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ITEM DESCRIPTION

1
5R 210 8R 207 8R 207 2 8R 207 F23 F24 F25 A1. COMPUTER
F21 3R 211
3R 212 A2. ENGINE CONTROLLER
1 1 1 A3. ELECTRONIC ACCELERATION

6
3R 213

CN 20

2
1

1
1.25 YR 208 F22 2 2 2 A4. WIPER CONTROLLER

2
1
1

CN 26
1.25 WR 209 B1. COOLANT TEMPERATURE SENSOR

4
2 8 R 207
1.25 R 206 CN C1 CN C3 CN C4 F28 B2. HYDRAULIC OIL TEMPERATURE SENSOR

2
1
1.25 YR 208
B21. ENGINE OIL PRESSURE SWITCH

2
CN C2 1.25 WR 209
B22. SWING PILOT PRESSURE SWITCH

9 10 11 12 13 14
6
X3 K7

8 R 203
F8 F16 F15 F18 F3 F13 F7 F9 F2 F1 F10 F19 F17 F14 F5 F6 F4 F20 F11 F12 206. 208. 209 1 BrR 544
B23. BREAKER / CRUSHER PILOT PRESSURE SWITCH

5
15A 15A 15A 15A 20A 20A 20A 30A 20A 20A 20A 10A 10A 5A 10A 10A 10A 15A 10A 10A 2 BrW 545 5 WR 003 M6 M6 B25. BREAKER PILOT PRESSURE SWITCH

15 R 102
1.25 R 206 1.25 RW 202

CN 22
206. 208. 209
3 B26. UPPER PILOT PRESSURE SWITCH (YELLOW BAND)

15 R 101
PW 225

0.85 BrW 230

R 221

RW 220
0.85 LR 380

0.85 OR 385

0.85 VR 370

1.25 LW 340

1.25 GrR 330

2WR 050

1.25 LgR 320

1.25 GR 310

1.25 OW 300

GW 290

VW 280

VR 240
1.25 LgR 350

0.85 YM 270
0.85 BrR 360
4 60 R 200 60 R 201 60 R 005 60 R 005 M6 1.25 LR 204 B27. TRAVEL PILOT PRESSURE SWITCH
5 M10

1.25 W 322

60 B 799
M8 1.25 LgR 540

0.85 OR 375
1.25 GR 205 B29. BOOM RAISING PILOT PRESSURE SWITCH

BrW 545

3
BrR 547

BrR 547
BrR 544
1.25 W 312
M8 M6

1.25 W 325
6 M10 M10 M10 M10 B41. ENGINE RPM SENSOR

8
2
WR 541 15 R 101

0.85 GR 231

R 222
- + - +

0.85LR 381

1.25 LgR 020


B42. PUMP PRESSURE SENSOR (P1)

7
1
M4 M10 M6

R 223
60 R 006
B43. PRESSURE SENSOR (NEGA-CONT)
1.25 R 206 1 1.25 R 206
K8 B44. PUMP PRESSURE SENSOR (P2) (BLUE BAND)

CN T1
LgR 540 2 LgR 540 12V 12V B61. SUNLOAD SENSOR

1
WR 541 3 WR 541 B81. HORN

CN 37
1 1.25 BrR 030
G1

1
2
1 GrR 010 4 GrR 010 B 5 WR 003 E1. WORKING LIGHT (UPPERSTRUCTURE)
S17 GrR 010 1 S

1
2 3 CN 38 BrR 543 5 BrR 543 CN C0 E2. WORKING LIGHT (ATTACHMENT)
B 779 1.25 BrR 543 2 R
GR 831 6 GR 831
B 759 E
E3. WORKING LIGHT (CAB)
VW 800 7 VW 800 3
GrG 445 1 GrG 445 1 BG 640 5 YR 004 E4. CAB LIGHT
VR 900 8 VR 900 C
BG 650 E51. CIGARETTE LIGHTER

0.85 BG 660
1 2 BG 610 2 BG 610 2
W 820 9 W 820
P1 PWB 3 BG 651 E52. AIR CONDITIONER

CN T2
ILLUMINATION

BG 654
BG 652
BG 641
OR 506 10 OR 506 1
BG 670 F1. FUSE 20A; ENGINE CONTROLLER

1
CN 32 0.85L 910 11 0.85 L 910 2 3

2
1
CN 5 CN 6 M8
0.85LW 911 0.85 LW 911
2 BG 600 F10. FUSE 20A; LUBRICATOR (OPTION) CONNECTOR
12 B 759
IGN 1.25 W IGN 1.25 W 1 1.25 W 322 2 B 700 F11. FUSE 10A; BACK-UP
P2 CN T3
1 0.85LY 912 13 0.85 LY 912
BrR 547 2
B+ 2 R B+ R R 221 0.85LR 380 14 0.85 LR 380 M8 F12. FUSE 10A; KEY SWITCH
GND
1 2 3 4 5 6 7 8 17 18 19 20 21 22 23 24 25 26 WR 548 S2 3 BrG BrG 3 BrG 441 F13. FUSE 20A; HEATER / AIR CONDITIONER

759, 779
650, 651, 670
2 BG 600
2 B 700
(G1)
9 10 11 12 13 14 15 16 27 28 29 30 31 32 33 34 35 36
A1 S3 VY VY 4 VY 440 F14. FUSE 5A; AIR CONDITIONER COMPRESSOR

10 11 12 13 14 15 16 17 18 19 20
4

CN B4
9
S4 5 WG WG 5 WG 446 F15. FUSE 15A; WORKING LIGHT (UPPERSTRUCTURE/ATTACHMENT)

1
2
8
6 VG VG 6 VG 447
M4 F16. FUSE 15A; WORKING LIGHT (CAB) AND OPTION CONNECTOR

CN 5

7
S5 7 7 WV 930 1 F17. FUSE 10A; DC-DC (24V-12V) CONVERTER
M

6
24V 90A

4
7 8
S22 8 OG OG 8 OG 442 BW 720 2 5B 797 M8 F18. FUSE 15A; WIPER AND WASHER

CN 21
5

CN 13

3
FILTER GND 9 YG YG 9 YG 443 E
F19. FUSE 10A; HORN

540, 541

010, 543
020, 030
5 6
2
POWER 24V 10 1.25 LgR 351 RXD 10 PW RXD PW 10 PW 583 M8
5V 24V F2. FUSE 20A; COMPUTER CONTROL INSTRUMENT PANEL AND DIAGNOSTIC TEST SOCKET

1
2 1.25 LgR 350 TXD 11 PL TXD PL 11 PL 584

CN C9
F20. FUSE 15A; CIGARETTE LIGHTER AND CAB SEAT COMPRESSOR ADJUSTMENT

4
CONTROL 24V 4 1.25 W 320 12 LY LY 12 LY 444 010, 540, 541, 543 2
F21. FUSE BOX

3
1.25 W 321 WR WR WR 531 1.25 WR 209 1 1.25 WR 209 2 LR 060
12 13 13 3
1.25 YR 208 F22. FUSE 20A; MAIN FUSE FOR F11 AND F12 CIRCUITS

2
GND 1 1.25 BG 600 BrR BrR 14 BrR 501 1.25 YR 208 2
14 4
F23. FUSE 65A; MAIN FUSE FOR F3 TO F10 AND F13 TO F20 CIRCUITS

1
3

1
2 LR 060 2 LR 060
P3
GND 9 1.25 BG 601 15 GrR GrR 15 GrR 520

CN E0
6
F24. FUSE 20A; MAIN FUSE FOR F2 CIRCUIT

BrR 530
N

2
GND 3 LR LR 521 1.25 GrR 330 4 1.25 GrR 330
16 16 1.25 LgR 020 1
S7 5 1.25 GR 312 R F25. FUSE 20A; MAIN FUSE FOR F1CIRCUITS
GND
GND
11
5 S8
17
18 LR
YR
VR
17
18
YR 522
VR 523
1.25 GR 312
6
GR 831 1 Y2 1.25 BrR 030 5
L F28. FUSE 120A; B+ ALTERNATOR
B 760 2 F3. FUSE 20A; COMPUTER POWER
GND 13 S9 19 YR BrW 19 BrW 545 1.25 B 700 7 2 B 700

B 760
PWM 1 OUT 14 YR 940 S10 20 VR GND 1.25 BG 20 1.25 BG 602 602, 603, 604, 690 BG 610 1.25 BG 600 8 2 BG 600 F4. FUSE 10A; HYDRAULIC FUNCTION CANCELLATION LEVER SWITCH

CN E2
PWM PWM 1 RET 6 BY 941 S11 21 BrW B 703 B 703 1.25 BG 602 15 R 102 M8 F5. FUSE 10A; COUNTERWEIGHT REMOVAL

1.25 B 730
1.25 B 731
BG (B)
S12

060, 640, 641, 652, 654, 660


NOT USED 16 GND 22 1.25 BG BG 603 B F6. FUSE 10A; NOTE USED

BP 690
603, 604
VW 800
Y3

VR 524
1
PWM 2 OUT 15 GND BG 604 F7. FUSE 20A; FUEL FILLER PUMP
D/A B 762 B 762 2
G2 F8. FUSE 15A; ENGINE STOP MOTOR
PWM PWM 2 RET 7 BG 690
8 BIT
2 STAGE RELIEF 8 YW 802 E4 F9. FUSE 30A; GLOW PLUG

CN P0

CN E1
3

1.25 B 700
6

CN 9
PROTECT 60 R 006 M10 B G1. BATTERY
M

2
0.85 BrR 6 0.85 BrR 360

5
1
1 G2. ALTERNATOR

1
GrR GrR 520
14 LW 801
Y4

4
2 WR
24VB LR 12 LR 521 2 H1. AUDIBLE WARNING DEVICE

11 12 13 14 15 16 17 18 19 20 21 22
B 761 B 761

9 10
5V YR YR 522
5 YR 004 M5 S
M1 H2. TRAVEL ALARM
P4
13
24V - 10W

CN P4
4.7K
K1. RELAY-ENGINE EMERGENCY STOP

CN E3
VR 3 VR 523

8
SPARE 1 (PNP) FPC
17 0.85 GR 11 0.85 GR 896 K10. RELAY-WORKING LIGHT (UPPERSTRUCTURE/ATTACHMENT)

2
1

CN P8
7

2
FREESWING 18 GW 810
H1 VW 2 VW 525 1 1.25 B 700 YW 802 1
Y5
K11. RELAY-WORKING LIGHT (CAB)

1
AUDIBLE ALARM 19 W 820 WR 1 WR 390 2 B 702 B 763 B 763 2 K2. RELAY-GLOW PLUG
SPARE 2 (PNP) 21 2 LR 060 M4
BG 2 VW
LW 7 LW 972 3 B 710 K3. RELAY-HORN

3
1

8
6

CN E4
SPARE 3 (PNP) 22
3 1 BG (B)
BL 8 BL 973 4 B 713 K7. RELAY BATTERY

2
VW

CN P3
5
SWING BRAKE 27 VW 800 YW YW 970
R1
9 K8. RELAY SAFETY

640, 641, 652, 654, 660


2 5 B 715

6
28

4
2 STAGE TRAVEL LW 801 BY 10 BY 971 LgW 803 1
6 B 728
Y6 K9. RELAY-COUNTERWEIGHT REMOVAL

5
29

3
CUSHION CONTROL LgW 803 WV 4 WV 930
P5 B 764 B 764 2 M1. STARTER MOTOR

CN P9

1
4
BOOM RAISING PRIORITY 30 OR 811

2
BW 5 BW 720
M2. ENGINE EMERGENCY STOP MOTOR
S53

B 722
2

CN E5
SWING SHUT OFF 31 BrW 804

CN D7
WV 931
M3. WIPER MOTOR

1
BW 721
NOT USED 32 WR 1 WR E51

713, 715, 728


M4. WASHER MOTOR

2
BATTERY RELAY 20 WR 541 VW 2 VW BrW 804 1

1.25 B 701
CN 14
Y1 M5. MOTOR (AIR CHANGING)

9 10 11 12 13 14
6

710, 711
NOT USED 23 WR 548 1 VR VR 3 VR 0.85 BrW 230 B 715 BG 640 1
B 765 B 765 2
M6. AIR VENT DIRECTION CONTROL MOTOR

B 702
B21

5
NOT USED 36 3 BG (B) BG (B) 4 BG (B) LgY 436 2
M7. MOTOR ACT (AIR-MIX)

CN T7
CCW 24 2 BL (SPK: L-) 5 BL
CW 26 M8. BLOWER MOTOR
LW (SPK: L+) 6 LW
1.25BG 600

NOT USED 33 BY (SPK: R-) BY


P1. INSTRUMENT PANEL
7 OR 811 1

CN P7
Y10

CN A5
NOT USED. 34 P2. SWITCH PANEL (LEFT-HAND)

1
3

650, 651, 670


YW (SPK: R+) 8 YW

2
B 768 B 768 2
X5

CN 27
25 GY 566
S54 P3. SWITCH PANEL (RIGHT-HAND)
8

A/C CONT.
3

2
1.25 W 325

1
8

CN 30
2
X4

2 BG 600
1
U1
PROTECT

759, 779
2

2 B 700
35 P4. MONITOR DISPLAY

CN U5
5V NOT USED
2

2
WR 571 2

1
t ¡C
7

CN 25

24 V 0.85 BP 494 1

1
B1 P5. HOURMETER

3
LG 570 3
6

0.85 PL 484 2
P6. AIR CONDITIONER CONTROL PANEL

9 10 11 12 13
BrR 543

P 585 4
5

6
RY 858 1
Y11 P7. COUNTERWEIGHT REMOVAL CONTROL PANEL
1
CN 6

PG 586 5
4

5
VW 280 1 VW 280 VW 280 6 24 V APRES CONTACT B 771 B 771 2
BP 587 6 BP 633 1 R1. GLOW PLUG

CN P1
R 223 2 R 223 R 223 2 24 V AVANT CONTACT
P 588 2
VG 576 7 B 702 3 B 702 B 702 5 MASSE
R2. FUEL FLOW ADJUSTMENT RESISTOR
BP 632 3
BG 620 8 R3. THROTTLE VOLUME

CN A7
2 3
0.85 YR 281 1 12 V APRES CONTACT

1
R4. THERMISTOR
A4

8
1 BY 0.85 RW 282 3 12 V AVANT CONTACT 1.25 GrR 330

CN D5

2
R5. FUEL SENSOR

1
1
7
R 2 YW 0.85 BY 729 4 MASSE
YL 488 1 S1. KEY SWITCH

2
X1
CN 1

0.85 BrW 575 7 ARRET LW 801 1 LW 801


V REF
BP 633 YW 802 2 YW 802 1
BY 498 2 S10. WORKING LIGHT SWITCH
0.85 L 913
R2
1K

CN P5
1K 100 11 LR LgW 803 3 S11. WIPER SWITCH
575. 588
W1 LgW 803
0.85 B 751 2

2
1
M2
12 YR BrW 804 4 BrW 804 S12. WASHER SWITCH
THERMO SENSOR (0) 6 0.85 OL 415 BP 632
13 GrR OR 811 7 OR 811 S13. OVERLOAD SWITCH
A GND 13 0.85 BO 425

CN A8

1
3
WV

7
2 GW 810 S14. BREAKER / CRUSHER SWITCH

CN 31
6 GW 810

CN 70
FUEL SENSOR 14 0.85 GL 413 0.85 VG 469 0.85 BG 621

2
2
X9

2
3 BW

6
SPARE 11 (A/D) 15 1 BL 5 0.85 L 910 1 L S15. HORN SWITCH
0.85 GR

3
1
1 0.85 BrR
WR 391
YW 970

5
BrR 840 0.85 LW 911 LW
LW 972

BrR840 8 2 S16. ONE TOUCH IDLE


BY 971

3 L
BL 973

A Vcc 0.85 WY 400 2 LW


R 222

B 710
10 1.25 B BL 682 1 SHIELD

1
VR 841 VR 841 5

4
P1 SIG 1 0.85 WL 410 9 0.85 LY 912 LY S17. BOOM RAISING PRIORITY SWITCH
M O 487 2 SIG
P2 SIG 9 0.85 YL 411
9
7 VW
WV 931 1 VW 842 10 VW 842 0.85 LR 380
0.85 B 750
4 LR
W 497 3 GND
B41 S18. COUNTERWEIGHT REMOVAL MAIN SWITCH
WV 930 11 WV 930 6 B

CN P6
N1 SIG 10 0.85 L 412 BW 721 2 S19. COUNTERWEIGHT RAISING/ LOWERING SWITCH
8
3
9
4
6
2
1
7
5
8 VR BW 720 12 BW 720

2
1
A GND 2 0.85 BW 420 0.85 B 751 3
4
S2. TRAVEL MODE SWITCH
AVcc 0.85GR 890 13 0.85 GR 890 B 772
11 S20. COUNTERWEIGHT ARM RAISING/LOWERING SWITCH
1 1 5 GW OR 455 14 OR 455 B 773

CN C7
SPARE 9 (A/D) 4

1
4
S13 S14 S21. ONE TOUCH MULTIPURPOSE (R)

CN D6

1
1

5 6
2 3 2 3 6 GR LR 901 15 LR 901
CN 63 CN 62

GND
(G2)
A GND

CN A2
5

2
5
B 760 S22. FREESWING SWITCH
X8

2
2
PRESSURE SENSOR (HBCV) 12
CN 11 WR 980 16 WR 980
A/O

3
CN U1

6
S25. ONE TOUCH MULTIPURPOSE (L)

7 8
3
10 BIT 1.250W 300 17 1.250W 300 M6
KEY SW. 7 LgR 542

2
1
WG 448 1 BrR 840 1 S3. WORK MODE SWITCH

4
1 2 3 4 18 W 820 W 820 2
SPARE 12 (CMP) 16 BG 604 2 BP 690 2
H2 A3
S4. AUTO MODE SWITCH

6
YR 940
M3
YR 940

CN P2
5 6 7 8 9 19 B 752 B 752 1
5V BATT. CHARGE 8 BrR 543 1.25 RG 950 1 VB
3 BrG 460 3 S5. CUSHION CONTROL SWITCH

5
2
BY 941 20 BY 941 LR 901
1.25 BrB 951 2 POWER GND
R
1.25 BG 600

5V
1 0.85 GR 894 1 PW 255 21 PW 255 S51. HYDRAULIC FUNCTION CANCELLATION LEVER SWITCH

4
0.85 GR

1
10V 24V 0.85 GR 954 3 PWM
3 GR Br 556 22 Br 556 VR 900 S52. AIR CONDITIONING COMPRESSOR CLUTCH SWITCH
0.85 B 0.85 B 2 0.85 B 743 2
5V M 1 GW 70W
B 753 B81
LR 901
B81
0.85 WL 482 4 RACK 1ST
E S53. DOOR LIMIT SWITCH
CN 2

CN 61 5 1.25 B B 754 0.85 WY 472 5 VCC


S54. FRONT WINDOW LIMIT SWITCH
D

11 12 13 14 15 16 17 18 19 20 21 22
9 10
1 2 6 VR L 496 6 PULL DOWN
24V. 370 HZ. 111dB S55. RESERVE TANK LSW

CN P10
TXD
S51 1 2 3 4 4 VW
E3
OW301
B 754 24V. 370 HZ. 111dB Y 486 7 TACHO SENSOR (SIG)
S7. AUDIBLE ALARM CUT OUT SWITCH

2
1
SPARE 13 (CMP) 23

8
SCI RS 232 C CN 60 2 0.85 YG 508 8 TACHO SENSOR (GND)
RXD S8. SWING BRAKE SWITCH
Tx 27 P 585
S15

7
LW 532
4

CN B5
1
Rx 21 PG 586 S9. ENGINE EMERGENCY STOP SWITCH

B 710

6
YR 830 2 B 713 1

1
2

2
0.85 GR 892

CN 23
SG 20 BP 587 24V 24V U1. DC-DC (24V-12V) CONVERTER
VR 240 1 3 VW 842 0.85 B 742 2
SW. TO ACCESS 28 LG 570 70W 0.85 LgR 891 1 W1. ANTENNA

1
4
E1

CN A3
4 B 714 222, 391, 970, 971, 972, 973 222, 970, 971, 972, 973 24V
PROTECT 22 WR 571 X1. FUEL FILLER PUMP CONNECTOR

2
5
S25 240, 448 0.85 B 741 2

2 B 758
70W
TXD SERIAL OUTPUT 25 PW 583 X3. OPTINAL POWER CONNECTOR

3
6
4
WR 391
SCI

758, 759, 779


650, 651, 670
RXD SERIAL INPUT 19 PL 584 840, 842 X4. ENGINE TEST POINT CONNECTOR

CN F0
CN U2

3
26
X6 1.25 LG 952 1 VB

2 BG 600
GROUND YR 830 X5. CONTROLLER TEST POINT CONNECTOR

2
1

1
2

2 B 700
2
TA INPUT 24 BrG 460 1.25 GrB 953 4 POWER GND
COUNTER 1/4 X6. CAB SEATCOMPRESSOR MOTOR CONNECTOR

1
VR 240 1 VR 240
1
2

GROUND 17 1 2 CONNECTION BrG 461 0.85 GR 890 1 0.85 GR 890 1 2


X7. LUBRICATOR CONNECTOR
E2
OFF ACC 24V
YR 830 2 YR 830 1.25 B 740 2 0.85 B 740 2 0.85 BG 955 3 PWM
TA GND 18 HEAT B G1 G2 Acc M ST
ON 70W X8. RADIO CONNETOR
B 716
0.85 GR 231

CN 54 BrG 460 3 BrG 460 0.85 BW 492 5 SIG GND


ST HEAT 0.85 GR 895 3
X9. ANTI-THEFT SYSTEM CONNETOR
OFF BrR 840 4 BrR 840
K9 0.85 B 744 4 0.85 WG 473 6 VCC
R3 ACC VW 842
WG 448
5
6
VW 842
WG 448
Y1.
Y10.
SWING PILOT SHUT-OFF SOLENOID VALVE (GREEN BAND)
BOOM RAISING PRIORITY SOLENOID (BLACK BAND)
CN 3

ON 0.85 GR 895 1
1 2 3 4
3
2
1

CN B2
Y11. NEGATIVE FLOW CONTROL (WHITE BAND)
E2
LW 532 7 LW 532 24V

3
1
START

603, 604
0.85 B 744 2

BP 690
CN 53 B 713 8 B 713 70W Y12. COUNTERWEIGHT RAISING SOLENOID VALVE
0.85 L
0.85 B
0.85 Y

4
2
Y13. COUNTERWEIGHT LOWERING SOLENOID VALVE

CN U7
IMMOBILIZER 31 0.85 VG 469 1 G 450 BP 690 9 BP 690 1
S16
S1 Y14. COUNTERWEIGHT ARM RAISING SOLENOID VALVE

1
2
SPARE 14 32 2 BG 603 BG 604 10 BG 604 BG 604 2
1 2 3
CN 55

3 2 1 Y15. COUNTERWEIGHT ARM LOWERING SOLENOID VALVE


2

BOOM RAISING PILOT PRESSURE 33 VV 434 4 5 6 3 VR 841 0.85 LG 507 3 LIMP HOME
6
2

1
4

1 2 2 B 758
Y16. MULTIPURPOSE SOLENOID VALVE (R) (YELLOW TAPE)
1

NOT USED 34
3
2
1

WR 390
WR 391
B 711 3 5 B 759
CN 50 CN 52
WR 390
LgR 540
GrR 010
RW 220

3
Y17. MULTIPURPOSE SOLENOID VALVE (L)

4
5
1
PRESSURE SWITCH 35 4

641, 652, 654, 660


S21 0.85 B 740 B 779

1
5
1

CN A4
0.85 L 480
0.85 BL 490
0.85 LY 470

Y18. FREE SWING SOLENOIDE VALVE

B 722
AUDIBLE ALARM CUT OUT 36 YG 443 0.85 B 741

YR 830
BR 556
B 722

GR 831

650, 651, 670


1

2
LR 251
6
2

BOOM RAISING PRIORITY 37 GrG 445 CN 39 B 752 Y2. PILOT PRESSURE SOLENOID VALVE (BLUE BAND)
CN 19

2 BG 600

3
B 717 2
7

2 B 700
BREAKER MODE B 753 Y3. SWING BRAKE SOLENOID VALVE (PINK BAND)

2 B 758
38 BrG 460
8

TEST 41 B 754 M12 Y4. 2 STAGE TRAVEL SOLENOID VALVE (RED BAND)
YR 830 - Br 556
3
10 9

SPARE 17 42 2 B 700
Y5. POWER-UP SOLENOID VALVE (YELLOW BAND)
GR 831 t ¡C
4

SPARE 18 43 2 BG 600 0.85 BO 425


Y6. CUSHION CONTROL SOLENOID VALVE (LIGHT GREEN BAND)
CUSHION CONTROL
SWING BRAKE
44
45
WG 446
LY 444 1 2
0.85 OL 415
B2 GW 812 1 Y7. MAIN PUMP PROPORTIONAL SOLENOID
1
Y18 Y8. AIR CONDITIONER MAGNET CLUTCH
GrR 010
LgR 542
LgR 540

RW 220 RW 220 B 770 2

300, 670, 840, 980


E52 R4 YR 940 1
Y7

CN D3
SPARE 19 46 WR 390 2 WR 390 Y9. CRUSHER/BREAKER OPTION TWO FLOW SOLENOID VALVE

1
1
SPARE 20 47 LgR 540 3 LgR 540
BY 941 2
Y8

2
BG 670
SPARE 24 48 GrR 010 GrR 010 CN D4
4 CN C8

CN U4
I/O
40

1
NOT USED G 450 5 G 450
LEGEND
LgR 502
LgR 503
GrR 504

CAN-H 29 P 580
R5

2
VR 841 16 VR 841 0.85 BG 660
1 2
P6
CAN 39 PG 581 1
K2
CAN-L 0.85 LY 470 6 0.85 LY 470
K1 WR 980 2
S52
0.85 GL 413

1.25 W 981
CAN GROUND 30
0.85 L 480 7 0.85 L 480 1.25 W 981 1 CONNECTED NOT CONNECTED
0.85 BL 490 8 0.85 BL 490

CN B3
GW 810 1
CN B9

1
0.85 GR 231 15 0.85 GR 231 B 767 2
Y18

2
4 B 711 17 B 711 BG 670
CN 4

7 BG 603 18 BG 603 BOOT GROUND CABLE GROUND


8 YR 560 9 YR 560

CN B6
1.25 OW 300 1 OW 300 OW 300 1

16 17 18 19 20
9 10

1
1 BY 561 10 BY 561
1 2 1 2
Y9

OR 455
ENGINE OIL PRESSURE 49 LgY 436 BrR 840 2 BrR 840 BrR 840 2 0.85 WY 400 2

2
2 PL 562 11 PL 562 3 5 3 5
SPARE 21 50 3 0.85 WL 410 3
B42
3

3
2

8
4

4
PW 563 PW 563
5
1

5
1
3 12 4 4 SINGLE WIRE CONNECTOR HARNESS

CN G0
TRAVEL PILOT 51 YG 431 BrG 461 4 0.85 BW 420 1
6 WL 564 13 WL 564

1
0.85 L 910
0.85 LR 381
BrR 530
0.85 LW 912
0.85 LW 911

2WR 050
2WR 051
OR 506
2LR 060
FREESWING 52 VG 447 LY 435 5 LY 435
5 BW 565 14 BW 565 CN 18 CN 15

2
6
L/M MODE 53 OR 455 BG 655 6 BG 655

CN 24

CN D0

1
AUTO MODE 54 OG 442

3
LY 435 2 CONNECTOR (MALE) CONNECTOR (FEMALE)

2
BREAKER PILOT 55 LY 435
B23
3
8

11 12 13 14 15
BG 655 1

5
56 VY 440
2

WORK MODE
7

CN 51

1
4
CN B1
18 17 16 15 14 13 12 11 10 9
2 1

4
COOLANT 57 GrG 437
6

2
5
060, 506, 910 ,911,912 0.85 Y 401

3
SPARE 22 58 1.25 OW 300 1 2

CN G1
5

3
6
050, 250, 381, 530, 819
3

INSULATION AGAINST MAGNETISM

1
BrR 840 0.85 YL 411 3
B44

2
WARNING CHG. 59 WG 448 2
B61
1
4

2
3 0.85 BY 421 1

1
SPARE 23 60
CN 10

BrG 461 4 BrG 461


SWING PILOT 61 BrY 432 INDICATES CONSTANT POWER
1 WL 564 LY 435 5 LY 435 LY 435

CN D1
UPPER PILOT 62 LG 430
B25

1
5

2 BW 565 LG 430 1 LG 430 BG 655 6 BG 655 BG 655 1

3
ONE-TOUCH IDLE 63 G 450
INDICATES POWER WHEN KEY SWITCH IS ON

2
6

TRAVEL MODE 64 BrG 441 YG 431 2 YG 431

650, 651
CN T4
I/O

2 B 758
CN 12

BrY 432 3 BrY 432

1
K3
2

K10 K11
8

VY 434 4 VY 434

2
1.25 OW 331 CN12 (R)
1

2 B 758 0.85 LY 402 1


LY 435 5 LY 435 2
2 B 758 0.85 L 412 2
B43
X7
4 PW 563 0.85 WY 400 6 0.85 WY 400 1

CN B0
0.85 BL 422 3
5 0.85 WL 410 CONNECTOR NUMBER COLOR OF CONNECTOR

1
PL 562 0.85 WL 410 7
6 0.85 YL 411 0.85 YL 411 (IN CAB) (IF NOT INDICATED COLOR IS WHITE)

2
BY 561 8
RAM - 2 K BYTE

CN D2
7 YR 560 0.85 L 412 9 0.85 L 412 CONNECTOR LETTER LOCATED

1
432, 434
(OUTSIDE CAB)

3
16 VW 525 0.85 BW 420 10 0.85 W 420
2

2
BrY 432

E2PROM
FLASH
15 VR 524 1
3
2
5
1
3
2
5
1
3
2
5
LgY 436 11 LgY 436
BG 652 1 B22 60 B 001
MEMORY 14 GY 566 GrG 437 12 GrG 437 BG 641 1
3

3
2

2
4

4
5
1

5
1

5
1

8 K BYTE 4 4 4
2 M BYTE 17 WR 980 BrG 461 13 BrG 461 LG 430 2
GrG 437 2 S55 AREA CIRCUIT NUMBER
GW 290
GW 291
LW 532
LR 900

0.85 VR 370
0.85 VR 371
WR 531
0.85 GR 890

0.85 OR 385
0.85 OR 386
WR 535
0.85 GR 896

3 0.85 GR 567 14 BG 650 1


CN 16 CN 17 CN 35 652, 654 COLOR
9 0.85 GL 413 15 0.85 GL 413

CN L0
1.25 LW 340

CN B8

1
TABLE OF COLOR SYMBOLS

1
8 0.85 YW 270 0.85 OL 415 16 0.85 OL 415

2
CN C5
0.85 LgR 891

0.85 BO 425 0.85 BO 425

2
17
CN 1 CN 2 CN 3 CN 4 1 1.25 B 701
B26

1
LR 901 0.85 PL 484 18 0.85 PL 484 SYMBOL COLOR
2

2
P 580 19 P 580 BG 654 1 OW 301 OW 301 1
10 OW 301 1 B BLACK
1 2 3 4 5 6 7 8 17 18 19 20 21 22 29 30 31 32 33 34 35 36 37 38 49 50 51 52 53 54 55 56 11 290, 370, 385, 896
PG 581 20 PG 581
YG 431 2
VY 434 2
B29 VR 841 2 VR 841 VR 841 2 Y16 W WHITE
9 10 11 12 13 14 15 16 23 24 25 26 27 28 39 40 41 42 43 44 45 46 47 48 57 58 59 60 61 62 63 64 12 VW 842 3 VW 842
531, 532, 567 BG 651 1

CN U3
BROWN
10 11 12 13 14 15 16 17 18

13 Br
8 9

890, 891, 900, 901

1
18

CN C6
PINK

2
B27 P

1
OW 302 1

650, 651
7

CN U11
1
CN B7
Y17

2
M PWM VW 842 2
430, 431, 432, 434, 435,

V VIOLET

1
6
436, 437, 455, 580, 581

2
CN 28

M M M 650, 651

2
5

461, 470, 480, 490


501, 502, 503, 504

3
G GREEN
1.25 BG 600
4

RG 855
M8 Y12 O ORANGE
1.25 BG 600

M5

CN L1
3

M6 M7 B 772

1
BP 509
301, 841, 842
2

R RED

2
BW 505
1

0.85 PL 484
Y YELLOW
CN U8 CN U9
P7 1 2 3 1 2 3 G 854
B 774 Y13 Lg LIGHT GREEN
BY 500
CN A0 CN A1 CN 7 CN 8 3 G 854 3 RB 856 Sb SKY BLUE
S19 2 RG 855 S20 2 RW 857

CN U10
L BLUE

1
1 R 852 1 R 853
1 2 3 4 5 6 7 8 9 10 11 33 34 35 36 37 38 39 40 58 59 60 61 62 63 64 65 66 67 89 90 91 92 93

1
5 6
1.25 GrB 953

0.85 WG 473

0.85 BrY 575


1.25 BrB 951

0.85 WY 472

0.85 BW 492
1.25 GR 313
1.25 GR 312

1.25 RG 950

0.85 GR 954

0.85 GR 311
1.25 GR 310
0.85 YG 506

2
0.85 BG 955

0.85 BG 631
1.25 BG 630
1.25 LG 952
0.85 LG 507
0.85 BP 494

0.85 WL482
0.85 YL 465

0.85 LY 470

0.85 BL 490

0.85 PL 484

Gr GRAY

CN U6
1.25 B 730

1.25 B 731

0.85 L 481
0.85 L 480

12 13 14 15 16 17 18 19 20 21 22 23 24 41 42 43 44 45 46 47 48 49 50 68 69 70 71 72 73 74 75 76 77 78 79 94 95 96 97 98 99 100

2
680

681

GrR 504
LgR 503
LgR 502
BrR 501
BW 509
BW 505
OR 506

VG 576
PG 581

BY 498

BY 500
BL 782

YL 488

25 26 27 28 29 30 31 32 51 52 53 54 55 56 57 80 81 82 83 84 85 86 87 88
7 8
3
W 497

101 102 103 104


O 487
Y 486

P 580

P 588
L 496

CN U13
NOTE :

1
4 1. "BR" INDICATES BLACK CABLE WITH RED STRIPE.

2
CN A0 CN A1 CN 7 CN 8
2. WATERPROOF CONNECTORS USED OUTSIDE OF CAB.
89
94
90
91
92
93
95
96
97
98
99
100
101
102
103
104
2
3
6
7
8
12
13
14
16
18
19
21
23
24
25
26
28
29
1
4
15
30
5
17
31
9
10
11
20
22
27
32

39
42
33
51
54
52
34
36
45
43
53
35
44
38
48
56
37
46
40
41
15
47
49
50
55
57

63
64
65
69
71
72
76
77
78
79
84
85
57
88
59
67
82
80
60
61
65
62
73
74
83
86
70
81
68
75
58

RW 857
1 R 852 1

A2 B 773 2 B 773 OR 455 2


B 773
Y14
800LX EXCAVATOR
ANTI-REVERSE SW.
LIMP HOME SW.
MEMORY CLEAR
ENGINE STOP SIG IN
KEY SWITCH
KEY SWITCH
START SWITCH
ACCEL VOLUME (5V)
THROTTLE (SIG)
THROTTLE (SIG)
THROTTLE (GND)
NAP SELECT-0
NAP SELECT-1
NAP SELECT-2
NAP SELECT-3
TW SENSOR (SIG)
CAN SELECTING SWITCH.
HEAT RELAY
TACHO SENSOR (SIG)
TACHO SENSOR (GND)

RPM SENSOR (SIG)


RPM SENSOR (GND)

PULL DOWN (RED 4)


NV VB
PS (GE) PWR VB
TF SENSOR (SIG)
LIMP HOME (RED 4)
GND (TW & TF SENSOR)
PS (GE) PWR GND

GND (MV)
VBB (RED 4)
GND (RED 4)
SHLD (RED 4)
GND (RED 4)
VBB (RED 4)
5V (RED 4)
5V (RED 4)
V 1ST (RED 4)
SIG GND (RED 4)
PWM SOLL (RED 4)
PWM SOLL (RED 4)
CAN-H
CAN-L
CAN GND
Q ADJUST RES.
Q ADJUST RES.

TECH 2 (TXD)
TECH 2 (RXD)

MAIN POWER (VB)


MAIN POWER (VB)

CHECKER SELECT

GND
GND
ENGINE STOP MOTOR

B 772 3 B 772 PW 255 3


BG 670 4 BG 670 RY 858 4
S18
Br 556 5 Br 556 BG 670 5

ELECTRICAL SCHEMATIC
RB 856
BY 858 6 BY 858 BR 556 6
OR 455 7 OR 455 B 775 Y15
5 B 796
PW 255 8 PW 255

1
CN U7

4 5

CN U12
Part Number 9-42660

1
M6 M6

6
3

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