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C - ENGINE

INDEX

A- INTRODUCTION

B- CHASSIS

C- ENGINE

D- GEARBOX

E- BRAKE AND CLUTCH

F- DAMPERS

G- ELECTRONICS

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CONTENTS

INDEX ............................................................................................................................................................................ 2

CONTENTS ..................................................................................................................................................................... 3

FIGURE .......................................................................................................................................................................... 4

1- NISSAN ENGINE .................................................................................................................................................... 5

1-1 GENERAL VIEW ...................................................................................................................................................... 5

2- NISSAN ENGINE ACCESSORY ................................................................................................................................. 6

2-1 CHASSIS ENGINE MOUNTING ................................................................................................................................ 6


2-2 OIL SYSTEM.......................................................................................................................................................... 14
2-3 WATER SYSTEM ................................................................................................................................................... 16
2-4 EXHAUST ............................................................................................................................................................. 19
2-5 AIR INTAKE .......................................................................................................................................................... 20
2-6 FUEL SYSTEM ....................................................................................................................................................... 21
2-7 ALTERNATOR ....................................................................................................................................................... 24
2-8 STARTER .............................................................................................................................................................. 26

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FIGURE

FIGURE 1-1-1 NISSAN VK-50 ....................................................................................................................................... 5

FIGURE 2-1-1 ENGINE POSITION ................................................................................................................................. 6

FIGURE 2-1-2 ENGINE STUDS AND ENGINE FIXING PLATES STUDS POSITIONS ............................................................ 6

FIGURE 2-1-3 ENGINE FIXING PLATES ......................................................................................................................... 7

FIGURE 2-1-4 R/H ENGINE SUPPORT STUDS ............................................................................................................... 7

FIGURE 2-1-5 R/H ENGINE PLATE MOUNTING ........................................................................................................... 8

FIGURE 2-1-6 R/H ENGINE SUPPORT MOUNTING ...................................................................................................... 9

FIGURE 2-1-7 R/H ENGINE FIXING ON ENGINE SUPPORT .......................................................................................... 10

FIGURE 2-1-8 LOWER ENGINE FIXING MOUNTING.................................................................................................... 11

FIGURE 2-1-9 R/H FRAMEWORK ............................................................................................................................... 11

FIGURE 2-1-10 UPPER FRAMEWORK MOUNTING ..................................................................................................... 12

FIGURE 2-1-11 LOWER FRAMEWORK MOUNTING .................................................................................................... 13

FIGURE 2-2-1 ENGINE OIL CONNECTION ................................................................................................................... 14

FIGURE 2-2-2 OIL TANK ............................................................................................................................................ 14

FIGURE 2-2-3 OIL COOLING SYSTEM ......................................................................................................................... 15

FIGURE 2-3-1 ENGINE WATER CONNECTION ............................................................................................................ 16

FIGURE 2-3-2 ENGINE WATER TANK ......................................................................................................................... 16

FIGURE 2-3-3 WATER COOLING SYSTEM ................................................................................................................... 17

FIGURE 2-3-4 WATER COOLING SYSTEM FRONT VIEW.............................................................................................. 17

FIGURE 2-3-5 WATER TANK MOUNTING .................................................................................................................. 18

FIGURE 2-4-1 R/H EXHAUST ..................................................................................................................................... 19

FIGURE 2-4-2 L/H EXHAUST ...................................................................................................................................... 19

FIGURE 2-5-1 AIR INTAKE GENERAL VIEW ................................................................................................................ 20

FIGURE 2-5-2 AIR FILTER ........................................................................................................................................... 20

FIGURE 2-6-1 ATL FUEL SYSTEM ASSEMBLY .............................................................................................................. 21

FIGURE 2-6-2 ATL FUEL SYSTEM SCHEMATIC ............................................................................................................ 21

FIGURE 2-6-3 STAUBLI FUEL SYSTEM VERSION ......................................................................................................... 22

FIGURE 2-6-4 STAUBLI FUEL SYSTEM SCHEMATIC ..................................................................................................... 22

FIGURE 2-6-5 VDEV FUEL SYSTEM VERSION.............................................................................................................. 23

FIGURE 2-6-6 VDEV FUEL SYSTEM SCHEMATIC ......................................................................................................... 23


FIGURE 2-7-1 ALTERNATOR ...................................................................................................................................... 24

FIGURE 2-7-2 ALTERNATOR COOLING....................................................................................................................... 25

FIGURE 2-8-1 STARTER ............................................................................................................................................. 26

FIGURE 2-8-2 STARTER LOCALISATION ..................................................................................................................... 26

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1- NISSAN ENGINE

1-1 GENERAL VIEW

1-1-1 NISSAN VK50 ENGINE

FIGURE 1-1-1 NISSAN VK-50

Caution 1-1-1: For all technical specifications on the engine, you can refer to Nissan VK-50 engine technical
manual provided by the engine manufacturer or dealer.

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2- NISSAN ENGINE ACCESSORY
2-1 CHASSIS ENGINE MOUNTING
80mm
2-1-1 ENGINE POSITION +/-5mm

FIGURE 2-1-1 ENGINE POSITION

CRANKSHAFT AXIS

121mm
+/-5mm 19mm
+/- 5mm
635.5mm
+/-5mm

2-1-2 ENGINE FIXING ON CHASSIS


FIGURE 2-1-2 ENGINE STUDS AND ENGINE FIXING PLATES STUDS POSITIONS

1 1

1 1

2 2
2 2

4 4 3 3 4 4

TABLE 2-1-1 ENGINE STUD AND ENGINE FIXING PLATES STUD POSITION
ID REFERENCE DESCRIPTION QTY
1 OR03-11-029 ENGINE SUPPORT STUD M10 4
2 OR031-11-027 ENGINE SUPPORT STUD M10-45 bm25 4
3 OR031-11-030 LOWER ENGINE FIXING STUD 2
4 OR03-11-028 LOWER BIPODE STUD M10 4

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FIGURE 2-1-3 ENGINE FIXING PLATES

A
B

TABLE 2-1-2 R/H ENGINE FIXING PLATES


ID REFERENCE DESCRIPTION QTY
A OR03-11-015 R/H ENGINE FIXING PLATE 1
B OR03-11-017 RIGHT ENGINE SUPPORT 1

Quantity needed ONLY for right side

TABLE 2-1-3 L/H ENGINE FIXING PLATES


ID REFERENCE DESCRIPTION QTY
A OR03-11-016 L/H ENGINE FIXING PLATE 1
B OR03-11-018 LEFT ENGINE SUPPORT 1

Quantity needed ONLY for left side

FIGURE 2-1-4 R/H ENGINE SUPPORT STUDS

1
1

TABLE 2-1-4 R/H & L/H ENGINE SUPPORT STUDS


ID REFERENCE DESCRIPTION QTY
1 OR03-11-029 ENGINE SUPPORT STUD M10 4

Quantity needed for both R/H and L/H side

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FIGURE 2-1-5 R/H ENGINE PLATE MOUNTING

TABLE 2-1-5 R/H ENGINE PLATE MOUNTING


ID REFERENCE DESCRIPTION QTY
A OR03-11-015 R/H ENGINE FIXING PLATE 1
1 OR03-01-014 OR03 MONOCOQUE /
2 10PH135M LOCK NUT M10x150 4
3 OR03-11-029 ENGINE SUPPORT STUD M10 2
4 OR03-11-027 ENGINE SUPPORT STUD M10-45 2

Quantity needed ONLY for right side

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FIGURE 2-1-6 R/H ENGINE SUPPORT MOUNTING

TABLE 2-1-6 R/H ENGINE SUPPORT MOUNTING


ID REFERENCE DESCRIPTION QTY
A OR03-11-015 R/H ENGINE FIXING PLATE 1
B OR03-11-017 RIGHT ENGINE SUPPORT 1
1 10PH135M LOCK NUT M10x150 2
2 OR03-11-029 ENGINE SUPPORT STUD M10 2

Quantity needed ONLY for right side

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FIGURE 2-1-7 R/H ENGINE FIXING ON ENGINE SUPPORT

TABLE 2-1-7 R/H ENGINE FIXING ON ENGINE SUPPORT


ID REFERENCE DESCRIPTION QTY
A OR03-11-015 R/H ENGINE FIXING PLATE 1
B OR03-11-017 RIGHT ENGINE SUPPORT 1
1 10PH135M LOCK NUT M10x150 3

Quantity needed ONLY for right side

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FIGURE 2-1-8 LOWER ENGINE FIXING MOUNTING

TABLE 2-1-8 R/H ENGINE FIXING ON ENGINE SUPPORT


ID REFERENCE DESCRIPTION QTY
1 VK-50 NISSAN ENGINE 1
2 12PH135M LOCK NUT M12x175 1
3 OR031-11-030 L ENGINE FIXING STUD 1

Quantity needed ONLY for right side

FIGURE 2-1-9 R/H FRAMEWORK

UPPER FRAMEWORK

LOWER FRAMEWORK

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FIGURE 2-1-10 UPPER FRAMEWORK MOUNTING

FRONT UPPER FIXING POINT ON CHASSIS

REAR FIXING POINT ON ENGINE

FRONT LOWER FIXING POINT ON CHASSIS

TABLE 2-1-9 R/H ENGINE FIXING ON ENGINE SUPPORT


ID REFERENCE DESCRIPTION
1 OR031-11-019 R/H UPPER FRAMEWORK
2 OR03-11-015 R/H ENGINE FIXING PLATE
3 OR03-11-029 ENGINE SUPPORT STUD M10
4 10PH135M LOCK NUT M10x150
5 OR03-11-028 L BIPODE STUD M10
6 / GEAR BOX BELHOUSING
7 M10x150 Lg40 SCREW CHC CL 12.9

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FIGURE 2-1-11 LOWER FRAMEWORK MOUNTING

REAR LOWER FIXING POINT ON BELHOUSING FRONT LOWER FIXING POINT ON CHASSIS

TABLE 2-1-10 R/H ENGINE FIXING ON ENGINE SUPPORT


ID REFERENCE DESCRIPTION
6 / GEARBOX+ BELL HOUSING
8 OR03-11-021 R/H LOWER ENGINE FRAMEWORK
9 M10x150 Lg 40 SCREW CHC CL 12.9
10 OR03-11-028 L BIPODE STUD M10
11 10PH135M LOCK NUT M10x150

Caution 2-1-1: When assembling a cold engine you should add 0.5mm free play
between all framework and bellhousing to compensate engine dilatation

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2-2 OIL SYSTEM

2-2-1 OIL CIRCUIT

FIGURE 2-2-1 ENGINE OIL CONNECTION

BELL HOUSING ENGINE OIL INLET

BELL HOUSING ENGINE OIL OUTLET


ENGINE OIL PUMP INLET
ENGINE OIL PUMP OUTLET

FIGURE 2-2-2 OIL TANK

OIL LEVEL GAUGE

Remove the top plug to fill


the engine oil system

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2-2-2 OIL COOLING

FIGURE 2-2-3 OIL COOLING SYSTEM

OIL PUMP

OIL COOLER
(in the R/H radiator air duct)

BELL HOUSING

OIL TANK

OIL OUTLET HOLE

PUMP OIL OUTLET HOLE

ENGINE OIL RETURN HOLE

ENGINE
OIL QUICK FILLING

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2-3 WATER SYSTEM

2-3-1 WATER CIRCUIT

FIGURE 2-3-1 ENGINE WATER CONNECTION

ENGINE WATER OUTLET

ENGINE WATER INLET

FIGURE 2-3-2 ENGINE WATER TANK REMOVE THE TOP PLUG TO


FILL THE WATER SYSTEM

WATER BLEED

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2-3-2 WATER COOLING

FIGURE 2-3-3 WATER COOLING SYSTEM

R/H WATER COOLER


(in the R/H radiator air duct)

L/H WATER COOLER


(in the L/H radiator air duct)

WATER TANK
(fixed on the rear part of the roof)

OUTLET WATER HOSE

ENGINE
(WATER PUMP) R/H - L/H WATER HOSE

INLET WATER HOSE

WATER FILLING HOSE

WATER CAR OUTLET HOSE

FIGURE 2-3-4 WATER COOLING SYSTEM FRONT VIEW

WATER TANK

R/H WATER COOLER L/H WATER COOLER

WATER PUMP

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2-3-3 WATER TANK MOUNTING

FIGURE 2-3-5 WATER TANK MOUNTING

TABLE 2-3-1 WATER TANK MOUNTING


ID REFERENCE DESCRIPTION QTY
1 OR03-14-001 ROOF 1
2 521292 VIBRACHOC DOUBLE STUDS FIXING M5x80 H=10mm 4
3 OR03-09-007 WATER TANK 1
4 5PH135M K-NUT M5x80 4
5 50-05-01 ONDUFLEX CURVED SPRING WASHER D5 4

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2-4 EXHAUST

FIGURE 2-4-1 R/H EXHAUST

FIGURE 2-4-2 L/H EXHAUST

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2-5 AIR INTAKE

FIGURE 2-5-1 AIR INTAKE GENERAL VIEW

AIR BOX ENGINE AIR INTAKE


AIR INTAKE

AIR FILTER

FIGURE 2-5-2 AIR FILTER

After removing the air box, you are able to access to the air filter holder. This one is fitted tight in the lower part
of the air box. However, the adhesive bonding of the seal can resist. You simply have to pull up the holder to separate it
from the air box lower part. Then, to change the air filter, you have to disassemble the air filter blocking plate from the
air filter holder.

Caution 2-5-1: Clear regularly the air filter

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2-6 FUEL SYSTEM

2-6-1 FUEL SYSTEM GENERAL VIEW

Cars are delivered in the “ATL” version of the fuel system. However, cars can be delivered in a “STAUBLI” version
or "VdeV” version. If you want to change the standard fuel system version, please contact “ONROAK Automotive”.

FIGURE 2-6-1 ATL FUEL SYSTEM ASSEMBLY

FUEL REGULATOR FUEL FILL/VENT SYSTEM

FUEL FILL/VENT SYSTEM

FUEL FILTER

HP FUEL PUMP

LOWER VOLUME
HP FUEL FILTER

FIGURE 2-6-2 ATL FUEL SYSTEM SCHEMATIC

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FIGURE 2-6-3 STAUBLI FUEL SYSTEM VERSION

SUPPORT PLUG
FUEL REGULATOR

FUEL FILL/VENT SYSTEM

FUEL FILTER

HP FUEL PUMP
LOWER VOLUME

HP FUEL FILTER

FIGURE 2-6-4 STAUBLI FUEL SYSTEM SCHEMATIC

In the “STAUBLI” version of the fuel system, cars are delivered to be filled from the right hand side. If you want to fill
the car from the left hand side, please contact “ONROAK Automotive”.

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FIGURE 2-6-5 VDEV FUEL SYSTEM VERSION

FUEL FILL/VENT SYSTEM


FUEL REGULATOR

FUEL FILL/VENT SYSTEM

FUEL FILTER

HP FUEL PUMP
LOWER VOLUME

HP FUEL FILTER

FIGURE 2-6-6 VDEV FUEL SYSTEM SCHEMATIC

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TABLE 2-6-1 FUEL SYSTEM CHARACTERICS
MAXIMUM FUEL TANK CAPACITY 85,61 L
FUEL LOWER VOLUME 9,431 L
FUEL FILL SIDE R/H or L/H (Depends of the chosen system)
FUEL PUMP 1
FUEL FILTER 1

The tank of the car shall always remain at the atmospheric pressure. No fuel intended for immediate use in the
car may be more than 10°C below ambient temperature.

When assessing compliance, the ambient temperature will be that recorded by the FIA appointed weather service provider
one hour before any practice session or two hours before the race. During the race, it will be updated every 2 hours. This
information will also be displayed on the official timing monitors.

2-7 ALTERNATOR

2-7-1 GENERAL VIEW

FIGURE 2-7-1 ALTERNATOR

The alternator is located on the L/H side of the engine. If you need informations about it, please contact the
engine manufacturer or Onroak Automotive.

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2-7-2 ALTERNATOR COOLING

FIGURE 2-7-2 ALTERNATOR COOLING

The alternator cooling system is located in the L/H radiator air duct (OR03-14-025).

TABLE 2-7-1 ALTERNATOR COOLING PARTS


ID REFERENCE DESCRIPTION QTY
1 OR03-14-235 ALTERNATOR UPPER AIR DUCT ASSY 1
2 OR03-14-083 LOWER ALTERNATOR COOLING INLET 1

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2-8 STARTER

2-8-1 GENERAL VIEW

FIGURE 2-8-1 STARTER

TABLE 2-8-1 STARTER CHARACTERISTICS


Manufacturer VALEO
Type VW AG VL4 12V
Reference 02Z 911 024 K
Localisation On the bell housing, L/H

FIGURE 2-8-2 STARTER LOCALISATION

The starter is located on the L/H side of the bell-housing. If you need information about it, please contact the gearbox
manufacturer or Onroak Automotive

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