B - CHASSIS

INDEX

A- INTRODUCTION

B- CHASSIS

C- ENGINE

D- GEARBOX

E- BRAKE AND CLUTCH

F- DAMPERS

G- ELECTRONICS

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CONTENTS

INDEX ............................................................................................................................................................................ 2

CONTENTS ..................................................................................................................................................................... 3

FIGURE .......................................................................................................................................................................... 4

1- CHASSIS ................................................................................................................................................................ 7

1-1 CHASSIS ................................................................................................................................................................. 7

1-2 CRASH BOX STRUCTURE ...................................................................................................................................... 10
1-3 UNDERFLOOR SUPPORT ...................................................................................................................................... 13

2- FRONT SUSPENSION ........................................................................................................................................... 14

2-1 GENERAL VIEW .................................................................................................................................................... 14

2-2 ARMS ASSEMBLY ................................................................................................................................................. 15
2-3 HUB ASSEMBLY ................................................................................................................................................... 18
2-4 ANGLE HOW TO ................................................................................................................................................... 20
2-5 FRONT ROCKER.................................................................................................................................................... 22
2-6 FRONT DAMPER SPRING ..................................................................................................................................... 23
2-7 ANTI ROLL BAR .................................................................................................................................................... 24

3- REAR SUSPENSION ............................................................................................................................................. 26

3-1 GENERAL VIEW .................................................................................................................................................... 26

3-2 ARMS ASSEMBLY ................................................................................................................................................. 27
3-3 HUB ASSEMBLY ................................................................................................................................................... 30
3-4 ANGLE HOW TO ................................................................................................................................................... 32
3-5 REAR ROCKER ...................................................................................................................................................... 34
3-6 REAR DAMPER SPRING ........................................................................................................................................ 35
3-7 REAR ANTI ROLL BAR ........................................................................................................................................... 36
3-8 REAR THIRD ELEMENT ......................................................................................................................................... 38

4- STEERING ........................................................................................................................................................... 39

4-1 STEERING RACK ................................................................................................................................................... 39

4-2 STEERING COLUMN ............................................................................................................................................. 41

5- PEDAL BOX ......................................................................................................................................................... 44

5-1 PEDALS BOX ......................................................................................................................................................... 44

6- COCKPIT ............................................................................................................................................................. 46

6-1 GENERAL VIEW .................................................................................................................................................... 46

6-2 COCKPIT ELEMENTS............................................................................................................................................. 47

7- BODYWORK / AERODYNAMIC ............................................................................................................................ 55

7-1 GENERAL VIEW .................................................................................................................................................... 55

7-2 SKID BLOCS .......................................................................................................................................................... 57
7-3 MIRROR ............................................................................................................................................................... 57
7-4 REAR WINGS ........................................................................................................................................................ 58

8- SETUP TOOLS...................................................................................................................................................... 61

8-1 FRONT GEOMETRY TOOLS ................................................................................................................................... 61

8-2 REAR GEOMETRY TOOLS ..................................................................................................................................... 62

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FIGURE

FIGURE 1-1-1 ¾ FRONT VIEW CHASSIS........................................................................................................................ 7

FIGURE 1-1-2 ¾ REAR VIEW CHASSIS .......................................................................................................................... 7

FIGURE 1-1-3 3/4 FRONT VIEW SAFETY STRUCTURE ................................................................................................... 8

FIGURE 1-1-4 ¾ REAR VIEW SAFETY STRUCTURE ........................................................................................................ 8

FIGURE 1-1-5 ¾ FRONT VIEW ASSEMBLY .................................................................................................................... 9

FIGURE 1-1-6 CHASSIS NAME TAG .............................................................................................................................. 9

FIGURE 1-2-1 ¾ VIEW CRASH BOX ............................................................................................................................ 10

FIGURE 1-2-2 CRASH BOX FIXING ............................................................................................................................. 10

FIGURE 1-2-3 CRASH BOX FIXING SECTIONAL VIEW .................................................................................................. 11

FIGURE 1-2-4 CRASH BOX STUDS DIAGONNALY POSITIONNED ................................................................................ 12

FIGURE 1-2-5 TORQUE WRENCH............................................................................................................................... 12

FIGURE 1-3-1 SUPPORT POSITION ............................................................................................................................ 13

FIGURE 2-1-1 FRONT SUSPENSION ........................................................................................................................... 14

FIGURE 2-2-1 CORNER ASSEMBLY ............................................................................................................................ 15

FIGURE 2-2-2 ARM FIXING POINTS ........................................................................................................................... 15

FIGURE 2-2-3 FRONT LOWER WISHBONE FIXING POINTS ON CHASSIS ..................................................................... 16

FIGURE 2-2-4 FRONT UPPER WISHBONE FIXING POINTS ON CHASSIS ...................................................................... 16

FIGURE 2-2-5 FRONT LOWER WISHBONE FIXING ON HUB ........................................................................................ 17

FIGURE 2-2-6 FRONT UPPER WISHBONE FIXING ON HUB ......................................................................................... 17

FIGURE 2-2-7 SHIM THICKNESS AT THE TRACK ROD BEARING .................................................................................. 18

FIGURE 2-3-1 FRONT HUB AND UPRIGHT ................................................................................................................. 18

FIGURE 2-3-2 R/H FRONT HUB ASSEMBLY SECTIONAL VIEW .................................................................................... 19

FIGURE 2-4-1 FRONT CAMBER SPACER ..................................................................................................................... 20

FIGURE 2-4-2 FRONT TOE ANGLE .............................................................................................................................. 21

FIGURE 2-4-3 FRONT RIDE HEIGHT ........................................................................................................................... 21

FIGURE 2-5-1 R/H FRONT ROCKER ASSEMBLY SECTIONAL VIEW .............................................................................. 22

FIGURE 2-6-1 FRONT DAMPER SPRING ..................................................................................................................... 23

FIGURE 2-7-1 FRONT ANTI-ROLL BAR ....................................................................................................................... 24

FIGURE 2-7-2 FRONT ANTI-ROLL SET UP ................................................................................................................... 25

FIGURE 3-1-1 REAR SUSPENSION .............................................................................................................................. 26

FIGURE 3-2-1 CORNER ASSEMBLY ............................................................................................................................ 27

FIGURE 3-2-2 FIXING POINTS .................................................................................................................................... 27

FIGURE 3-2-3 REAR LOWER WISHBONE FIXING POINTS ............................................................................................ 28

FIGURE 3-2-4 REAR UPPER WISHBONE FIXING POINTS ............................................................................................. 28

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FIGURE 3-2-5 REAR LOWER WISHBONE FIXING POINT ON HUB ................................................................................ 29

FIGURE 3-2-6 REAR UPPER WISHBONE FIXING POINT ON HUB ................................................................................. 29

FIGURE 3-2-7 SHIM THICKNESS ON THE TRACK ROD BEARING ................................................................................. 30

FIGURE 3-3-1 HUB AND UPRIGHT ............................................................................................................................. 30

FIGURE 3-3-2 R/H REAR HUB ASSEMBLY SECTIONAL VIEW ....................................................................................... 31

FIGURE 3-4-1 REAR CAMBER SPACER ....................................................................................................................... 32

FIGURE 3-4-2 REAR TOE ANGLE ................................................................................................................................ 33

FIGURE 3-4-3 REAR RIDE HEIGHT .............................................................................................................................. 33

FIGURE 3-5-1 R/H REAR ROCKER ASSEMBLY SECTIONAL VIEW ................................................................................. 34

FIGURE 3-6-1 REAR DAMPER SPRING ....................................................................................................................... 35

FIGURE 3-7-1 REAR ANTI-ROLL BAR .......................................................................................................................... 36

FIGURE 3-7-2 REAR ANTI ROLL BAR SET UP ............................................................................................................. 37

FIGURE 3-8-1 REAR THIRD ELEMENT ........................................................................................................................ 38

FIGURE 4-1-1 STEERING RACK .................................................................................................................................. 39

FIGURE 4-1-2 STEERING OIL CIRCUIT ........................................................................................................................ 40

FIGURE 4-1-3 STEERING OIL TANK LOCATION ........................................................................................................... 40

FIGURE 4-2-1 STEERING COLUMN ASSEMBLY SECTIONAL VIEW ............................................................................... 41

FIGURE 4-2-2 STEERING COLUMN SAFETY RULE ....................................................................................................... 42

FIGURE 4-2-3 STEERING COLUMN ............................................................................................................................ 43

FIGURE 5-1-1 PEDALS BOX........................................................................................................................................ 44

FIGURE 5-1-2 PEDALS BOX POSITIONS BOTTOM VIEW ............................................................................................. 45

FIGURE 6-1-1 COCKPIT GENERAL VIEW ..................................................................................................................... 46

FIGURE 6-2-1 WINDSCREEN JOINT ............................................................................................................................ 47

FIGURE 6-2-2 WINDSCREEN ...................................................................................................................................... 47

FIGURE 6-2-3 DOOR HANDLE .................................................................................................................................... 48

FIGURE 6-2-4 DRIVER HANDLE.................................................................................................................................. 48

FIGURE 6-2-5 R/H & L/H QUICK DOOR RELEASE SYSTEM .......................................................................................... 48

FIGURE 6-2-6 PADDING ON R/H DOOR ..................................................................................................................... 49

FIGURE 6-2-7 AIR INLET ............................................................................................................................................ 49

FIGURE 6-2-8 AIR CIRCULATION ............................................................................................................................... 50

FIGURE 6-2-9 DRINKING SYSTEM (OPTION) .............................................................................................................. 50

FIGURE 6-2-10 SAFETY BELTS AND SEAT FIXING ....................................................................................................... 51

FIGURE 6-2-11 SHOULDER AND LAP STRAP FIXING PROCESS .................................................................................... 51

FIGURE 6-2-12 CROTCH STRAP FIXING PROCESS ....................................................................................................... 52

FIGURE 6-2-13 SAFETY BELTS MOUNTING ................................................................................................................ 52

FIGURE 6-2-14 INTERNAL SYSTEM ............................................................................................................................ 53

FIGURE 6-2-15 EXTERNAL SYSTEM ............................................................................................................................ 53

FIGURE 6-2-16 DEVICES FOR CAR LIFTING................................................................................................................. 54

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FIGURE 6-2-17 EXTINGUISHER LOCATION ................................................................................................................. 54

FIGURE 7-1-1 GENERAL VIEW ................................................................................................................................... 55

FIGURE 7-1-2 BODYWORK ATTACHMENT ................................................................................................................. 56

FIGURE 7-2-1 SKID BLOCS ......................................................................................................................................... 57

FIGURE 7-3-1 MIRROR .............................................................................................................................................. 57

FIGURE 7-4-1 REAR WING GENERAL VIEW ................................................................................................................ 58

FIGURE 7-4-2 MAIN PLANE BRACKET LABELLING ...................................................................................................... 59

FIGURE 8-1-1 FRONT GEOMETRY TOOLS DETAILS ..................................................................................................... 61

FIGURE 8-2-1 REAR GEOMETRY TOOLS DETAILS ....................................................................................................... 62

FIGURE 8-2-2 HDC SETUP REAR PLATE MOUNTING DETAILS ..................................................................................... 63

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1- CHASSIS
1-1 CHASSIS

1-1-1 GENERAL VIEW

FIGURE 1-1-1 ¾ FRONT VIEW CHASSIS

FIGURE 1-1-2 ¾ REAR VIEW CHASSIS

MATERIAL: CARBON
CHASSIS WEIGHT: 74,8 kg +/- 5%

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 FIGURE 1-1-3 3/4 FRONT VIEW SAFETY STRUCTURE

FIGURE 1-1-4 ¾ REAR VIEW SAFETY STRUCTURE

MATERIAL: STEEL
STRUCTURE WEIGHT: 14,8 kg +/- 5%

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 FIGURE 1-1-5 ¾ FRONT VIEW ASSEMBLY

1xM8
2xM8 2xM8
1xM12
1xM12 1xM12
2xM8
1xM12

2xM8
1xM8 1xM12
1xM12

TABLE 1-1-1 SAFETY STRUCTURE SCREWS

SCREW QUANTITY TORQUE (N.m)
M12x175 Lg 30 + SCHNORR S12 6 100
M8x125 Lg 20 + SCHNORR M8 10 38

1-1-2 CHASSIS NAME TAG

FIGURE 1-1-6 CHASSIS NAME TAG

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 1-2 CRASH BOX STRUCTURE

1-2-1 GENERAL VIEW

FIGURE 1-2-1 ¾ VIEW CRASH BOX

MATERIAL: CARBON
STRUCTURE WEIGHT: 7,60 kg +/- 5%

1-2-2 CRASH BOX FIXING

FIGURE 1-2-2 CRASH BOX FIXING

CRASHBOX SIDE CHASSIS SIDE

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 FIGURE 1-2-3 CRASH BOX FIXING SECTIONAL VIEW

TABLE 1-2-1 CRASH BOX FIXING SYSTEM

ID REFERENCE DESCRIPTION
1 OR03-01-006
FRONT STRUCTURE FRONT CRASH
UNLOCKING BOX STUD
SCREWS
2 OR03-01-011 FRONT CRASH BOX DOWEL
3 OR03-01-009 LINK TUBE
4 OR03-01-007 UPPER LOCKING SOCKET
5 OR03-01-008 LOWER LOCKING SOCKET
R/H CRASH BOX ATTACHMENT PLATE ON
6 OR03-01-040
MONOCOQUE
7 OR03-01-042 ATTACHMENT PLATE SPACER
8 M8X125 Lg40 SCREW CHC GR 12.9 (x2)

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Caution 1-2-1: If you want to set the crashbox correctly, please adjust the crasbox studs.
The crash box must be in contact with the chassis before tightening

1) Screw diagonally 2 studs on the crash box as shown below:

FIGURE 1-2-4 CRASH BOX STUDS DIAGONNALY POSITIONNED

2) Adjust the 2 studs with a torque wrench in order to have a contact between the front crash box and the
chassis (torque=30N.m).
3) Lock the studs with the dowels.

FIGURE 1-2-5 TORQUE WRENCH

4) Screw the 2 other studs completely.

5) Adjust them in order to have a contact between the front crash box and the chassis. Then lock them with
the dowels.

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 1-3 UNDERFLOOR SUPPORT

1-3-1 UNDERFLOOR SUPPORT POSITION

FIGURE 1-3-1 SUPPORT POSITION

130mm

OR03-14-042 FRONT UNDERFLOOR DEFLECTOR

Caution 1-3-1: The Underfloor Support (OR03-14-042) position is very important. It determinates the
underfloor position.The 130 mm quotation between the chassis and the lower side of the underfloor must
be checked.

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2- FRONT SUSPENSION
2-1 GENERAL VIEW

The Ligier JSP3 front suspension uses pushrod system with anti-roll bar and twin dampers.

FIGURE 2-1-1 FRONT SUSPENSION

TABLE 2-1-1 FRONT SUSPENSION PARTS

ID DESCRIPTION QTY
1 R/H FRONT UPPER WISHBONE EQUIPED 1
2 L/H FRONT LOWER WISHBONE EQUIPED 1
3 TIE ROD ASSY 2
4 FRONT PUSH ROD EQUIPED 2
5 R/H FRONT ROCKER ASSY 1
6 FRONT ANTI ROLL BAR ASSY 1
7 L/H FRONT ROCKER ASSY 1
8 FRONT 3rd ELEMENT ASSY 1
9 FRONT DAMPER ASSY 2
10 L/H FRONT LOWER WISHBONE EQUIPED 1
11 L/H FRONT UPPER WISHBONE EQUIPED 1

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 2-2 ARMS ASSEMBLY

2-2-1 CORNER AND FIXING

FIGURE 2-2-1 CORNER ASSEMBLY

2-2-2 ARM FIXING

FIGURE 2-2-2 ARM FIXING POINTS

FRONT OR03-02-006 (R/H)

OR03-02-006 (R/H)
OR03-02-007 (L/H)
OR03-02-007 (L/H)

OR03-02-066
OR03-02-067

FRONT LOWER WISHBONE FIXING

FRONT UPPER WISHBONE FIXING

Caution 2-2-1: The position of the clevis are fixed

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 FIGURE 2-2-3 FRONT LOWER WISHBONE FIXING POINTS ON CHASSIS

FRONT

SCREW CHC GR 12.9 - M10x150 Lg80 SCREW CHC GR 12.9 - M10x150 Lg75

Caution 2-2-2: Tightening torque 70 Nm + lock wire

FIGURE 2-2-4 FRONT UPPER WISHBONE FIXING POINTS ON CHASSIS

FRONT

SCREW CHC GR 12.9 - CHC8-55-40 SCREW CHC GR 12.9 - CHC8-55-40

Caution 2-2-3: Tightening torque 38 Nm

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 FIGURE 2-2-5 FRONT LOWER WISHBONE FIXING ON HUB

SCREW CHC GR 12.9 - CHC12-90-75

Caution 2-2-4: Assembly Process

- Put Schnorr washer S12 in upright (be careful about the mounting
direction)
- Put green Loctite 270 on screw CHC12-90-75
- Screw tightening torque: 100 Nm
- Put lock wire

FIGURE 2-2-6 FRONT UPPER WISHBONE FIXING ON HUB

SCREW CHC GR 12.9- CHC10-60-47

Caution 2-2-5: Tightening torque 70 Nm

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 FIGURE 2-2-7 SHIM THICKNESS AT THE TRACK ROD BEARING

Shim 1 mm + 2x 4mm (LOWER)

Shim 4 mm + 1 mm (UPPER)

2-3 HUB ASSEMBLY

2-3-1 HUB AND UPRIGHT

FIGURE 2-3-1 FRONT HUB AND UPRIGHT

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 2-3-2 HUB ASSEMBLY

FIGURE 2-3-2 R/H FRONT HUB ASSEMBLY SECTIONAL VIEW

TABLE 2-3-1 R/H FRONT HUB ASSEMBLY DETAIL

ID REFERENCE DESCRIPTION
1 OR03-02-002 UPRIGHT
2 OR03-02-003 R/H FRONT HUB AXLE
3 OR03-02-034 SHORT DRIVE PIN
4 OR03-02-028 UPRIGHT WHEEL BEARING SPACER
5 OR03-02-005 WHEEL NUT
6 OR03-02-090 LOCKING MECHANISM ASSY
7 OR03-02-035 WHEEL SPEED INDICATOR DISC
8 P017-02-049 WHEEL BEARING NUT
9 OR03-02-025 STEERING ARMS
10 SKF BAH-0163A WHEEL BEARING

Caution 2-3-1: Upright and bearing spacer ref. OR03-02-028 are machined with the same settings.

Therefore those parts should never be separated and are sold by pair.

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 2-4 ANGLE HOW TO

2-4-1 CAMBER

FIGURE 2-4-1 FRONT CAMBER SPACER

CAMBER SHIM

TABLE 2-4-1 FRONT CAMBER SET UP VALUE

WEDGE (mm) REFERENCE VALUE (deg) VALUE (min.sec)
±1 OR03-02-063 ±0.25° ±15’
±2 OR03-02-073 ±0.5° ±30’
±3 OR03-02-074 ±0.75° ±45’
BASIC SETUP: 3.0 deg for 4mm

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 2-4-2 TIE ROD

TIE ROD NUT

FIGURE 2-4-2 FRONT TOE ANGLE

TABLE 2-4-2 TIE ROD SET UP VALUE FOR 6 SIDES NUT

Δ RIM
VALUE VALUE VALUE
NUT FACE BOARD
(mm) (deg) (m.s)
(mm)
±1 ±0,25 ±0.13 ±7,02’ ±1.11
±3 ±0,75 ±0.392 ±23.52’ ±3.33
±6 ±1.5 ±0.784 ±47.04’ ±6.67

Caution 2-4-1: Some cars may have 2 sides nuts.

2-4-3 RIDE HEIGHT

RIDE HEIGHT SETUP NUT

FIGURE 2-4-3 FRONT RIDE HEIGHT

TABLE 2-4-3 FRONT RIDE HEIGHT VALUE

NUT FACE VALUE (mm) RIDE HEIGHT (mm)
±1 ±0,33 ±0.57
±3 ±1.0 ±1.73
±6 ±2.0 ±3.46

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 2-5 FRONT ROCKER

FIGURE 2-5-1 R/H FRONT ROCKER ASSEMBLY SECTIONAL VIEW

TABLE 2-5-1 R/H FRONT ROCKER SECTIONAL VIEW

ID REFERENCE DESCRIPTION
1 OR03-02-050 FRONT ROCKER AXLE
2 OR03-02-039 FRONT ROCKER AXLE BRACKET
3A OR03-02-109 R/H ANTI ROLL BAR LEVER ON ROCKER
3B OR03-02-110 L/H ANTI ROLL BAR LEVER ON ROCKER
4 OR03-02-043 FRONT ROCKER
5 OR03-02-046 3rd ELEMENT LEVER
6 RAX735 COMBINED BEARING
7 OR03-02-085* 1mm FRONT ROCKER ADJUSTMENT WASHER
8 CP 35 52 THRUST BEARING

*Refer to the Ligier JSP3 Spare Parts Catalogue for thinner washers

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 2-6 FRONT DAMPER SPRING

FIGURE 2-6-1 FRONT DAMPER SPRING

TABLE 2-6-1 FRONT DAMPER SPRING STIFFNESS

SPRING REFERENCE STIFFNESS (lbs/inch) WHEEL STIFFNESS (N/mm)
OR03-15-027 700 154,1
OR03-15-028 750 165,1
OR03-15-029 800 176,1
OR03-15-030 850 187,1
OR03-15-031 900 198,1
OR03-15-032 950 209,1
OR03-15-033 1000 220,1
OR03-15-034 1050 231,1
OR03-15-035 1100 242,1
OR03-15-036 1150 253,1
OR03-15-037 1200 264,1
OR03-15-038 1250 275,1

TABLE 2-6-2 FRONT MOTION RATIOS

MAIN DAMPERS 1.12
3rd ELEMENT 0.68 per wheel so 1.37 total
Anti Roll Bar 1.26

MR = Wdamper / Wwheel

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 2-7 ANTI ROLL BAR

2-7-1 ANTI ROLL BAR ASSEMBLY

FIGURE 2-7-1 FRONT ANTI-ROLL BAR

TABLE 2-7-1 FRONT ANTI ROLL BAR ASSEMBLY

ID DESCRIPTION QTY
1 ARB BRACKET 2
2 ANTI ROLL BAR BRACKET SPACER 2
3 Cf. TABLE 2-7-2 1

4 FRONT ANTI ROLL BAR LINK ASSY 2

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 2-7-2 FRONT ANTI ROLL BAR SET UP

FIGURE 2-7-2 FRONT ANTI-ROLL SET UP

TABLE 2-7-2 FRONT ANTI ROLL BAR STIFFNESS

WHEEL STIFFNESS (N/mm)
REFERENCE Ø EXT (mm)
HARD MEDIUM SOFT
OR03-02-121 13 1348 832 564
OR03-02-116 15 2390 1475 1001
OR03-02-122 18 4955 3059 2075

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3- REAR SUSPENSION
3-1 GENERAL VIEW

The Ligier JSP3 rear suspension uses pushrod system with anti-roll bar and twin dampers.

FIGURE 3-1-1 REAR SUSPENSION

TABLE 3-1-1 REAR SUSPENSION PARTS

ID DESCRIPTION QTY
1 R/H REAR UPPER WISHBONE ASSY 1
2 R/H ASSY FRONT WHEEL MOUNTING 1
3 REAR PUSH ROD ASSY 2
4 REAR TRACK ROD ASSY 2
5 R/H REAR LOWER WISHBONE ASSY 1
6 L/H REAR UPPER WISHBONE ASSY 1
7 L/H ASSY FRONT WHEEL MOUNTING 1
8 L/H REAR LOWER WISHBONE ASSY 1
9 ASSY REAR ROCKER 2
10 R/H REAR DAMPER ASSY 2
11 REAR ANTI ROLL BAR LINK ASSY 2
12 REAR ANTI ROLL BAR ASSY 1
13 REAR THIRD ELEMENT ASSY 1

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 3-2 ARMS ASSEMBLY

3-2-1 CORNER AND FIXING

FIGURE 3-2-1 CORNER ASSEMBLY

3-2-2 ARMS FIXING POINTS ON GEARBOX AND BELL HOUSING

FIGURE 3-2-2 FIXING POINTS

FRONT

OR03-03-032

OR03-03-033

OR03-03-031 OR03-03-030

FRONT LOWER WISHBONE FIXING

FRONT UPPER WISHBONE FIXING

REAR TRACK ROD FIXING

Caution 3-2-1: The position of the clevis are fixed

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 FIGURE 3-2-3 REAR LOWER WISHBONE FIXING POINTS

ON GEARBOX FRONT
ON BELLHOUSING

SCREW CHC GR 12.9 - CHC10-65-45 SCREW CHC GR 12.9 - CHC10-65-45

Caution 3-2-2: Tightening torque 70 Nm

FIGURE 3-2-4 REAR UPPER WISHBONE FIXING POINTS

FRONT

ON GEARBOX

ON BELLHOUSING

SCREW CHC GR 12.9 - CHC8-90-72 SCREW CHC GR 12.9 - CHC8-75-60

Caution 3-2-3: Tightening torque 38 Nm

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 FIGURE 3-2-5 REAR LOWER WISHBONE FIXING POINT ON HUB

SCREW CHC GR 12.9 - CHC12-90-75

Caution 3-2-4: Assembly process

- Put Schnorr washer S12 in upright (be careful about the mounting direction)
- Put green Loctite 270 on screw CHC12-90-75
- Screw tightening torque: 100 Nm
- Put lock wire

FIGURE 3-2-6 REAR UPPER WISHBONE FIXING POINT ON HUB

SCREW CHC GR 12.9 - CHC10-65-47 SCREW CHC GR 12.9 - CHC8-65-46

Caution 3-2-5: Tightening torque for CHC10-65-47 : 70 Nm CHC8-65-46: 38 Nm

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 FIGURE 3-2-7 SHIM THICKNESS ON THE TRACK ROD BEARING

Shim 4 mm (LOWER) and Shim 4 mm (UPPER)

3-3 HUB ASSEMBLY

3-3-1 HUB AND UPRIGHT

FIGURE 3-3-1 HUB AND UPRIGHT

Caution 3-3-1: Uprights are identicals for all the corners

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 3-3-2 HUB ASSEMBLY

FIGURE 3-3-2 R/H REAR HUB ASSEMBLY SECTIONAL VIEW

TABLE 3-3-1 R/H REAR HUB ASSEMBLY DETAIL

ID REFERENCE DESCRIPTION
1 OR03-02-002 UPRIGHT
2 OR03-03-043 R/H REAR HUB AXLE
3 OR03-02-034 SHORT DRIVE PIN
4 OR03-02-028 UPRIGHT WHEEL BEARING SPACER
5 OR03-02-005 WHEEL NUT
6 OR03-02-090 LOCKING MECHANISM ASSY
7 OR03-02-035 WHEEL SPEED INDICATOR DISC
8 P017-02-049 WHEEL BEARING NUT
9 OR03-02-025 STEERING ARMS
10 SKF BAH-0163A WHEEL BEARING
11 OR03-06-003 DRIVESHAFT PLUNGER BRACKET
12 OR03-06-004 DRIVESHAFT PLUNGER
13 P017-03-029 DRIVESHAFT PLUNGER BRACKET PLAIN WASHER

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 3-4 ANGLE HOW TO

3-4-1 CAMBER

FIGURE 3-4-1 REAR CAMBER SPACER CAMBER SHIM

TABLE 3-4-1 REAR CAMBER SET UP VALUE

WEDGE (mm) REFERENCE VALUE (deg) VALUE (min.sec)
±1 OR03-02-063 ±0.25° ±15’
±2 OR03-02-073 ±0.5° ±30’
±3 OR03-02-074 ±0.75° ±45’
BASIC SET: 1.5deg for 4mm

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 3-4-2 TOE

TRACK ROD SETUP NUT

FIGURE 3-4-2 REAR TOE ANGLE

TABLE 3-4-2 TOE SET UP VALUE

VALUE VALUE VALUE Δ RIM BOARD
NUT FACE
(mm) (deg) (m.s) (mm)
±1 ±0,33 ±0.089 ±5.34’ ±0.77
±3 ±1 ±0.27 ±16.2’ ±2.3
±6 ±2 ±0.54 ±32.4’ ±4.7

3-4-3 RIDE HEIGHT

FIGURE 3-4-3 REAR RIDE HEIGHT RIDE HEIGHT SETUP NUT

TABLE 3-4-3 REAR RIDE HEIGHT VALUE

NUT FACE VALUE (mm) RIDE HEIGHT (mm)
±1 ±0,33 ±0.91
±3 ±1.0 ±2.75
±6 ±2.0 ±5.5

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 3-5 REAR ROCKER

FIGURE 3-5-1 R/H REAR ROCKER ASSEMBLY SECTIONAL VIEW

TABLE 3-5-1 REAR ROCKER ASSY

ID REFERENCE DESCRIPTION
1 OR03-03-023 REAR ROCKER
2 04-PS-03-00050 UPPER CAP ROCKER
3 P019-03-004 REAR ROCKER PIVOT
4 HK 35 20 NEEDLE BEARING
5 AX 35 52 THRUST BEARING (X2)
6 M10X150 Lg30 SCREW CHC CL 12.9

Caution 3-5-1: Tightening torque for 04-PS-03-00050 UPPER CAP ROCKER is 70Nm

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 3-6 REAR DAMPER SPRING

FIGURE 3-6-1 REAR DAMPER SPRING

TABLE 3-6-1 REAR DAMPER SPRING STIFFNESS

SPRING REFERENCE STIFFNESS (lbs/inch) WHEEL STIFFNESS (N/mm)
OR03-15-027 700 117,1
OR03-15-028 750 124,9
OR03-15-029 800 132,7
OR03-15-030 850 140,5
OR03-15-031 900 148,3
OR03-15-032 950 156,1
OR03-15-033 1000 163,9
OR03-15-034 1050 171,7
OR03-15-035 1100 179,5
OR03-15-036 1150 187,3
OR03-15-037 1200 195,1
OR03-15-038 1250 202,9

TABLE 3-6-2 REAR MOTION RATIOS

MAIN DAMPERS 0.934
3rd ELEMENT 1.12
Anti Roll Bar 0.98

MR = Wdamper / Wwheel

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 3-7 REAR ANTI ROLL BAR

3-7-1 ANTI ROLL BAR ASSEMBLY

FIGURE 3-7-1 REAR ANTI-ROLL BAR

TABLE 3-7-1 REAR ANTI ROLL BAR ASSEMBLY

ID DESCRIPTION QTY
1 REAR ANTI ROLL BAR LINK ASSY 2
2 Cf. TABLE 3-7-2 1
3 ARB BRACKET 2
4 REAR AIR JACK + A.R.B BEARING BRACKET 1

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 3-7-2 ANTI ROLL BAR SETUP

FIGURE 3-7-2 REAR ANTI ROLL BAR SET UP

TABLE 3-7-2 REAR ANTI ROLL BAR STIFFNESS

WHEEL STIFFNESS (N/mm)
REFERENCE Ø EXT (mm)
HARD MEDIUM SOFT
OR03-03-073 13 575 404 299
OR03-03-068 16 1319 926 686
OR03-03-074 18 2114 1484 1099

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 3-8 REAR THIRD ELEMENT

FIGURE 3-8-1 REAR THIRD ELEMENT

TABLE 3-8-1 REAR THIRD ELEMENT DAMPER SPRING STIFFNESS

STIFFNESS
SPRING REFERENCE WHEEL STIFFNESS (N/mm)
(lbs/inch)
OR03-15-027 700 154,1
OR03-15-028 750 165,1
OR03-15-029 800 176,1
OR03-15-030 850 187,1
OR03-15-031 900 198,1
OR03-15-032 950 209,1
OR03-15-033 1000 220,1
OR03-15-034 1050 231,1
OR03-15-035 1100 242,1
OR03-15-036 1150 253,1
OR03-15-037 1200 264,1
OR03-15-038 1250 275,1

Caution 3-8-1: 3rd element spring wheel stiffness contribution is only for Heave movement

Caution 3-8-2: The rear third element spring is a setup part and is optional. Car is homologated to run
with or without it.

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4- STEERING
4-1 STEERING RACK

4-1-1 GENERAL VIEW

FIGURE 4-1-1 STEERING RACK

4-1-2 TECHNICAL INFORMATIONS

TABLE 4-1-1 STEERING RACK INFORMATIONS

STEERING TYPE: Rack

POWER STEERING: Hydraulic

MILEAGE:

OVERHAUL 10 000km
END OF LIFE 30 000km

REBUILD ADVICES: The customer can’t directly deal

with WOODWARD. Please contact
Onroak Automotive.

For more technical specifications,

you can refer to WOODWARD
technical manual.

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 4-1-3 STEERING OIL CIRCUIT

FIGURE 4-1-2 STEERING OIL CIRCUIT

2 4

1 3

TABLE 4-1-2 STEERING OIL CIRCUIT

ID DESCRIPTION QTY
1 STEERING OIL TANK 1
2 ENGINE OIL STEERING PUMP 1
3 STEERING RACK 1
4 GEAR BOX OIL RADIATOR 1

Steering oil circuit bleeding :

- Turn ON the engine,

- Keep out the top plug of the tank,
- Turn the steering wheel to the right and to the left maximum angle successively,
- Continue until no more bubbles are coming in the tank,
- Fit the top plug back on the tank,
- Turn OFF the engine.

FIGURE 4-1-3 STEERING OIL TANK LOCATION

ROOF

TOP PLUG

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 4-2 STEERING COLUMN

4-2-1 GENERAL VIEW

FIGURE 4-2-1 STEERING COLUMN ASSEMBLY SECTIONAL VIEW

TABLE 4-2-1 STEERING COLUMN SECTIONAL VIEW

ID DESCRIPTION QTY
1 STEERING COLUMN 1
2 STEERING COLUMN BRACKET 1
3 COLLAPSABLE TUBE SUPPORT 1
4 STEERING COLUMN COLLAPSABLE SYSTEM AXLE 1
5 COLLAPSABLE TUBE 1
6 STEERING COLUMN BRACKET SPACER 4
7 FIA QUICK RELEASE SYSTEM 1
8 STEERING WHEEL 1
9 STEERING WHEEL ADJUSTER SPACER 1
10 5MM STEERING WHEEL SPACER
11 STEERING COLUMN COLLAPSABLE SYSTEM HOUSING ASSY 1
12 SCREW M4 1
13 STEERING NUT LOOCKING SPACER
14 STEERING COLUMN SYSTEM LOCK NUT 1
Caution 4-2-1: Mounting process

For mounting the steering column system, you can adjust the spacer thickness in
order to tighten the system without crush the deformable cartridge. Make sure that
the screw M4 is always mounted on the steering lock nut. For tighten the steering
lock nut and the screw M4, always use LOCTITE 243

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 In case of crash, make sure that you have minimum 40mm between the rear side
of the quick release and the chassis, as shown below :

FIGURE 4-2-2 STEERING COLUMN SAFETY RULE

40mm

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 4-2-2 STEERING COLUMN ADJUSTMENT

FIGURE 4-2-3 STEERING COLUMN

SPACER TO ADJUST
STEERING WHEEL ANGLE

SPACER TO ADJUST
STEERING COLUMN
SPACERS TO ADJUST HEIGHT
STEERING WHEEL POSITION

STEERING WHEEL QUICK RELEASE

Caution 4-2-2: Tightening torque of the steering wheel screws : 10 N.m + Loctite 243

TABLE 4-2-2 STEERING COLUMN ADJUSTMENT PARTS

You can add spacer (10mm thickness) between steering column bracket and the
chassis.

STEERING COLUMN
TOP POSITION: No spacer
HEIGHT
LOWER POSITION: One spacer

STEERING POSITION You can adjust steering wheel position by using spacer (5mm thickness)

+/- 7°
You can adjust the steering wheel angle by using the
spacer (9).

STEERING WHEEL
ANGLE Caution 4-2-3: This part should always be
mounted on the steering column system

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5- PEDAL BOX
5-1 PEDALS BOX

5-1-1 GENERAL VIEW

FIGURE 5-1-1 PEDALS BOX

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 5-1-2 PEDALS BOX AJUSTMENT

FRONT FIGURE 5-1-2 PEDALS BOX POSITIONS BOTTOM VIEW

Pedals box Foot rest fixation

fixations
Position 1 Position 2 Position 3

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6- COCKPIT
6-1 GENERAL VIEW

FIGURE 6-1-1 COCKPIT GENERAL VIEW

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 6-2 COCKPIT ELEMENTS

6-2-1 WINDSCREEN

FIGURE 6-2-1 WINDSCREEN JOINT

WINDSCREEN JOINT

FIGURE 6-2-2 WINDSCREEN

Caution 6-2-1: Heated windscreen is an option

Caution 6-2-2: Do NOT remove the last windscreen tear off.

The tear off are needed to protect the windscreen and to increase the visibility quickly during
the race. In fact, the wind screen has a protection on his external surface. It is strongly
advised to avoid removing the last tear off, because the external protection of the windscreen
will be destroyed and the visibility will be bad.

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 6-2-2 DOORS

FIGURE 6-2-3 DOOR HANDLE

L/H MECHANIC HANDLE R/H MECHANIC HANDLE

FIGURE 6-2-4 DRIVER HANDLE

R/H DRIVER HANDLE

L/H DRIVER HANDLE

FIGURE 6-2-5 R/H & L/H QUICK DOOR RELEASE SYSTEM

Caution 6-2-3: You should verify that the locking door system work well before every race week-end. It is
necessary to pay close attention to lever positions so that system works properly.

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 FIGURE 6-2-6 PADDING ON R/H DOOR

6-2-3 AIR VENTILATION

FIGURE 6-2-7 AIR INLET

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 FIGURE 6-2-8 AIR CIRCULATION

Caution 6-2-4: Foam can be added in the air inlet, in the cockpit, in case of rain conditions. Do not forget to
put it out after the race.

Caution 6-2-5: The air temperature in the cockpit is important. It should be respected at any moment the
LMP3 Technical Regulation ART 14.1.9.

6-2-4 DRINKING SYSTEM (OPTION)

FIGURE 6-2-9 DRINKING SYSTEM (OPTION)

Caution 6-2-6: For the drink circulation, clean the hose after every race week-end.

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 6-2-5 SEAT AND SEAT BELTS

FIGURE 6-2-10 SAFETY BELTS AND SEAT FIXING

FRONT

SHOULDER STRAP FIXING

CROTCH STRAP FIXING
LAP STRAP FIXING
SEAT FIXING

FIGURE 6-2-11 SHOULDER AND LAP STRAP FIXING PROCESS

SHOULDER OR LAP
STRAP END PART

HARNESS FIXING

Caution 6-2-7: You should put the harness fixing inside the belt buckle for the shoulder and lap strap.

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 FIGURE 6-2-12 CROTCH STRAP FIXING PROCESS

CROTCH STRAP END PART

HARNESS FIXING PLATE

Caution 6-2-8: You should do a buckle with the crotch strap around the harness fixing plate.

FIGURE 6-2-13 SAFETY BELTS MOUNTING

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 6-2-6 SAFETY SYSTEM

FIGURE 6-2-14 INTERNAL SYSTEM

EXTINGUISHER +
CIRCUIT BREAKER
CIRCUIT BREAKER

FIGURE 6-2-15 EXTERNAL SYSTEM

EXTINGUISHER +
CIRCUIT BREAKER

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 FIGURE 6-2-16 DEVICES FOR CAR LIFTING

FIGURE 6-2-17 EXTINGUISHER LOCATION

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7- BODYWORK / AERODYNAMIC

7-1 GENERAL VIEW

FIGURE 7-1-1 GENERAL VIEW

REAR WING REAR COVER

L/H SIDEPOD
ROOF

L/H FRONT BULLET

R/H REAR BULLET

R/H SIDEPOD

UNDERFLOOR

FRONT STRUCTURE
R/H FRONT BULLET

Caution 7-1-1: To see details of bodywork assembly, please refer to Ligier JSP3 spare parts catalogue or
contact ONROAK Automotive.

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 FIGURE 7-1-2 BODYWORK ATTACHMENT

3
2

3 1

2
3

TABLE 7-1-1 BODYWORK ATTACHEMENT

ID ATTACHMENTS LOCALISATION DESCRIPTION
IKEA System (refer to chassis part
details)
1 CRASH BOX On Chassis
The nose central panel should be
removed to access to the system.

2 FRONT STRUCTURE On R/H & L/H Front Bullets: 2 catch bolt system

On R/H and L/H Sidepods: 2 catch bolt systems

3 REAR COVER
On Roof: 2 catch bolt systems

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 7-2 SKID BLOCS

FIGURE 7-2-1 SKID BLOCS

FRONT

Holes use on front skid bloc

Holes use on rear skid bloc

Caution 7-2-1: To see details of skid blocs screws, please refer to Ligier JSP3 spare parts catalogue or
contact ONROAK Automotive.

7-3 MIRROR

FIGURE 7-3-1 MIRROR

In order to adjust the mirror’s glass, you have to unscrew the top screw M10 to release the glass.

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 7-4 REAR WINGS

7-4-1 REAR WING ASSEMBLY

FIGURE 7-4-1 REAR WING GENERAL VIEW

TABLE 7-4-1 FRONT SUSPENSION PARTS

ID DESCRIPTION QTY
1 REAR WING PILLAR 2
2 REAR WING 1
3 R/H END PLATE 1
4 L/H END PLATE 1

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 FIGURE 7-4-2 MAIN PLANE BRACKET LABELLING

L/H & R/H MAINPLANE BRACKET

TABLE 7-4-2 MAIN PLANE ANGLE

R/H REFERENCE L/H REFERENCE ANGLE
OR03-13-059 OR03-13-060 7.5°
OR03-13-057 OR03-13-058 8.5°
OR03-13-055 OR03-13-056 9.5°
OR03-13-053 OR03-13-054 10.5°
OR03-13-043 OR03-13-044 11.5°
OR03-13-045 OR03-13-046 12.5°
OR03-13-047 OR03-13-048 13.5°
OR03-13-049 OR03-13-050 14.5°
OR03-13-051 OR03-13-052 15.5°

Caution 7-4-1: Basic setup : OR03-13-043 & OR03-13-044 for an 11,5° angle.

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 7-4-2 AERODYNAMIC BALANCE CONFIGURATION

TABLE 7-4-3 AERODYNAMIC BALANCE CONFIGURATION

REAR WING DIFFERENCE
LOWER BAL
BETWEEN GURNEY HEIGHT
DOWNFORCE ANGLE FRONT SCz SCz SCz
CONF.
LEVEL
FRONT RIDE ON ENGINE OF
DIVE
SCx FR
TYPE (°) HEIGHT AND COVER GURNEY FRONT REAR TOTAL
PLANE %
OUTSIDE REAR
13,5 1,07 -0,04 +0,10 +0,06 43
12,5 1,05 -0,02 +0,05 +0,03 43,5
1
MONOPLAN
HDF + GURNEY
11,5 21mm YES 25mm YES 1,03 100% 100% 100% 44,0
10,5 1,01 +0,02 -0,05 -0,03 44,5
9,5 0,99 +0,04 -0,10 -0,06 45
11,5 1 -0,04 +0,10 +0,06 43
10,5 0,98 -0,02 +0,05 +0,03 43,5
2
MONOPLAN
LDF + GURNEY
9,5 16mm YES 25mm NO 0,96 88% 88% 88% 44,0
8,5 0,94 +0,02 -0,05 -0,03 44,5
7,5 0,92 +0,04 -0,10 -0,06 45

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8- SETUP TOOLS

8-1 FRONT GEOMETRY TOOLS

FIGURE 8-1-1 FRONT GEOMETRY TOOLS DETAILS

1
A

TABLE 8-1-1 FRONT GEOMETRY TOOLS DETAILS

ID REFERENCE DESCRIPTION QTY
1 OR03-18-131 FRONT GEOMETRY WHEEL HOLD HDC 2
2 OR03-18-130 H RULER 1
3 OR03-18-128 FRONT SETUP TUBE 1

To set the front ride height, please measure the A length (H ruler to top of the chassis) on the R/H and L/H and
compare to the front ride height setup tab.

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 8-2 REAR GEOMETRY TOOLS

FIGURE 8-2-1 REAR GEOMETRY TOOLS DETAILS

1 B

TABLE 8-2-1 REAR GEOMETRY TOOLS DETAILS

ID REFERENCE DESCRIPTION QTY
1 OR03-18-133 HDC SETUP REAR PLATE 1
2 OR03-18-130 H RULER 1
3 OR03-18-129 REAR SETUP TUBE 1
4 OR03-18-132 REAR WIRE SUPPORT 2

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 FIGURE 8-2-2 HDC SETUP REAR PLATE MOUNTING DETAILS

To fix the rear setup plate (1) on the gearbox, please use screws CHC M10x150 Lg25 (x2) and ONDUFLEX CURVED
SPRING WASHER ø10 (x2).

To set the rear ride height, measure the B length (H ruler to rear setup plate) on the R/H and L/H and compare to the
rear ride height setup tab.

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