e s s a r y for overseas
work.
1 1 . 2 The ability to add a d d i t i o n a l information to
c a l l - u p s , such as NF, FF, ABR e t c i s required. Annotation
of further drawings of bars i n s e c t i o n i s also necessary
and can t a k e one o f s e v e r a l f o r m s as shown in figure 3.
Measured d i m e n s i o n s necessary for steel f i x i n g s h o u l d be
obtainable from the graphical database.
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C A D SYSTEMS
9T20-64-125 FF UT16-50-125
9 T 2 0 - 6 5 - 1 2 5 FF 11T16-59-125 NF
9T16-66-125 "16-63-125 NF I 7T16-62-125
Elevation Wmgwall
F i g u r e 2 : Example o f t h e use o f v a r i a b l e bars
Draughtsman's l i c e n c e
12.1 With general arrangement d r a u g h t i n g t h e r e is only
one database in use - the graphical one. Thus,
d r a u g h t s m a n ' s l i c e n c e i s accomodated by s i m p l y drawing as
one w i s h e s to see. RC d e t a i l i n g r e q u i r e s an a d d i t i o n a l
database for storing the scheduling data and it is
important that this is not affected by visual
improvements. Examples w o u l d i n c l u d e a detailer reducing
the drawn l e n g t h of a b a r t o s i m p l i f y a complex d e t a i l .
This i s handled q u i t e e a s i l y i n a s y s t e m where t h e bars
a r e h e l d i n 3D as t h e b a r may be r o t a t e d i n t o t h e p a p e r t o
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PAPER 6. ROWLEY A N D NEWBY
Ease o f e d i t i n g
1 3 . 1 The ease w i t h w h i c h changes can be made t o t h e
detailing is important for productivity but editing
facilities must also ensure t h a t t h e i n h e r e n t r e l i a b i l i t y
of the system is maintained. Deletion facilities, for
example, must d e l e t e all drawings o f a bar not j u s t the
one i n t h e v i e w b e i n g w o r k e d o n . Changing o f bar diameter
must adjust radii to suit. E f f e c t s o f such a change o f
d i a m e t e r on l a p l e n g t h a r e u s u a l l y l e f t t o t h e d e t a i l e r to
adjust although it is conceivable that, given an
a p p r o p r i a t e database s t r u c t u r e , t h i s could be c a r r i e d out
automatically.
13.2 Editing facilities often appear to have been
added as an a f t e r t h o u g h t r a t h e r t h a n as an" " i n t e g r a l part
of an RC d e t a i l i n g s y s t e m as a n y t h i n g o t h e r t h a n m i n o r
changes r e s u l t i n b a r s h a v i n g t o be c o m p l e t e l y deleted and
then input again from s c r a t c h . As a r e s u l t i t can t a k e
l o n g e r t o make a f a i r l y m i n o r change t o e x i s t i n g bars than
i t t o o k t o i n p u t them i n t h e f i r s t p l a c e .
Bar g r o u p c o p y i n g
14.1 In practice, bars are grouped t o g e t h e r for
s c h e d u l i n g p u r p o s e s and t h i s f a c i l i t y i s included in most
systems. The reuse of groups of bars by copying,
mirroring and r o t a t i n g requires the option to either
maintain b a r mark numbers and add t o existing total
numbers o f b a r s o r t o change t h e b a r s t o a new s e t of bar
marks. In the first instance changes (including
deletions) to a bar in one g r o u p s h o u l d be r e f l e c t e d i n
the copied group but in the second instance, total
independence, one g r o u p from the o t h e r , i s r e q u i r e d . It
is, of course, obvious that full 'tracking' of mark
numbers t o a v o i d d u p l i c a t e s i s e s s e n t i a l .
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CAD SYSTEMS
S c h e d u l e f o r m a t and c o n t e n t s
15.1 Schedules are generally formatted i n accordance
w i t h BS4466 a l t h o u g h t h e f a c i l i t y t o amend t o suit house
s t y l e s or p r o j e c t requirements i s necessary.
15.2 The summation of bar length by d i a m e t e r a n d / o r
other category and t h u s calculation of weights of
reinforcement is a s i m p l e c o m p u t e r o p e r a t i o n and n e c e s s a r y
for Bills of Quantity. These summations are generally
carried out for each d r a w i n g , w h i c h i s q u i t e a d e q u a t e f o r
most c i r c u m s t a n c e s . However, t h e Department of Transport
Method o f Measurement for Road and B r i d g e w o r k s ( S e c t i o n
15) r e q u i r e s t h a t r e i n f o r c e m e n t w e i g h t s are summarised by
structural element category, e.g. end-supports sub
structure, intermediate-supports substructures, super
structures etc These categories are often not
identifiable by a drawing split, rendering the drawing
weight summaries redundant. Providing the groups are
named in accordance with t h e D e p a r t m e n t method i t s h o u l d
be f e a s i b l e t o schedule, and t h e r e f o r e weight, a whole
g r o u p o f d r a w i n g s as a b a t c h .
Hardware
1 6 . 1 Most of the available RC packages run on
mini-computer or workstation hardware platforms. Capital
costs, including software are still in the order of
£25,000 per 'seat' although competition and technical
development is having a r e m a r k a b l e e f f e c t on t h e h a r d w a r e
component. At the other end o f the scale, the less
functional RC packages associated with micro-computer
based CAD s t a t i o n s are now becoming a v a i l a b l e on m i c r o s
which are p o t e n t i a l l y more p o w e r f u l than typical minis.
Here t h e c a p i t a l c o s t s can be as l o w as £ 1 0 , 0 0 0 p e r s e a t .
16.2 In the authors' experience, a well thought out
use o f c o l o u r can g r e a t l y enhance an RC d e t a i l i n g system's
ease o f u s e .
CONCLUSIONS
17.1 RC d e t a i l i n g is not as s i m p l e an e x e r c i s e as a t
f i r s t i t might appear. The a u t h o r s ' impression is that
all software houses i n i t i a l l y underestimated requirements
and t h a t w h i l e some a r e now p u t t i n g right many o f the
i n i t i a l d e f i c i e n c e s , o t h e r s have s t i l l t o a c t .
17.2 RC detailing of civil engineering structures
requires much f l e x i b i l i t y within CAD systems. The
facility for the user to tailor a system t o h i s own
requirements is important, indeed vital, for many
businesses.
17.3 No s y s t e m as y e t offers the d e f i n i t i v e single
solution for all users. Nevertheless, speaking from
experience, it has been p o s s i b l e t o c o m p l e t e a l l d r a w i n g s
u s i n g t h e CAD systems a v a i l a b l e .
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Riper 7. Computer aided detailing — the current context
SYNOPSIS. T h i s p a p e r i s n o t c o n c e r n e d w i t h s p e c i f i c d e t a i l i n g
s y s t e m s ; i t seeks t o e s t a b l i s h t h e c o n t e x t i n w h i c h such
systems o p e r a t e d by e x p l o r i n g t h e w i d e r f i e l d o f Computer A i d e d
Design. Most computer d e t a i l i n g systems have d e v e l o p e d i n
p a r a l l e l w i t h design and/or d r a f t i n g sytems. The r e a s o n s f o r
such l i n k a g e a r e c o n s i d e r e d and c o n c l u s i o n s drawn r e g a r d i n g
the f u t u r e e v o l u t i o n of d e t a i l i n g systems.
INTRODUCTION
1. Many c i v i l e n g i n e e r s have a s c e p t i c a l v i e w o f t h e
t e c h n i c a l a p p l i c a t i o n of computers. T h i s a t t i t u d e can be
defended s i n c e t h e m a j o r i t y o f s t r u c t u r e s l a c k f e a t u r e s t h a t
make computer t e c h n i q u e s e s s e n t i a l f o r t h e p r o d u c t i o n o f a
good d e s i g n .
2. I f u n u s u a l s t r u c t u r e s and s p e c i a l i s t s e c t o r s o f t h e
i n d u s t r y are e x c l u d e d , computers are a p p l i e d t o the d e s i g n o f
s t r u c t u r e s o n l y when i t i s b e l i e v e d t o be c o s t e f f e c t i v e .
However such e v a l u a t i o n s a r e n o t e a s i l y made and d e c i s i o n s a r e
a l s o i n f l u e n c e d by c o n s i d e r a t i o n s o f image and p e r s o n a l
preference.
3. Much p i o n e e r i n g w o r k on t h e a p p l i c a t i o n o f c o m p u t e r s t o
t h e p r o c e s s o f s t r u c t u r a l d e s i g n was c o n d u c t e d by c i v i l
engineers. While t e c h n i c a l l i m i t a t i o n s remain, the c o n t i n u i n g
f a l l i n t h e r e a l c o s t o f c o m p u t e r s and t h e c o n s t a n t p r e s s u r e
on f e e s w i l l p r o g r e s s i v e l y i n c r e a s e t h e p r o p o r t i o n o f w o r k
conducted w i t h the a i d of computers.
Preliminary design
5. The most c r i t i c a l d e s i g n d e c i s i o n s a r e made d u r i n g t h e
p r e l i m i n a r y d e s i g n ; t h e s t r u c t u r a l f o r m , m a t e r i a l s and p r o b a b l e
member s i z e s . Computers have made l i t t l e i m p a c t on t h i s phase
s i n c e i t i s d i f f i c u l t t o c o m p u t e r i s e , d r a w i n g as i t does on
t h e e x p e r i e n c e and i n t u i t i o n o f t h e e n g i n e e r . Also i t i s the
CAD in reinforced concrete detailing and structural steelwork. Thomas Telford, London, 1987 69
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CAD SYSTEMS
Analysis
7. Having completed the p r e l i m i n a r y design the process of
s t r u c t u r a l a n a l y s i s i s r e l a t i v e l y d e t e r m i n i s t i c and t h u s more
amenable t o s o l u t i o n by c o m p u t e r . W h i l e changes i n d e s i g n
codes have t e n d e d t o i n c r e a s e t h e volume o f a n a l y s i s t h e
m a j o r i t y o f s t r u c t u r e s can s t i l l be a n a l y s e d by h a n d . However
t h e r e i s g e n e r a l agreement on t h e v a l u e o f computers f o r t h e
a n a l y s i s o f complex s t r u c t u r e s .
8. S i g n i f i c a n t improvements i n t h e user i n t e r f a c e o f the
c u r r e n t g e n e r a t i o n o f a n a l y s i s programs have r e d u c e d t h e r e a l
c o s t o f t h e i r use t o t h e p o i n t t h a t i t i s now a c o s t e f f e c t i v e
option f o r the m a j o r i t y of s t r u c t u r e s .
D e t a i l e d Design
9. D e t a i l e d d e s i g n c o v e r s t h e d e s i g n i n d e t a i l o f each
s t r u c t u r a l e l e m e n t , t h e p r e p a r a t i o n o f w o r k i n g d r a w i n g s and
the p r e p a r a t i o n of s p e c i f i c a t i o n s . T h i s phase i s c r i t i c a l
t o the c o r r e c t n e s s o f the design y e t i t i s a major p r o d u c t i o n
task. T r a d i t i o n a l l y c o n s i d e r a b l e r e l i a n c e was p l a c e d on t h e
s k i l l s of t e c h n i c i a n s t o a s s i s t i n the execution of t h i s work.
The c u r r e n t l a c k o f e x p e r i e n c e d t e c h n i c i a n s i s a s i g n i f i c a n t
f a c t o r i n t h e g r o w i n g i n t e r e s t i n t h e use o f t h e computer as
a production t o o l . However t h e a p p l i c a t i o n o f computers t o
d e t a i l e d d e s i g n phase i s n o t as y e t s u f f i c i e n t l y w i d e s p r e a d t o
i n d i c a t e g e n e r a l acceptance o f the b e n e f i t s .
10. W i t h i n s p e c i f i c f i e l d s s p e c i a l i s t s o f t w a r e packages have
become e s t a b l i s h e d d e s i g n t o o l s , f o r example MOSS ( R e f . 4) f o r
h i g h w a y s and m a j o r e a r t h w o r k s a p p l i c a t i o n s . This i s not the
case f o r t h e g e n e r a l d e s i g n o f r e i n f o r c e d c o n c r e t e and
s t e e l w o r k s t r u c t u r e s where t h e use o f c o m p u t e r s as a p r o d u c t i o n
t o o l i s v a r i a b l e b u t o v e r a l l i s s t i l l a t a low l e v e l . For
e x a m p l e , most s p e c i f i c a t i o n s a r e now p r e p a r e d w i t h t h e a i d o f
a word p r o c e s s o r b u t t h e p r o p o r t i o n o f d r a w i n g s p r e p a r e d u s i n g
a computer d r a f t i n g s y s t e m i s s m a l l .
11. As t h e economic f a c t o r s become l e s s s i g n i f i c a n t i t i s
becoming a p p a r e n t t h a t o t h e r i s s u e s a r e d e l a y i n g t h e g e n e r a l
d e p l o y m e n t o f c o m p u t e r s as a p r o d u c t i o n t o o l .
DETAILING
12. D e t a i l i n g i s the process o f g e n e r a t i n g the low l e v e l
i n f o r m a t i o n necessary t o a l l o w the c o n s t r u c t i o n of i n d i v i d u a l
s t r u c t u r a l elements. I t takes place a f t e r the general
a r r a n g e m e n t o f t h e s t r u c t u r e has been d e f i n e d and t h e o v e r a l l
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PAPER 7. WATSON
s t r u c t u r a l a n a l y s i s c o m p l e t e d and f o l l o w s on f r o m , b u t may be
an i n t e g r a l p a r t o f , t h e d e t a i l e d d e s i g n o f t h e e l e m e n t s .
Usually the i n f o r m a t i o n i s expressed i n the form of drawings
and s c h e d u l e s . Their preparation requires considerable s k i l l
and e x p e r i e n c e and f r e q u e n t l y i n v o l v e s t h e need f o r s u p p l e
mentary c a l c u l a t i o n s . S i g n i f i c a n t d i f f e r e n c e s e x i s t i n the
n a t u r e o f d e t a i l i n g as a p p l i e d t o r e i n f o r c e d c o n c r e t e and
s t r u c t u r a l steelwork.
Reinforced Concrete
13. UK d e s i g n e r o f f i c e s t r a d i t i o n a l l y p r o d u c e t o - s c a l e
reinforcement d e t a i l drawings p l u s bar schedules. These may
be p r e p a r e d by t h e d e s i g n e n g i n e e r o r by a d e t a i l e r (who may
be l o c a t e d e l s e w h e r e ) . Thus t h e d e s i g n c a l c u l a t i o n s f o r each
element t e n d t o be c o m p r e h e n s i v e and a c c u r a t e g e n e r a l a r r a n g e
ment d r a w i n g s a r e a p r e - r e q u i s i t e .
14. I n some cases t h e r e i n f o r c e m e n t i s d e t a i l e d by t h e
c o n t r a c t o r , t h e d e s i g n e r u s u a l l y p r o v i d e s t y p i c a l d e t a i l s and
c a l c u l a t i o n s t h a t s p e c i f y t h e amount and p o s i t i o n o f t h e
reinforcement.
15. The d e t a i l e r must e n s u r e t h a t t h e r e i n f o r c e m e n t
s a t i s f i e s t h e d e s i g n e r s c a l c u l a t i o n s , i s w e l l d e t a i l e d and i s
p r a c t i c a l to construct. To do t h i s he needs access t o t h e
c a l c u l a t i o n s and t h e g e n e r a l a r r a n g e m e n t d r a w i n g s b u t t h e r e i s
l i t t l e need f o r i n t e r a c t i o n w i t h t h e d e s i g n e r . Greater
i n t e r a c t i o n may be needed i f t h e r e i n f o r c e m e n t i s u n u s u a l o r
congested.
S t r u c t u r a l Steelwork
16. U s u a l l y s t r u c t u r a l s t e e l w o r k i s d e t a i l e d by t h e
f a b r i c a t o r , the design engineer s u p p l i e s schematic drawings
w h i c h i n d i c a t e member s i z e s and d e s i g n l o a d s f o r t h e
connections. The d e s i g n o f t h e c o n n e c t o r s i s t h e r e s p o n s i b i l i t y
of the f a b r i c a t o r a l t h o u g h the designer w i l l probably i n d i c a t e
the form o f the c o n n e c t i o n . I n some s i t u a t i o n s t h e d e s i g n
engineer w i l l prepare f u l l y d e t a i l e d drawings.
17. The s t e e l w o r k d e t a i l e r p r o d u c e s f a b r i c a t i o n d r a w i n g s
and c a l c u l a t i o n s f o r t h e c o n n e c t i o n s . He i s c o n c e r n e d w i t h
f a b r i c a t i o n and e r e c t i o n as w e l l as t h e s t r u c t u r a l adequacy
of the connections.
Summary
18. The d e t a i l i n g o f r e i n f o r c e d c o n c r e t e can be s u b - d i v i d e d
i n t o two r e l a t i v e l y i n d e p e n d e n t o p e r a t i o n s . The p r e p a r a t i o n
of d e t a i l e d design c a l c u l a t i o n s , which i n t e r a c t s q u i t e
s t r o n g l y w i t h t h e o t h e r d e s i g n p h a s e s , and t h e p r o d u c t i o n o f
d e t a i l d r a w i n g s w h i c h does n o t . Steelwork d e t a i l i n g normally
does n o t i n t e r a c t s t r o n g l y w i t h t h e o t h e r d e s i g n phases b u t
t h e p r o d u c t i o n o f d e t a i l e d d e s i g n c a l c u l a t i o n s and f a b r i c a t i o n
drawings are u s u a l l y c l o s e l y l i n k e d .
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CAD SYSTEMS
Elemental Design
20. Programs f o r t h e d e t a i l e d d e s i g n o f i n d i v d i u a l s t r u c t u r a l
e l e m e n t s have been a v a i l a b l e f o r some t i m e b u t have n o t
achieved widespread a p p l i c a t i o n . A major f a c t o r i s t h e i r l a c k
o f f l e x i b i l i t y . To maximise t h e e f f i c i e n c y o f use t h e volume
o f i n p u t d a t a i s u s u a l l y k e p t t o a minimum w h i c h r e s t r i c t s t h e
p o t e n t i a l scope o f t h e p r o g r a m . Thus t h e s o f t w a r e may o n l y be
able to deal w i t h a p r o p o r t i o n o f t h e members i n a s t r u c t u r e .
T h i s d i s r u p t s t h e production cycle. Also, while the resulting
d e s i g n may be a d e q u a t e , i t may be i n c o n s i s t e n t i n d e t a i l w i t h
other parts of the s t r u c t u r e .
21. A u t o m a t i o n of the d e s i g n p r o c e s s raises p h i l o s o p h i c a l
p r o b l e m s s i n c e t h e y a r e many c o r r e c t s o l u t i o n s . T h u s , i f
s i g n i f i c a n t s a v i n g s a r e t o be made by t h e a p p l i c a t i o n o f
c o m p u t e r s , t h i s may n e c e s s i t a t e some r e d u c t i o n o f t h e e n g i n e e r ' s
c o n t r o l o f t h e s o l u t i o n . The c o r r e c t b a l a n c e may n o t have been
a c h i e v e d by t h e c u r r e n t g e n e r a t i o n o f d e s i g n packages b u t a
degree o f d e l e g a t i o n i s i n e v i t a b l e . I t can be i n f e r r e d t h a t
c o n f i d e n c e and c o m m u n i c a t i o n a r e i m p o r t a n t i s s u e s .
Computer D r a f t i n g
22. Some UK companies have i n v e s t e d h e a v i l y i n computer
d r a f t i n g systems b u t such systems have y e t t o make a
s i g n i f i c a n t i m p a c t on t h e p r o d u c t i o n o f s t r u c t u r a l d r a w i n g s .
I t i s i n e v i t a b l e t h a t t h i s s i t u a t i o n w i l l ch'ange. Cost has
been a m a j o r o b s t a c l e a n d , w h i l e t h i s i s no l o n g e r t h e c a s e ,
t h e UK m a r k e t f o r c o n s t r u c t i o n i n d u s t r y d r a f t i n g systems i s
b o t h s m a l l and f r a g m e n t e d ( R e f . 6 ) . One consequence i s t h a t
v e n d o r s have n o t had t h e r e v e n u e s f o r r a p i d p r o d u c t
development and many o f t h e systems c u r r e n t l y a v a i l a b l e were
not created f o r c o n s t r u c t i o n i n d u s t r y a p p l i c a t i o n s . Many
d r a f t i n g system users are n o t able t o r e a l i s e a l l the p o t e n t i a l
b e n e f i t s o f computer d r a f t i n g ( R e f . 7 ) .
23. D r a f t i n g Systems can be c l a s s i f i e d i n t o a number o f
g e n e r i c t y p e s - 2D, 2 i D , 3D and G e o m e t r i c S o l i d M o d e l l i n g
(GSM) - d e p e n d i n g upon t h e n a t u r e o f t h e d a t a b a s e used t o
store the l i n e w o r k . B o t h t h e c a p a b i l i t y and t h e c o s t o f
systems i n c r e a s e i n moving up t h i s range f r o m 2D t o GSM.
24. The most s i g n i f i c a n t o f t h e p o t e n t i a l b e n e f i t s i s
c o n c e r n e d w i t h c o o r d i n a t i o n , some systems e n a b l e t h e c r e a t i o n
o f c o m p l i a n t d r a w i n g s w h i c h have l i n e w o r k t h a t i s a l w a y s
mutually compatible. 2D systems a r e g e n e r a l l y t h e s i m p l e s t
t o use b u t i n t h i s case t h e p o t e n t i a l f o r a u t o m a t i c c o m p l i a n c e
i s l i m i t e d t o d r a w i n g s l y i n g i n t h e same p l a n e . Little
c o m p a t i b i l i t y e x i s t s between t h e d a t a b a s e s o f d i f f e r e n t
d r a f t i n g s y s t e m s , even i f t h e y a r e o f t h e same g e n e r i c t y p e .
The I n i t i a l G r a p h i c s Exchange S t a n d a r d (IGES) ( R e f . 8 ) o f f e r s
only a p a r t i a l s o l u t i o n t o the problem of t r a n s f e r r i n g data
between d i f f e r e n t s y s t e m s . Thus computer d r a f t i n g systems do
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PAPER 7. WATSON
n o t , as y e t , p r o v i d e a g e n e r a l means o f i m p r o v i n g i n t e r - o f f i c e
communications.
Integration
25. F r e e - s t a n d i n g systems f o r t h e d e s i g n o r d e t a i l i n g o f
s t r u c t u r a l e l e m e n t s have a d v a n t a g e s b u t t h e i r weakness l i e s
i n t h e volume o f d a t a needed t o f u l l y d e f i n e t h e p r o b l e m .
Most systems a v o i d t h e p r o b l e m by o n l y d e a l i n g w i t h a n a r r o w
range o f element t y p e s a n d / o r by r e s t r i c t i n g t h e scope o f what
i s performed. For e x a m p l e , by n o t p r o d u c i n g t o - s c a l e
reinforcement drawings.
26. The i n t e g r a t i o n o f systems t o m i n i m i s e t h e need f o r
man/machine c o m m u n i c a t i o n i s t h e s o l u t i o n . A n o t a b l e e a r l y
a p p l i c a t i o n o f t h i s p h i l o s o p h y was t h e Genesys ( R e f . 9) s u b
f
system RC-BUILDINGS. Conceived i n t h e e a r l y 7 0 s b e f o r e
i n t e r a c t i v e c o m p u t i n g was common, t h i s package t o o k a " b l a c k -
11
box a p p r o a c h . An advanced p r o b l e m o r i e n t a t e d command l a n g u a g e
was used t o d e f i n e t h e g e o m e t r y , member s i z e s and l o a d i n g on
t h e frame and t h e package w o u l d t h e n p r o c e e d t o a n a l y s i s ,
d e s i g n and d e t a i l t h e s t r u c t u r e . D e t a i l s where based on
s t a n d a r d a r r a n g e m e n t s , o n l y b a r b e n d i n g and f i x i n g s c h e d u l e s
being output. L a t e r v e r s i o n s a l s o p l o t t e d g e n e r a l arrangement
drawings. The s y s t e m worked b u t a s i g n i f i c a n t amount o f manual
work was needed t o d e a l w i t h t h e a r e a s w i t h w h i c h RC-BUILDINGS
was u n a b l e t o c o p e .
27. I n t e r a c t i v e c o m p u t i n g f a c i l i t i e s have e n a b l e d more
f l e x i b l e systems t o be c r e a t e d i n w h i c h i n t e g r a t i o n i s used t o
a v o i d t h e need f o r u s e r s t o r e - i n p u t d a t a . One t e c h n i q u e i s
t o l o o s e c o u p l e two o r more s o f t w a r e modules so t h a t d a t a f r o m
one i s passed o n t o a n o t h e r . I n t h i s way an a n a l y s i s module may
pass i t s i n p u t d a t a and r e s u l t s on t o a d e s i g n module and t h i s
i n t u r n can pass i t s d a t a on t o a d e t a i l i n g m o d u l e . The u s e r
r e t a i n s i n t e r a c t i v e c o n t r o l o v e r each module and t h e f l e x i b i l i t y
t o s t i l l use them i n d i v i d u a l l y . This i s a pragmatic approach
t o i n t e g r a t i o n b u t t h e a d - h o c b a s i s r e s t r i c t s t h e scope f o r
long term development.
28. An a l t e r n a t i v e a p p r o a c h i s t o i n t e g r a t e t h e modules much
more c l o s e l y . I n v a r i a b l y such systems a r e based on an e x i s t i n g
d r a f t i n g s y s t e m and t a k e t h e f o r m o f o p t i o n a l p l u g - i n modules
t h a t p r o v i d e d e s i g n o r d e t a i l o r i e n t e d f u n c t i o n s . The a d v a n t a g e
o f such modules i s t h a t t h e y make use o f t h e i n t e r a c t i v e
g r a p h i c s c a p a b i l i t y and t h e d a t a b a s e o f t h e h o s t d r a f t i n g
system and t h u s appear t o t h e u s e r as a c o h e r e n t w h o l e .
29. Many v e n d o r s have p r o v i d e d r e i n f o r c e m e n t d e t a i l i n g
modules. W h i l e t h e s e may n o t a l t e r t h e s u i t a b i l i t y o f t h e
u n d e r l y i n g d r a f t i n g system f o r c o n s t r u c t i o n a p p l i c a t i o n s , a
good module w i l l s u b s t a n t i a l l y i n c r e a s e p r o d u c t i v i t y when
detailing. Features provided i n c l u d e the automatic g e n e r a t i o n
o f b a r s c h e d u l e s and c h e c k i n g a g a i n s t i n b u i l t d e t a i l i n g r u l e s .
D e t a i l i n g can be p e r f o r m e d w i t h 2D systems b u t 3D systems
c l e a r l y have a d v a n t a g e s , p a r t i c u l a r l y when r e i n f o r c e m e n t i s
congested. Since e x i s t i n g c o n c r e t e o u t l i n e s a r e r e u s e d i n t h e
d e t a i l d r a w i n g s , a d e t a i l i n g module can h e l p j u s t i f y t h e
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C A D SYSTEMS
use o f computer d r a f t i n g .
30. I m p r e s s i v e systems have a l s o been d e v e l o p e d f o r t h e
d e s i g n and d e t a i l i n g o f s t r u c t u r a l s t e e l w o r k b u t t h e s e a r e
g e n e r a l l y based on t h e more e x p e n s i v e 3D and GSM d r a f t i n g
systems. S e v e r a l o r i g i n a t e d i n t h e p r o c e s s p l a n t s e c t o r where
h i g h c o m p u t i n g c o s t s can be more e a s i l y j u s t i f i e d . However t h e
most s i g n i f i c a n t f a c t o r i s t h a t s t r u c t u r a l s t e e l w o r k i s
f a b r i c a t e d i n f a c t o r y c o n d i t i o n s and p r o d u c t i o n i s b e i n g
p r o g r e s s i v e l y automated. Thus f a b r i c a t o r s a r e i n t e r e s t e d i n
c o m p u t e r i s e d d e s i g n b o t h as an a i d t o t e n d e r i n g and as a
source of accurate data f o r the p r o d u c t i o n process. With the
e x c e p t i o n o f p r e - c a s t w o r k , e q u i v a l e n t a d v a n t a g e s do n o t e x i s t
for reinforced concrete.
S p e c i a l i s t Systems
31. A number o f s o f t w a r e v e n d o r s have p r o d u c e d s p e c i a l i s t
i n t e g r a t e d systems d i r e c t e d a t v e r t i c a l - m a r k e t s , p a r t i c u l a r l y
the d e s i g n o f s t e e l p o r t a l frames (Ref. 10). Freed f r o m t h e
need t o p r o v i d e t h e degree o f f l e x i b i l i t y r e q u i r e d by g e n e r a l
s y s t e m s , such s p e c i a l i s t systems have had c o n s i d e r a b l e s u c c e s s .
FUTURE DEVELOPMENTS
32. E x i s t i n g s o f t w a r e packages w i l l c o n t i n u e t o d e v e l o p
b u t t h e r e i s c o n s i d e r a b l e scope f o r t h e i n t r o d u c t i o n o f new
i d e a s and t e c h n i q u e s . For example a t Leeds U n i v e r s i t y we a r e
d e v e l o p i n g the idea of " C a l c u l a t i o n P r o c e s s i n g " , the
m a n i p u l a t i o n o f d e s i g n c a l c u l a t i o n s i n a way a n a l o g o u s t o word
processing.
33. The most i n f l u e n t i a l o f t h e new t e c h n i q u e s a r e l i k e l y
t o be based on A r t i f i c i a l I n t e l l i g e n c e , p a r t i c u l a r l y i n t h e
f o r m o f E x p e r t Systems. A p p l i e d r e s e a r c h has expanded
r a p i d l y and t h e r e s u l t s w i l l soon s t a r t t o be r e f l e c t e d i n
production tools. E a r l y systems w i l l i n c l u d e d i a g n o s t i c ,
s p e c i a l i s t a d v i c e and t r a i n i n g modules b u t t h e l o n g t e r m
i m p a c t on d e s i g n / d e t a i l i n g w i l l be c o n s i d e r a b l e ( R e f . 11).
P o t e n t i a l e x i s t s not only f o r improving the engineering
a s p e c t s o f s o f t w a r e b u t a l s o t h e f l e x i b i l i t y and e f f i c i e n c y
w i t h w h i c h i t can be u s e d .
34. B e f o r e c o m p u t e r s become a n o r m a l p r o d u c t i o n t o o l a more
c a p a b l e and f l e x i b l e means o f i n t e g r a t i n g i n d i v i d u a l d e s i g n
t o o l s i s needed. I t i s l i k e l y we w i l l see t h e emergence o f
general e n g i n e e r i n g p r o j e c t databases t h a t are independent of
s p e c i f i c a p p l i c a t i o n s and a b l e t o i n t e r f a c e t o a w i d e range
of design t o o l s . The f o r t h c o m i n g Eureka r e s e a r c h p r o j e c t on
t h e i n t e g r a t e d d e s i g n and m a n u f a c t u r e s t r u c t u r a l s t e e l w o r k
( R e f . 12) w i l l p r o b a b l y i n c o r p o r a t e t h i s c o n c e p t .
CONCLUSION
35. Commercial p r e s s u r e s on c i v i l e n g i n e e r s t o embrace t h e
computer as a p r o d u c t i o n t o o l f o r d e s i g n and d e t a i l i n g w i l l
steadily increase. Good s o f t w a r e a l r e a d y e x i s t s b u t does n o t
y e t o f f e r t h e degree o f f l e x i b i l i t y and e f f i c i e n c y t h a t l e s s
c o m m i t t e d u s e r s w i l l demand. The i n t r o d u c t i o n o f A r t i f i c i a l
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PAPER 7. WATSON
I n t e l l i g e n c e and e n g i n e e r i n g d a t a b a s e t e c h n i q u e s w i l l l e a d t o
f l e x i b i l e i n t e g r a t e d systems t h a t w i l l g i v e t h e e n g i n e e r
g r e a t e r c o n f i d e n c e i n t h e s o f t w a r e and w i l l a d d r e s s communi
c a t i o n problems w i t h i n the i n d u s t r y .
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Knowledge e n g i n e e r i n g i n c o m p u t e r - a i d e d d e s i g n , Ed. Gero J . ,
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Riper 8. The 3D approach to steelwork design and
detailing
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C A D SYSTEMS
78
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P A P E R 8. ASHWORTH
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CAD SYSTEMS
topside modules are basically orthogonal in layout,
and the floor levels can be quickly laid out. The
jacket structure will be modelled in the 3D package
as the geometry of the legs and braces are more
complex. Also there is the capability for the
detailing of the tubular intersections, and the
"flat pattern developments" of the tubular members.
At some stage the overall centre of gravity of the
structure needs to be established. The 2D model of
the module can be converted into a 3D model via the
"CSD" and placed on top of the jacket. The centre
of gravity of the whole structure can now be
calculated.
3D STRUCTURAL MODELLING
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P A P E R 8. ASHWORTH
this technique was the modelling of a satellite
communications dish. Here the geometry of the dish
was set out in plan as a typical of a dish series.
Then the dish can be associatively moved onto the
correct parabolic curve in plan. If subsequently it
is required to change the radius of the dish this
also can be done associatively.
81
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C A D SYSTEMS
82
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PAPER 8. ASHWORTH
83
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CAD SYSTEMS
CONCLUSION
84
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Paper 9. European initiative for producing complete
integrated manufacturing systems for structural steelwork
INTRODUCTION
1. Over t h e l a s t 15 y e a r s many a t t e m p t s have been made t o
produce s t r u c t u r a l s t e e l w o r k d e s i g n , a n a l y s i s , d r a f t i n g ,
d e t a i l i n g and e s t i m a t i n g s y s t e m s . The e a r l y a t t e m p t s were
based a r o u n d l a r g e , main f r a m e , e x p e n s i v e , c o m p u t e r systems
u s i n g b a t c h mode o r i e n t e d t e c h n i q u e s .
2. P o s s i b l y t h e e a r l i e s t s i g n i f i c a n t package was p r o d
uced i n Canada by Task M a s t e r Systems f o r t h e c o m p r e h e n s i v e
a n a l y s i s and d e s i g n o f s t e e l f r a m e b u i l d i n g s . The s y s t e m
required the d e s c r i p t i o n o f the b u i l d i n g i n a c o - o r d i n a t e
and c o n n e c t i v e f o r m - l o a d i n f o r m a t i o n , s u p p o r t c o n d i t i o n s
etc. The s y s t e m w o u l d t h e n p r o d u c e d e s i g n s and d e s i g n o u t
put f o r the complete b u i l d i n g i n c l u d i n g c o n n e c t i o n f o r c e s e t c .
For v a r i o u s r e a s o n s t h i s a p p r o a c h has n o t been t o t a l l y s u c c e s
sful. The i n p u t t e c h n i q u e s a d o p t e d were b a t c h mode o r i e n t e d .
I n consequence - i n p u t c o u l d be t e d i o u s , e r r o r s were
d i f f i c u l t t o t r a c e and c o r r e c t , and t h e s y s t e m s were g e n e r a l l y
u n w i e l d y and r e l a t i v e l y e x p e n s i v e .
CAD in reinforced concrete detailing and structural steelwork. Thomas Telford, London, 1987 85
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CAD SYSTEMS
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PAPER 9. Y E A D O N
PROJECT DESCRIPTION
8. The objective of the Project i§ to undertake a research
study into a modular computer integrated manufacturing system
built around a product modeller for building structures that
consists of a number of sub-systems for computer aided design
as well as computer aided manufacturing for the steel fabric
ation industry. The system will consist of sub-systems for:
Design
9. Interactive design system for steel structures both for
multi-storey buildings, low rise buildings, bridges etc. The
loads can be given interactively or based on national codes
of practice or the new European Commission's "Eurocodes".
The results are presented alpha-numerically for presentation
to approval bodies and in scheme drawings. In addition the
generated information is retained in the product model.
Analysis
10. The information from the design phase is retrieved
from the product model and formatted in such a way that it
can be used immediately in the existing framework analysis
programs.
Cost Estimation
11. The primitives, the product model is built-up with,
also contain information about the fabrication processes
which are needed to realise the required geometry. After
the detailing is finished, all project information that is
needed for cost estimation is also available for the material
list and for calculating the necessary man hours. ;
Detailing
13. Detailing comprises design and calculation of the
connections and modifying the design of the total structure
for possible architectural provisions.
87
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CAD SYSTEMS
r m ffflf
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I "IS cr cr m
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Mis
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I I jfljf
ROBERT WATSON
BILUNCTOWS
SHEFFIELD UMI
to
HOLLANDIA KLOOS
* <
BRANCHEGROEP STAALBOUU
V»STAALBOUWKUNDIG GENOQTSCHAP
EUROPEAN COMMISSION (DG III)
CGA-HB3 (ALCATEL)
CRIIF-(UMSI)
ETS HOUVEAU JOOFFRIAU
RENAULT-AUTOMATION
1 INSTITUT DE SOUDURE
M _
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RAMBOLL k HANNEMANN
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II INTERNATIONAL STEEL CONSULTING
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P A P E R 9. YEADON
PARTICIPANTS
16. The Project will be led and co-ordinated by The British
Constructional Steelwork Association (BCSA). Thirty-six
Organisations are involved as Participants from seven European
countries. All of the participants, together with Governments
- will contribute through the provision of funds, research
effort, equipment, practical experience and expertise. A
Project Organisation Chart is given in Fig. 1.
89
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CAD SYSTEMS
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Paper 10. Structural steel detailing and scheduling: PC and
workstation solutions
CAD in reinforced concrete detailing and structural steelwork. Thomas Telford, London, 1987 91
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C A D SYSTEMS
Tender
Job
Order
Mill o r d e r
Schedule
Final G.A.s
Fabrication and
Connection Details
Shop
Fabrication
>J Delivery
"^Schedules
Fig. 1. S t r u c t u r a l s t e e l b u i l d i n g process
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PAPER 10. R I D E
i n t h e way o f f u r t h e r e f f i c i e n c i e s and t h e v a g a r i e s o f t h e B r i t
i s h c l i m a t e make i t e x t r e m e l y d i f f i c u l t t o a p p l y a c o n s i s t e n t l y
e f f i c i e n t a p p r o a c h t o t h e t y p i c a l UK b u i l d i n g s i t e .
5. However, i t i s my c o n t e n t i o n t h a t s a v i n g s w i t h i n t h e draw
i n g o f f i c e o f s i g n i f i c a n t m a g n i t u d e a r e p o s s i b l e by t h e use o f
a s p e c i f i c s t e e l w o r k d r a f t i n g p a c k a g e . The F a b r i c a t o r ' s d r a w i n g
o f f i c e i s u n d o u b t e d l y t h e " E n g i n e Room" o f t h e Company s i n c e ,
n o t o n l y do G e n e r a l A r r a n g e m e n t s , F a b r i c a t i o n and C o n n e c t i o n
D e t a i l s emanate f r o m i t b u t B u y i n g and C u t t i n g Schedules a r e a l
so p r o d u c e d . T a k i n g on some o f t h e problems f a c e d by t h i s s e c t o r
o f t h e s t e e l i n d u s t r y and s o l v i n g them has become p o s s i b l e by
t h e i n t r o d u c t i o n o f c o n s i d e r a b l y more c o s t - e f f e c t i v e c o m p u t i n g
hardware o v e r r e c e n t y e a r s . T h i s has e n a b l e d s o f t w a r e a p p l i c
a t i o n houses l i k e Radan C o m p u t a t i o n a l t o a p p l y themselves t o
t h i s s p e c i f i c t a s k i n a m e a n i n g f u l way.
THE BENEFITS
6. An i n t e g r a t e d s t e e l w o r k d e t a i l i n g and s c h e d u l i n g package
based upon a f a s t d r a f t i n g package w i t h a 200 t o 400% i n c r e a s e
i n o u t p u t can pay f o r i t s e l f w i t h i n 9 t o 18 months now t h a t t h e
c o s t o f c o m p u t i n g power has d r o p p e d .
7. I n a d d i t i o n t o t h i s g r e a t e r t h r o u g h p u t , e a r l i e r and more
accurate schedules o f m a t e r i a l s are p o s s i b l e thus a s s i s t i n g i n
t h e r e s o l u t i o n o f t h e c u r r e n t t r e n d towards f a s t t r a c k schemes.
The f i n a l b e n e f i t o f a s p e c i f i c CAD package comes f r o m t h e a c c
u r a c y o f t h e d r a w i n g and t h e a s s o c i a t i v e d i m e n s i o n s c r e a t e d .
T h i s b e n e f i t i s t a k e n up u n c o n c i o u s l y by t h e f a b r i c a t i o n shop
and r e l a y e d t o t h e s i t e e r e c t i o n team whose r e a l i s a t i o n t h a t i m
provements have t a k e n p l a c e i s e x e m p l i f i e d by t h e ease o f e r e c t
i o n and t h e decreased use o f t h e b u r n i n g t o r c h .
THE SOLUTION
8. The a d v e n t o f PC and 32 b i t UNIX w o r k s t a t i o n h a r d w a r e a t
l o w e r c o s t s r e f e r r e d t o i n p a r a g r a p h 5. means t h a t an a f f o r d a b l e
and c o s t - e f f e c t i v e a p p l i c a t i o n s package i s an a c h i e v a b l e g o a l .
I n order to t a c k l e the requirements of a s o l u t i o n e f f e c t i v e l y a
p r o p e r u n d e r s t a n d i n g o f b o t h , computer a i d e d d r a f t i n g and i t s
i n t e r a c t i o n w i t h databases and t h e F a b r i c a t o r ' s needs i s v i t a l .
9. The r e m a i n d e r o f t h i s paper d e s c r i b e s i n some d e t a i l t h e
a p p l i c a t i o n program SSDS w h i c h r u n s a l o n g s i d e AutoCad f o r PC
based systems o r i n t e g r a l l y w i t h R a d r a f t on w o r k s t a t i o n s . D i f f
erences between t h e two v e r s i o n s a r e b o r n o u t o f t h e d i f f e r e n t
hardware p o t e n t i a l s and t h e f u n c t i o n a l i t i e s o f t h e h o s t CAD
p a c k a g e s . These a r e d e a l t w i t h a t t h e end o f t h e paper i n o r d e r
t o a l l o w a d e s c r i p t i o n o f t h e g e n e r a l i t i e s w i t h o u t c o n s t a n t com
ment on t h e v a r i a t i o n s . .
10. The b a s i c i n g r e d i e n t s o f a CAD s o l u t i o n t o s t e e l w o r k a r e :
a) An e f f i c i e n t and f a s t 2D d r a f t i n g system w i t h
a h i g h degree o f f u n c t i o n a l i t y .
b) A database o f t h e a v a i l a b l e S t e e l S e c t i o n s t o
BS 4 : P a r t 1 .
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CAD SYSTEMS
S14 X M7 X M
CAPPINt PLATE
n x n x • cleat
NTN SIDES x 191 Lf
I N x M x II '
CLEAT x 141 Lf
NTN SIDES
1SI X f t x II /
CLEAT x 141 Lf
NTH SIDES
FFL 100.000
8
'-4-4—1+- MATERIAL IN RASE
4 m H 0IA NDLES FOR
4 Nt 14 OIA NOLO INS DOW I
711 x 711 x SI SLAI
OMCLTEU Tl C O U m
« s SHAFT IT 9m FILLET VELD
SLAfl « SHAFT Tl RE HACHIM
FOR KARINI
Fig. 2. T y p i c a l Column D e t a i l
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PAPER 10. R I D E
c ) An i n t e g r a t e d means o f s c h e d u l i n g s e c t i o n s
w h i c h have been i n c o r p o r a t e d i n t o t h e d r a w i n g
d) An easy t o use i n t e r f a c e w i t h t h e s t e e l w o r k
d e t a i l i n g o p e r a t i n g t h e CAD s y s t e m .
1 1 . B o t h A u t o c a d and R a d r a f t s a t i s f y t h e r e q u i r e m e n t s o f a)
w i t h i n t h e c o n f i n e s o f t h e h a r d w a r e upon w h i c h t h e y o p e r a t e .
Radan's SSDS s o f t w a r e p r o v i d e s t h e s o l u t i o n s t o t h e r e m a i n i n g
i n g r e d i e n t s a l t h o u g h t h e r e a r e m a j o r d i f f e r e n c e s between t h e
p r e s e n t a t i o n o f t h e u s e r i n t e r f a c e due t o v a r i a t i o n s i n o v e r a l l
c o n c e p t between t h e h o s t s y s t e m s .
DATABASE
12. T y p i c a l s t e e l w o r k G . A ' s and d e t a i l s c o n t a i n g r a p h i c a l
r e p r e s e n t a t i o n s o f v a r i o u s s t e e l s , c o n n e c t i o n s , b o l t s and w e l d s
(see f i g . 2 ) . Standard s t e e l s e c t i o n s are a v a i l a b l e from s t e e l
m i l l s i n a c c o r d a n c e w i t h BS 4 : P a r t 1 f o r U n i v e r s a l Beams,
Columns, C h a n n e l s , A n g l e s , H o l l o w S e c t i o n s e t c . These a r e
s p e c i f i e d as a n o m i n a l s i z e p l u s a mass p e r m e t r e . The a c t u a l
o v e r a l l s i z e and web, f l a n g e and w a l l t h i c k n e s s e s d i f f e r , o f
c o u r s e , depending on t h e mass. The d i f f e r e n c e between n o m i n a l
and a c t u a l s i z e s i s c r i t i c a l t o t h e l e n g t h s o f c o n n e c t i n g
members, t y p e o f c o n n e c t i o n s used and t h e c o - o r d i n a t i o n o f t h e
b u i l d i n g components w h i c h w i l l hang on t h e s t e e l s k e l e t o n .
13. SSDS c o n t a i n s a database o f t h e s e s t a n d a r d s e c t i o n s and
t h e s p e c i f i c a t i o n o f a p a r t i c u l a r s e c t i o n w i t h i n SSDS e n a b l e s a
d i s p l a y o f any o f f i v e v i e w s o f t h e s t e e l w o r k , t o p , b o t t o m ,
s i d e s and c r o s s - s e c t i o n , t o be i n c o r p o r a t e d i n t o t h e CAD
drawing. I n a d d i t i o n t o t h e f a c t t h a t t h i s r e p r e s e n t s some
2500 t o 3000 s e p a r a t e p o s s i b i l i t i e s i s t h e need t o p o r t r a y
these s e c t i o n s on d r a w i n g s w i t h any d e s i r e d l e n g t h f r o m t h e
a c t u a l t o t a l l e n g t h t o any c o n v e n i e n t p o r t i o n f o r t h e d e t a i l i n
question. The ends o f s e c t i o n s may a l s o need t o be shown c l o s
e d , n o t c h e d , open o r as b r e a k l i n e s . Taking a l l these f a c t o r s
i n t o consideration i t i s clear t h a t a parametric approach,
r a t h e r t h a n a s y m b o l i c one i s v i t a l . T h i s i s , i n f a c t , how
SSDS s o l v e s t h e p r o b l e m .
14. As t h e u s e r s p e c i f i e s t h e s t e e l w o r k r e q u i r e d w i t h i n SSDS
t h e a c t u a l l e n g t h needed f o r t h e s e c t i o n i s s c h e d u l e d i n t o t h e
B i l l o f M a t e r i a l s s i n g l y o r i n m u l t i p l e s dependent upon t h e
user. The p r o d u c t i o n o f b o t h t h e g r a p h i c a l d i s p l a y and t h e
s c h e d u l i n g o f t h e s t e e l i n one a c t i o n i s c l e a r l y economic f r o m
the d e t a i l e r ' s p o i n t of v i e w .
USER INTERFACE
15. I f , f o r e x a m p l e , t h e u s e r has t o t y p e i n 305x127x37 UB
i n o r d e r t o i n v o k e t h e CAD system t h e n s t r u c t u r a l s t e e l d e t -
a i l e r s w i l l be i n v o l v e d i n u n n e c c e s s a r y t y p i n g . Therefore the
SSDS u s e r i n t e r f a c e has been d e s i g n e d t o e n a b l e t h e d e t a i l e r t o
s e l e c t through e i t h e r a form or a s e r i e s of questions s t e e l
t y p e s , s i z e s and masses m e r e l y by number ( s e e f i g . 3 f o r
example). This kind of presentation is f r i e n d l y , easy-to-use
and enhances p r o d u c t i v i t y .
95
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CAD SYSTEMS
INTEGRATED DETAILED DRAFTING
16. H a v i n g e s t a b l i s h e d t h e p r i m a r y components o f an a v a i l
a b l e S t e e l S e c t i o n s Database and a good u s e r i n t e r f a c e t o
i n t e r a c t t h r o u g h , t h e n e x t s t a g e i s t o use t h i s t o g r e a t e r
b e n e f i t by u t i l i s i n g t h e c e n t r a l database as a k i n d o f model
of t h e s t e e l w h i c h i s b e i n g i n p u t . The SSDS i n t e g r a t e d d a t a
base a l l o w s t h e d e t a i l e r t o i n s t a n t l y c r e a t e t h e g r a p h i c s f o r
any o f t h e a v a i l a b l e v i e w s o r t h e a n n o t a t i o n o f p a r t i c u l a r
Current Field i Bottoi cope die SELECT ON
• n i i t s i s c s s s i n i K a a m s m e s
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P A P E R 10. R I D E
100
200x150x12.00 fi 32.00kg/m L
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CAD SYSTEMS
e m
a a a a
" f
o c> c> c) o
a
o o o o o
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PAPER 10. RIDE
this schedule is one of the most tedious and error-prone proc
esses which the Steel Fabricator has to perform. The time saved
on this task alone when coupled with the reliability of the
schedule in relation to the drawing can more than justify an
investment in SSDS (see fig.6).
25. Because SSDS has an integrated data structure editing of
a steelwork component may be individual or associative. Details
of sections may be amended or deleted and in the case of the
latter all views and annotation disappear from the drawing and
schedules. Deletion of cleats or plates will also delete the
bolts associated with them.
LIBRARIES OF USER CREATED DETAILS
26. Over a period of time the user would be able to create
libraries containing standard situations to the Company which
would further increase the productivity of both schedules and
drawings. Amendments to components on these standard details
would be reflected in an updated schedule just as it would be in
the editing procedure previously described.
AUTOCAD/PC AND RADRAFT/WORKSTATION DIFFERENCES
27. The differences between the two available systems are
dependent on two principal factors, hardware and software con
cepts. Software is constrained or otherwise by the operating
system of the generation of computers upon which it is designed
to be installed. Similarly the speed, power, capacity and eff
iciency of the application program is dependent upon the comp
uter's specification as well as the programmer's skill. Consid
eration of hardware and operating system difference will be
given first.
HARDWARE
28. In general terms the operating system of a computer is
in-built software which allows the programmer to address the
computer and which provides utilities enabling such facilities
as filing, graphics, window management, peripheral interfacing
etc. to be dealt with efficiently by the programmer. PC comp
uters use a system called PC-DOS and the particular workstation
used by Radraft is UNIX based. In addition to having more gen
eral utilities UNIX is a multi-tasking and networking system
whereas PC-DOS is not.
29. Multi-tasking means that the processor and operating sys
tem of the workstation have the power to do more than one proc
ess at a time. In the context of steelwork detailing this means
that the operator can be using the CAD system to do a drawing
and at the same time, be plotting out a drawing, printing a
Materials Schedule and running a design program. The drafting
package in this case will be in foreground and the other proc
esses in background. With the use of the window manager system
however, the operator can switch from one process or another to
be in foreground. This ability of UNIX workstations obviously
increases efficiency and flexibility.
30. Networking of workstations together and to a larger hard
disc than is generally available to PC's is the other major
difference. Hard discs are typically upwards of 100 Mbytes and
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CAD SYSTEMS
w o r k s t a t i o n systems u s u a l l y t a k e a modular a p p r o a c h a l l o w i n g u p
g r a d i n g o f d i s c space t o grow w i t h t h e u s e r . Unless the s o f t
ware t a k e s a d v a n t a g e o f n e t w o r k i n g a b i l i t i e s n o t h i n g i s g a i n e d ,
R a d r a f t has n e t w o r k i n g and t h i s e n a b l e s f u l l s h a r i n g o f d a t a
b a s e s , p e r i p h e r a l s e t c . w i t h o u t any l o s s o f c o m p u t i n g power
w h i c h r e s i d e s w i t h i n each i n d i v i d u a l n e t w o r k e d s t a t i o n .
31. I n terms o f h a r d w a r e power PC's a r e g e n e r a l l y s l o w e r ,
have l e s s c o m p u t i n g power and s m a l l e r h a r d d i s c c a p a c i t y .
W o r k s t a t i o n s i n c o r p o r a t e h i g h r e s o l u t i o n g r a p h i c s screens
whereas t h i s i s an e x t r a t o a PC s y s t e m . W o r k s t a t i o n s a r e now
c o m p e t i t i v e l y p r i c e d w i t h PC's p a r t i c u l a r l y when more t h a n one
system i s r e q u i r e d .
SOFTWARE
32. B o t h R a d r a f t and A u t o c a d have been d e s i g n e d t o r u n on
t h e i r r e s p e c t i v e h a r d w a r e and t o t h e r e b y f u l l y u t i l i s e t h e h a r d
ware p o t e n t i a l . The p r i n c i p a l d i f f e r e n c e s i n t h e SSDS v e r s i o n s
a r e , c o s m e t i c p r e s e n t a t i o n o f t h e u s e r i n t e r f a c e and t h e a b i l
i t i e s o f t h e system t o accommodate t a i l o r i n g t o p a r t i c u l a r
needs.
33. W i t h r e g a r d t o t h e u s e r i n t e r f a c e A u t o c a d SSDS p r e s e n t s a
f o r m menu t o be f i l l e d , whereas R a d r a f t SSDS p r e s e n t s each q u e s
t i o n i n d i v i d u a l l y on a p r o m p t l i n e . This cosmetic v a r i a t i o n i s
merely s u b j e c t to personal t a s t e .
34. The second d i f f e r e n c e i s more p r o f o u n d . R a d r a f t c o n t a i n s
i t s own macro l a n g u a g e , programmable by t h e u s e r o r Radan. This
a l l o w s f u l l y i n t e r a c t i v e t a i l o r i n g o f t h e a p p l i c a t i o n s by p r o v
i d i n g the f o l l o w i n g f a c i l i t i e s : -
a) The c h a i n i n g o f d r a f t i n g commands
b) The a b s t r a c t i o n o f g e o m e t r i c a l d r a w i n g d a t a
c) The w r i t i n g and r e a d i n g o f f i l e s
d) E x t e n s i v e c a l c u l a t i v e powers
T h i s e n a b l e s t h e F a b r i c a t o r s ' method o f w o r k i n g t o be a c c o u n t e d
f o r and s u i t a b l e systems t o be e a s i l y t a i l o r e d t o s p e c i a l n e e d s .
I t a l s o a l l o w s l e n g t h s o f s e c t i o n s t o be a u t o m a t i c a l l y c a l c u l
ated from already e x i s t i n g drawing d a t a . F i l e r e a d i n g and w r i t
i n g a l l o w s d e s i g n p r o g r a m o u t p u t t o be i n p u t i n t o R a d r a f t SSDS
f o r a u t o m a t i c s e c t i o n s p e c i f i c a t i o n as w e l l as t h e p r o d u c t i o n o f
a d d i t i o n a l s c h e d u l e s f o r s a y , p u r l i n s and c l a d d i n g . Although
A u t o c a d has i t s v e r s i o n o f a macro language i t i s n o t p o s s i b l e
t o use t h i s as e x t e n s i v e l y w i t h SSDS.
CONCLUSION
35. A v i a b l e , cost e f f e c t i v e S t r u c t u r a l Steelwork D e t a i l i n g
and S c h e d u l i n g s y s t e m , SSDS, i s a v a i l a b l e now. T h i s w i l l p r o v
i d e s i g n i f i c a n t savings i n the drawing o f f i c e t o g e t h e r w i t h r e d
u c t i o n o f e r r o r s and i n c r e a s e s i n a c c u r a c y .
36. F o r t h e s m a l l company, t h e s e l f - e m p l o y e d c o n t r a c t d e t
a i l e r and e d u c a t i o n a l e s t a b l i s h m e n t s t h e A u t o c a d SSDS v e r s i o n
is ideal. The l a r g e r o r g a n i s a t i o n , t h o s e w i t h e x t e n s i v e complex
d r a w i n g s o r where s p e c i f i c t a i l o r i n g w o u l d be advantageous w o u l d
b e n e f i t c o n s i d e r a b l y f r o m t h e R a d r a f t SSDS v e r s i o n .
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Discussion
MR T . A . NICHOLSON, S i r A l e x a n d e r G i b b & P a r t n e r s
There has been l i t t l e d i s c u s s i o n about t h e i n v e s t m e n t c o s t s
o f t r a i n i n g u s e r s i n CAD. C o u l d t h e A u t h o r s g i v e some i d e a
o f how l o n g i t t a k e s f o r d e t a l l e r s t o become p r o f i c i e n t i n
t h e use o f CAD r e i n f o r c e d c o n c r e t e d e t a i l i n g ?
CAD in reinforced concrete detailing and structural steelwork. Thomas Telford, London, 1987. 101
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CAD SYSTEMS
MR KATTENHORN ( P a p e r 4)
W h i l e i t i s t r u e t h a t u s i n g a CAD system as a s t r a i g h t
forward draughting t o o l w i l l increase p r o d u c t i v i t y , i t i s
o n l y when r e p e t i t i v e d r a u g h t i n g p r o c e s s e s a r e automated t h a t
f u r t h e r a p p r e c i a b l e g a i n s i n p r o d u c t i v i t y c a n be a c h i e v e d .
P a r a m e t r i c symbols have been used e x t e n s i v e l y w i t h i n t h e
development o f t h e s o f t w a r e f o r T a y l o r Woodrow CAD
applications. The a d v a n t a g e o f t h e t e c h n i q u e s i s t h a t
development does n o t r e q u i r e a p a r t i c u l a r l y h i g h l e v e l o f
computing e x p e r t i s e . The g e n e r a t i o n o f l i b r a r i e s o f
p a r a m e t r i c symbols i s an e x t e n s i o n o f t h e d r a w i n g p r o c e s s
and c o u l d be u n d e r t a k e n by c o m p e t e n t d r a u g h t s m e n .
U n t i l r e c e n t l y , CAD systems were based e i t h e r a r o u n d
c e n t r a l m a i n f r a m e / m i n i c o m p u t e r s w i t h W/S c o n n e c t e d t o them
o r on m i c r o c o m p u t e r s n e t w o r k e d t o g e t h e r . Both of these
s o l u t i o n s tended t o s u f f e r from the problem of p r o v i d i n g
adequate c o m p u t i n g power t o ' k e e p u p ' w i t h t h e draughtsmen
at reasonable c o s t . I m p r o v e m e n t s i n t e c h n o l o g y have seen
t h e c o s t o f c o m p u t e r power s t e a d i l y f a l l i n g , and i t i s now
p o s s i b l e t o p r o v i d e a w o r k s t a t i o n w i t h t h e power o f t h e m i n i
at t h e c o s t o f a m i c r o . W i t h i n o u r o r g a n i s a t i o n , i t i s
e n v i s a g e d t h a t f u t u r e e x p a n s i o n o f CAD w i l l be ' s t a n d a l o n e '
w o r k s t a t i o n s l i n k e d to a c e n t r a l f i l e server f o r drawing
s t o r a g e and s e c u r i t y .
W i t h i n o u r o r g a n i s a t i o n , CAD d r a u g h t s m e n a r e g i v e n an
i n i t i a l two week t r a i n i n g c o u r s e , a t t h e end o f w h i c h t h e y
a r e n o r m a l l y a b l e t o p r o d u c e d r a w i n g s a t t h e same r a t e as on
t h e d r a w i n g b o a r d . W i t h i n one m o n t h , t h e draughtsmen can be
e x p e c t e d t o be f u l l y c o n v e r s a n t w i t h t h e CAD s y s t e m ,
although experience continues to develop t h e r e a f t e r . I n our
e x p e r i e n c e t h e s e l e c t i o n o f t h e r i g h t t y p e o f p e r s o n has a
m a j o r i n f l u e n c e on t h e p r o d u c t i v i t y i m p r o v e m e n t s . Full-time
CAD o p e r a t o r s a r e g e n e r a l l y s i g n i f i c a n t l y more p r o d u c t i v e
t h a n d r a u g h t s m e n who share t h e i r t i m e w i t h a d r a w i n g b o a r d .
T e c h n i c i a n s / d e t a i l e r s / d r a u g h t s m e n a r e g e n e r a l l y more
p r o d u c t i v e on CAD t h a n a r e ' p a r t t i m e ' e n g i n e e r s .
MR JONES ( P a p e r 5)
I n r e p l y t o Mr Y o u n g , t h e d e c i s i o n t o i n v e s t i n CAD was made
on t h e b a s i s o f a m u l t i - f u n c t i o n a l s y s t e m , w i t h p a r t i c u l a r
a t t e n t i o n g i v e n t o t h e a p p l i c a t i o n o f RC and s t r u c t u r a l
steelwork d e t a i l i n g .
The RC d e t a i l i n g (RCDS) package r e q u i r e d a d d i t i o n a l s t a f f
t r a i n i n g f o l l o w i n g t h e i n i t i a l GDS A and B c o u r s e s , and t h e
o v e r a l l p e r i o d of t r a i n i n g courses covered twelve days,
f o l l o w e d by i n t e n s i v e i n - h o u s e p r a c t i c e . Productivity
s t e a d i l y i n c r e a s e d i n accordance w i t h p r o f i c i e n c y . The
present output i n d i c a t e s a f o u r f o l d increase i n drawing
p r o d u c t i o n , and i n t h e case o f RC work much o f t h i s has
accrued f r o m the a u t o m a t i c bending schedule p r o d u c t i o n .
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DISCUSSION
I n r e p l y t o Mr C o o p e r , t h e m a t t e r s r a i s e d i n s u p p o r t o f a
CAD system a r e v e r y r e l e v a n t and a r e f u l l y s u p p o r t e d by t h e
Authors.
The system i n D o r s e t was i n t r o d u c e d on t h e b a s i s o f t h e
f o l l o w i n g h a r d w a r e : one CPU w i t h a memory o f 5 m e g a b y t e s ;
t h r e e w o r k s t a t i o n s ; one p l o t t e r ; one h a r d c o p i e r ; and one
digitiser.
The c a p a c i t y o f t h e CPU memory was i n c r e a s e d r e c e n t l y t o
9 megabytes w i t h f o u r f u r t h e r w o r k s t a t i o n s , and f u t u r e
e x p a n s i o n w i l l i n c l u d e a f u r t h e r CPU and two w o r k s t a t i o n s ,
t o g e t h e r w i t h u p g r a d i n g o f t h e p r e s e n t d i s k d r i v e s f r o m 75
megabytes t o 170.
M i n i c o m p u t e r s may n o t have t h e power r e q u i r e d by CAD
systems b u t , as t h e y a r e used s p e c i f i c a l l y as d e s i g n t o o l s
i n t h e T r a n s p o r t a t i o n and E n g i n e e r i n g D e p a r t m e n t , we
e n v i s a g e t h a t t h e r e w i l l be a need f o r m i n i c o m p u t e r s i n t h e
foreseeable f u t u r e .
I n r e p l y t o Mr N i c h o l s o n , when i n t r o d u c i n g a CAD s y s t e m ,
i t i s o f u t m o s t i m p o r t a n c e p r o p e r l y t o i d e n t i f y and
undertake the a s s o c i a t e d s t a f f t r a i n i n g r e q u i r e m e n t s . With
r e g a r d t o RC d e t a i l i n g , each p r o p o s e d u s e r u n d e r t o o k t h e
b a s i c GDS A and B t r a i n i n g c o u r s e s , f o l l o w e d by two RCDS
c o u r s e s , making a t o t a l o f t w e l v e t r a i n i n g d a y s . T h i s was
f o l l o w e d by a p e r i o d o f i n - h o u s e t r a i n i n g and p r a c t i c e -
T r a i n i n g c o s t s p e r member o f s t a f f were i n t h e r e g i o n o f
£ 2 0 0 0 , and an a v e r a g e f i g u r e f o r p r o f i c i e n c y i n use o f t h e
system w o u l d be a p p r o x i m a t e l y t h r e e m o n t h s .
MR ROWLEY ( P a p e r 6)
I n r e p l y t o Mr Y o u n g , i t h a s been o u r e x p e r i e n c e t h a t
p r o d u c t i v i t y g a i n s a r e l a r g e s t when p r o d u c i n g d e t a i l s
s i m i l a r t o t h o s e a l r e a d y s t o r e d i n t h e CAD s y s t e m . Exact
c o p i e s a r e e a s i l y d e a l t w i t h by manual d r a u g h t i n g a n d ,
t h e r e f o r e , do n o t p r o d u c e l a r g e p r o d u c t i v i t y g a i n s on CAD.
E f f e c t i v e p r o d u c t i v i t y g a i n s can be o b t a i n e d when p r o d u c i n g
s i m i l a r d e t a i l s t h r o u g h CAD e d i t i n g commands, b u t g a i n s a r e
l a r g e s t i f t h e d e t a i l s can be drawn a u t o m a t i c a l l y f r o m
parameter!sed i n f o r m a t i o n . I t i s , however, a l s o our
experience t h a t d e t a i l s s u i t a b l e f o r p a r a m e t e r i s a t i o n are
r e l a t i v e l y few and f a r between i n t h e c i v i l e n g i n e e r i n g
industry.
I n r e p l y t o Mr C o o p e r , t h e s u i t a b i l i t y o f m i n i c o m p u t e r s
f o r CAD depends on s e v e r a l f a c t o r s . One o f t h e s e i n v o l v e s
the c a p a b i l i t i e s o f t h e g r a p h i c s w o r k s t a t i o n and
s o p h i s t i c a t i o n o f t h e CAD s o f t w a r e . For e x a m p l e , T e k t r o n i x
41XX and 42XX w o r k s t a t i o n s a r e c a p a b l e o f a c c e p t i n g
amendments t o t h e s t o r e d p i c t u r e i n t e r m s o f c o n t e n t and
p r o p o r t i o n shown on t h e d i s p l a y . Not a l l s o f t w a r e i s
c a p a b l e o f u s i n g t h e s e f e a t u r e s and w i l l use t h e m i n i
computer and c o m m u n i c a t i o n s r e s o u r c e s t o a g r e a t e r e x t e n t .
However, o f g r e a t e r s i g n i f i c a n c e i s any s t a t e m e n t made by
the v e n d o r s as t o t h e c a p a c i t y o f t h e m i n i - c o m p u t e r t o
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CAD SYSTEMS
h a n d l e a g i v e n number o f w o r k s t a t i o n s . To p u t fewer
w o r k s t a t i o n s on t h e system i n c r e a s e s i n d i v i d u a l t h r o u g h p u t ,
but at a h i g h e r c o s t per s e a t . I n our o p i n i o n , m i n i
c o m p u t e r s can be bought a t s u f f i c i e n t l y l o w c o s t t o g i v e
s a t i s f a c t o r y p e r f o r m a n c e f o r 2D CAD. The r e s o u r c e s r e q u i r e d
by RC d e t a i l i n g and 3D m o d e l l i n g , a r e f a r g r e a t e r , h o w e v e r ,
and t h e w o r k s t a t i o n a p p r o a c h becomes more o b v i o u s l y
worthwhile.
There i s a d e f i n i t e t r e n d t o w a r d s a b l u r r i n g o f t h e
b o u n d a r i e s between m i c r o c o m p u t e r and w o r k s t a t i o n , and
w o r k s t a t i o n and m i n i c o m p u t e r . We b e l i e v e t h a t , w i t h i n t h e
s u g g e s t e d t i m e s c a l e , each u s e r w i l l be e q u i p p e d w i t h
d e d i c a t e d computer power w h i c h w o u l d i n c l u d e h i s / h e r own
main and g r a p h i c p r o c e s s o r s . On some s i t e s t h e d i s k s t o r a g e
w i l l be d i s t r i b u t e d t o each w o r k s t a t i o n and o p p o r t u n i t i e s t o
share d a t a w i l l be l i m i t e d . I t i s t o be hoped t h a t most
s i t e s w i l l be a b l e t o j u s t i f y a f u l l y n e t w o r k e d s y s t e m , w i t h
c e n t r a l l y managed d o c u m e n t a t i o n and a r c h i v i n g o f g r a p h i c
data.
I n r e p l y t o Mr N i c h o l s o n , a t WS A t k i n s t h e t r a i n i n g o f
t e c h n i c i a n s i n t h e use o f CAD RC d e t a i l i n g h a s been c a r r i e d
o u t o n l y a f t e r t h e y have become f u l l y p r o f i c i e n t i n g e n e r a l
d r a u g h t i n g by CAD. H a v i n g m a s t e r e d t h e b a s i c s y s t e m , t h e
l e a r n i n g o f an a d d i t i o n a l m o d u l e , such as RC d e t a i l i n g , i s a
r e l a t i v e l y s i m p l e m a t t e r and we w o u l d e s t i m a t e t h a t two
d a y s ' t r a i n i n g t o g e t h e r w i t h two weeks' use w o u l d be
adequate t o a c h i e v e p r o f i c i e n c y . L e a r n i n g t i m e s can v a r y
c o n s i d e r a b l y between o p e r a t o r s b u t , on a v e r a g e , we w o u l d
e x p e c t t r a i n i n g i n g e n e r a l d r a u g h t i n g t o l a s t two weeks and
t h a t o p e r a t o r s w o u l d become p r o f i c i e n t a f t e r t h r e e m o n t h s '
f u l l - t i m e use.
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DISCUSSION
DR WATSON (Paper 7)
I n r e p l y t o Mr Raven, I agree t h a t t h e r e i s l i m i t e d
advantage i n u s i n g 2D systems f o r d e t a i l i n g s t r u c t u r a l
steelwork.
Once d r a w i n g s become no more t h a n r e p r e s e n t a t i o n s o f a
more c o m p r e h e n s i v e model h e l d i n t h e c o m p u t e r , t h e i r r o l e as
t h e p r i m a r y means o f c o m m u n i c a t i o n i s i n d e e d t h r e a t e n e d .
However, t e c h n i c a l and o r g a n i s a t i o n a l p r o b l e m s h i n d e r t h e
t r a n s f e r o f such models between c o m p u t e r systems and w i l l
d e l a y w i d e s p r e a d c o m m u n i c a t i o n by t h i s means.
I n t e g r a t e d systems o f f e r s u b s t a n t i a l p o t e n t i a l f o r a
r e d u c t i o n i n t h e need f o r c h e c k i n g , b u t t h i s may be b e t t e r
viewed as a p o t e n t i a l t o reduce t h e number o f e r r o r s . It is
e s s e n t i a l t h a t t h e i n d u s t r y i s a l e r t t o t h e consequences
(and d a n g e r s ) o f such t e c h n o l o g i c a l c h a n g e s . Contractural
r e l a t i o n s h i p s may w e l l have t o be r e v i s e d t o compensate f o r
these c h a n g e s .
I n r e p l y t o Mr O ' B r i e n , much o f t h e t e c h n o l o g y needed t o
l i n k CAD and CAM f o r s t r u c t u r a l s t e e l w o r k e x i s t s a l r e a d y ,
and s p e c i f i c l o c a l i s e d examples can ( a l m o s t ) be f o u n d now.
However, we a r e p r o b a b l y 15 y e a r s away f r o m i t s w i d e s p r e a d
a p p l i c a t i o n t o a b r o a d s p e c t r u m o f p r o d u c t s . The d i f f i c u l t y
i s t o achieve s u f f i c i e n t f l e x i b i l i t y i n the i n t e g r a t i o n of
systems and a c o s t t h a t i s e c o n o m i c . These i s s u e s a r e b e i n g
addressed by t h e Eureka r e s e a r c h p r o j e c t EU130, w h i c h seeks
t o e s t a b l i s h t h e f o u n d a t i o n s f o r s t r u c t u r a l s t e e l w o r k CIM
s y s t e m s . T h i s pan European p r o j e c t s t a r t e d r e c e n t l y and i s
expected t o l a s t f o u r y e a r s .
Comparisons between r e i n f o r c e d c o n c r e t e and s t r u c t u r a l
s t e e l w o r k a r e i n t e r e s t i n g s i n c e t h e l a t t e r a p p e a r s t o have
s u b s t a n t i a l l y greater p o t e n t i a l f o r automation of the
manufacturing process. I t may be t h a t we w i l l see g r e a t e r
use o f p r e - c a s t c o n c r e t e i n t h e f u t u r e . I agree w i t h the
t r e n d d e s c r i b e d f o r r e i n f o r c e d c o n c r e t e b u t suspect t h a t t h e
t r e n d i s more c o m p l e x i n t h e case o f s t e e l w o r k . Not a l l
s t r u c t u r e s need an a n a l y s i s based on a 3D model w h i l e
d e t a i l i n g i s f r e q u e n t l y n o t p e r f o r m e d by t h e d e s i g n e r . A
11
major r e s u l t o f EU130 s h o u l d be a " p r o d u c t m o d e l l e r for
s t r u c t u r a l steelwork t h a t w i l l a l l o w the r e q u i r e d
i n f o r m a t i o n t o f l o w between d e s i g n , d e t a i l i n g and
manufacture.
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