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Composites: Part B
journal homepage: www.elsevier.com/locate/compositesb
a r t i c l e i n f o a b s t r a c t
Article history: The structural behaviors of foam-insulated concrete sandwich panels subjected to uniform pressure have
Received 11 September 2012 been evaluated. This study showed that the interface conditions such as composite and non-composite
Received in revised form 7 August 2014 had a significant effect on the response of foam-insulated concrete sandwich panels, indicating that
Accepted 20 August 2014
the simulated shear tie resistance should indeed be incorporated in numerical analyses. Finite element
Available online 27 August 2014
models were developed to simulate the detailed shear resistance of connectors and the nonlinear behav-
iors of concrete, foam and rebar components. The models were then validated using data from static tests
Keywords:
performed at the University of Missouri. The modeling approach used here was compatible with the
Sandwich panel
A. Foams
American Concrete Institute (ACI) Code and existing design practices. The results of this study will there-
B. Interface fore provide improved methodology for the analysis and design of foam-insulated sandwich panels under
B. Strength both static and blast loadings.
C. Finite element analysis (FEA) Ó 2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.compositesb.2014.08.034
1359-8368/Ó 2014 Elsevier Ltd. All rights reserved.
154 J. Kang / Composites: Part B 68 (2015) 153–161
2. Finite element modeling The load–displacement curves from the FE analyses were com-
pared with those of the test matrix. The vertical displacements at
2.1. Modeling methodology the center of the bottom slab were monitored. As Fig. 3a and b
show, the results from the FE analyses were in good agreement
Concrete is comprised of a wide range of materials, whose prop- with those from the test matrix, although the initial stiffness from
erties are quantitatively and qualitatively different. A numerical the FE analyses was a little higher than that of the test matrix. This
strategy for solving any boundary value problem with location of is probably due to 1) the presence of a crack in the sample at mid-
fracture, therefore, should consider complex constitutive model- span before testing and/or 2) insufficient information regarding the
ing. Nonlinear concrete models were developed and validated tensile strength of the concrete.
using testing data [11] from reinforced concrete beams and FICSPs.
Numerical investigations were executed by a general-purpose FE 2.3. Direct shear test
analysis package, ABAQUS [12]. The concrete damaged plasticity
model in ABAQUS takes into consideration the degradation of the The ultimate flexural capacity of FICSP can highly be affected by
elastic stiffness induced by plastic straining both in tension and the stiffness and failure mode of its shear tie connectors [13]. Direct
compression and provides a continuum, plasticity-based, damage shear tests were used to evaluate the shear resistance data (shear
model for concrete. It assumes that the two main failure mecha- force–displacement history) for composite and non-composite ties,
nisms are tensile cracking and compressive crushing of the con- which was used as an input in the FE modeling in order to simulate
crete material. The material parameters of the concrete damaged efficiently the shear resistance of the tie in the tilt-up sandwich
plasticity model used in this study are presented in Table 1. The panel model. A multi-point constraints (MPC) approach was used
foam (referred to as XPS hereafter) consisted of extruded polysty- to model each shear tie. The test configuration consisted of three
rene thermal board insulation. The concrete and foam portions concrete layers, two shear ties, and two layers of foam as shown
were modeled as solid elements. Rebar and WWR were modeled in Fig. 2b. The symmetrical test configuration was chosen to mini-
using beam elements and the embedded element technique in mize eccentricity. This study used the same material properties
ABAQUS. The stress–strain relationships for rebar, WWR and XPS for concrete and rebar as those of the concrete code verification.
are shown in Fig. 1. The axial tensile forces were applied on the rebar in the central con-
Geometrically nonlinear static problems may involve buckling crete panel and then the bottom portions of the rebar embedded in
or collapse behavior, where the load–displacement response shows the outside concrete layers were fixed, as shown in Fig. 2b. The
a negative stiffness and the structure must release strain energy to interface properties between concrete and XPS were assumed to
remain in equilibrium. The Riks method uses the load magnitude be frictionless. The resistance on the applied forces was, therefore,
as an additional unknown and solves simultaneously for loads provided only by spring elements. The nonlinear SPRING elements
and displacements. In ABAQUS [12], the ‘‘arch length,’’ l, along in ABAQUS were used to model the actual shear resistances of ties.
the static equilibrium path in load–displacement space is used, SPRING1 was used to simulate the shear resistance of coupled nodes
which offers the advantage of providing solutions regardless of between concrete and XPS. As shown in Fig. 2b, SPRING1 serves as
whether the response is stable or unstable. the intermediary between a node (coupled nodes) and ground.
SPRING2 was used to simulate the axial behavior of the ties,
although the axial forces were small relative to the shear forces.
2.2. Concrete code calibration and validation The test data used as input data in SPRING1 and SPRING2 for the
shear and axial strength are shown in Fig. 3c and d. The shear
The data from two test matrix, with two different sizes and/or resistances from the tests were compared with those from the FE
reinforcement conditions for the concrete beam (Table 2), were models. Figs. 3c and d compares the tested shear resistances with
employed to verify the concrete code and calibrate the parameters the shear resistance from the FE models and proved that the MPC
of the nonlinear concrete model. The FE models for the concrete approach provides an efficient and accurate representation of the
code verification were simply supported and uniformly loaded shear resistance of various sandwich panel ties without having to
across a clear span shown in Fig. 2a. The concrete and reinforce- explicitly model intricate shear connector systems.
ments (rebar and WWR) were modeled using solid elements
(C3D20; 20-node quadratic brick) and truss elements (T3D3; 3- 2.4. FE models of FICSP
node quadratic truss), respectively. The interface properties
between concrete and reinforcements were assumed to be fully- FE models were developed for a FICSP system subjected to uni-
bonded. form pressure in this study. These sandwich panels can be either
Table 1
The material parameters used for the concrete damaged plasticity (CDP) model.
(a) (b)
Fig. 1. Stress–strain relationship: (a) rebar and WWR; and (b) XPS.
Table 2
Concrete code verification samples.
Fig. 2. FE models : (a) concrete beam for concrete code verification; (b) sandwich panel for shear test (unit: cm); and (c) deformed shape of sandwich panel for shear test
(P = tensile force applied in the rebar at the midpoint of the concrete panel; SPRING 1 = shear resistance; SPRING 2 = axial behavior).
156 J. Kang / Composites: Part B 68 (2015) 153–161
Fig. 3. Test results versus FE models: (a) concrete beam 1; (b) concrete beam 2; (c) sandwich panel with composite tie for shear test; and (d) sandwich panel with non-
composite tie for shear test.
Fig. 4. FICSP Specimen: (a) details [7]; and (b) FE model [11].
J. Kang / Composites: Part B 68 (2015) 153–161 157
Fig. 5. Test data versus FE results for FICSP subjected to uniform pressure: (a) pressure–displacement history and (b) deformed shapes of FE model.
158 J. Kang / Composites: Part B 68 (2015) 153–161
Table 3
Numerical results from the ACI Code and design practices.
a (cm) a¼
f y As
0 ¼ ð48:03Þð1:42Þ
¼ 0:57 a = 0.57
0:85f c b 0:85ð0:3445Þð40Þ
Mn (kN-cm) M n ¼ As f y ðd 2aÞ ¼ ð1:42Þð48:03Þð16:51 0:57
2 Þ M n ¼ 2As f y d 2a ¼ 2ð1:42Þð48:03Þð3:81 0:57
2 Þ
¼ 1107 ¼ 481
Dn (cm) 5wL
Dn ¼ 384EI
45ð0:095Þð305Þ
¼ 384ð2408Þð2428Þ ¼ 1:78
4
5wL
Dn ¼ 384EI
45ð0:041Þð305Þ
¼ 384ð2408Þð202Þ
4
¼ 9:3
ct ut
d L d
Du Du ¼ Dn þ Dp ¼ Dn þ /n Þ 2 ð/u 2 Du ¼ Dn þ Dp ¼ Dn þ /n Þ 2L
2 ð/u
¼ 1:78 þ 16:51 305
2 ð0:0037 0:000184Þ 2 ¼ 6:2 ¼ 9:3 þ 3:81 305
2 ð0:0037 0:001Þ 2 ¼ 10:1
*b = width of FICSP; h = depth of a concrete panel; n = ratio of modulus of elasticity of steel and concrete; ys = the distance from the neutral axis to the rebar.
5wL4
Dcr;y;orn ¼ ð7Þ
384EI
8M
w¼ ð8Þ
L2
M
/cr;y;orn ¼ ð9Þ
EI
ec b1
/u ¼ ð10Þ
a
Du ¼ Dn þ Dp ð11Þ
d L
ð/ /n Þ ð12Þ
2 u 2
(a) (b)
-30
-40 0
0 30 60 0.000 0.001 0.002 0.003
Vertical deflection (cm) Strain (cm/cm)
(c) 0
Stress at top (MPa)
-10
-20
-30
-40
-0.003 -0.002 -0.001 0.000
Strain (cm/cm)
Fig. 9. Longitudinal stresses and strains of concrete at the midpoint of the span: (a) stress–deflection history; (b) stress–strain curve at bottom wythe; and (c) stress–strain
curve at top wythe (tensile is positive).
The stress-vertical deflection and stress–strain curves of the top The structural behaviors of the rebar in the FICSPs were moni-
and bottom wythes at the midpoint of the span are plotted in Fig. 9. tored in detail, as shown in Fig. 10. Fig. 10a and b shows the stress
Interestingly, the cracking of the bottom wythe was induced before distributions of the top and bottom reinforcements along the span
the ultimate compressive stress was imposed. The stress–strain at the initial yielding and ultimate stages of the system. At the ini-
history after the ultimate compressive and tensile strength were tial yielding stage, the highest compressive stresses at the top
reached clearly shows the compression hardening and tension wythe occurred in the same location at which the FICSP experi-
stiffening effects. The close relationships between the pressure– enced the failure of sections, as shown in Fig. 5b. The tensile stres-
displacement curves of the experimental tests and the FE modeling ses at the bottom wythe from this point were increased
suggest that the simulation of the compression hardening and ten- substantially up to the midpoint of the span. The deformed shape
sion stiffening of the concrete is satisfactory for this application. of a FICSP subjected to uniform pressure, therefore, could be
(MPa)
3
0
0
-3 -300
Location Location
Middle of span Middle of span
(c) 600
Stress (MPa)
300
0
0.000 0.003 0.006
Strain
Fig. 10. Structural performance of rebar: (a) stress distribution at initial yield point; (b) stress distribution at ultimate stage; and (c) stress versus strain.
160 J. Kang / Composites: Part B 68 (2015) 153–161
(a) 12
200
Shear resistance (kN)
6
100
50
0
0 30 60
0
Vertical deflection (cm) 0.000 0.005 0.010 0.015
End of top wythe Middle of top wythe Strain (cm/cm)
End of bottom wythe Middle of bottom wythe
Fig. 12. Longitudinal stress–strain history induced on foam at the midpoint
(longitudinal direction is along the span).
(b) 15
Shear resistance (kN)
The data in Fig. 11, therefore, suggest that the enhancement of the
10 shear strengths at the ends will be a more efficient way to increase
the ultimate strength of FICSPs subjected to uniform pressure than
5 enhancing the shear strengths at the midpoint or at other loca-
tions. It is noticeable from Fig. 11a that the yield point of each
tie installed at one of the other locations coincided with the deflec-
0
0 1 2 tion point at the ultimate strength of the system, as shown in
Shear deformation (cm) Fig. 5a, which indicates that the shear resistance of its ties has a
significant effect on the ultimate strength of a FICSP.
Input from shear testing End of bottom wythe
End of top wythe Middle of bottom wythe
4.4. Foam
Middle of top wythe
5. Conclusions
(5) The deformed shape of the FICSP subjected to uniform pres- [2] Demelio G, Genovese K, Pappalettere C. An experimental investigation of static
and fatique behavior of sandwich composite panels joined by fasteners.
sure conformed closely to the stress distribution in the rebar
Compos Part B Eng 2001;32(4):299–308.
along the span. [3] Tarlochan F, Ramesh S, Harpreet S. Advanced composite sandwich structure
(6) The largest and smallest shear forces in the ties were design for energy absorption applications: Blast protection and
induced at the end of the bottom wythe and at the midpoint crashworthiness. Compos Part B Eng 2012;43(5):2198–208.
[4] Bunyawanichakul P, Castanié B, Barrau JJ. Non-linear finite element analysis of
of the top wythe, respectively, as shown in Fig. 11a, which inserts in composite sandwich structures. Compos Part B Eng 2008;39(7–
means that enhancing the shear strengths at the ends is a 8):1077–92.
more efficient way to increase the ultimate strength of FICSP [5] Einea A, Salmon DC, Tadros MK, Culp TD. A new structurally and thermally
efficient precast sandwich panel system. PCI J 1994;39(4):90–101.
subjected to uniform pressure than enhancing the shear [6] Precast/Prestressed Concrete Institute (PCI) Committee Report. State-of-the-
strengths at the midpoint or other locations. It is interesting art of precast/prestressed sandwich wall panels. PCI J, vol. 56(2), 2011. p. 131–
to note that the yield point of each tie installed at another 76.
[7] Salmon DC, Einea A, Tadros MK, Culp TD. Full scale testing of precast concrete
location coincided with the deflection point in the ultimate sandwich panels. ACI Struct J 1997;94(3):354–62.
strength of the FICSP, from Figs. 11a and 5a, which suggests [8] Pantelides CP, Surapaneni R, Reaveley LD. Structural performance of hybrid
that the shear resistance of the ties has a significant effect on GFRP/steel concrete sandwich panels. ASCE 2008;12(5):570–6.
[9] Naito CJ, Dinan RJ, Fisher JW, Hoemann JM. Precast/prestressed concrete
the ultimate strength of the FICSP. experiments – series 1 (volume 1). Interim Report. AFRL-RX-TY-TR-2008-4616.
Air Force Research Laboratory, 2008.
[10] Naito CJ. Analytical assessment of the blast resistance of precast, prestressed
concrete components. Interim report. AFRL-ML-TY-TP-2007-4529. Air Force
Acknowledgments
Research Laboratory, 2007.
[11] Newberry CM, Davidson JS, Hoemann JM, Bewick BT. Simulation of Prestressed
The work reported herein was partially supported by Auburn Concrete Sandwich Panels Subjected to Blast Loads. Air Force Research
University and Georgia Southern University. The investigator is Laboratory, AFRL-RX-TY-TP-2010-0014, Preprint, Feb. 2010.
[12] SIMULIA. ABAQUS Analysis User’s Manual Version 6.7. 2007.
grateful for their sponsorship. This study does not necessarily [13] Naito CJ, Hoemann JM, Bewick BT, Hammons MI. Evaluation of shear tie
reflect the opinions or conclusions of Auburn University or Georgia connectors for use in insulated concrete sandwich panels. Interim report.
Southern University. AFRL-Rx-TY-TR-2009-4600. Air Force Research Laboratory, 2009.
[14] American Concrete Institute (ACI). Building code requirements for structural
concrete and commentary. ACI 318, Farmington Hills, Mich, 2008.
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