MODEL 1200 MODEL 1200 DRY MATERIALS FEEDER OPERATION AND MAINTENANCE MANUAL Head Office: _14 Winterton Road, Clayton, Victor, 3168 Ter (03) 9544 7333 ‘Fax: (03) 9543 6706 NSW: Suite 302, 63-79 Parramatta Road, Silverwater, NSW 2128 Tel: (02) 9647 2432 ‘Fax: (02) 9647 2599Pp sop Sh ey Lae kd ted 2. ob i Le bt ee) Lo Le 4 } od beled ES t-) LoContents INTRODUCTION.. SAFETY PRECAUTIONS General. Mechani Electrical Precautions: RYN RRR OD oN INSTALLATION ‘CALIBRATION AND OPERATION 1 Calibration Operational 3. 4. 4. aha & jjustments. MAINTENANCE General Care . Drive Motor (1) Controller (A.C. or D.C.). COAXOR Gear Drive Unit. Shaft Seal Assembly (Fig. bs DISMANTLING PROCEDURES Feeder Removal. Discharge Tube Removal Metering Auger Removal Conditioning Device Removal 5 COAXOR Gear Drive Unit (Item 4) .. 6 Seal Assembly : Auger Drive Shaft Conditioning 7 Re-Assembly of the COAXOR Gear Drive Unit. yeaa wawee oun BORE Savane 6. 6. 6. 6. 6. 6. 6. 6. FIG 1 MODEL 1200 DRY MATERIAL FEEDER. PARTS LIST - GENERAL ASSEMBLY. FIG 2 AUGER AND CONDITIONER SEAL ASSEMBLY. SEAL ASSEMBLY PARTS LIST. FIG 3 MODEL 1200 DRIVE ASSEMBLY.. FIG 4 MODEL 1200 DRIVE ASSEMBLY.. PARTS LIST AFDA-1200 GEAR BOX ASSEMBLY ... APPENDIX.. 1 EQUIPMENT DECONTAMINATION PROCEDURE 2 EQUIPMENT DECONTAMINATION ADVICE ... Feeder 1200off bl Se7 ap mS 1% : . sae = i ‘ ; t toe 7 ee re eli) [Eb gE Sha ° me 1d 5 Am I) ee to 2-2 De 1s ss 4g pesft. «AGHOMET 1200 REV 03/04 i INTRODUCTION Your Acromet Model 1200 Volumetric Feeder is a light duty Dry Material Feeder employing the new and unique Acromet designed Compact COAXOR (Patents pending) Gear Drive Unit. The COAXOR Gear Drive Unit with the appropriate Metering Auger and Conditioning device attached, provide unequalled principles of material control with exceptional metering accuracy. Versatility of design makes provision for the application of a variety of auger systems and other features, the selection of which is dependent on the characteristic of the product to be handled and the ease or otherwise with which an acceptable degree of feed rate accuracy is achieved. There are over six (6) Metering Auger sizes available in the range for the Model 1200 Feeder, Metering Augers, Discharge Cylinders and Conditioning devices are interchangeable. “Should your production requirements change, please contact Acromet regarding modifications t suit your needs. The Mode! 1200 Volumetric Feeder is both rugged and reliable, featuring a simple clean self-supporting design that will give long service life with the minimum of maintenance, The Model 1200 Dry Material Feeder is a very adaptable unit. Normally provided with @ 10, 20 or 30 litre integral hopper, the unit can be utilised free standing as a volumetric feeder. Alternatively, when combined with a weigh platform and appropriate controller, the Model 1200 Feeder is unsurpassed as a (light duty) accurate, continuous or batching Weight Control Differential Feeder, in either industrial or laboratory conditions. The Model 1200 is the ideal unit for model simulation of a full blown design. Again, please contact Acromet for further advice or modifications for your Model 1200 Dry Material Feeder. Page 1 Feeder 1200AGROMBT 1200 REV 03/04 SAFETY PRECAUTIONS Please read and familiarise yourself with all Sections of this and other Equipment Manuals kefore proceeding with installation. 2.1. General = Observe all standard precautions that apply to moving machinery. Observe all standard precautions that apply to electrical equipment, drive and controls. = Pay particular attention to special safety "cautions" and "notes" in all Manuals. 22 nical Pt ions: Prior to undertaking any mechanical maintenance, repairs, installation etc "SWITCH OFF, and disconnect power before proceeding. "Remove and/or lock switch in the "OFF" position. = Ensure Feeder infeeds and discharges are closed off to prevent feed material from contaminating personnel and equipment. Take precautions to protect openings to moving components and prevent the ingress of loose tools or parts. Personnel must wear the appropriate protective safety attire and remove loose clothing, jewellery, etc. 2.3. Electrical Precautions: Before undertaking work on the electrical controls or drives; = DISCONNECT POWER and place a notice to advise others of the type of work in progress. Ensure all necessary grounds are in place and solid. = DO NOT disconnect or disable ground connections. Follow all electrical regulations as required by electrical engineering trades. Fit safety lockout device to switch of fuse box to prevent persons from applying power to the un Page 2 Feeder 12003. INSTALLATION 3.1 __ Install the Feeder on a level surface for optimum performance. Use masonry anchors or suitable bolts that remain below and flush with foundation surface or support. This will allow the Feeder to slide out for maintenance. NOT! !_ Operations 3.2 and 3.3 must be carried out by a Qualified Electrician. 3.2 Connect the drive motor/s to the electrical supply. The type of drive used is often decided by customer preference and may be either: 3.2.1 Fixed speed motor. 3.2.2 Fixed speed motor operated by a timer. 3.2.3. Fixed speed A.C. Motor controlled manually or automatically by variable frequency inverter to vary the speed, 3.2.4 D.C. Variable Speed Motor controlled manually or automatically by SCR Controller, WARNING: DO NOT OPERATE THE FEEDER WITH THE FEED TUBE REMOVED OR PLACE HANDS OR ANY OTHER OBJECT WITHIN HOPPER AREA WHILST FEEDER IS IN OPERATION. THERE IS A HIGH RISK OF INJURY TO PERSONNEL AND/OR DAMAGE TO. THE EQUIPMENT. 3.3 __ Before filling the hopper with material check the Feeder rotation by a short run. The rotation MUST BE CLOCKWISE when facing the tube plate or damage to the Feeder will occur. Change the power leads in the motor terminal box to reverse the direction of rotation. Product discharge from the Feeder must fall freely and not be restricted in any way. 3.4 Ensure the Breather Plug is fitted to the topmost surface of the COAXOR Gear Ul Page 3 Feeder 1200CALIBRATION AND OPERATION 41 Calibration Fill the Conditioning Chamber and Hopper with material and run the Feeder for about ‘one minute to ensure that the Metering Auger is operating with a complete supply of material. The material level must always be, at least, 100mm above the Feed Auger. When the Feeder is fully operational, calibrate the output with the settings on the Variable Speed Drive. At each setting, collect several samples, each for a pre- determined time interval. Weigh the samples and record the weight against each selected speed setting. Repeat the procedure until the full range has been calibrated. ‘CAUTION: Always use fresh material in Feeder for calibration purposes, in exactly the same condition that the material will be supplied to the hopper when the process is running continuously. Due to the "conditioning" effect on the material through the feeder, incorrect calibration values will result if materials collected as samples are returned to the hopper. Some meterials, particularly those supplied normally to the hopper In the “aerated” condition, become progressively denser each time they pass through the Feeder, resulting in "heavier" samples for the same volume output. 4.2 Operational Adjustments If, during future operations or Plant changes, it becomes necessary to vary the flow rate beyond the nominal limits, then the following is applicable: "For a small variation to the minimum or maximum speed setting on the Controller, please consult your Controller Manual. ‘Note: The minimum speed on a DC Controller is normally Factory set to. approximately 5% of full speed. This ensures the Motor is protected against infrequent pulsing when the speed potentiometer is adjusted to zero and power remains on. There are different sizes and types of Feed Augers and Conditioning Devices are available from Acromet for large variations to the Flow Rate. If your operational requirements change, necessitating a different conditioning device or style of Auger, please contact Acromet for advice and parts. Page 4 Feeder 1200,AGHOMBT 1200 REV 03/04 5. MAINTENANCE 5.1 General Care Periodic cleaning of the entire Feeder is recommended, especially when metering adhesive, cohesive or hygroscopic products, DO NOT hose with water for cleaning, unless your Feeder is specially built for such cleaning methods. Humidity can have a pronounced effect on some dry materials, so ensure that adequate ventilation or air drying/heating is available to prevent the material from clogging or caking due to moisture absorption. 5.2 Drive Motor (1) Refer to Manufacturer's Instructions. 5.3 Her Refer to Manufacturer's instructions. 5.4 COAXOR Gear Drive Unit The Acromet designed COAXOR Gear Drive Unit ( ) is filled with a high grade mineral oil to give sustained life and achieve optimum performance from the gear assembly. REGULAR INSPECTION OF THE OIL LEVEL IS RECOMMENDED AND SHOULD BE INCLUDED IN YOUR PLANT MAINTENANCE SCHEDULE. The quantity of oil in the unit is dependent upon the orientation of the Motor and COAXOR Gear Drive Unit on your Feeder. The oil level should be visible in the sight glass while your unit is operating. The recommended replenishment oil is: 1. Castrol ‘SP320 Gear Oil 2 BP GR-XP-320 ISO 3. Mobil Mobilgear 632 4, Shell 7 ‘Omala 320 NOTE: THE USE OF INCORRECT GEAR OIL WILL INVALIDATE ANY. WARRANTIES OR SERVICE AGREEMENTS IN FORCE WITH ACROMET. Page 5 Feeder 12001200 REV 03/04 5.5 Shaft Seal Assembly (Fig. 2) ‘The seal has been designed to eliminate any necessity for lubrication and will often last several years dependent upon the abrasive properties of the product being metered. However, if abrasive particles are present, it is advisable to replace the Seal Assembly (Fig. 2) at least once every twelve (12) months, Should the seal start to fail and material manage to penetrate the inner Teflon Packing and Outer Seal Cap, this will be evidenced by a leakage deposit through the Adaptor Bracket which is located between the rear wall of the Conditioning Chamber (5) and the COAXOR Gearbox. (Refer to "Dismantling Procedures” for instructions on replacing seals). 6. DISMANTLING PROCEDURES 6.1 Feeder Removal 6.1.1 Run the Feeder until the hopper is empty. If a slide gate is fitted, close off the material feed from the hopper to the Conditioning Chamber (5). 6.1.2 Disconnect Motor (1) from power supply and isolate. THIS MUST BE DONE BY A QUALIFIED ELECTRICIAN WHERE THE UNIT IS "HARD WIRED" INTO THE ELECTRICAL CIRCUIT. 6.1.3 If the Feeder is provided with a circular inlet cover and a flexible connector between the cover and the bottom of the hopper, remove the flexible connector and then dismantle the cover bolts. 6.1.4 Where the Conditioning Chamber (5) is bolted directly to the bottom of a hopper, remove the bolts between the Conditioning Chamber (5) and the hopper. 6.1.5 Remove the bolts securing the Base Plate (12) to the foundation / support and slide the complete feeder out for maintenance access. 6.2 Discharge Tube Removal 6.2.1 The Discharge Tube is easily removed by unbolting the six fasteners securing the flange of the Tube Plate (6) to the face of the Conditioning Chamber (5). 6.2.2 Slide the Tube Plate (6) along the length of the Metering Auger (7) until clear, Care should be taken not to bend the Auger (if Auger has not already been removed), or allow spillage of material still retained in the Conditioning Chamber. Carefully remove the Tube Plate Gasket (11). JOTE: Model 1200 Feeders furnished with extended length Augers require the support of the Metering Auger as the Tube Plate is removed. This is necessary because the Metering Auger cannot support Itself from the drive end only. Page 6 Feeder 12006.3 6.4 65 6.3.1 6.3.2 6.4.1 6.4.2 6.4.3 The Metering Auger (7) is attached to the drive shaft a grub screw through the Auger Hub. Clean the access hole and slacken the grub screw with the appropriate allen key thus allowing the Auger to be easily extracted. Ensure the drive shaft and the attaching recess on the Auger Hub are both clean of all material before refitting the Auger. vice Remov: Gain access to the Conditioning Device, Auger (42) / Blades (43), by removing the Discharge Tube Plate and Feed Auger as described above. The Conditioning Auger (42) / Blade (43) can be removed by unfastening the three securing bolts attaching the Conditioning Device to the Drive Shaft. Slide the Conditioning Device of the Drive Shaft boss and remove from the Conditioning Chamber. it (Item 4’ 6.5.1 6.5.2 6.5.3 6.5.4 With the exception of regular inspection of the COAXOR Gear Unit and changing of the Seal Assembly and Oil, it is recommended that further service is performed by Acromet trained technicians. Please contact Acromet (Aust) Pty Ltd in case of problems. To remove the Light Duty COAXOR Gear Drive Unit (4), isolate and electrically disconnect the Drive Motor 91). It is not necessary to remove the motor from the Gear Unit unless a problem is suspected in this area. Remove the Feed Tube (6), Auger (7) and Conditioning Device as described above. Locate the breather screw at the top of the Gear Unit and, to prevent oil loss, either plug the breather hole or replace the breather screw with a blanking screw. Four nuts secure the Drive Unit over four studs on the Conditioning Chamber, slacken the Nuts and Washers, support the rear of the COAXOR Gear Drive Unit and remove the securing Nuts and Washers. Carefully withdraw the COAXOR Gear Drive Unit from the Conditioning Chamber. Inspect the Drive End Gasket (10) and replace if torn or damaged Page 7 Feeder 1200AGROMBT 1200 REV 03/04 6.6 SealAssembly =: Auger Drive Shaft Conditioning Drive Shaft NOTE: Eefore attempting to change the Seal Assemblies on the COAXOR Gear Drive Unit, please note that special tools are required for disassembly, seal fitting and re-assembly of the Drive Shafts and Seal Kits. Contact Acromet for further details and availability of the tools required. If you have a particularly aggressive product, the Seal Kits may require replacing more frequently. Proactive maintenance is encouraged and clients should pre-empt problems with the early purchase of the special tool kit and spare inner and outer Seal Kits 6.6.1 moval 112) (a) Remove the COAXOR Gear Drive Unit as described above. (b) With a suitable attachment to the Conditioning Drive Shaft (47) to give extra leverage as required unscrew the Conditioning Drive Shaft (clockwise) complete with the Conditioning Shaft packing Housing (8). ‘The Conditioning Drive Shaft has a LEFT HAND securing thread. (©) Carefully remove the Conditioning Drive Shaft from the Packing Housing, exposing the Outer Seal Assembly (112). Inspect the Conditioning Drive Shaft for wear or run-out. If suspect, replace. Please contact Acromet. (4) Support the Packing Housing Flange in a soft jew vice to provide easy access for removal/refit of the Seal Kit. Remove the Outer Packing Nut (104), use a strap wrench or similar tool, ‘85 required, to slacken the Packing Nut. (e) Carefully remove the Braided Packing (108) using care to avoid damage to the Packing Housing Threads. (f) Remove the Follower (107) and Spring (110). (3) Clean the Packing Housing in preparation for re-assembly. (h) Inspect the Packing Housing for damage. 6.6.2 Seal Assembly Removal : Inner Seal Kit (111) (a) Ensure the above directions have been carefully executed before fitting a new Inner Seal Kit. (b) Inspect the Auger Drive Shaft (19) for damage. If suspect, the complete COAXOR Gear Unit must be returned to Acromet for service/repair. (c) Secure the Conditioner Drive Shaft (47) in a soft jaw vice. Use soft jaws to prevent damage to the flange face. (d) Remove the Inner Packing Nut (105), and Braided Packing (106). (e) Inspect the inner Threads of the Conditioner Drive Shaft. Page 8 Feeder 12006.6.3 6.6.4 AGROMBT ein lation _: Inner Seal 1 (a) With the Conditioner Drive Shaft complete with Packing Housing refitted to the COAXOR Gear Drive Unit proceed to fit the new Inner Spring (103). (b) Smear the inner surfaces of the Braided Packing (106) and fit two turns. Tighten down using the old Insert Nut (105). Remove the Insert Nut. (c) Fit the third turn of Braided Packing and tighten down. (4) Fit the fourth turn of Braided Packing and again tighten down the Insert Nut. (e) Fit the new Inner Teflon Packing Nut and tighten down. rt in : Outer it (44 (a) Support the packing Housing Flange (8) in a soft jaw vice. Soft Jaws must be used to prevent unnecessary damage to the flange. (b) Insert the Dummy Conditioner Shaft (122) through the centre. (©) _ Fit the new Spring (110). (a) _ Fit the new Follower (107) (e) Smear the inner face of the Braided Packing (108) with suitable grease, "Molykote Bearing Grease BR2 Plus” is recommended. () Fit two turns of Braided Packing, (9) Fit the Outer Metal Insert Nut (123) to tighten down the Braided Packing. Use a Pin Punch, suitable Bar or "C" Spanner to tighten and undo the Outer Metal Insert Nut. Remove the Insert Nut. (h) Fit a third turn of Braided Packing and using the Metal Insert Nut tighten down the Packing then remove the Insert Nut. (i) _ Fit the fourth turn of Braided Packing and tighten down with the Insert Nut, Remove the Insert Nut. G)__ Clean the exposed threads of any debris before fitting the Teflon Packing Nut (104). (k) Fit the Teflon Packing Nut (104) and tighten down, Use a strap wrench. (Stilsons, Chainwrench, ete are NOT recommended.) (I) Remove the Dummy Conditioning Shaft in preparation to fit the Conditioning Shaft. (m) Remove the Inner Packing Kit from the Conditioning Shaft as described below and carefully fit the Conditioning Shaft through the Packing Housing Seals. Screwing the Conditioning Shaft through the Outer Seal Assembly will prevent damage to the newly assembled Outer Seal Kit. (n) The sub-assembly can now be refitted to the COAXOR Gear Drive Unit. Page 9 Feeder 12001200 REV 03/04 (0) Smear some Molykote BR2 grease on the Conditioning Drive Shaft, Driving Thread’. Carefully offer up and screw home the Conditioner Drive Shaft (anti-clockwise direction). T Note: The Driving Thread is a precision machined left hand thread. Use caution to prevent damage to either male or female driving threads. ‘Over tightening the drive shaft will cause damage to the ion of the drive shaft. (p) Use the Shaft Locking Tool (121) to secure the Conditioner Drive Shaft. (Short sharp rap with a soft hammer in anti-clockwise direction). Remove the Shaft Locking Tool. 6.7 Re-Assem| x rr Re-assembly of the COAXOR Gear Drive Unit to the Conditioning Chamber is a reversal of the removal procedure. ‘After electrically reconnecting the Drive Motor, carry out a short test to confirm the Auger Is rotating in the correct direction. Clockwise as viewed from the front of the Feeder. Page 10 Feeder 1200AGHOMBT 1200 REV 03/04 MODEL 1200 DRY MATERIAL FEEDER FIG1 Page it Feeder 12001200 REV 03/04 MODEL 1200 DRY MATERIAL FEEDER PARTS LIST - GENERAL ASSEMBLY ITEM PART NO DESCRIPTION QTY | NOTES REQD 1 | 001-AS SPEC | DRIVE MOTOR (AUGER) 1 2 | 002- 35973 PLATE MOTOR ADAPTOR (AUGER) 1 4 | AFDA-1200 COAXOR Gear Drive Unit Reduction Box 1 e 5 | 005-35935-x | CONDITIONING CHAMBER, +X LTR HOPPER 1 # 6 | 006-ASSPEC | DISCHARGE TUBE PLATE - 1 7 |007-AS SPEC | METERING AUGER 1 8 | 008-35976 ‘SEAL HOUSING PLATE 1 9 | 009-35974 ADAPTOR BRACKET {availabe only with ttem 4) 1 e 10 | 010- AS SPEC | GASKET, ADAPTOR BRACKET 1 11A | 011-AS SPEC | GASKET, DISCHARGE TUBE PLATE : 1 12. | 012-35946 BASE PLATE (Mild / Stainless Steel) 1 13. | 013- ASSPEC | GASKET, HOPPER - CIRCULAR INLET 1 # 15 | O15-AS SPEC | CIRCULAR INLET 1 # 16 |016-ASSPEC | LID 1 # 17 |017-AS SPEC | HOPPER GRILL 1 # 27° | 027- 08/11/31 | WASHER, FLAT, 2 8MM 14 32 | 032- 08/11/26 | NUT, mB. 10 35 | 035- 08/02/110 | SCREW, HEX, M8 x 16, (BASE / CHAMBER) 4 35 | 035- 08/02/110 | SCREW, HEX, M8 x16, (CIRCULAR INLET) 10 # 37 | 037- 08/02/111 | SCREW, HEX,M8x20 © (C-C / HOPPER) 10 # Page 12 Feeder 12001200 REV 03/04 MODEL 1200 GENERAL ASSEMBLY CONT. ITEM| —PARTNO DESCRIPTION Regn | NOTES 39 | 039-08/01/79 | SCREW, CAP, M6x32_ (COND. AUGER) | 3 # 40 | 040-08/01/78 | SCREW, CAP, M6x25 (COND. BLADES) | 3 # 42 |042- 03626 | CONDITIONING AUGER 1 + 43 |043- 35084 | CONDITIONING BLADES 1 + 47 35907 | CONDITIONING DRIVE SHAFT 1 ° Notes: ® — Available in Kit Form only # — When fitted WHEN ORDERING SPARE PARTS PLEASE STATE : The Feeder Serial Number = The Feeder Model Number ‘The Spare Part Item Number and full description. Page 13 Feeder 1200AGROMBT 1200 REV 03/04 AUGER AND CONDITIONER SEAL ASSEMBLY SEAL ASSEMBLY Note: Shaft Sealing Components are available In Kit Form Only SEAL KIT COMPLETE SK1200 Consisting of: Inner Seal Kit Outer Seal Kit ‘SK1200-INNER $K1200-OUTER FIG 2 Page 14 Feeder 1200AGROMET 1200 REV 03/04 MODEL 1200 DRY MATERIAL FEEDER SEAL ASSEMBLY PARTS LIST 1TeM| — PARTNO. DESCRIPTION ory, | NoTes REQD 8 35976 | PACKING HOUSING OUTER 1 19 | 019- 35978 _| AUGER DRIVE SHAFT a 37 | 06/04/13 BEARING, BRONZE COND DRIVE SHAFT 1 47 35980 _| CONDITIONER DRIVE SHAFT 1 105 |105- 35991 | SEAL CAP caucer) | 1 ° 106 | 106- 07/04/03 | PACKING BRAIDED TEFLON, caucer) | 260 | © 104 |105- 35990 | SEAL CaP (conprtioner) | 1 @ 107 |109- 03681 | FOLLOWER (CONDITIONER) | 1 e 108 | 108-07/04/01 | PACKING, BRAIDED TEFLON(CONDITIONER) | 308 | @ 110 |110- 35983 | SPRING (CONDITIONER) | 1 ® Notes: © Available in kit form only # — When fitted WHEN ORDERING SPARE PARTS PLEASE STATE: "The Feeder Serial Number = The Feeder Model Number "The Spare Part Item Number and full description Fase 15 Feeder 12001200 REV 03/04 MODEL 1200 DRIVE ASSEMBLY @ @) as hon i | \t i Aa eas NI LET a FIG3 Page 16 Feeder 1200AGROMET 1200 REV 03/04 MODEL 1200 DRIVE ASSEMBLY FIG4 Page 17 Feeder 12001200 03/04 PARTS LIST AFDA-1200 GEAR BOX ASSEMBLY 1rem| — PARTNO DESCRIPTION Roop | NOTES 1 | aS SPEC MOTOR 0.37 Kw 71 FLANGE MOUNT | 1 2 35083 | MOTOR ADAPTOR FLANGE 1 1s | 08/01/15 SCREW %4"X%" BSWSOCCAP SCREWS | 8 17 | 06/01/51 BEARING MOTOR EXTENSION SHAFT | 1 ig | 10/01/11 PIN DRIVE MOTOR EXTENSION SHAFT) 2 20 8035 | GASKET MOTOR ADAPTOR PLATE | 1 21 35983 | MOTOR EXTENSION SHAFT 1 22 | 2802-112 WORM SHAFT 112 SPM 1 23 8800 | GEARBOX HOUSING, SIMPLEX 1 24 | 12/01/09 WOODRUFF KEY No. 9 1 25 35977 | MAINSHAFT WoRMWHEEL | 1 26 | 06/04/14 BEARING, BRONZE 1 28 | 08/01/73 SCREW MB x 16 socHD, cap | 4 29 | 2021-112 WORM WHEEL 112 SPM 1 30. | 08/13/01 GRUB SCREW, ¥4 x Ye 1 31 | 05/04/04 BEARING, BRONZE 1 32 35981 | ADAPTOR, OUTER GEAR 1200 | 1 33. | 11/01/16 CIRCLIP, EXT. piao0-0080 | 4 34 35904 | PLANET GEAR 4 36 | 05/04/08 BEARING, BRONZE 4 Page 18 Feeder 12001200 03/04 PARTS LIST AFDA-1200 GEARBOX cont ITEM| — PART.NO DESCRIPTION Regn | NOTES 37 35905 | PIN, PLANET GEAR 4 44 35979 _| DRIVE SHAFT, PLANET GEARS | a 45 | 06/01/38 BEARING, SUN GEAR 1 46 | 10/01/22 PIN, DRIVE AUGER DRIVE SHAFT 5x18 | 2 48 35982 | coupLine AUGER DRIVE SHAFT 1 49. | 07/01/16 OIL SEAL Yo x Ye 1 51 | 07/01/17 OIL SEAL 1.3/8 x 1.7/8 x % 1 52 | 11/01/18, CIRCLIP, EXT, 1400-0350 1 53 | 06/01/50 BEARING, PLANET GEAR DRIVE SHAFT 1 sa | 1102/14 CIRCLIP, INT, 1300-0620 1 55 | 08/01/92 SCREW, M4 x 30, SOcHD, cap | 4 56 35902 | OUTER GEAR (RING) 1 58 8019 —_| GASKET, GEARBOX / ADAPTOR lon 59 | 06/06/09 BEARING, THRUST, 51203 1 60 35903 | CENTRAL GEAR (SUN) Notes: ® Available in kit form only # When fitted WHEN ORDERING SPARE PARTS PLEASE STATE: "The Feeder Serial Number = The Feeder Model Number "The Spare Part Item Number and full description Page 19 Feeder 1200ee ee ea C= C= 7 Atk con / MOrPaEAeRe Gunman ||| sive i o ~amenm) ae | | . 7 ; SAG rain asia puna weNeel } | = et ame So Bi < Tone SMU aim LAE sts | : = taj 6 ead cua - 1 | l fa =| Gai un de smgran Wey avai | a= a ude pinaige! * Wat Pee ASTHRT i ‘hase sano suman | - Ey A | | “ 20 sore oe oe chen - Po {THEE BRAZIT EVHAGERANR DALRBIRE 444) 7 en ea ) a6. aa diol ee” - 7AGROMBT 1200 03/04 APPENDIX PME! PROCEDURE EQUIPME! A Dv! Page 20 Feeder 1200xtompiaa SRMIOD eT AeA Taman. | Sunol) nohtau tesserae oa | | | i |AGROMBT 1200 03/04 UNCONTROLLED COPY Q.A. PROCEDURE SN QAPM-SD-19,0-1 eee aban ET EQUIPMENT DECONTAMINATION PROCEDURE | REVO Oa az as Pree he Mopacy Oa fbe- onsectse, 7 ‘The purpose of this procedure is to provide a standard method for the retum of equipment in a sate decontaminated condition. aay scope: All goods / equipment being returned to Accomet (Aust) Pty Ltd for service and repair RESPONSIBILITIES: Its the responsibilty of the customer to ensure that the correct and proper decontamination has been carried out before retuming goods to Acromet (Aust) Pty Ltd All persons arranging or receiving goods into Acromet (Aust) Pty Lid shall achere to this procedure, PROCEDURE: Before eny goods / equipment can be accepted for return; 1.1. The customer must be notified of Acromet (Aust) Pty Ltd equipment decontamination procedure. 1.2. Supply the customer with 2 copy of the Equipment Decontamination Advice form SD-19.0-1 either by fax or mail 2:1 A completed Equipment Decontamination Advice form S0-19.0-1 2.2 The elevant Material Safty Data sheet 23. A Purchaser Onder detain work tobe carte out 3.1 Upon receipt of decontaminated goods / equipment wih completed Equipment Decontamination Advice form and Material Safety Data sheet, a repair / tag number will be allocated and processed ‘accorcingly 3 Note: Any goods / equipment received without an Equipment Decontamination Advice form will be QUARANTINED and the Acromet Product Manager notified. 40 sas Ai cn sty 5:2 ‘fen ic ca hl ai te elie a karted peed RELATED DOCUMENTS: 'S0-19.0-1 Equipment Decontamination Advice form END OF DOCUMENT ‘ACROMET (AUST) PTY LTD spi90i DOC Page 21 Feeder 1200etret tod tay oF a tA rE, woe pete lFamn iso: ane Sr Boeri itt ay “aa es aed a ee napa ae ga0ny i ang fps A Po Li .4 -—i at 7 Lead1200 03/04 ACROMET (AUST) PTY LTD Soa Leeroy OT Mare fel sam Soca No "Brie Dae Ta $0-19.0-1 | REVO [Pare L MATERIAL RETURN TAG No. 5 IMPORTANT NOTE! ITEM RETURNED MUST HAVE THIS FORM COMPLETED. ENCLOSED IN AN ENVELOPE AND ATTACHED TO OUTSIDE OF SKID OR CRATE IN AN EASILY VISIBLE LOCATION. ‘The exterior ofthe item must be cleaned and all part(s) in contact with the Process decontaminated A Material satoty data sheet (MSOS) forthe flu handled by the item must be provided together with the shipment Please Return item(s), Freight Prepaid, To: Acrome! (Aust) Pty Ltd 14 Winterton Road CLAYTON Vic 3168, AUSTRALIA MUST BE COMPLETED AND ATTACHED TO RETURNED ITEM! Customer Name: PO Number: Model Number: Serial Number: Description: MSOS Provided _ ves This tem has been decontaminated Oyes Name of Contaminate:__ By signing this form, the undersigned certifies that the enclosed item(s) have been properly ddacontaminatad and the appropriate MSDS is enclosed, WARNING: A false Declaration may recut in legal action, ‘Name! Position:_ Signature Note: Gearbox must be opened and cleaned if process contamination is suspected. Ityou have any questions, please contact Acromet (Aust) Py Ltd Service Deparment on (03) 9544 7333. Acromet and its employees would like to thank you for your cooperation in this matter. SDI9L DOC Page 22 Feeder 1200oe i ft bo) tot oi tod NL : t b a) a - j-—— ; 4 \- — ) = “remain | i i + . ; - tere # 1 a= Ft | 7 ee ee } meen sbi oa A ik, ward aa 1 tite ony ee ti eet ash am 2a peLyresvurs