Static and Fatigue Failure

A B C D E F G H I J

1 Step Static Fatigue

Include Tension (4.7), Shear (4.8), Bending (4.9), Torsion (4.12), Pressure Identify loads that vary with time.
(4.17), and Combined (4.13). See also Beam Deflection (4.10), Castigliano
1 Applied Loads (4.11), Stress Concentrations (4.15), and Buckling (4.16) as appropriate.

2
Draw free body diagrams to identify internal forces and moments. (3.2) Draw free body diagrams to identify internal forces and moments. (3.2) Use shear and moment diagrams to identify
Use shear and moment diagrams to identify peak forces and moments. peak forces and moments. (App. D) Graph loads versus time.
2 Internal Loads (App. D)

3
Identify distribution of stress from Tension (4.7), Shear (4.8), Bending Identify distribution of stress from Tension (4.7), Shear (4.8), Bending (4.9), Torsion (4.12), Pressure (4.17),
Applied (4.9), Torsion (4.12), Pressure (4.17), and Combined (4.13). Combined (4.13). Stress versus time must recognize mean stress and alternating stress.
3
Stresses
4
At possible critical locations, show stress on element. Remember that At possible critical locations, show stress on element. Remember that Geometric Stress Concentrations (4.15) may
Critical Geometric Stress Concentrations (4.15) may force some locations to be force some locations to be critical. Stress versus time must recognize mean stress and alternating stress.
4 critical.
Locations
5
Calculate principal stresses to obtain the maximum values of normal andCalculate principal stresses to obtain the maximum values of normal and shear stress at the critical locations.
Max Stresses shear stress at the critical locations. (Mohr's Circle) (4.3, 4.5) (Mohr's Circle) (4.3, 4.5) Stress versus time must recognize mean stress and alternating stress.
5 at Critical
Locations
6
Ductile material where the Brittle material Linear elastic fracture Category I: Uniaxial Category II: Uniaxial Category III: Multi- Category IV: Multi- Crack Growth (Eq 6.4)
yield strength is where tensile stress mechanics (LEFM), stress, zero mean stress, non-zero mean axial stress, zero axial stress, non-zero
appreciably lower than the is primarily (5.3), where a crack is stress (Sec. 6.10) stress mean stress mean stress
ultimate strength. (5.1) responsible for primarily responsible
Failure
6 fracture. (5.2) for fracture.
Category

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Use von Mises to calculate Use the Dowling Eq 5.14 K=f(a, stress) Use von Mises to Use von Mises to Use von Mises (Eq In-phase = simple = Eq 6.3 delta K=f(a,
uniaxial tension stress that effective stress (Eq create effective create effective mean 6.19) to create SINES or von Mises stress)
would create the same 5.12) alternating stress. and alternating effective alternating (with stress
distortional energy as the Include Stress stresses. Include stress. Include concentrations) ; Out-
applied stresses. (Eq 5.7) Concentration Stress Concentration Stress of-phase = complex =
Effective Factors (Neuber, Eq. Factors (Neuber, Eq. Concentration SEQA (can include
7
Stress 6.12). 6.12). Factors (Neuber, Eq. stress
6.12). concentrations).

8
Use distortion energy, aka Use modified Mohr Stress intensity factor Use Modified Use Modified Use effective stress Use Modified When crack length =
von Mises-Hencky, on cutoffs on principal = fracture toughness. Endurance Limit Goodman Diagram at desired point on S-Goodman Diagram critical crack length.
principal stress plot. stress graph. including modified N Diagram. including modified
Failure fatigue strength. fatigue strength.
8
Envelope

9
Eq 5.8 Eq 5.12 Eq 5.15 Eq 6.14 Eq 6.18 Case 1-4 Eq 6.20 Eq 6.18 Case 1-4 Eq 6.4 Integrate
N=Sy/sig-prime N=Sut/sig-one Nfm=Kc/K Nf=Sn/sig-prime Nf=Sn/siga-prime da/dN=A(delta-K)n ;
(in 1st quadrant) then set Nf = (N to critical
9 Safety Factor crack)/(N for Life
Required)

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MEEG 304-02S