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Feng Shen, Yu Wang, Luyang Li, Keqiang Zhang, Richard L. Smith & Xinhua Qi
To cite this article: Feng Shen, Yu Wang, Luyang Li, Keqiang Zhang, Richard L. Smith & Xinhua
Qi (2018) Porous carbonaceous materials from hydrothermal carbonization and KOH activation
of corn stover for highly efficient CO2 capture, Chemical Engineering Communications, 205:4,
423-431, DOI: 10.1080/00986445.2017.1367671
none defined
ABSTRACT KEYWORDS
Sustainable biomass-derived carbon materials were produced by hydrothermal carbonization of Activated carbon;
corn stover that was followed by chemical activation with KOH. The prepared carbon materials agricultural waste; biomass;
were used for CO2 adsorption and had a CO2 uptake of 7.14 mmol/g at a pressure of 1 bar and at CO2 capture; corn stover;
hydrothermal carbonization
0°C that was much higher than CO2 uptake by activated carbon that was prepared from direct
activation of corn stover (2.78 mmol/g). The porous corn stover-derived carbonaceous material had
high surface area (2442 m2/g) and large pore volume (1.55 cm3/g). Product yields obtained by the
activation of hydrothermally carbonized corn stover were significantly higher than those obtained
by the direct activation of corn stover (36–75 vs. 8%). The prepared corn stover-derived porous
carbon had a high CO2/N2 selectivity of 15.5 and exhibited constant CO2 uptake for five successive
reuse cycles. The hydrothermal carbonization step plays an important role for producing porous
carbons from biomass that have high and specific adsorption properties.
CONTACT Xinhua Qi qixinhua@nankai.edu.cn Agro-Environmental Protection Institute, Chinese Academy of Agricultural Sciences, No. 31, Fukang
Road, Nankai District, Tianjin 300191, China.
Color versions of one or more of the figures in the article can be found online at www.tandfonline.com/gcec.
Supplemental data for this article can be accessed on the publisher’s website.
© 2018 Taylor & Francis
424 F. SHEN ET AL.
a raw material and prepared activated carbon by Second, the as-prepared HC material was chemi-
hydrothermal treatment and KOH post-treatment cally activated with KOH by thoroughly mixing the
to obtain materials for electrodes’ supercapacitors HC material with KOH at a given mass ratio and
(Sevilla et al., 2014b). heated in a horizontal tubular furnace (OTF-
Corn stover (CS) is a widely distributed agricul- 1200X, Hefei Kejing Materials Technology Co.
tural waste that mainly consists of organic cellu- Ltd) to the target temperature under a nitrogen
lose, hemicellulose, lignin, and inorganics (Yan gas flow atmosphere for different times. In general,
et al., 2014), and as an underused by-product, it for the synthesis of porous carbonaceous materials
is a promising precursor to produce porous carbon by KOH activation method, the ratio of KOH/
at low cost. In this work, corn stovers were treated biomass, activation temperature, and time are the
under hydrothermal conditions and post-treated most important parameters influencing the porous
with KOH for activation. The obtained corn structure of the carbonaceous materials. In this
stover-derived porous carbons had high micropor- work, the ratio of KOH: corn stover, activation
osity and had favorable CO2 adsorption character- temperature, and time were optimized with
istics. The objectives of this research were to 1:1–4:1, 600–900°C, and 1–4 h, respectively. The
evaluate conditions for preparing corn stover resulting solid material was washed with 1M HCl
porous carbons and to assess the materials for solution and ultrapure water several times until
CO2 capture and regeneration. Evaluation of the the filtrate became neutral in pH, and then the
selectivity of materials for CO2/N2 gas mixture obtained wet solid was dried at 80°C overnight.
was also studied, since CO2 often has to be The final obtained corn stover-derived porous
removed from gas streams that contain air. carbons were denoted as ACx-y-z, where x, y,
and z represent the activation temperature (°C),
the weight ratio of KOH/HC, and the activation
Methods time (h), respectively.
Direct activation of corn stover consists of the
Materials
above steps without hydrothermal carbonization.
Corn stover material was collected from a local Corn stover was directly mixed with KOH at a
farm in Tianjin, China. Samples were crushed to mass ratio of 2:1 (KOH:CS) and heated under a
pass a 180-mesh sieve and sun-dried before use. nitrogen gas flow atmosphere at 800°C for 2 h,
Potassium hydroxide (analytic grade) and ethanol and the activated carbon obtained (CS800-2-2).
(analytic grade) were provided by Guangfu fine Product yield of the obtained porous carbon was
chemicals research institute (Tianjin, China). calculated by the following Eq. (1):
Yieldð%Þ ¼
Preparation of corn stover-derived porous Weight of the productðgÞ
� 100
carbon Weight of the initial corn stoverðgÞ
ð1Þ
The corn stover-derived porous carbon was
prepared in two steps. First, hydrothermal treat-
ment was applied to give hydrochar material
Characterization
(HC). Raw corn stover (12 g) was dispersed in
60 mL of water and was loaded into a Telfon-lined The surface morphology of the corn stover-derived
stainless steel autoclave (100 mL), and hydrother- porous carbon was characterized with scanning
mally treated at 250°C for 10 h at the autogenous electron microscopy (SEM) using a HITACHI
pressure. After the reaction, the autoclave was S4800 microscope. Nitrogen sorption isotherms
cooled with ice water rapidly within several of the AC materials were measured at 196°C
minutes. The resulting solid product was separated using a 3FLEX apparatus (Micromeritics Instru-
with centrifuge and was subjected to washing ment Corp., USA) and analyses were made to char-
several times with ultrapure water and ethanol. acterize the surface properties and pore sizes.
The washed solids were dried in an oven at 80°C. Before measurements, each sample was degassed
CHEMICAL ENGINEERING COMMUNICATIONS 425
under vacuum at 200°C for 5 h. Elemental analysis equilibrium at 0°C and 1 bar as shown in Eq. (2):
(CHN) was conducted on a dry basis using
AðCO2 Þ
elemental analyzer (Elementar Analysensysteme Sð%Þ ¼ � 100 ð2Þ
GmbH, Germany). AðN2 Þ
where A(CO2) is the amount of CO2 adsorbed by
the material and A(N2) is the amount of N2
CO2 adsorption–desorption experiments adsorbed by the material.
CO2 adsorption–desorption experiments were
performed at 0.01–1 bar using static gas adsorption Results and discussion
(3FLEX apparatus, Micromeritics Instrument
Textural properties of the porous carbons
Corp., USA) at 0°C. Selectivity of the prepared
porous carbon for the gases was evaluated by the Variation in the morphology of corn stover porous
ratio of adsorbed amounts of CO2 and N2 on a carbons before and after hydrothermal carboniza-
molar basis at equilibrium at 0°C and 1 bar. After tion and chemical activation was observed by
adsorption equilibrium was achieved, the porous SEM (Figure 1). The crude corn stovers were
carbons were regenerated at 0°C under vacuum mainly composed of rod-shaped fibers (Figure 1a),
(<0.01 bar). A second adsorption was repeated at while the SEM images of the HC samples obtained
0°C and 1 bar after regeneration. Five CO2 from hydrothermal carbonization of the corn
adsorption–desorption cycles were performed for stovers showed the presence of carbonaceous
the most favorable corn stover-derived porous microspheres that were probably derived from
carbon among those prepared (AC800-2-2) to the saccharide components in the corn stovers
confirm regeneration and recycle characteristics. along with the presence of irregular components
Selectivity of the prepared porous carbon for the (Figure 1b). The HC samples had a brown color
gases was calculated by the ratio of adsorbed that is typical for incomplete hydrothermal carbo-
amounts of CO2 and N2 on a molar basis at nization products of biomass (Sevilla et al., 2014b).
Figure 1. SEM images of the (a) raw corn stovers, (b) hydrothermally treated hydrochar material (HC), (c) hydrothermally treated
KOH-activated porous carbon AC800-2-2, and (d) direct activated (nonhydrothermal treated) porous carbon CS800-2-2. Note: SEM,
scanning electron microscopy.
426 F. SHEN ET AL.
Table 1. Structural characteristics, properties, elemental composition, CO2 uptake, and product yield of activated carbons
derived from corn stover according to preparation conditions of activation temperature, weight ratio of KOH to hydrochar
(KOH:HC), and activation time.
KOH/ Activation CO2 Product
Temperature HC time SBETa Smicro Vt b V0c V<0.7 nm C N H uptake yield
Sample (°C) ratio (h) (m /g) (m /g) (cm3/g)
2 2
(cm3/g) (cm3/g) (%) (%) (%) (mmol/g) (%)
CS – – – – – – – – 41.33 0.50 7.23 – –
HC – – – 11 – 0.04 – – 43.40 0.48 6.22 0.71 88
AC600-2-2 600 2 2 955 788 0.43 0.31 0.24 57.46 0.66 3.37 4.93 75
AC700-2-2 700 2 2 1539 1232 0.72 0.48 0.35 59.20 0.34 3.70 6.80 55
AC800-2-2 800 2 2 2442 2149 1.56 0.86 0.48 60.41 0.24 3.91 7.14 54
AC900-2-2 900 2 2 2225 1199 1.11 0.49 0.35 64.91 0.24 3.12 5.79 36
AC800-1-2 800 1 2 1543 1439 0.71 0.61 0.32 66.56 0.86 2.99 5.06 58
AC800-3-2 800 3 2 2201 1989 1.31 0.69 0.24 56.55 0.31 3.03 6.22 46
AC800-4-2 800 4 2 2170 1983 1.27 0.66 0.22 54.94 0.32 2.19 4.86 41
AC800-2-1 800 2 1 1630 1553 0.69 0.60 0.38 76.91 0.20 2.73 6.47 56
AC800-2-3 800 2 3 2132 1986 1.13 0.70 0.41 59.22 0.23 3.88 6.85 51
AC800-2-4 800 2 4 1862 1753 0.81 0.69 0.38 58.22 0.22 3.79 6.32 50
CS800-2-2 800 2 2 904 650 0.45 0.26 0.15 44.39 0.10 2.67 2.78 8
a
Surface area was calculated using the Brunauer–Emmett–Teller method at P/P0 ¼ 0.01–0.1.
b
Total pore volume at P/P0 ¼ 0.99.
c
Total micropore volume was calculated from N2 adsorption data by t-plot method.
CHEMICAL ENGINEERING COMMUNICATIONS 427
Figure 3. Comparison of CO2 adsorption isotherms at 0°C for (a) corn stover-derived activated carbons prepared at different
activation temperatures, (b) KOH/precursor ratio, (c) activation time, and (d) those among HC, AC800-2-2, and CS800-2-2 samples.
the highest CO2 capture capacity, because of its than the other ratios (Sevilla and Fuertes, 2011;
high micropore volume and narrow micropore Yang et al., 2015). Although AC800-1-2 had a lower
volume. On the other hand, although AC600-2-2 BET surface area, total pore volume, and even
had the highest nitrogen content among the four micropore volume than AC800-4-2, its capacity for
samples, its least developed porosity probably leads CO2 adsorption was higher (Table 1), which can
to its low CO2 capture capacity. Thus, both probably be explained by its higher N content
physical and chemical properties seem to control and narrow micropore volume of less than
CO2 adsorption. When the microporous structure 0.7 nm (Table 1).
is filled by CO2, van der Waals interactions The influence of activation time on CO2 adsorp-
influence the adsorption, while the presence of tion was studied for an activation temperature of
functional groups allows chemisorption to occur, 800°C and a KOH/HC ratio of 2. Compared with
which is also one of the important factors that activation temperature and KOH/HC ratio, the
affects CO2 adsorption (Arenillas et al., 2005). effect of activation time on CO2 adsorption
Figure 3b shows the influence of activation agent capacity was not strong (Figure 3c). When the
amount on the prepared porous carbons on CO2 HC sample was chemically activated for 1 h, the
adsorption. For an activation temperature and time obtained AC800-2-1 sample exhibited a CO2 uptake
of 800°C and 2 h, respectively, the adsorption of of 6.47 mmol/g. After the activation time was
porous carbons for CO2 first increased but then extended to 2 h, the porous structure of the
declined with an increase in applied KOH amount. carbonaceous material was thoroughly developed
A 2:1 KOH:HC ratio was found to give the highest to afford a high specific surface area, total pore,
CO2 uptake amount for the range of KOH:HC and micropore volume (Table 1), which allowed
ratios examined. Sevilla and Yang et al. reported the AC800-2-2 sample to have the highest CO2
that activated carbon prepared from at a KOH: uptake among the materials. By prolonging the
HC ratio of 2 exhibited better adsorption capacity activation time to 4 h, the surface area and
CHEMICAL ENGINEERING COMMUNICATIONS 429
micropore volume of the obtained AC800-2-4 sam- activation is promising for applications in the field
ple began to decrease, and its adsorption capacity of CO2 adsorption.
for CO2 decreased to a comparable value as that
for the AC800-2-1 sample. Adsorption selectivity and sorbent
The hydrothermal carbonization product of regeneration
corn stover (HC) without KOH activation showed For practical capture of CO2, the adsorbent should
a CO2 uptake that was significantly lower than that have several characteristics, such as large CO2
of ACs samples with KOH activation, indicating adsorption capacity, robustness, and good selec-
that the activation processes could greatly enhance tivity against N2 molecules usually present in flue
the CO2 uptake. Thus, KOH activation of hydro- gas streams. The CO2/N2 selectivity was examined
char obtained by hydrothermal carbonization of by determining the adsorption isotherms of CO2
corn stovers can prepare microporous carbons and N2 for AC800-2-2 under the conditions of 0°C
and can significantly increase the adsorption and 1 bar pressure as shown in Figure 4. According
capacity for CO2. Moreover, as shown in to Figure 4, the adsorption isotherm of N2 was
Figure 3d, the hydrothermally treated and activated much lower than that of CO2. According to the
sample (AC800-2-2) had much greater CO2 uptake isotherms and the uptake ratio of CO2 to N2 at
than the direct activated material (CS800-2-2) adsorption equilibrium, the apparent CO2/N2
(Table 1), which should be ascribed to the greater selectivity at a pressure of 1 bar and at 0°C for
surface area, larger micropore volume, and higher AC800-2-2 was calculated to be 15.5. This selectivity
nitrogen content of AC800-2-2 compared with that was higher than those porous carbons prepared
of CS800-2-2. from petroleum pitch (Wahby et al., 2010), sawdust
Many researchers have reported on the (Sevilla and Fuertes, 2011), and bamboo (Wei et al.,
adsorption of CO2 for different activated carbons 2012), indicating that the prepared corn stover-
and other materials, as shown in Table 2. The derived porous carbon can be used to separate
porous carbons reported in this study showed CO2 from N2 efficiently. In general, the presence
higher CO2 uptakes than those reported for other of basic sites, such as nitrogen, was benefit for
biomass-derived carbons (Table 2). As corn stover the CO2 adsorption selectivity. However, the
is a cheap, abundant, and renewable material, corn content of N in the prepared adsorbent in this
stover-derived activated carbon from the hydro- work was low and it should have little contribution
thermal treating of corn stover followed by KOH to CO2 selectivity. Therefore, the high selectivity
herein can be attributed to the narrow micropores,
which has been reported by other works (Deng
Table 2. CO2 uptake (0°C and 1 bar) for different biomass- et al., 2015).
derived adsorbents and materials.
CO2 uptake
Materials (mmol/g) Reference
Corn stover derived activated 7.14 This study
carbon (AC800-2-2)
Nanoporous nitrogen-doped 6.75 (Bai et al.,
sorbent (UC-650-3) 2015)
Rice husk derived porous 6.24 (Li et al., 2015)
carbon (PC3-780)
Coconut shell-derived 5.60 (Ello et al.,
activated carbon 2013b)
Benzimidazole-linked polymer 5.34 (Rabbani and
(BILP-4) El-
Kaderi, 2012)
Palm fruit bunch-derived microporous 5.23 (Parshetti et al.,
carbons (H250-800) 2015)
Enteromorpha prolifera-based 2.40 (Zhang et al.,
carbon 2012)
Physically activated carbons 1.45 (Hao et al.,
2013)
Amino-functionalized mesoporous 1.35 (Cai et al., Figure 4. Adsorption isotherms of CO2 and N2 at 0°C for
alumina (PA-TEPA) 2014) AC800-2-2.
430 F. SHEN ET AL.
Acknowledgments
The authors gratefully acknowledge support through The
Science and Technology Innovation Program and Elite
Youth Program of Chinese Academy of Agricultural Sciences
(Dr. Xinhua Qi).
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