TRANSFORMER RECTIFIER UNIT CALCULATION

CALCULATION DOCUMENT NO. :

COVER SHEET ISSUE : 10

SHEET: 1

PROJECT;-
SUBJECT : TRANSFORMER RECTIFIER UNIT CLCULATION GROUP : ELECTRICAL

OBJECTIVE

1 TRANSFORMER PRIMARY CURRENT CALCULATION

PRIMARY CURRENT= [SECONDARY VOLTAGE X SECONDARY CURRENT X DERATING FACTOR] / [RUTE2 X PRIMARY VOLTAGE]

TRANSFORMER SECONDARY CURRENT = 1000 mA

TRANSFORMER SECONDARY VOLTAGE (P = 110 KV(P)
DERATING FACTOR = 1.3
PRIMARY VOLTAGE = 415 VOLT AC
PRIMARY CURRENT = 243.69 AmP

2 TRANSFORMER LOAD CAPCITY IN KVA

KVA = PRIMARY VOLTAGE X PRIMARY CURRENT

PRIMARY VOLTAGE = 415 VOLT AC

PRIMARY CURRENT = 243.69 AmP
LOAD IN KVA = 101.13 KVA

3 TRANSFORMER SIZING CAPCITY CALCULATION

TRANSFORMER UNIT RATING = TOTAL COLLECTION AREA IN Sq.M X current density in mA/Sq.M
NO OF FIELDS
TOTAL DUST COLLECTION AREA = 13839.3 Sq.M
CURRENT DENSITY IN Sq.M = 0.275 Ma
NO OF FIELDS = 4
TRANSFORMER SIZEING CAPACITY = 951.45188 mA
SO TRANSFORMER SELECTED 1000mA

NOTE : SAMPLE CALCULATION IS ENCLOSED. THIS CAN BE USED FOR OTHER PROJECTS BY CHANGING THE
SHADED VALUES AS APPLICABLE TO THE PROJECT.

1 DATE 2 DATE 3 DATE 4 DATE 5 DATE

ISSUE NO
MADE BY ESK 11.10.2010

CHECKED BY AK 11.10.2010

APPROVED BY 11.10.2010

FORM NO APPLICABLE PROCEDURE NO.

 TRANSFORMER RECTIFIER UNIT CALCULATION
CALCULATION DOCUMENT NO. :

OVER SHEET ISSUE : 14/09/2010

SHEET: 2

PROJECT;-TKII-BIDCO
SUBJECT : TRANSFORMER RECTIFIER UNIT LOAD CURRENT CLCULATION GROUP : ELECTRICAL

1 TRANSFORMERS FULL LOAD CURRENT CALCULATION

NO OF TRANSFORMERS = 4 Nos.
TRANSFORMER SECONDARY CURRENT = 1000 mA
TRANSFORMER SECONDARY VOLTAGE (PEAK) = 110 KV(P)
DERATING FACTOR = 1.3
PRIMARY VOLTAGE = 415 VOLT AC
PRIMARY CURRENT = 243.69 Amp

4 Nos. OF TRANSFORMERS ARE CONNECTED IN DELTA

3 Phase LOAD FORMULA = √3X VOLTAGE X CURRENT

SYSTEM MAX. PHASE CURRENT (1 Phase LOAD) = 268.43 Amp
SYSTEM MAX. LINE CURRENT (3 Phase LOAD) = 268.43 X1.732 = 464.9208 Amp

TRANSFORMER LOAD FFACTORS

THE THREE PHASE LOAD SYSTEM 4 Nos. OF TRANSFORMER UNIT CONNECTED IN DELTA AS PER
REF DOC NO. VTC-A4-ICC-R3

USING LOAD FACTOR 3 Phase BALANSED SYSTEM

SI.NO. TRANSFORMER UNIT VOLTAGE PRI.CURRENT RATING LOAD CURRENT

FACTORS
1 TRANSFORMER UNIT-1 415V AC 243.69 110V,1000mA 0.45 109.66
2 TRANSFORMER UNIT-2 415V AC 243.69 110V,1000mA 0.65 158.40
3 TRANSFORMER UNIT-3 415V AC 243.69 110V,1000mA 0.7 170.58
4 TRANSFORMER UNIT-4 415V AC 243.69 110V,1000mA 1 243.69

FOR A BALANCED SYSTEM

Each load has the same magnitude of impedance;
Each load impedance has the same phase angle;
Each phase voltage (and current) is equal in magnitude;
Each phase voltage is displaced by 120° from each other

FORM NO
 TRANSFORMER RECTIFIER UNIT CALCULATION
CALCULATION DOCUMENT NO. :
ISSUE : 14/09/2010
SHEET: 3

PROJECT;- TKII-BIDCO
SUBJECT : TRANSFORMER RECTIFIER UNIT LOAD CURRENT CLCULATION GROUP : ELECTRICAL

THE ELECTRICAL SYSTEM BASIC POINTS

THE 3 Phase SUPPLYS DELTA CONNECTING SYSTEM
LINE VOLTAGE = PHASE VOLTAGE = VL = VP
LINE CURRENT=√3X PHASE CURR = IL = √3IP

The three-phase syste have three coils fixed at 120° to each other; thus three
voltages, that are 120° out of phase with each other, are produced in three separate circuits (figure)
The phases are normally called red (R), yellow (Y) and blue (B) or line 1 (L1), line 2 (L2) and
line 3 (L3),
when connected in parallel, single-phase system present difficulties which do not occur with
three phase system

THREE PHASE VOLTAGE

The waveform and phaser diagram in above figure. It should be clear that if the three phase are added together the result is that
the voltage cancel each other out and VR + VY + VB =0V

SINGLE PHASE POWER

Single Phase Power = VI cos

THREE PHASE POWER

The total power dissipated in all there loads is thus the sum of the powers dissipated in its three phases or for a balanced load,
three times the power dissipated in each phase. For a balanced delta connection load:

P = 3VP X IP cos
But,
VL= VP , IL= √3IP IP= IL / √3

P = √3VL X IL cos
 TRANSFORMER RECTIFIER UNIT CALCULATION
CALCULATION DOCUMENT NO. :

COVER SHEET ISSUE : 14/09/2010

SHEET: 4

PROJECT;-
SUBJECT : TRANSFORMER RECTIFIERUNIT LOAD CURRENT CLCULATION GROUP : ELECTRICAL

THREE PHASE PHASER DIAGRAM

FOR 3 PHASE DELTA CONNECTED SYSTEM

Delta Source - Source Current and Line Current Relationship

The delta source line currents (IRp, IYp, IBp) are related to the corresponding source currents (I RY,I YB ,IBR)
according to current law.

IRp = IRY- IRB

IYp = IRY- IYB
IBp = IRB- IYB

Assuming a balanced three-phase system with source currents defined by

IRp = Irms GREATER THAN (0)

IYp = Irms GREATER THAN (0-120)
IBp = Irms GREATER THAN (0+120)

(IRp,IYp,IBp) = Phase current in delta connection

(IRY,IYB,IBR) = Line current in delta connection
(VR,VY,VB) = Line voltage in delta connection

ESP using transformer No-1

Tr. Power Factor = 0.8
Tr. Efficiency = 0.9

Power Factor = Phase angle different between Line voltage & line current
Ref; Below fig.
In a three phase Delta connected system Phase angle different between Line current & Phase current =30
Phase current and line voltage phase angle difference =33

Phase angle different between Line voltage & line current @ R Phase
Phase angle = 63
cos (63) = 0.45, The cos factor value suitable for first transformer of the Table Si.No -1
 TRANSFORMER RECTIFIER UNIT CALCULATION
CALCULATION DOCUMENT NO. :

. COVER SHEET ISSUE : 14/09/2010

SHEET: 5

PROJECT;- TKII-BIDCO
SUBJECT : TRANSFORMER RECTIFIER UNIT LOAD CURRENT CLCULATION GROUP : ELECTRICAL

ESP using transformer No.2

Power Factor = 0.8

Efficiency = 0.9

Power Factor = Phase angle different between Line voltage & line current
Ref; Below fig.
In a three phase Delta connected system Phase angle different between Line current & Phase current =30
Phase current and line voltage phase angle difference =21

Phase angle different between Line voltage & line current @ R Phase
Phase angle = 51
cos (51) = 0.63, , The cos factor value suitable for secondt transformer of the Table Si.No -2
 TRANSFORMER RECTIFIER UNIT CALCULATION
CALCULATION DOCUMENT NO. :

COVER SHEET ISSUE : 14/09/2010

SHEET: 6

PROJECT;- TKII-BIDCO
SUBJECT : TRANSFORMER RECTIFIER UNIT LOAD CURRENT CLCULATION GROUP : ELECTRICAL

ESP using transformer No.3

Power Factor = 0.8

Efficiency = 0.9

Power Factor = Phase angle different between Line voltage & line current
Ref; Below fig.
In a three phase Delta connected system Phase angle different between Line current & Phase current =30
Phase current and line voltage phase angle difference =45
IYp = Irms GREATER THAN (0-120)
Phase angle different between Line voltage & line current @ R Phase
Phase angle = (75-120)
cos (45) = 0.70, , The cos factor value suitable for Third transformer of the of the Table Si.No -3
 TRANSFORMER RECTIFIER UNIT CALCULATION
CALCULATION DOCUMENT NO. :

COVER SHEET ISSUE : 14/09/2010

SHEET: 7

PROJECT;- TKII-BIDCO
SUBJECT : TRANSFORMER RECTIFIER UNIT LOAD CURRENT CLCULATION GROUP : ELECTRICAL

ESP using transformer No.4

Power Factor = 0.8

Efficiency = 0.9

Power Factor = Phase angle different between Line voltage & line current
Ref; Below fig.
In a three phase Delta connected system Phase angle different between Line current & Phase current =30
Phase current and line voltage phase angle difference =51
IBp = Irms GREATER THAN (0+120)
Phase angle different between Line voltage & line current @ R Phase
Phase angle = (81+120)
cos (201) = 0.93, , The cos factor value suitable for fourth transformer of the Table Si.No.- -4

Approximate cos Factor=1